3200NT Timer Service Manual - Performance Water Products
Contents
1. UNSWITCHED HOT SWITCH N O o a eeh OPTIONAL CUSTOMER WIRING OPTIONAL REMOTE SIGNAL P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START START SHITE N00 REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION P6 SOLENOID DRIVE OUTPUT REQUIRED FOR ALTERNATING REGENERATION SYSTEMS ONLY P4 COMM NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY perds ur HD it hallo H LEJ mem BP OUT IN COMM NETWORK CONNECT Y CONNECT IN TO OUT ON P7 NEXT VALVE IN LOOP QO AUXRELAY FUSE 3A 250V FAST 6 X20 3200NT OURING REGENERATION OR STANDBY D omo RING REGENERA N E P6 OUTPUT 24VAC 50 60Hz 0 25 A MAX pee P NEUTRAL ane s1 E X men NA SWITCHED HOT imd 5 S AMPO MAX P3 z FLOW METER o ewe die o SOLENOID U B afi Sad ud ejz Z zo 5 A esl 2 3 ug amp loms a Er Xu Q S mz ES 9 4 g d ZS a 5 Z gt 3 5 x a a m o 2 o s E2. L When programming multi unit systems program LAg units first and then LEAd unit This eliminates or minimizes lower drive movement due to system type changes and errors L When changing a valve from one system type to another system type perform a Master Reset first Q System 6 7 and 9 valves coming out of program mode or on power up calculate their volume display CALc and then wait for a good communication signal When a good communication signal is received the system resume normal operations Ifthe system does not receive a good communication signal CALc displays and the system goes into a wait Press the EC key to force the system out of the wait and resume normal operation A communication error may appear after one minute L The System 4 5 and 6 LEAd valve drive sequence going into Regeneration is The lower drive moves to off line and the upper drive moves to first Regeneration position I All system 7 and 9 valves The off line valve moves to online the valve requiring Regeneration moves its lower drive to off line and then the upper drive moves to first Regeneration position L Reserve capacity System 4Fd only After power up or Master Reset the reserve is set by using the safety factor Reserve is limited to a range of 0 50 of the unit capacity Q System 6 and 7 LEAd units only respond to remote lock and chemical pump Also chemical pump is available only if the auxiliary relay in rege
3. Printed Circuit Board Earth Ground Connection Wire from Transfomer White Blue Wire from Transfomer Black Brown 41078 Meter Cable NTO39 0 Figure 11 Installing Ground Wire on Transformer 2750 2850 2900 Valves Printed Circuit Board Earth Ground Connection Ground Label Communication Cables Ground Wire from Transformer Wire from Transformer Green w Yellow White Blue Wire from Transformer Black Brown Meter Cable 41081 NT040 0 Figure 12 Installing Ground Wire on Transformer 3150 3900 Valves Item Description A ground label B ground wire from transformer C wires from transformer Installing and Grounding the Transformer 1 Locate the ground label A to find ground screw 2 Remove the screw and attach the transformer ground wire B 3 Re attach the screw 21 3200NT Timer Troubleshooting Communication Error If a communication error is detected cErr displays It may take several minutes for all of the units in a system to display the error message All units In Service remain in the In Service position All units in standby go to In Service Any unit in regeneration when the error occurs completes regeneration and goes to In Service No units are allowed to start a regeneration cycle while the error condition exists When the communication problem is corrected and the error no longer displays it may take several minutes for all
4. In Service Flow c881 Program P M NT027 0 No Display Code Range 1 9 999 In Service Flow 1568 Program P M NT028 0 Hours Between Last Two Regenerations Il Display Code Range 1 199 In Service Flow II i 33 Program P M NT029 0 Hours Since Last Regeneration Display Code Range 1 199 In Service Flow Program P M Adjustable Volume Remaining L Display Code X 1 000 000 Range 1 000 000 2 900 000 In Service Flow L 2 8 Program P M t Display Code X 1000 Range 10 000 999 999 In Service Flow tS 11 Program P M No Display Code Range 1 9 999 NT030 0 NTO031 0 NT032 0 In Service Flow 1355 Program P M NT022 0 Valve Position No Display Code Lead or Lag In Service Flow LERG Program P M NT033 0 Software Version SP Display Code In Service Flow SP 10 iu Program P M NT034 0 11 3200NT Timer Power Head Assembly 2750 2850 2900 Upper Drive and 2900 Lower Drive Figure 2 2750 2850 2900 Upper Drive and 2900 Lower Drive Power Head Assembly 12 3200NT Timer Power Head Assembly Parts List 2750 2850 2900 Upper Drive and 2900 Lower Drive Item Quantity Part Number Description 1 1 41062 3200NT timer assembly 2 1 14202 01 screw slotted hex washer head 8 32 x 31 3 1 40959 bracket strain relief EZ NET 4 1 41071 bushing strain relief 5 1 41035 plug strain relief 6 1
5. Volume Remaining L Display Code X 1 000 000 Range 1 000 000 2 900 000 In Service Flow 1 Lil Program P M t Display Code X 1000 Range 10 000 999 999 NT007 0 NT020 0 In Service Flow t 193 Program P M NT021 0 No Display Code Range 1 9 999 In Service Flow 1355 Program P M NT022 0 Zero In Service Flow Program P M NT009 0 10 Calculating the Volume Remaining In Service Flow cro CALC Program P M NTO011 0 Communication Error In Service Flow cErr Program P M NTO10 0 Programming Error In Service Flow PErr Program P M NT012 0 Timer is Locked Out In Service Flow Loc Program P M NT013 0 Remote Signal Start Signal is Communicating In Service Flow 1 r 5 in Program P M NT014 0 Remote Lock Out Signal Is On In Service Flow roc Program P M NT015 0 3200NT Timer Timer Diagnostics Display Definitions and Examples Flow Rate r Display Code Range 1 99 9 In Service Flow 752 8 Program P M NT023 0 Range 100 500 In Service Flow r361 Program P M NT024 0 Peak Flow Rate P Display Code Range 0 500 In Service Flow re Program P M Totalizer L Display Code X 1 000 000 Range 1 000 000 99 999 999 In Service Flow L db Program P M t Display Code X 1000 Range 10 000 999 999 NTO25 0 NTO26 0
6. Australian 9 1 40943 harness lower drive 10 1 19121 08 meter cable assembly 35 1 19121 09 meter cable assembly 99 5 1 19121 10 meter cable assembly 303 5 11 2 10299 screw slotted round head 5 40 x 375 12 2 12732 nut hex machine 5 40 13 40175 03 wire ground 7 5 lg w crimp connector 14 1 41047 kit communication cable Not shown 15 1 41228 card program Diagnostics NOTE For all other service part numbers see the Service Manual that accompanies the control valve 15 3200NT Timer 2750 2850 Timer Wiring Diagram OPTIONAL CUSTOMER WIRING P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION COMM NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY OPTIONAL SOLENOID VALVE DURING REGENERATION OR STAI TG x ag RS Hf ul Co x o J gt Z 3 c am o T1 24V TRANSFORMER VDM VALVE DRIVE MOTOR SW1 VALVE HOMING SWITCH 3W2 VALVE STEP SWITCH BRINE CAM SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM FM FLOW METER OPTIONAL M1 MOTOR OR PUMP OPTIONAL S1 SOLENOID VALVE OPTIONAL Si NOTE 1 TRANSFORMER FUSE 5A 250V SLOW BLOW P N 41143 2 VALVE SHOWN IN SERVICE P6 SOLENOID DRIVE OUTPUT REQUIRED FOR ALT
7. Ge ae te Bb aed gated dotad AR 6 System Operations 1 oiu osa Eua A ete Bx te Une Wa dabit weg ee EI ODER A 7 SYVSIEMZ EE 7 SySlemu9o s sve X de RUP ora DE tul eet aa wa Daa De club E eee r EE A 7 Important System Operations Ins 7 Timer Displays sese RECIPE Meee EG a THE RU nada FREUE Ee PR EEN Ore RR ec Ru oa 8 Timer Display Description cisisseeeeeeeeeeehe ehh hh hh hh rene 8 Timer Programming Mode 9 Timer Operation Display Definitions and Examples 0 0 00 cece RR RII Ih 10 Timer Diagnostics Display Definitions and Examples 11 Power Head Assembly Parts List 2750 2850 2900 Upper Drive and 2900 Lower Drive 0 0 eee RII II 13 Power Head Assembly 3150 3900 Upper Drive and 3900 Lower Drive 14 Power Head Assembly Parts List 3150 3900 Upper Drive and 3900 Lower Drive LLauauu ua zana aaa eee ete eee 15 2750 2850 Timer Wiring Diagram 16 3150 Timer Wiring Dlagram sine ERETIR ERE RETI ORE RR Rer CR REOR ee eb fae alec 17 2900 Timer Wiring Diagram 1 0 RR RR RR Ie mr 18 3900 Timer Wiring Diagram 0 0 RR RR RA RR eee 19 Network Timer System Configuration Wiring Diagrams IIIA 20 interlocking 3200NT sa e EN bes ere t ater eed mac RR Re OWE APRA EAR OR n Dn aT cn ie 20 Installing and Grounding the Transformer isses hh hh 21 Troubleshooting 2 zr tmn hte cede de tratta EE 22 Communication EIO s bep up Ee Hate kde aa ddp Ra qui hee te bee ee 22 Troubleshooting t grace x RR n
8. Minutes Off or _____ Minutes Off or Minutes Off or Minutes Off or Minutes Off or Start Time End Time Off or Volume Seconds 1 1 25 1 5 2 3 or Non Fleck Pulses 50Hz or 60Hz 3200NT Timer Timer Operation Set Time of Day When the timer is In Service push either the Set Up or Set Down button once to adjust the Time of Day by one digit Push and hold to adjust by several digits Manually Initiating a Regeneration When timer is In Service press the Extra Cycle button for 5 seconds to force a manual regeneration The timer reaches Regeneration Cycle Step 1 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 if active Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 if active EI Gv Rogge Press the Extra Cycle button once more to advance the valve back to In Service Timer Operation During Regeneration In the Regeneration Cycle step display the timer shows the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the tim
9. monitors the volume of water used When the system calculates that there is not a sufficient capacity for the next day s operation a regeneration cycle is initiated at the preset regeneration time Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate Meter Immediate 1 Valve During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle is started Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate System 5 Interlock 2 4 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle queues If no other valve is in Regeneration the valve sends a lock command and starts a Regeneration Cycle If another valve is in Regeneration i e the system is already locked the valve remains In Service with Regeneration queued until other valves complete Regeneration Then the system locks and Regeneration begins Water flow through the valve is indicated by the Flow Dot that flashes in a direct
10. of the units in a system to stop displaying the error message the system returns to normal operation NOTE During the error condition the control continues to monitor the flow meter and update the remaining volume Once the error condition is corrected all units return to the operating status they were in prior to the error and regeneration is queued according to the normal system operation If reprogramming the unit in the Master Programming Mode clears the error the volume remaining may be reset to the full unit capacity i e as though it were just regenerated NOTE System 4 units retain their normal display and do not display cErr Cause Correction 22 One or more units have a missing or bad communication cable One or more units has a communication cable plugged into the wrong receptacle One or more units is not powered One or more of the units programmed as a stand alone system 4tc 4Fl or 4Fd and one or more units programmed as a multi unit system DEL 6Fl 7Fl or 9FI All of the units programmed as LAg With no unit programmed as a LEAd there is no unit to start the communications A Connecting the communication cables B Connecting the communication cable as shown on the wiring diagrams C Powering all units D Programming the units for the same system type in the Master Programming Mode E Programming the units correctly in the Master Programming Mode Troubleshoot
11. relationship to flow rate System 6 Series 2 4 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m The Volume Remaining is the total volume for all units in the system As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle queues If no other valve is in regeneration the lead valve sends a lock command and starts a Regeneration Cycle When the LEAd valve completes regeneration cycle the remaining valve s in the system regenerate sequentially until all valves regenerate Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate LAg valve volume remaining is updated every 5 seconds from the LEAd valve Amanually forced regeneration EC key can only be done on the LEAd valve and only if the system is not in Regeneration 3200NT Timer System Operations System 7 Alternating 2 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m The Volume Remaining is for the individual unit Astreated water is used the Volume Remaining display counts down from the calculated capacity to zero or When this occurs a Regeneration Cycle queues The valve requiring Regeneration sends a lock command to the standby valve The
12. standby valve goes to In Service and exhausted valve starts a Regeneration Cycle Ifa valve is in Regeneration and the other valve exhausts its volume remaining then the exhausted valve remains In Service with Regeneration queued until the other valve goes into standby The exhausted valve goes into standby after completing Regeneration Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate System 9 Alternating 2 4 Valves During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m The Volume Remaining is for the individual unit Astreated water is used the Volume Remaining display counts down from the calculated capacity to zero or When this occurs a Regeneration Cycle queues The valve requiring Regeneration sends a lock command to the standby valve The standby valve goes to In Service and exhausted valve starts a Regeneration Cycle Ifa valve is in Regeneration and another valve exhausts its volume remaining then the exhausted valve remains In Service with Regeneration queued until the other valve goes into standby The exhausted valve goes into standby after completing Regeneration All units remain In Service except those in standby or Regeneration Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate Important System Operations Tips
13. 026 1 Three Timers Figure 8 Network Timer System Wiring Diagram for System 5 6 7 and 9 Duplex D mus E le ane e O I dee Gi pr i H E vm ie o 3 z E en e 5 z U I 40992 NTO27 1 Four Timers S LU Ss Di W Ui gm Li ES Aa O dil o o wys SEE OUT IN H
14. 3200NT Timer Service Manual In Service Program 41151 NT001 1 Valve Serial Number Valve Position 1 LEAd 2 LAg 3 LAg 4 LAg IMPORTANT Fill in pertinent information on page 3 for future reference 3200NT Timer Table of Contents Job Specifications Sheet 1 55 Lo ee EA ek ese peste ea o da cn eee e EP ee a he 3 Timer Operation ee TSN NEEN REENEN DEET de er dee dE dl SEN Eet 4 Set Time of Day i ofi oO ered LP E de Dad egere E eos dons Ua day Sa dares 4 Manually Initiating a Regeneration 4 Timer Operation During Regeneration 4 Start a Regeneration Tonight 4 Day Regeneration Timer rrr sensta yd eee dl w Fb ae A ae auus es dere durs dd aded 4 Flow Meter Equipped Timer 4 Timer Operation i tute Sete att rds LH oer ttr to o dd rds bat sit LLL td tb dtl tad tle 5 Immediate Regeneration Timer with Regeneration Day Override Zeit 5 Delayed Regeneration Timer with Regeneration Day Override Zei 5 Timer Operation During Programming 5 Timer Operation During A Power Failure 5 Remote EoCKOUt eR IEEE au EE RARO EATUR ROCA WIG ERROR ERLE BRE ES AR OUR EOS 5 Remote Signal Start Regeneration 5 Day Override Feature vss esi b Rd Method ees kid w d RAA Ra RE RN te bebe po ee Phd eyed RR 5 System Operations 0 opu Pee ERE er A eeu d Bua eee E Dales otters 6 SVSlOIT a O W OE e te REX Sra sea rene altar a E T Meche UO AAA p e bet UR ese ex are bn Pa e Red 6 SVSIOM ETE 6 SVSIGMT O cc cca i ene ak Shs OS unb bU EE d
15. 40941 harness upper drive 7 1 40385 motor drive 24V 50 60 Hz 8 1 41034 transformer 120 24V US 1 41049 transformer 230V 24V European 1 41050 transformer 230V 24V Australian 9 1 40943 harness lower drive 10 1 40388 motor drive 24V 50 60 Hz 11 1 19121 08 meter cable assembly 35 1 19121 09 meter cable assembly 99 5 1 19121 10 meter cable assembly 303 5 12 2 12732 nut hex machine 5 40 13 2 10299 screw slotted round head 5 40 x 38 14 40175 03 wire ground 7 5 lg w crimp connector 15 1 41047 kit communication cable Not shown 16 1 41228 card program Diagnostics NOTE For all other service part numbers see the Service Manual that accompanies the control valve 13 3200NT Timer Power Head Assembly 3150 3900 Upper Drive and 3900 Lower Drive PARE cad p 12 A p RA N Re h ANA NN N LEA we KEM ND er v 41081 NT023 1 Figure 3 3150 3900 Upper Drive and Lower Drive Power Head Assembly 14 3200NT Timer Power Head Assembly Parts List 3150 3900 Upper Drive and 3900 Lower Drive Item Quantity Part Number Description 1 1 41062 3200NT timer assembly 2 1 14202 01 Screw slotted hex washer head 448 32 x 31 3 1 40959 bracket strain relief EZ NET 4 1 41071 bushing strain relief 5 1 41035 plug strain relief 6 1 40941 harness upper drive 7 2 40391 motor drive 24V 50 60 Hz 8 1 41034 transformer 120V 24V 1 41049 transformer 230V 24V European 1 41050 transformer 230V 24V
16. D OUT IN TH OUT IN i OUT IN co OO enen CU enen OO eneen Y eneen AW ED Soe V e BEET Ge c ENIM E NC D i e D we 3200NT vw KN z BE s H Jee D BK D 1 E some posez E c 5 onec A HE gs EH ER E i angl El WT BE HT rs ires 8 LL m S o z o o o e H im MILL we CA ONG Saa pA U 40992 p aeoe bod GEE EA een uid NT028 1 Figure 10 Network Timer System Wiring Diagram for System 5 6 and 9 Quadplex Interlocking 3200NT 20 NOTE Use only 6 place 4 conductor RJ11 phone or extension cables Connect phone or extension cables first before programming System Type 7 and 6 flow meter cable must be connected to the timer programmed as the LEAd Timer A maximum cable length of 100 cable can be used between timers Always connect IN communication port to the OUT communication port of the next timer Connect the last timer back to the first timer 3200NT Timer Transformer Phone Cable and Meter Cable Installation 3D Communication Cables Ground label Ground Wire from Transformer Green w Yellow MSN FAST s xao
17. ERNATING REGENERATION SYSTEMS ONLY P6 OUTPUT 24VAC 50 60Hz 0 25 A MAX TOR PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE N O OUTPUT Sahin CT M1 O NEUTRAL 250VAC 3A MAX RESISTIVE 38VDC 3A MAX RESISTIVE UNSWITCHED HOT OPTIONAL INTERLOCK SWITCH N O o oo OPTIONAL REMOTE SIGNAL START SWITCH N 0 Visite OUT IN COMMI NETWORK CONNECT CONNECT IN TO OUT ON NEXT VALVE IN LOOP 3200NT J GRN YEL P5 LOWER PORTON po NEUTRA Ee l E B0 60HZ SWITCHED HOT E 5 AMPS MAX P3 T FLOW METER P LOWER H O DRIVE SOLENOID i iem vae Lt Jee Z Hola a SESS PS 5 6 al lajzig Ga seb Xu gt XI oz BLACK PURPLE N C d BACKPLATE GROUND SCREW GRN OR GRN YEL GRN YEL o o s TI fm o o 41187 NT035 0 Figure 4 2750 2850 Timer Wiring Diagram System 4 Single Valve Regeneration 16 3200NT Timer 3150 Timer Wiring Diagram OPTIONAL MOTOR PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE N O OUTPUT
18. PLATE GROUND SCREW O as o K Ti Ce i Sch E e c m IE Cs IEF Se A Z i FM Es EN a Z zi SCAM age Lud NEU E UPPER rake o o a pa DRIVE S z T1 24V TRANSFORMER UDM UPPER DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 VALVE HOMING SWITCH SW2 VALVE STEP SWITCH SW3 BRINE CAM SWITC DAG SW4 LOWER DRIVE SWITCH E SS ICAM VALVE HOMING CAM al amp T qm SCAM VALVE STEP CAM Gs BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM FM FLOW METER OPTIONAL M1 MOTOR OR PUMP OPTIONAL EN lis N e i L NOTE f uci RANSFORMER FUSE 5A 25 V SLOW BLOW P N 41143 me LOWER 2 VALVE SHOWN IN SERVICE DRIVE 41188 NT038 0 Figure 7 3900 Timer Wiring Diagram System 4 Single Valve Regeneration 19 3200NT Timer Network Timer System Configuration Wiring Diagrams Two Timers EH NETWORK CONNECT VEN i i A Jaen D Den n Br E Be E TR IRE o o o Le Hl SE mE S 40992 Ser CO z Gala YV NT
19. RMER FUSE 5A 25 V SLOW BLOW P N 41143 2 VALVE SHOWN IN SERVICE GREEN JN O RED GREEN WHITE BLACK OPTIONAL MOTOR PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE N O OUTPUT sw ED HOT 1 O NEUTRAL 250VAC 3A MAX RESISTIVE 30V0C 3A MAX RESISTIVE UNSWITCHED HOT OPTIONAL INTERLOCK SWITCH N O o o ne T 4 OPTIONAL REMOTE SIGNAL START SWITCH N O BLACK P4 REMOTE INPUTS i u ruso uN in 8 i OUT IN a COMMI NETWORK CONNECT TI CONNECT IN TO OUT ON CH P7 NEXT VALVE IN LOOP AUX RELAY FUSE 3A 250V FAST 5 X20 SZA 3200NT H GRN YEL P5 LOWER POSITION Pt 24VAC EG B waz Ce f 5 AMPS MAX d T P6 LOWER o DRIVE E O SOLENOID D E wa da Z Joxa E SRR PS n allaz mm aes S JE l ul j n cej a o o o o a BACKPLATE GROUND SCREW j 2 m 4 E FM Kei ae i 2 S o o lz s 5 D O 41188 NT037 0 Figure 6 2900 Timer Wiring Diagram System 4 Single Valve Regeneration 18 3900 Timer Wiring Diagra
20. c Ye eh duae REEL o ee e Ce dU den aeos lid rara cd ena aie 23 Programming EITOU isi EAR p ES PE RACE wale RUE oe aE R WOW WRA ale DA CAU ale RI RT 23 Simultaneous Communication and Programming Errors 1 hn 23 IMPORTANT The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice Job Specifications Sheet Please circle and or fill in the appropriate data for future reference Programming Mode Feed Water Hardness Regeneration Time Regeneration Day Override Master Programming Mode Valve Model Regeneration Type System Type Valve Position Remote Signal Start Display Format Unit Capacity Capacity Safety Factor Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 Time Auxiliary Relay Output Window 1 Time Auxiliary Relay Output Window 2 Fleck Flow Meter size Line Frequency Grains Per Gallon or Delayed a m p m or Off or Every Days 2750 2850 2900 3150 3200NT Timer Degrees Immediate 3900 Downflow Upflow Brine Draw First Upflow Brine Fill First 4 Time Clock 4 Meter Immediate 4 Meter Delayed 5 Interlock 6 Series 7 Alternating 9 Alternating LEAd or LAg Off or On Signal Time needed Minutes US Gallons or m Grains or Degrees Zero or Di
21. d Press the Set Up and Set Down buttons to set the amount of feed water hardness in grains gallon The system automatically calculates treated water capacity based on the feed water hardness and the system capacity Press the Extra Cycle button to proceed to the next step Set Regeneration Time A non flashing colon between two sets of numbers identifies the Regeneration Time display Set the desired time of day that you want Regeneration to occur Press the Set Up and Set Down buttons to adjust this value Press the Extra Cycle button to proceed to the next step Set Regeneration Day Override Us this display to set the maximum amount of time in days the unit can be In Service without a Regeneration For System 4 Time Clock regeneration mode the system regenerates at the time set in Step 4 after the number of days programmed in this step Forall other System Types 4 Meter Immediate 4 Meter Delayed 5 6 7 9 the system regenerates after the number of days programmed in this step unless the meter initiates a Regeneration cycle earlier Press the Extra Cycle button to proceed to the next step Timer programming is complete and exits from the Programming Mode Normal operation resumes 3200NT Timer Timer Operation Display Definitions and Examples Time of Day Format US Gallons In Service Program NT005 0 Format Metric Meter In Service Flow 24 00 uu Program P M
22. er returns to In Service and resumes normal operation Example In Service Less than 10 Minutes Remaining in Regen Step 1 Program P M NT002 0 N Press the Extra Cycle button during a Regeneration d RK Cycle to immediately advance the valve to the next cycle Bae NT003 0 step position and resume normal step timing Start a Regeneration Tonight With metered delayed timers press the Extra Cycle button momentarily The In Service indicator dot flashes and starts a Regeneration tonight at the programmed Regeneration Time Day Regeneration Timer During normal operation the Time of Day display is visible at all times The timer operates normally until the number of days since the last regeneration reaches the Regeneration Day Override setting Once this occurs a regeneration cycle is initiated at the preset Regeneration Time Flow Meter Equipped Timer During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m As treated water is used the Volume Remaining display counts down from the calculated system capacity to zero or When this occurs a Regeneration Cycle begins or delays to the set Regeneration Time Water flow through the valve is indicated by the Flow Dot that flashes in a direct relationship to flow rate 3200NT Timer Timer Operation Immediate Regeneration Timer with Regeneration Day Override Set When the valve reaches the set Days Since Regeneratio
23. es 7 A Ca BACKPLATE GROUND SCREW o ae U s ar N a ou HCAM s FM ae 5 o o BE CH T1 24V TRANSFORMER a VDM VALVE DRIVE MOTOR SW1 VALVE HOMING SWITCH SW2 VALVE STEP SWITCH SW3 BRINE CAM SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM FM FLOW METER OPTIONAL M1 MOTOR OR PUMP OPTIONAL S1 SOLENOID VALVE OPTIONAL NOTE 1 TRANSFORMER FUSE SA 250V SLOW BLOW P N 41143 2 VALVE SHOWN IN SERVICE 41187 NT036 0 Figure 5 3150 Timer Wiring Diagram System 4 Single Valve Regeneration 17 3200NT Timer 2900 Timer Wiring Diagram OPTIONAL CUSTOMER WIRING P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVEN P4 REMOTE SIGNAL START CLOSED INPUT INITIATES COMM1 NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY WT BLK YELLOW BLACK N O NC E g Z IS T1 24V TRANSFORMER UDM UPPER DRIVE MOTOR N O LDM LOWER DRIVE MOTOR SW1 VALVE HOMING CH SW2 VALVE STEP SWITCH 5 BRINE CAM SWITCH SW4 LOWER DRIVE SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM m BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM FM FLOW METER OPTIONAL M1 MOTOR OR PUMP OPTIONAL WHIT BLACK NOTE 1 TRANSFO
24. ing Programming Error Timers display PErr when a programming error occurs 3200NT Timer If multiple timers are programmed as LEAd PErr displays on all units If multiple timers are programmed with different system types feed water hardness regeneration day override and line frequency a PErr will be displayed All units In Service remain in the In Service position All units in standby go to In Service Any unit in regeneration when the error occurs completes regeneration and goes to In Service No units are allowed to start a regeneration cycle while the error condition exists When the problem is corrected and the error no longer displays it may take several minutes for all of the units in a system to stop displaying the error message the system returns to normal operation NOTE During the error condition the control continues to monitor the flow meter and update the remaining capacity Once the error condition is corrected all units return to the operating status they were in prior to the error and regeneration is queued according to the normal system operation If reprogramming the unit in the Master Programming Mode clears the error the volume remaining may be reset to the full unit capacity i e as though it were just regenerated NOTE System 4 units retain their normal display and do not display PErr Cause Correction A One or more timers are programmed as System type different from the LEAd unit B M
25. m 3200NT Timer OPTIONAL MOTOR PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE N O OUTPUT sums sor UY bcn 250VAC 5A MAX RESISTIVE 30VDO 3A MAX RESISTIVE 7 UNSWITCHED HOT OPTIONAL INTERLOCK SWITCH N O o o e e 4 OPTIONAL CUSTOMER WIRING M ANT OWICH NOO P3 FLOW METER NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS P4 REMOTE LOCKOUT INPUT CLOSED INPUT PREVENTS REGENERATION P4 REMOTE SIGNAL START CLOSED INPUT INITIATES REGENERATION m COMM1 NETWORK CONNECT REQUIRED FOR MULTI TANK SYSTEMS ONLY REMOTE INPUTS iii cab cai SR gl PH OUT IN COMMI NETWORK CONNECT Dr e e CONNECT IN TO OUT ON P7 NEXT VALVE IN LOOP AUX RELAY FUSE 3A 250V FAST 5 X20 3200NT GRN YEL RED I um We BLACK Ee DS 5 Pe LOWER H Oo SOLENOID 4 Yel xal Z SER 2 3 4 5 SEE Ss ses SE X 3 m x Es e S eg S g Sz ze Ei 5 Ej ca m a a ro i 5 s e Oo oj o Z ok aS BACK
26. n Override value a Regeneration Cycle initiates immediately This occurs even if the Volume Remaining display has not reached zero Delayed Regeneration Timer with Regeneration Day Override Set When the timer reaches the set Days Since Regeneration Override value a Regeneration Cycle initiates at the preset Regeneration Time This occurs even if the Volume Remaining display has not reached zero Timer Operation During Programming The timer only enters the Program Mode with the timer In Service While in the Program Mode the timer continues to operate normally monitoring water usage and keeping all displays up to date Timer programming is stored in memory permanently There is no need for battery backup power Timer Operation During A Power Failure During a power failure all timer displays and programming are stored for use upon power re application The timer retains all values without loss The timer is fully inoperative and any calls for regeneration are delayed The timer upon power re application resumes normal operation from the point that it was interrupted NOTE An inaccurate Time of Day display may indicate a power outage Remote Lockout The timer does not allow the unit system to go into Regeneration until the Regeneration Lockout Input signal to the unit system is cleared This requires a contact closure to activate The recommended gauge wire is 20 with a maximum length of 500 feet See P4 remote inputs in the wiring diagram
27. neration is not used AroF 3200NT Timer Timer Displays Timer Display Description In Service Program 41151 NT004 1 Program Indicator Programming Mode Active Light On In Service Indicator Timer In Service Light On Regenerate Tonight Flashing Light Flow Indicator No Water Flow Light Off Water Flow Light Flashing P M Indicator PM Light On A M Light Off Display Screen Time of Day alternates with Process Display Example Volume Remaining Time Remaining programming information Extra Cycle Button Valve in Regeneration Light On Set Down Button Adjust Values Down Set Up Button Adjust Values Up Diagnostic Button View Flow Rate Peak Flow Rate Totalizer Hours Between Last Two Regenerations Hours Since Last Regeneration Adjustable Volume Remaining Valve Position Software Version Figure 1 Control Panel and Display Timer Programming Mode NTO16 0 In Service Program NTO17 0 SA m NTO03 0 In Service Program NT018 0 7 NT003 0 In Service Flow Program P M NT019 0 qe NTO03 0 3200NT Timer Enter 3200NT Programming Mode Press and hold both the Set Up and Set Down buttons for five 5 seconds to enter Programming Mode When the program mode is entered the program light illuminates Set Feed Water Hardness The feed water hardness setting displays only if the Regeneration Type is set to Meter Immediate or Meter Delaye
28. ore than one timer is programmed as the LEAd unit C One or more timers are programmed with different hardness day override or line frequency values A Programming the units correctly in the Master Programming Mode B Programming the units correctly in the Master Programming Mode C Program these values to be the same on all units Simultaneous Communication and Programming Errors If both a communication and programming errors occur simultaneously the communications error cErr has precedence and masks the programming error PErr When the communications error cErr is corrected the programming error PErr displays until corrected 23 P N 41093 Rev B 02 04
29. s on pages 16 20 Remote Signal Start Regeneration The control valve monitors treated water other than a flow meter When timer receives a contact closure for the programmed amount of time regeneration begins The recommended gauge wire is 20 with a maximum length of 500 feet See P4 remote inputs in the wiring diagrams on pages 16 20 Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value without the water meter initiating a Regeneration Cycle a Regeneration Cycle queues This occurs regardless of the remaining volume available A WARNING Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation See instructions for nstalling and Grounding the Transformer page 21 3200NT Timer System Operations System 4 Time Clock 1 Valve During normal operation the Time of Day display may be viewed at all times The control operates normally until the number of days since the last regeneration reaches the Regeneration Day Override setting Once this occurs a Regeneration Cycle initiates at the preset Regeneration Time Meter Delayed 1 Valve During normal operation the Time of Day display alternates with the Volume Remaining display gallons or m As treated water is used the Volume Remaining display counts down from the calculated system capacity The system
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