Saddlebag Filler Strip Kit Instruction Sheet - Harley
Contents
1. Kit 91670 09 1 Filler strip left 91749 09 Slotted Chrome 2 Filler strip right 91769 09 Common Hardware 3 Hex socket button head screw 4 3540 4 Washer type A 4 6702 5 Flange lock nut 6 7531 6 TORX pan head tapping screw 2 3648 Service parts are not available for Colormaich kits J04798 2 of 22. cMOTOR HARLEY DAVIDSON WY J04798 INSTRUCTIONS REV 2008 06 19 SADDLEBAG FILLER STRIP KITS GENERAL Kit Number 91422 09 91614 09XXX 91670 09 91741 09XXX Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 3 and Table 1 INSTALLATION 1 Remove the saddlebags following the instructions in the service manual 2 Remove bottom exhaust mounting bolt and discard 3 See Figure 1 For solid filler strips align as shown in Figure 1 See Figure 2 For slotted version align as shown in Figure 2 after assembling Nostalgic saddlebag rails 4 Insert screw 1 and washer 2 into bottom mounting hole in top bracket Start flange nut 3 onto back side of screw and tighten finger tight 5 Figure 1 Solid Filler Strips Feed screw 4 through bottom
3. exhaust mounting bracket on the saddlebag sup port for solid filler strips note screw orientation Figure 2 Slotted Filler Strips For slotted version when used with Nostalgic Saddlebag Rails reuse the bottom mounting hardware supplied with the rails J04798 is05575 Button head screw Washer Nut Pan head screw Solid filler strip Or AION Figure 1 Solid Filler Strip Installation is05580a 1 Slotted Filler Strip Figure 2 Slotted Filler Strip amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 2 Please dispose of materials responsibly 6 Align fender mounting bracket and exhaust mounting 8 continuing to feed screw through until it protrudes through the bottom filler strip mounting slot 7 See Figure 1 Start flange locking nut 3 onto screw and tighten until finger tight 10 Insert final mounting screw 1 into the top mounting hole of the top mount bracket and tighten finger tight Adjust filler strip to desired location and tighten all screws to 15 20 ft lbs 20 3 27 1 Nm Repeat Steps 2 through 9 for opposite side SERVICE PARTS is05581 Figure 3 Service Parts Saddlebag Filler Strips Table 1 Service Parts Table Kit ltem Description Quantity Part Number Kit 91422 09 1 Filler strip left 91449 09 Solid Chrome 2 Filler strip right 91451 09
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