Installation Instructions
Contents
1. AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions before starting the installation Park the motorcycle on a hard level surface and turn off the ignition NOTE Installation shown on Touring model other models may vary for relay placement ATTENTION A factory service manual may be helpful in performing this installation Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician 7672 22HD 0212 cont CUSTOMER SERVICE INSTALLATION QUESTIONS LIMITED WARRANTY ABOUT OUR CATALOG STEP 2 CAUTION ATTENTION STEP 3 STEP 4 TRAILER ISOLATION WIRING HARNESS STEP 5 STEP 6 STEP 7 WARNING cont ee Kuryakyn Remove the seat and locate the H D main wiring harness PIC 1 On Trike models locate the 8 pin connector from the main harness to the PIC WIRING HARNESS PIC 1 gt COMES UP THROUGH run turn brake controller This is the input side of the controller PIC 1 and the 8 pin connector will have a RED wire with a YELLOW stripe It should be located on the left side under the passenger handrail Disconnect the wiring harness and plug the sub harness into the ends of the main taillight harness PIC 2 Always install the Isolation Relay Sub Harness upstream f before of any existing multifunction control modules Do not install the Isolatio2. INSTALLATION PLUG amp PLAY TRAILER WIRING HARNESS for H D 7672 PARTS INCLUDED 1 Trailer Wiring Isolation Relay 1 H D Trailer Sub Harness 1 Inline Fuse and Y Wire Assembly with Heat Shrink Covered Butt Connectors 1 Hardware Kit Containing 6 Black Nylon 8 Wire Ties 1 1 4 Ring Terminal 1 Dielectric Grease Pack 2 1 X 2 Adhesive Backed Hook Strap 2 1 X 2 Adhesive Backed Loop Strap 1 Alcohol Pad 1 Installation Instructions Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT WARNING THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY ATTENTION This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality CAUTION This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage TOOLS SUGGESTED Set of Hex Wrenches Combination Wrenches Side Cutter Electrical Tape a Set of Screw Drivers and a Test Light or Multi Meter STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY
3. TEP 13 WARNING CONNECTED TO THE BATTERY IN STEP 9 THE RED WIRE WITH THE BLACK STRIPE WILL HAVE POWER AT THE OTHER END OF IT MAKE SURE IT IS CAPPED OFF AS THE RED WIRE IN STEP 7 OR ATTACHED TO THE TRAILER PLUG BEFORE ATTACHING THIS WIRE a TO THE BATTERY STEP 7 AND STEP 8 BEFORE CONNECTING Attach the single red wire from the other end of the fuse holder with the ring terminal to the positive side of the battery PIC 4 Connect the long black ground wire to the negative on the battery using the supplied 1 4 ring terminal you will need to crimp this to the black wire PIC 5 PIC5 ae AND With the two four pin plugs connected in PIC 3 use a test light to check for proper function Turn the key on and test both signals Yellow is left turn and Green is right turn Brake lights Blue and Run light Brown The red wire with a black stripe is a power wire that can be used for keyless entry power or interior lighting on the trailer Step 7 or Step 8 The white wire is ground PIC 6 moving parts pinch points or extreme heat Kuryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires Tie up any excess wire length with the provided cable ties Locate an area on the bike that you will be able to mount the pee trailer isolation relay box Take the ee Roun provided 1 x 2 Hook Strap and the 1 x 2 Loop Strap and pl
4. ace one on the back of the trailer isolation relay and the other on the bike in a good and safe area that is out of harms way BRAKE RUN LIGHTS Wire up any style connector needed for your trailer application When you are satisfied with the wiring re install the saddlebag if needed replace the seat and secure it in the same order that it was removed in Step 2 of the sub harness installation instructions g LEFT TURN ENSURE PROPER TRAILER AND MOTORCYCLE LIGHT OPERATION BEFORE RIDING THE MOTORCYCLE VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS TRAILER OR MOTORCYCLE LIGHT MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY SEE WARNING STEP 8 PAGE 3 PLUG amp PLAY TRAILER WIRING INSTALLATION
5. n Relay Sub Harness between aed 4 j j j CONNECTOR ON TRIKES HAS RED a module and the turn signals as this will overload the module Overloading will damage the module and may create a fire hazard ZELA m Kuryakyn recommends the use of dielectric grease on electrical connections Take the 4 pin connector and route it under the frame rail and bring it out under the side cover of the bike This connection will be used to o q v as k N fpf a supply the power to the trailer PIC 2 PN ad of gt _ a i Y 3 o l Aan A Under the side cover plug the Trailer Isolation Relay to the sub harness PIC 3 y AT TO ISOLATION RELAY UNDER SIDE COVER Take the long red positive red with a black stripe and the long black k ROUTE THIS GROUP ground wire in the black sheathing and route them to the battery Be _ FS A o RES TO cautious of where you route the wires avoid moving parts or extreme heat PIC 3 me oe lt lt Take the red power wire and connect it to one end of the Y wire attached to the fuse holder with the butt connectors PIC 4 Slide the wire into the end of the butt connector and crimp The red wire with a black stripe is a power wire that can be used for keyless entry power or interior lighting on the trailer If your trailer SIDE COVER SO YOU WILL BE ABLE DOES NOT need an extra power wire for accessory lighting then DO Bea ge a mea Beka pad NOT connect this to the other Y wire fr
6. om the fuse holder Wrap the butt connector on the unused red Y wire with electrical tape or heat shrink to prevent an unwanted short as it will have power to it all the time and secure it out of harms way Proceed to Step 9 THE TRAILER ISOLATION RELAY WHEN THE SINGLE RED WIRE WITH THE RING TERMINAL IS CONNECTED TO THE BATTERY IN STEP 9 THE RED WIRE WITH THE BUTT CONNECTOR WILL HAVE POWER AT THE BUTT CONNECTOR MAKE SURE IT IS CAPPED OFF AS IN STEP 7 BEFORE ATTACHING THIS WIRE TO THE BATTERY PAGE 2 PLUG amp PLAY TRAILER WIRING INSTALLATION STEP 8 NOTE If you would like to have keyed power to the red with black stripe wire ee A If your trailer DOES need an extra power wire for accessory lighting Take the red with black Kuryakyn stripe power wire and connect it to the end of the second Y wire with the attached pic 4 PIC 4 A butt connector PIC 4 Slide the wire into the end of the butt connector and crimp EN GROUND instead of constant power use a test light to find a keyed wire on the bike and attach this wire to it Be sure to cap off the unused butt connector on the Y wire from the fuse holder as in Step 7 Make sure that the added amperage from the trailer accessory will not overload the chosen circuit INSERT AND WARNING WHEN THIS SINGLE RED WIRE WITH THE RING TERMINAL IS CRIMP STEP 9 STEP 10 ATTENTION Secure all wiring away from any STEP 11 STEP 12 S
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