Home

International Bus Owner`s Manual

Contents

1. CD REMOTE POWER MODULE 1 KJ 2 REMOTE POWER MODULE S T 5 3 S HEATER FUSE G i a 4 BACK UP CAMERA TV MONITOR VCP L ga L gt 5 NOT USED FOR OPTIONS ONLY 8 SWITCH PANEL FUSE J zlo Jl lo T NOT USED FOR OPTIONS ONLY i E OT USED FOR OPTIONS ONLY E 9 POWER SOLENOID REAR A C UNIT Bl a JO B u 9 8 HEAT PUMP RELAY 4d 9 ah i FRONT A C LOW SPEED RELAY 20 AMP FUSE P AD FRONT A C HIGH SPEED RELAY 35 AMP FUSE i BLS Om t BLS 3 FRONT A C CONDENSOR RELAY 4 35 AMP FUSE 8 3 FRONT A C COMPRESSOR RELAY N 7 5 AMP FUSE Front A C Rear A C 5 REAR A C LOW SPEED RELAY 20 AMP FUSE Module Module G REAR A C HIGH SPEED RELAY 35 AMP FUSE I 2 REAR A C CONDENSOR RELAY X 35 AMP FUSE a REAR A C COMPRESSOR RELAY 7 5 AMP FUSE This board configuration was 2 last used through Feb 04 jel jejkje Power eel e Q Solenoid JIG a E Krystal Enterprises RETURN TO MENU bii Circuit Board Assembly Phase 2 Circuit Board Assembly located on divi
2. H 186 PIGTAIL EXTERIOR LIGHTS ERIOR LIGHTS EXTERIOR LIGHTS BROW ERIOR LIGHTS RANGE MAP S ROOF WHI LLOW CABIN TE GROUND BROWN WHITE S LUGGAGE LIGHTS RED ERIOR LIGHTS BLACK YELLOW G LF SPEAKER E L EXTERIOR LIGHTS PINK k UPPER MID SIDE WHITE BLACK U V W BROWN WHITE o T MICRO SWITCH i E ine BLACK YELLOW SA BROW WHITE RE SPEAKER WE RED Y ERIOR LIGHTS Y LUGGAGE LIGHTS RE ER MID SIDE INTERIOR LIGHT E X REAR STEP LIGHTS RED X BROW ORANGE MAP BROWN WHITE BLACK YELLOW SPY MEW WHITE YELLOW CABIN WHITE GROUND Z EXTERIOR LIGH UPPER REAR CC EXTERIOR LIGHTS C 180 PIGTAIL SROWN m EXTERIOR LIGHT STEREO DASH WHITE UPPER SIDE E UR AA RR SPEAKER RED YELLOW RED YELLOW BLACK WHITE BLACK WHITE ERIOR LIGHTS B ENTRY DOOR LIGHT BLUE WHITE D DOOR AJAR LED WHITE BLACK YELLOW Krystal Enterprises
3. SEE ACCESSORY HARNESS a Jm gi LEGEND ON PAGE 102 exterioruicuts 13 LEG 16AWG BROWN LOOP 16AWG WHITE 1 LOOP AA RR SPEAKER 48 LEG 16AWG RED YELLOW 0 EXTERIOR LIGHTS 16AWG BLACK WHITE 15 LEG V EXTERIOR LIGHTS 16AWG BROWN LOOP inus 16AWG WHITE 1 LOOP TEAN sia oo 16AWG WHITE 1 LOOP 7 CC EXTERIOR LIGHTS 18 LEG T MICRO SWITCH Z EXTERIOR LIGHTS 16AWG BROWN LOOP 60 LEG 84 LEG 16AWG WHITE 1 LOOP 16AWG BLACK YELLOW LOOP 16AWG BROWN LOOP 16AWG WHITE 5 16AWG WHITE 1 LOOP SANG SISSE EE EXTERIOR LIGHTS 174 LEG P ud 16AWG BROWN 16AWG WHITE 1 tag LL 16 eur ee 15 15 17 6 168 74 DD EXTERIOR LIGHTS B E LUGGAGE LIGHTS W EXTERIOR LIGHTS gt 62 LEG 13 LEG 16AWG BROWN LOOP 16AWG BROWN 5 16AWG RED LOOP ps 16AWG WHITE 1 LOOP 1 16AWG BLACK YELLOW LOOP 16AWG WHITE 1 LOOP i BB EXTERIOR LIGHTS 18 LEG 16AWG BROWN LOOP 16AWG WHITE 1 LOOP X REAR STEP SWITCH R EXTERIOR LIGHTS 57 LEG 24 LEG 16AWG BLACK YELLOW LOOP Y LUGGAGE LIGHTS 16AWG BROWN LOOP 16AWG BROWN WHITE A A 16AWG WHITE 1 LOOP 16AWG RED 16AWG BLACK YELLOW Krystal Enterprises RETURN TO MENU m 102 Model 35 amp 38 Accessory Harness Legend COLOR FROM LOCATION TO DESTINATION DESCRIPTION BROWN WHITE Q X REAR STEP SWITCH WHITE 1 H LOOP I
4. 4 2 VALVE EGULATOR SINGLE PLUG DOOR AND LOWER STEP AIR SCHEMATIC Krystal Enterprises RETURN TO MENU M Double Plug Door Air Operated ELI S sarcinas ATTN Double Plug Air Door Speed Is Factory Set If adjustments become necessary do not attempt adjustments Contact the Krystal Service Dept at 1 800 Krystal 579 7825 CAUTION The Emergency Release Valve System must be checked on a daily basis Once the emergency release valve has been actuated by turning counter clockwise it should be possible to open the doors by pushing outward with your hand after about 5 seconds Caution UNDER EMERGENCY SITUATIONS IF EQUIPPED THE BOTTOM AIR STEP WILL NOT DEPLOY The Obstruction Sensing System Sensitive Edge must be checked on a daily basis Only when the door is closing can reversing be actuated The reversing motion should be shut off about 10 to 30 mm before the final closing position If the reversing process actuates too late the sensitivity of the differential pressure switch would require re adjustment Do not attempt adjustment call the KRYSTAL SERVICE DEPT Krystal Enterprises o RETURN TO MENU Double Plug Door Air Operated Secondary Entry Door Switch used on air operated double plug door systems is located on the in dash control panel as shown on page 20 21 Double Plug Door S
5. Congratulations and thank you for purchasing a Krystal Enterprises Vehicle You have taken ownership of a true luxury vehicle which is in a class all its own We are providing this manual to familiarize you with your new Krystal Enterprises Professional Bus This manual shall serve as a reference document for the operations and maintenance procedures that shall be required throughout the life of your vehicle This edition covers all our International Chassis models and is designed to be used in conjunction with the original chassis manufacturer s owner s literature as well as all other component manufacturers literature IMPORTANT PLEASE READ CAREFULLY For your safety and the safety of others we ask that you completely familiarize yourself with this manual and all other operators manuals before you operate this vehicle for the first time KRYSTAL ENTERPRISES 2701 East Imperial Highway Brea California 92821 800 KRYSTAL 579 7825 714 986 1200 TABLE OF CONTENTS SAFETY Pre Trip Inspection suggested minimum 8 General Vehicle Safety Warnings 10 Vapor Door Operational Safety Check List 11 Air Door Emergency Release Valve 12 Electric Door Emergency Release Lever 13 Wheelchair Securement and Occupant Restraint Systems 14 Air Door Lock Pin Assembly 16 Dual Overhead Parcel Racks 17 Emergency Egress Window Operation 18 Emergency Roof Hatch Ext EF OPERATION In Dash Control Panels 20 Controls and Accessory Functions 21 A
6. 103 Model 35 amp 38 Accessory Harness Wiring Diagram Part 2 TURN SIGNAL HARNESS ROUTED ALONG FLOOR 6 LEFT MID TURN SIGNAL Ni GREEN YELLOW RIGHT MID TURN SIGNAL omn p Krystal Enterprises TURN SIGNALS GREEN YELLOW GREEN 104 RETURN TO MENU A C Module Wiring Diagram Front Rear LOIN ect F EXC Siege jog lower Yellow Low Blower REF RELAYS O o 0c M GC J pz aa Low Blower Not Used Red High Blower Green kKelay Irigger Not Used Siete ae Ole Ge ji Orange Condensor NO ew Ol GZ TINO REF FUSES Details of A C Modules as shown in Diagrams on pg 107 amp 109 Krystal Enterprises 105 Circuit Board Assembly Phase 1 4 gi jk All 1 i E n z m PIENIN RR i i 4 IB UM TE M meses i a M UMA NE camino mio mino WU NUH a ia Im JN r 1 NH UL RP HN zx 5 h E AA JA IE B RETE EU i 2 5 AA h pr 1
7. Overhead Parcel Rack for models 31 amp 35 only Overhead Parcel Rack for models 35 amp 38 only curb side shown with Roof Top Ducted A C street side shown CAUTION po not overload Parcel Racks Do not fasten parcels to retainer bars Krystal Enterprises 17 RETURN TO MENU Emergency Egress Window Operation Lift up Pull down on lever on lever to to disengage disengage latch latch GL20 Touring Window Panoramic Frameless Window LAO MOONIM HSnd ATONEH TUNG EXIT m Windows with Emergency Exit stickers are designated emergency exits Follow the directions on the sticker Disengage latches and push windows out PULL HANDLE PUSH WINDOW OUT Krystal Enterprises i RETURN TO MENU Emergency Roof Hatch Exit SEE MANUFACTURERS LITERATURE FOR ADDITIONAL INFORMATION Krystal Enterprises This is a Dual Purpose hatch used for Emergency Egress and Ventilation purposes SUGGESTED MAINTENANCE Periodically inspect attaching fasteners for evidence of loosening due to tampering and regularly clean surface with a mild soap and water CAUTION When removing graffiti it is the customers responsibility to ensure cleaning solutions are compat ible with the materials used on Safety Vents Solutions containing acetone ether lacquer thinner or other sol vents can destroy the high strength properties of many engineering plastics AVOID these c
8. Krystal Enterprises RETURN TO MENU THIS PAGE IS INTENTIONALLY BLANK Krystal Enterprises RETURN TO MENU gt Video Entertainment Center Ceiling Mounted CRT Monitor Basic Operating Instruction LCD Monitor The TV cannot be viewed without first truning on the DVD For specific Operating Instructions Check Your Component information Manual Under Loft LCD Monitor Bulkhead Mounted LCD Monitor 1 After truning on the DVD turn on the TV using the power on the TV or the button on the TV remote Note TV must be set to Video 1 for DVD to work 2 To view TV push the TV Video button to switch between TV and DVD Video 3 To view movies select DVD from the on screen menu 4 The DVD buttons on the remote will now operate all the functions of the DVD Krystal Enterprises RETURN TO MENU Dash Mounted DVD Player Components shown here may vary from what you have installed in your vehicle See manufacturers literature for operating instructions on your specific component To view the TV the DVD Player must be turned on Next set the DVD to TV by using the remote control Krystal Enterprises gt 26 Load Shed amp High Idle Charge Protection Operating Procedures Load Shed System Reference Guide The Load Shed portion of your vehicles Charge Protection System is engaged by pressing the switch marked Load Shed on the dash Once engaged this system m
9. Full Air Brake System w ABS Smooth Rubber Flooring w Ribbed Center Aisle 3 Heavy Duty INTERNATIONAL Batteries Amaya Coach Seating Allison 5 Speed Auto Transmission 165 000 BTU Ducted Roof A C System International Air Ride Rear Suspension AM FM Stereo w CD Player In Dash 245 70R19 5F All Season Radial Tires e TV VCP Package e 50 States Emissions Power Cab Door Locks 65 Gallon Fuel Tank Power Cab Windows Adjustable Tilt Steering Wheel Back up Alarm Cruise Control Paging System Engine Oil Cooler e Single Plug Air Actuated Sedan Entry Door Transmission Oil Cooler e Full Body Undercoating Automatic High Idle Controller Base White Body Color e Drive Shaft Guards Power Remote Heated Mirrors 063 Aluminum Exterior Side Walls e Frameless Panoramic View Windows Welded Steel Cage Frame 2 0 Amp Leece Neville Alternator Cab Running Boards S S Wheel Inserts Air Ride Drivers Seat Rear Luggage Partition Permanent Captains Chairs Co Pilot Rear Luggage Door w Electric Step 3 4 Resin Laminated Floor Under Vehicle Storage Bins Krystal Enterprises RETURN TO MENU A General Vehicle Dimensional Specifications Body amp Chassis by Model Femues Moes gt s ow 35 M GVWR 25 500 Ibs 25 500 Ibs 25 500 Ibs 25 500 Ibs 27 500 Ibs 55 254 30 25 4 1 31W 35 Interior Body Length without Luggage 2 Interior Body Length with Luggage 8 Clear Door Opening Luggage D
10. When parts are required for a warranty repair all parts will be handled by the KRYSTAL Service Department All other Non Warranty parts needs can be handled by contacting the KRYSTAL PARTS DEPARTMENT directly at 1 800 845 4883 You may purchase parts directly over the counter or have them shipped to you usually within 24 hours In order to expedite your parts order please have your KRYSTAL ENTERPRISES serial number which starts with K HHHHHH and is located on the drivers door jamb of all our vehicles UNDERSTANDING WARRANTY POLICY read the following sections carefully Should your bus require service related to the converted areas of the vehicle read this section first before taking any action By doing so you will clearly understand the KRYSTAL SERVICE PROCESS and avoid possible delays NEVER initiate a warranty repair without prior approval of the KRYSTAL SERVICE DEPARTMENT Not following this procedure could void your warranty reimbursement for that particular repair Krystal Enterprises me RETURN TO MENU PARTS SERVICE WARRANTY WHO SHOULD PERFORM WARRANTY SERVICE ON YOUR VEHICLE If there is any doubt as to whether or not a repair is related to the KRYSTAL WARRANTY call the KRYSTAL SERVICE DEPARTMENT at 1 800 845 4883 this may save you time wasted at a chassis dealer or another shop for a problem appropriately solved by con tacting KRYSTAL SERVICE DEPARTMENT If the problem is conversion related then it ca
11. Krystal Enterprises v RETURN TO MENU INDEX Swing Door System 50 Switches mirror micro pressure door step 32 46 49 T TOWING 111 Troubleshooting Guide 85 V Vapor Air amp Electric Door Safety Alerts 11 VEHICLE SAFETY WARNINGS 10 Vendor Reference Listing 114 Video Entertainment Center 24 W WARRANTY 110 111 112 113 WARRANTY POLICY 110 WARRANTY REPAIRS 112 113 WARRANTY SERVICE 111 Wheelchair Lift Braun amp Ricon 52 54 Wheelchair Securement ADA 14 15 Wheel Liners Stainless Steel 35 Wiring Diagrams 100 105 Krystal Enterprises 119 120 KRYSTAL ENTERPRISES LIMITED WARRANTY Krystal Enterprises hereinafter referred to as Krystal Enterprises and Krystal is the final stage manu facturer of an incomplete vehicle which is manufactured and separately warranted by the incomplete vehicle manufacturer This limited Warranty thus does not extend to any part or portion of the incomplete vehicle except as specifically required by any applicable Federal law or regulation Krystal Enterprises warrants to the original purchaser of each new Krystal Enterprises bus that all parts ex cept electronic parts which are warranted by their original manufacturer installed by Krystal will be free from defects in material and workmanship under normal use and service for one 1 year with unlimited mileage from the date of purchase by the original retail customer Krystal Enterprises further warrants to the ori
12. Remove seats in front of the Partition Wall and loosen all four bolts securing the wall Then go behind the wall and remove the channel nut on the floor this will allow the wall to be move back and then additional seating can be installed Note torque Seat Bolts to 35 ft Ibs EXTERIOR LIGHTING One or all exterior clearance lights inoperative please refer to the INTERNATIONAL wiring schematic in the Krystal Electrical Schematic Manual Exterior running lights work off of the Krystal relay board SLIDER WINDOWS HARD TO OPEN AND CLOSED If any of the windows start to stick during opening or closing simply spray both side tracks with silicone spray and work the windows a few times to lubricate the tracks This should be done approximately every three months Krystal Enterprises 85 86 Basic Troubleshooting Guide PROBLEM POSSIBLE SOLUTIONS PAGING SYSTEM INOPERATIVE NO TELEVISION RECEPTION Check the 15 amp fuse on the fuse panel behind the dash cover on the passenger side See page 92 93 for fuse legend amp location See instructions for the paging system located on page 22 If the TV has power but you cannot pickup any stations make sure VCP mode button on the P A System is engaged and the VCP power button is engaged REAR VCP amp TV INOPERATIVE Check to make sure all connections on the back of both units are tight Check the fuse located at the front face of the TV and on the b
13. 2 ball joints gt inspect and lubricate steering idler arms gt replace cabin air filter if equipped gt inspect half shaft boots if equipped gt clean air compressor intake filter gt clean battery terminals gt lube door seals with silicon spray check for proper sealing gt re inspect torque specifications on INTERNATIONAL Suspension System gt check air system for leaks and electrical connections gt lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems gt inspect drive belts and replace if necessary Krystal Enterprises 6 RETURN TO MENU KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE AT 35 000 MILES 4200 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt check the torque of all door hardware on Vapor door systems AT 40 000 MILES 4800 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt clean battery terminals gt check the torque of all door hardware on Vapor door systems AT 45 000 MILES 5400 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt inspect steering linkage suspension ball joints drive shafts and drive shaft guards gt inspect engine cooling system and hoses gt inspect brake system gt inspect exhaust system and heat shields gt check wheels for end play and noise gt inspect
14. AVAIL DOME LIGHTS MAP LIGHT RADIO PLEASE NOTE The legend shown on this page reflects all available RIGHT MIRRORSHEAT standard configurations and may include items not AUX POWER SOURCE ordered with your vehicle PWR WINDOW LOCKS DRIVER DOOR PWR WINDOW LOCKS PASS DOOR Krystal Enterprises m RETURN TO MENU Legend for Optional Fuse amp Circuit Breaker Panel IGN E36 F46 RELAY 75A F35 F45 15A F28 F30 F32 F34 F38 F40 F42 F44 7 5A 15A 20A 10A F27 F29 F31 F33 F37 F39 F41 F43 NGA a NANA NANA KN EA 9 TTT KZ v sm S pepe I f l fm TTT PLEASE NOTE The legend shown above reflects all available options and may include options not ordered with your vehicle Krystal Enterprises 93 94 12V Battery Carrier Rooftop Air Conditioning System Diagram Evaporator Condenser c w Conto Panel WHEEEEE CLG ULL PN E IN Shieldedl Cable High Pressure Ns Switch m In Dash Control Panel HL L7 Low Pressure Compressor MS Clutch High Pressure Switch YN aan P AN LH Alt t Heati HOW keee AR ZUA eang Pressure LG Waterpump Valve Switch Compressor Heating Clutch Krystal Enterprises Carrier Control Panel Thermostat Schematic D 6mm BKYE I a U2 BKBU The
15. J L M O P R U V W EXTERIOR LIGHTS GROUND Z BB CC DD ending EE EXTERIOR LIGHTS GROUND LOOP I J L M O P R U V W EXTERIOR LIGHTS POWER Z BB CC DD ending EE EXTERIOR LIGHTS POWER WHITE 4 K INTERIOR LIGHT GROUND WHITE 5 T MICRO SWITCH GROUND PURPLE Q RELAY BOARD TO REAR STEP RED LOOP S ending Y RELAY BOARD TO LUG LIGHTS PINK Q RELAY BOARD TO REAR STEP BLACK YELLOW LOOP S T X ending Y DOOR AJAR LED PINK LOOP G ending N SPEAKERS WHITE BLACK LOOP G ending N SPEAKERS WHITE 3 F ENTRY DOOR LIGHT GROUND BLUE WHITE E ENTRY DOOR LIGHT ORANGE LOOP E ending K INTERIOR MAP LIGHTS WHITE 2 F INTERIOR LIGHTS GROUND YELLOW LOOP E ending K INTERIOR CABIN LIGHTS BLACK WHITE gt gt gt gt 00 O O u mim m n n LOOP Q C ending AA SPEAKER RED YELLOW A LOOP C ending AA SPEAKER COLOR FROM LOCATION TO DESTINATION DESCRIPTION Krystal Enterprises WIRE LIST Model 35 amp 38 Accessory Harness Wiring Diagram Part 1 U ERIOR LIGHTS BROW 8 7 E RELAY BOARD WHI I EXTERIOR LIGHTS RED i BROW RED e EXTERIOR LIGHTS WHI BLUE WHITE N LR SPEAKER ne EXTERIOR LIGHTS YELLOW UPPER SIDE ORANGE PINK WHITE BLACK BROW WHI
16. OPERATION EMERGENCY OPERATION For Emergency Door Opening turn the red valve counter clockwise this will release the door after about 5 seconds EMERGENCY USE ONLY then the door can be pushed open Krystal Enterprises RETURN TO MENU Electric Door Emergency Release Lever Electric Door Motor Cover EMERGENCY EXIT PUSH HANDLE LEFT EMERGENCY EXIT PUSH DOORS OUT Emergency Exit Lever Decal ACTION LEVER MUST BE CHECKED DAILY PRIOR TO VEHICLE OPERATION EMERGENCY EXIT PUSH HANDLE LEFT PUSH DOORS OUT EMERGENCY USE ONLY Emergency Exit Lever Krystal Enterprises RETURN TO MENU i Wheelchair Securement and Occupant Restraint Systems Pre Trip Inspection Is each securement station properly equipped with four securement straps a lap belt and a shoulder belt Are all straps and belts in good working condition Any defects such as cut frayed contaminated or damaged webbing improperly functioning buckles or hardware or broken or worn parts require re placement of the entire strap or belt assembly Are all floor anchorages i e tracks or plates clear of dirt or debris to allow for proper system fitting attachment Is there a clean dry container in the vehicle to allow for storage of the system when not in use Is the vehicle equipped with a web belt cutter for use in the event of an emergency evacuation Are complete system operational instructions in either printed or decal
17. be found mounted on the back of the Movable Wall Follow the instructions for Open Position with luggage com partment or Close Position no luggage compartment SAFETY ALERT ALL CLAMPS MUST BE LOCKED DOWN BEFORE OPERATING VEHICLE Krystal Enterprises 42 RETURN TO MENU Movable Wall E Z Move Clamp Assemblies y 4 R w 3 7 ADO Fi WW a AE gt er 722 pA NTT PY P D 5 56 So nd ATE M e E ak i LH amp RH Lower Clamp Assembly LH shown Center Lower Clamp Assembly LH 8 RH Ceiling Clamp Assembly RH shown SAFETY ALERT ALL CLAMPS MUST BE LOCKED DOWN BEFORE OPERATING VEHICLE Krystal Enterprises 43 44 Single Plug Door Air Operated 4 Way Valve Closing Cushioning Valve Closing Speed Valve Opening Speed Valve Opening Cushioning Valve CAUTION Never attempt adjustment of the Boomerang Arm call KRYSTAL SERVICE Air Door Speed Adjustment Procedure 1 Remove the air motor cover located in the stepwell Secondary Entry Door Switch used on air operated door systems located on passenger door post Single Plug Door System door shown partially open 2 Using the photo on this page identify the speed control valves Using a 3 8 wrench loosen the locknuts on both valves 3 Operate the door and adjust both valves until the opening and closing speeds are equal and acceptable Then tighten both locknuts 4 Using a fl
18. be paid by Krystal Krystal reserves the right to make a physical inspection of the bus by authorized factory personnel following any complaint prior to any repair Krystal shall have no liability for any defect or damage caused by the original owner s use of parts or services which are not authorized by Krystal or for any parts or paint which have been subject to misuse neglect or accident or have been subject to external mechanical or chemical influences especially stone chips airborne rust or industrial fall out This Limited Warranty DOES NOT cover loss to time Inconvenience loss of use of any vehicle cost of rented replacement vehicle or lodging or mileage expense in connection with any warranty repairs NO PERSON IS AUTHORIZED TO ALTER OR CHANGE IN ANY WAY THE TERMS AND CONDITIONS OF THE ABOVE STATED LIMITED WARRANTY Krystal Enterprises 121 122 It is the policy of KRYSTAL ENTERPRISES Inc to incorporate product improvements to our products whenever possible or practical to do so We reserve the right to make changes and or improvements at any time without incurring any obligation to make such changes on previously sold products Additionally the information and specifi cations contained within this manual are current at time of printing Subsequently all information contained in this manual is subject to change at any time without notice Please note that this manual applies to all INTERNATIONAL models and explains st
19. form located within the vehicle compartment to serve as a reference CAUTION Never utilize the Occupant Restraint System unless you are fully trained if youre not sure what to do always call your Kinedyne Representative for Assistance Krystal Enterprises 14 RETURN TO MENU Typical Wheelchair Securement Methods With the wheelchair and occupant facing toward the front of the vehicle center the wheelchair between the floor tracks or plates As you position the wheelchair remember that the securement straps need to have approximately a 45 angle from the floor tracks or plates to where they attach to the frame Also keep in mind the proper extension and placement of the oc cupant restraint shoulder belt Apply the wheel Front Strap Attachment locks or turn off the power if motorized Rear Strap Attachment Typical 4 Point Restraint with Lap amp Shoulder Belt For Specific Operating Instructions and System Care and Maintenance refer to your Kinedyne Literature Lap Belt Attachment Krystal Enterprises Air Door Lock Pin Assembly SECURITY PIN ONLY REMOVE DURING BUS OPERATION CAUTION UNDER EMERGENCY SITUATIONS IF EQUIPPED THE BOTTOM AIR STEP WILL NOT DEPLOY CAUTION Security Pin must be removed during bus operation Pin is only to be used for security if bus is not in operation Krystal Enterprises Dual Overhead Parcel Racks
20. i F a i 4 I I L 1 z z ike 2 m E i Hi a za adl at ci 1 E I i IE 1 k Pss i r EE i Mi INNE PE L a Ed k a p g F 4 i j iza pa res iu NI i k IF 2 gt 1 R a tou P P E E oa r D f 1 L HH L L a NI MIR Li 4 s MINI te B IA Lu i 1 4 i i P co lm E i d b a i L F TH A ee i J INN p n Urin B mili r 1 r Haga i a 4 r i E 7 mr 7 bi zr E 1 i MA 17 Ela 3 E IB i 4 ANI a r i i z mip F es Li gt u du m 1 p 1 y 4 j a PEGE kig 4 l J Bootes i p i sani h I Eum m an m d p z 1 eru EL a Bl gt E x E r i gt La D E i a ON 3 tradi i t L M E T 7 U NU n d DT T dr Eu F i WU e T z ala INR 1 m i ina m A I a muy pz D s ma i s m hd zm z i b ain Wh ees E XXI M p TH T 2 E Ti a 2 r vers TA 18 A RU WM KIE TENE x T i AM 7 5 i ee f s H Lr ner ah P DNE LI u 1 U TE 1 i a M LL Rr R TY Ti gi dr i E KE E gt mas zi i Fase 4 EB J Ea mrt Fi D aO j B E i x k kan ee MEI 1 2 a r dani er t 4 E P UT
21. less intensity 4 Picture Adjustment Menu Button accesses on screen display to adjust brightness contrast color tint Use the Volume control to adjust each up or down as indicate by a bar graph at bottom on screen 5 Volume Button controls output volume of built in speaker when feature is connected Also used in Picture Adjustment Mode on monitor push button on back of camera iz Back Up Camera located on rear of vehicle System Operation This system consists of two major components 1 The Back Up Camera 2 LCD Monitor The system may be connected two ways 1 Fully manual requiring the power button on the LCD Monitor to be pushed to energize the system and activate the monitor 2 Automatic which activates the monitor when ever the ignition is turned to accessory or the en gine is started SEE MANUFACTURERS LITERATURE FOR ADDITIONAL INFORMATION Krystal Enterprises Rear Step Operation Rear Step Switch Guard SEE MANUFACTURERS LITERATURE FOR ADDITIONAL INFORMATION Rear Step Operational Schematic For the double rear step shown above and the single rear step operation is the same The schematic this page explains the electri REAR DOOR DISABLE SWITCH E REAR DOOR MICRO SWITCH cal operation of both steps The power switch allows you to enable or disable step operation ax LUGGAGE LIGHTS When the ste
22. reflectors and first aid kit Mem EN ee 8 EH EM 12 13 12 13 14 Krystal Enterprises Pre Trip Inspection suggested minimum FAILURE OF HIGHLIGHTED ITEM S TO PASS INSPECTION WILL CAUSE VEHICLE TO BE GROUNDED Check all tires and wheels for tread depth cracks amp bulges missing lug nuts and air pressure 100 psi Frt Rr for KK35 and 120 psi Frt amp 100 psi Rr for KK38 Pass mu mu mu E 20 Checkollevl Check transmission fluid level mu mu mu mE uM NN mu un O 16 17 18 Check engine coolant level Check power steering fluid level Check operation of audio and video system if applicable Check wheelchair lift for proper function or damage and securement station equipment 21 22 23 24 25 26 27 28 29 Krystal Enterprises GENERAL VEHICLE SAFETY WARNINGS CAUTION VERY IMPORTANT NO STANDEES ARE ALLOWED ATANY TIME WHILE THE VEHICLE IS IN MOTION DISCONTINUE OPERATION OF THE VEHICLE WHEN THE LOW AIR WARNING LIGHT OR BUZZER ON INSTRUMENT CLUSTER ACTIVATE OR UNTIL THE PROBLEM WITH THE SYSTEM CAN BE RESOLVED DISCONTINUE OPERATION OF THE VEHICLE IF ANY CRITICAL ITEM ON THE PRE TRIP INSPECTION LIST FAILS TO PASS OR UNTIL ALL PROBLEMS ARE RESOLVED AIR DOOR EMERGENCY RELEASE VALVE MUST BE OPERATED DAILY PRIOR TO VEHICLE OPERATION Caution UNDER EMERGENCY SITUATIONS IF EQUIPPED THE BOTTOM AIR STEP WILL NOT DEPLOY Krystal Enterprise
23. system and heat shields gt check wheels for end play and noise gt inspect and lubricate steering idler arms gt replace cabin air filter if equipped gt inspect half shaft boots if equipped clean air compressor intake filter gt lube door seals with silicon spray check for proper sealing gt re inspect torque specifications on INTERNATIONAL Suspension System gt lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems gt clean condenser coils Krystal Enterprises B RETURN TO MENU KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE AT 80 000 MILES 9600 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt clean battery terminals gt check air system for leaks and electrical connections gt check the torque of all door hardware on Vapor door systems AT 85 000 MILES 10200 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt check the torque of all door hardware on Vapor door systems AT 90 000 MILES 10800 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt replace engine and frame mounted fuel filters gt inspect steering linkage suspension ball joints drive shafts and drive shaft guards gt inspect engine cooling system and hoses gt inspect brake system gt inspect exhaust system and heat shields gt check
24. wheels for end play and noise gt inspect and lubricate 4 x 2 ball joints Krystal Enterprises 81 KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE gt inspect and lubricate steering idler arms gt replace cabin air filter if equipped gt inspect half shaft boots if equipped clean air compressor intake filter gt clean battery terminals gt lube door seals with silicon spray check for proper sealing gt re inspect torque specifications on INTERNATIONAL Suspension System gt check air system for leaks and electrical connections lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems gt inspect drive belts and replace if necessary AT 95 000 MILES 11400 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt check the torque of all door hardware on Vapor door systems AT100 000 MILES 12000 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt clean condenser coils gt clean battery terminals gt check the torque of all door hardware on Vapor door systems Krystal Enterprises E RETURN TO MENU SUPPLEMENTARY PREVENTIVE MAINTENANCE INFORMATION In addition to the required Preventative Maintenance information included in the previous schedule the following specific exceptions should be noted Extended Life Coolant Extended Life Coolant must have ELC extende
25. 0 C SPEAKERS 17 LEG 16AWG WHITE BLACK 16AWG PINK 16AWG RED YELLOW LOOP 16AWG BLACK WHITE LOOP A RF SPEAKER 150 LEG 16AWG RED YELLOW 16AWG BLACK WHITE 16AWG WHITE 2 16AWG WHITE 43 16AWG WHITE 4 16AWG WHITE 1 LOOP G LF SPEAKER 44 LEG 16AWG PINK LOOP 16AWG WHITE BLACK LOOP K INTERIOR LIGHTS 12 LEG 6AWG YELLOW CABIN 14AWG ORANGE MAP 16AWG WHITE 4 T INTERIOR LIGHT N 14AWG ORANGE MAP 16AWG YELLOW CABIN 16AWG WHITE 2 B ENTRY DOOR LIGHT 127 LEG 16AWG BLUE WHITE 16AWG WHITE 3 E RELAY BOARD 34 LEG 14AWG PINK 16AWG RED 16AWG BLUE WHITE 16AWG PURPLE 16AWG YELLOW LOOP 14AWG ORANGE LOOP Krystal Enterprises M EXTERIOR LIGHTS 11 LEG 16AWG BROWN LOOP 16AWG WHITE 1 LOOP A I EXTERIOR LIGHTS 16 LEG P BROWN LOOP 16AWG WHITE 1 LOOP H EXTERIOR LIGHTS 166 LEG 16AWG BROWN 16AWG WHITE 1 4 J EXTERIOR LIGHTS 10 LEG 46AWG BROWN LOOP 16AWG WHITE 1 LOOP L EXTERIOR LIGHTS 14 LEG 16AWG BROWN LOOP 16AWG WHITE 1 LOOP P EXTERIOR LIGHTS 45 LEG 16AWG BROWN LOOP 16AWG WHITE 1 LOOP Q EXTERIOR LIGHTS 66 LEG 14AWG PINK 16AWG PURPLE 16AWG BROWN WHITE Model 35 amp 38 Accessory Harness Rear Portion
26. 00 000 km 300 000 miles or 12 000 hours or 5 years inspect air restriction indicator 3 i KW KW KONW KW inspect belt change engine oil amp Refer to Op 8 filter 4 page 81 check coolant SCA concentration conventional coolant only 1 10 inspect air intake pip ing and clamps 1 See page 68 for specific explanation of Notes Krystal Enterprises Maintenance Operation MAINTENANCE OPERATIONS FOR THE DT466 ENGINES ET Every 21 100 km 15 000 miles 550 hours 6 months Inspection Intervals whichever Miles Kilometers Hours Months occurs First Every 43 000 km 30 000 miles 1100 hours 12 months Every 24 months Every 193 100 km 120 000 miles or 5000 hours Every 290 000 km 180 200 000 miles or 6700 7500 Annually Every 322 000 km 200 000 miles or 3800 hours or 2 years Every 241 000 km 150 000 miles or 6000 hours or 2 Ya years Every 500 000 km 300 000 miles or 12 000 hours or 5 years measure air intake restriction 9 change fuel filters 6 change coolant filter if eguipped 7 9 pressurize induction system 1 5 inspect vibration damper adjust valve lash 5 8 co measure crankcase pressure 5 inspect turbo 1 inspect electrical system service cooling system N extended life coolant N See page 68 for specific explanation of Notes Krystal Enterprises 69 DETAILED M
27. 5F nes highend GAWR Front This is the rated capacity of the 19 5x7 5 BSS 100 FEMI 690 KSSSE ATE OF f GAWA RE 17500 KOM 7938 KEN SOMA ADEWE es GAWR REAR j G W SHOWN ABOV 1 1 I IIIA WN Sa mU GAWR Rear This is the rated capacity of the 19 5x7 5 RIMS 100 LH 690 KPa COLD VEHICLE TYPE BUS rear axle i Date Incomplete Vehicle Manufactured Model 38 This is the date the chassis was produced by MANUFACTURED BY 7 K INCOMPLETE VEHICLE MANUFACTURED BY INTERNATIONAL KRYSTAL ENTERPRISES INC INTERNATIONAL Date Of Manufacture by Krystal This DATE O DATE INC VEH MANUFACTURED MANUFACTURE A O G pasangi vo y is the date the vehicle was completed by THIS VEHICLE KRYSTAL GVWR 27500 CJ 12474 K ethos Paint Code This is the master number for ak 70000 Aa 4536 iii PARZENIE the paint specification and color used on your 245 70R19 5 F TIRES STANDARDS IN vehicle 19 5x7 5 BUSE SUM 830 RZE zio iiim EN 175000 EA 7938 Comin OWAL AGENG ie e e i TE N oo NN and rim sizes and air capacities for your spe a IRES AINT CODE NA 7 105x75 ISA 10 EH o nem cific vehicle Tires Rims This indicates the required tire Krystal Enterprises RETURN TO MENU GENERAL PREVENTATIVE MAINTENANCE INFORMATION Please familiarize yourself with all INTERNATIONAL Manuals that have been provided with your new vehicle They detail specific components and specify how they are to be properly maintained Both IN TERNATIONAL and Krystal recommen
28. AINTENANCE NOTES FOR THE DT466 ENGINES PLEASE REFER AS NECESSARY OR AS REOUIRED TO YOUR INTERNATIONAL Engine Operation and Maintenance Manual for detailed explanations Correct if necessary If eguipped Service Air Cleaner elements as reguired If fuel contains more than 0 05 sulfur reduce oil change intervals see page 81 of your INTERNATIONAL Engine Operation and Maintenance Manual Refer to current Engine Diagnostic Manual sections in your INTERNATIONAL Engine Operation and Maintenance Manual Change according to transfer pump minimum specifications Refer to appropriate manual charts in Section 6 of your INTERNATIONAL Engine Operation and Maintenance Manual for cooling system maintenance schedules Refer to EGES 210 DT466 and DT530 Diesel Engine Service Manual Latest Revision Extended life coolant does not require a filter If a filter is installed only a blank filter containing no supplemental coolant should be used pum o na A Krystal Enterprises B RETURN TO MENU Krystal Enterprises RETURN TO MENU 72 PREVENTIVE MAINTENANCE SCHEDULE SPECIAL INSTRUCTIONS SUGGESTIONS It is strongly suggested that the following items always be observed or acted upon at every established maintenance interval or as otherwise specified by INTERNATIONAL and or Krystal Enterprises Air Conditioning serviced each spring Front Axle complete inspection lubrication and adjustments Rear Axle complete inspect
29. AL SERVICE DEPARTMENT Krystal Enterprises PARTS SERVICE WARRANTY HAVING WARRANTY REPAIRS PERFORMED con t If either method 2 or 3 as described on the previous page are to be used you must obtain pre authorization and a KRYSTAL ENTERPRISES SERVICE DEPARTMENT repair autho rization number R A N in advance of performing any repairs Both requirements my be accomplished from a single phone call to the KRYSTAL SERVICE DEPARTMENT at 1 800 045 4883 If method 3 is used simply pay for the work and mail a copy of the invoice with the repair authorization number and your KRYSTAL vehicle ID number which is found on the vehicle ID tag on the drivers door jamb on the invoice so your claim s can be processed without any problems You will be reimbursed within 30 days Send all invoices to the service manager at KRYSTAL ENTERPRISES Attn Service Department Manager 2 01 East Imperial Highway Brea California 92821 Krystal Enterprises RETURN TO MENU s Vendor Reference Listing Vendor Warranty Period then pro rated thereafter ee PSI Krystal Enterprises RETURN TO MENU Vendor Reference Listing Vendor Warranty Period Krystal Enterprises RETURN TO MENU s INDEX A Air and Electrical Diagrams amp Schematics 105 Air Conditioning 36 37 Air Door Lock Pin 16 Air Schematic Single amp Double Plug Doors 45 Audio Video PA Control 22 B Back Up Camera 30 Battery Location 28 Body Materials Con
30. B upward and lift the seat into the fold away position and rotate 2 Push lever A forward and lift the back cushion until the lever A has the Truss Lock C to lock the assembly in place snapped back into the locked position Krystal Enterprises Bus Passenger Seating Bus seating is mounted into the floor of the vehicle as shown in the photos to the left and right To move seating 1 Remove the black plastic track cover so the track is exposed 2 Next remove the nut from the base NOTE Nut must be hori zontal with the track when the seat is re attached to the seat track CAUTION Bolts must be torqued to 35 ft Lbs AMAYA seating installation 38 model only Standard seating installation 31 amp 35 models only Krystal Enterprises M Optional Stainless Steel Wheel Liners CAUTIONI Wheel liners should only be removed X using the Wheel Liner Tool provided with your vehicle Damage could occur if the supplied tool is not used Jam Nut Cover Assy n zzz Pop Out Center a Hub Center Front Wheel Front Wheel Liner Wheel Liner Tool Emblem L A UC m A A Installation Tool INSTALLATION REMOVAL INSTRUCTIONS NOTE When removing or installing never remove the original equipment lug nuts 1 TO REMOVE simply place the Wheel Liner Tool over the Jam Nut Covers fi 2 Remove Jam Nut Covers from each wheel and remove Line
31. CTIVATE HIGH IDLE CHARGE PROTECTION Do the following Press the OFF position on the left side CRUISE THROTTLE TO ACTIVATE HIGH IDLE CHARGE PROTECTION ON OFF switch Do the following Press the ON position on the left side CRUISE THROTTLE ON OFF switch CONTINUES ON NEXT PAGE Krystal Enterprises High Idle Charge Protection Operating Controls See Section D of your INTERNATIONAL Operators Manual for specific information on the basic functions of your engine speed control system All speed control functions are activated by using the switches on the steering wheel as shown below The switches on the steering wheel control five 5 possible options 1 Cruise Control 2 Throttle 3 Stationary Variable Speed 4 Stationary Pre Set Speed 5 Mobile Variable Speed The Stationary Pre Set Speed function is used to provide High Idle Charge Protection Refer to your INTERNATIONAL Operators Manual Chassis for complete Speed Control System instructions Krystal Enterprises d Battery Compartment and Under Vehicle Storage Under Vehicle Storage Bin Standard on model 38 Optional on model 31 amp 35 Battery Compartment Access This tray contains three 3 in line INTERNATIONAL batteries See your INTERNATIONAL manual for specific details and specifications Krystal Enterprises RETURN TO MENU Window Door Mirror and Light Control Switches c Door Lock and Window Contr
32. E Hf oy a 5 Fr by FA i PA i d p 2 s r F ee r A 1 r ET fiz t 4 i i P L r i kitt g 4 jr zk L 4 i f Taj a e T 1 f a i 4 i i x a is i i E IR ITI A MII M 1 5 i p Ets A r n B KTE ai 2 pe P WS a i a i a a z gt z pog j i pot p r i j5 i Fg Kaki i ly E TLE i Circuit board located in compartment above driver Krystal Enterprises 106 RETURN TO MENU Circuit Board Phase 1 Electrical Diagram
33. ackside of the VCP EXTERIOR SEALANTS CRACKING OR LIFTING If the exterior seams of the bus ever crack or start lifting simply clean the area with rubbing alcohol or mineral spirits completely After this has been done you can remove the old silicone by using a sharp knife or razor cutter Clean the area again with the above cleaners and apply a thin bead of white exterior silicone and smooth the bead with your finger for a smooth appearance REAR ELECTRIC STEP INOPERATIVE Check to make sure the step switch is turned on This switch is located inside the cargo area on the right hand sidewall If this will not power up the step call the Krystal Service Dept The rear step should be lubricated every 30 days to ensure proper operation of the step REAR STEREO CD INOPERATIVE Check to make sure all connections are tight Also remove the stereo and check the fuse located on the backside of the stereo Krystal Enterprises Basic Troubleshooting Guide PROBLEM POSSIBLE SOLUTIONS CANNOT REMOVE WATER FROM LAVATORY PASSENGER LIGHTS INOPERATIVE Make sure fresh water tank has water in it and the water pump switch is in the on position NOTE Always be sure to turn the water pump switch off when not in use Failure to do so could cause a steady drain on the auxiliary battery or could cause damage to the water pump The fresh water fill is located under the bus at the rear of the vehicle Check to make sure the sw
34. and lubricate steering idler arms gt replace cabin air filter if equipped gt inspect half shaft boots if equipped Krystal Enterprises Tf KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE gt clean air compressor intake filter gt lube door seals with silicon spray check for proper sealing gt re inspect torque specifications on INTERNATIONAL Suspension System gt check air system for leaks and electrical connections gt lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems AT 50 000 MILES 6000 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt clean battery terminals gt check the torque of all door hardware on Vapor door systems gt clean condenser coils AT 55 000 MILES 6600 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt check the torque of all door hardware on Vapor door systems AT 60 000 MILES 7200 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt inspect steering linkage suspension ball joints drive shafts and drive shaft guards Krystal Enterprises fa RETURN TO MENU KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE gt inspect engine cooling system and hoses gt inspect brake system gt inspect exhaust system and heat shields gt change automatic transmission fluid and e
35. andard equipment as well as many options and may include equipment not presently installed on your vehicle KRYSTAL ENTERPRISES Copyright 2005 Ver 2 Krystal Enterprises
36. at blade screwdriver adjust the opening and closing cushioning valves on the air motor then replace cover Krystal Enterprises RETURN TO MENU Compressed Air Schematic Single Plug Door DETAIL FOR 2005 amp NEWER MODELS AIR PILOT gt DOOR SWITCH ELECTRONIC PANEL CLOSE VALVE CUSHIONING LOCATED AT STEPS DN YELLOW BLUE RED DOOR MOTOR DETAIL FOR 2004 amp OLDER MODELS 4 WAY SOLENOID VALVE DOOR SWITCH ELECTRONIC PANEL LOCATED AT STEPS YELLOW RED OPEN VALVE CUSHIONING CLOSE VALVE CUSHIONING SPEED CONTROL VALVES EMERGENCY RELEASE IN OUT DOOR MOTOR SPEED CONTROL VALVES OPEN VALVE CUSHIONING FROM INTERNATIONAL AIR TANK Krystal Enterprises 45 46 Single Plug Door with Air Operated Lower Step CAUTION Never attempt adjustment of f the Boomerang Arm call KRYSTAL SERVICE STEP 4 Way Valve DOOR Closing Speed DOOR Valve 4 Way Valve DOOR Closing Cushioning Valve DOOR Opening Speed STEP Valve e DOOR Single Plug Door System Regulator Opening Wi
37. ater separator CHECK EVERY MONTH gt windshield washer fluid level gt door linkage and pivot arm lubrication gt lube rear Kwikee step if equipped gt clean air intake filter for A C system gt tires for wear and tread depth Krystal Enterprises 73 KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE AT 5 000 MILES 600 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt re inspect torque settings on International Air Ride Suspension System gt lube door seals with silicon spray check for proper sealing gt lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems AT 10 000 MILES 1200 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt clean battery terminals gt check the torque of all door hardware on Vapor door systems AT 15 000 MILES 1800 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt inspect steering linkage suspension ball joints drive shafts and drive shaft guards gt inspect engine cooling system and hoses gt inspect brake system gt inspect exhaust system and heat shields gt inspect automatic transmission fluid and external filter element gt check wheels for end play and noise Krystal Enterprises RETURN TO MENU KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE gt i
38. blishing maintenance intervals Therefore any such intervals given in the following schedule must be adjusted according to the specific type of operation in which your particular vehicle will be used The intervals given include those recommended by Krystal Enterprises Inc and those recommended by INTERNATIONAL Truck and Engine Corporation The recommendations should be considered as maximum intervals It should be noted that maintenance inspection and service operations of shorter intervals are always preferable to longer intervals Check your INTERNATIONAL Engine and Chassis Operation and Maintenance Manual for addi tional specific information not covered in this section of your Krystal Operators Manual Krystal Enterprises 67 68 MAINTENANCE OPERATIONS FOR THE DT466 ENGINES Maintenance Operation Every 21 100 km 15 000 miles 550 hours 6 months 1 check oil level 1 w check coolant level 1 EE drain water separator fuel system 1 4 inspect air to air cooler 1 5 inspect for external leakage 1 Inspection Intervals whichever Miles Kilometers Hours Months occurs First Every 24 months Every 43 000 km 30 000 miles 1100 hours 12 months Every 193 100 km 120 000 miles or 5000 hours Every 290 000 km 180 200 000 miles or 6700 7500 Annually Every 322 000 km 200 000 miles or 3800 hours or 2 years Every 241 000 km 150 000 miles or 6000 hours or 2 Ya years Every 5
39. ck Up Operation Lift Lowered To Fold Roll Stop and Raise Platform 1 Place the slotted end of the pump handle onto the back up pump release valve and turn clockwise to close valve 2 Insert handle into back up pump and pump until platform reaches floor level To Stow Platform Up 1 Repeat step 2 above until fully upright Note Refer to Operator s Manual for Detailed Operating amp Maintenance Procedures Krystal Enterprises 55 Chassis Specification Standard 3200 for Model 31 amp 35 Emme orefuboosa e T Ses oes Krystal Enterprises ii RETURN TO MENU Chassis Specification Standard 3200 for Model 31 amp 35 Speedometer Tachometer Air Pressure Gauges Tires 245 70R19 5F 12Ply All Season Radial 19 5 x 7 5 8 Hole Stamped Steel Wheelbase 31 218 35 254 Krystal Enterprises RETURN TO MENU Standard Equipment on 3200 Model 31 amp 35 e DT466 Turbo Diesel Engine 210HP e 3 4 Resin Laminated Floor Power Steering e 2 Fiberglass Insulation e 4 Wheel ABS Power Disc Brakes e Commercial Grade Carpet Heavy Duty Dual Batteries Ribbed Rubber Center Aisle Allison 5 Speed Auto Transmission Mid High Seats with Level 3 Fabric International Air Ride Rear Suspension 68 000 BTU A C System w Dual Compressors 245 70R19 5F All Season Radial Tires AM FM Stereo Cassette In Dash e 50 States Emissions Power Cab Door Locks 65 Gallon Fuel Tank Power Cab Windo
40. d Fuse amp Circuit Breaker Panel 92 Krystal Enterprises TABLE OF CONTENTS Legend for Optional Fuse amp Circuit Breaker Panel 93 Carrier Rooftop Air Conditioning System Diagrams 94 Model 35 amp 38 Accessory Harness Front Portion 100 Model 35 amp 38 Accessory Harness Rear Portion 101 Model 35 amp 38 Accessory Harness Legend 102 Model 35 amp 38 Accessory Harness Body Wiring Diagram Part 1 amp 2 103 Front Rear A C Module Wiring Diagram 105 Circuit Board Assembly Phase 1 106 Circuit Board Assembly Phase 2 108 PARTS SERVICE WARRANTY 110 VENDOR REFERENCE LIST 114 INDEX 116 KRYSTAL ENTERPRISES VEHICLE WARRANTY 120 Krystal Enterprises Pre Trip Inspection suggested minimum Any item not passing inspection must be reported immediately before operating vehicle FAILURE OF HIGHLIGHTED ITEM S TO PASS INSPECTION WILL CAUSE VEHICLE TO BE GROUNDED Check operation of turn indicators Check operation of foot pedals and parking brake Check operation of all gauges for normal readings with engine running Pass Fail EMEN EMEN Check operation of dash indicator lights with key on engine not started then again with RE engine started Check operation of ventilation system heating defrosters fans and air conditioning EBEN EMEN EMEN EMEN EMEN Check horn wipers washers and mirrors for cleanliness adjustment operation and damage 0 Check condition of fire extinguisher warning
41. d that you study your manuals carefully before ever attempting to operate this vehicle for the first time IMPORTANT The information contained in this section of your Krystal Owners Manual does not supersede any information that relates to a specific component of the INTERNATIONAL portion of your vehicle REGARDING THE INTERNATIONAL PORTION OF YOUR VEHICLE ANY PROCEDURE REFERENCED IN THE FOLLOWING PREVENTATIVE MAINTENANCE SECTION OF THIS MANUAL SHOULD ALWAYS BE REFERENCED TO THAT SPECIFIC PORTION OF YOUR INTERNATIONAL CHASSIS OPERATORS MANUALS SEE MAINTENANCE amp SPECIFI CATIONS SECTION E OF YOUR INTERNATIONAL CHASSIS MANUAL LUBRICATION AND MAINTENANCE INTERVALS After a vehicle is placed in operation Regular Lubrication and Maintenance Intervals should be established based upon the type of service and road conditions that the vehicle will be subjected to such as ON HIGHWAY CITY OR SEVERE SERVICE Krystal Enterprises a RETURN TO MENU PREVENTATIVE MAINTENANCE SCHEDULE The following Maintenance Schedules are provided as a convenient reference for the specified systems and components which require periodic service These schedules are not intended to be a complete list of all possible services to be performed on a regular basis nor is it suggested that more frequent services not be considered Because of the different types of operations coaches are subjected to the severity of service must be considered when esta
42. der panel behind driver s seat Krystal Enterprises 108 Circuit Board Phase 2 Electrical Diagram REMOTE POWER MODULE 1 REMOTE POWER MODULE 4 EAT PUMP RELAY FUSE 6 7 8 9 10 11 12 13 POWER SOLENOID REAR A C UNIT p Ower EAT PUMP RELAY Solenoid 5 26 35 35 75 20 35 35 75 FRONT A C LOW SPEED RELAY X 20 AMP FUSE FRONT A C HIGH SPEED RELAY 35 AMP FUSE OT 9 Ow GE KO am 3 o 1m 0 A C CONDENSOR RELAY 35 AMP FUSE T A C COMPRESSOR RELAY 7 5 AMP FUSE EAR A C LOW SPEED RELAY 4 20 AMP FUSE EAR A C HIGH SPEED RELAY 35 AMP FUSE EAR A C CONDENSOR RELAY 4 35 AMP FUSE EAR A C COMPRESSOR RELAY 7 5 AMP FUSE OQ A I T 9 9 CO C9 2 Co 9 G3 C C O Krystal Enterprises RETURN TO MENU ue PARTS SERVICE WARRANTY OBTAINING PARTS
43. ginal purchaser of each new Krystal Enterprises bus the body structure which is defined as the cage skin front and rear caps and floor structure to be free from defects in material and workmanship under normal use and service for five 5 years or 100 000 miles whichever comes first from the date of purchase by the original retail customer In the event of a Warranty claim Krystal reserves the right to replace or repair the defective part The original retail customer must return the bus to the original selling Authorized Dealer for the necessary authorization and parts THE DEALER MUST OBTAIN PRIOR TO PERFORMING ANY WORK A REPAIR AUTHORIZATION NUMBER R A N ON ANY KRYSTAL ENTERPRISES BUS If the selling Dealer is unable to remedy the situ ation the original retail customer should contact the Warranty Department of Krystal Enterprises If the selling Krystal Enterprises dealer does not perform repair work on premise the Dealer must call the Krystal Warranty Department for instructions on proceeding with the repair via an authorized repair facility If the bus was not purchased from a Krystal Authorized Dealer the original retail customer must contact the Krystal Warranty Department to receive information and prior authorization for any needed repair work Provided that prior authorization was obtained from the Warranty Department of Krystal Enterprises all labor costs associated with the repair or replacement of defective parts will
44. ion re torquing replace worn parts Air Brakes System inspect clean lubricate and adjust all components Desiccant Air Dryer replace every 12 months Hydraulic Brakes inspect clean lubricate replace fluid shoes linings Catalytic Converter check for proper function Air Induction System inspect complete system every 12 months Chassis Mounted Charge Air Cooler inspect daily Cooling System inspect coolant level daily Note special instructions for Extended Life Coolant Fan Clutch inspect every spring Fuel System inspect accelerator and system components frequently Propeller Shaft at regular lubrication intervals all components should be inspected Krystal Enterprises KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE THE FOLLOWING PAGES SPECIFY THE MINIMUM REQUIREMENTS NECESSARY TO PROPERLY MAINTAIN YOUR VEHICLES SYSTEMS AND COMPONENTS CHECK EVERY DAY b all items on Pre Trip inspection see page 8 amp 9 gt side passenger door emergency release valve operation gt side passenger entry door operation locking damage and adjustment gt emergency roof hatch gt emergency egress window latches gt function of all interior and exterior lights gt check all seat belts for proper operation gt tire pressure Model 31 amp 35 100 psi Frt Rr Model 38 120 psi Frt amp 100 psi Rr gt fluid leaks from transmission engine power steering engine coolant gear oil fuel gt drain fuel filter w
45. itch on the overhead control panel is turned on Check the fuse located on the INTERNATIONAL fuse panels behind the dash cover Ref diagram on pages 92 93 BACK UP ALARM INOPERATIVE Check to make sure reverse lights are coming on if not check the fuse located on the INTERNATIONAL fuse panels behind the dash cover Ref diagram on pages 92 93 Krystal Enterprises 8 Troubleshooting Notes PROBLEM POSSIBLE SOLUTIONS Krystal Enterprises u RETURN TO MENU Troubleshooting Notes PROBLEM POSSIBLE SOLUTIONS Krystal Enterprises RETURN TO MENU u INTERNATIONAL S Diamond Logic Electrical System This vehicle is equipped with the Diamond Logic Electrical System This system is self diagnosing and self monitoring making troubleshooting and repairs quicker and faster than conventional systems This system should only be diagnosed and repaired by authorized service centers Any attempt by unauthorized personnel may damage your system and or jeopardize your warranty Your new Diamond Logic Electrical System and all component interfaces are covered by INTERNA TIONAL and Krystal to provide you with seamless coverage for your electrical system When problems arise simply follow the procedures as outlined in the Parts Service Warranty section in this manual The following pages will provide you with schematics and diagrams that can help you understand the genera
46. l concept of your buses electrical components and how they are connected These schemat ics and diagrams will prove helpful when trying to determine which connection is faulty and where it is located The following pages will also provide some basic general information about your buses possible configuration including some information which is provided in greater detail in your INTER NATIONAL product manuals Krystal Enterprises B RETURN TO MENU INTERNATIONAL S Diamond Logic Electrical System T JR E Wa STAN DARD PAN EL Fuses and Circuit Breakers are located behind the dash cover on the passenger side See page 92 93 for diagrams amp legends Krystal Enterprises 91 RETURN TO MENU Legend for Standard Fuse amp Circuit Breaker Panel 30A 10A F4 F8 FS r Na A RELAY RELAY 15A 15A 30A RELAY F3 F7 F11 F15 15A 5A 5A 20A 10A 5A 5A 5A F2 F6 F10 F14 F18 F20 F22 F24 10A 5A 5A 10A 10A 5A 5A 5A F1 F5 F9 F13 F17 F19 F21 F23 od wo z F6 STD KEY SWITCH DIAG CONN F17 IGN OPT ALLISON LCT EATON AUTOSHIFT AUTOCLUTCH INST CLUSTER HTR A C CONTROLS SYSTEM CONTROLLER NTR A C BLOW P CIGAR LIGHTER NOT AVAIL Ti co OPT PANEL LIGHT 4 O 4 HEATER A C CONTROL NOT
47. leaners LATCHED TO EXIT Ry R 7 CEN PUSH woe S For Emergency Exit Turn Red Handle Clockwise Then Push Knob to Open 19 In Dash Control Panel WO O Switches 7 12 Switches 13 18 er mar 2 POWER n EXT ee Me AS mw pew st w rar Voyager E J Component Legend B Front Fan Switch HiLow OF D Cimate Cont CookHeat OF Switches 1 6 c Temp Control A Front A C Control D E Air Brake is Standard with LCT Transmission and Optional with WTEC Transmission Krystal Enterprises In Dash Control Panel Switches and Components Carrier Sutrak Controls for Roof Mounted A C Component Legend cont Fan Switch Carrier Sutrak M Temp Control Carrier Sutrak 12 Volt Access Krystal Enterprises Dash Panel Switch Legend 3 5 7 9 Bath Pump ON OFF 21 Audio Video PA Control Radio Input R Radio Input L Audio From VCP OO 0600 EET Mike Inputs R Int Spkr Ext Spkr PR Speaker Output Mtg Lug Power Input 12V STOP REPLAY 4 Gain Gontrol v Tif i i L Int Spkr IR L Int Spkr Monitor Trigger Audio From VCP O OOOO C2 R Es FRONT VIEW REAR VIEW 12 VCP Rewind rewinds tape 13 Paging Mode Internal or External press button once to engage system press again to toggle between internal external SEE MANUFACTURERS LITERATURE FOR ADDITIONAL INFORMATION
48. n either be repaired at our Brea California facility or by a shop that we recommend in your area or by a shop of your choice This procedure is true of both warranty and non warranty repairs Depending on the nature of the problem it may be necessary to have the warranty repair done at our Brea California facility CAUTION ABOUT TOWING If it becomes necessary to tow your bus a flat bed rig is preferred UNDER NO CIRCUMSTANCES should the bus be towed by lifting the rear end serious frame damage can occur Krystal Enterprises RETURN TO MENU a PARTS SERVICE WARRANTY WARRANTY VERSUS NON WARRANTY Whether a particular problem is covered under the KRYSTAL WARRANTY depends in some cases on several factors The KRYSTAL SERVICE DEPARTMENT determines coverages ahead of time on a case by case basis either over the phone or at our Brea California facil ity HAVING NON WARRANTY REPAIRS PERFORMED If the service manager has determined that the repair is not covered or you are sure that it is not covered we would be happy to recommend a shop in your area or schedule an appoint ment with the KRYSTAL SERVICE DEPARTMENT whichever is more convenient HAVING WARRANTY REPAIRS PERFORMED There are three 3 methods 1 Repair is done at the KRYSTAL SERVICE DEPARTMENT in Brea California 2 Repair is done at a KRYSTAL authorized service facility near you 3 Repair is done at a shop of your choice with prior approval of the KRYST
49. ndaries facing outward from the vehicle with the wheelchair locks locked gripping handrails if able Electric wheelchairs should be turned off UNFOLD The UNFOLD function deploys the lift from the upright position with the platform extended flat at floor level with the roll stop vertical FOLD The FOLD function raises the lift from the horizontal floor level position bringing the platform back to a full upright position DOWN The DOWN function lowers the platform to the ground level and ex tends the roll stop to a flat position for wheelchair egress UP The UP function raises the roll stop to full vertical position before raising the platform from ground level to the floor level position for unloading CAUTION Never raise or lower lift if roll stop is malfunctioning CAUTIONI Back up Pump Lift Control YOU MUST READ AND UNDERSTAND THE MANUFACTURERS Pump Handle OPERATORS MANUAL BEFORE EVER OPERATING THIS LIFT Release Valve Krystal Enterprises RETURN TO MENU Wheelchair Lift Rear Door BRAUN Lift Closed Lift Extended Emergency Back Up Operation In the event of an electrical system failure turn counterclockwise until the platform To Fold Roll Stop and Raise Platform this lift system provides for full manual op reaches floor level 1 Place the slotted end of the pump eration Locate the back up pump release 2 Turn the release valve clockwise to stop handle onto the back up pump relea
50. nspect and lubricate steering idler arms gt replace cabin air filter if equipped gt inspect half shaft boots if equipped gt re inspect torque settings on International Air Ride Suspension System gt clean air compressor intake filter gt lube door seals with silicon spray check for proper sealing gt check air system for leaks and electrical connections lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems AT 20 000 MILES 2400 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires p clean battery terminals gt check the torque of all door hardware on Vapor door systems AT 25 000 MILES 3000 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt check the torque of all door hardware on Vapor door systems gt clean condenser coils Krystal Enterprises 5 KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE AT 30 000 MILES 3600 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt inspect steering linkage suspension ball joints drive shafts and drive shaft guards gt inspect engine cooling system and hoses gt inspect brake system gt inspect exhaust system and heat shields gt change automatic transmission fluid and external filter element gt check wheels for end play and noise gt inspect and lubricate 4 x
51. ol Switch gt If equipped these switches allow the driver to lock unlock doors and windows and raise and lower windows he passenger side may also be comparably equipped Mirror Control Switch This rocker switch allows the operator to switch from right to left mirror When either the right or left mirror is engaged pressing the 4 arrow control allows the mirror to move in 4 different direc tions for precise adjustment CAUTION Leaving the heated mirror switch on in hot weather may cause the mirror to crack Door Switch This switch opens and closes the passenger door Panel Dimmer Switch This momentary rocker switch controls and adjusts the dash cluster lights up and down eight levels of brightness Park Light Switch This three position switch activates dash lights and exterior running lights and headlights These 3 switches are located to the left of the steering wheel below the dash cluster Krystal Enterprises RETURN TO MENU 30 Back Up Camera Controls and Operation NOTE To reverse image LCD Monitor Location of the monitor may vary according to vehicle configuration Monitor Controls 1 Power Button glows dimly when system is connected fully manual be coming bright upon activation 2 A B input Select Button toggles active display between AV1 and AV2 inputs 3 Day Night Mode Button toggles intensity of LCD screen for day or night operation day maximum intensity night
52. onitors system voltage and automatically shuts down vehicle functions as necessary to maintain the proper specified voltage levels This system is automatic and not adjustable It is recommended that the Load Shed system be enabled at all times NOTE The light on this switch will only be illuminated if the system is actively monitoring and turning off systems to conserve voltage See your INTERNATIONAL manual for specific details Manual High Idle System Reference Guide SPSC Stationary Pre Set Speed Controls This feature provides two different predetermined speeds which THIS SYSTEM OFFERS PRE PROGRAMED SETTINGS FOR MANUAL HIGH are selected with the SET CRUISE or RESUME ACCEL positions IDLE CHARGE PROTECTION You need to know which position to use for your specific need Note This means if all vehicle enabling conditions are met Press the right side SET CRUISE or RESUME ACCEL switch for Manual High Idle Charge Protection mode can be engage the desired pre set speed e Press the switch that selects the desired speed ENABLING CONDITIONS To select the other speed press the other switch The engine will immediately return to idle Goar shift lever in PARK You must press the switch a second time to go to the second speed This is done to protect equipment from being inadvertently Foot off service brake operated at the wrong speed Foot off accelerator Brake lights connected and functional Parking brake set TO DEA
53. oor 3077 x 6472 Clear Door Opening Single Plug 3272 X981 Clear Door Opening Double Plug 4072 4072 4072 4072 4072 Clear Door Opening Swing Doors 42 Clear Door Opening Wheelchair Lift Door 42 x 173 Exterior Width excluding Mirrors 102 Exterior Width including Mirrors 120 Krystal Enterprises gt RETURN TO MENU General Vehicle Dimensional Specifications Body amp Chassis by Model cont Features X Models gt Interior Width at Floor Interior Width at Shoulder Aisle Width Hip to Knee Seat Cushion Length Front of Seat Cushion to Seat Back Floor Height from Ground at Rear 1st Step from Ground Riser Height Step Height Krystal Enterprises s 947 947 947 947 96 26 36 26 27 2714 2775 2715 2775 2715 3715 3714 3715 3715 3715 14 14 14 14 14 63 General Body Materials and Construction Measurements PE Pis 32x40 AS aT Krystal Enterprises 2 RETURN TO MENU Vehicle Manufacturers Identification Label Model 31 amp 35 LABEL EXPLANATION MANUFACTURED BY Nemertina K This is your permanent Krystal Vehicle re eee ene INTERNATIONA mm identification number DATE INC VEH MANUFACTURED MANUFACTURE o TRG m VIN This is your DMV Vehicle Identification taka THIS VEHICLE Number GVWR 25500 TI 11567 KG DE TED GVWR This is the gross rated capacity of GAWR FRONT 8000 LB 3629 KG WITH FEDE RAL MOTOR your vehicle VEHICLE SAFETY 245 70R19
54. or easy access as shown on the right For schematics of wiring diagrams and fuse locations see pages 96 101 Krystal Enterprises Roof mounted A C electrical panel located behind forward intake grille 37 Floor Heater Assembly Optional Rear 65 000 BTU Model Both units are turned on when the heat mode is selected on the In Dash Control Panel see page 20 Krystal Enterprises Movable Wall Standard Front View models 31 amp 35 only Movable Wall shown above in the forward position Krystal Enterprises RETURN TO MENU m Movable Wall Standard Rear View models 31 8 35 only The standard movable wall can be moved by doing the following 5 With assistance on both sides of the wall push evenly on both 1 Remove the seats from in front of the wall sides and slowly move the wall to the desired position 2 From the baggage compartment side remove the plastic track 6 When securing wall make sure to re torque all bolts to 35 ft Ibs cover on both the side wall and floor to expose the track Note if seats are installed seat bolts must also be torqued to 35 ft Ibs 3 Disengage the top latches at the outside corners of the wall 7 Replace all plastic track covers and engage top latches 4 From the front side of the wall loosen the bolts Krystal Enterprises RETURN TO MENU 40 Movable Wall E Z Move Open Front Caution When Adding Seating Do Not Ex ceed Weight Dist
55. p is enabled opening the rear door automatically extends the step Note See Manufacturers literature regarding periodic lubrication requirements Krystal Enterprises 31 Rear Cargo Door Micro Switch EV E a i a WE S tr MC A pn DAE SYNE T AT cee Lt OR AS RM AT zd EL UO m A T m Cargo Door Micro Switch The switch is located at the rear cargo door upper hinge shown at left and above It operates the rear interior lights and also ac tivates the door ajar light on the front overhead control panel This switch works in conjunction with the rear step allowing the power switch shown on previous page to enable or disable step operation Rear Door and Hinge Assy Krystal Enterprises 32 Foldaway Seating Fold Forward m RE I Lift Rearward Lever A A Lift Push Release Lever B Pull Towards Aisle Until Down Lock Engages Push in Lever D ii E Rotate Clockwise Truss To Lock Lock C Counter Clockwise A X to Unlock Front To Lower To Raise 1 Rotate the Truss Lock C to unlock the assembly then push Lever D 1 Push lever A forward and fold the back cushion down against the seat and pull the top of the seat toward the aisle until it is locked in the down cushion until lever has snapped back into locked position position 2 Push lever
56. r added at 150 000 miles in order to extend the life of the coolant to 300 000 miles 5 years or 12 000 hours of operation Rear Axle Lubricant Must be changed every 18 months or 90 000 miles Change Rear Axle Lubricant On Dana axles using synthetic fluid fluid must be changed every 3 years or 250 000 miles Check your INTERNATIONAL Engine Operation and Maintenance Manual for special operating condition maintenance requirements that may be applicable due to your specific vehicle operating profile Krystal Enterprises RETURN TO MENU es 84 User Notes Preventive Maintenance Additional User Notes Additional User Notes Krystal Enterprises Basic Troubleshooting Guide The following section details basic troubleshooting techniques that will help you to understand and determine the best course of action regarding some commonly encountered problems PROBLEM POSSIBLE SOLUTIONS VIBRATION Noises or Vibration at high speeds only or in a certain range of speeds A certain range of speeds indicates a damaged or otherwise out of bal ance drive line Contact your nearest INTERNATIONAL DEALER The Krystal Service Dept can recommend one near you REAR A C BLOWER INOPERATIVE Check to make sure the INTERNATIONAL front A C unit is on Check fuses on the A C control relay board in ceiling If the rear A C is still not working call the Krystal Service Dept MOVING CARGO PARTITION TO ADD ADDITIONAL SEATING
57. ribution Payload Limitations E Z Move Wall Operating Instructions Movable Wall to the open position with luggage compartment 1 Release the top two clamps located on the ceiling 2 Enter bus through the rear door and release bottom clamp 3 Push the movable wall at the upper most centrally located handle to the stop 4 Release the divider clamp and slide out each divider half Rotate the clamp assembly into the seat track and engage clamps SAFETY ALERT 5 Engage the top two clamps into the locked position SAFETY ALERT SAFETY ALERT Clamps must be locked down before operating vehicle Movable Wall to the closed position no luggage compartment 1 Release the top two clamps located on the ceiling 2 Enter bus through the rear door 3 Release and rotate the clamp assembly divider out of the seat track Slide the divider to the stop and engage the divider clamp to lock down the dividers 4 Pull the movable wall at the upper most centrally located handle to the stop 5 Engage the bottom clamp into the receiver located in the floor SAFETY ALERT 6 Close the rear door Enter the bus walk to the rear and engage the top two clamps into the locked position SAFETY ALERT SAFETY ALERT Clamps must be locked down before operating vehicle Krystal Enterprises 41 Movable Wall E Z Move Open Rear To Open and Close E Z Move Wall Instructions for Opening and Closing the E Z Move Wall shown on the previous page may also
58. rmostat Sensor Q a E 85 K1A L F 86 187a BKGY UH OGRD UK RDWH Climate YAA CH Y2A All wires 1 5mm2 Temperature D 61 Setting Liquid Line Valve Alternator Control Panel Control Panel Krystal Enterprises 95 Compressor Heatpump Schematic ls E a cc F2A 15A 86 K2A LL 85 86 30 K3A L 85 87a 87 UH BKGY UK OGRD Compressor Compressor Clutch Clutch x m DETAIL OF COMPRESSOR CLUTCH SECTION BLUE e MD ER Eck m 2 5mm Y31A M M31M Y7M Y8M s CHI HHI r Heating Waterpump Compressor Compressor Valve Heating Clutch Clutch Krystal Enterprises P RETURN TO MENU Condenser Blowers Schematic GY 2 5mm2 GY 2 5mm2 X1 white M21M M22M Coders M23M M24M Blowers Krystal Enterprises RETURN TO MENU E Evaporator Blowers Schematic BKBU a LLI z a E 2 5 g FO1M 1804 4 sidi n Evaporator E c Battery T Blowers 12V TE M1M M2M M3M M4M Krystal Enterprises u RETURN TO MENU eO n4 x e M5M Evaporator Blowers Schematic BKYE GNRD E Evaporator DE Blowers M6M M7M Krystal Enterprises BKGN M8M 99 Model 35 amp 38 Accessory Harness Front Portion SEE ACCESSORY HARNESS LEGEND ON PAGE 102 N LR SPEAKER 48 LEG _ 16AWG PINK 16AWG WHITE BLACK X FRONT OF VEHICLE D DOOR AJAR LED 160 LEG 16AWG BLACK YELLOW F GROUND 32 LEG 16AWG WHITE 5 10
59. rs a 1 TO INSTALL determine the correct placement of liners for proper hand hole FNS N alignment A 2 Install Liner over studs then install Jam Nut Covers w built in jam nuts onto the Turn a ga studs Using the Wheel Liner Tool tighten all Jam Nuts X Rear Wheel Liner SEE MANUFACTURERS LITERATURE FOR ADDITIONAL INFORMATION A Tool Krystal Enterprises 35 Air Conditioning Assemblies for Models 31 8 35 ONLY ACC Front Air Conditioning This unit also provides heat when A C is not required by toggling switch on the dash panel Both units are operated by the driver using the controls on the Dash Panel see page 20 amp 21 Optional ACC Rear Air Conditioning AIC only No Heat MODEL BY BTU S FREON CHARGE 68 000 BTU Front with 40 000 BTU Rear using Single Aux Compressor Model 38 Roof Top Carrier A C Single Aux Compressor 68 000 BTU Dual Aux Compressors 5 50 Ibs 40 000 BTU Dual Aux Compressors 6 0 Ibs Model 38 Roof Top Carrier A C Dual Aux Compressors 7 0 lbs per compressor Krystal Enterprises B RETURN TO MENU Air Conditioning System Roof Mounted for Model 35 amp 38 Only Intake grille for roof mounted A C Removing intake grille for access to filter and electrical panel Intake grille fasteners are twist out to dis engage and push in to engage Intake Filter should be cleaned often to in sure proper filtration Fuses and relays for the A C system are located f
60. s gt RETURN TO MENU Vapor Air 8 Electric Door Operational Safety Check List ATTENTION WHEN OPERATING A VEHICLE WITH A VAPOR DOUBLE PANEL AIR OR ELECTRIC ACTUATED PASSENGER ENTRANCE DOORS THE FOLLOWING PRECAUTIONS SHOULD BE TAKEN AIR DOORS SINGLE or DOUBLE The Emergency Release Valve System must be checked on a daily basis Once the emergency release valve has been actuated by turning the red handle counter clockwise it should be possible to open the doors by pushing outward with your hand after about 5 seconds Caution UNDER EMERGENCY SITUATIONS IF EQUIPPED THE BOTTOM AIR STEP WILL NOT DEPLOY The Obstruction Sensing System Sensitive Edge must be checked on a daily basis Only when the door is closing can reversing be actuated The reversing motion should be shut off at about 10 to 30 mm before the final closing position If the reversing process actuates too late the sensi ELECTRIC DOORS The Emergency Release Lever System must be checked on a daily basis Once the emergency release lever has been actuated by pushing the red handle from right to left as indicated on the sticker it should then be possible to open the doors by pushing the panels outward with your hand Krystal Enterprises RETURN TO MENU Air Door Emergency Release Valve m N UNDER EMERGENCY SITUATIONS IF EQUIPPED THE f BOTTOM AIR STEP WILL NOT DEPLOY ACTION VALVE MUST BE OPERATED DAILY PRIOR TO VEHICLE
61. se valve and the hand pump handle on the the platform make sure valve is tight but valve and turn clockwise to close valve motor housing not over tight 2 Insert handle into back up pump and To Unfold the Platform 1 Place the To Lower Platform and Roll Stop pump until platform reaches floor level slotted end of the pump handle onto 1 Repeat step 1 in the previous procedure To Fold Platform Up the back up pump release valve and to lower the lift to the ground level 1 Repeat step 2 above until fully upright Note Refer to Operator s Manual for Detailed Operating 6 Maintenance Procedures Krystal Enterprises RETURN TO MENU B Wheelchair Lift Rear Door RICON Lift Motor Assy ATTENTION Basic User Instructions Lift needs service when i green iatis Soni non sik Passenger Loading and Unloading Do not exceed the 800 pound load capacity of the lift Prior to lift operation the lift should be inspected for proper function If any problems exist DO NOT USE LIFT Contact Ricon Corp at 1 818 322 2884 for repair Passengers loading from the ground level should back onto the platform All passengers loading onto the platform should be positioned centrally on the platform facing outward from the vehicle with the wheelchair locks locked and restraint belt fastened Electric wheelchairs should be turned off UNFOLD The UNFOLD function deploys the lift from the upright position with the platform extended flat at floor level wi
62. struction Measurements 64 Braun Rear Door Wheelchair Lift 50 51 52 53 C Cargo Door Micro Switch 32 Caution Safety Alerts 14 16 17 44 Charge Protection 26 Circuit Board Assembly F 550 Ver 1 amp 2 106 108 Compressed Air Supply amp Schematic single 45 Construction Materials amp Measurements 64 D Dimensional Specifications Boby amp Chassis 62 Krystal Enterprises in RETURN TO MENU INDEX Double Plug Door System 47 Electrical Diagrams amp Schematics misc enlargements 105 Emergency Egress Window 18 Emergency Release Lever 11 13 Emergency Release Valve 8 11 12 48 Emergency Roof Hatch 19 Foldaway Seating 33 H Heated Mirror Switch 29 Identification Label Vehicle Manufacturers 65 Idle Controller Ford amp Penntex 26 27 L LCD Monitor ref back up camera 30 M Micro Switch 32 Mirror Control Switch 29 Krystal Enterprises 117 INDEX Movable Wall 39 40 41 O Obstruction Sensing System Sensative Edge 11 Occupant Restraint Systems ADA 14 Overhead Parcel Rack 17 p PARTS 110 111 112 113 Passenger Seating 34 PA Control Audio Video 22 Pre Trip Inspection 8 PREVENTATIVE MAINTENANCE SCHEDULE 66 Processing Warranty Claims 112 113 R Rear Step 31 Ricon Rear Door Wheelchair Lift 54 S Safety Check List Vapor Air 8 Elect Door 11 Seating Std Passenger amp Foldaway 33 34 SERVICE Warranty 110 111 112 113 114 Single Plug Door System 44 46
63. th Extended Lower Step wa Noea as Note Emergency override operated door systems prevents door from opening if located on passenger Air Door Speed Adjustment Procedure Lower Step Fails To Deploy HER 1 Remove the air motor cover located in the stepwell 2 Using the photo on this page identify the speed control valves Using a 3 8 wrench loosen the locknuts on both valves 3 Operate the door and adjust both valves until the opening and closing speeds are equal and acceptable Then tighten both locknuts 4 Using a flat blade screwdriver adjust the opening and closing cushioning valves on the air motor then replace cover Krystal Enterprises Lower Step Adjustment Procedure and Door Step Air Schematic Air Operated Step Adjustment Procedure 1 Remove the air motor cover located in the stepwell and remove air step cover from the underside of air step 2 Locate the speed control valves on the cylinder located on the underside of the air step Using a 3 8 wrench loosen the locknuts on both valves 3 Check air pressure on guage to verify operating pressure is between 60 psi minimum and 80 psi maximum 4 Operate the door and adjust both speed control valves until the extension and retraction speeds are equal and acceptable Then tighten both locknuts and replace both covers CYLINDER 4 2 VALVE
64. th the roll stop vertical FOLD The FOLD function raises the lift from the horizontal floor level position bringing the platform back to a full upright position DOWN The DOWN function lowers the platform to the ground level and ex tends the roll stop to a flat position for wheelchair egress UP The UP function raises the roll stop to full vertical position before raising the platform from ground level to the floor level position for unloading CAUTION Never raise or lower lift if roll stop is malfunctioning CAUTIONI Back up Pump Lift Control YOU MUST READ AND UNDERSTAND THE MANUFACTURERS p Handl OPERATORS MANUAL BEFORE EVER OPERATING THIS LIFT ump Mandie Release Valve BE not shown Krystal Enterprises a RETURN TO MENU Wheelchair Lift Rear Door Lift Closed In the event of an electrical system failure this lift system provides for full manual op eration Locate the back up pump release valve and the hand pump handle on the motor housing To Deploy the Platform 1 Place the slotted end of the pump handle onto the back up pump release valve and turn E counterclockwise 74 turn until the platform Lift Extended reaches floor level 2 Turn the release valve clockwise to stop the platform make sure valve is tight but not over tight To Lower Platform and Roll Stop 1 Repeat step 1 in the previous procedure to lower the lift to ground level mergency Ba
65. udio Video PA Control 22 Blank Page 23 Video Entertainment Center 24 Load Shed amp High Idle Charge Protection Operating Procedures 26 Krystal Enterprises TABLE OF CONTENTS High Idle Charge Protection Operating Controls 27 Battery Location Primary and Secondary 28 Window Door Mirror and Light Control Switches 29 Back Up Camera Controls and Operation 30 Rear Step Operation 31 Rear Cargo Door Micro Switch 32 Foldaway Seating 33 Bus Passenger Seating 34 Stainless Steel Wheel Liners 35 Air Conditioning Assembly 36 Floor Heaters 38 Movable Wall Standard 39 Movable Wall EZ Move 41 Air Operated Single Plug Door 44 Air Operated Single Plug Door 46 Air Operated Double Plug Door with Lower Air Step 48 Electric Swing Doors 50 Braun Rear Door Wheelchair Lift 52 Ricon Rear Door Wheelchair Lift 54 Krystal Enterprises TABLE OF CONTENTS SPECIFICATION Standard Chassis Specification for 31 amp 35 56 Standard Equipment for 31 amp 35 58 Standard Chassis Specification for 38 59 Standard Equipment on 38 61 General Vehicle Dimensional Specifications Body amp Chassis by Model 62 General Body Material and Construction Measurements 64 Vehicle Manufacturers Identification Label 65 PREVENTATIVE CARE amp MAINTENANCE Preventative Maintenance Schedule 66 TROUBLE SHOOTING Basic Troubleshooting Guide 85 ASSEMBLIES amp SCHEMATICS AIR amp ELECTRIC INTERNATIONAL Diamond Logic Electrical System 90 Legend for Standar
66. ws Adjustable Tilt Steering Wheel Back up Alarm Cruise Control e Valance Lighting e Engine Oil Cooler Single Plug Air Actuated Sedan Entry Door Transmission Oil Cooler Full Body Undercoating Automatic High Idle Controller Base White Body Color Drive Shaft Guards Power Remote Heated Mirrors 063 Aluminum Exterior Side Walls GL20 80 Tinted Windows w UV Protection Welded Steel Cage Frame 2 0 Amp Leece Neville Alternator e Cab Running Boards e Movable Luggage Partition Air Ride Drivers Seat Rear Luggage Door w Electric Step Captains Chairs Co Pilot Krystal Enterprises ih RETURN TO MENU Chassis Specification Standard 3200 for Model 38 Engines 7 orac6imatmeGytnderTubo Diese 248 Steering Pweresed MODEL 38 SPECICICATIONS CONTINUED ON PAGE 58 Krystal Enterprises 59 Chassis Specification Standard 3200 for Model 38 me ini Window Power Assisied Door OOO Bors PanerbaorLacks Power Windows Windshield Wipers Intermittent Gauges Instrumentation Voltmeter Oil Pressure Temperature Fuel Gauge Speedometer Tachometer Air Pressure Gauges Power Remote with Heated Element Tires 245 70R19 5F 16 PLY All Season Radial 19 5 8 Hole 8 Lug Steel Wheelbase K38 291 Krystal Enterprises RETURN TO MENU Standard Equipment on 3200 Model 38 e DT466 Gcyl Turbo Diesel Engine 245HP e 2 Fiberglass Insulation Power Steering e Dual Overhead Racks w Reading Lamps
67. xternal filter element gt check wheels for end play and noise gt replace wheel bearing grease seal gt inspect and lubricate steering idler arms gt replace cabin air filter if equipped gt inspect half shaft boots if equipped gt clean air compressor intake filter gt clean battery terminals gt lube door seals with silicon spray check for proper sealing gt re inspect torque specifications on INTERNATIONAL Suspension System gt check air system for leaks and electrical connections gt lube Vapor door rotary drive mechanism gt check the torque of all door hardware on Vapor door systems gt inspect drive belts and replace if necessary AT 65 000 MILES 7800 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt check the torque of all door hardware on Vapor door systems Krystal Enterprises 79 KRYSTAL RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE AT 70 000 MILES 8400 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt clean battery terminals gt check the torque of all door hardware on Vapor door systems AT 75 000 MILES 9000 HOURS DO THE FOLLOWING gt inspect tires for wear and inspect tread depth gt rotate tires gt inspect steering linkage suspension ball joints drive shafts and drive shaft guards gt inspect engine cooling system and hoses gt inspect brake system gt inspect exhaust
68. ystem doors shown partially open K rystal Enterprises 49 Electric Swing Door System Electric door motor Cover For removal of door motor cover 1 Remove black rubber strip from molding channel 2 Remove exposed screws in aluminum channel 3 Remove screws from 3 corners of cover EMERGENCY EXIT PUSH HANDLE LEFT PUSH DOORS OUT Emergency Exit Lever Decal NOTE LEVER MUST BE CHECKED DAILY PRIOR TO VEHICLE OPERATION Electric Door Adjustment Procedure Door Speed Is Factory Set If adjustments become necessary do not attempt adjustments Contact the Krystal Service Dept at 1 800 Krystal 579 7825 Krystal Enterprises B RETURN TO MENU Electric Swing Door System Any concerns regarding door operation such as opening or closing speed or non operation should be directed to the Krystal Service Department Never attempt an adjustments on any portion of this door assembly Krystal Enterprises 51 Wheelchair Lift Rear Door BRAUN User Instructions Passenger Loading and Unloading Do not exceed the 800 pound load capacity of the lift Prior to lift operation the lift should be inspected for proper function If any problems exist DO NOT USE LIFT Contact Braun Corp at 1 800 THE LIFT for repair Passengers loading from the ground level should back onto the platform All passengers loading onto the platform should be positioned fully within the yellow bou

Download Pdf Manuals

Related Search

Related Contents

Dynamode 4-Port USB2.0 PCI Card  Certification - Espace Voile Légère  0205886 rev 6_Smashweld 250M_pt  取扱説明書 くこちらをお先にお読み下さい) 取扱説明書  CARO CLIENTE, Obrigado por adquirir o Ventilador Magic Air  MB3151 Legend-2-BASIC-INT-03.indd  

Copyright © All rights reserved. Failed to retrieve file