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Installation - Alliance Laundry Systems

1. Failure message Failure Action Fault occurrence Verification fault E32 Verify Par frequency inverter Don t start At loading parameters parameters E35 Wrong Softw Wrong software Don t start New software version version Unbalance detection spinning E36 Imbalance svetem achvated sequence revolutions Spinning sequence y For Info only Drain failure at the E37 No Drain Spr Spray Sequence Full stop tumble Spray Sequence The Tank with recycle Warning at the End Wash step E38 No Recycle water is empty Front soap dispenser Mach only The Soap Supplies E39 Out of Soap are running Out of For Info only Wash step Soap For Info onl E41 Service Due Service Due Warning y End cycle Open door reset No Network E42 Connection Connection For Info only Data Transfer Networking Wrong Voltage E43 Voltage Par Range Selection Make correct selection Configuration menu Incorrect selection E44 Model Type of machine type Make correct selection Configuration menu Incorrect signal for E80 SoapTimeOut liquid detergent Full stop tumble Whole cycle dispensing Wash Step E81 No Reheat Heating Failure Full stop tumble Bn Traceability only T Full stop request for Wash Step No Refill Refill fail EES EA Continue Traceability only No successful wash Info that the wash cycle Abnormal Cycle Termination E83 Power Interruption cycle termination has to be
2. enne nennen nennen nnns 44 Checking and maintenance every six months 45 Replacementiof door rubber 5 rr d e P E ae e ER E aa e d rai reed rasta 45 Adiusting of sately REESE RENE RHEIN IL 46 Belt replacement and adjusting 1 5 46 MV ALS Tet LORS aha ce erro SUDO 47 47 Replacement washer 47 Troubleshooting aidsia aeaaeai CU C cU c 48 Unblocking of the door lock in case of emergency nennen nennen 48 Error indication shown on 0 lt 48 List of recommended spare 48 Putting the machine out of service srie 49 Disconnecting the machine iii ER ERERRHER EHE NER SERERE ravine ence eee 49 Machine disposal on nene en eA ei ee ee cms 49 Copyright 2015 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher D1598ENR5 Copyright Alliance Laundry Systems
3. DAM BW X x E BB M ME E gt 5 8 8 amp Se X E 3 a ri a n m a bra n me v eee eee eee es LLL v9 OOE CEEE EEEE LIQUID SOAP output 09 is standard Liquid soap signal 8 but can be changed to BUSY signal for BC EC sw Figure 20 Electrical connection of the liquid soap supply system e The power supply of the liquid soap supply system has to be connected to an external electrical source Only authorized workers with a valid qualification must execute the electrical connection on the machine according to the valid local standards The correct connection way can be found on the wiring diagram that is located inside the cabinet in a plastic bag Do not connect the liquid soap pump system in the washer e For electric connection of supply control signals is available on the back side of the machine the terminal box with LED signalization of activation of the respective pump see Figure 19 pos 3 At the terminal box there is a label for electric connection Detail connection of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals through the plastic cable bushing pos 2 After connection of conductors to the respective positions of the conn
4. Wash 6ycle ene 16 CUE E 16 Automatic door lock unlocking 17 How to open the door by failure 17 First service at technical 18 Technical data oen nodes nedenst2noxesns mx x 21 CONNECTIONS d eb fie een Dre Dr RE 22 installation iieiaei ems 25 Water Connections o EE EE RE 29 Water 0 nann aaran 30 Drain Connection irre YER E E E E O 32 33 Steam RE E 33 Liq id Soap conrnectloh usui rerit era epe ta es va EE FR MERE ETE 2 EYNRE ERR E sees TREE EN KRER ER FEEPERRR NER ER ER ERRP FERRE ERHRRRREFRRETRRIPE RE ndn 34 El ctricalinst llatiOrisz seo re epa o Eae Er Fa E ER RR ERRRREE RR ERRARE 37 Maintenance and adjustments 44 Checking and maintenance daily 44 Checking and maintenance every three
5. 70 80 785 770 925 211 5 670 150 50 100 970 1082 870 30 90 30 31 3 64 8 32 26 37 5 90 1 96 3 94 38 18 42 60 34 25 Table 4 dimensions stated in mm inches e The bottom frame of the machine shall be used for the purpose of lifting the whole machine e Place the machine over the two drilled holes e Check that the machine is seated in a perfectly level manner Adjust with leveling legs e Mount the anchoring bolts in the holes drilled in the floor Fit the washers and nuts and tighten well e f necessary prop up the machine frame so that no deformation of the frame may occure during the tightening of the anchor bolts Installation on an elevated base frame e The elevated base frame structure must be able to withstand the static and dynamic loads of the machine floor see machine technical data and it must allow the machine to be seated in a perfectly level manner see machine installation e Install the machine on a base without adjustable feet D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 27 Installation Installation of weighing system components 40 55 and 70 Ib 180 240 and 280 L Capacity machines e Lift up the machine Install two left load sensor supports and two right load sensor supports pos 1 and 2 to the machine frame as shown in Figure 6 e Install load sensors 3 with their rubber leveling legs 4 onto the supports e C
6. LS cu 160 25 105 a 264 d 30 135 193 264 18 40 180 do 264 d 55 240 aoe 264 18 70 280 7 107 264 189 Table 3 continuation layout of machine components dimensions stated in mm inches 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Installation Transportation and unpacking e The machine is delivered bolted onto the transport pallet and packed in a shrink wrap foil or box o Remove packing from the machine o Remove front and rear panel Remove the bolts between the machine and pallet o Mount front and rear panel o When the machine is lifted off the pallet Make sure that the machine does not come down on the floor with either of the rear corners first The side panel of the machine can be damaged o Mount leveling legs o Level the machine with the feet of the machine Z WARNING IT IS OF UTMOST IMPORTANCE THAT THE MACHINE IS PLACED IN LEVEL FROM SIDE TO SIDE AS WELL AS FRONT TO REAR IF THE MACHINE IS NOT PROPERLY LEVELED IT MAY RESULT IN OUT OF BALANCE WITHOUT A REAL OUT OF BALANCE IN THE DRUM e Two self adhesive rubber stop blocks are supplied with the machine They might be applied as paint protection when opening the door e Recheck the setting of the safety switch see chapter Maintenance and adjustments e The machine also comes with transport shipping braces four plate angles between the support
7. Residual current device RCD e n some countries an RCD is known as an earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter ALCI or earth ground leakage current breaker e Specifications o Tripping current 100mA if locally not available allowed use a 30mA trip current preferably selective type with small time delay set o Install max 2 machines on each RCD for 30mA only 1 machine o Type B There are components inside the machine which make use of DC voltages and therefor a type B RCD is necessary For information only Type B is better performance than type A and type A is better than type AC e When locally allowed there must always be installed an RCD In some power network earthing systems IT TN C an RCD might not be allowed see also IEC 60364 e Some washer control circuits are supplied with a separating transformer Therefore the RCD may not detect faults in the control circuits but the fuse s of the separating transformer will Supply protection device e A supply protection device basically protects the machine and wiring against overloads and short circuits As supply protection device you can use either glow wire fuses or automatic circuit breakers e See Technical data for the rating of the nominal current and other specifications of the supply protection device Protection must be the slow type for circuit breakers this means curve
8. Y4 load of each load sensor kg In case that the load sensors outside the specified range it is necessary to adjust the leveling legs of load sensors Each load sensor leveling leg can be adjusted within the range of 5mm Adjustment procedure 1 Lift up the machine 2 Loosen the nut 8 and turn the leveling leg 4 in order to achieve the required position 3 Tighten the nut 8 Figure 8 4 Put the machine down and verify that the load applied to each sensor is within the specified range X3 Y3kg X4 Y 4kg Figure 7 998539 28 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Water connections e NOTE North American models Water inlet hose with the WATER INLET VALVE WATER SUPPLY notches should be connected to the water supply faucet while CONNECTION FAUCET CONNECTION the side of the water inlet hose without notches should be HOSE CONNECTION HOSE CONNECTION NOTCH WITH NOTCH connected to the water inlet valves Refer to Figure 9 e The appliance has been designed with a build in AB airgap system according EN1717 Nevertheless when potable water EC will be connected to the appliance an approved double check valve or some other no less effective device providing backflow 558570 prevention protection to at least fluid category three shall be Figure 9 North American models fitted at the point of connections b
9. 3 76 3 76 3 76 3 Flow amount with drain valve Vmin gal min 210 55 48 210 5548 210 5548 210 5548 210 5548 210 5548 210 5548 2x210 4 2x 5548 4 Drain pump with a hose internal diameter of hose mm inch 19 075 19 0 75 flow rate of drain pump min gal min 36 9 51 36 9 51 Steam valve connection BSP Ve Ve Ve Ve Ve ve Ve Steam pressure 1 8 1 8 1 8 1 8 1 8 1 8 1 8 bar PSI 15 116 15 116 15 116 15 116 15 116 15 116 15 116 General data Ambient temperature CIF 5 to 35 41 to 95 Relative humidity 30 to 90 without condensation Height above sea level m tt up to 1000 3280 Storage temperature CIF 1 to 55 34 to 131 Table 2 1 North American models water inlet hose 34 BSP lt gt 34 NPT supplied with the machine 2 water pressure 1 bar 15 PSI 3 water pressure 8 bar 116 PSI 4 on request D1598ENR5 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Technical data R p a P p Front Left side Rear side Figure 1 1 Electrical connection 13 USB port 2 Hot water 14 Electrical connection to liquid soap pumps 3 Cold water hard 15 PC programming connection RS485 4 Cold water soft 16 Heating change over switch electric heating 5 Main switch steam heating 6 Connection liquid soap 17 Steam connection
10. C Wash program 4 Bright wash intensive 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured wash 40 C ECONOMY level Wash program 9 Bright wash 30 C ECONOMY level Wash program 10 Eco hot wash 90 C ECONOMY level Wash program 11 Eco warm wash 60 C ECONOMY level Wash program 12 Eco color wash 40 C ECONOMY level Wash program 13 Eco bright wash 30 C ECONOMY level Wash program 14 Extraction low speed Wash program 15 Extraction high speed ee ae coe dere Jue ex Em keypad Horse blankets 40 C eee ex eat acti Add detergents e Fill the soap dispenser on the top of the washer extractor depending of the chosen program o Pre wash in the soap dispenser detergent for the pre wash o Main wash in the soap dispenser o Main wash in the soap dispenser detergent for the main wash liquid detergent for the main wash or liquid bleach etc Fabric softener or starch in the soap dispenser liquid fabric softener or liquid starch for the last rinse e NOTE o It is advisable to use only detergents with softener to break the suds which can easily be found in retail shops Do not use gel detergents The dosage of soap to use is generally mentioned on the packing An overdose of detergent can lead to poor wash results and suds overflow which can damage the machine o Take care that the lid of the soap
11. D Although not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up Supply cable e The supply cable is not delivered with the machine e Specifications o Conductors with copper cores Refer to the Electrical Specifications charts for wire size details o Stranded conductors are strongly recommended flexible wiring to avoid conductor breaking because of vibration o THE CROSS SECTION DEPENDS ON THE USED SUPPLY PROTECTION DEVICE SEE TABLE 6 FOR THE MINIMAL CROSS SECTION o Route the supply cable short as possible directly from the supply protection device to the washer without branching off o No plug or extension cords The machine is intended to be permanently connected to the electrical network e Connection o Insert the cable through the hole in the on the rear panel insure a strain relief turnbuckle is used so that the supply cable can not move o Strip the conductor ends according Figure 22 o The protective conductor must be longer so that it is routed to the machine without tension o With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V L3 W N conductors Make sure there is no accidental contact since the supply cable stays under voltage even when the main switch is off o Crimp a ring terminal eyelet to the protection conductor for good fixation to the PE te
12. Figure 1 o X2 gt 100 mm 3 94 o X3 gt 20 mm 0 79 DRAIM CONNECTION Figure 15 e The main drain channel pipe must have the capacity to be able to handle the total output of all connected machines In a drainpipe a vent must be provided every twenty meter Figure 16 pos 1 to assure the good working of the drain pipe If the main drain pipe cannot be sufficiently vented install a vent per machine Every time a machine is coupled on the drainpipe the diameter of the tube or the width of the waste channel must be more See Figure 16 d1 d2 d3 e The recommended drain pipes diameter for machines with one drain valve are o d1 75 3 for one machine o d2 100 mm 4 for two machines d3 125 mm 5 for three machines e The diameters of drain pipe for machines with two drain valves must have dimensions suitable for double the value of water flow B Figure 16 Recommended drain pipe diameters 549134A 32 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Drain pump Machines 14 and 20 Ib 65 and 80L e Connect a flexible hose to a drain pipe in manner providing sufficient siphon effect the hose bend must not be located lower than the water level In order to achieve good draining the hose must not bend at a sharp angle DRAIN HOSE BEND Venting Figure 17 N WARNING VAPOURS ESCAPE FROM
13. LLC DO NOT COPY or TRANSMIT Contents Replacement parts If literature or replacement parts are required contact the source from which the machine was purchased or contact Alliance Laundry Systems at 1 920 748 3950 for the name and address of the nearest authorized parts distributor Customer service For technical assistance contact your local distributor or contact Alliance Laundry Systems Shepard Street P O Box 990 o Ripon Wisconsin 54971 0990 U S A www alliancelaundry com Phone 1 920 748 3121 Ripon Wisconsin 32 56 41 20 54 Wevelgem Belgium 4 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Contents Model identification Information in this manual is applicable to these models HY20_HC 200 SY20 QED SYQ065D UY20 PROFORM HY25 HC 200 SY20_QED SELECT SYQ080D UY25 PROFORM HY30_HC 200 SY25 QED SYQ105D UY30_PROFORM HY40_HC 200 SY25 QED SELECT SYQ135D UY40_ PROFORM HY55 HC 200 SY30_QED SYQ180D UY55 PROFORM HY65_HC 200 SY30_QED SELECT SYQ240D UY65 PROFORM HY70_HC 200 SY40_QED SYQ280D UY70_PROFORM HY80_HC 200 SY40_QED SELECT SYNO20D UY80 PROFORM HY105 HC 200 SY55 QED SYNO25D UY105 PROFORM HY135 HC 200 SY55 QED SELECT SYNOSOD UY135 PROFORM HY180 HC 200 SY65_QED SYNO40D UY180 PROFORM HY240 HC 200 SY65 QED SELECT SYNO055D
14. dispenser is closed if the machine starts 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Operation Start the washer Version without numerical keypad Coin operated models Non coin operated models D1598ENR5 D Choose the required wash program Insert the correct amount of coins in the slot the sum must correspond to the selected program The display shows the remaining sum to be paid After the payment is done the display prompts the user to start the program utilizing the START button Push the START button to start the washer extractor If you have by mistake chosen a different wash program you can change the choice within the first 150 seconds utilizing the arrow buttons When a more expensive washing program was chosen the value will be shown to add When you don t add more coins the chosen program at the start will be executed During the washing cycle you can follow the actual washing sequence and the remaining time on the displays Choose the required program Press the START button to start the operation of the machine If you have by mistake chosen a different wash program you can change the choice within the first step utilizing the arrow buttons During the washing cycle you can follow the actual washing sequence and the remaining time on the displays If the machine operator has enabled the ADVANCE function you can move to the next step by press
15. injuries or death and or damage to the laundry and or the appliance WARNING Read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully before N operating the appliance Improper use of the appliance may cause risk of fire electrical shock or serious body injuries or death as well as serious damage to the appliance L WARNING SAVE THESE INSTRUCTIONS FOR LATER USE This English version is the original version of this manual Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use Safety instructions included in manuals for personnel operating the appliance must be printed and posted on a visible place near the machine in the laundry room The washer extractor is designed for fabrics washing only other objects can damage the washer and cause damage or injuries If the machine is used for special applications follow the instructions and warning to avoid person injury The manufacturer is not responsible for the damage to th
16. only the ones that will be used Take care that the drill particles are carefully removed so that they can not clog up the hoses and openings Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Z WARNING CHECK THAT THE HOSE CONNECTIONS ARE TIGHT CHECK THE CLAMPS ANY LEAKAGE OF CHEMICALS MAY CAUSE SERIOUS BODY INJURIES AS WELL AS SERIOUS DAMAGE TO THE WASHER IF ONE OF THE NIPPLES ARE OPEN CLOSE AND SECURE THE OPENING WITH AN APPROPRIATE COVER 548202A Figure 19 D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 35 Installation 36 orange E EB B fa p X o f 6 W t L x 8 at gt g Li eS tu N O B amp B O Ha on O 0 Bw 0 8 at b 9 LIQUID SOAP a EIE i QUOUDSON qi as qi db ai di qi uc IER CONNECTOR LO v mM OW k v 0 OH sha s ety ANR O ee ee T f vq 09 v 9 90v 999959 H 1 VULT y si 53 s4 ssi 56 sz 58 50 P e53 r a eta xv g t o oi pene oe re eS X512 rit 2 tga 37 2 epa ttl ar 1 2 4 N 0 0 O M O
17. repeated Traceability only Real Time Clock No End cvcle E85 RTC Reset Bat Battery or battery low For Info only y power Traceability only Communication fault machines with weighing E100 Weigh No Comm weighing system Full Stop Tumble system only Weight machine is too machines with weighing E101 Weigh Low low Don t Start system only Weight machine is machines with weighing E102 Weigh High too high Don t Start system only Weight is not balanced machines with weighing E103 Weigh Balance over 4 load cell s Don t Start system only Weight on individual machines with weighing E104 Weigh Overload exceeds Full Stop Tumble system only hi Feet Weighing system m o E106 Calib Error Weighing calibration Ultrabalance can not be During weighing calibration failure procedure used D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Operation N Failure message Failure Action Fault occurrence Weighing system Weiahi Ultrabalance was ghing system E107 No Weight Calib not calibrated before ae can not be Before start up first use E300 Specific Mitsubishi E353 Mits Err Inverter Alarm Full stop safety time Whole cycle E500 525 Memory Err Memory Error Full stop safety time Any time Internal memory m 550 Eirordata for For Info only eee function whole traceability y TRACEYBILITY I
18. 01 840 33 01 985 38 78 1015 39 96 1150 4528 1225 48 23 Net Weight kg lb 170 375 185 408 210 463 255 563 380 838 430 948 495 1092 Shipping Weight kg Ilb 180 397 200 441 235 518 275 606 395 871 450 992 515 1135 Sound level 1 Wash seq extraction seq dB 46 59 52 63 52 66 50 65 50 68 50 66 47 70 Maximum static load on floor kN Ib 21 472 23 517 2 6 585 3 2 719 49 1102 53 1191 5 8 1304 Maximum dynamic load on floor kN Ib 1 840 5 1 9 0 5 2 2 0 5 2 7 0 5 4 0 0 7 4 6 1 1 5 0 1 1 405 112 428 112 495 112 607 112 899 112 1034 112 1124 112 Frequency of dynamic load Hz 19 4 19 4 17 9 17 9 16 3 16 3 15 25 1 ISO 3744 Table 1 D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Technical data Connections MACHINE Ib L 14 65 20 80 25 105 30 135 40 180 55 240 70 280 Water valves connection 1 BSP 34 34 34 34 34 Water pressure 1 8 1 8 1 8 1 8 1 8 1 8 1 8 bar PSI 15 116 15 116 15 116 15 116 15 116 15 116 15 116 Recommended water pressure bar PSI 3 5 3 5 3 5 3 5 3 5 3 5 3 5 44 73 44 73 44 73 44 73 44 73 44 73 44 73 Capacity Vmin galmin 20 5 28 20 5 28 20 5 28 20 5 28 20 5 28 20 5 28 66 17 44 66 1744 2 4 66 1744 24 188 49 66 3 188 49 66 3 4 188 49 66 3 4 20 528 4 Drain valve outer mm inch 76 3 76 3 76 3 76
19. 16 PSI Water recycling tank properties optional e This option is not obligatory However it is advisable to install a level switch This level switch must be connected to the microprocessor by means of a potential free contact L T see Figure 13 LEVEL e The relay contact K1 has to close when the water level ES is too low Terminal B is positioned on the left side in the lower part of the microprocessor Terminal A is positioned directly above terminal B The microprocessor is positioned inside the washer If the Check signal recycle parameter is set to yes in the configuration menu the timer will send a signal in case that the water level of the recycling tank is too low Terminal A Terminal B 1 5 4 5 6 LA 1 5 4 5 6 8 9 554576 Figure 13 D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 31 Installation Drain connection Drain valve e Connect a 76 mm 3 pipe or rubber hose to the machine s drain pipe ensuring a downward flow from the machine Avoid sharp bends which may prevent proper draining e The drainage pipe should be located over a floor drain drainage channel V 7 2 f 75 mm 3 3 LLL n ar 1 Waste channel cover IIL 4 2 Drain elbow 2 76 mm 3 Lx uus 3 Clamp 4 Waste channel e Recommended distances X1 see
20. 30 88 1030 1120 113 218 293 475 1130 24 1135 506 42 180 31 29 27 40 48 22 31 29 13 46 9 05 3 46 40 55 44 09 444 8 58 11 53 18 70 44 48 0 94 44 68 19 92 1 65 7 08 30 135 795 846 1225 945 342 230 88 1030 1120 113 218 293 475 1130 24 1135 506 42 180 31 29 33 31 48 22 37 20 13 46 9 05 3 46 40 55 44 09 444 8 58 11 53 18 70 44 48 0 94 44 68 19 92 1 65 7 08 40 180 970 876 1410 970 477 270 108 5 1215 112975 113 218 293 610 1315 24 1320 490 80 90 38 18 34 49 55 51 38 18 18 77 10 62 4 27 47 83 51 08 444 8 58 11 53 24 01 51 77 0 94 51 96 19 29 3 14 3 54 55 240 970 1011 1410 1105 477 270 108 5 1215 12975 113 218 293 610 1315 24 1320 490 80 90 38 18 39 80 55 51 43 50 18 77 10 62 4 27 47 83 51 08 444 8 58 11 53 24 01 51 77 0 94 51 96 19 29 3 14 3 54 70 280 970 1086 1410 1185 477 270 108 5 1215 1305 113 218 293 610 1315 24 1320 490 80 90 38 18 42 76 55 51 46 65 18 77 10 62 4 27 47 83 51 37 444 8 58 11 53 24 01 51 77 0 94 51 96 19 29 3 14 3 54 Table 3 layout of machine components dimensions stated in mm inches D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Technical data MACHINE T u v Ib L 469 705 1 89
21. 598ENR5 Maintenance and adjustment Water filters e Machines are equipped with filters on water inlets It is necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water Intervals of cleaning depend on the quality of the water for example foreign particles in the water line N WARNING BEFORE YOU START CLEANING THE WATER FILTERS CHECK IF ALL WATER INLET TO THE MACHINE IS CLOSED Tightening moments e Standard torques are used on the machines with the exception of the torques in the locations specified below o Bolts securing the door lock 5 2 5 Nm 1 84 Ibt ft o Central bolt of the door handle M6 8 8 Nm 6 49 Ibf ft o Turning mechanism of the door handle 3 5 3 8 Nm 2 58 2 80 Ibf ft o Bolts securing the door hinge M6 8 8 Nm 6 49 Ibf ft front panel o Spring holder bolts M8 10 Nm 7 38 Ibf ft o Bolts of the dampers M10 24 Nm 17 70lbf ft o Motor holder bolts M12 45 Nm 33 19lbf ft o Bolts of the weight M8 26 Nm 19 18lbf ft o Bolts of the tightening flange M8 12 Nm 8 85 Ibf ft 14 20 25 and 30 Ib 65 80 105 and 135 L of the external tub M8 26 Nm 19 18 Ibf ft 40 55 and 70 Ib 180 240 and 280 L Replacement washer fuses Fuse values e The correct values of fuses can be found in the vicinity of the fuse holders and on the electrical scheme and delivered with the machine When a fuse is blown you can replace it with
22. CORROSION OF THE ENTIRE INSTALLATION e The recycling tank must meet the following minimum requirements o The tank must be made according to national standards o Tank capacity the capacity varies depending on multiple factors so it must be calculated by an authorized engineer The factors are 1 The number of washing steps per washer in which the water will be re used 2 The programmable amount of water that will be re used in a washing step to find this amount please refer to the Programming manual 3 The number of washers that will deliver water to the recycling tank 4 The use of recuperated water per washer e The tank must have an overflow to the sewer Water from the sewer must not be able to flow back into the recycling tank e The network of pipes and hoses the water pump and the recycling tank must be of a non corroding material It must be resistant to water and chemicals used for washing e The tank must be equipped with a system that fills the tank with clean water to a minimum required working level in case the water level drops below this minimum If this requirement is not met and an insufficient or no amount of recuperated water is fed into the washer it will not function properly e A pump must transport the recuperated water from the tank to the washer The requirements for the pump depend on the number and type of washers that are connected to the recycling system The maximum pump pressure is 8 bar 1
23. DO NOT OPERATE THE MACHINE WITH BROKEN MISSING PARTS OR OPENED COVERS BEFORE MAINTENANCE WORK DISCONNECT THE MACHINE POWER SUPPLY WHEN THE MAIN SWITCH IS TURNED OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT THAT IS THE WAY TO AVOID INJURIES e When replacing any parts of the machine exchange them with original parts obtained from your dealer or ordered through the spare parts manual Checking and maintenance daily e Remove the linen or other parts paperclips needles that are left lying in the drum to avoid injuries and damage to the rubber door seal seals glass etc e Clean the door seal from any remaining detergent and other foreign matter Do not use solvents acids or grease to clean the rubber door gasket e Clean the top and body when water or detergent traces are on the machine Use a damped cloth do not use abrasive cleaners Dry with a soft cloth e Supply dispenser must be cleaned at the end of each working day Remove sediments inside the reservoir by flushing with water e Check water and possible steam inlets for leakage e Atthe end of the working day open the machine door to allow airing out the machine and to prolong the door gasket life service We recommend to shut off all electrical power inlets and main water inlets Checking and maintenance every three months e Check the bearing house for leakage e Check if the drain valve is not leaking during the wash process It i
24. F SOLVENTS AND OR DANGEROUS CHEMICAL PRODUCTS IN THE MACHINE THIS MACHINE SHOULD NOT BE USED BY CHILDREN DO NOT LET CHILDREN PLAY IN ON OR AROUND THE MACHINE BEFORE TURNING THE MACHINE ON MAKE SURE THAT THERE ARE NO PEOPLE OR ANIMALS PRESENT IN OR AROUND THE MACHINE N WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE N WARNING THIS APPLIANCE MUST BE CONNECTED TO A GROUNDED METAL PERMANENT WIRING SYSTEM AND ADDITIONALLY AN EQUIPMENT GROUNDING CONDUCTOR MUST BE RUN WITH THE CIRCUIT CONDUCTORS AND CONNECTED TO THE EQUIPMENT GROUNDING TERMINAL OR LEAD ON THE APPLIANCE N WARNING IN ORDER TO MINIMIZE THE RISK OF FIRE ELECTRICAL SHOCK AND INJURY THIS WASHER MUST BE PROPERLY GROUNDED NEVER PLUG IN OR DIRECT WIRE AN APPLIANCE UNLESS IT IS PROPERLY GROUNDED IN ACCORDANCE WITH ALL LOCAL AND NATIONAL CODES IF MORE APPLIANCES IN THE SAME LOCATION MUTUAL GROUNDING MUST BE APPLIED WHERE POSSIBLE N WARNING ALWAYS CONSULT THE STATIC REQUIREMENTS WITH A STATIC ENGINEER IN ORDER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADS VIBRATIONS AND NOISE LEVEL IN THE BUILDING THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED IT MUST BE SECURED MOUNTED TO A NON COMBUSTIBLE ADEQUATE FLOOR STRUCTURE NEVE
25. HEN OPERATING THE APPLIANCE N WARNING DO NOT REMOVE WARNING SIGNS PLACED ON THE APPLIANCE OBSERVE SIGNS AND LABELS TO AVOID PERSONAL INJURIES SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE APPLIANCE FAILURE TO MAINTAIN LEGIBLE SAFETY LABELS COULD RESULT IN INJURY TO THE OPERATOR OR SERVICE TECHNICIAN N CAUTION MACHINE WITH WEIGHING SYSTEM NEVER CARRY LOAD SENSORS BY THEIR CABLES AVOID ELECTRIC WELDING NEAR THE LOAD SENSORS AN IMPACT MIGHT CAUSE PERMANENT DAMAGE TO THE LOAD SENSORS AVOID UNEQUAL LOAD DISTRIBUTION BETWEEN THE LOAD SENSORS WHEN PUTTING THE MACHINE DOWN WHEN THE POWER OF THE MACHINE IS SWITCHED ON THE SYSTEM NEEDS A 10 MINUTES WARM UP TIME THIS IS IMPORTANT WHEN THE POWER HAS BEEN OFF FOR MORE THAN FIVE MINUTES IGNORING WARM UP MIGHT RESULT IN A MAJOR ERROR IN WEIGHING N WARNING THE RECYCLING TANK MUST BE INSTALLED BY QUALIFIED AND AUTHORISED TECHNICIANS ONLY THE INSTALLATION MUST BE DONE IN ACCORDANCE WITH ALL LOCAL STANDARDS AND REGULATIONS D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9 Operation Operation Symbols on the machine 10 Caution dangerous electrical tension electrical devices Caution other danger read and follow written instructions Caution Increased temperature lt Do not close or cover Gr The machine hot air outlet In case of emergency press the emergency button to stop the
26. L2 L3 Y14 65 20 80 Y25 105 Y30 135 Y40 180 Y55 240 Y70 280 Table 7 Electrical specifications model outside of North America D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 39 Installation ELECTRICAL SPECIFICATIONS NORTH AMERICAN MODELS poll Circuit Code Voltage Cycle Load Amps Breaker Y20 80 200 240 1 or 3 2 L1 L2 or L1 6 7 10 Y25 105 200 240 60 tor3 2 L1 L2 or L1 9 8 15 Y30 135 200 240 60 tor3 2 L1 L2 or L1 10 1 15 2 2 Y40 180 200 240 60 tor3 L1 L20r L1 14 2 20 200 240 60 tor3 L1 L20r L1 15 20 4 Y55 240 440 480 60 3 3 L1 L2 L3 7 1 10 2 5 200 240 60 10 3 2 L1 L2 or L1 N 16 20 440 480 60 3 3 L1 L2 L3 7 2 10 Table 8 Electrical specifications North America models Y70 280 2 40 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation A e 1 Protection conductor Y aaa e 2 Phase conductor e 3 Phase conductor 6 e 4 Phase conductor pt e 5 Neutral conductor 505530A e 6 Moidad tube AL 5 7 e 7 The stripped length of conductors Figure 22 Adaptation of conductor ends of supply cab
27. LC DO NOT COPY or TRANSMIT 29 Installation Water re use connection Z WARNING DISCONNECT THE MACHINE POWER SUPPLY WHEN THE MAIN SWITCH IS TURNED OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT Cee eae water nicl INLET OF CABLE FOR CONTROL OF THE WATER the recycle utilizing a drilling bit of 15mm 0 59 diameter VALVE OR PUMP FROM THE RECYCLE see Figure 12 We do not recommend piercing the screens open it could lead to blockage of the water channel e Inlet of water from the recycle into the machine electrical connection o Connect the control of your recycle valve or recycle pump onto the conductor of inlet valve I5 or I7 provided by the manufacturer By doing so you disconnect the valve in question from the standard function o The manufacturer waives all responsibility for malfunction of the washing machine in case that a different valve than the specified I5 or 17 is used as the water recycle valve INLET OF WATER FROM THE RECYCLE o Fit a cable bushing into the opening see Figure 12 and pull OUTSIDE DIAMETER 19mm 0 75 the cable through the bushing 558506 o Connect the coil for control of the recuperated water inlet Figure 12 the coil is not supplied with the machine operating voltage 208 240V 50 60Hz o Secure the cable in a suitable manner so that it is protected against being pulled out of the machine or inl
28. LECTION OF ADDITIONAL FUNCTIONS INFO OPL version program information 554 Coin operated version User s Manual 1 OPL version washers are designed for professionally trained attendants 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Operation Before washing e Sort the linen according on the temperature and the instructions of the manufacturer of the fabrics Check if there aren t any strange objects between the linen like nails screws needles etc in order not to damage the washer extractor or the linen Turn sleeves of shirts blouses etc inside out To get a better washing result you have to unfold the fabrics and mix the bigger and smaller pieces of fabrics e CAUTION The optimal washing load is determined by the filling factor The proper filling factor is determined by the type of linen and other factors Cotton textiles normally require a filling factor of 1 10 1 13 which is a full drum load Put the linen in the drum depending on the maximum capacity of the washer Do not overload the washer extractor Overloading the machine can lead to a bad wash result Half washing loads can obstruct a proper function Synthetics and blended fabrics usually require a filling factor of 1 18 1 20 which is half drum load Loading more will reduce the wash result and can damage the linen Opening the drum door e Open the door by pulling on the door handle Placing the laundry i
29. R INSTALL THE WASHER ON A BASEMENT WITHOUT A LOAD SUPPORT DESIGNED BY A STRUCTURAL ENGINEER N WARNING ALTHOUGH THE APPLIANCE MAY BE IN THE OFF POSITION THERE IS STILL ELECTRICAL POWER TO THE SWITCH SUPPLY TERMINALS O Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Safety Precautions N WARNING WHEN POWER SUPPLY HAS BEEN SWITCHED OFF WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OR SERVICING THE WASHER BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30 VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION N WARNING DO NOT ALLOW CHILDREN TO PLAY ON IN OR AROUND THE APPLIANCE AT ANY TIME CLOSE SUPERVISION OF CHILDREN IS NECESSARY WHEN THE APPLIANCE IS USED NEAR CHILDREN NEVER PERMIT CHILDREN TO OPERATE THE APPLIANCE N WARNING IF THE DOOR SAFETY LOCK DOES NOT WORK DO NOT USE WASHER UNTIL THE DOOR LOCK MECHANISM IS REPAIRED N WARNING FOLLOW ALL VALID BASIC SAFETY RULES AND LAWS THE INSTRUCTIONS IN THIS MANUAL CANNOT ACCOUNT FOR EVERY POSSIBLE DANGEROUS SITUATION THEY MUST BE GENERALLY UNDERSTOOD CAUTION AND CARE ARE FACTORS WHICH CAN NOT INCLUDED IN THE DESIGN OF THE APPLIANCE AND ALL PERSONS WHO INSTALL OPERATE OR MAINTAIN THE APPLIANCE MUST BE QUALIFIED AND FAMILIAR WITH THE OPERATING INSTRUCTIONS IT IS UP TO THE USER TO TAKE PROPER CARE W
30. THE MACHINE THROUGH THE AIR VENT OPENING SEE FIGURES 1 POSITION 22 DO NOT COVER Steam connection N WARNING INSTALL A STEAM SUPPLY DISCONNECTING DEVICE IN THE VICINITY OF EACH WASHER DISCONNECT THE STEAM SUPPLY ALWAYS BEFORE ANY SERVICE OR INTERVENTION ALLOWING SUFFICIENT TIME TO COOL DOWN THE PARTS TO AVOID INJUIRES N WARNING IT IS NECESSARY TO INSERT A FILTER WITH PERMEABILITY UP TO 300 MICROMETERS IN FRONT OF THE STEAM VALVE POSSIBLE DIRT LARGER THAN 300 MICROMETERS CAN DAMAGE THE STEAM VALVE AND CAN CAUSE LEAKAGE e For dimensions of steam connection information see Figure 1 and technical specification table e Usean inlet steam pressure hoses only adapted to the steam valve with appropriate seal that is suitable for the applied working pressure Take care that by the installation and connection of the steam supply the necessary measure are taken that accidental contact is prevented Due to the high temperature injury will occur D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 33 Installation Machines 14 20 25 and 30 Ib 65 80 105 and 135 L 1 Remove the rear cover 2 Fit the holder pos 1 with the steam valve and filter onto the rear part of the machine 3 Connect the steam hose pos 2 to steam valve 4 Connect the cable pos 3 to the coil pos 4 of the steam valve see the machine wiring diagram 5 Fit the rear cover back to its o
31. UY240 PROFORM HY280 HC 200 SY70 QED SYNO70D UY280 PROFORM HYB180F SY70 QED SELECT SYUO065A UYB180I HYNO20F SY80 QED SYU065D UYGO65I 25 SY80_QED SELECT SYU080A UYGOS0 HYNO30F SY105 QED SYU080D UYG105l HYNO40F SY105 QED SELECT SYU105A UYG135l HYNO55F SY135 QED SYU105D UYG180I HYNO70F SY135 QED SELECT SYU135A UYG240l HYGO065F SY180 QED SYU135D UYG280l HYGO080F SY180 QED SELECT SYU180A UYNO20I HYG105F SY240 QED SYU180D UYNO25I HYG135F SY240_QED SELECT SYU240A UYNOSOI HYG180F SY280 QED SYU240D UYNOAOI HYG135F SY280_QED SELECT SYU280A UYNO55I HYG180F SYB180A SYU280D UYNO70I HYG240F SYB180D SYWO065A UYQOS5I HYG280F SYGO065A SYWO65D UYQOSO HYQO65F SYG065D SYWO080A UYQ105l HYQO80F SYGO080A SYW080D UYQ135l HYQ105F SYGO080D SYW105A UYQ180I HYQ135F SYG105A SYW105D UYQ240I HYQ180F SYG105D SYW135A UYQ280I HYQ240F SYG135A SYW135D UYUOSG5I HYQ280F SYG135D SYW180A UYU080 HYUO65F SYG180A SYW180D UYU105I HYUOS80F SYG180D SYW240A UYU135I HYU105F SYG240A SYW240D UYU180I HYU135F SYG240D UYU240I HYU180F SYG280A UYU2801 HYU240F SYG280D UYWOS65I HYU280F SYQO065A UYWO80I HYWO65F SYQO080A UYW105l HYWO80F SYQ105A UYW135l HYW105F SYQ135A UYW180I HYW135F SYQ180A UYW240l HYW180F SYQ240A HYW240F SYQ280A D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Safety Precautions Safety precautions Failure to comply with the instructions may lead to incorrect use of the appliance and may result in risk of fire bodily
32. Washer Extractors Cabinet Freestanding Refer to Page 5 for Model Identification Original Instructions Keep These Instructions for Future Reference Ili B a c e Part No D1598ENR5 Laund ry S yste ms www alliancelaundry com August 2015 99utuojure q uon eod uone ejsu Contents Contents Replacement 4 GUSTOMED SCRVI eR 4 Model BT To li ruo EE 5 ET IVeeltugnrame E aa 6 en prp t 10 Symbols on the machine inni ihnen nensi sitne nennen nsns 10 Belore washinG 2002 oak AAA IUD II IUD ee ee 13 Opening the drum aaeee eee 13 Placing the laundry into the machine 13 Glosing the dr m OOF EE EE aye pees EE E FEES EE ER pees FE 13 Program selectlons 1 tete t EE REEL E ERE EE ERES ELE E i EP rat bed e iet 13 Wash programs OoVelvIGwW 5 5 rn a E EE E EE ERE EO EUER ir e etre 14 Add detergents iie tt t E HE vied etch HE e tte bete 14 Starttlie Washer 3 DEPO 15 End
33. and the drum e n order to remove the shipping braces o Remove front and rear panel see Figure 2 pos 3 4 o Remove both front metal transport holders pos 1 o Remove both rear transport holders pos 2 e The machine may not be moved with the shipping braces removed Save the shipping braces for future use f 4 O 1 LI CN Figure 2 558501 D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Installation Siting e Install the machine close to a floor drain or open drain e In order to make installation and servicing the machine easier the following clearances are recommended o Atleast 500 mm 20 between the machine and the wall behind o And min 20 mm 0 79 on both sides of the machine whether installed next to the wall or other machines 558502 Figure 3 Siting on the floor MACHINE e Machines do not have to be mounted by means of anchoring bolts However if anchoring is necessary x follow these steps o Secure the machine to the floor by two anchoring bolts The anchoring bolts are not supplied with the machine o Drill 2 holes for anchoring bolts see Figure 5 Hole diameter in machine s base is 12 mm 0 47 e Position of the leveling leg o NOTE After leveling is complete tighten the nut securely against the mach
34. cal Electrical Service Wire Connection Terminal U U Neutral N PE PE Ground 558574 Figure 25 Electrical connection terminal block 558563 Figure 26 Models outside of North America with single phase connection Models outside of North America with three phase connection e Connect the electrical service s wires to the machine s electrical connection terminal as follows Refer to Figure 28 for wiring connection details and to Figure 27 for electrical connection terminal details Machine s Electrical Electrical Service Wire Connection Terminal U U V V PE Ground N 558573 Figure 27 Electrical connection terminal block 42 Copyright Alliance Laundry Systems LLC 2 e U CE PE UVWN 558564 Figure 28 Models outside of North America with three phase connection DO NOT COPY or TRANSMIT D1598ENR5 Installation North American models with single phase connection e Connect the electrical service s wires to the machine s electrical connection terminal as follows Refer to Figure 30 for wiring connection details and to Figure 29 for electrical connection terminal details L1 L3 558567 Figure 29 Electrical connection terminal block North Am
35. case of a short term power cut this module does not effect the operation of the machine e f itis a case of along term power cut the module unlocks the door lock It is then possible to open the door and remove the laundry N WARNING BEFORE YOU OPEN THE DOOR MAKE SURE THAT THE DRUM IS COMPLETELY STILL AND THAT THE WATER HAS DRAINED FROM IT Z WARNING THE AUTOMATIC DOOR LOCK UNLOCKING MODULE MUST NOT BE UTILIZED ON MACHINES THAT ARE FITTED WITH A DRAIN PUMP OR REVERSE FUNCTION DRAIN VALVE How to open the door by failure e See chapter Unblocking of the door lock in case of emergency D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Operation First service at technical problem N Failure message Failure Action Fault occurrence E2 No Drain End Drain failure Full Stop tumble Draining Whole cycle revolutions under Tilt Fault Safety sviten Full stop tumble the distribution revolutions activated level Safety switch activated during the E4 Imbalance transition from Skip continue Spin distribution into spin sequence Safety switch E5 Tilt High Sp activated at high Full stop safety time High revolutions revolutions E6 Door Switch Door switch failure Full stop safety time Whole cycle E7 Door Coil Door lock failure Full stop safety time Whole cycle Door lock failure in NN E8 Doo
36. d order codes in the spare parts catalogue for individual machines at your dealer o drain valve o 2 way inlet valve o 3 way inlet valve o 4 way inlet valve o Steam valve o door lock o fuses o thermostat sensor o motor contactor o heating contactor o heating element o belts o door seal 48 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Putting the machine out of service Putting the machine out of service Disconnecting the machine Switch off the external electric power inlet to the machine Turn off the main switch on the machine Shut the external water or steam inlet to the machine Make sure that the external electric power and steam inlets are shut off Disconnect all electric water or steam inlets Insulate the external electric power inlet conductors Equip the machine with a sign OUT OF SERVICE Unscrew nuts bolts fixing the machine to the floor During transportation follow the instructions stated in chapter Transportation and unpacking In case the machine will never be used again secure it so that injury of persons damage to health property and nature is avoided Make sure enclosing of persons or animals inside the machine cannot occur injury of persons by moving or sharp parts of the machine possibly operating fills e g remove the door secure the drum against turning and similar BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES Machine
37. des normal flow rate during draining The drain pump can be cleaned only when it becomes clogged choked with foreign bodies such as buttons hairpins etc Before the cleaning procedure drain all the water from the machine Then disconnect the machine from the power supply by removing the plug from the socket Remove the front panel of the cabinet by Figure 32 unlocking the 2 bolts Figure 32 pos 1 Slightly turn the pump lid pos 2 until water starts flowing out Be careful to catch this water Then completely unscrew the lid and remove the foreign objects After the cleaning procedure screw the pump lid pos 2 back on and fit back the front panel of the cabinet N WARNING BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION e Remove dirt and dust clean and verify functionality from o the cooling fin of the inverter o the motor cooling fins o the internal ventilator of the inverter if present o the external ventilator if present Replacement of door rubber e Open the door Remove the door glass with rubber from the door frame by pushing it towards the drum Do it carefully do not damage the glass e Remove the gasket from the glass e Place a new rubber gasket wit
38. disposal WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN DOING DISASSEMBLY OF THE WASHER TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES Possibility of the machine disposal by the specialized company Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only o For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment o When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components o The symbol crossed out bin on wheels invites you to make use of these systems o If you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management o You can also take contact with us for more information concerning the environmental performances of our products o Please consider that the WEEE directive is generally only valid for household machines In some countries professional machines are added in others not Therefore the symbol may not be present o Info fo
39. e fabrics that are washed by an inappropriate washing method Always follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer The washer must be set up in accordance with the instructions All drain inlet electrical connections ventilation groundings and other connections must be done in according to the installation manual in compliance with the local standards done by qualified technicians with proper authorization The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the appliance may not be suitable for connecting to an IT supply system Contact your commercial distributor for assistance All appliances are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the frequency inverter This can cause serious injury fire washer damage etc During transportation and storage never use excessive forces on the packing because components can be damaged protruding the contour line of the appliance Use copper conductors only This appliance must be connected to a supply circuit to which no lighting units or general pur
40. ector P screw clamps fix up the cable by tightening the cable bushing against disconnection and close the box with the cover For details about liquid soap supply system programming see Programming manual Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Electrical installation General e The machine has been designed for connecting to the electrical network according the specification of your order Before connection check the electrical data stated on the data plate if they correspond to your electrical network An individual branch circuit needs to be used for each machine The way of the connection is described in Figure 21 For electrical protection there must be installed a residual current device RCD and a circuit breaker in the electrical installation of the building laundry switchboard For correct selection see below IMPORTANT e f the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 e Make sure the supply voltage is always within the limits specified in the chapter Technical data in all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop e When the machine is connected near a large capacity power supply t
41. erican models with three phase connection L2 Machine s Electrical Electrical Service Wire Connection Terminal L1 L1 L1 L2 L2 0 ee PE PE Ground hee 558568 Figure 30 North American models with single phase connection e Connect the electrical service s wires to the machine s electrical connection terminal as follows Refer to Figure 31 for wiring connection details and to Figure 29 for electrical connection terminal details NOTE If a Stinger Leg is present on a Delta 3 phase configuration this line must be connected to L3 Mach EI 5 achine s Electrical Electrical Service Wire Connection Tornei L1 L1 PE L2 L2 13 13 LIL2L3 PE PE Ground 558569 Figure 31 North American models with three phase connection D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 43 Maintenance and adjustment Maintenance and adjustments Z WARNING ALWAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS AND OTHER MACHINE PARTS DISCUSS THIS ISSUE WITH YOUR SUPPLIER OF WASHING PRODUCTS THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SEDIMENTS
42. escape warm vapor or and hot air Do not cover the vent but protect it sufficiently It serves air gap and as a vapor outlet to prevent pressure building in the washer Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the service manual or published user repair instructions that you understand and have the skills to carry out Only qualified service personnel may open the appliance to carry out servicing Information contained in this manual is intended for use by a qualified service technician familiar with proper and safe procedures to be followed when repairing an electrical appliance All tests and repairs should be performed by a qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts Improper assembly or adjustment may occur if service or repair is attempted by persons other then qualified service technicians or if parts other then approved replacement parts are used Improper assembly or adjustment can create hazardous conditions There can be a risk of injury or electrical shock while performing services or repairs Injury or electrical shock can be serious or even fatal Consequently extreme caution should be taken while performing voltage checks on individual components or a product PLEASE NOTE Except as necessary to perform a part
43. et valve e Temperature range C F 10 14 to 90 194 e Maximum pressure 8 bar 116 PSI e Connection outside diameter 19mm 0 75 e The hose and the connector must be resistant to chemical substances which are used for the washing process It is also possible to use a hose with enhanced performance such as the rubber EPDM hose e The recycling system must be fitted with a filter which must be regularly and thoroughly cleaned based on the water quality This cleaning prevents prolongation of filling up times and malfunction of the water valves e For programming method please refer to the Programming manual 30 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Treatment of the re used water e The re used water must be filtered before entering the recycling tank A mechanical filter must be installed which filters off small particles fluff buttons paper etc of sizes 0 2 mm or smaller The denser the mesh the better There must also be a filter installed on the pressure side of the pump It is also possible to install an additional chemical filter The manufacturer advises to consult a specialist in filter systems Water recycling tank properties Z WARNING IT IS PROHIBITED TO HEAT THE WATER IN THE RECYCLING TANK THIS WOULD DISTURB THE TEMPERATURE BALANCE OF THE WASHER AND MAKE THE REMAINING CHEMICALS IN THE RECUPERATED WATER MORE ACTIVE WHICH WOULD LEAD TO
44. etween the water supply and the appliance All intake connections to the machine are to be fitted with manual shut off valves and filters to facilitate installation and servicing Water pipes and hoses should be flushed clean before installation After installation hoses should hang in gentle arcs All connectors present on the machine must be connected The table 5 shows the possible connection options which will depend on the water types to be connected to the machine Check the machine plates too All water connectors must be connected Otherwise the wash program will not function correctly Hoses are to be of an approved type and grade and comply with IEC 61770 Machines shall be connected with new water hoses Figure 10 Machines 14 20 25 30 40 55 Ib 65 80 105 135 180 240 L to connect cold water use a hose with plastic elbow 3 WATERS To connect hot water use a hose with metal elbow Re used water hoses must not be used Hoses must be replaced every 5 years The water pressure data see Technical data Connections 2 WATERS Water type Water connection 1 2 3 cold and hot cold hot cold soft and cold hard cold soft cold hard hot and hot Table 5 558504A Figure 11 AN WARNING IF THE WATER PRESSURE IS BELOW THE MIN VALUE THE WASH RESULT CAN NOT BE GUARANTEED FOR CERTAIN PROGRAM D1598ENR5 Copyright Alliance Laundry Systems L
45. h wider groove on the glass with the edge up e Place a smooth cord in the groove all around Tighten up the margin by cord and fit the unit to the door opening Hold one end of the cord firmly on the door Pull the other cord end towards the center of the glass so the rubber edge can properly fit into it e Apply a small amount of silicone in the place between the door frame and the rubber sealing in the upper and lower parts of the frame Make sure the silicone is not pushed over the door sealing outline when the door is closed Leave the door closed until the silicone cures e Important note There is a possibility that after replacing the door seal the door seal pressure on the door lock side and hinge side can be too high If this situation occurs run the Wash program 1 without any laundry D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 45 Maintenance and adjustment Adjusting of safety switch e The safety switch is an important component which must if SWITCH correctly adjusted stop the machine when excessive movement and shaking occur due to an unbalance caused by improper distribution of linen in the washing drum or when the amount of laundry exceeds the machine capacity o Setting the safety switch without laundry inserted in drum 14 20 25 and 30 Ib 65 80 105 and 135 L X 5 15mm 0 2 0 59 549277 40 55 and 70 Ib 180 240 and 280 L X 0 10 0 0 39 Figu
46. heck that all the supports and load sensors with rubber leveling legs are correctly placed on the machine frame and tightened e Place the machine in the required position e Check that all the rubber leveling legs of the load sensors are stable e Fit the sensor cables into the prepared openings with cable fixtures as shown in Figure 8 pos 1 e Remove the transport safety devices transport props e Use a water level to check that the lower frame of machine is positioned totally level e Attach hoses for water supply to the machine o NOTE The machine is not anchored into the floor it stands on the load sensor feet Take into consideration that the entire machine acts as a measuring gauge Therefore anything that you place onto the machine or anything that is in physical contact with it influences the weighing process Make sure that the water connection as regards the pressure in the hoses does not interfere with the weighing The hoses must not pull or push the machine in any direction or prop it up in any way e Install the covers 5 6 7 e Check and if necessary adjust the height of the load sensor feet so that an even load distribution among all the load sensors is ensured see Figure 7 Advanced menu gt Weighing gt Load cell calibration M kg o X1 X2 X3 X4 10 40 load on each load sensor in Calibrated must be in the specified range X2 Y 2kg Y1 Y2
47. here inside the machine and will not be used for this purpose Do not expose the washer extractor to the weather extreme low or high temperature and humidity Do not store flammable materials around the appliances Define the dangerous areas in the laundry room and obstruct an admission to them during appliances operating 6 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Safety Precautions Do not wash articles that have been previously cleaned in wash in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode Such fabrics must first be washed by hand and air dried Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time TEMPERATURE IN WASHING MACHINE TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have
48. icular in servicing a product the electrical power supply should ALWAYS be disconnected when servicing a product All industrial OPL On Premise Laundry washers are designed for use in Laundry with professionally trained attendants Before the appliance is removed from service or discarded remove the door e Water or Steam Leaks Must Be Repaired Immediately Closed supply immediately lf any problems or failures should arise immediately contact your dealer serviceman or manufacturer The manufacturer reserves the right to change the manuals without previous notice Norm IEC335 is applied for machines with a net usable cage volume between 60 and 150 I Norm EN60204 1 is used for a net usable cage volume above 150 I D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Safety Precautions Z WARNING IF THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED N WARNING DO NOT TOUCH THE DOORGLASS UNTIL CYCLE HAS BEEN COMPLETED DO NOT OPEN DOOR UNTIL CYLINDER REMAINS STOPPED AND WATER HAS BEEN DRAINED FROM CYLINDER DO NOT PUT ARTICLES SOILED WITH EXPLOSI
49. ine s base Refer to Figure 4 Figure 4 LEVELING LEG e Drilling points for anchoring bolts and elevated base frame bolt installation e f necessary place the leveling legs into a narrow U shaped section of metal channel so that the machine does not move during operation 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Siting on the floor MITIS A B C D E F G H J K 1465 530 394 90 129 5 375 1675 40 118 710 641 5 550 20 86 15 51 3 54 5 09 14 76 6 59 1 57 4 64 27 95 25 25 21 65 20 80 590 444 90 129 5 375 1675 40 118 710 691 5 600 20 86 17 48 3 54 5 09 14 76 6 59 1 57 4 64 27 95 27 22 23 62 25 105 618 444 885 129 5 455 170 35 118 795 691 5 610 24 33 17 48 3 48 5 09 17 91 6 69 1 37 4 64 31 29 27 22 24 02 30 135 618 564 885 159 5 515 140 60 118 795 841 5 680 24 33 22 20 348 6 27 20 27 551 2 36 4 64 31 29 33 12 26 77 4o 180 89 560 92 5 2115 595 1875 50 100 970 871 5 660 30 90 22 04 3 64 8 32 2342 7 38 1 96 3 94 38 18 34 31 25 98 55 240 89 695 925 211 5 670 150 50 100 970 10065 795 30 90 27 36 3 64 8 32 26 37 5 90 1 96 3 94 38 18 39 62 31 30
50. influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise Always strictly comply with the instructions that are written on the laundry chemicals laundry aids dry cleaning solvents and disinfectants packaging to avoid personal injury Keep these agents out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and do not bypass the safety instructions and the warnings By danger turn off the main switch or other emergency disconnection devices Do not put some part on the soap dispenser lid to held it open by filling or when the machine operates Do not open the soap dispenser lid after the machine is started The discharge or splashing of hazardous liquid can cause serious scalding and burning Do not operate the appliance when parts are broken or missing or when covers are open The appliance must not be operated until the fixed guards are put correctly in place e The appliance must not be stored installed or exposed to the weather extreme low or high temperature and humidity levels Do not hose down the washer NEVER allow the appliance to get wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting at the back of the washer can
51. ing the START button Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Operation Version with numerical keypad e After you have selected the required wash program start the wash cycle by pressing the START button e f you enter a number that does not correspond to any of the available programs the display shows the message INVALID During the wash cycle the user can follow the progress of the wash sequence and the remaining wash cycle time on the display Progression bar EET D 35 Min End of wash cycle e The wash cycle time is counted down to zero on the display After the completion of the wash cycle the door lock gets deactivated it unlocks and the display shows the message UNLOAD Open the door and remove the laundry from the machine The message UNLOAD disappears and the machine is ready to start new program The SELECT CYCLE option is displayed N WARNING IF AFTER A POWER DISCONNECT THE MACHINE DOOR CANNOT BE OPENED AND THE MACHINE IS FITTED WITH AN AUTOMATIC UNLOCKING CIRCUIT WAIT UNTIL THE UNLOCKING CIRCUIT UNLOCKS THE DOOR LOCK BEFORE YOU OPEN THE DOOR MAKE SURE THAT THE DRUM IS COMPLETELY STILL AND THAT THE WATER HAS DRAINED FROM IT Power cut Version without numerical keypad e f a power cut occurs in an idle condition of the machine and no wash program is running the machine remains in the idle condition e f a power cut occurs d
52. le Models outside of North America North American models e 1 Main switch e 2 Turnbuckle e 3 Sag of inlet cable Figure 23 Models outside of North America Figure 24 North American models Machine protective earth connection and equipotential bonding e Independent of the supply cable the washer must be connected to the laundry protective earth system with a separate conductor The protection conductor enabling this connection is not included with the washer If there are other washers appliances with exposed conductive parts which can be touched simultaneously make sure to make equipotential bonding between all these appliances The external protective terminal for this purpose is located on the rear panel of the machine frame The minimum protection conductor s cross section depends on the supply cable cross section and can be found in table 6 However for the protection purposes with the supply cable section of min 4 mm we recommend to selecta larger conductor section i e 6 mm D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 41 Installation Models outside of North America with single phase connection e Connect the electrical service s wires to the machine s electrical connection terminal as follows Refer to Figure 26 for wiring connection details and to Figure 25 for electrical connection terminal details Machine s Electri
53. machine Warm water inlet color of the label 90 190 100 800 kPa 15 116 psi Soft cold water inlet light blue color of the label 40 100 800 kPa 15 116 psi E Hard cold water inlet dark blue of the label s gt 40 400 800 kPa 15 116 psi 531400 The holes to be drilled not punched Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Operation Version with numerical keypad HY models SY model z OWA UY models WHOA 558491 lt b START 4 SELECTION NO C Y J ADVANCE function DECREASING THE TIME SEQUENCE a Cr V STOP program interruption gt SELECTION YES O INCREASING THE TIME SEQUENCE CONFIRM THE SELECTION MES overview available wash programs and program information cf K CANCEL THE SELECTION S SERVIS servicing information UY DELAYED START FUNCTION MOVE UP the delay starts running upon the pressing of the start button MOVE DOWN 0 to 9 NUMERIC KEYPAD D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Operation Version without numerical keypad SY models OWA 9 558493 START ADVANCE function for the OPL version 1 CONFIRM THE SELECTION S CANCEL THE SELECTION MOVE UP gt MOVE DOWN SE
54. nternal Traceability Traceability function whole E551 Full memory is full Farino Only cycle E560 Errors in communication Only in Advanced menu gs63 eee with USBflash disk Fo Info only Data Export Import Ps Softw Err Software Error Full stop safety time Any time 20 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Technical data Technical data MACHINE Ib L 14 65 20 80 25 105 30 135 40 180 55 240 70 280 Inner drum volume 65 23 75 2 6 105 3 7 135 4 8 180 6 4 240 8 5 280 9 9 diameter mm inch 530 20 87 530 20 87 620 2440 620 2440 750 2953 750 2953 750 29 53 depth mm inch 305 12 01 350 13 78 350 13 78 450 17 72 410 16 14 545 21 46 620 2441 Drum speed wash RPM 49 49 49 49 42 42 42 extraction RPM 1165 1165 1075 1075 980 980 915 Heating electricity kW 6 9 46 6 9 4 6 6 9 12 9 12 12 18 18 21 9 steam bar 1 8 1 8 1 8 1 8 1 8 1 8 1 8 hot water C F 90 194 90 194 90 194 90 194 90 194 90 194 90 194 Motor size kW HP 0 75 1 0 75 1 1 1 1 48 1 5 2 01 2 20 2 95 3 402 3 402 G factor 400 400 400 400 400 400 350 Shipping Dimensions Height mm inch 1245 49 02 1245 49 02 1345 52 95 1345 52 95 1550 61 02 1550 61 02 1550 61 02 Width mm inch 750 2953 750 2953 835 3287 835 3287 1025 4035 1025 40 35 1025 40 35 Depth mm inch 840 33 01 840 33
55. nto the machine e Insert the laundry into the drum Closing the drum door e Close the door by applying moderate pressure on the door handle and simultaneous partial turning of the door handle to the left It is not necessary to turn the handle completely around Otherwise slipping of the safety system would occur When the machine is operating the safety system serves as a protection against violent handling and the possibility of the door lock sustaining damage Before you put the washing machine in operation make sure the door is closed properly Program selections e Choose one of the available wash programs best corresponding to the quality of the garments and allowed wash temperature in the wash load o The version without numerical keypad choose the wash program by the arrow buttons o The version with numerical keypad enter the wash program number utilizing the numeric keypad o The selection of the program determines the temperature and the time for washing and rinsing e NOTE o For locking a program mode changing factory settings and possibilities of program changes and setup see Programming manual D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Operation Wash programs overview Wash program 1 Hot wash intensive 90 C Wash program 2 Warm wash intensive 60 C Wash program 3 Coloured wash intensive 40
56. pose receptacles are connected Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Interventions in the appliance execution or functions are not allowed and the manufacturer refuses any responsibility in such cases The washer extractor must be installed on level If not the washer may become unbalanced during extraction and although fitted with an unbalance safety the washer may become seriously damaged what may result in bodily injuries Never put the washer in operation when the transporting braces are not removed The washer should always be tested before use It is possible that there are residues of products used during the production process in the new washer These residues could cause stains on your laundry Therefore you must first run at least 1 hot wash with old rags before using for your normal laundry Keep the appliance top and surface and the area around clean and clear of combustible or flammable products The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact The washer extractor is not designed for work which may create an explosive atmosp
57. r Start the beginning of cycle Don t start In the beginning of cycle Door lock opening E9 Door End failure at the end of Don t start End cycle cycle Full stop request for E11 No Fill Fill failure Continue While filling Failure due to water overfill water level After filling or during the filling E12 OverFill above the pre set Full stop tumble procedure value E13 No Heating Heating failure Full stop tumble While heating E14 Heat Time Heating time failure Full Stop request for While heating continue E15 Too Hot Too Hot Full stop tumble While heating E21 OverFlow Water level too high Full stop tumble After filling or during the filling procedure E24 Level Sens PIECE Continue Don t start Before start up sensor Defective 25 Temp Sensor temperature sensor Continue Don t start Before start up Undefined frequency E26 Mitsub Code Piverterairar code Full stop tumble Whole cycle E27 nvert Com fault Full stop safety time Whole cycle inverter E28 time THT Time out Full stop safety time At spin sequence E29 OV3 OP time OV3 Time out E OP Full stop safety time At spin sequence 1 Load Par don Don t start When setting up parameters frequency inverter 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Operation
58. r dealers Due to the diversity of the national legislations manufacturer can not take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessary steps to be in rule with the national legislation as the directive requires Possibility of the machine liquidation by own potential It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classified in waste groups Offer the sorted waste to the company which is competent for further treatment D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 49
59. ransformer BOOkVA or more wiring length shorter than 10 m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the inverter may get damaged Contact your sales office for more info N WARNING GROUNDING IN EVENT OF MALFUNCTION OR BREAKDOWN OR LEAKAGE CURRENT THE GROUNDING WILL REDUCE THE RISK OF ELECTRICAL SHOCK AND SERVE AS A PROTECTING DEVICE BY PROVIDING A PATH OF LEAST RESISTANCE OF ELECTRICAL CURRENT THEREFORE IT IS VERY IMPORTANT AND THE RESPONSIBILITY OF THE INSTALLER TO ASSURE THE WASHER IS ADEQUATELY GROUNDED AT THE POINT OF INSTALLATION TAKING INTO CONSIDERATIONS THE NATIONAL AND LOCAL CONDITIONS AND REQUIREMENTS L1 L2 L3 N PE 1 e 1 Residual current device RCD ap 1 A 1 e 2 Laundry electrical switchboard e 3 Supply protection device i 2 e 4 Washing machine FU fy e 5 Phase conductors 3 e 6 Protective conductor e 7 Main switch inlet terminal switchboard e 8 Neutral conductor uu 5 E q O OO 1 3 wo jk QMt X c NE ud 7 L 8 Y Figure 21 Machine connection to electrical network with a residual current device 505529 D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 Installation
60. re 33 The X dimension represents the distance between the lower edge of the lug and the stick of safety switch see Figure 33 STICK OF SAFETY N WARNING DO NOT USE THE MACHINE IF THIS FUNCTION DOESN T WORK PROPERLY THIS FUNCTIONAL TEST CAN ONLY BE EXECUTED BY A QUALIFIED TECHNICIAN WITH PROPER AUTHORIZATION Belt replacement and adjusting tension N WARNING MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY USE AND SECURE THE DISCONNECTING DEVICE N WARNING TO CHANGE THE BELTS NEVER USE A CROWBAR SCREW DRIVER OR ALIKE TO TAKE OFF THE BELTS OVER THE PULLEY e On a new machine and after a belt replacement make an inspection of the belt tightness o After first 24 hrs of operation o After first 80 hrs of operation o Every 6 months or every 1000 operation hours which ever comes first e The belts are accessible from the rear of the machine If the belts are too tight or too loose the durability will be shortened If too loose they can be slipping on the pulley and can cause a noisy operation and generate excessive wear with fast breaking as consequence In such cases correcting the belts tension is necessary see the recommended values below o 14 and 20 Ib 65 80 L 67 70Hz o 25 Ib 105 L 65 68 Hz o 30 Ib 135 L 79 83 Hz o 40 Ib 1801 64 69 Hz o 55 and 70 Ib 240 and 280 L 72 75 Hz 46 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1
61. riginal place 3 549125 a s 5 Figure 18 Liquid soap connection 34 General Always use liquid soap pumps with a flow rate that can bring the requested quantity in less than 30sec IMPORTANT Start pumping immediately after the water valves are open The incoming water dilutes the liquid soap and brings it into the tub assembly CAUTION The machines are produced in two versions Without liquid soap standard version With liquid soap according to the request Secure the location of the wiring and hoses in such a way that they can not be pinched damaged or rubbed Before you start to use liquid soap check with your liquid soap supplier whether the liquid soap is harmless and inert to PP and PVC material in order to avoid a problem that manufacturer is not responsible for The washer has provisions for connecting external dosing of liquid soaps On the back side a plastic hose connection part is present Figure 19 pos 1 to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 8 of 8 mm 5 16 in the plastic hose connection part for each pump We recommend using the left openings for connecting the pumps first and setting the flow rate of the pumps to 60 to 100 hour On the plastic hose connection part is also a 3 nipples of 12 mm 1 Use this nipple ONLY for entering diluted soap Drill with 11 5 mm 7 16 By default these nipples are closed Drill
62. rminal o Connect the supply cable conductors to the incoming terminals main switch 1 marked with L1 U L2 V L3 W and the terminal copper screw marked with PE see Figure 23 24 o Provide a sag in the cable in front of the cable strain relief This will avoid condensed water dripping into the machine see Figure 23 24 38 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Installation Power supply protection device nominal Min phase conductor Min Protection conductor current section in mm section in mm Automatic circuit breakers Fuses 16A 10A 1 5 mm 1 5 20A 16A 2 5 mm 2 5 mm 25A 20A 4 mm 4 mm 40A 32A 6 mm 6 mm 63A 50A 10 mm 10 mm 80A 63A 16 mm 16 mm 100A 80A 25 mm 16 mm 125A 100A 35 mm 25 mm Table 6 Manufacturer s recommended minimal conductor section ELECTRICAL SPECIFICATIONS MODELS OUTSIDE OF NORTH AMERICA 200 240 L1 L2 or L1 N 380 415 L1 L2 L3 440 480 L1 L2 L3 200 240 L1 L2 or L1 N 380 415 L1 L2 L3 440 480 L1 L2 L3 200 240 L1 L2 or L1 N 380 415 L1 L2 L3 440 480 L1 L2 L3 200 240 L1 L2 or L1 N 380 415 s L1 L2 L3 440 480 L1 L2 L3 200 240 L1 L2 or L1 N 380 415 L1 L2 L3 440 480 L1 L2 L3 200 240 L1 L2 or L1 N 380 415 L1 L2 L3 440 480 E L1 L2 L3 200 240 L1 L2 or L1 N 380 415 L1 L2 L3 440 480 L1
63. s also important that the valve opens properly afterwards drain valve opens when electrical power falls out Wash out the drain if the water doesn t drain fluent e Check for the belt tightness or possible damage e Check the tightness of the bolts according to chapter Tightening moments e Check visually all hoses and connection inside the machine for leaking e Make sure that the control components are protected against moisture and dust during the clean up Wipe and clean up the machine inside e On machines with electric heating check the tightening of the contacts of heating elements terminals and other power terminals main switch fuse disconnectors contactors e n order to increase the service life of the door rubber sealing treat the sealing surface by applying a glycerine based impregnating agent 44 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Maintenance and adjustment Checking and maintenance every six months e The filters in the water connection at the valves need to be cleaned Turn off the tap Unscrew the hoses at the back of the appliance Take out the filter at the center with pointed pliers clean and re insert When re attaching the hoses make sure that the seals are seated correctly Check water inlets for leaks Tighten the connections or replace the seals of the inlet hose if necessary e f your machine is fitted with a drain pump make sure that the pump provi
64. steam version 2 7 Drain 18 Steam valve connection steam version drain valve pump 1 x e76mm 3 70 Ib 280 L drain valve or recycle valve 1 x 976mm 3 on request 8 Soap dispenser 9 Control panel 10 Button CENTRALSTOP 19 20 21 Inlet of cable for discharge of water into the water recycle Cable inlet cable for control of the valve or pump of water from the water recycle see the manual for water recycle Inlet of water from the recycle external diameter 19 11 Door opening 14 and 20 Ib 65 and 80 L 330 25 and 30 Ib 105 and 135 L 410 40 55 and 70 Ib 180 240 and 280 L e 460 22 23 see the manual for water recycle Air relieve Drain valve 77 applicable for wash bath sample 12 Fuses on request MACHINE A B C D HH J P Q S Ib L 14 65 710 646 1115 740 349 230 82 914 1004 113 218 293 390 1020 24 1019 480 42 180 27 95 25 43 43 89 29 13 13 74 9 05 3 22 35 98 39 52 444 8 58 11 53 15 35 40 15 0 94 40 11 18 89 1 65 7 08 20 80 710 696 1115 790 349 230 88 920 1010 113 218 293 390 1020 24 1025 480 42 180 27 95 27 40 43 89 31 10 13 74 9 05 3 46 36 22 39 76 444 8 58 11 53 15 35 40 15 0 94 40 35 18 89 1 65 7 08 25 105 795 696 1225 795 342 2
65. the same value but in NO case a higher value If the fuse blows again do not change it but find the cause of the failure e Contact your commercial distributor for help if necessary D1598ENR5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 47 Trouble shooting aids Trouble shooting aids Unblocking of the door lock in case of emergency e f the power blackout takes too long you can make an emergency unblocking of the door lock The emergency door opening has been described as follows Z WARNING BEFORE THE EMERGENCY DOOR OPENING TURN OFF THE MACHINE MAIN SWITCH NEVER OPEN THE DOOR WHILE DRUM IS STILL RUNNING NEVER OPEN THE DOOR IF TOO HOT IS INDICATED RISK OF BURN OR SCALD INJURIES NEVER OPEN THE DOOR IF THE MACHINE PARTS FEELS TOO WARM NEVER OPEN THE DOOR UNTIL THERE IS NO WATER IN THE DRUM IN THE OPPOSITE CASE IT WILL FLOW OUT AFTER OPENING THE DOOR e Verify if all condition are present to safely open the door Gently push the washing unit to back e Put your fingers over the edge of the front panel on the door lock side e First push the emergency door opening button only then turn the door handle right e Open the door if all safety conditions are fulfilled Error indication shown on display e See chapter First service at technical problem e See Programming manual chapter Troubleshoting List of recommended spare parts e Find more detailed information an
66. uring the wash process and the door remains closed and locked the wash program will after the power supply has been restored automatically continue in the program beginning from the step in which the program was interrupted e Machines fitted with an automatic door lock unlocking module See the chapter Automatic door lock unlocking module If during the power cut the door lock gets unlocked and the door remains closed the message PRESS START OPEN DOOR appears as soon as the power supply is restored If you open the door the wash program will be cancelled If you press the START button the wash program will continue beginning from the step in which the program was interrupted 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT D1598ENR5 Operation Version with numerical keypad e f a power cut occurs in an idle condition of the machine and no wash program is running the machine remains in the idle condition e f a power cut occurs during the wash process the message CONTINUE STOP appears as soon as the power supply is restored If you press the STOP button the wash program will be cancelled If you press the START button the wash program will continue beginning from the step in which the program was interrupted Automatic door lock unlocking module e Basedon the order the machine can be fitted with an automatic module for unlocking the door lock in case of a power cut e f itis a

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