SAFETY SECTION ® - SandenVendo America
Contents
1. SAFETY SECTION Vendo A COMMITMENT TO SAFETY SandenVendo America is committed to safety in every aspect of our product design SandenVendo America is committed to alerting every user to the possible dangers involved in improper handling or maintenance of our equipment The servicing of any electrical or mechanical device involves potential hazards both to those servicing the equipment and to users of the equipment These hazards can arise because of improper maintenance techniques The purpose of this manual is to alert everyone servicing SandenVendo America equipment of potentially hazardous areas and to provide basic safety guidelines for proper maintenance This manual contains various warnings that should be carefully read to minimize the risk of personal injury to service personnel This manual also contains service information to insure that proper methods are followed to avoid damaging the vendor or making it unsafe It is also important to understand these warnings are not exhaustive SandenVendo America could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Nor can SandenVendo America predict all of the possible hazardous results The safety precautions outlined in this manual provide the basis for an effective safety program Use these precautions along with the service manual when installing or servicing the vendor We strongly recommend a similar commitment to safety by every s2. Vendo Benelux S A 32 2 268 2595 Industrial Research Park N O H 32 2 268 2862 13 Font St Landry 1120 Brussels Belgium England Vendo UK Ltd 44 1256 479309 Vendo House 44 1256 844469 Kingsclere Road Basingstoke Hants RG21 5GU Great Britain Italy Vendo Italy S p A gt 39 142 335111 Casella Postale 9 39 142 5623 48 1 15033 Casale Monferrato ltaly Spain Vendo Iberia S A 343 474 1555 C Sant Ferran No 92 343 474 1842 Poligono Industrial la Almeda Sector P 1 08940 Cornella Barcelona Spain Part 1167879 S 15 07 2008 Vendo PARTS SALES amp SERVICE CENTERS OF THE SANDEN COMPANY FOR LATIN AMERICA AREA ADDRESS PHONE NUMBERS Mexico Vendo de Mexico Tel 52 427 2718096 Carreta Mexico Tequisquiapan Km 3 2 Fax 52 427 2718077 San Juan del Rio Queretaro C P 76800 Mexico IMI Cornelius de Mexico S A de C V Tel 52 55 5272 7904 Manual Dublan No 35 Fax 52 55 5273 5949 Col Tacubaya Deleg Miguel Hidalgo C P 11870 Mexico Central America SandenVendo America Inc Tel 214 765 9066 10710 Sanden Drive Fax 214 221 7010 Dallas TX 75238 1335 U S A South America SandenVendo America Inc Tel 214 765 9066 10710 Sanden Drive Fax 214 221 7010 Dallas TX 75238 1335 U S A Part 1167879 5 16 07 2008 07 2008 Part 1167879 8 17
3. s cabinet to verify the main power supply requirements of the vendor Be sure the main power supply matches the requirements of the vendor To ensure safe operation plug the vendor only into a properly grounded outlet DO NOT USE EXTENSION CORDS F Recommended voltage specs 115V 10 G Dedicated 15A service required for 1 machine NOTE Any power supply variance more than 10 may cause the vendor to malfunction Power outlets must be properly grounded Power outlets must be properly polarized where applicable Test the outlets using the following information Refer to Figure 1 on Page S 4 Part 1167879 5 3 07 2008 TYPE 1 LARGE SLOT LINE 2 STEP 1 NEUTRAL CONTACT WHITE 0 5 VOLTS mn STEP 2 SMALL SLOT LINE 1 LIVE CONTACT BLACK 110 VOLTS ROUND SOCKET EARTH CONTACT GREEN 0 VOLTS EARTH CONTACT SLOT GREEN AND YELLOW STEP 2 O VOLTS STEP 1 D SLOT o o SLOT LIVE CONTACT NEUTRALCONTACT BROWN 220 VOLTS BLUE 0 5 VOLTS TYPE 3 POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220VOLTS STEP 1 STEP 2 4 K POWER CONTACT EARTH CONTACT SOCKET GREEN AND YELLOW 0 VOLTS NEUTRAL BLUE 0 5 VOLTS ORLIVE BROWN 220 VOLTS EARTH CONTACT POWER CONTACT GREEN AND YELLOW SOCKET 0 VOLTS NEUTRAL BLUE 0 5 VOLTS b ORLIVE BROWN 220 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS ORLIVE BROW
4. vending machines are furnished with unique power supply cords If replacement becomes necessary consult the appropriate parts and service manual and order the correct replacement cord for the model of vending machine in question Do not use substitute replacement cords Only authorized service personnel with appropriate training should replace the vending machine service cord If a question should arise concerning which service cord to order contact the Technical Services Department of the SandenVendo America Inc office in your area Part 1167879 5 12 07 2008 Vendo SECTION VI SUBSTITUTIONS AND MODIFICATIONS CONTINUED THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the main leads are colored in accordance with the following code 110v 120v 220v 240v Green Green and Yellow Earth White aras Neutral Black BOWN Live Part 1167879 5 13 07 2008 Vendo E SECTION CONSUMER SAFETY WARNING VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED AND MAY RESULT IN SERIOUS INJURY OR DEATH GENERAL There have been incidents including fatalities when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money To warn of the danger involved in tipping shaking or rocking the vending machine a decal has been designed to be affixed to vending machines SandenVendo America will supply sufficient decals t
5. N 220 VOLTS EARTH CONTACT SOCKET GREEN AND YELLOW 0 VOLTS E POWER CONTACT SOCKET FIGURE 1 Part 1167879 5 4 NEUTRAL BLUE 0 5 VOLTS w OR LIVE BROWN 220 VOLTS STEP 3 STEP 3 o m CO STEP 3 2 P3 POWER CONTACT SOCKET TYPE 4 NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS STEP 1 SS 2 9 07 2008 Vendo SECTION I VENDOR INSTALLATION CONTINUED For Type 1 and Type 2 outlets test for Grounding and Polarization as follows 1 With a test device volt meter or test light connect one probe to the receptacle s neutral contact and the other to the live contact The test device should show a reaction 2 Connect one probe to the receptacle s earth contact and the other the live contact The test device should show a reaction For Type 3 through Type 5 outlets test for Grounding as follows With a test device volt meter or test light determine which of the receptacle s power contacts is the live contact Connect one probe to the receptacle s earth contact B Connect the second probe to the left or upper power contact Ifa reaction occurs this is the live power contact If a reaction does not occur move the second probe to the right or lower contact A reaction should occur indicating that this is the live power contact 2 Connect probe the receptacle s live power contact as determined in step 1 Connect the se
6. OR INSTALLATION Vendors are large bulky machines of significant size and weight Improper handling can result in injury When moving a vendor carefully plan the route to be taken and the people and equipment required to accomplish the task safely B Remove all tape shipping sealant and Styrofoam from the vendor Loosen any shipping devices used to secure interior parts during shipping Remove the wooden shipping base attached to the vendor base by the vendor leveling screws Make certain the leveling screws are in place and functional C Position the vendor three to four inches 7 6 cm to 10 2 cm from a well constructed wall of a building or otherwise on a flat smooth surface IMPORTANT The vendor requires three inches 7 6 cm of air space from the wall to ensure proper air circulation to cool the refrigeration unit D Adjust the leveling screws to compensate for any irregularities on the floor surface Ideally no adjustment will be necessary and the leveling legs will be flush with the bottom of the vendor A spirit level is a useful aid to level the vendor When the outer door is open it will remain stationary if the vendor is properly leveled Vendors must be level to ensure proper operation and to maintain stability characteristics Do not add legs to the vendor The leveling legs shall not raise the vendor more than 1 1 8 inch above the ground E Check the manufacturer s nameplate on the left or right side of the vendor
7. cond probe to the other power contact neutral The test device should show a reaction IFTHE ABOVE CONDITIONS ARE NOT MET FOR THE GIVEN OUTLET TYPE CONTACT ALICENSED ELECTRICIAN AND HAVE THE NECESSARY CORRECTIONS MADE Part 1167879 5 5 07 2008 Vendo H Door Support Figure 2 The door support is to ensure that the outer door closes squarely to the cabinet FIGURE 2 NOTE Refer to the appropriate parts and service manual for detailed instructions operating principles and recommended maintenance intervals and procedures Part 1167879 5 6 07 2008 Vendo SECTION Il ELECTRICAL HAZARDS GENERAL SandenVendo America Inc vending machines are provided with the appropriate power supply setting for your area Some models are equipped with step down transformers as required This enables the vending machine to operate on different main voltages Refer to Section E for information to determine the main power requirements Refer to the appropriate service manual for details of step down transformer operations The power sources just mentioned are standard for both household and commercial lighting and appliances However careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vending machine should be alerted to this point Apply all of the normal precautions observed in handling electrical circuits
8. ecommended that servicing the lighting system or the refrigeration system only be performed after unplugging the vendor power cord either at the wall outlet or at the service cord power outlet located at the front of the power distribution panel See Figure 3 on facing page NOTE For power on servicing of the vendor s lighting system turn lighting power on by accessing the Lights test function of the electronic controller The VUE vendor features a circuit interrupting style ballast If the lamp is replaced you must cycle the power to the machine to bring the light back on For power on servicing of the vendor s refrigeration system turn refrigeration power on by accessing the Compressor test function of the electronic controller Part 1167879 5 8 07 2008 FIGURE 3 Vendo SECTION Ill MECHANICAL HAZARDS A Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts use extreme caution Keep fingers hands loose clothing hair tools or any foreign material clear of entrapment As noted before under the electrical hazards section Power On servicing should only be performed by qualified personnel Refer to and heed the warnings noted in the electrical hazards section These warnings refer to the potential hazards associated with electrical power and moving parts Always maintain maximum clearances from electrical and moving parts Always install protective covers and guards when reas
9. ervicing organization Only properly trained personnel should have access to the interior of the machine This will minimize the potential hazards that are inherent in electrical and mechanical devices SandenVendo America has no control over the machine once it leaves the premises It is the owner or lessor s responsibility to maintain the vendor in a safe condition See Section of this manual for proper installation procedures and refer to the appropriate service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department of the SandenVendo America office nearest you SAFETY RULES Place and store unit inside Outdoor use or storage voids warranty e Read the Safety Manual before installation or service Test for proper grounding before installing to reduce the risk of electrical shock and fire e Disconnect power cord from wall outlet or air dam before servicing or clearing product jams The vending mechanism can trap and pinch hands e Use only fully trained service technicians for Power On servicing e Remove any product prior to moving a vendor Use adequate equipment when moving a vendor Always wear eye protection and protect your hands face and body when working near the refrigeration system e Use only authorized replacement parts Be aware of inherent dangers in rocking or tipping a vending machine Part 1167879 6 2 07 2008 Vendo SECTION I VEND
10. from hot metal surfaces High temperatures may be present throughout the refrigeration system even though electrical power has been removed Part 1167879 S 11 07 2008 Vendo SECTION VI SUBSTITUTIONS AND MODIFICATIONS GENERAL Unauthorized changes or the substitution of unauthorized parts can compromise the equipment designs This can result in unsafe conditions for either the service personnel or the equipment users Always refer to the appropriate parts and service manual for replacement parts and maintenance instructions If questions arise contact the Technical Services Department of the SandenVendo America Inc office in your area When servicing the vending machine always reassemble all components to their original location and position Maintain the correct routing for tubing electrical wiring etc Replace all clamps brackets and guides to their original locations Replace all tubing sleeving insulating material and protective covers to their original condition VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES SUBSTITUTION MODIFICATION OR BYPASSING OF SUCH PROTECTIVE DEVICES CAN CREATE DANGEROUS CONDITIONS PROTECTIVE CIRCUITS SHOULD NEVER BE BYPASSED AND FAILED PROTECTIVE DEVICES MUST BE REPLACED ONLY WITH FACTORY AUTHORIZED PARTS A Service Cord Replacement SandenVendo America Inc
11. m Omitting any of these items can compromise a link in the grounding system See the appropriate service manual or kit instructions for components and assembly instructions Part 1167879 S 7 07 2008 Vendo SECTION Il ELECTRICAL HAZARDS CONTINUED B Servicing with Power Off For maximum safety unplug the service cord from the wall outlet before opening the vendor door This will remove power from the equipment and avoid electrical and mechanical hazards Service personnel should remain aware of possible hazards from hot components even though electrical power is off See the appropriate sections of this manual for further information C Servicing with Power On Some service situations may require access with the power on Power on servicing should be performed only by fully qualified service technicians Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore doubly important to maintain maximum clearances from both moving parts and live circuits when servicing POWER ON SERVICING SHOULD BE ACCOMPLISHED ONLY BY FULLY TRAINED PERSONNEL SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS Power to lighting and refrigeration system is shut off automatically by the electronic controller when the outer door is opened However it is strongly r
12. o be placed on all machines on request If you have any questions contact the Technical Services Department ofthe SandenVendo America office in your area THE FOLLOWING DECAL SHOULD BE PLACED IN A POSITION ON THE VENDOR CONTROL PANEL AT EYE LEVEL Never rock or tilt Machine can fall over and cause serious injury or death Vending machine will not dispense free product ENGLISH FRENCH SPANISH Part 1167879 S 14 07 2008 Vendo SECTION VIII PARTS SALES amp SERVICE CENTERS OF THE SANDEN COMPANY ADDRESS PHONE NUMBERS United States SandenVendo America Inc Tel 800 344 7216 ext Canada 10710 Sanden Drive 3368 Dallas TX 75238 1335 U S A Fax 800 541 5684 Sanden International Corporation 81 3 3835 1321 31 7 1 Chome 81 3 3833 7096 Taito ku Tokyo 110 Japan Europe Mid East Vendo GMBH 49 211 74 039 0 Africa Mid Asia Spangerstr 22 Box 130940 49 211 7488541 40599 Dusseldorf Germany Australia Sanden International Pty Ltd 61 2 9791 0999 New Zealand 54 Allingham St Condell Park 61 2 9791 9029 N S W 2200 Australia Singapore Sanden International Singapore Pte Ltd 65 482 5500 Hong Kong Sanden House 25 Ang Mo Kio St 65 65 482 1697 Indonesia Singapore 569062 Phillippines India The Republic of Singapore Taiwan Sanden International Taiwan Corp 886 2 570 6106 No 21 6 Sec 1 886 2 577 1959 Tun Hwa 5 Taipei Taiwan Taiwan ROC Belgium N V
13. sembling equipment THIS VENDING MACHINE INCLUDES MECHANICAL EQUIPMENT WHICH CAN BE HAZARDOUS IF IMPROPERLY HANDLED OR SERVICED USE CAUTION AND CONSULT THE SAFETY MANUAL AND THE SERVICE MANUAL FOR ADDITIONAL SAFETY INFORMATION RISK OF ENTRAPMENT RISK OF SHOCK ELECTRICAL ur Part 1167879 5 10 07 2008 Vendo SECTION IV REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action These systems may present any of the potential dangers shown in the sections on electrical and mechanical hazards contained in this manual See Sections ll and for further information Compressed Refrigerant Refrigeration systems involve the compression and evaporation of gases The pressures contained represent a potential hazard if suddenly released in confined areas Caution is required when performing maintenance tests or repairs All testing of sealed refrigeration systems must be done by trained personnel who are familiar with the systems and pressures involved B Physical Protection The accidental release of refrigerant gases can result in physical injuries Always wear protective glasses and protect your hands face and body when working near the refrigeration system ALWAYS WEAR EYE PROTECTION AND PROTECT YOUR HANDS FACE AND BODY WHEN WORKING NEAR THE REFRIGERATION SYSTEM SECTION V TEMPERATURE HAZARDS GENERAL Maintenance personnel should be alerted to the potential hazards
14. such as Refrigeration servicing to be performed by qualified personnel only e Unplug the vendor or move power switch to off position before servicing or clearing product jams Replace electrical cords if there is any evidence of fraying or other damage Keep all protective covers and ground wires in place Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers All electrical connections must be dry and free of moisture before applying power A Grounding Systems SandenVendo America Inc vending machines are provided with the appropriate service cord for the power supply in your area The service cord will connect to the matching electrical outlet Always ensure that the outlet to be used is properly grounded before plugging in the vendor See pages S 3 through S 5 ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE The electrical grounding system also includes the bonding of all metal components within the vendor This involves a system of bonding wires identified by green or green and yellow marking The system uses serrated head screws lock washers and star washers to ensure the electrical connection between parts Maintenance of vending equipment may involve disassembly Include the above items when reassembling even if the vending machine may appear to function normally without the
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