Home

Arctic Chill Manual

1. 29 CARBONATOR MAINTENANCE 30 LUBRICATION 30 SERVICING CHECK VALVES 31 EXPLODED VIEW S 229 ASSEMBLY 32 REPLENISHING CO2 SUPPLY 33 SYRUP FLAVOR CHANGE 33 CHANGING WATER FILTER CARTRIDGE OPTIONAL 33 ADJUSTMENTS 33 HIGH PRESSURE CO2 REGULATOR 33 LOW PRESSURE CO2 REGULATOR 34 DIET SYRUP TANK CO2 REGULATOR 34 CLEANING AND SANITIZING 35 CHAPTER VI TROULBESHOOTING 36 CARBONATOR 36 WATER PUMP MOTOR WILL NOT OPERAT
2. 20 INSTALL DRAIN LINE 21 INSTALL B I B OR SYRUP TANKS AND ACCESSORIES 21 CONNECTING WATER INLET 21 ELECTRICAL REQUIREMENTS 21 CHAPTER III PREPARATION 22 PREPARING SYSTEM FOR OPERATION 22 PREPARING AND STARTING REFRIGERATION UNIT 22 ACTIVATE HIGH PRESSURE CO2 SYSTEM 22 ACTIVATE LOW PRESSURE CO2 GAS AND SYRUP SYSTEMS 23 ADJUST WATER FLOW RATE 23 ADJUST WATER TO SYRUP RATIO 23 ADJUST SIZE OF DRINK DISPENSED 23 CHAPTER IV OPERATORS INSTRUCTIONS 24 DAILY PRE OPERATION CHECK 24 REPLENISHING CO2 SUPPLY
3. 24 REPLENISHING SYRUP SUPPLY 24 COOLING UNIT MAINTENANCE 24 CHECKING WATER BATH 25 CHANGING WATER BATH 25 ADJUSTMENTS 25 ADJUSTING WATER FLOW RATE 25 ADJUSTING WATER TO SYRUP RATIO OF DISPENSED PRODUCT 25 ADJUSTING SIZE OF DRINK DISPENSED 25 TABLE OF CONTENTS cont d PAGE TESTING FOR LEAKS 25 CHAPTER V SERVICE AND MAINTENANCE 27 PERIODIC INSPECTION AND CLEANING 27 ARCTIC CHILL CABINET MAINTENANCE 28 CLEANING CONDENSER COIL 28 CHECKING CHANGING WATER BATH 28 WATER PUMP MAINTENANCE
4. inner braid plastic tubing from outlet of tee at low pressure regulator S 221 optional furnished with unit to supplied line from unit marked gas INSTALL LOW PRESSURE REGULATOR AND LINES OPTIONAL 1 Install low pressure C02 regulator on the wall or another supporting structure in general vicinity of cooling unit C02 cylinder B I B Rack or syrup tanks 2 Connect 1 4 inner braided plastic tubing from outlets of low pressure C02 regulator S 221 to inlets of B I B pump or syrup tanks 160 150 140 30 3000 2000 1500 1000 FIGURE 2 2 FIGURE 2 3 HIGH PRESSURE C02 REGULATOR LOW PRESSURE C02 REGULATOR REGULATOR S 101 S 221 19 INSTALL WATER FILTER ASSY OPTIONAL 1 Install water filter assembly on wall or other supporting structure 2 Connect water filter assembly to inlet of valve on water supply line using minimum 3 8 I D water line 3 Connect water filter assembly outlet to ARCTIC CHILL plain water inlet fitting using minimum 3 8 I D water line See CONNECTING WATER INLET When a water filter is used it is important that it has a minimum 100 gallons per hour capacity and should be thoroughly flushed before it is connected to the water inlet connection INSTALL WATER PRESSURE REGULATOR OPTIONAL If water pressure exceeds 40 psi a water pressure regulator or water pressure reducing valve should be installed in the water supply line and adjusted to maintain a pressure of 25 to 40
5. DIRECT WIRE CARB RECIRC DIRECT WIRE BLACK DIRECT WIRE WHITE WHITE GREEN DIRECT WIRE GREEN GROUND TERMINAL BLOCK GREEN WHITE BLACK BLACK WHITE USE COPPER CONDUCTOR WIRE ONLY CONDENSING UNIT Note Ground Terminals Carbonator Tank and Water Bath Must be Commonly Grounded ON OFF TOGGLE RECIRC MOTOR ON OFF POWER G1 G2 G3 G4 IBC1 IBC2 CU1 CU2 B1 B2 B3 B4 B5 MOTOR1 MOTOR2 SHORT LONG GND ON OFF A2 A3 A4 A5 S 68 B GREEN BLACK WHITE ON OFF CARB MOTOR PUMP AGITATOR PUMP ELECTRODE WHITE BLACK BLACK WHITE 120 VAC GREEN GREEN GREEN GREEN GREEN GROUND TERMINAL SCREW IN CONTROL BOX BOARD 1 BOARD 1 CONDENSING UNIT CONDENSING UNIT BOARD 1 ON OFF TOGGLE FROM DIRECT WIRE BAR BLACK WHITE FROM DIRECT WIRE BAR 10 01 10 SYRUP LINES RECIRC SODA LINE FLOOR RECIRC WATER LINE WATER BATH WATER NON CARBONATED WATER LINE CONNECTED TO S 850 RECIRC PUMP CONNECTED TO SYRUP COILS RECIRC SODA CONNECTED TO POST AND PRE COOLING COILS CONNECTED TO S 208 A WATER REGULATOR SYRUP COILS CO2 GAS TO CARBONATOR INCOMING WATER LINE INSULATED REMOTE DUCT LINES RUN UNDER FLOOR THROUGH TRANSIT SYRUP LINES RECIRC SODA CONTINUOUS LOOP NON CARB WATER FROM S 208 A REFRIGERATED WATER FROM WATER BATH A CONTINUOUS LOOP EXPOSED LINES TO WRAPPED WITH INSUL
6. 6 Connect water inlet line to double check valve assembly 7 Activate the system as outlined in CHAPTER III S 15 S 13 S 11 S 12 S 10 S 9 S 16 S 6 S 11 S 12 S 13 S 10 S 22 GAS CHECK VALVE S 9 S 20 WATER CHECK VALVE S 14 S13 S 11 S 12 S 10 S 9 S 6 FIGURE 5 2 CHECK VALVES 31 1 2 3 4 5 6 7 10 11 12 13 14 15 9 2 3 4 5 6 8 2 3 4 5 6 7 S 2 1 5 S 2 2 S 2 0 SYM QTY PART NO DESCRIPTION 1 1 S 14 HOUSING CHECK VALVE 1 4 M F 2 3 S 13 SEAT O RING CHECK VALVE 3 3 S 12 SLEEVE SEAT RETAINER CHECK VALVE 4 3 S 11 BALL CHECK VALVE 5 3 S 10 SPRING CHECK VALVE 6 3 S 9 GASKET CHECK VALVE 7 2 S 6 1 8 BODY BASE CHECK VALVE 8 1 S 16 ADAPTOR HOUSING DOUBLE CHECK VALVE 9 1 S 15 HOUSING CHECK VALVE 3 8 M F 10 1 1 4 M P I S S INLET 11 1 PLUNGER WITH SEAT 12 1 SPRING 275 P S I 13 1 SAFETY UPPER CAP 14 1 LEVER HANDLE 15 1 LEVER PIN S 2 1 5 1 8 S 229 FIGURE 5 3 EXPLODED VIEW CHECK VALVES 32 REPLENISHING C02 SUPPLY 1 Close empty C02 cylinder shutoff valve 2 Disconnect high pressure C02 regulator then remove empty C02 cylinder 3 Install full C02 cylinder and connect high pressure C02 regulator See installation procedure in CHAPTER II MAKE SURE C02 CYLINDER IS POSITIONED IN UPRI
7. Defective agitator motor Dirty water bath 1 2 3 4 Replace bad ice bank control Repair leak evacuate and re charge Replace defective agitator Melt ice empty amp clean bath Replenish w fresh water Cooling or condensing unit non operational 1 2 3 4 5 6 7 8 No electrical power Defective ice bank control Dirty condenser unit Improper voltage amperage Loss of refrigerant Bad overload and relay Compressor bad Restriction pinched or crimped line 1 2 3 4 5 6 7 8 Plug power cord into electrical box Check on off switch Replace ice bank control Clean condenser unit w vacuum cleaner Check for proper voltage amperage Repair leak and replenish refrigerant Replace overload and relay Replace compressor Repair straighten or replace defective line Agitator motor not operating 1 2 3 4 Agitator propeller obstructed or lost Low voltage Loose unplugged or broken wiring Bad agitator motor 1 2 3 4 Remove obstruction or re Attach propeller Voltage must be at least 230 volt at terminals Tighten connection or replace broken wiring Replace agitator motor Compressor does not operate 1 2 3 4 5 6 7 8 No power source Electrical power to cooling unit turned off Low voltage Loose disconnected or broken wire Inoperative ice bank control Inoperative overload protector or start relay Inoperative comp
8. Replace Defective LLC Replace 42 NOTE SECTION Frequently Called Numbers __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ __________________________________ ____________________________ CO2 SETTINGS High Pressure ________________________ PSI Low Pressure ________________________ PSI Product Setup 1 2 _____________________________________ __________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _______________________________________________________________________________
9. 1 S0072 63 SENSING PROBE ASSEMBLY 8 1 S1821 CARBONATOR TANK SYRUP COIL BRACKET 9 1 S0208 A 3 8 WATER REGULATOR 10 1 S0265 CARBONATOR TANK ASSEMBLY 11 1 S1823 REAR LINE COVER 12 1 S0203 UNION 13 1 S0495 WATER COIL 14 1 S1888 AGITATOR BRACKET 15 1 G0016 TY RAP LARGE 16 1 S0850 230 AGITATOR CIRCULATOR PUMP 17 1 S1304 U ICE BANK BULB BRACKET 18 1 S0409 9 ACCUMULATOR 19 1 S1801 EVAPORATOR ASSEMBLY 20 1 Z0008 1 8 CAP TUBE 14 21 4 S1323 EVAPORATOR GUIDE WEDGE 22 4 S1802 EVAPORATOR COIL RETAINER 23 4 S1803 EVAPORATOR SUPPORT BRACKET 24 1 S1816 BUCKET COMPLETE 25 1 S1811 WATER LINE COPPER PUMP TO COIL 26 1 S0513 A ICE BANK CONTROL 27 1 S1817 CABINET SHELL ONLY AC 28 1 S1820 SERVICE PANEL REAR 29 10 S 7 8 WHOLE PLUG 30 1 S0489 DRAIN ASSEMBLY 31 2 A0046 5 16 X 18 FLANGE WHIZ LOCK SCREW 3 4 32 1 AJA4512YXD COMPRESSOR ONLY 33 1 AJA4512YXDXD 1 HP CONDENSING UNIT 34 1 S0103 PUMP PROTECTOR 5 VAC Carbonated Cont SYM QTY PART NO DESCRIPTION 35 2 S0181 NIPPLE BRASS 3 8 X 3 8 P HEX NIPPLE 36 1 S0572 HOSE ASSY PUMP INLET 6 3 8 INNERBRAID 37 1 S0110 0 60 GAUGE 1 4 NPT 38 1 S0104 PUMP PROTECTOR BRACKET 39 1 I0006 BUSING BRASS 3 8 MP X 1 4 MF 40 1 S0650 STRAINER BRASS 41 1 S0171 TEE BRASS 3 8 FP 42 1 S0208 WATER REGULATOR 43 1 S0175 ELBOW 90 DEGREE
10. 26 2 20 19 37 11 41 47 46 42 43 55 45 12 38 39 48 14 13 40 44 5 28 29 10 7 Horizontal ARCTIC CHILL Carbonated SYM QTY PART NO DESCRIPTION 1 1 S1818 AGITATOR SYRUP COIL BRACKET 2 22 A0020 SCREW 8 32 X 3 8 T H S S 3 1 S1821 CARBONATOR TANK SYRUP COIL BRACKET 4 4 8 S0488 SYRUP COIL 5 1 S1888 AGITATOR BRACKET 6 1 G0016 TY RAP LARGE 7 2 S0488 P POST PRE COOLING COIL 8 1 S0072 63 SENSING PROBE ASSEMBLY 9 1 S0265 CARBONATOR TANK ASSEMBLY 10 6 S 1807 DISCHARGE TUBE 11 2 A0045 5 16 X 18 FLANGE WHIZ LOCK SCREW 1 2 12 3 S0170 HALF UNION BRASS 3 8 MF X 3 8 MP 13 3 S0096 230 MOTOR 14 1 S0106 CLAMP 15 1 S0500 CARBONATOR PUMP 16 2 S0665 I INSULATION KIT INSULATOR 17 2 S0665 J INSULATION KIT JACKET 18 2 S0665 S INSULATION KIT STRAP 19 1 S1800 LID 20 1 S0474 LID ACCESS PANEL 21 1 S0208 A 3 8 WATER REGULATOR 22 1 S0850 230 AGITATOR CIRCULATOR PUMP 23 1 S0203 UNION 24 1 S0495 WATER COIL 25 4 S1323 EVAPORATOR GUIDE WEDGE 26 1 S1304 U ICE BANK BULB BRACKET 27 2 S0592 HALF UNION S S 3 8 MP X 1 4 MF 28 1 S0651 STRAINER PLASTIC 29 1 S0640 NIPPLE 3 8 MP S S HEX 30 1 S0400 CARBONATOR PUMP SS 31 4 S1802 EVAPORATOR COIL RETAINER 32 4 S1803 EVAPORATOR SUPPORT BRACKET 33 1 S0409 9 ACCUMULATOR 34 1 Z0008 1 8
11. 3 Syrup flow regulator not properly adjusted CO2 gas pressure in syrup tanks insufficient Syrup tubing I D insufficient 1 2 3 Adjust water to syrup ratio see dispensing station installation instructions Adjust low pressure regulator as instructed Increase syrup tubing I D Note see Brix instructions Adjustment of syrup metering pin does not produce desired water to syrup ratio 1 2 3 4 5 6 No syrup supply Syrup tank quick disconnects not secure Low pressure CO2 reg ulator out of adjustment B I B QCD disconnected or improperly installed Syrup line restricted Dirty or inoperative metering pin or piston in syrup flow control 1 2 3 4 5 6 Replenish syrup supply as instructed Secure quick disconnects Adjust low pressure CO2 regulator as instructed Connect B I B disconnect securely Clear restriction or replace restricted line Disassemble and clean syrup flow control Adjust water to syrup ratio see Brix instruction 39 CARBONATION TROUBLE SHOOTING FLOW CHART 1 MOTOR PUMP NOT OPERATIONAL Valves dispensing gas amp syrup only Disconnect electrical Remove spades from terminal Motor 1 on LLC amp install on any open A terminal Re connect electrical Motor Pump should engage Motor does not engage Possible bad motor Pump replace Return motor spade to terminal Motor 1 Motor Pump does engage Re install motor
12. SERVICE MANUAL ARCTIC CHILL ICI INTERNATIONAL CARBONIC INC 16630 KOALA ROAD ADELANTO CA 92301 800 854 1177 HIGH VOLUME REMOTE CARBONATION UNIT IMPORTANT This manual is a guide for installing operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or installation of this equipment TABLE OF CONTENTS PAGE PREFACE 1 CHAPTER I GENERAL DESCRIPTION 2 SYSTEM DESCRIPTION 2 DESIGN DATA 2 EXPLODED VIEW VAC 4 DESCRIPTION EXPLODED VIEW VAC 5 DESCRIPTION EXPLODED VIEW VAC Cont 6 EXPLODED VIEW HAC 7 DESCRIPTION EXPLODED VIEW HAC 8 DE
13. dirty clean with soft bristle brush Clean exteriors of valve with a soft clothe and warm water Replace valve nozzle then go to step 3 3 Fill syrup lines with a caustic based low sudsing non perfumed and rinsed detergent solution STAR The solution should be prepared in accordance with the manufacturers recommendations but should be at least 2 percent sodium hydroxide Make sure the syrup lines are completely filled and allow standing for at least 10 minutes 4 Flush the detergent solution from the syrup lines with clean water Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent 5 Fill the syrup lines with a low PH 7 0 chloride solution containing maximum 200 PPM chlorine Make sure that lines are completely filled and allow standing for 30 minutes 6 Reconnect syrup containers and ready Unit for operation 7 Draw drinks to refill syrup lines and flush the chloride solution from the dispenser 8 Taste the beverage to verify that there is no off taste NOTE WHEN SANITIZING A TWO FLAVOR VALVE BOTH SYRUPS SHOULD BE FLUSHED SIMUTAINEOUSLY BOTH SYRUPS SHOULD BE CLEANED DETERGENT SOLUTION SIMUTAINEOUSLY BOTH SYRUPS SHOULD BE FLUSHED UNTIL FREE OF DETERGENT SIMUTAINEOUSLY AND BOTH SYRUPS SHOULD BE SANITIZED SIMUTAINEOUSLY 35 TROUBLE SHOOTING IMPORTANT Only qualified personnel should service the ARCTIC CHILL unit and components WARNING To avoid personal in
14. disconnects to transfer tanks 8 Check all connections for leaks see Chapter IV CONNECTING WATER INLET WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO POTABLE WATER SUPPLY SHALL BE SIZED INSTALLED AND MAINTAINED ACCORDING TO FEDERAL STATE AND LOCAL LAWS The water connection on the ARCTIC CHILL is made to a flexible water line by means of a 3 8 male flare Due to the large capacity of the pump any restriction of the incoming fresh water supply would starve the water pump and create noise within the pump poor carbonation and extremely long running time After all primary water lines are made up but prior to connecting water supply to cabinet be sure to thoroughly flush all incoming water lines to remove all scale and any impurities that may be in the lines It is important to remember that the ARCTIC CHILL has a carbonator capacity of a minimum of 100 gallons per hour Therefore it is imperative that the fresh water conduit have not less than 3 8 I D passageway for any distance greater than ten feet from the ARCTIC CHILL It can be reduced to 3 8 O D copper tubing and connected to the water inlet connection with in ten feet of the ARCTIC CHILL All water inlet connections are clearly tagged ELECTRICAL REQUIREMENTS The ARCTIC CHILL requires a 230 VAC single phase 60 Hertz power circuit and must be wired in accordance with N E C or local ordinance NOTE Check CHAPTER I for running amperage and con
15. 0 pounds This water reserve and ice bank will act as a reservoir for refrigeration This reserve is utilized during peak periods when the BTU output of the compressor is not sufficient to meet the demand of the draw It should be recognized that without refrigeration your carbonation system would not produce a drink that will hold carbonation There is a direct relationship between dispensed temperature and the volumes of C02 that can be held in liquid form The following will give a general overview of the flow of individual circuits and a clearer understanding of our mini bottling plant Carbon dioxide gas CO2 passes from a C02 cylinder through high pressure regulator S 101 The high pressure regulator regulates the CO2 feeding the ARCTIC CHILL and should be set at 65 75 PSI The gas after leaving the high pressure regulator is routed through flexible tubing to a low pressure regulator The flow of CO2 is teed to go in two directions at the low pressure regulator One path takes the gas set at 65 to 75 PSI to the carbonator tank This gas must be at a pressure greater than the incoming water by at least 25 PSI to assure the proper function of the carbonator The second path of C02 is routed through low pressure regulator to be regulated at pressures suitable for the syrup concentrate being dispensed The low pressure regulator may be set at many different settings but primarily the settings are directed towards B I B or transfer tank type installa
16. ATION AND THEN FINISHING TAPE EXPOSED LINES TO WRAPPED WITH INSULATION AND THEN FINISHING TAPE IT IS RECOMMENDED T0 ENLARGE I D OF TUBING TO A MINIMUM OF 3 8 WHEN DISTANCE FROM SYRUP SUPPLY TO DIS PENSING STATION IS 50 OR GREATER SYRUP AND NON CARB LINES TEE OFF TO STA 2 S 221 REGULATOR B I B RACK amp BOXES S 101 HI PRESSURE REG CO2 BOTTLE RECIRCULATING UNIT S 208 WATER REGULATOR WATER FILTER 1 2 GATE VALVE REAR VIEW OF VALVE PLATES DIRECTION OF FLOW DUCT TUBING RECIRC SODA 3 8 RECIRC WATER WATER BATH SYRUP NON CARB 9 99 Revised 1 06 11 CARBONATOR TANK 100 GPH RECIRCULATING PUMP POST COOL COIL S 488 P PRE COOL COIL S 488 P 100 GPH RECIRCULATING PUMP CARBONATOR TANK RECIRC SODA FLOW CHART TO DUCT TUBING FROM DUCT TUBING FROM DUCT TUBING TO DUCT TUBING S 850 AGITATOR PUMP CONNECT TO VALUTE OUTLET CONNECT TO YOKE ON WATER COIL 1 2 CLEAR RECIRC TUBING FROM B I B TO DUCT TUBING S 488 SYRUP COIL POST COOL COIL S 488 P PRE COOL COIL S 488 P TO DUCT TUBING FROM DUCT TUBING FROM B I B TO DUCT TUBING S 488 SYRUP COIL FROM B I B TO DUCT TUBING S 488 SYRUP COIL FROM B I B TO DUCT TUBING S 488 SYRUP COIL FROM B I B TO DUCT TUBING S 488 SYRUP COIL PLAIN WATER FLOW CHART INCOMING WATER THROUGH WATER COIL TO CARBONATOR TANK S DOUBLE CHECK VALVE TO NON CARBONATED VALVE S S 208 A REGULATOR
17. BRASS 3 8 MP X 1 4 MF 44 1 S0200 CARBONATOR PUMP 45 1 S0170 HALF UNION BRASS 3 8 MF X 3 8 MP 46 1 S0106 CLAMP 47 1 S0096 230 MOTOR 48 4 A0045 5 16 X 18 FLANGE WHIZ LOCK SCREW 1 2 49 1 S0665 I INSULATION KIT INSULATOR 50 1 S0665 S INSULATION KIT STRAP 51 1 S0665 J INSULATION KIT JACKET 52 1 S0400 CARBONATOR PUMP 53 2 S0592 HALF UNION S S 3 8 MP X 1 4 MF 54 2 S0199 MOTOR SHIELD 55 1 S1819 SERVICE PANEL SIDE 56 1 SET S0854 LEGS SS 6 57 1 S1889 SERVICE PANEL FRONT 58 1 S0783 ROCKER SWITCH 59 2 S0866 TOGGLE SWITCH 60 4 S1335 TERMINAL BOARD SPACER NYLON 3 8 61 1 S1815 TERMINAL BLOCK DIRECT WIRE 62 4 S0046 BUSHING 63 1 S0068 B 230 LIQUID LEVEL CONTROL 64 1 S1891 CONTROL BOX COVER 65 2 A0014 SCREW 10 X 1 2 TH SS 66 2 S1325 SQUARE GROMMET NUT 67 4 A0021 SCREW 8 32 X 1 2 TH SS 68 1 S1890 CONTROL BOX W COVER 6 INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA TITLE DATE DRN BY CHK BY APPR BY 1 10 06 GLW ICI Horizontal Arctic Chill Carbonated 13 11 27 14 30 18 2 49 52 53 54 25 50 56 31 34 32 35 33 36 51 70 71 17 16 GLW GLW 58 61 59 60 63 62 65 67 69 68 64 2 66 2 57 2 13 11 12 14 15 18 17 16 1 3 2 9 8 7 4 6 21 22 23 24
18. C CHILL power cord in electrical socket CHECKING CHANGING WATER BATH Periodically check water level in water bath If it is low more water should be added for maximum product cooling Before adding more water water bath and ice bank should be checked for excessive mineral deposit build up NOTE The water in water bath should be changed and all components in water bath should be cleaned as often as necessary to keep it clean A convenient time to perform this operation is when the system is being sanitized 1 Unplug refrigeration unit power cord from electrical socket 2 Remove lid from unit 3 Look down into water bath if necessary use flashlight and inspect water bath ice bank and all components for cleanliness Water ice bank and all components should be clear and free of foreign particles If ice bank is clear of foreign particles it does not have to be melted down Proceed to step 10 if foreign particles are present in the ice bank proceed to step 4 4 Siphon out water with short hose or pull out over flow stand pipe 5 Allow ice bank to melt Hot water may be used to speed melting CAUTION Never use an ice pick or other sharp instruments to remove ice from evaporator coil Such practice can result in puncture to the refrigeration circuit 28 6 Use fiber brush and carefully clean mineral deposit from all components 7 Wash evaporator coil with a mild soap solution Copper cleans well with mild solution
19. CAP TUBE 14 35 1 S1801 EVAPORATOR ASSEMBLY 8 HAC Carbonated Cont SYM QTY PART NO DESCRIPTION 36 1 S1804 STANDPIPE 37 1 S1811 WATER LINE COPPER PUMP TO COIL 38 1 S0103 PUMP PROTECTOR 39 1 S0104 PUMP PROTECTOR BRACKET 40 1 S0110 0 60 GAUGE 1 4 NPT 41 1 I0006 BUSING BRASS 3 8 MP X 1 4 MF 42 1 S0208 WATER REGULATOR 43 1 S0572 HOSE ASSY PUMP INLET 6 3 8 INNERBRAID 44 1 S0171 TEE BRASS 3 8 FP 45 2 S0181 NIPPLE BRASS 3 8 X 3 8 P HEX NIPPLE 46 1 S0650 STRAINER BRASS 47 1 S0174 NIPPLE BRASS 3 8 M P X 3 48 1 S0200 CARBONATOR PUMP 49 1 S1822 MOTOR MOUNTING PANEL 50 1 S1823 REAR LINE COVER 51 1 S1816 BUCKET COMPLETE 52 2 A0046 5 16 X 18 FLANGE WHIZ LOCK SCREW 3 4 53 1 AJA4512YXD COMPRESSOR ONLY 54 1 AJA4512YXDXD 1 HP CONDENSING UNIT 55 1 S0513 A ICE BANK CONTROL 56 1 S1817 CABINET SHELL ONLY AC 57 1 S0464 SWITCH PANEL COVER 58 1 S0467 SWITCH PANEL 59 1 S0783 ROCKER SWITCH 60 3 S0866 TOGGLE SWITCH 61 2 S 7 8 WHOLE PLUG 62 1 S0068 B 230 LIQUID LEVEL CONTROL 63 4 S1335 TERMINAL BOARD SPACER NYLON 3 8 64 1 S1310 CONTROL BOX COVER 65 4 A0021 SCREW 8 32 X 1 2 TH SS 66 1 S1815 TERMINAL BLOCK DIRECT WIRE 67 1 E0664 STRAIN RELIEF 68 1 S1308 CONTROL BOX W COVER 69 4 S0046 BUSHING 70 1 SET S0854 LEGS SS 6 71 1 S0489 DRAIN ASSEMBLY 9
20. DISPENSED PRODUCT MAKES FOAM AS IT LEAVES NOZZLE 39 DISPENSED PRODUCT COMES OUT CLEAR BUT FOAMS WHEN IT TOUCHES CUP OR GLASS 39 WATER TO SYRUP RATIO TOO LOW OR TOO HIGH 39 ADJUSTMENT OF SYRUP METERING PIN DOES NOT PRODUCE DESIRED WATER TO SYRUP RATIO 39 CARBONATION TROUBLESHOOTING FLOW CHART 1 40 CARBONATION TROUBLESHOOTING FLOW CHART 2 41 CARBONATION TROUBLESHOOTING FLOW CHART 3 42 NOTE SECTION 43 PREFACE INTERNATIONAL CARBONIC INC has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry We have had a long and proud history with quality as our standard and innovation as our goal Originally started just after World War II in Canfield Ohio as Carbonic Dispensers We enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 100 saturation We developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve w
21. E 36 WATER PUMP MOTOR WILL NOT SHUT OFF 36 WATER PUMP WILL NOT SHUT OFF AND PRESSURE RELIEF ENGAGED 36 SHORT CYCLING OF WATER PUMP MOTOR 36 WATER PUMP CAPACITY TOO LOW 36 WATER PUMP OPERATES BUT WATER PUMP DOES NOT PUMP 36 FROZEN WATER BATH 37 COOLING OR CONDENSING UNIT NOT OPERATIONAL 37 AGITATOR MOTOR NOT OPERATING 37 COMPRESSOR DOES NOT OPERATE 37 COMPRESSOR WORKS CONTINUOUSLY BUT DOES NOT FORM SUFFICIENT ICE BANK 37 COMPRESSOR WILL NOT STOP AFTER SUFFICIENT ICE BANK IS PRODUCED 38 CONDENSER FAN MOTOR NOT OPERATING 38 NO SYRUP BEING DISPENSED 38 NO WATER BEING DISPENSED 38 DISPENSED PRODUCT CARBONATED TO LOW 38
22. GHT POSITION AND FASTENED WITH SAFETY CHAIN ALWAYS OPEN C02 VALVE COMPLETELY OR UNTIL BACK SEATED DURING OPERATION WHEN BOTTLE IS EMPTY ALWAYS CLOSE VALVE ASSEMBLY COMPLETELY REPLENISHING SYRUP SUPPLY 1 Remove Q C D s from empty B I B or syrup amp C02 quick disconnects from empty syrup tank 2 Install full syrup container in position rinse Q C D s or quick disconnects in warm water then connect Q C D s or syrup amp C02 quick disconnects to tank 3 Activate valve until syrup flows from valve normally See CHAPTER II SYRUP FLAVOR CHANGE 1 Remove Q C D s from applicable B I B or syrup quick disconnects from applicable syrup tank 2 Sanitize applicable syrup system in accordance with instructions See paragraph CLEANING AND SANITIZING in this chapter 3 Install full syrup container in position rinse Q C D s or quick disconnects in warm water then connect Q C D s or syrup amp C02 quick disconnects to container 4 Activate valve until syrup flows from valve normally See CHAPTER II CHANGING WATER FILTER CARTRIDGE Follow manufacturer s instructions for water filter ADJUSTMENTS HIGH PRESSURE C02 REGULATOR The high pressure C02 regulator will have two gauges that extend above and to the side of the bell housing screw area The P S I gauge will show graduated indications up to 3000 psi and be the gauge the farthest from the C02 cylinder connection This gauge will normally have a Red area indicating 500 psi to 0 psi
23. ON CONTROL VALVES PCT ONLY Adjust size of drink dispensed as instructed in chapter IV OPERATOR INSTRUCTIONS 23 CHAPTER IV OPERATORS INSTRUCTIONS This chapter covers operator s responsibilities for daily pre operation check adjustments replenishing C02 and syrup supplies cleaning and sanitizing DAILY PRE OPERATION CHECK 1 Make sure high pressure C02 regulator s pound per square inch indicator is not in shaded portion of dial If so C02 cylinder is almost empty and must be replaced NOTE This reading should be carried out at normal room temperature Make sure there is a sufficient syrup supply in all syrup containers If not replenish syrup supply REPLENISHING C02 SUPPLY NOTE If pound per square inch indicator of high pressure C02 regulator on C02 cylinder is in shaded portion of the dial C02 cylinder is almost empty and should be changed C02 supply must be checked daily and if necessary replenished as instructed see CHAPTER II REPLENISHING SYRUP SUPPLY Syrup supply must be checked daily and if necessary replenished as instructed see CHAPTER II COOLING UNIT MAINTENANCE NOTE Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on the cooling unit through condenser coil and is exhausted out grills on the sides of the unit Restricting air circulation through the cooling unit will decrease its cooling capacity To avoid needless and so
24. SCRIPTION EXPLODED VIEW HAC Cont 9 ELECTRICAL SCHEMATIC DIRECT WIRE CARB RECIRC 10 GENERAL FLOW VIEW 11 FLOW CHARTS 12 THEORY OF OPERATION 13 CHAPTER II INSTALLATION 17 UNPACKING AND INSPECTION 17 SELECTING LOCATION 18 LOCATION RECOMMENDATIONS FOR ARCTIC CHILL 18 INSTALLATION 18 INSTALL HIGH PRESSURE CO2 REGULATOR CO2 CYLINDER AND LINES 19 INSTALL LOW PRESSURE REGULATOR AND LINES 19 INSTALL WATER FILTER ASSEMBLY OPTIONAL 20 INSTALL WATER PRESSURE REGULATOR OPTIONAL 20 INSTALL WATER HOLDING TANK OPTIONAL
25. TO DUCT TUBING RECIRC WATER BATH WATER FLOW CHART SYRUP FLOW CHART WATER BATH COMPONENTS AND FLOW CHARTS 12 THEORY OF OPERATION The ARCTIC CHILL was designed to manufacture and dispense carbonated or non carbonated beverages much like your local bottling plant that cans or bottles your favorite carbonated or non carbonated drink Initially water is chilled and then carbonated to dispense a quality drink To chill the water the water is routed through a water coil that is submerged in an ice cold water bath The temperature of the incoming water is at ambient temperature as it enters the water coil As the incoming water passes through the water coil the heat is removed from the water in the water coil and chilled to a temperature acceptable for a quality drink In both cases carbonated or juice drinks this procedure is performed If the ARCTIC CHILL is a carbonated unit the water is now routed into a carbonator tank where this cold water is mixed with CO2 This water is now transformed into a carbonic acid soda water and then routed to a valve where it will be mixed with a syrup concentrate and dispensed In the case of the juice or non carbonated drinks the carbonator tank is not needed so the chilled water is directed straight to the valve Again it is mixed with a syrup concentrate and then dispensed The water bath holds approximately 41 gallons of water A certain amount of this water will be transformed into ice approximately 10
26. This gauge will be used to check volume of liquid in the C02 cylinder The other gauge will show regulated pressure that will be delivered to the ARCTIC CHILL carbonation system This gauge can be indicated from 0 160 psi up to 0 300 psi By turning the high pressure regulator adjustment screw clockwise we will increase pressure supplied to our carbonator which will be indicated on this gauge To lower pressure to carbonation system it is recommended that the adjustment screw be turned counter clockwise several full turns and then the relief valve S 215 be lifted lowering pressure in carbonating system now readjust When adjusting C02 high pressure regulator a setting of 65 75 psi is recommended 33 INLET C02 PRESSURE TO CARBONATION SYSTEM SHOULD NOT EXCEED 75 PSI LOW PRESSURE C02 REGULATOR The low pressure C02 regulator setting can and will vary dramatically from one installation to the next Variables such as distance from syrup containers to point of serving horizontal or vertical runs baume of product to whether B I B or transfer tanks are used will influence where the low pressure regulator is adjusted A good starting point as an adjustment is 40 psi for B I B and 30 psi for transfer tanks NOTE After primary adjustment on low pressure regulator always go to farthest serving station from syrup storage area and adjust heaviest baume syrup normally ORANGE If adjustment can be made proceed with all other flavors DIET SYR
27. UP TANK C02 REGULATOR S 121 The diet C02 regulator is normally used only on transfer tank installations and should be set from 6 to 10 psi depending on length of run In some cases where a vertical run is encountered pressure may be set as high as 15 psi Excessive C02 pressure may cause diet syrup to carbonate resulting in foam 34 SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sanitized EQUIPMENT REQUIRED 1 Stainless Steel containers product tanks or large volume container 2 CO2 Supply If applicable Same as used with dispensing unit 3 Cleaning Agent 4 Sanitizing Solution 5 Phenolphthalein NOTE One recommended cleaning agent and sanitizing agent is manufactured by MT HOOD CHEMICAL CORP 4444 N W Yeon Avenue Portland Oregon 97210 Trade names are STAR CHLORINATED CLEANER CROWN 12 5 SODIUM HYPOCHLORITE BLEACH Use STAR at 18 oz per 1 gallon of water yields 2 Sodium Hydroxide Solution Use Crown at 2 ounce per 9 gallons of water gives 200 PPM of available chlorine at a minimum contact time of 10 minutes 1 Disconnect syrup containers and remove product from tubing by purging with carbon dioxide or flushing with warm water 2 Visually inspect valve by removing nozzle and inspecting nozzle and valve cavity Clean nozzle with cleaning agent then sanitizing solution then with potable water Inspect valve cavity and if
28. ______________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ___________________________________________________ 43
29. ace motor Replace water pump See Frozen water bath Volumes of CO2 to low in finished product 1 2 3 4 High pressure regulator out of adjustment CO2 cylinder empty Water oil or dirt in C02 supply Temperature above quality limits 1 2 3 4 Adjust high pressure regulator as instructed Replace CO2 cylinder Clean contaminated CO2 system lines regulator etc and sanitize as instructed See refrigeration machine specifications vs volume requirements 38 Dispensed product makes foam as it leaves dispensing valve 1 2 3 4 Pressure of CO2 to high Syrup over carbonated with CO2 Dirty nozzle and valve cavity Temperature above quality limits 1 2 3 4 Adjust high pressure regulator as instructed Remove syrup tank quick disconnects Relieve pressure shake tank vigorously as necessary to remove over carbonation Clean contaminated nozzle and sanitize as instructed See refrigeration machine specifications vs volume requirements Dispensed product comes out clear but foams in cup or class 1 2 Oil film or soap scum in cup or glass Ice used for finished drink is subcooled 1 2 Use clean cups and glasses Do not use ice directly from freezer Allow ice to become wet before using Note crushed ice also causes foaming of beverage Carbonation is released on sharp edges of the ice Water to syrup ratio to low or too high 1 2
30. carbonation at extremely large capacities of 100 gallons per hour minimum The level of the carbonated water within the stainless steel mixing tank carbonator tank will determine the cycle on or cycle off of the water pump and motor The liquid level control in conjunction with a probe housed in the carbonator tank control the pump motor The motor will come on when the carbonated water within the mixing tank recedes to a predetermined low level and stops the pump motor when the carbonated water reaches a predetermined high level During the cycle of operation fresh water enters the carbonator tank through the soda jet after passing through a short tube to the water pump inlet fittings The water pump has impellers which drives the water through a dual check valve and then through the soda jet and into the carbonator tank The position and angle of the soda jet is fixed to direct an extremely high velocity solid jet of fresh water so as to impinge upon the surface of the stored body of carbonator water within the stainless steel mixing tank The force created by this jet of fresh water entering the mixing tank causes all the water within to cascade and foamesce through the carbon dioxide gas area in a continuous recirculating manner This action causes a breakdown of the surface tension of the water forming numerous minute gases filled water bubbles The micro thin walls of these water bubbles surrounded by gas both inside and out offer maximum wate
31. d Optional See Manufacturer Specifications for Operating Conditions Pressure Incoming Water Pressure Regulator Optional 25 40 C02 High Pressure Regulator Carbonated units only PSI 70 75 C02 Low Pressure Regulator Carbonated Flavored units only BIB Approx 40 PSI C02 Low Pressure Regulator Carbonated Flavored units only FIGAL Approx 30 PSI C02 Low Pressure Regulator Optional FIGAL Approx 30 PSI C02 Diet Drink Pressure Regulator if required 6 10 PSI DISPENSING VALVES Ambient Operating Temperature 40 F to 100 F Electrical Requirements Operating Voltage 230 VAC 6Ohz 3 INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA TITLE DATE DRN BY CHK BY APPR BY VERTICAL ARCTIC CHILL CARB 12 19 05 GLW ICI 7 15 14 16 8 3 12 13 18 20 21 17 22 23 19 24 25 26 28 30 55 33 31 32 56 61 62 58 57 27 59 4 1 6 10 9 2 11 60 63 65 64 67 68 66 5 5 5 5 5 5 29 34 35 37 39 36 49 50 51 52 54 53 46 48 47 38 40 42 44 41 43 45 47 48 46 4 Vertical ARCTIC CHILL Carbonated SYM QTY PART NO DESCRIPTION 1 1 S1800 LID 2 1 S0474 LID ACCESS PANEL 3 1 S1818 AGITATOR SYRUP COIL BRACKET 4 1 S1804 STANDPIPE 5 14 A0020 SCREW 8 32 X 3 8 T H S S 6 4 8 S0488 SYRUP COIL 7
32. e allowed to install C02 cylinder syrup containers racks pumps water filter etc 5 Position unit as close as possible to floor drain FIGURE 2 1 SAMPLE OF POSSIBLE INSTALLATION INSTALLATION 1 Make all connections C02 gas plain water and syrups 2 Place ARCTIC CHILL in position Make sure sufficient space between bulkheads walls and overheads is available for proper air circulation around cooling unit 18 INSTALL HIGH PRESSURE C02 REGULATOR C02 CYLINDER AND LINES FOR CARBONATED UNITS ONLY 1 Install high pressure C02 regulator S 101 on C02 cylinder using a new seal gasket MAKE SURE NEW WASHER IS INSIDE REGULATOR ASSEMBLIES COUPLING NUT BEFORE CONNECTING TO CYLINDER WARNING To avoid personal injury and or property damage always secure C02 cylinder with safety chain to prevent cylinder from falling It is recommended that the C02 cylinder be installed away from heavily traveled areas such as doors passageways corridors etc 2 Connect 1 4 inner braided plastic tubing from outlet of high pressure C02 regulator S 101 on C02 cylinder to Tee connection at low pressure regulator S 221 using prefabricated gas charging line S 105 3 A line must be fabricated at this time Cut inner braid tubing to size and install nipple S 145 and nut S 150 to each end of tubing making sure either oetiker or ferrule is previously installed on line Secure these connections by use of proper tool Connect
33. e between the carbonator outlet and the valve inlet while carbonated water is being drawn The amount of pressure drop will vary with the length of the line size of the tubing used inside Diameter the rise of the line and the flow of the carbonated water through the line gallons per hour Carbonated water lift pressure is 45 pounds per foot rise The pressure drop within a carbonated water line should not exceed 30 P S I 15 When soda lines are run more than 10 feet in any one direction a minimum of 3 8 tubing is recommended When soda lines are run more than 50 feet 1 2 tubing is recommended When syrup lines are run more than 50 feet in any one direction a minimum of 3 8 tubing is recommended Braided Plastic Tubing The flexible braided plastic tubing is used for carbonated water as well as all syrup lines It will withstand high pressure and is easily installed because of its flexibility but should never be used in contact with hot water or steam lines 16 CHAPTER II INSTALLATION This chapter covers unpacking and inspection selecting location installing ARCTIC CHILL and related components connecting water inlet and electrical requirements UNPACKING AND INSPECTION Upon receiving unit immediately remove unit from shipping carton and inspect for shipping damage NOTE Before leaving the factory all ARCTIC CHILL units were carefully inspected and the carrier has accepted and signed for them Any damage or irregu
34. f the out going water circulating tubing and the three syrup lines taped to the inside of the return water circulating tubing The lines should be taped at one foot intervals The two groups of lines should then be drawn together and taped firmly so that the braided lines are on the inside of the cluster It is of utmost importance that the extended lines of the remote installation be properly and adequately insulated Failure to do this will cause overloading of the refrigeration unit and ice bank condensation on the outside of the insulation and reduced cold drink dispensing capacity CAUTION All open ends joints and connections of the insulation must be sealed air tight to prevent outside air from entering the insulated duct Outside air which contains moisture would condense this moisture within the insulation duct resulting in the insulation becoming wet which would reduce its insulating qualities Water dripping from duct would also result Pressure Drop within the Carbonated Water Lines All Soda systems will maintain the pressure necessary to prevent any carbonation loss through out the entire system even while the valve is open Attention must be given to avoid restrictions in the lines which may cause a reduction in pressure upon the carbonated water and allow some of the gas to escape from the carbonated water in the lines The pressure is measured on pounds per square inch and is the reduction in pressure within the carbonated water lin
35. f valve on C02 cylinder 14 Activate all systems as outlines in CHAPTER III LUBRICATION Water pump motors bearing must be oiled periodically Refer to oiling instruction on motors DO NO OVER OIL 30 SERVICING CHECK VALVES It is not recommended to disassemble the check valves unless it is absolutely necessary As stated before this necessity would be prompted by earthquakes disruption of water service etc The symptoms of a malfunctioning check valve would be Water check valve Carbonation through out water supply i e basins toilets etc or an activated vent valve Gas check valve Water in C02 cylinder water escaping from high pressure C02 regulator S 101 during cylinder change and possibly water in syrup containers If any of the above symptoms occur proceed with the following 1 Disconnect water line from double check valve outlet Remove double check from water pump outlet fitting 2 Remove one check valve from other then disassemble each check valve as shown in Figure 5 2 3 Wipe each part with clean lint free cloth Inspect each part especially the ball for burrs nicks corrosion deterioration and other damage Discard ball O ring S 13 and any damaged or suspicious parts and replace with new parts during re assembly 4 Reassemble each check valve as shown in Figure 5 2 ALWAYS INSTALL NEW O RING S 13 5 Assemble check valves together as shown in Figure 5 1
36. g valves until the carbonator activates Carbonated units only 4 Allow carbonator to run until it automatically shuts off Pump is fully primed and carbonator is now ready for use Carbonated units only 5 Check all connections on high pressure C02 system for leaks Repair any leaks that are found 22 ACTIVATE LOW PRESSURE C02 GAS AND SYRUP SYSTEMS OPTIONAL 1 Make sure high pressure C02 regulator pressure is 65 to 75 psi 2 Make sure all B I B racks or syrup tanks are full 3 Make sure all Q C D s are in a operational position or gas and syrup quick disconnects are connected tightly with syrup tanks 4 Turn low pressure C02 regulator screw clockwise until the pressure is approx 40 psi for B I B and approx 30 psi for FIGAL NOTE These pressures will vary depending on baume of product type of pumps etc 5 If diet drink regulator is required turn C02 diet drink pressure regulator screw clockwise until the pressure is 6 to 10 psi 6 Dispense syrup from dispensing valves until all air is purged from syrup lines and syrup is dispensed 7 Check for syrup and gas leaks Repair any leaks that may be found ADJUST WATER FLOW RATE Adjust dispensing valves water flow rate as instructed in chapter IV OPERATORS INSTRUCTIONS ADJUST WATER TO SYRUP RATIO Adjust dispensing valves for Water to syrup Ratio of dispensed product as instructed in chapter IV OPERATOR INSTRUCTIONS ADJUST SIZE OF DRINK DISPENSED FOR PORTI
37. if gauge needle of low pressure regulator commence to move downward there is leak in the low pressure circuit Check all connections with a soap solution paying particular attention to syrup tank covers If low pressure gauge needle remains stationary there is no leak 26 CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance procedures to be performed on ARCTIC CHILL units and related components PERIODIC INSPECTION AND CLEANING Daily 1 Clean any syrup from storage tanks B I B racks connecting sockets Q C D s and general syrup storage area with warm water 2 Check the C02 gas supply If cylinder pressure is below 500 P S I replace the cylinder NOTE Readings should be taken at normal room temperature approximately 70 degrees F and above If C02 cylinder is stored in a walk in refrigerator the P S I indicator will read below 500 psi even when cylinder is full 3 Check the C02 gas pressure supplying the carbonator and syrup tanks These pressures should not change If a change occurs repeatedly contact your local service agency It is suggested to make a comment about this occurrence in NOTE SECTION of manual 4 Clean the beverage dispensing area 5 Remove and clean nozzles and all exposed areas on valves 6 Wipe exterior of unit with moist towel Stainless cleans well with carbonated water Weekly 1 Order syrup to maintain proper inventory 2 Check all C02 gas connections f
38. ith three flavors and soda was another first We were the first to incorporate the total postmix package i e carbonation refrigeration and the ability to dispense from one self contained unit We have pioneered many such firsts and will continue to develop advanced systems for the future such as electronic interrogatable portion controls to electronic liquid level controls We hope you enjoy this piece of equipment that has been produced to give many years of trouble free service We thank you for your purchase and hope we may serve you in the future 1 CHAPTER I GENERAL DESCRIPTION This chapter gives the description theory of operation and design data for the Arctic Chill and related components SYSTEM DESCRIPTION The ARCTIC CHILL can be a complete self contained remote cooling carbonation unit which when combined with related components will produce a variety of cooled carbonated and non carbonated beverages The ARCTIC CHILL consists of a condensing unit a water reservoir water cooling coil a carbonator tank carbonated systems only an agitator pump and syrup cooling coil s The ARCTIC CHILL is manufactured in two configurations i e Horizontal HAC and Vertical VAC The carbonated Arctic Chill will be identified as horizontal or vertical and the number of flavors involved i e VAC 1 8 Vertical Arctic Chill 1 horse power 8 Flavors For proper function the ARCTIC CHILL must have a water supp
39. jury and or property damage always disconnect electrical power shut off plain water and CO2 supplies before starting any repairs If repairs are to be made to the carbonated water system bleed carbonated water system pressure before proceeding If repairs are to be made to syrup system remove quick disconnects from syrup tanks or remove QCD from BIB then bleed system pressure before proceeding CARBONATOR Trouble Probable Cause Remedy Water pump motor will not operate 1 2 3 4 5 Inoperable water pump motor Overheated motor cut off by thermal overload protector Electrode inside carbonator tank defective L L C assembly Inoperable Loose electrical connection and or open electrical circuit Defective pump protector S 103 1 2 3 4 5 Replace water pump motor Check for proper line voltage Allow motor time to cool Replace carbonator tank electrode Replace L L C assembly Tighten connection and or repair open circuit Check line voltage Replace pump protector Water pump motor will not shut off 1 2 3 4 5 Defective water pump Electrode inside carbonator tank defective L L C assembly inoperable Loose electrical connection and or open electrical circuit Carbonated water leak 1 2 3 4 5 Replace water pump Replace carbonator tank electrode Replace L L C assembly Tighten connection and or repair open ground circuit Find and repair leak Water Pump mo
40. l ADJUSTING WATER FLOW RATE If adjustment of water flow rate should be necessary adjust as instructed ADJUSTING WATER TO SYRUP RATIO BRIX OF DISPENSED PRODUCT Water To Syrup BRIX of dispensed product should be checked and if necessary adjust as instructed ADJUSTING SIZE OF DRINK DISPENSED FOR PORTION CONTROL VALVES PCT ONLY Drink size of dispensed product should be checked and if necessary adjust as instructed TESTING FOR LEAKS 1 Completely back off adjusting screw on low pressure C02 regulator 2 Close valve on top C02 cylinder 3 Wait for 5 minutes or more If pressure on high pressure gauge decreases excessively there is leak in the carbonator circuit 25 4 All connections including cylinder valve should be coated with a soap solution If bubbles appear a leak is apparent S Always be sure that the low pressure adjusting screw is completely backed off before testing carbonator circuit for leaks Otherwise gas going into syrup tanks would cause this high pressure gauge needle to balance with pressure in syrup tanks which would be a false indication of a leak in the carbonator circuit 6 After it has been determined that there are no leaks in the carbonator circuit open C02 cylinder valve and adjust low pressure regulator to 15 psi Allow enough time for the syrup tanks to fill completely with gas 5 minutes or longer 7 Next completely back off low pressure regulator adjusting screw and
41. larities should be noted at the time of delivery and immediately reported to delivering carrier Request a written inspection report from claims inspector to substantiate any necessary claim File claim with delivering agency not International Carbonic Inc Unpack LOOSE SHIPPED PARTS At this time make sure all parts listed are present and in good condition If any parts are missing notify factory TABLE 2 1 LOOSE SHIPPED PARTS Item Part No No Name Qty 1 Installation Service Manual 1 2 S 101 High Pressure C02 Regulator 1 3 S 221 Low Pressure C02 Regulator 1 4 S 105 6 Gas Line Inner Braid 1 5 S 208 Water Pressure Regulator 1 6 Water filter 1 7 S 208 A 3 8 Water Pressure Regulator 1 Optional SELECTING LOCATION IMPORTANT Ambient temperature for ARCTIC CHILL should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality of finished product 17 LOCATION RECOMMENDATIONS FOR ARCTIC CHILL 1 Position unit as close as possible to proper electrical source 230V 60HZ 2 Position unit with a minimum of 2 space between bulkhead and cabinet for sufficient ventilation Allow enough space between ceiling and unit for lid removal 3 Position unit as close as possible to water source Half inch gate valve recommended for water connection 4 Enough space must b
42. ly and electrical supply and drainage Other items that will be required if used in B I B Bag in Box or transfer tank FIGAL installations will be high pressure regulator Low pressure regulator connecting lines quick couplers or disconnects and C02 WARNING Before shipping or relocating a ARCTIC CHILL into a freezing ambient environment empty plain and carbonated water Syrup systems should be flushed ice bank melted and water drained from water bath A freezing ambient environment will cause existing water in unit to freeze possibly resulting in damage to pump motor assembly syrup coils water coil water bath etc TABLE I I DESIGN DATA COOLING UNIT Overall cabinet dimensions VAC HAC Height 46 1 16 22 1 2 Width 27 45 1 4 Depth 25 27 1 4 Weights VAC HAC RC VAC RC HAC Shipping 310 247 330 262 Dry weight 270 205 290 220 Operational Weight 608 545 608 560 Ice Bank 100 100 100 100 Capacities Unit water bath no ice bank 41 gallons Refrigerant requirement R 134 A Arctic Chill 565 grams 20 Ounces Ambient operating temperature 40 F to 100 F 2 Electrical Requirements The cooling unit requires a 240 VAC single phase 60 Hertz power circuit VAC HAC RC VAC RC HAC Circuit Ampacity 10 3 Amps 13 6 Amps Condensing Unit 7 Amps 7 Amps Water Recirc Pump Motor 3 1 Amps 3 1 Amps Agitator 7 Amps 7 Amps Water Filter Recommende
43. m When used as a serving station it is necessary to place the cabinet where it will be most accessible to the operator 14 Water shut off valves and power switches should be located as near the cabinet as possible in order to facilitate service Where an air cooled condenser is used there should be enough space surrounding the cabinet to insure adequate air circulating through the refrigeration condenser Space should also be provided if possible for doing service work on the cabinet Note when units are located in isolated rooms outside ventilation is necessary and air conditioning is recommended CAUTION In order to have even distribution of cold water the cold water circulating lines must always be run in series even on multiple station installations IMPORTANT Be sure to leave all connections and fittings exposed until after the entire system has been pressure tested In order to insure maximum heat transfer between the braided plastic lines through which the water soda and syrup are carried and the circulating tubing it is necessary to tape these lines firmly together When the remote lines consist of three syrup lines and one soda line tape the soda line and one syrup line to the inside of the out going water circulating tubing and tape the remaining two syrup lines to the inside of the return water circulating tubing When there is a fresh water remote line used then the fresh water line and the soda line are taped to the inside o
44. metimes costly repairs it is imperative to keep condenser fins clean This may be accomplished by one of three methods One method is use of a condenser brush a longhaired soft bristle brush to gently sweep fins of condenser clean Second method is to use a strong vacuum The third method is to use C02 or an air hose to blow out condenser The latter method should only be attempted after normal business hours to avoid dust contamination 24 CHECKING WATER BATH Periodically check water level in water bath If it is low more water should be added as instructed for maximum product cooling This dehydration will normally not occur in normal temperate climate zones With normal humidity the opposite will occur therefore a condensate drain is installed Any extra water in the water bath will exit the unit via the drain outlet When unit is building it s first ice bank it is normal to have water overflow the into the drain hose CHANGING WATER BATH Drain water bath a minimum of twice a year This can be accomplished by siphoning water with short hose into bucket or removing over flow standpipe Once water is drained and ice bank is melted water bath water coils bath walls tank etc should be cleaned Fill water bath to the top of the standpipe S1804 ADJUSTMENTS Periodically C02 regulators should be checked for proper pressure settings and if necessary adjust as instructed These settings can be recorded in NOTE section of this manua
45. nect to appropriate electrical circuit 21 CHAPTER III PREPARATION All steps in previous chapters should be understood and carried out before proceeding PREPARING SYSTEM FOR OPERATION Be sure that electrical power is unplugged valve on C02 cylinder is closed valve on water supply line is closed and release pressure of C02 gas and water from carbonator tank PREPARING AND STARTING REFRIGERATION UNIT 1 ARCTIC CHILL refrigeration is pre set at factory and ready to operate 2 Remove lid 3 Fill water bath with clean water until water runs out of drain standpipe S1804 IT IS RECOMMENDED LOW MINERAL CONTENT OR DISTILLED WATER BE USED IN WATER BATH 4 Open water inlet supply line 5 Plug ARCTIC CHILL power cord into electrical receptacle box Make sure compressor condenser fan motor agitator motor start The process of cooling the water bath will now commence With ambient and water temperature of 75 degree F initial pull down or formation of complete ice bank will take approximately 5 hrs When full ice bank has been formed compressor and condenser fan motor will stop Agitator will continue to operate circulating water in water bath ACTIVATE HIGH PRESSURE C02 SYSTEM 1 Open valve on the C02 cylinder Be sure to open valve completely or until valve is back seated 2 Turn high pressure C02 regulator screw clockwise until the pressure is 65 to 75 psi Carbonated units only 3 Dispense water from dispensin
46. ns corrosion and other damage A water strainer screen should always be used other wise particles could damage pump and foul the double check valve 11 Check O ring on screen retainer Replace worn or damage O ring 29 S 650 S 650A S 200 FIGURE 5 1 WATER PUMP Y STRAINER amp SCREEN CARBONATOR MAINTENANCE 1 Unplug refrigeration unit power cord from electrical socket 2 Remove lid from unit 3 Look down into water bath if necessary use flashlight and inspect carbonator tank for leak Air bubbles will arise from place of leak if leak is below surface of water If leak is above surface of water soap bubbles should be used to find any leak 4 Shut off plain water supply to water pump by closing shutoff valve in water supply line 5 Shut off C02 supply to refrigerating unit by closing shutoff valve on C02 cylinder 6 Pull up on carbonator tank relief to relieve C02 pressure from tank 7 Eliminate leak tighten bad connections or replace defective Probe assembly water double check valve S 20 gas single check valve S 22 or valve relief S 215 8 Service check valves as outlined in SERVICING CHECK VALVES 9 Reassemble as necessary 10 Replace lid 11 Plug refrigeration unit power cord in electrical socket 12 Turn on plain water supply to water pump by opening shutoff valves in water supply line 13 Turn on C02 supply to refrigerating unit by opening shutof
47. of citric acid 1 cup of citric acid for 2 gallons of water Stainless steel cleans well with carbonated water Then rinse with clean water 7 Rinse out water bath with clean water until water running out of siphon hose is clean 9 Insert standpipe in drain hole 10 Fill water bath to top of standpipe 11 Replace lid 12 Plug refrigeration unit power cord in electrical socket WATER PUMP MAINTENANCE Warning The water pump inlet strainer screen must be inspected and serviced at least once a year under normal circumstances of after any disruptions plumbing work earthquake etc to the water supply systems that might cause clogged flow of water through system Water pump with no screen or a defective screen in the strainer would allow foreign particles into water system and create a health hazard 1 Unplug power cord from electrical socket 2 Shut off plain water supply to water pump by closing shutoff valves in water supply line 3 Shut off CO2 supply to ARCTIC CHILL by closing shutoff valve on CO2 cylinder 4 Remove lid from unit 5 Gain access to water bath 6 Pull up on carbonator tank relief valve to relieve CO2 pressure from tank 7 Go to carbonator motor Y strainer and remove screen retainer 8 Pull screen retainer and water strainer screen out of water pump port 9 Clean any sediment from screen retainer and water pump port 10 Inspect water strainer screen for holes restrictio
48. or leaks 3 Measure the water to syrup ratio on all beverages adjust ratio if necessary 4 Check condenser coil for obstructions or dirt Monthly 1 Clean condenser fins or filter to make sure the refrigeration unit has adequate air flow 2 Inspect components of cooling unit water bath for cleanliness 3 Check entire system for leaks or damaged components Repair as necessary 27 ARCTIC CHILL CABINET MAINTENANCE PERIODIC CLEANING Periodically wash all external surfaces of ARCTIC CHILL cabinet rinse with clean water then wipe dry with a clean soft cloth DO NOT USE ABRASIVE TYPE CLEANERS CLEANING CONDENSER COIL IMPORTANT Air circulation through the condenser coil is required to cool the compressor Air is drawn in through grills on the top of the cooling unit through condenser coil and exhausted out grills on the top of unit Restricting air circulation through the cooling unit will decrease its cooling capacity NOTE Cleaning condenser coil should be done during non use periods 1 Unplug refrigeration unit power cord from electrical socket 2 Remove service panels 3 Vacuum or use a soft brush to clean fins of condenser coil Use low pressure compressed air or C02 gas to blow through condenser fins This should only be performed after normal business hours to prevent dust contamination A damp cloth on backside of condenser coil will prevent some dust contamination 4 Replace service panels S Plug ARCTI
49. psi The water regulator must have an orifice of at least 3 16 so as not to restrict the water flow through the valve Valves that are built with 1 2 pipe thread connection usually have a sufficient orifice opening INSTALL WATER HOLDING TANK OPTIONAL When no water pressure is available or where the water supply system is inadequate a water holding tank may be installed above the pump level The pump will pump water from the holding tank to the carbonator 1 2 GATE VALVE WATER REGULATOR WATER FILTER FIGURE 2 4 SUGGESTED WATER FLOW INSTALLATION 20 INSTALL DRAIN LINE 1 Connect drain line on ARCTIC CHILL unit with drain using 1 I D clear plastic pipe or 1 PVC to nearest outlet 2 Do not reduce drain connection from cabinet outlet 3 Be sure all connections are water tight INSTALL B I B OR SYRUP TANKS AND ACCESSORIES OPTIONAL 1 Place B I B or syrup tanks as close as possible to ARCTIC CHILL unit preferably no farther than 5 feet 2 Lay out syrup lines from unit to syrup pumps or tanks 3 Connect lines from low pressure regulator for B I B or transfer tank installations 4 Connect line from low pressure regulator to Q C D for B I B or install quick disconnect for transfer tank type installations 5 Install incoming syrup line to unit on Q C D for B I B 6 Install quick disconnect on incoming line to accommodate transfer tank installs 7 Activate Q C D or install quick
50. r surface for the absorption of the gas The size opening through this jet permits large volumes of water to be carbonated As the incoming water is being carbonated the level within the tank rises to contact the upper probe which will de energize a relay on the liquid level control and stop the motor from turning the pump This motor will be inactive until water within the tank recedes below the long probe at which time the relay on the liquid level control will close engaging the motor once again REMOTE CIRCULATING COOLING SYSTEM The remote station circulating cooling system is used as its name implies to cool the water soda water and syrup lines between the dispenser and the remote stations The cooling is accomplished by circulating the water from the cold water bath of the dispenser through tubing to the remote station and then returning this partially warmed water to the water bath When installing stations remote from the dispenser cabinet the following operations are very important Location of the Cabinet Locating the dispenser cabinet properly depends upon two factors convenience to the user and convenience of installation and service If cabinet is not used as a serving station it is permissible to place it in a basement back room or any other out of the way place However it is important to locate the cabinet as close as possible to the remote station in order to keep the heat loss through the insulated extended lines at a minimu
51. raph in addition to the following Condenser fan motor not operating 1 2 3 Electrical cord loose or disconnected from condenser fan motor or compressor terminals Fan blade obstructed Inoperative condenser fan motor 1 2 3 Tighten connections or replace cord Remove obstruction Replace condenser fan motor No syrup being dispensed 1 2 3 4 5 6 7 8 Syrup container empty Syrup lines crimped CO2 cylinder empty QCD of syrup installed in correctly Low pressure regulator defective or plugged Syrup disconnect not attached correctly Loose electrical connection of syrup solenoid and or open electrical connection Frozen water bath 1 2 3 4 5 6 7 8 Replenish syrup supply Straighten syrup lines Change CO2 cylinder Re install QCD correctly Repair or replace low pressure regulator Lubricate and attach Tighten connection and or repair open circuit Check proper voltage See Frozen Water Bath No water being dispensed 1 2 3 4 5 6 7 Plain water inlet supply shutoff closed Water filter fouled clogged Pinched or crimped line Loose electrical connection 24 volt Water pump motor worn out or damaged Water pump worn out or damaged Frozen water bath 1 2 3 4 5 6 7 Open plain water inlet supply line shut off valve Replace filter or cartridge Repair defective line Tighten connection and or repair open circuit Repl
52. ressor Full ice bank 1 2 3 4 5 6 7 8 Plug power cord to electrical box Check line voltage Turn on power switch to unit Voltage must be at least 110 V at compressor terminals at start Tighten connection or replace broken wiring Replace ice bank control Replace defective part Replace compressor Refrigeration not called for Compressor works continuously but does not form sufficient ice bank 1 2 3 4 Cooling capacity is exceeded by over drawing Cooling unit located in excessively hot area Air circulation through condenser coil is restricted Loss of refrigerant or in sufficient charge 1 2 3 4 Reduce amount of drinks taken per given time of install higher volume unit Relocate cooling unit Check and if necessary clean condenser coil Repair leak and or recharge with sufficient refrigerant 37 Note Ice bank freezes from bottom of evaporator upward A refrigerant leak or insufficient charge might show ice at bottom and not at top of evaporator Compressor will not stop after sufficient ice bank is produced 1 2 Ice bank control capillary tube kinked or broken Ice bank control stuck in closed position 1 2 Replace ice bank control Replace ice bank control Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor problems is the same as Compressor does not operate parag
53. spade to terminal Motor 1 Go to electrode Electrode Disconnect electrical Remove spade from long amp short elect connection at LLC Re connect electrical Motor pump Comes on Motor Pump does not come on Bad LLC replace Change electrode Carbonator short cycles Check ground connection at board and box Check electrode wires to ensure they are not reversed 40 CARBONATION TROUBLE SHOOTING FLOW CHART 2 MOTOR PUMP DOES NOT COME ON Non carbonated water amp syrup being dispensed only Check CO2 supply C02 cylinder is empty Change C02 cylinder Hi pressure regulator is set to low or malfunctioning Adjust CO2 pressure at a minimum of 25 PSI above water pressure Check water pressure Water pressure greater than or close to CO2 pressure will stop the carbonation process Install or adjust water regulator 41 CARBONATION TROUBLE SHOOTING FLOW CHART 3 CARBONATOR NOT OPERATIONAL Water Pump Motor runs continuously EXCESSIVE PRESSURE AT VALVE SYMPTONS Valve will dispense syrup only and or pressure relief may engage NO EXCESSIVE PRESSURE AT VALVE OR PRESSURE RELIEF SYMPTONS Valve will dispense syrup and gas only Possible loud noise from water pump No ground at LLC Repair Little or no water volume Install holding tank increase water feed I D Electrode bad replace Restrictions at water pump Clear restrictions Defective Motor Water Pump
54. tions The average settings may vary from 10 to 60 PSI this of course will be influenced by length of run ambient temperature and baume of product Typically B I B installations are set at an average of 40 PSI and transfer tank installations are set at an average of 30 PSI As discussed earlier plain water enters the ARCTIC CHILL through the incoming water line This water proceeds through the water coil where it is chilled prior to entering the carbonator tank or in the case of non carbonated drinks chilled prior to going directly to a valve Prior to entering the carbonator tank an optional regulator S 208A may be installed This assembly is utilized to maintain water pressure feeding a non carbonated valve when used in conjunction with a carbonated valve The water source should be regulated this is normally performed by the use of an in line water regulator If the water is not regulated and the water pressure is equal or greater than the incoming CO2 the act of carbonation will be greatly inhibited or completely eliminated 13 At the proper settings the gas pressure will stop the water from entering the carbonator tank To force the water into the tank a liquid level control and motor pump will be used This combination will force the water into the tank mixing the water and CO2 together The carbonator utilizes a Soda Jet Recirculating Principle Our Company pioneered this principle in the early 1950 s This principle produces instantaneous
55. tor will not shut off and pressure relief engaged 1 2 Electrode inside carbonator does not sense ground L L C assembly inoperable 1 2 Replace defective electrode or check and tighten ground connection at control box Replace L L C assembly Short cycling of water pump motor 1 2 3 Ground connection loose or disconnected Electrode inside carbonator tank defective Carbonated water leak in system L L C assembly inoperable 1 2 3 Attach or tighten ground connection Replace carbonator tank electrode Repair carbonated water leak Replace L L C control assembly Water pump capacity to low 1 2 3 4 Inlet water volume supply to low Water motor pump worn out Kinked or restricted water supply line Foreign object in water pump or restriction to water pump 1 2 3 4 Increase diameter of supply line install holding tank Replace water pump Clear or replace restricted water supply line Clear restrictions and check pump strainer for debris Water pump operates but water pump does not pump 1 2 3 4 Water supply to low or turned off Inoperative water pump Water supply filter clogged Water pump strainer clogged 1 2 3 4 Inlet water supply must be a minimum of 3 8 Replace water Pump Replace filter Clean water pump strainer 36 Frozen water bath 1 2 3 4 Bad ice bank control Refrigerant leak causing undercharge

Arctic Chill Manual

Contents

Download Pdf Manuals

Related Search

Related Contents