Flip Reel Conversion Kit Installation Instructions
Contents
1. Installation Instructions A f z AN S f S T PL A j 3 y wiiban GAA phs AN ane Flip Reel Conversion Kit HCC Inc 1501 1st Avenue Mendota IL 61342 815 539 9371 www hccincorporated com C 1158 February 2011 Safety Most work related accidents are caused by failure to observe basic safety rules or precautions An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs As you install the Flip Reel Conversion Kit you must be alert to potential hazards You should also have the necessary training skills and tools to perform this installation properly Improper installation of this kit could cause the reel to function incorrectly resulting in a dangerous situation that could result in injury or death Do not begin the installation of this kit until you read and understand the information contained in this supplement as well as the OEM information provided by the manufacturer of the combine header Safety precautions and warnings are provided in this manual and on the product If these hazard warnings are not heeded bodily injury or death could occur to you or to other persons HCC cannot anticipate every possible circumstance that might involve a potential hazard The warnings in this supplement and on the product are therefore not all inclusive If an installation technique not specifically recommended by HCC is used you m2. he new Flip Reel Conversion Kit This hardware is not needed and may be discarded 9 Install the reel back on the header Refer to the OEM service manual for proper procedures and instructions Final Assembly 1 2 5 Check and adjust the reel fore aft position as per manufacturer s recommendation Install the components removed in Step 1 including the divider points if necessary Set the pitch adjustment to suit crop conditions Grease the eccentric tube Zerk fitting 6 at both ends of the reel shaft Adjust the cutter bar to tine distance as per manufacturer s recommendation IMPORTANT NOTICE Failure to make proper adjustments could result in cutting off the tips of the plastic tine fingers IMPORTANT NOTICE Failure to make proper adjustments could result in the reel contacting the auger causing damage Parts List C1158 11 Flip Reel Conversion Kit Left Hand Eccentric Flip Reel Assembly 1 Right Hand Eccentric Flip Reel Assembly 1 Flip Reel Conversion Kit Item Part Number Description Item Part Number Description 1 480750 Eccentric Control Ring 6 243720 Eccentric Bearing 2 483411 Eccentric Arm Ring 7 243721 Eccentric Bearing Nut 3 784249 Fixed Arm Assembly 8 204800 Shoulder Bolt 4 784250 Pivot Arm Assembly 9 483440 Stop Spacer 5 784251 Eccentric Arm 10 Eccentric Roller Frame As
3. ng reference photographs of the combine header and reel before disassembly can be helpful during kit installation and reassembly 1 Remove the reel from the header using OEM instructions This may include e Removing divider points 1 e Removing electrical connections such as reel speed sensors 2 e Disconnecting hydraulic hoses 3 e Removing drive gear or pulley 4 e Removing stop plates 5 e Removing linkages from cylinder rod connections 6 NOTE Mark the location of each hydraulic hose before disassembly This will ensure the proper rotation of the reel when the hoses are reinstalled 1 Divider Points 2 Reel Speed Sensor 3 Hydraulic Hoses 4 Drive Gear or Pulley 5 Stop Plate 6 Cylinder Rod Connections IMPORTANT NOTICE Plug or cap the hydraulic connections of the hoses and or motor to prevent contamination of the hydraulic system 2 Securely attach a lifting device to the reel 3 Remove the reel from the header reel arms 4 Place the reel on support stands capable of holding at least 1000 Ibs each A DANGER Inadequate support stands could collapse causing serious injury or death Always use support stands with the proper weight rating 5 One at atime remove the left hand and right hand end brackets and end shield eccentric assemblies Remove the end bracket s from end shield s Refer to the OEM service manual for proper procedures and inst
4. port Multiple persons required Turn off equipment Protective guards Safety alert symbol Slipping injury Tripping injury General Safety A WARNING To avoid personal injury or death carefully read and understand all instructions before attempting to install the Flip Reel Conversion Kit Do not operate or work on a machine unless you read and understand the instructions and warnings in this and all other applicable manuals Contact HCC if any of the instructions provided are unclear or not understood Proper care is your responsibility Always follow all State and Federal health and safety laws and or local regulations To avoid eye injury always wear Ce protective glasses Make sure no one can be injured by flying objects or debris when using tools or working on a machine Personal injury can result from slips or falls DO NOT leave tools or parts laying around the work area and clean up all spilled fluids immediately Nomenclature C1158 01 C1158 02 Right Hand Assembly Flip Reel Conversion Kit Item Description Qty Eccentric End Assembly Pivot Arm Assembly Fixed Arm Assembly Eccentric Roller Frame Assembly Stop Bolt Assembly 1 5 1 1 6 Zerk Fitting 2 Oloa latalwlrm a 1 uantity per each left hand or right hand flip reel assembly Introduction The Flip Reel Conve
5. property This warranty does not extend to the loss of crops loss because of delay in harvesting or any expense or loss incurred for labor substitute machinery rental or for any other reason Except as set forth above HCC inc shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages HCC inc makes no other warranty expressed or implied and specifically HCC inc disclaims any implied warranty of merchantability or fitness for a particular purpose Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages so the limitations or exclusion in this warranty may not apply This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts HCC inc reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to owners of units previously sold No one is authorized to alter modify or enlarge this warranty nor the exclusion limitations and reservations Effective with products delivered to original user on or after January 1 2006 HCC Inc 1501 1st Avenue Mendota IL 61342 815 539 9371 C 1158 www hccincorporated com February 2011
6. rsion Kit is designed to work with HCC tube type reels built since 1990 and improves performance by eliminating crop wrapping around the bat tubes Installation involves removing the existing reel end supports and installing the Flip Reel Conversion Kit Completely read and understand these instructions before beginning the installation In addition you will need to refer to the OEM service manual for certain disassembly and assembly procedures IMPORTANT NOTICE Installation of the left hand and right hand assemblies is based on a point of view as seen from inside the operators cab Installation Stop the engine remove the ignition key and engage the parking brake before leaving the cab If the header needs to be raised make sure it is supported with secure blocking To avoid serious injury make sure any guards or shields removed when installing the Flip Reel Conversion Kit are replaced once the installation is complete IMPORTANT NOTICE Save all hardware and fasteners for reassembly Replace any worn or damaged hardware with new A DANGER Before starting the removal procedure make sure the reel is adequately supported using an overhead lifting device or a material handling device forklift Follow all OEM safety recommendations when removing the reel Reels can weigh between 500 and 1000 pounds and will result in serious injury or death if not adequately supported during removal NOTE Taki
7. ructions A CAUTION The end shield and bracket T assembly are heavy and can cause bodily injury if not removed properly Use an overhead lifting device or two people to remove the end shield SS N EA A NOTE When removing the end shield from the end of the reel be careful not to lose the thrust washer s quantities may vary per reel size These thrust washers must be saved and installed with the new flip reel eccentric assembly for proper operation of the reel 6 The new flip reel eccentric assemblies come pre assembled Install a new left hand or right hand assembly on the reel 7 Install the previously removed end bracket on the installed flip reel eccentric assembly IMPORTANT NOTICE When installing the flip reel eccentric assemblies the fixed arm on each end of a double eccentric reel MUST be attached to the same bat tube 8 Repeat Step 5 through Step 7 to assemble the opposite end of the reel IMPORTANT NOTICE A stop bolt 5 on each flip reel arm prevents the tine tubes from rotating forward Make sure the stop bolts are on the leading edge of the eccentric assembly arms based on the direction of reel rotation C1158 08 Left Hand Flip Reel Eccentric Assembly 5 Stop Bolt Right Hand Flip Reel Eccentric Assembly 5 Stop Bolt NOTE There may be hardware that is not reused after installation of t
8. sembly HCC inc 1501 1st Avenue Mendota Illinois 61342 815 5389 9371 Fax 815 539 3135 LIMITED WARRANTY HCC inc warrants each new HCC inc product to be free from defects in material and workmanship This warranty is applicable only for the normal service life expectancy of the product or components not to exceed 12 consecutive months from the date of delivery of the new HCC inc product to the original purchaser Genuine HCC inc replacement parts and components will be warranted for 90 days from date of purchase or the remainder of the original equipment warranty period whichever is longer There is no warranty for tines Under no circumstances will it cover any merchandise or components thereof which in the opinion of the company has been subjected to misuse unauthorized modifications alteration an accident or if repairs have been made with parts other than those obtainable through HCC inc Our obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shall show evidence of such defect provided further that such part shall be returned within thirty 30 days from date of failure to HCC inc routed through the dealer and distributor from whom the purchase was made transportation charges prepaid This warranty shall not be interpreted to render HCC inc liable for injury or damages of any kind or nature to person or
9. ust satisfy yourself that it is safe for you and for others You should also ensure that the combine or header will not be damaged or be made unsafe by the installation method that you choose The information specifications and illustrations in this supplement are based on the information that was available at the time this material was written and can change at any time NOTE In addition to this instruction sheet you should also to refer to the OEM service manual for specific disassembly and assembly procedures Safety Alert Symbols The safety alert triangle means Attention Become Alert Your Safety is Involved Hazards are identified by the Safety Alert Symbol and followed by a signal word such as DANGER WARNING or CAUTION A DANGER DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme situations AWARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT NOTICE Indicates that equipment or property damage can result if instructions are not followed Safety Icon Nomenclature Read the manual Eye protection D Adequate sup
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