Ultimate Inswing French Door
Contents
1. 3 See previous instruction step 3 5 for removal of the panel from the mull post side 4 You can now remove the panel by tilting the top of the panel slightly inward lift upward to remove panel from the frame IMPORTANT The mullion casing is attached at the head jamb and sill of the frame The mullion casing base will stay attached to the stationary panel when it is removed 5 To install the new panel start by removing the side stops with a flat bar See figure 18 For clad unit 2012 08 21 19972249 jamb stop removal and installation instructions see page 3 of the UIFD Supplemental Instructions 19970483 Use a flat bar to remove the weather strip from the frame Figure 18 6 Mark the sides of the panel that will receive the stationary bracket 2 4 51 102 from each corner then 12 14 305 356 thereafter Install brackets with two 8x1 wood screws See figure 19 Fasten to panel with 8x1 screws Figure 19 7 Ensure that the spacer buttons are in place along the side and head jambs Install the panel and push tight up against the weather strip 8 Bend bracket so the corner of the bracket seats into the corner of the frame weather strip kerf Secure each bracket to the frame with two 70 degree angled 8 x 1 wood screws See figure 20 A T x Figure 20 Ultimate Inswing French Door Service Guide 9 For stationary panels installed in multiple wide configurations with the oper2. jamb and panel both side and head When a screw is located you will hear a distinct metal sound Shear off each screw 3 4 along jamb and 4 at the head jamb with one blow of a 3 hammer striking the masonry chisel See figure 7 p z E Az Figure 7 3 If replacing a wood stationary panel skip to step 5 Remove clad mullion casing cover by hooking a bent screwdriver similar tool at one end of the cover Gently pry off the cover if it is to be reused See figure 8 Figure 8 2012 08 21 19972249 4 Next remove 6 8 screws that secure the mullion casing to the mullion casing base See figure 9 Figure 9 5 On wood units to detach the panel from the mull post first expose the screws holding the astragal base to the mull post by removing the astragal and panel weather strip Remove the screws securing mullion casing base to mullion casing See figure 10 Figure 10 6 You can now remove the panel by tilting the top of the panel slightly inward lift upward to remove panel from the frame IMPORTANT The mullion casing will remain in place attached at head jamb and sill of the frame The mullion casing base will stay attached to the stationary panel when it is removed 7 Install the stationary panel by first removing the stationary jamb side and head jamb glazing stops and connecting barbs as one component by carefully prying away from panel Save glazing stops for reuse later Note location o
3. parts and parts identification General Door Swinging Door You Will Need to Supply Safety glasses Stiff bladed putty knife Phillips screwdriver 5 32 Allen wrench Rubber hammer Adjustable Hinge Panel Alignment Before adjusting the panels ensure that the frame and sill are in a square plumb level and true condition See 19970479 Door General Installation Instructions Adjusting the panels will not correct a humped sill sagging head jamb or frame that is not square and true The adjustable hinges can correct minor misalignments in the door system 1 After establishing that the door frame is in a square and true condition inspect for even reveals between the door panels and frame On XX and OXXO panels the tops of the panels should be even See figure 1 2012 08 21 19972249 Panels not aligned Panels aligned Figure 1 2 Make horizontal adjustment first To adjust panel s horizontally away from jamb turn horizontal adjustment screw counter clockwise using 5 32 Allen wrench provided To move panel toward jamb turn Allen screw clockwise See figure 2 Make vertical adjustments only after the horizontal adjustments are complete Counter clockwise Clockwise Figure 2 3 To adjust panel s vertically in an upward motion turn vertical adjustment screws clockwise equally on all of the hinges using a 5 32 Allen wrench provided To lower panel turn Allen screws counter clockwise on all hi
4. properly water and air infiltration could result Part stop weather strip needs to overlap the corner gasket Figure 23 Ultimate Inswing French Door Service Guide
5. Ultimate Inswing French Door MARVIN 2 Service Guide 2011 Platform Windows and Doors Built around you The Ultimate Inswing French Door UIFD features X XX XO OX OXO OOX XOO and OXXO operation The UIFD has a newly designed sill with an interior flange and through sill water management system For panels that are binding or not square in the frame first check that the unit frame has been installed in a square plumb and true condition The UIFD adjustable hinges are designed to help align the panels to the frame due to minor misalignment issues The sill must not be humped or the head jamb sagging especially on XX units Table of Contents Swinging Door Troubleshooting 1 UIFD Parts Manual 200 1 Adjustable Hinge Panel Alignment 1 Butt Hinge Panel Alignment 1 Latch Bolt Reversal Instructions 1 Glass Replacement Instructions 2 Multi Point Lock System Replacement 2 Sill Strike Adjustment 05 2 Head Jamb Strike Adjustment 2 Stationary Panel Replacement Screws 2 Stationary Panel Replacement Brackets 5 Weather Strip Replacement Wood Door 6 Corner Gasket and Part Stop Weather Strip 6 Swinging Door Troubleshooting See Marvin Service Manual for Troubleshooting guide and Troubleshooting guide UIFD Parts Manual See the Marvin Parts Manual for replacement
6. ator panel hinged off of the stationary panel removing the top rail glazing bead and screwing through the top rail into the head jamb will be necessary See steps 7 13 of the previous instruction 10 Reinstall weather strip and side stops Reinstall operating panels with hinges if applicable Weather Strip Replacement Wood Door This procedure is for replacing the side or head jamb weather strip on a wood door without removing the exterior part stop Parts Needed Part stop weather strip V796 You Will Need to Supply Safety glasses Utility knife Measuring tape ee 1 Open the door panel to the fully open position 2 Use a utility knife to remove the damaged jamb weather strip and sufficient weather strip backing to expose the kerf in the jamb part stop and access to the slot in the door jamb See figure 21 Part stop WN Remove this portion of the weather strip Figure 21 2012 08 21 19972249 3 Measure and cut V796 to length Starting at one end of the jamb slide the leg of the weather strip into the slot along the entire length of the door jamb stop Next press the barb into the kerf and tap into place with a rubber hammer until fully seated See figure 22 Figure 22 Corner Gasket and Part Stop Weather Strip IMPORTANT If the part stop is removed and reinstalled be sure the part stop weather strip overlaps the corner gasket as shown in figure 23 If the weather strip is not overlapped
7. f original screws cut earlier and mark locations on the new panel on the opposite side near the spacer tacks Ultimate Inswing French Door Service Guide as shown in figure 11 The new screw locations must be near the spacer tacks but not align with Original screw locations Glazing stop for screw Figure 11 8 If installing a wood stationary panel skip to step 9 Place new clad stationary panel in frame ensuring that the mullion base and mullion casing are aligned properly Reverse the procedure described earlier in step 4 Replace 6 8 screws that secure mullion casing to panel See figure 12 i sy Figure 12 9 On wood units place the stationary panel into the frame Reinstall screws securing mull casing to the stationary panel Apply new weather strip along the entire length of the mull base See figure 13 Panel weather strip removed for illustrative Figure 13 2012 08 21 19972249 10 Place a piece of cardboard over the glass where new pilot holes will be drilled It can be secured in place using masking tape The cardboard will prevent the glass from being scratched 11 Using a drill with the 1 8 x 8 drill bit drill new pilot holes through the stile and top rail of the panel into the stationary jamb and head jamb DO NOT angle the drill more than 6 degrees See figure 14 Cardboard to protect glass Figure 14 12 Using the Torx bit secure the panel to the frame using 9 x 5 Tor
8. nges See figure 3 F gt Clockwise Counter clockwise Figure 3 Ultimate Inswing French Door Service Guide Butt Hinge Panel Alignment 1 Doors equipped with butt hinges have 1 32 shims behind each leaf on all hinges two shims hinge Horizontal panel adjustment is possible by removing or redistributing these shims See figure 4 Latch Bolt Reversal Instructions See Marvin Service Manual for Latch Bolt Reversal Instructions This procedure does not require removing the door panel Glass Replacement Instructions See Marvin Service Manual for Door Panel Glass Replacement Instructions Multi Point Lock System Replacement See Marvin Service Manual for Multi point Lock Replacement Instructions Sill Strike Adjustment 1 If the multi point lock is closing hard at the sill on the lock side of the door insert a paint can opener into the strike under one of the sill strike tabs Pull back and lift up to release the strike from the sill See figure 5 r PA d iiz P Pull back on tab lift out and rotate 180 degrees Figure 5 2 Rotate the strike 180 and press the strike back into the sill keeping the strike parallel with the sill surface See figure 6 2012 08 21 19972249 EF Rotated 180 thin side to the exterior As shipped from the factory thick side to the exterior Figure 6 Head Jamb Strike Adjustment 1 If the multi point lock is engaging hard at the head jamb on the lock
9. side of the door use a Phillips screwdriver to remove the strike Rotate the strike 180 and reinstall Stationary Panel Replacement Screws Screw through panel replacement procedures are recommended for wood and clad stationary panels with operator panels hinged off of the stationary panel such as XO OX units ri RE Seek Assistance Door panels can be heavy and difficult to handle Use appropriate glass handling equipment and an assistant if necessary NOTE If you ordered your replacement panel with SDL bars the interior SDL bar cannot be applied to the stationary panel until after it has been secured in the frame See SDL Field Service Guide NOTE These instructions are for installed doors that will not be removed to replace the panel s For doors that are not installed or easily removed back out stationary panel fastening screws from the outer perimeter of stationary jamb and head jamb to replace the panel Parts Needed Stationary Panel SDL if specified Rubber hammer 9 x 5 Torx trim head screws w 15 Torx driver Ultimate Inswing French Door Service Guide 1 Remove operating panel if hinged off the stationary panel to be replaced Back out hinge screws from stationary panel leave hinges attached to operating panel Save screws for reuse Carefully store operating panel in a safe place 2 Locate stationary panel attachment screws by sliding a masonry chisel between the space of the stationary
10. x trim head screws Be sure to countersink the screw heads so they are below the connecting barb kerf See figure 15 Cardboard to protect glass Figure 15 13 Install the clad mullion casing cover onto the exterior of the mullion casing with a rubber mallet or wood block and hammer Take care not to damage the cover See figure 16 Figure 16 14 Install glazing stops and interior SDL bars if applicable see SDL Field Service Guide Ultimate Inswing French Door Service Guide Stationary Panel Replacement Brackets NOTE Stationary bracket panel replacement procedures recommended for clad units Parts Needed Replacement Stationary Stationary brackets Panel You Will Need to Supply Safety glasses Stiff bladed putty knife Masonry chisel 5 32 Allen wrench Rubber hammer eehammer 1 Remove operating panel if hinged off the Stationary panel to be replaced Back out hinge screws from stationary panel leave hinges attached to operating panel Save screws for reuse Carefully store operating panel in a safe place 2 Locate stationary panel attachment screws by sliding a masonry chisel between the space of the Stationary jamb and panel both side and head When a screw is located you will hear a distinct metal sound Shear off each screw 3 4 along jamb and 4 on the head jamb with a masonry chisel and striking it with one blow by a 3 hammer See figure 17 gt gt gt Figure 17
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