Color Valve Stack (CCV-5100)(Service Manual LN
Contents
1. Connections Fluid Pressure Fluid Inlet Fluid Outlet Operating Pressure 1 4 inch OD Tubing 300 psig 20 6 bar maximum 1 4 inch NPT F X 2 port Fitting installed 3 8 inch OD tubing 1 4 inch NPT F X 1 port Fitting installed 3 8 inch OD tubing Fluid Flow Capacity 3800 cc min 47 psi Valve Actuation pressure drop Paint viscosity 700 entipoise Varies according to material pressure and viscosity Speed On Off Cyle 55 cycles min Colors Up to and including 30 colors total If CCV valve is used for Air Push air leakage may occur if pressure is excessive Color Valve Stack Introductions Ransburg COLOR VALVE STACK SELECTION CHART Identification No CCV51 XX X X X Color Stack Assembly Number of Color Valves Fluid Inlet Fittings 0 No Fittings Required 1 Elbows Only 2 Tee Only Air Push Valves Check Valves 0 No Air Push Assembly 0 No Check Valves 1 One Air Push Assembly 1 2 M Valves On All Color alves 2 Two Air Push Assemblies Note Includes check valve regulator and gauge 7 LN 9113 06 3 Ransburg Color Valve Stack Introductions PRE ENGINEERED COLOR VALVE STACK ASSEMBLIES The following is for Pre Engineered Color Valve StackAssemblies Please reference Color Valve Stack Selection Chart for the stack assembly number Part Number CCV 51XX XXX identifies the con figuration of the stack assembly CCV 51 XX XXX Color Stack As2. Parts Identification COLOR VALVE STACK PARTS LIST Figure 5 0 CCV 17 SS Manifold Manifold Block z ewes eto ese 3 CCV1ESS 66v ave Assembly Taie 7 8 Base O 6 SS 100227 SCS 4 8 SS65ZN 4 9 SS185CD Lockwase 4 14 434 SSV 809 Check Valve 1 4 NPT MBE Solventborne Table C J 23165 430 Table A L Eu cu Uc 19 LSFI003300 Connector 3 8 ODT XSB AN 58 J 1 1 j A11846 00 Caution Tag Included but not shown LN 9113 06 3 16 Color Valve Stack Parts Identification Ransburg COLOR VALVE STACK ASSEMBLY MODEL IDENTIFICATION When ordering use CCV 51AA BCD as indicated by Tables A thru D Three characters must follow the basic part number Model No CCV 51 02 2 1 2 Basic Part Number of Color Valves Table A Table D Fluid Inlet Fittings Air Push Valves Table B Table C Check Valve Options 17 LN 9113 06 3 Ransburg Table A Number of Color Valves Description bes die G x 4 CARA o o JL E eee x mem eo a 05 Five Color Color 5 3 4 sitis E 1 2 9 7 8 9 7 8 11 1 4 HT Nine Color Tr Eleven
3. safety literature therein identified gt This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD LATEST EDITION prior to installing operating and or servicing this equipment A WARNING gt The hazards shown on the following pages may occur during the normal use of this equip ment Please read the hazard chart beginning on page 2 LN 9113 06 3 Ransburg AREA Tells where hazards may occur Spray Area LN 9113 06 3 HAZARD Tells what the hazard is Fire Hazard Improper or inadequate operation and maintenance procedures will cause a fire hazard Protection against inadver tent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during opera tion Frequent Power Supply or Controller shutdown indi cates a problem in the system requiring correction Color Valve Stack Safety SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the sp
4. sembly Includes the top block and solvent valve The solvent valve is always supplied with a check valve and a 3 8 inch ODT stainless steel female elbow for fluid inlet CCV 51 XX XXX Number of Color Valves Selection 00 30 These two numbers indicate the number of valves required for paint inlet to the stack assembly CCV 51XX X XX Air Push Valves Selection 0 1 2 This number indicates the number of air push valves required Each valve is supplied with a check valve gauge regulator and 3 8 inch ODT brass push style fitting for air inlet The air push is used to push out residual paint in the fluid supply line This air is also pulsed on and off with the solvent to create a scrubbing action In the event that two different pressures are required two air push valves can be supplied LN 9113 06 3 CCV 51XX X X X Check Valves Selection 0 1 This number indicates whether check valves are supplied on the paint inlet valves Check valves are used to prevent materials from contaminating each other in the event that two valves would be opened at the same time NOTE Check valves will always be supplied on solvent and air valves regardless of selection made here CCV 51XX XX X Fluid Inlet Fit tings Selection 0 1 2 This number indicates wheth er no fitting elbows or tees are supplied for the fluid inlet to the color valves Elbows are typically utilized for fluid inlet Tees are used for circula
5. the appropriate telephone number for ordering Spare Parts Form No LN 9113 06 3 2013 Ransburg All rights reserved ISO 9001 Litho in U S A Models and specifications subject to change without notice 03 13
6. 6 COLOR STACK SELECTION CHART 7 PRE ENGINEERED COLOR VALVE STACK ASSEMBLIES 8 INSTALLATION 9 10 INSTALLATION ed 9 10 OPERATION 11 ORERA HON MET cC 11 MAINTENANCE 12 14 MAINTENANGE ucuman asum sasa h earls a actu ta qis Calumia maaan 12 13 TROUBLESHOOTING GUIDE rannin aE E ETE O ETE EAEAN 14 PARTS IDENTIFICATION 15 21 COLOR VALVE STACK PARTS LIST 1 u 15 16 COLOR VALVE STACK ASSEMBLY MODEL IDENTIFICATION 17 TABLE A NUMBER OF COLOR VALVES 18 TABLE BA PUSH VALVE Serii arainn adaa aaa 19 TABLE CG GHEGK VALVE OPTIONS 19 TABLE D FLUID INLET FITTINGS NECK E KON n Su 19 CCV 403 SS CUTAWAY PARTS LIST rem 20 21 M uilc lmsc aqu2aaun 21 WARRANTY POLICIES 22 LIMITED WARRANTY Qaya BUD UND 22 LN 9113 06 3 Color Valve Stack Safety SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety liter ature for your Ransburg products This manual contains informat
7. A Tells where hazards may occur Spray Area General Use and Maintenance HAZARD Tells what the hazard is Explosion Hazard Improper or inadequate oper ation and maintenance proce dures will cause a fire hazard Protection against inadvertent arcing that is capable of caus ing fire or explosion is lost if any safety interlocks are dis abled during operation Frequent Power Supply or Controller shutdown indicates a problem in the system requir ing correction Improper operation or mainte nance may create a hazard Personnel must be properly trained in the use of this equip ment Ransburg SAFEGUARDS Tells how to avoid the hazard Electrostatic arcing must be prevented Safe sparking distance must be maintained between the parts being coated and the applicator A dis tance of 1 inch for every 10KV of output voltage is required at all times Unless specifically approved for use in hazard ous locations all electrical equipment must be located outside Class Il Division 1 or 2 hazardous areas in accordance with NFPA 33 Test only in areas free of flammable or combus tible materials The current overload sensitivity if equipped MUST be set as described in the correspond ing section of the equipment manual Protec tion against inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Fre quent power supply shutdown
8. Color 12 Twelve Color proe e pom eg NEN 15 Fifteen Color Cor eee e re 1 Kuas a rwo 5 E ree 7 5 5 Tessie 0 rol T j C j 15 3 8 21 16 3 4 22 16 3 4 23 0 0 pup eem 2 3 1 1 1 1 9 26 1 1 19 1 2 27 1 LN 9113 06 3 Color Valve Stack Parts Identification 18 Color Valve Stack Parts Identification Ransburg Table B Air Push Valves Description No Air Push Assembly 1 One Air Push Assembly 79309 01 2 Two Air Push Assemblies 79309 02 Table C Check Valve Options 0 No Check Valves On Color Valves 1 o Table Table A H o Check Valves On All Color Valves Table A H Table A H o 9 Table A H Table D Fluid Inlet Fittings 8 No Fittings Elbows Only Table C R o Table C S 2 0 0 Table C T Table C U 19 LN 9113 06 3 Ransburg Color Valve Stack Parts Identification 6 9 2 e 2 WN EN ar SS ae DSSS 2 lt LILI Lo HE Z Ll La Z 222 2 RA Se 771 Hf lt lt ss SSSSSSS s Figure 6 CCV 403 SS Cutaway LN 9113 06 3 20 Color Valve Stack Parts Identification Ransburg CCV 403 SS CUTAWAY PARTS LIST Figure 6 pa Ar Inlet 1 8 NPT P 0 0 7 Fluid Inlet 2 ports 1 4 NPT F 10 T 12 13 14 Pipe Plug Shipped loose with valv
9. LASTIC SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOIDE THIS WARRANTY LN 9113 06 3 RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP ORMATERIALS THEREARE NOIMPLIED WARRANTIES NORWARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAM AGE TO PROPERTY OR FOR CONSEQUEN TIALDAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Ransburg will assume no responsibility for repair or replacement of the item or items The purchas er therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable 22 Color Valve Stack Manual Change Ransburg MANUAL CHANGE SUMMARY This manual was published to supercede Service Manuals LN 9113 06 2 Color Valve Stack to make the following changes 1 Change logo 23 LN 9113 06 3 Service Manual Price 30 00 U S Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance Telephone 800 233 3366 Fax 419 470 2071 www ransburg com Technical Support Representative will direct you to
10. SERVICE MANUAL Ransburg LN 9113 06 3 Replaces LN 9113 06 2 March 2013 COLOR VALVE STACK fe 1 c A B gg i MODEL CCV 5100 IMPORTANT Before using this equipment care C fully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 30 00 U S Color Valve Stack Safety Ransburg NOTE This manual has been changed from revision LN 9113 06 2 to revision LN 9113 06 3 Reasons for this change are noted under Manual Change Summary page 23 of this manual LN 9113 06 3 Ransburg Color Valve Stack Contents CONTENTS PAGE SAFETY 1 5 SAFETY PRECAUTIONS 1 HAZARDS SAFEGUARDS m 2 5 INTRODUCTION 6 8 DESCRIPTION Qusa u Sa u Spa 6 SPECIFICATIONS u u u
11. Stack Maintenance NOTE The stem should be held steady while the nut is rotated Rotating the stem can scratch the stem finish causing premature valve needle seal wear and valve leakage 3 The piston cup VA 246 is held onto the clamping nut by a brass nut CCV 3 which has an 11 16 inch hex Use a 7 16 hex socket and an 11 16 inch wrench to disassemble the nut from the clamping nut so that the piston cup can be removed 4 The valve indicator CCV 42 and piston spring CCV 41 K2 will be free and can be removed when the clamping nut is off the stem 5 The stem can now be pulled from the front of the valve body After the stem is removed reach into the rear of the valve body and pull out the spring washer CCV 4 and the needle seal CCV 8 The poppet seal CCV 40 that is behind the stem seat can be removed from the body after the stem is removed Valve Reassembly Reassemble the CCV 403 SS valve in reverse order but follow these additional instructions 1 Use adhesive medium strength adhesive grade 242 on the threads of the clamping nut 2 and stem 13 as shown on the parts breakdown in Figure 6 2 With stem fully inserted into assembly tighten the clamping nut onto the stem and torque to 12 Color Valve Stack Maintenance 13 specifications shown in CCV 403 SS Cutaway Parts List Note in the Parts Identification sec tion Do not rotate the stem during assembly 3 Apply a thin f
12. e Not used if material is recirculated 15 16 17 et 19 Apply a thin film of lubricant light grease to bore and cup at assembly CCV 7 Spanner Tool Not Shown Supplied in Repair Kit KK 4841 Note Tighten CCV 45 to CCV 3 with VA 246 in between using 12 18 Ibs in torque Tighten CCV 45 CCV 3 VA 246 assembly to CCV 39 using Ibs in torque maximum finger tight Do Not Over Tighten ACCESSORIES Description KK 4901 Paint Manifold Assembly Kit 21 LN 9113 06 3 Ransburg Color Valve Stack Warranty Policies WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that falls within the specified time see below because of faulty workmanship or material provided that the equipment has been used and maintained in accordance with Rans burg s written safety and operating instructions and has been used under normal operating con ditions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG AP PROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc is one 1 year from date of purchase WRAPPING THE APPLI CATOR IN PLASTIC ASSOCIATED VALVES ANDTUBING AND SUPPORTING HARDWARE IN P
13. e equipment is uti lized the process Arcing in the vicinity of flammable or combustible materials may oc cur Personnel are exposed to high voltage during operation and maintenance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation Frequent power supply shut down indicates a problem in the system which requires correc tion An electrical arc can ignite coat ing materials and cause a fire or explosion Certain material may be harmful if inhaled or if there is contact with the skin Explosion Hazard Incompatible Materials Halogenated hydrocarbon sol vents for example methylene chloride 1 1 1 Trichlo roethane are not chemically compatible with the aluminum that might be used in many sys tem components The chemical reaction caused by these sol vents reacting with aluminum can become violent and lead to an equipment explosion Ransburg SAFEGUARDS Tells how to avoid the hazard Unless specifically approved for use in hazard ous locations the power supply control cabinet and all other electrical equipment must be locat ed outside Class or II Division 1 and 2 hazard ous areas in accordance with NFPA 33 and EN 50176 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combus tible material Testing may require high voltage to be on but only as ins
14. he CCV 403 SS Color Valve Stack is a pneu matically operated fluid valve designed for use in paint spray application systems The valve can be used in a variety of other applications The valve can be used separately for on off control of paint to a spray atomizer or as part of a multi color manifold assembly where colors can be quickly flushed and changed when a color change is de sired The CCV 403 SS includes a red indicator visible through holes in the valve body that can be seen when the valve is turned on All parts that come in contact with the fluid material are made of either stainless steel or that is imper vious to most solvents All other parts of the valve are made of brass stainless steel nickel plated brass or hard coated anodized aluminum The valve is constructed with a smooth unobstructed fluid path that allows for faster flush cleaning and also less pressure restriction The valve body has two fluid inlet ports that allow fluid to circulate through the valve on a continuous basis A plug is provided when this feature is not to be used The double inlet ports also allow two valves to be used as a fluid on off control and dump system LN 9113 06 3 Color Valve Stack Introductions SPECIFICATIONS Environmental Physical Nominal Dimensions Mechanical See Color Valve Stack Figure in the Parts Identification section Air Requirements 70 100 psig 4 8 6 9 bar Air Inlet Outlet
15. ilm of lubricant light grease type to the valve cap bore and cup as shown in Figure 6 in the Parts Identification section Tighten the valve cap to the torque specification shown CCV 403 SS Cutaway Parts List Note in the Parts Identification section NOTE Make sure all seating surfaces of the stem poppet seat needle seal and cup are clean and free of nicks and scratches to prevent leakage Manifold Reassembly 1 When reinstalling the CCV 403 SS back into the manifold block or valve adapter torque the spanner nut to 132 156 Ibs in Do not over tight en 2 If the manifold blocks are disassembled do not reuse o ring 23165 430 which goes between each block Replace with new o rings Reusing the old o rings may cause leakage 3 Torque the four SS 655 ZN nuts which hold the manifold blocks together to 110 130 Ibssin 4 When reinstalling air and fluid connections use a good quality pipe sealant on the threads How ever do not use sealant or tape on the spanner nut threads when installing the CCV 403 SS valve into the manifold block or valve adapter NOTES Ransburg LN 9113 06 3 Ransburg TROUBLESHOOTING GUIDE General Problem Possible Cause Color Valve Stack Maintenance Solution Air to CCV 1 No main supply air 2 No paint connected to CCV 3 Paint not pressurized 1 No main supply air 2 Loose connection Turn supply air on Reconnect paint Check
16. in this kit This tool in serts into any one of the holes in the spanner nut and is used to tighten or loosen the nut This is convenient in close clearances where a wrench may not fit NOTE Tighten CCV 403 SS valve assembly and KK 4370 plug kit when used to man ifold using 132 156 Ibs in torque Do Not Over Tighten Use a good quality pipe sealant on all threads of air and fluid connections Do not use sealant or tape on CCV 403 SS valve when assembling to manifold Installation 10 Color Valve Stack Operation 11 OPERATION Installation and Operation Overview The coating material is supplied from the users pressurized system that may be a pressure tank paint circulating system or other suitable pressure paint supply system 3 8 inch OD fluid tubing is connected between the users paint supply and the CCV An air signal supplied to the CCV activates the paint being delivered to the applicator CCV Valve must be supported while tightening the tube fittings to prevent damage to the valve seats or remove the valve before tightening the fluid inlet fittings Circulation system lines must have a flexible connection between the hard piping and the valve NOTES Ransburg LN 9113 06 3 Ransburg MAINTENANCE Cleaning The valve and associated parts through which flu id passes should be cleaned after use by flushing with an appropriate solvent While flushing the valve should be t
17. indicates a prob lem in the system which requires correction Always turn the control panel power off prior to flushing cleaning or working on spray system equipment Before turning high voltage on make sure no objects are within the safe sparking distance Ensure that the control panel is interlocked with the ventilation system and conveyor in accor dance with NFPA 33 EN 50176 Have fire extinguishing equipment readily avail able and tested periodically Personnel must be given training in accordance with the requirements of NFPA 33 EN 60079 0 Instructions and safety precautions must be read and understood prior to using this equip ment Comply with appropriate local state and na tional codes governing ventilation fire protec tion operation maintenance and housekeep ing Reference OSHA NFPA 33 EN Norms and your insurance company requirements LN 9113 06 3 Ransburg AREA Tells where hazards may occur Spray Area High Voltage Equipment LN 9113 06 3 HAZARD Tells what the hazard is Electrical Discharge There is a high voltage device that can induce an electrical charge on ungrounded objects which is capable of igniting coating materials Inadequate grounding will cause a spark hazard A spark can ignite many coating materials and cause a fire or explosion Color Valve Stack Safety SAFEGUARDS Tells how to avoid the hazard Parts being sprayed and operators in the spra
18. ion that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this informa tion we use the following symbols Please pay particular attention to these sections A WARNING states information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the proce dure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation draw ings and appropriate Ransburg equipment man uals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representative or Ransburg Ransburg A WARNING gt The user MUST read and be familiar with the Safety Section in this manual and the Ransburg
19. ray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or main tenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 100 F 37 8 Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be main tained during cleaning operations using flam mable or combustible solvents Electrostatic arcing must be prevented Safe sparking distance must be maintained between the parts being coated and the applicator A dis tance of 1 inch for every 10KV of output voltage is required at all times Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unautho rized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks dis abled Never use equipment intended for use in water borne installations to spray solvent based ma terials The paint process and equipment should be set up and operated in accordance with NFPA 33 NEC OSHA local country and European Health and Safety Norms Color Valve Stack Safety ARE
20. riggered several times in order to flush particles from the seat and stem seal areas Wear Parts Wear parts include the poppet seat stem valve needle seal and piston cup All of these parts are except for the stem that is stainless steel Wear parts should be inspected and replaced on a regular maintenance schedule The frequency of replacement depends upon cycle rate and ma terial abrasiveness Valves should be inspected after six months usage If any parts are worn or if paint leakage is evident replace all wear parts with Valve Repair Kit KK 4841 Valve Removal 1 Disconnect air and fluid lines from valve 2 Insert the Spanner Tool CCV 7 into one of the holes in the spanner nut and rotate counter clockwise as viewed from the rear air inlet fitting in valve If the Spanner Tool is not available a 1 1 6 inch open end wrench can also be used to loosen the spanner nut CCV 403 SS Valve Disassembly 1 Remove valve cap CCV 43 from valve body Hold hex valve body with 1 1 16 wrench while turning cap counter clockwise with a 1 1 8 inch wrench 2 Place 7 16 inch socket on clamping nut CCV 45 and insert a 9 32 inch socket onto the end of the stem at opposite end of valve Note Older style valves used a Phillips screwdriver slot on the end of the stem Use a Phillips screwdriver in place of nut driver Rotate the socket coun terclockwise until the clamping nut is free from the stem LN 9113 06 3 Color Valve
21. t 2 required SS 655 ZN Nut 4 required tighten to 110 130 in Ibs Included in KK 4901 Manifold Assembly Kit Figure 1 Typical Color Change Stack LN 9113 06 3 Ransburg CCV 36 SS Separator Plate CCV 18 SS Open Manifold End Cap LSFI0033 Adapter Figure 2 Two Valve Manifold Assembly FE a es LJ 41 FTC 1002 s CCV 38 SS Manifold Divider Block Figure 3 Manifold Divider Block CCV 17 SS End Valve Manifold Block CCV 38 SS Manifold Divider Block 1d0r2 CCV 18 SS Open Manifold End Cap CCV 16 SS Manifold Block 1 CCV 403 SS Valve Assembly 2 KK 4370 Plug Kit 3 LSFI0033 Adapter Figure 4 Available Manifold Blocks LN 9113 06 3 Color Valve Stack Figure 3 shows the four manifold blocks that can be used in a manifold system In additon CCV 36 SS separator plate Figure 2 can also be used In Figure 4 shown by the block inlets outlets are numbers indicating hardware to be installed at these locations The dotted lines indicate the path of the mounting studs which hold the blocks in place The o ring slots are shown o rings are not included on CCV 18 SS O rings are included in KK 4901 Manifold Assembly Kit KK 4901 Manifold Assembly Kit The kit includes threaded rod lockwashers nuts two 2 mounting brackets and twelve 12 o rings which will allow assembly A spanner tool part CCV 7 is also included
22. t ing the paint at the color valve The elbows and tees are stainless steel and accept a 1 4 inch OD fluid line All valves are supplied with a brass push style swivel elbow for the air pilot This fitting accepts a 1 4 inch OD tube Color Valve Stack Installation Ransburg INSTALLATION The CCV 403 SS valve mounted at this position is used NOTE for solvent flushing of the manifold assembly Connect the solvent feed line to this valve Check valve is always used on input port of CCV Check valves are always used on input ports of Air Push and Solvent CCV s They are optional for Color CCV s GA 338 Gauge HAR 503 1 Air Regulator SS 10022 Cap Screw 4 required CQOV 17 SS End Valve Manifold Block 23165 430 O Ring not shown Fluid Inlets Fittings must be specified on Standard Stacks Tee fittings SSP 6810 3 8 Male Branch Tee or 3 8 Elbows SSP 6435 may be used Plug opposite port with SSP 1421 Pipe Plug if necessary The CCV 403 SS valve mounted at this position is used for air push of the man ifold assembly Connect the main air line to the regulator Check valve is always used on input port of CCV Use nylon tubing for all fluid lines 1 4 O D or larger Do not use polyethylene for fluid CCV 16 SS Manifold Block CCV 18 SS Open Manifold End Cap SSF 6504 Threaded rod 4 required Cut to proper length at assembly LSFI0033 Adapter CCV 37 Manifold Mounting Bracke
23. tructed Production should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking distance Follow the requirements of the Material Safety Data Sheet supplied by coating material manu facturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved Aluminum is widely used in other spray appli cation equipment such as material pumps regulators triggering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing or cleaning Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your coating supplier Any other type of solvent may be used with aluminum equipment LN 9113 06 3 Ransburg INTRODUCTION DESCRIPTION CCV 5100 Color Valve Stack The CCV 5100 Color Valve Stack is a manually controlled pneumatic color change valve assem bly The stack allows for up to and including 30 different colors Color changes are made using CCV 403 SS color change valves CCV 403 SS Color Valve Stack T
24. users supply Turn supply air On Tighten connections LEAKAGE _ c 1 Hole in tubing 2 Loose connections 1 Loose connection 2 Worn fluid tubing 1 Replace worn tubing 2 Tighten connections 1 Tighten connections 2 Replace worn fluid tubing 1 i LN 9113 06 3 1 Low supply pressure 2 Clogged or obstructed fluid lines 3 Clogged or obstructed CCV stack Increase supply pressure 2 Clean or replace 3 Clean as required 14 Ransburg PARTS IDENTIFICATION Color Valve Stack Parts Identification V 946 55 9 Z WALI jO Nia j 00 s 9N Nnoy Y Wid X Xu Xu meo ps Yy 9 iO smon Iuno H ONUNNOW ANTA K1GWaSSY lv JAVA JO ANITYSINSO NOM 5335934 Gy ALVLOY SIHL NI G31viO0M NMOHS LON 33v S3AWA 1NIVd 304 SONILILI INI 310N ONL 3on ROYIN Ew BEINA 10109 0 LSISNOO S3rI8N3SSV 19 335 355 Hsnd X HO100 Xe 30109 X 30109 A x X MO 6 lO 318V1 335 IBN 19 318VL IIS SONILIH AIN GIT S3AYVA 5103H9 SANWA 40 ON XXX XX LS A99 LN 9113 06 3 Figure 5 Color Valve Stack 15 Ransburg Color Valve Stack
25. y area must be properly grounded Parts being sprayed must be supported on con veyors or hangers that are properly ground ed The resistance between the part and earth ground must not exceed 1 meg ohm Refer to NFPA 33 Operators must be grounded Rubber soled in sulating shoes should not be worn Grounding straps on wrists or legs may be used to assure adequate ground contact Operators must not be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the ap plicator via conductive gloves or gloves with the palm section cut out NOTE REFER TO NFPA 33 OR SPECIFIC COUNTRY SAFETY CODES REGARDING PROPER OPERATOR GROUNDING All electrically conductive objects in the spray area with the exception of those objects re quired by the process to be at high voltage must be grounded Grounded conductive flooring must be provided in the spray area Always turn off the power supply prior to flush ing cleaning or working on spray system equip ment Unless specifically approved for use in hazard ous locations all electrical equipment must be located outside Class or Il Division 1 or 2 haz ardous areas in accordance with NFPA 33 Color Valve Stack Safety AREA Tells where hazards may occur Electrical Equipment hem e Toxic Substances Spray Area HAZARD Tells what the hazard is Electrical Discharge High voltag
Download Pdf Manuals
Related Search