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13 CBR500R-32MGZB000.book

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1. _ m Y S e 13 CBR500R 32MGZB000 book 22 5 i 2012 4 E12H12H KEH rFfealHkA74y e Instruments Continued To reset the tripmeter average fuel Then the display returns to the last selected F mileage and fuel consumption indication To reset tripmeter A average fuel mileage age Ave nes o ne O Uim _ or LILI L 100km or PL 9 and fuel consumption together press and tt ag TRIER JTEDD v hold SET button S Tripmeter A Average Fuel O To reset tripmeter B press and hold SET 2 fuel consumption button with tripmeter B displayed o mileage TRIP nu tp g Pmt Tripmeter B Tag TRIP EY AVG gy EY OL LL i Sith or Zu Lm Of 55 L TRIP OB Q when they are reset 0 0 is displayed at LiL each indication D Also the tripmeter A average fuel mileage REST and fuel consumption will automatically reset by refuelling more than the reserve amount and riding your motorcycle for 0 1 km 0 06 mile You can activate or deactivate the automatic reset mode by refuelling _ m Y S e 13 CBR500R 32MGZB000 book 23 5 2 2012 4 E12H12H KEH F 3475 e Reserve fuel consumption display e Flashes from 0 0 L litre or gal US gal When the 1st E segment of the fuel gauge P When the amount of consumed fuel is starts flashing the odometer amp tripmeter amp more than 1 0 litre 0 26 US gal 0 22
2. M 4 gt 13 CBR500R 32MGZB000 book 121 Y 2012 E12H12H KH FF3473 an STA s gt M 4 gt 13 CBR500R 32MGZB000 book 122 Y 20124F12H12H KH PF Z3HRA 74 an STA s gt
3. 9 an STA v qe e e 13 CBR500R 32MGZB000 book 112 Y 2012412H12H KERA Ff aHgA 74 Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on top of the E crankcase 3 You should record these numbers and keep e lt them in a safe place e 4 eb e 13 CBR500R 32MGZB000 book 113 Y 2012 4 E12H12H KEH rF feaHgA 74y e Specifications e E Main Components Displacement 471 cm 28 7 cu in Type PC44 Bore x stroke 67 0 x 66 8 mm 2 64 x 2 63 in Overall length 2 075 mm 81 7 in Compression ratio 10 7 1 Overall width 740 mm 29 1 in Unleaded petrol Overall height 1 145 mm 45 1 in rue Recommended 90 RON or higher Wheelbase 1 410 mm 55 5 in Except KO Il 15 7 litres 4 15 US gal 3 45 Minimum ground KO type Imp gal clearance ea Tan eapagtty KO IIKO 15 5 litres 4 09 US gal 3 41 Caster angle 25 30 type Imp gal Trail 103 mm 4 1 in Battery FTZ105 YTZ10S E CBRSOOR 192kg 4231b 12V 8 6 Ah 10 HR 9 1 Ah 20 HR E d penne CBR500RA 194 kg 428 Ib Ist 3 285 7 e Maximum weight 2nd
4. Changing of fuel mileage meter unit gt Press and hold SEL button and SET button Press SET button an NL B NS i gt 13 CBR500R 32MGZB000 book 25 N Y 20124E12H12H KA R347 m In addition to move the ordinary display at Q Press SET button The minute digits start display setting flashing e The button is not pressed for about 30 Yas B en seconds fect IL e Turn the ignition switch off and then on Q Press SEL button until the desired minute is apind uone4edo i 1 To set the clock displayed c P Press and hold to advance the minute Turn the ignition switch to ON Do Press and hold SEL button and SET button p GUN SEHEN S 2 the hour digits start flashing IaH 2 Press SEL button until the desired hour is e displayed Q Press SET button The clock is set and then P Press and hold to advance the hour fast the display moves to the backlight MM BN DE brightness adjustment E t IE 2231 l l continued 25 A D NS Y gt 13 CBR500R 32MGZB000 book 26 7 20124E12H12H KRHA R347 m Instruments continued 2 Backlight brightness adjustment Q Press SET button The backlight is set and You can adjust the brightness to five levels then the display moves to activating Press SEL button The brightness is switched
5. esses 80 Low Oil Pressure Indicator 30 84 D 9 an STA v iG M M Maintenance Fundamentals soraira vaut totas ventos 44 IDOL Beides sed dtasca oam tcn ofa lets 40 De CC ae hoes attics tenses 40 Schede costoso hte E E S 41 Maximum Weight Limit 15 Modifications ena eite 14 N Neutral INGiCatOr cccccssseseeeeeeeeeeneeeeees 31 O Odomieter saci ee ee 20 103 Oil EMONG ec nena ny ee een ren eee ene 48 61 Overheating eese 83 P Wege EE 13 Parts Locatohrona ecw welts 16 Passing Light Control Switch 32 digo Mem 105 e 13 CBR500R 32MGZB000 book 118 Y 20121 12H12H KA F 31475 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 30 84 Protective Apparel 10 R Rear Sedit doni ieienteuntita piene dea aur 56 Rear Suspension eese 79 Recommended COO Aiea P UL M M 50 UIS MNT MAC PRENNE Phe Meee 36 E cep oM AN LI M LI DTE 48 Refueling m 36 Removal Batte E ES 60 CH ton tdt t Let id 59 EFODIESOS Let t pet alrite oh srt as ches E tnl eec 57 heal S68 eena a pu ea ee EL 56 Repair qut EN 87 Riding PrecauUtiOns cccceeeeeeeeeeeeeeeeeeeees 11 an STA D e 13 CBR500R 32MGZB000
6. PN Parking e Park on a firm level paved surface e f you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over e Make sure that high temperature parts cannot come into contact with flammable materials e Do not touch the engine muffler brakes and other high temperature parts until they cool down e To reduce the likelihood of theft always lock the handlebars and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended I Parking with the Side Stand 1 Stop the engine 2 Push the side stand down e 13 CBR500R 32MGZB000 book 13 Y 20124E12H12H KR F 3473 Riding Precautions 3 Slowly lean the motorcycle to the left until its weight rests on the side stand 4 Turn the handlebars fully to the left P Turning the handlebars to the right reduces stability and may cause the motorcycle to fall 5 Turn the ignition switch to the LOCK position and remove the key EXP 33 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance e Do not use fuels containing a high concentration of alcohol EYP 105 Do not use stale or contaminated petrol or an oil petrol mixture e Avoid getting
7. T ma 2 is 4 gt 13 CBR500R 32MGZB000 book 94 Y 2012 E12H12H KH F 3E4743 ap a Electrical Trouble y bunoouse qnoJ i Battery Goes Dead Charge the battery using a motorcycle battery charger Remove the battery from the motorcycle while charging Do not use an automobile type battery charger as these can overheat a motorcycle battery and cause permanent damage If the battery does not recover after recharging contact your dealer Jump starting using an automobile battery is not recommended as this can damage your motorcycle s electrical system Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications BP 115 D an STA e e 13 CBR500R 32MGZB000 book 95 5 7 2012 4E12H12H KA rFf alkA 74 e Electrical Trouble Burned out Light Bulb Headlight Bulb 1 Remove the socket cover by turning it counterclockwise 2 Pull the socket off the bulb without turning it 3 Unhook the bulb retainer and pull out the bulb without turning it 4 Install a new bulb and parts in the reverse order of removal Make s
8. e 13 CBR500R 32MGZB000 book 49 Y 20124E12H12H KERE rF alkA 74 Maintenance Fundamentals If the chain does not move smoothly makes strange noises has damaged rollers or loose pins or missing O rings or kinks have the chain inspected by your dealer Also inspect the engine sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer E JE RTT RP Normal Worn Damaged GOOD REPLACE REPLACE NOTICE Use of a new chain with worn sprockets will cause rapid chain wear ueu UIeN B continued 49 um oje e e ueugjuleJA B e 13 CBR500R 32MGZB000 book 50 Y 20124E12H12H KERE rF alkA 74 Maintenance Fundamentals I Cleaning and Lubricating After inspecting the slack clean the chain and sprockets while rotating the rear wheel Use dry cloth with chain cleaner designed specifically for O ring chains or neutral detergent Use a soft brush if the chain is dirty After cleaning wipe dry and lubricate with the recommended lubricant If not available use SAE 80 or 90 gear oll Recommended lubricant Drive chain lubricant designed specifically for O ring chains Do not use a steam cleaner a high pressure cleaner a wire brush volatile solvent such as petrol and benzene abrasive cleaner chain cleaner or lubricant NOT designed specifical
9. 7 20124Ep12H12H KEH rF eaHAT74 m MZ Indicators Low oil pressure indicator amp ABS Anti lock Brake System indicator pm Comes on when the ignition 5 switch is turned on Comes on when the ignition switch is turned on 2 Goes off when the engine starts Goes off when your speed reaches approximately If it comes on while engine is 10 km h 6 mph 2 running If it comes on while riding 3 D vao E N EO mss ww E High coolant 2000 temperature indicator e NE Comes on briefly when the ignition switch is turned on If it comes on while riding PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned on with the engine stop switch in the C Run position Comes on when the ignition switch is turned on with the engine stop switch in the Off position If it comes on while engine is running LE 4 NS i gt 13 CBR500R 32MGZB000 book 31 Y 20124E12H12H KA R347 m a Left turn signal indicator IN Neutral indicator Comes on when the transmission Is in Neutral HISS indicator e Comes on briefly when the ignition switch is turned on Goes off if the ignition key has the correct coding e Flashes every 2 seconds for 24 hours when the ignition switch is tur
10. je e ueugjuieJA 40 EB Importance of Maintenance Importance of Maintenance Keeping your motorcycle well maintained is absolutely essential to your safety and to protect your investment obtain maximum performance avoid breakdowns and reduce air pollution Maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride perform the periodic checks specified in the Maintenance Schedule El P 41 AWARNING Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual e 13 CBR500R 32MGZB000 book 40 2 201241 12H12H KEH rF ealkA 74 Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance e Stop the engine and remove the key e Park your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support e Allow the engine muffler brakes and other high temperature parts to cool before servicing as you
11. Zs e Clutch Adjusting the Clutch Lever Freeplay 1 e ueugjuielN B N Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in to provide maximum freeplay Tighten the upper lock nut Loosen the lower lock nut Turn the lower adjusting nut until the clutch lever freeplay is 10 to 20 mm 0 4 to 0 8 in Tighten the lower lock nut and check the clutch lever freeplay Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually MIP 13 CBR500R 32MGZB000 book 76 Y 20124F12A12H KEH TR3BH4759 Lower lock nut Lower adjusting nut If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer WZ iss ils Ass 13 CBR500R 32MGZB000 book 77 Y 20124E12H12H K RE FR3BR475 mid Throttle a E Checking the Throttle Adjusting the Throttle Freeplay With the engine off check that the throttle 1 Slide the cable boot rotates smoothly from fully closed to fully 2 Loosen the lock nut EN open in all steering positions and throttle 3 Turn the adjuster until the freeplay is 2 to freeplay is correct If the throttle does not 6 mm 0 1 to 0 2 in
12. e ueugjuielN B Wear limit line e v i 73 WZ iss Zl Checking the Clutch Checking the Clutch Lever Freeplay NEN Check the clutch lever freeplay S Freeplay at the clutch lever 2 10 to 20 mm 0 4 to 0 8 in 3 2 D Clutch lever hd Freeplay 74 VA 13 CBR500R 32MGZB000 book 74 5 i 20124F12A12H kHEH F 3E4734 E Check the clutch cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion ar is SD ES e 13 CBR500R 32MGZB000 book 75 Y 20124F12A12H KH F 3HgA 74 e Adjusting the Clutch Lever Freeplay Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first 1 Loosen the upper lock nut 2 Turn the upper clutch cable adjuster until the freeplay is 10 to 20 mm 0 4 to 0 8 in 3 Tighten the upper lock nut and check the freeplay again Clutch Adjusting the Clutch Lever Freeplay Upper clutch cable adjuster Q Upper lock nut adueuda ule B Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower adjusting nut continued 75
13. gt 13 CBR500R 32MGZB000 book 10 Y 2012 E12H12H KHER F 3473 Face shield with unobstructed field of vision or other approved eye protection AWARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you and any passenger always wear an approved helmet and protective apparel Gloves Full finger leather gloves with high abrasion resistance I Boots or Riding Shoes Sturdy boots with non slip soles and ankle protection Jacket and Trousers Protective highly visible long sleeved jacket and durable trousers for riding or a protective suit D 9 S2 NS e d Y e 13 CBR500R 32MGZB000 book 11 zi 20124E12H12H KR F 3473 e Riding Precautions Riding Precautions Brakes Observe the following guidelines Running in Period Avoid excessively hard braking and sudden shifting to a lower gear P Sudden braking can reduce the motorcycle s stability gt Where possible reduce speed before turning otherwise you risk wheel slippage Exercise caution on low traction surfaces P The wheels lock more easily on such surfaces and braking distances are longer Avoid continuous braking Repeated braking can overheat the brakes reducing their effectiveness During the first 500 km 300 miles of running follow these guidelines to ensure your motorcycle
14. o move smoothly close automatically or if the 4 Tighten the lock nut and return the cable a cable is damaged have the motorcycle boot then inspect the throttle action S inspected by your dealer again D E Freeplay at the throttle grip flange m Throttle grip Lock nut 2 to 6 mm 0 1 to 0 2 in Freeplay Cable boot 77 T eje T Zs e 13 CBR500R 32MGZB000 book 78 7 2012 4E12H12H k E H rFf alkA 74 Cleaning the Crankcase Breather 1 Remove the crankcase breather tube plug from the tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube plug ME Crankcase breather tube plug e ueug1uielN B E Crankcase Breather et e 13 CBR500R 32MGZB000 book 79 Y 2012 4E12H12H k H rFf alkA 74 e ejje Other Adjustments Adjusting the Rear Suspension Index mark Spring Preload You can agjust the spring preload by the adjuster to suit the load or the road surface Turn the adjuster using the pin spanner and extension bar provided in the tool kit Lower amp P 55 mounting bolt The preload adjuster has 9 positions The standard position is 3 when the index mark on the adjuster is aligned with the left end of the rear shock absorber lower mounting bolt Turn the adjuster
15. 103 STO ONG ease Posee oin uev voe paa Pat maU a diia us 103 BRIVITORIMGIIE ore oou ier iners 111 P T an STA v WZ is NA U O iroensoog s2u628000 book 117 Y 20124E12H12H KEH F347 e Equipment Headlight Dimmer Switch 32 Owner s Manual susp utin ate 104 Helmet Holder 37 TOOR ern a a 55 High Beam Indicator 31 High Coolant Temperature F Indicator EE 30 83 Flooded Engine susss BA JMSS Indicator siner 31 82 Frame Number orron enn AZ Hom BUON aseen T 32 FONT SEa m SA 57 Fuel l EE E E E 19 Ignition Cut off System Recommended sso donee a 36 Banking Senso arer a Seana 104 e RemanNNg ecean 19 20 AEN NUN 69 icone Tank GAD ACY naa kc eaves ences S 36 JOMON KEYone 102 3 Fuels Containing Alcohol TOS epe OD SW FECE asocio ees ion t bes 33 34 Q USOS cio dires pem ids doo 47 99 Image Eabels ceris oe outig ead etes 6 IicliG aT ONS 2c defend uento cee ta Dude tent ied 30 G WASTPUIMICVITS oo iiieos eoe por S Rss Reset pOeS EIER e Epor NDS 18 Gyspio are PME EIN E EO IDE EE 105 er Hjella fe 36 I L Labels eenn da reta i Latus 6 H load Eiitsasu ones iid or dpa cried 15 Hazard SWIER ii ob eint 32 Loading Guidelines 15 Headlight Aim
16. 94 T Bi WZ iss Zl e e 13 CBR500R 32MGZB000 book 61 Y 2012 4E12H12H k E H rFf alkA 74 Checking the Engine Oil 1 If the engine is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch off stop the engine and wait for 2 to 3 minutes M 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper and lower level marks in the oil inspection window A h Oil level inspection window Upper level e ueugjuielN B sa Lower level Oil fill cap 61 SA NS e Engine Oil Adding Engine Oil Adding Engine Oil If the engine oil is below or near the lower level mark add the recommended engine oil P 48 gt 13 CBR500R 32MGZB000 book 62 Y 2012 E12H12H KHER F 3473 NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fundamentals EYP 48 1 Remove the oil fill cap Add the recommended oil until it reaches the upper level mark Place your motorcycle in an upright position on a firm level surface when checking the oil level P D
17. F IIF France Belgium ED Ill ED European direct sales U ll U Australia New Zealand KO Il KO Korea CBR500RA E ILE UK F IF France Belgium ED Ill ED European direct sales U ll U Australia New Zealand KO Il KO Korea The specifications may vary with each locale an STA M d Y gt 13 CBR500R 32MGZB000 book 3 Y 20124F12H12H KA F E3HRA 743 e 4 e A Few Words About Safety e Your safety and the safety of others is very important Operating this motorcycle safely is A DANGER an important responsibility You WILL be KILLED or SERIOUSLY To help you make informed decisions about HURT if you don t follow instructions safety we have provided operating procedures and other information on safety A WARNING labels and in this manual This information You CAN be KILLED or SERIOUSLY alerts you to potential hazards that could HURT if you don t follow instructions hurt you or others Of course it is not practical or possible to A CAUTION e warn you about all hazards associated with You CAN be HURT if you don t follow operating or maintaining a motorcycle You instructions must use your own good judgement Other important information is You will find important safety information in provided under the following titles a variety of forms including Information to help you avoid e Safety labels on the mot
18. The HISS indicator setting is set and then the display moves to the changing of the fuel mileage meter unit E II E type only Press SET button The HISS indicator setting is set and then the display moves to the changing of the speed and mileage unit 5 Changing the speed and mileage unit Press SEL button to select either km h and km or mph and mile 2 Press SET button The speed and mileage unit is set and then the display moves to the changing of the fuel mileage meter unit mile 4 IM LU i HE km OLN ann ta E E oP Y is 13 CBR500R 32MGZB000 book 29 5 zi 2012 E12H12H KEHE F 3475 e 6 Changing the fuel mileage meter unit To end the selection press SET button Press SEL button to select km L or L 100 Ent The established setting can also be set by ia turning the ignition switch to OFF S km L L 100km S Lag B 1 1 910971 2 1 zu ILE LEE ILI LII The control is automatically switched from o the setting mode to the ordinary display if C 3m the button is not pressed for about 30 a seconds Even in this case established setting If the mph for speed and mile for is maintained 2 mileage are selected the fuel mileage P shown by mile L or mile gal mile L mile gal D l ee NS LX E 13 CBR500R 32MGZB000 book 30
19. book 119 Y 20121 12H12H KAR F 31475 S Tripmeter eeeeeeeeeennneeenn 20 103 Safety Precautions eener 10 Troubleshooting esssss 81 Serial Numbers sess 112 Turn Signal Indicators 31 Shitting GOONS iiir exea ti EXER overs 35 Tyres SIGS Ray u Iuro er 69 Air Pressure ER 51 Side Stand Ignition Cut off System 69 PONC TUrE ER 87 Specifications oreren 113 REDIACING ensia redet o Perd 51 87 Speedometer neenon aa 19 Start BULTON eaa 32 34 W Starting the ENGine ccccccceeeeeeeeeeeeeees 34 Warning Indicators On 84 Steering bock i oio electi e 33 Washing Your Motorcycle 107 Stopping Engine sepede iria 105 Weight Emitte a tei 15 Storage Wheels EGUMEN LE 37 EPO FEIMOV Al siret ran ine santet 88 Owner s Manual cst ienincossaucasotaton Cadets 104 Rear removal zsufeltstais aede oc tuat ra cota 91 Storing Your Motorcycle 109 SWITCIIGS ccssisado nunc tub ese n PSU oupUup Oe Ld Un nEE Dosis 22 T Tachomelter nisi iod ota 19 TRONIE eal eaen 77 TOOK eaea aS 55 Transporting Your Motorcycle 110 an m M 4 gt 13 CBR500R 32MGZB000 book 120 5 Z7 2012 E12H12H KH PF 3WHRA 74 an STA s gt
20. os LILI 0 11 km L 100km Odometer TOTAL amp Tripmeter TRIP A B amp Fuel mileage meter amp Fuel consumption meter p nD uonejedo B SEL button selects the odometer tripmeter A tripmeter B current fuel mileage gt average fuel mileage and fuel consumption e P To reset the tripmeter C2 Odometer Tripmeter A Tripmeter B Currentfuel Average fuel Fuel mileage mileage consumption TOTAL TRIP EY RIP a 4 AVG Ey Ey DL coi c LI m ea L 100km Us L 100km 55 L war wars 91 9451 wr wT wT OL Le OL Ls CLL OL Ld CLO LL CLO LL e EF 1 Reserve fuel consumption CAPE 20 an NL B _ m Y S e 13 CBR500R 32MGZB000 book 21 5 7 2012 4E12H12H KEH rFfea3HjA74y e The average fuel mileage and fuel consumption will be based on tripmeter A e Current fuel mileage Current instant fuel mileage If your speed is less than 7 km h 5 mph is displayed When is displayed at speeds above 7 km h 5 mph go to your dealer for service e Average fuel mileage Average fuel mileage since tripmeter A was reset When is displayed go to your dealer for service e Fuel consumption Total fuel consumption since tripmeter A was reset When displayed go to your dealer for service gt To reset the average fuel mileage and fuel consumption apindy uone4edo i continued 21 D
21. 13 CBR500R 32MGZB000 book 57 5 i 2012 E12H12H KEH F 3E4734 e Front Seat Removing amp Installing Body Components P Front Seat Removal 1 Remove the rear seat EYP 56 Mounting bolts 1 Collar e Front seat Tab Collar 2 Remove the mounting bolts and collars and then pull the front seat back and up I Installation 1 Insert the tab into the recess 2 Install the collars and mounting bolts 3 Tighten the mounting bolts securely Make sure that the seat is locked securely in position to pull it up lightly ueLeuUIeEN B 57 LIS NS ES 4 JN 13 CBR500R 32MGZB000 book 58 Y 20124F12H12H KBR F 34743 Removing amp Installing Body Components Side Cover Side Cover The right side cover must be removed to AT E access the main fuse The left side cover must be removed to access the coolant reserve tank cap Grommets Prongs The right and left side covers can be removed in the same manner e ueugjuielN B Removal 1 Remove the bolt and clip BP 59 2 2 Remove the prongs from the grommets 3 Remove the side cover by releasing the tabs I Installation Install the parts in the reverse order of removal IN e iC SN NS pe 13 CBR500R 32MGZB000 book 59 N Y 2012 E12H12H KR F 3E4743
22. 4E12H12H 7A rFf alkA 74 e Engine Oil gt Changing Engine Oil amp Filter 9 Install a new sealing washer onto the drain bolt Tighten the drain bolt Torque 30 N m 3 1 kgf m 22 Ibf ft 10 Fill the crankcase with the recommended oil P 48 and install the oil fill cap Required oil When changing oil amp engine oil filter 2 litres 2 9 US qt 2 4 Imp qt When changing oil only 7 Apply a thin coat of engine oil to the 2 5 litres 2 6 US qt 2 2 Imp qt rubber seal of a new oil filter 8 Install a new oil filter and tighten Torque 26 N m 2 7 kgf m 19 Ibf ft a2 ueua Ue B e Oil filter 11 Check the oil level EP 61 12 Check that there are no oil leaks e e 13 CBR500R 32MGZB000 book 65 5 i7 20124E12H12H KA F 3E4734 e Coolant Checking the Coolant 1 Place your motorcycle on a firm level surface 2 Hold your motorcycle in an upright position 3 Check that the coolant level is between the UPPER and LOWER level marks in the reserve tank e ueugjuielN B x If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected Adding Coolant by your dealer If the coolant level is below the LOWER level add the recommended coolant EP 50 until the level reaches the UPPER
23. CBR500R 32MGZB000 book 18 Y 2012 E12H12H KEHE F 3475 e Instruments ED e m x1000r min p nD uonejedo 7 SEL button SET button ey Display Check When the ignition switch is turned on all the mode and digital segments will show and the tachometer segment progress to maximum scale and then disappear If any part of these displays does not come on when it should have your dealer check for problems D T ae Y e 13 CBR500R 32MGZB000 book 19 Y 2012 4E12H12H KREE rF ealkA 74 e D Speedometer Tachometer NOTICE a 9 10 Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer red zone excessive engine rom range 200 7 mile Lgal LIAE LI km L 100km Mmm moh eF f mph H fr AN 3 AVG TOTALTRIP EJE apind uone4edo i Clock 12 hour display To set the clock Fuel gauge Remaining fuel when only 1st E segment starts flashing approximately 2 8 litres 0 74 US gal 0 62 Imp gal If the fuel gauge indicators repeat flashing or turned off continued 19 e e ag an NL ae NS 13 CBR500R 32MGZB000 book 20 SV 20124E12H12H KA rF ealkA 74 Instruments Continued ia AVG TOTALTRIP E 6 fo mile Lgal
24. adjustments and parts replacement with the tools contained in the kit E II E F II F ED and III ED type e Pin spanner e 10 x 14 mm Open end wrench e Standard Phillips screwdriver Screwdriver handle Extension bar 5 mm Hex wrench Helmet set wire Fuse puller e 13 CBR500R 32MGZB000 book 55 2 201241 12H12H KEH rF ealkA 74 Tool Kit U II U KO and II KO type Pin spanner 8 x 12 mm Open end wrench 10 x 14 mm Open end wrench Standard Phillips screwdriver e Screwdriver handle e Fxtension bar e 5 mm Hex wrench e 19 mm Box end wrench e 24 mm Box end wrench e Helmet set wire e Fuse puller an Y M e ueugjuiel N a 55 e e 13 CBR500R 32MGZB000 book 56 Y 2012 4E12H12H xR F4 3473 bi Removing amp Installing Body Components Rear Seat Removal 1 Insert the ignition key into the seat lock Prongs Rear seat 2 Turn it clockwise then pull the rear seat up and back eat lock I Installation 1 Insert the prongs into the rear stays on the S i Va A frame 2 Push down on the rear of the rear seat Make sure that the seat is locked securely in position to pull it up lightly The seat locks automatically when closed Take care not to lock your key in the compartment under the rear seat Ignition key adueua ule B WZ UY e
25. can get burned e Run the engine only when instructed and do so in a well ventilated area an STA eA is D Maintenance Schedule The maintenance schedule specifies the maintenance requirements necessary to ensure safe dependable performance and proper emission control Maintenance work should be performed in accordance with Honda s standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record gt 13 CBR500R 32MGZB000 book 41 Y 2012 E12H12H KEH TH3BH475D All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out adueua ule continued 41 an WY e O Ais 13 CBR500R 32MGZB000 book 42 Y 20124E12B812H KERA rF alkA 744 Maintenance Schedule CE unius Ai Annual Regular Refer to Items Check x1
26. converter contributes to air e z pollution and can impair your engine s e 2 performance A replacement unit must be an original Honda part or equivalent M PN am WP 9 SA NS e X15 consoon 32062B000 book 100 201 24 12H12H KA F343 e e Caring for Your Motorcycle ej Ca ring for Your Motorcycle directing water into the air cleaner muffler and electrical parts Frequent cleaning and polishing is important to 3 Thoroughly rinse your motorcycle with plenty ensure the long life of your Honda A clean of clean water and dry with a soft clean motorcycle makes it easier to spot potential cloth problems 4 After the motorcycle dries lubricate any In particular seawater and salts used to prevent moving parts ice on roads promote the formation of Make sure that no lubricant spills onto the ia corrosion Always wash your motorcycle brakes or tyres Brake discs or pads thoroughly after riding on coastal or treated contaminated with oil suffer greatly e roads reduced braking effectiveness and can 3 e lead to a crash A K2 2 5 Lubricate the drive chain immediately after Washing washing and drying the motorcycle Allow the engine muffler brakes and other 6 Apply a coat of wax to prevent corrosion high temperature parts to cool before washing Avoid products that contain harsh 1 Rinse your motorcycle thoroughly using a detergents or chemical
27. deactivating of tripmeter A average fuel mileage and fuel consumption automatic O D nooaon noaoa Doo D CD a ae gt rT M a a a reset mode ct km h ILt LILI km h ILf LIrl km h ILI LILI O A x ra a en oo rr PI FII m km h ii idii km h ii iii O x O NS ZX E 7 13 CBR500R 32MGZB000 book 27 7 20124Ep12H12H KEH rF eaHAT74 m 3 To activate deactivate of tripmeter A To end the selection press SET button The average fuel mileage and fuel activation deactivation of automatic reset consumption automatic reset mode mode is set and then the display moves to You can also activate or deactivate the the on off of blinks of HISS indicator HISS automatic reset mode by refuelling after 1st E segment of the fuel gauge starts flashing Deactivation is initially set Press SEL button to select 44 activate or IEE deactivate in the automatic PNI reset mode gt wy d TRIP EY TRIP Ey indicator comes on p nd uone4edo B PN t continued 27 e p nD uonejedo B e 13 CBR500R 32MGZB000 book 28 Y 20124E12B812H KEHA F 3475 Instruments continued 4 HISS indicator setting You can select the blink or off the HISS indicator O Press SEL button to select ffa off blinks o HEE ESSABT Press SET button
28. eaHAv4y lug e Image Labels TYRE INFORMATION LABEL Cold tyre pressure E Driver only o Front 250 kPa 2 50 kgf cm 36 psi S Rear 290 kPa 2 90 kgf cm 42 psi Driver and passenger Front 250 kPa 2 50 kgf cm 36 psi 2 Rear 290 kPa 2 90 kgf cm 42 psi lt Tyre size Front 120 70ZR17M C 58W Rear 160 60ZR17M C 69W Tyre brand DUNLOP METZELER Front D222F ROADTEC Z8 INTERACT E Rear D222 ROADTEC Z8 INTERACT SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated 35 to 45 mm 1 0 to 1 2 in Freeplay T 4 d S gt Ayapes 9 2424010 A y Safety Precautions Safety Precautions e Ride cautiously and keep your hands on the handlebars and feet on the footpegs Keep passenger s hands onto the grab rails passenger s feet on the footpegs while riding Always consider the safety of your passenger as well as other drivers and riders Protective Apparel Make sure that you and any passenger are wearing an approved motorcycle helmet eye protection and high visibility protective clothing Ride defensively in response to weather and road conditions Helmet Safety standard certified high visibility correct size for your head e Must fit comfortably but securely with the chin strap fastened
29. have your motorcycle inspected by your dealer as soon as possible oe o O an STA S2 NS e gt 13 CBR500R 32MGZB000 book 85 Y 2012 E12H12H KHER F 3473 Warning Indicators On or Flashing ABS Anti lock Brake System Indicator CBR500RA only ABS Anti lock Brake System Indicator CBR500RA only If the indicator operates in one of the following ways you may have a serious problem with the brake system Reduce your speed and have your motorcycle inspected by your dealer as soon as possible e Indicator comes on or starts flashing while riding e Indicator does not come on when the ignition switch is in the ON position e Indicator does not go off at speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while your motorcycle is lifted off the ground In this case turn the ignition switch off and then on again The ABS indicator will go off after your speed reaches 30 km h 19 mph an WY o9 e9 bunoouse qnoJ i 85 e e 13 CBR500R 32MGZB000 book 86 Y 20124 E12B812H KEHA rF alkA 74 e Other Warning Indication Fuel Gauge Failure Indication If the fuel s
30. in he direction A to decrease spring preload soft position 1 to 2 or turn the adjuster in the direction B to increase spring preload hard position 4 to 9 Pin spanner Extension bar Attempting to adjust directly from 1 to 9 or 9 to 1 may damage the shock absorber 79 a T Bi e e 13 CBR500R 32MGZB000 book 80 Y 2012 4E12H12H 7A rFf alkA 74 e Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim Adjusting the Brakelight You can adjust vertical aim of the headlight Switch for proper alignment Turn the pinion usinga Check the operation of the brakelight switch Phillips screwdriver provided in the tool kit Turn the adjusting nut in the direction A if 1 P 55 in or out as necessary the switch operates too late or turn the nut Obey local laws and regulations in the direction B if the switch operates too soon SX Brakelight switch e ueug1uielN B e e 13 CBR500R 32MGZB000 book 81 Y 2012 4E12H12H k E H rFf alkA 7 4 e Troubleshooting 7 Engine Will Not Start HISS indicator stays Tyre PUFICEUFG sis cesvescacsusioreiwwscnvevaiesiaunssunsens P 87 7 Oe P 82 Electrical Trouble P 94 Overheating High coolant temperature Battery Goes Dead ssssseesss P 94 i
31. is designed to use Research Octane Number Petrol is highly flammable and RON 90 or higher explosive You can be burned or Tank capacity seriously injured when handling fuel 15 7 litres 4 15 US gal OG gal 15 5 litres 4 09 US gal e Stop the engine and keep heat ie 9a sparks and flame away e Handle fuel only outdoors Refuelling and Fuel Guidelines Wipe up spills immediately on an NL NS A 13 CBR500R 32MGZB000 book 37 Z7 20124Ep12H12H KEH rF feaHAT7 4 m MZ Storage Equipment The Helmet holder and helmet set wire in AWARNING the tool kit are located under the rear seat Riding with a helmet attached to the holder can interfere with your ability to safely operate the motorcycle and could lead to a crash in which you can be seriously hurt or killed apind uone4edo i Use the helmet holder only while parked Do not ride with a helmet secured by the holder Helmet set a N gt Use the helmet holder only when parked Removing the Rear Seat 7 amp 4 e e 13 CBR500R 32MGZB000 book 38 Y 20124E12B812H KEHA F 3475 e Storage Equipment continued The tool kit is located under the rear seat The document bag is located underside of There is also space to store a U shaped lock the front seat Rubber strap Tool kit Document bag opino uon
32. solvents These can garden hose to remove loose dirt damage the metal paint and plastic on 2 If necessary use a sponge or a soft towel your motorcycle with mild cleaner to remove road grime Keep the wax clear of the tyres and brakes Clean the windscreen headlight lens If your motorcycle has any matte painted panels and other plastic components with parts do not apply a coat of wax to the extra care to avoid scratching them Avoid matte painted surface G t continued 107 4 ae SA S als 815 consoon s2u68000 book 108 5 7 2012412H12H KEHE P amp 3HAT7A e e Caring for Your Motorcycle ej I Washing Precautions should dissipate after a few minutes of Follow these guidelines when washing running the engine Do not use high pressure washers Do not use waxes containing compounds at High pressure water cleaners can damage the mat painted surface moving parts and electrical parts gt Using plenty of water clean the mat rendering them inoperable painted surface with a soft cloth or e Do not direct water at the muffler sponge Dry with a soft clean cloth Ea Water in the muffler can prevent starting gt Use neutral detergent to clean mat and causes rust in the muffler painted surface g e E the uo Aluminium Components Water r ts brakin 2 aii aie e se oe ee Aluminium will corrode from contact with dirt e et effectiv
33. the load you are carrying Avoid carrying an excessive load and keep within specified load limits Maximum weight capacity Maximum luggage weight P 113 e Tie all luggage securely evenly balanced and close to the centre of the motorcycle e Do not place objects near the lights or the muffler o9 Loading AWARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual an WY Ayapes 9 2 20030 AN B 2 E Boe RR EE AY ZX 13 CBR500R 32MGZB000 book 16 Y 20124F12H12H KEH F 34743 Parts Location petentem Tool kit n Document bag 3 Side cover Fuel fill cap E EM Front brake fluid reservoir DENS 0 Front brake lever j Throttle grip Engine oil fill cap e Engine oil level inspection window Engine oil filter Engine oil drain bolt opinb uonejedo 7 Rear brake pedal e Main fuse Rear brake fluid reservoir oe a e e 13 CBR500R 32MGZB000 book 17 Y 20124E12B812H KEHA rF alkA 74 Clutch lever Front Seat e ux Qu ae Battery E pee Fuse box CH z E Rear Seat zi a i Drive chain CER Rear suspension spring preload adjuster Coolant reserve tank Side stand CETT Shift lever Crankcase breather oP Y is 13
34. your Ignition key dealer The ignition key contains a special coded chip that is recognized by the immobilizer system A metal key holder may cause damage to the HISS in order to start the engine Handle the area surrounding the ignition switch Ez key carefully to prevent damaging the HISS components E Do not bend keys or subject them to undue 3 stress e z Avoid prolonged exposure to sunlight or high ej 5 temperatures e Do not grind drill or in any way alter their shape Do not expose to strong magnetic objects If you lose all keys and the key number plate the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If you lose a key make another duplicate key immediately D T gu D B e 13 CBR500R 32MGZB000 book 103 Y 20124E12H12H KERA pP eaHgA 74 Instruments Controls amp Other Features Ignition Switch The headlight is always on when the ignition switch is on Leaving the ignition switch on with the engine stopped will drain the battery Do not turn the key while riding Engine Stop Switch Do not use the engine stop switch except in an emergency Doing so when riding will cause the engine to suddenly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch off Failing to do so will drain the battery O
35. your motorcycle to your dealer 4 Check the coolant level in the reserve tank and add coolant as necessary P 65 5 If 1 4 check normal you may continue riding but closely monitor the high coolant temperature indicator ay D 4 eb j e 13 CBR500R 32MGZB000 book 84 5 i 201241 12H12H KEH rF ealkA 74 e Warning Indicators On or Flashing y bunoouse qnoJ i Low Oil Pressure Indicator If the low oil pressure indicator comes on pull safely to the side of the road and stop the engine NOTICE Continuing to ride with low oil pressure can cause serious damage to the engine 1 Check the engine oil level and add oil as necessary EJP 61 2 Start the engine gt Only continue riding if the low oil pressure indicator goes off Rapid acceleration may momentarily cause the low oil pressure indicator to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your motorcycle may have a leak or another serious problem Have your motorcycle inspected by your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and
36. 000km 1 12 24 36 48 hed ead ME P 44 x1000m 06 8 16 24 32 Fuel Line Bw Ennn O I SI Fuel Level Et 36 Throttle Operation D mn n m 77 Air Cleaner V Q Q 54 gt Crankcase Breather 3 78 5 2 Spark Plugs X Q Q ii Valve Clearance X n 1 1 z P Engine Oil 1 O 090 00 OQ Q 63 e Engine Oil Filter o 0090 OQ Q 64 Engine Idle Speed Ar Bg o F Radiator Coolant 4 n mgE MN n Yeas 6 Cooling System BN BS i EH B Secondary Air Supply System B magum E Maintenance Level Maintenance Legend BN Intermediate We recommend service by your dealer unless n Inspect clean adjust lubricate or replace if necessary you have the necessary tools and are mechanically skilled Lubricate Procedures are provided in an official Honda Shop Manual Replace xX Technical In the interest of safety have your motorcycle Clean serviced by your dealer 42 e 13 CBR500R 32MGZB000 book 43 Y 20124E124812H KERA F 3475 Maintenance Schedule diss deco i Annual Regular Refer to Items Check x 1 000 km 1 12 24 36 48 Check Replace page P 44 x1000mi 0 6 8 16 24 32 Drive Chain LE Every 1 000 km 600 mi IJ 70 Drive Chain Slider m mu m 73 CA Brake Fluid 4 Er uO D U yas 67 lt Brake Pads Wear n m mM wi 68 A Brake System mu un gm m im 67 3 Brakelight Switch mg m8 gg m a Headlight Aim m m amp gg DB n 80 2 Lights Horn mH
37. 2 Repeat the normal starting procedure 3 If the engine starts open the throttle slightly if idling is unstable 4 If the engine does not start wait 10 seconds before trying steps 1 amp 2 again If Engine Will Not Start PS i E B WD ais 13 CBR500R 32MGZB000 book 35 Y 201277125120 KERHA F 3475 Shifting Gears Your motorcycle transmission has six forward gears in a one down five up shift pattern i N apiInd uone4edo i 1 If you put the motorcycle in gear with the side stand down the engine will shut off 35 se ALS oP Y is 13 CBR500R 32MGZB000 book 36 Y 2012 E12H12H KEHE F 34735 e Refuelling Fuel fill cap Filler neck plate Fuel level max Opening the Fuel Fill Cap Open the lock cover insert the ignition key and turn it clockwise to remove the cap Closing the Fuel Fill Cap Q After refuelling align the fuel fill cap latch with the slot in the filler neck Q Push the fuel fill cap into the filler neck until p nD uonejedo it snaps closed and locks M Lock cover Fuel filler opening Remove the key and close the lock cover ie Ignition key P The key cannot be removed if the cap is Do not fill with fuel above the plate not locked Fuel type Unleaded petrol only AWARNING Fuel octane number Your motorcycle
38. 2 105 e Pid KO II KO type 160 kg 353 Ib A capacity 3rd 1 600 Except KO II KO Searles 4th 1 300 D PES 182 kg 401 Ib zi type 5th 1 150 9 Maximum luggage Except KO II KO 11 kg 24 Ib 6th 1 043 z weight 2 U I U type Reduction ratios 2 029 2 733 Passenger capacity Rider and 1 passenger primary final Minimum turning radius 2 7 m 8 9 ft 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories 113 an Y v y P SS ZAIN Tyre size Tyre type Recommended Tyres Front Tyre air pressure Minimum tread depth Spark plugs Spark plug gap Idle speed SUOI PEDIFIDAdS i Recommended engine oil Specifications Bi Service Data Front 120 70ZR17M C 58W Rear 160 60ZR17M C 69W Radial tubeless Front DUNLOP D222F METZELER ROADTEC Z8 INTERACT E BEST DUNLOP D222 METZELER ROADTEC Z8 INTERACT 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front 1 5 mm 0 06 in Rear 2 0 mm 0 08 in standard CPR8EA 9 NGK 0 80 to 0 90 mm 0 031 to 0 035 in 1 200 100 rpm Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity Recommended brake fluid Cooling system capacity Recommended coola
39. 20124F12A12H KH F 3 473 Fuels Containing Alcohol The use of petrol containing more than 10 ethanol or more than 5 methanol may e Damage the painting of the fuel tank e Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating symptoms or performance problems try a different brand of petrol an WY UO EWIOJU 7 d y PN SA eS alls 8 15 consoor amiczbooo book 106 7 2012 12H12H KEA F amp 3HRgATZA e e Catalytic Converter ej Catalytic Converter Follow these guidelines to protect your motorcycle s catalytic converter This motorcycle is equipped with a three way Always use unleaded petrol Leaded petrol catalytic converter The catalytic converter will damage the catalytic converter contain precious metals that serve as catalysts in e Keep the engine in good running condition high temperature chemical reactions that Have your motorcycle serviced if your engine convert hydrocarbons HC carbon monoxide is misfiring backfiring stalling or otherwise E 3 CO and oxides of nitrogen NOx in the not running properly stop riding and turn off exhaust gasses into safe compounds the engine o 3 A defective catalytic
40. Have your motorcycle inspected 8 level is above the LWR level mark by your dealer z Check that the brake fluid reservoir S is horizontal and that the fluid level is between the LOWER level and UPPER level 7 marks hd Front brake fluid reservoir Rear brake fluid reservoir o ARN LWR level UPPER level lt NE mark i mark LOWER level mark 67 ee Zs e 13 CBR500R 32MGZB000 book 68 Y 20124 E124812H KEA F 3475 e T Brakes P Inspecting the Brake Pads If necessary have the pads replaced by your Inspecting the Brake Pads dealer Check the condition of the brake pad groove Always replace both left and right brake pads oI wear indicators at the same time The pads need to be replaced if a brake pad S 4 Wn is worn to the indicator 2 D 8 1 Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from the 7 rear right of the motorcycle Pad NE Wear E Wear indicator 68 t 1 e zs Sm MIS e 13 CBR500R 32MGZB000 book 69 Y 20124F12A12H KH F 3E4743 e Side stand spring 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 3 Sit on the motorcycle put the transm
41. Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard MA SAE standard 2 10W 30 e API classification 3 SG or higher e 13 CBR500R 32MGZB000 book 48 Y 20124E12B812H KERHA rF alkA 74 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification E 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and performance rating of engine oils Use SG or higher oils excluding oils marked as Energy Conserving or Resource Conserving on the circular API service symbol Not recommended Recommended ig Brake Fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid Honda DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration
42. Imp un fuel mileage meter amp fuel consumption gal the display blinks faster meter switches to the reserve fuel If you change the display to odometer o consumption You should refill the tank as tripmeter fuel mileage meter and fuel o soon as possible consumption meter and so on Q229 it a will automatically return to the reserve a Reserve fuel consumption display fuel consumption display if the buttons are not pressed after for about 10 seconds After refuelling more than the reserve amount the display returns to normal when your motorcycle travel 0 1 km 0 06 mile continued 23 3 D a e 13 CBR500R 32MGZB000 book 24 Y 2012 4E12H12H KREE F 3475 opinb uonejedo 7 Instruments Continued Display Setting Following items to change sequentially Clock setting Backlight brightness adjustment Activating deactivating of triometer A average fuel mileage and fuel consumption automatic reset mode Setting of HISS indicator Changing of speed and mileage unit Changing of fuel mileage meter unit Ordinary display SUE Backlight brightness adjustment wi Activating deactivating of tripmeter A average fuel mileage and fuel consumption automatic reset mode SZ Clock setting Setting of HISS indicator ub E II E type only Changing of speed and mileage unit
43. Other fuses CBR500R 15A 7 5A CBR500RA 30A 15A 7 5A Sod sUO EDIJIDAdS d 115 T 4 e Oe e e 13 CBR500R 32MGZB000 book 116 Y 2012 4 E12H12H KEH rF feaHgA 74y e A C ABS Anti lock Brake System Caring for Your Motorcycle 107 NA ONCAT OR aa a aar ad 30 85 Clutch SysEeli ies re ea rede e p reds 74 ACCGeSSOLIGS 5o rete eerie E EASE T4 COMUNE IdDOl sz ntc tei podes o EPI 45 Coolant eenaa a a 50 65 B Crankcase Breather 78 cc aic p p aes velioxe 46 60 Brakelight Switch sssssse 80 D Brakes Digital Clock Adjustment 25 ELA e ET E ONE 49 67 Drive Challisoe mordet avi ture es A ee 70 Pad WN ea mp stint a Gus 68 mm BEaKIBiC tates danatencixsctvarsdiactaiteadbedsncianteadiadea ss 11 E Bulb Electrical Trouble 94 T Brakes Tall Eight ie oni te tu 97 Engine Front Turn Signal iae auetadaa fttt bata dea Fete etes 98 NS cclelc seen ee ore neen en ere ied ose 112 Heal eee aren mre ee nn er nee ne eee 95 OU esee N SA ca REL EE AS 48 61 License Plate Light sessssssssssee 98 OARS So tesaiecra bassa tap Ro tpa Pu Satptul 63 Position EIU on Dee rion Cen Pm mum 96 BT dai TET 83 Rear TUNK ONA oett hte AT 98 SLAG eM CEN 34 SOD VULIC A eee deiecta cdd 32 34
44. P Engine Stop Switch LE Clutch System n mg m gm j 74 Side Stand n mg m nu Nm 69 Suspension BW mg B8 Hu m Nuts Bolts Fasteners N mg mn gm un m Wheels Tyres x n mg m gu m 51 Steering Head Bearings X guum gg m Notes 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill 43 e DueLeu ZUIeEN gt 13 CBR500R 32MGZB000 book 44 Y 20124F12A12H KEH Ff 3WHgA 74 Maintenance Fundamentals Pre ride Inspection To ensure safety it is your responsibility to perform a pre ride inspection and make sure that any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tyre can be a major inconvenience Check the following items before you ride motorcycle e Fuel level Fill fuel tank when necessary P 36 e Throttle Check for smooth opening and full closing in all steering positions EJP 77 e Engine oil level Add engine oil if necessary Check for leaks EYP 61 e Coolant level Add coolant if required Check for leaks EJP 65 e Drive chain Check condition and slack adjust and lubricate if necessary EP 70 Brakes Check operation Front and Rear c
45. Removing amp Installing Body Components gt Clip Clip The clip must be removed to remove the side covers Em Removal 1 Press down on the centre pin to release a the lock S 2 Pull the clip out of the hole D e Centre Q S eo P pin RS Installation 1 Push the bottom of the centre pin m T 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip 59 e offe Sle AU 13 CBR500R 32MGZB000 book 60 Y 2012 4E12H12H KA rFf alkA 74 Removing amp Installing Body Components Battery Battery Removal Make sure the ignition switch is off 1 Remove the front seat EYP 57 Rubber osa 2 Unhook the rubber strap from rear side E strap 3 Disconnect the negative terminal from lt Negative the battery S EM i terminal 4 Disconnect the positive terminal from Y E the battery gt 5 Remove the battery taking care not to D Battery drop the terminal nuts I Installation e Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Readjust the clock after the battery is reconnected since the clock goes wrong once the battery disconnected The tripmeter A and B will be reset if the battery is disconnected For proper handling of the battery see Maintenance Fundamentals EYP 46 Battery Goes Dead EYP
46. S S zl e M an STA e 13 CBR500R 32MGZB000 book 1 zZ 20124E12H12H KEHU rFf aHgA 74y This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2012 Honda Motor Co Ltd D Congratulations on your purchase of a new Honda motorcycle Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda s reputation for building quality into every product To ensure your safety and riding pleasure e Read this owner s manual carefully e Follow all recommendations and procedures contained in this manual e Pay close attention to safety messages contained in this manual and on the motorcycle gt 13 CBR500R 32MGZB000 book 2 Y 20124F12H12H KAA F E3HRA 743 e The following codes in this manual indicate each country e The illustrations here in are based on the CBR50ORA ED type Country Codes Code Country CBR500R E ILE UK
47. S Locks steering O Locking 2 Turn the handlebar all the way to the left Push the key down and turn the ignition P switch to the LOCK position Jiggle the handlebars if the lock is difficult to engage Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position 33 E opino uonejedo B e 13 CBR500R 32MGZB000 book 34 Y 20124E12B812H KEHA F 3475 Starting the Engine Start your engine using the following procedure regardless of whether the engine is cold or warm NOTICE e f the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage e Extended fast idling and revving the engine can damage the engine and the exhaust system e Snapping the throttle or fast idling for more than about 5 minutes may cause exhaust pipe discolouration Make sure the engine stop switch is in the C Run position Turn the ignition switch to the ON position Shift the transmission to Neutral N indicator comes on Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised Q Press the start button with the throttle completely closed If the engine does not start 1 Open the throttle fully and press the start button for 5 seconds
48. acid Contact with your skin or eyes can burn you or cause loss of your eyesight e Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle e Do not use a battery with the electrolyte at or below the lower level mark It can explode causing serious injury continued 7 ofe Ayapes 9 2 24030 AN d S 13 CBR500R 32MGZB000 book 8 Y 20124F12H12H KA F E3HRA 743 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT Hot coolant will scald you Relief pressure valve begins to open at 1 1 kgf cm2 Ayapes 9 2 4240010 A g ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING e The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage e Read carefully the instructions contained in user s manual and installation guide before installing any accessory e The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 182 kg 401 Ib which is the maximum weight capacity e The luggage weight must not exceed 11 kg 24 Ib under any circumstances e The fitting of large fork mounted or large handlebar mounted fairing is not recommended oje dn A NS E 13 CBR500R 32MGZB000 book 9 zZ 20124 12H12H KERA rF
49. aliper that it doesn t hang from the brake from scratching the wheel during hose Do not twist the brake hose installation Avoid getting grease oil or dirt on NOTICE the disc or pad surfaces When installing the brake caliper into position carefully gt Do not push the brake pedal while the fit the brake disc between the pads to avoid scratching brake caliper is removed them bunoouse qnoJ i D D 92 am WP 9 e 13 CBR500R 32MGZB000 book 93 5 7 20124F12A12H KH F 3HgA 74 2 Make sure that the slot on the brake caliper bracket is positioned in the lug on the swingarm Brake caliper b Le racket pi Tyre Puncture Removing Wheels 3 Adjust the drive chain EP 71 4 Tighten the rear axle nut E Torque 88 N m 9 0 kgf m 65 Ibf ft 5 Tighten the drive chain adjusting nuts lightly then hold the adjusting nuts and tighten the lock nuts Torque 21 N m 2 1 kgf m 15 Ibf ft 6 After installing the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity bunoouse qnoJ E 93
50. attery You do not have to check the battery The battery gives off explosive NEN electrolyte level or add distilled water Clean the hydrogen gas during normal battery terminals if they become dirty or operation 2 corroded Do not remove the battery cap seals There is no A spark or flame can cause the battery need to remove the cap when charging to explode with enough force to kill or seriously hurt you Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed Wear protective clothing and a face ud shield or have a skilled mechanic do This symbol on the battery means that ae this product must not be treated as the battery servicing household waste Cleaning the Battery Terminals ere di en PD RET 1 Remove the battery B P 60 p E MU 2 If the terminals are starting to corrode and environment and human health are coated with a white substance wash with Always confirm local regulations for battery disposal warm water and wipe clean EOM on ig a e 13 CBR500R 32MGZB000 book 47 Y 20124E12B812H KERA F 3475 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life span Consult your dealer about when you should replace the battery Alway
51. ct Follow these guidelines whenever you replace handling and stability and can cause a crash in which you can be seriously hurt or killed tyres e Use the recommended tyres or equivalents of the same size construction speed rating and load range e Have the wheel balanced with Honda Always use the size and type of tyres Genuine balance weights or equivalents after recommended in this owner s manual e the tyre is installed e Do not install a tube inside a tubeless tyre on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate e ueugjuieJA a PS o Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer e ueugjuieJA B Gif S 13 CBR500R 32MGZB000 book 54 Y 20124E12H12H kee F 3475 E e D The tool kit is stored under the rear seat P 56 You can perform some roadside repairs minor
52. d it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission uorjeuJJo0Ju an STA e S2 NS e gt 13 CBR500R 32MGZB000 book 111 Y 20127F12A12H KH F Z3HRA 74 You amp the Environment Owning and riding a motorcycle can be enjoyable but you must do your part to protect You amp the Environment drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water lakes rivers and oceans e the environment Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer uoneuo0Ju 7 Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a
53. dirt or water in the fuel tank an STA 4 Ayapes 9 2 20030 AN e9 ANI ANS N N s e 13 CBR500R 32MGZB000 book 14 zi 20124E12H12H KH FR38R475 e e Accessories amp Modifications ej EN Accessories amp AWARNING z Modifications mem z Improper accessories or modifications 8 We strongly advise that you do not add any can cause a crash in which you can be accessories that were not specifically designed seriously hurt or killed N for your motorcycle by Honda or make amp modifications to your motorcycle from its Follow all instructions in this owner s original design Doing so can make it unsafe manual regarding accessories and Modifying your motorcycle may also void your warranty and make your motorcycle illegal to e operate on public roads and highways Before Do not pull a trailer with or attach a sidecar to e ee Were dd dd c saf your motorcycle Your motorcycle was not M E A E eee designed for these attachments and their use nd legal and lega can seriously impair your motorcycle s handling modifications oe on on SN gt D gt 13 CBR500R 32MGZB000 book 15 Y 2012 E12H12H KHER F 3473 Loading e Carrying extra weight affects your motorcycle s handling braking and stability Always ride at a safe speed for
54. dometer The display locks at 999 999 when the read out exceeds 999 999 Instruments Controls amp Other Features Tripmeter The tripmeter A B returns to 0 0 when the read out exceeds 9999 9 HISS The Honda Ignition Security System HISS immobilizes the engine s ignition system if an improperly coded key is used to try and start the engine When the ignition switch is turned off the HISS immobilizer system is always alert even if the HISS indicator is not flashing If the ignition switch is turned on with the engine stop switch in the O Run position the HISS indicator turns on and goes off after a few seconds to indicate it is OK to start the engine HISS Indicator Does Not Turn Off P 82 The HISS indicator starts flashing every 2 seconds for 24 hours after the ignition switch is turned off You can turn this feature on and off P 28 6 uoneu0Ju 7 continued 103 an NL 4 gt Gif S 13 CBR500R 32MGZB000 book 104 Y 20124F12A120H KAR FY 34735 Instruments Controls amp Other Features EC Directive This immobilizer system complies with R amp TTE Radio and Telecommunications Terminal AGREE PAR L ANRT MAROC i Num ro d agr ment MR 6164 ANRT 2011 Equipment and the mutual recognition of their Date d agr ment 04 04 2011 conformity Directive C C Document Bag The declaration of conformity to R amp TTE The
55. e manner as removing mud or dust NOTICE Even though the exhaust is made of stainless steel it can become stained Remove all marks and blemishes as soon as they are noticed gt 13 CBR500R 32MGZB000 book 109 Y 20124F12AH12H KH F 3473 Storing Your Motorcycle Storing Your Motorcycle If you store your motorcycle outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines e Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil e Lubricate the drive chain EJP 50 e Place your motorcycle on a maintenance stand and position a block so that both tyres are off the ground e After rain remove the body cover and allow the motorcycle to dry Remove the battery P 60 to prevent discharge Charge the battery in a shaded well ventilated area P If you leave the battery in place disconnect the negative terminal to prevent discharge o9 continued 109 an STA e9 uoneuo0Ju 7 4 G ae SA NS e 13 CBR500R 32MGZB000 book 110 Y 20121 12H12H KAR F 31475 e Transporting Your Motorcycle After removing your motorcycle from storage Transporting Your inspect all maintenance items required by the Maintenance Schedule Motorcycle If your motorcycle needs to be transporte
56. e the right side cover EJP 58 2 Disconnect the wire connector of the starter magnetic switch e 13 CBR500R 32MGZB000 book 100 5 7 2012 4E12H12H KEH rFfealkA 74 3 Pull the main fuse out and check for a blown fuse Always replace a blown fuse with a spare of the same rating P Spare main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer E e e 13 CBR500R 32MGZB000 book 101 X XV 2012412A120 KEH FY 3475 CYS T P Instruments Controls amp Other Features P Fuels Containing Alcohol P Catalytic Converter P Caring for Your Motorcycle P Storing Your Motorcycle P Transporting Your Motorcycle P You amp the Environment P Serial Numbers ssciviesctesoesssivediassneteaweriwneses P 102 103 105 106 107 109 110 111 112 WA lls e 13 CBR500R 32MGZB000 book 102 7 201241E 12H12H KA FRSR4 75 ey e Keys e Keys To make a duplicate key and register it with your HISS system take the spare key the key ET number plate and the motorcycle to
57. ejedo B 3 s S i Sy y CER DA A TS t Removing the Front Seat U shaped lock The U shaped lock is held in place under the front seat gt Some U shaped locks may not fit in the compartment due to their size or design e e 13 CBR500R 32MGZB000 book 39 7 2012 4E12H12H KA rFf alkA 74 e Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Importance of Maintenance P 40 Brakes Mn TR P 67 Maintenance Schedule P 41 Side Stand c P 69 Maintenance Fundamentals Pda Drive CHAIN artesecacieisenaoisetswiesisuavewetedavincanaii P 70 IN d Aer Pas Clutth sso P 74 Removing amp Installing Body Components P 56 Throttle ccceceseeeeeeeeeeeeeeeseseeseeeeeeeeseeees P 77 Rear Sealan E P 56 Crankcase Breather P 78 mis EE P 57 Other Adjustments m SIO COEF PT P 58 Rear Suspension ccccceceseseeeeceeeseeaeeeeeees P79 B m PDC AE EA T P 59 Headlight Aim ssseeeeeeeeeeee P 80 Battery c P 60 Brakelight Switch eeeessssss P 80 ENGINE QM me P 61 Coolant osiin P 65 T
58. el raise the front wheel off the ground between the fork legs and insert the using a maintenance stand or a hoist front axle shaft to the end through the 6 Remove the front axle shaft front wheel left fork leg and wheel hub and side collars 3 Tighten the axle shaft Side collar Ac Front axle shaft Torque 54 N m 5 5 kgf m 40 Ibf ft 8 y l YN c 4 e jai J gt y gt X e gt gt bunoouse qnoJ E continued 89 T oja is VA U O iroensoog s2u628000 book 90 7 2012 EF12H12H KHEH R3RR4 75 e e Tyre Puncture Removing Wheels e 4 Install the brake caliper and tighten the 8 Raise the front wheel off the ground mounting bolts again and check that the wheel rotates freely after you release the brake 9 Uncover the protective tape or cloth Torque 30 N m 3 1 kgf m 22 Ibf ft P Take care to prevent the brake caliper TM from scratching the wheel during If a torque wrench was not used for installation installation see your dealer as soon as E P Use new mounting bolts when possible to verify proper assembly ry installing the brake caliper Improper assembly may lead to loss of 2 gt g NOTICE braking capacity amp e 5 When installing the brake caliper into position on the e Q fork leg carefully fit the brake disc between the pads to avoid scratching them 5 Lower the front
59. eness After washing apply the ME Q mud or road salt Clean aluminium parts gt brakes intermittently at low speed to help Gs regularly and follow these guidelines to avoid dry them Do not direct water under the seat gt Water in the underseat compartment can damage your documents and other belongings Do not direct water at the air cleaner Panels and Windscreen Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight Any condensation inside the headlight scratches Do not use stiff brushes steel wool or cleaners containing abrasives Avoid riding over or scraping against curbs Follow these guidelines to prevent scratches and blemishes P T T qc S2 NS e 9 e Wash gently using a soft sponge and plenty of water e Toremove stubborn stains use diluted detergent and rinse thoroughly with plenty of water e Avoid getting petrol brake fluid or detergents on the instruments windscreen panels or headlight Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by using a commercially available fine texture compound Then rinse by the sam
60. engine is still running turn it off Inspect for fluid leaks an STA S S dil e check the tightness of critical nuts and bolts and check the handlebar control levers brakes and wheels Ride slowly and cautiously Your motorcycle may have suffered damage that is not immediately apparent Have your motorcycle thoroughly checked at a qualified service facility as soon as possible Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure e 13 CBR500R 32MGZB000 book 5 Y 20124E12H12H KEHU rFf a3HgA 74y o9 Safety Guidelines AWARNING Carbon monoxide gas is toxic Breathing it can cause unconsciousness and even kill you Avoid any areas or activities that expose you to carbon monoxide an STA Ayapes 9 2 24030 AN B e e 13 CBR500R 32MGZB000 book 6 Y 20124F12H12H KA F E3HRA 743 Ayapes 9 2 424010 A g g Image Labels Image Labels Read instructions contained in Owner s Manual carefully Except KO Il KO type The following pag
61. es describe the label potential hazards that could cause serious carefully In the interest of safety take the injury Others provide important safety ins Read MA MOLDE carefully DANGER with RED background ane Col TENONS MEOR You WILL be KILLED or SERIOUSLY HURT if NET fae d you don t follow instructions LACE COME OE O Ar TRA WARNING with ORANGE background meanings Some labels warn you of Gi Read instructions contained in Shop Manual contact your dealer for a replacement You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions There is a specific symbol on each label CAUTION with YELLOW background The meanings of each symbol and label are You CAN be HURT if you don t follow as follows instructions E E motorcycle to be serviced only by your dealer ig e 13 CBR500R 32MGZB000 book 7 Y 201 24F 1 HOS ABA 2H12H KEH F ES3HRA 747 e Image Labels BATTERY LABEL DANGER e Keep flame and spark away from the battery Battery produce explosive gas that can cause explosion e Wear the eye protection and rubber gloves when handling the battery or you can get burned or lose your eyesight by the battery electrolyte e Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well e Handle the battery electrolyte with extreme care as it contains dilute sulfuric
62. ft z between the front sprocket and the rear D wheel sprocket 9 Recheck drive chain slack Check the drive chain slack EJP 70 e 6 Check rear axle alignment by making sure If a torque wrench was not used for the chain adjuster index marks align with installation see your dealer as soon as the rear edge of the adjusting slots possible to verify proper assembly Both marks should correspond If the axle Improper assembly may lead to loss of is misaligned turn the right or left braking capacity adjusting nuts until the marks are aligned and recheck chain slack z on A Sm MIS e 13 CBR500R 32MGZB000 book 73 5 2 20124F12A12H KH F 3E4743 e Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain If the index mark on the washer enters the red zone on the label after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced Chain DID 520VO If necessary have the drive chain replaced by your dealer Red zone Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Check the condition of the drive chain slider The drive chain slider need to be replaced if it is worn to the wear limit line If necessary have the drive chain slider replaced by your dealer P VA V Drive chain slider
63. he turn signal lens 3 Slightly press the bulb and turn it counterclockwise Turn signal lens Screw 4 Install a new bulb and parts in the reverse order of removal P Use only the amber bulb License Plate Light 1 Remove the screws license light cover and license light cover packing 2 Pull out the bulb without turning E License light cover Cover packing Screws 3 Install a new bulb and parts in the reverse order of removal Ae AIS e e 13 CBR500R 32MGZB000 book 99 Y 2012 4E12H12H KA rFf alkA 74 e Electrical Trouble Blown Fuse Ye Blown Fuse CBR500R mM Fuse box covers Lo Before handling fuses see Inspecting and Replacing Fuses EJP 47 Fuse Box Fuses 1 Remove the front seat BP 57 2 Remove the fuse box covers Mie amp 3 Pull the fuses out with the fuse puller in pees Spare fuses the tool kit one by one check for a blown v fuse Always replace a blown fuse with a CBR500RA spare of the same rating 4 Install the fuse box covers 5 Install the front seat 5bunoouse qnoJ E wr gt oN Fuse box covers continued 99 t je Electrical Trouble f Blown Fuse Main Fuse Wire connector bunoouse qnoJ E O i Spare ma 1 Remov
64. heck brake fluid level and pads wear EJP 67 68 e Lights and horn Check that lights indicators and horn function properly e Engine stop switch Check for proper function e Clutch Check operation Adjust freeplay if necessary EXP 74 e Side stand ignition cut off system Check for proper function BP 69 e Wheels and tyres Check condition air pressure and adjust if necessary EJP 51 4 eo on an STA NS x 13 CBR500R 32MGZB000 book 45 Z7 20124E12H12H KA P f 3HgRA 74 m e Maintenance Fundamentals Replacing Parts Eclouclabal Always use Honda Genuine Parts or their equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on the colour label The colour label is attached to the rear fender under the rear seat BP 56 e ueugjuieJA B AWARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle oP Y is 13 CBR500R 32MGZB000 book 46 Y 201212HA120H KEHE F 3475 e e Maintenance Fundamentals Battery AWARNING Your motorcycle has a maintenance free type b
65. ission in Neutral and raise the side stand Side Stand 4 Start the engine pull the clutch lever in 5 and shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer 69 e ueugjuielN B ar Zs e e 13 CBR500R 32MGZB000 book 70 5 i 20124E12H12H KEH F 3E4743 e Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain If the slack is not constant at all points some links may be kinked and binding Have the chain inspected by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the transmission in ueLeu ZUIeN B Neutral 4 Roll the motorcycle forward and check 3 Check the slack in the lower half of the that the chain moves smoothly drive chain midway between the 5 Inspect the sprockets E P 49 sprockets 6 Clean and lubricate the drive chain P 50 Drive chain slack 35 to 45 mm 1 4 to 1 8 in P Do not ride your motorcycle if the slack exceeds 60 mm 2 4 in e aC e e 13 CBR500R 32MGZB000 book 71 z 20124E124812H KEA F 3475 e Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Ad
66. itioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either e 13 CBR500R 32MGZB000 book 4 Y 20124E12H12H KEHU rFf aHgA 74y Keep Your Honda in Safe Condition It s important to keep your motorcycle properly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits P 15 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe EJP 14 If You are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first evaluate the condition of your motorcycle If the
67. justing the chain requires special tools Have the drive chain slack adjusted by your dealer When adjusting the drive chain slack be careful not to damage the wheel speed sensor and pulser ring e ueugjuielN B 1 d 41 2 ND A P N3 N P Soa B P S ei au gt f y 2 T 4 A 1 Y al A a Al L i E etsi bor l T Rear axle nut 1 Place your motorcycle on the side stand a on a level surface Adjusting nut y 2 2 Stop the engine Place the transmission in Neutral cojus nut Rear edge of 3 Loosen the rear axle nut AN 4 adjusting slot 4 Loosen the lock nuts on both sides of the swingarm continued 71 e e SN AWN d e 13 CBR500R 32MGZB000 book 72 5 i0 20124E12H12H KBR rFf amp 3kERA74Y _ e Drive Chain Adjusting the Drive Chain Slack e 5 Turn both adjusting nuts an equal number 7 Tighten the rear axle nut of turns until the correct drive chain slack Torque 88 N m 9 0 kgf m 65 Ibf ft is obtained Turn the adjusting nuts clockwise to tighten the chain Turn the 8 Tighten the drive chain adjusting nuts z adjusting nuts counterclockwise to lightly then hold the adjusting nuts and 2 provide more slack tighten the lock nuts sj Adjust the slack at a point midway Torque 21 N m 2 1 kgf m 15 Ibf
68. level mark Add fluid only from the reserve tank cap and do not remove radiator cap continued 65 T je Is 13 CBR500R 32MGZB000 book 66 Y 20127712H120H KERA F 3475 Coolant Changing Coolant 1 Remove the left side cover BP 58 2 Remove the reserve tank cap and add fluid while monitoring the coolant level P Do not overfill above the UPPER level mark Make sure no foreign objects enter the reserve tank opening Securely reinstall the cap Install the left side cover UJ e ueugjuielN B IA T AWARNING Removing the radiator cap while the Changing Coolant engine is hot can cause the coolant to spray out potentially scalding you Have your dealer change the coolant unless you have the proper tools and are Always let the engine and radiator mechanically qualified cool down before removing the radiator cap oje VA 13 CBR500R 32MGZB000 book 67 Y 2012 4E12H12H KA FB 3E4735 m Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR or LOWER level mark or the 1 Place your motorcycle in an upright brake lever and pedal freeplay becomes position on a firm level surface excessive inspect the brake pads for wear If E 2 Check that the brake fluid the brake pads are not worn you most likely reservoir is horizontal and that the fluid have a leak
69. ly for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Recommended Coolant Pro Honda HP coolant is a pre mixed solution of antifreeze and distilled water E Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection E ig e 13 CBR500R 32MGZB000 book 51 z 20124 E12B812H KERHA F 3475 e Maintenance Fundamentals A concentration of up to 60 will provide I Inspecting for Damage better protection in colder climates Inspect the tyres for NOTICE cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side Using coolant not specified for aluminium engines or ordinary tap water or mineral can cause corrosion ueu UIeN B Crankcase Breather of the tyre or the Service more frequently when riding in rain at tread Also inspect for full throttle or after the motorcycle is washed the bumps or bulges in the side walls of the or overturned Service if the depositlevel canbe tyres seen in the transparent section of the drain tube I Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal Tyres Inspecting Replacing Wwearomthe c
70. n the engine in enclosed or partly enclosed areas Carbon monoxide in exhaust gases is toxic and can kill you Always Wear a Helmet It s a proven fact helmets and protective apparel significantly reduce the number and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel EJP 10 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rails or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Take Time to Learn amp Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with how this motorcycle works and handles and to become accustomed to the motorcycle s size and weight Ride Defensively Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly or perform an evasive maneuver continued 3 an STA o9 e9 Ayapes 9 2 24030 AN Safety Guidelines EUN Make Yourself Easy to See Ayapes aj2Ad10 0 9 Make yourself more visible especially at night by wearing bright reflective clothing pos
71. ncture continued 87 an STA e9 eA is bunoouse qnoJ E Tyre Puncture Removing Wheels CBR500RA only When removing and installing the wheel be careful not to damage the wheel speed sensor and pulser ring Front Wheel Removal 1 Park on a firm level surface 2 Cover the right side of the front wheel and brake caliper with protective tape or cloth 3 On the right side remove the mounting bolts and brake caliper P Support the brake caliper assembly so that it doesn t hang from the brake hose Do not twist the brake hose P Avoid getting grease oil or dirt on the disc or pad surfaces Do not pull the front brake lever while the brake caliper is removed P Take care to prevent the brake caliper from scratching the wheel during removal Is 13 CBR500R 32MGZB000 book 88 Y 20124 E12B812H KERHA F 3475 E Mounting amp bolts e d e z j so gt a fX Pulser ring CBR500RA only Wheel speed sensor CBR500RA only Brake caliper Zs ER OM a4 4d IN 13 CBR500R 32MGZB000 book 89 Y 201212H12H KiB F 3473 Tyre Puncture Removing Wheels 4 Loosen the axle pinch bolt and front axle Installation shaft 1 Attach the side collars to the wheel 5 Support your motorcycle securely and 2 On the left side place the whe
72. ndicator is on eere P 83 Burned out Light Bulb P 94 Warning Indicators On or Flashing P 84 Blown dU P 99 Low Oil Pressure Indicator P 84 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 84 ABS Anti lock Brake System Indicator CBR50ORA only P 85 Other Warning Indication P 86 Fuel Gauge Failure Indication P 86 T 9 e bunoouse qnoJ E e e 13 CBR500R 32MGZB000 book 82 Y 20124E12B812H KERHA F 3475 Engine Will Not Start HISS indicator stays on Starter Motor Operates But Engine Does Not Start Check the following items e Check the correct engine starting sequence EP 34 e Check that there is petrol in the fuel tank e Check if the PGM FI malfunction indicator lamp MIL is on If the indicator light is on contact your dealer as soon as possible e Check if the HISS indicator stays on P Turn the ignition switch to the OFF position and remove the key Reinsert the key and turn the ignition switch to the ON position If the indicator still stays on check the following Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stays on have your motorcycle i
73. ned off apind uone4edo i rc Right turn signal indicator D High beam indicator T ae NS IS 13 CBR500R 32MGZB000 book 32 Y 20124E124812H KEHA rF alkA 74 Switches Engine stop switch Should normally remain in the C Run position P In an emergency switch to p nD uonejedo B E the Off position to stop UL _ the engine T a Start button A Hazard switch Switchable when the ignition P MORI DURON switch is on Can be turned to off regardless of the ignition c Turn signal switch switch position Pressing M ener turns the gt The signals continue flashing turn signal om with the ignition switch is Headlight dimmer switch OFF or LOCK after the e D High beam hazard switch is on e 2D Low beam DPASS Passing light control switch Flashes the high beam headlight alc ag e 13 CBR500R 32MGZB000 book 33 Y 20124E12B812H KERA F 3475 Ignition Switch Switches the electrical system on off locks the steering P Key can be removed when in the OFF or LOCK position Steering Lock Lock the steering when parking to help prevent theft A U shaped wheel lock or similar device is also recommended e ON Turns electrical system on for starting riding OFF 9 Turns engine off CD LOCK
74. nspected by your dealer Starter Motor Does Not Operate Check the following items e Make sure engine stop switch is O Run position EJP 32 e Check for a blown fuse EP 99 e Check for a loose battery connection or battery terminal corrosion EP 46 e Check the condition of the battery EP 94 If the problem continues have your motorcycle inspected by your dealer E gt 13 CBR500R 32MGZB000 book 83 Y 20124F12A12H KH TH3BH475 Overheating High coolant temperature indicator is on The engine is overheating when the following occurs High coolant temperature indicator comes on Acceleration becomes sluggish e f this occurs pull safely to the side of the road and perform the following procedure Extended fast idling may cause the high coolant temperature indicator comes on NOTICE Continuing to ride with an overheated engine can cause serious damage to the engine 1 Stop the engine using the ignition switch and then turn the ignition switch to the ON position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position Suspect a fault Do not start the engine Transport your motorcycle to your dealer Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled inspect the radiator hose and check if there is a leak P 65 Do not start the engine Transport
75. nt Recommended drive chain lubricant Drive chain slack Standard drive chain Standard sprocket sizes an STA e 13 CBR500R 32MGZB000 book 114 Y 20121 12H12H KEH F 31475 od 2 5 litres 2 6 US qt After draining 2 2 Imp qt After draining amp engine oil filter change 2 7 litres 2 9 US qt 2 4 Imp qt 3 2 litres 3 4 US qt After disassembly 2 8 Imp at Honda DOT 4 Brake Fluid 1 4 litres 1 48 US qt 1 23 Imp qt Pro Honda HP Coolant Drive chain lubricant designed specifically for O ring chains 35 to 45 mm 1 4 to 1 8 in DID 520V0 No of links 112 Engine sprocket 15T Rear wheel AIT sprocket SN NS ali e 13 CBR500R 32MGZBO00 book 115 Y 2012 E12H12H ABA F amp 3WRA 7A e e Specifications ej Bi Bulbs Bi Torque Specifications Headlight 12V 55W x 2 Engine oil drain bolt 30 N m 3 1 kgf m 22 Ibf ft Brake Tail light 12V 21 5W Oil filter 26 N m 2 7 kgf m 19 Ibf ft Front turn signal lights 12V 21W x 2 Front wheel axle shaft 54 N m 5 5 kgf m 40 Ibf ft Rear turn signal lights 12V 21W x 2 Front wheel brake caliper 30 Nem 3 1 kgf m 22 Ibf ft Position lights 12V 5W mounting bolts License plate light 12V 5W Front wheel axle pinch bolt 22 N m 2 2 kgf m 16 Ibf ft Rear wheel axle nut 88 N m 9 0 kgf m 65 Ibf ft E Fuses Drive chain adjusting lock nuts 21 N m 2 1 kgf m 15 Ibf ft Main fuse 30A
76. o not overfill above the upper level mark gt Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap e ueugjuleJA d D D 62 e e 13 CBR500R 32MGZB000 book 63 5 i7 20124E12H12H KEH F 3E4734 e Engine Oil gt Changing Engine Oil amp Filter Changing Engine Oil amp Filter Ki A O P Changing the oil and filter requires special tools We recommend that you have your Merz M 1 gt 4 motorcycle serviced by your dealer EE lt CD Use a new Honda Genuine oil filter or e 8 equivalent specified for your model ii 1 z a Using the wrong oil filter can result in serious damage to Drain bolt Sealing hd the engine washer d 1 If the engine is cold idle the engine for 3 5 Remove the oil fill cap drain bolt and to 5 minutes sealing washer to drain the oil 2 Turn the ignition switch off stop the 6 Remove the oil filter with a filter wrench engine and wait for 2 to 3 minutes and let the remaining oil drain out Make 3 Park on a firm level surface and lower sure the prior seal is not stuck to the the side stand engine 4 Place a drain pan under the drain bolt Discard the oil and oil filter at an approved recycling centre continued 63 T je e e 13 CBR500R 32MGZB000 book 64 Y 2012
77. ontact I Checking the Air Pressure surface Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold continued 51 e ofe ig e 13 CBR500R 32MGZB000 book 52 N V 20124E12H12H KERE rF alkA 74 L e ueugj uieJA B 52 Maintenance Fundamentals I Inspecting Tread Depth Inspect the tread wear indicators If they become visible replace the tyres immediately For sate riding you should replace the tyres when the minimum tread depth is reached Wear indicator location mark AWARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance German law prohibits use of tyres whose tread depth is less than 1 6 mm an NL S S dil d Y e 13 CBR500R 32MGZB000 book 53 zi 20124E12H12H KR F 3473 e e Maintenance Fundamentals G Have your tyres replaced by your dealer For recommended tyres air pressure and AWARNING minimum tread depth see Specifications Installing improper tyres on your P 114 M motorcycle can adversely affe
78. orcycle damage to your motorcycle other e Safety Messages preceded by a safety alert property or the environment symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean M e 9 an STA eA is f e dl 13 CBR500R 32MGZB000 book 4 Y 20124F12H12H KA FRBKR4759 Contents Motorcycle Safety P2 E Operation Guide P 16 Maintenance aor a Troubleshooting P 81 Information P 101 Specifications POS ES Index c ME e e 13 CBR500R 32MGZB000 book 2 Y 2012 45E12H12H KER F e3HRAT74y e Motorcycle Safety This section contains important information for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Safety Precautions cuiii naturas P 10 Riding Precautions P 11 Accessories amp Modifications P 14 L adiN i P 15 T je EB Safety Guidelines e 13 CBR500R 32MGZB000 book 3 Y 20124E12H12H KEHU rFf a3HgRA 74y Follow these guidelines to enhance your safety e Perform all routine and regular inspections specified in this manual e Stop the engine and keep sparks and flame away before filling the fuel tank e Do not ru
79. owner s manual registration and um 3 Directive is provided to the owner at the time of inemence ntanmation cat bestored mane z purchase The declaration of conformity should plastic document bag underside of the front 2 amp bekeptata safe place When the declaration of Seat EJP 37 2 o conformity is lost or is not provided contact your dealer Ignition Cut off System ROMPE SUREN A banking lean angle sensor automatically 7 TA2007 988 Complies with Stops the engine and fuel pump if the IC SA IDA Standards 080226241 motorcycle falls over To reset the sensor you t APPROVED must turn the ignition switch to OFF and back to the ON position before the engine can be restarted WD SA NS e Fuels Containing Alcohol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating requirement The following fuel blends can be used in your motorcycle e Ethanol ethyl alcohol 1096 by volume max e Petrol containing ethanol may be marketed under the name Gasohol e Methanol methyl alcohol 596 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 gt 13 CBR500R 32MGZB000 book 105 Y
80. s future reliability and performance e Avoid full throttle starts and rapid acceleration Avoid hard braking e Ride conservatively continued 11 4 an WY Ayapes 9 2 24030 AN 7 ae SA NS e M Ayapes 9 2424010 A i 12 Riding Precautions I Anti lock Brake System ABS This model is equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braking ABS does not reduce braking distance In certain circumstances ABS may result in a longer stopping distance ABS does not function at speeds below 10 km h 6 mph The brake lever and pedal may recoil slightly when applying the brakes This is normal Always use the recommended tyres to ensure correct ABS operation e 13 CBR500R 32MGZB000 book 12 zi 20124E12H12H KH FR38R475D I Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes I Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution when braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry an STA
81. s replace the battery with another maintenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Maintenance Fundamentals Fuses Fuses protect the electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses EJP 99 I Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications EAP 115 fm Blown fuse NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system continued E E e ueugjuieJA B 47 ig e ueugjuleJA B Maintenance Fundamentals If a fuse fails repeatedly you likely have an electrical fault Have your motorcycle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Check the engine oil level regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as possible I Selecting the Engine Oil For recommended engine oil see Specifications EAP 114 If you use non
82. ure the arrow marks on the socket cover and headlight housing are aligned b Bulb retainer Ju P bunoouse qnoJ E Socket Icover Arrow mark ron mark continued 95 e e ce Electrical Trouble Burned out Light Bulb Position Light Bulb Position light lens Tum gt bunoouse qnoJ E Screws Aa WN LIS NS ES 4 JN 13 CBR500R 32MGZB000 book 96 Y 20124F12H12H KBR F 34743 Remove the screws Remove the position light lens Pull out the bulb without turning Install a new bulb and parts in the reverse order of removal E ar e 13 CBR500R 32MGZB000 book 97 5 i 20124712A120H KEH F 3E4734 e Electrical Trouble gt Burned out Light Bulb Brake Tail Light Bulb bunoouse qnoJ E Socket Bolts f Rear fender cover 2 Turn the socket counterclockwise and 1 Remove the bolts and rear fender cover remove it 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal continued 97 T je e 13 CBR500R 32MGZB000 book 98 Y 20124E12B812H KERA rF alkA 74 bunoouse qnoJ E Electrical Trouble Burned out Light Bulb Front Rear Turn Signal Bulb 1 Remove the screw and collar 2 Remove t
83. wheel on the ground 6 Apply the brake lever and pump the fork several times 7 Tighten the axle pinch bolt Torque 22 N m 2 2 kgf m 16 Ibf ft e 90 D am WP 9 e e 13 CBR500R 32MGZB000 book 91 z 20124E12B812H KERA F 3475 e Tyre Puncture Removing Wheels Rear Wheel Removal 1 Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist 2 Loosen the rear axle nut lock nuts and turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the drive chain from the rear Drive chain wheel sprocket by pushing the rear bunoouse qnoJ E Pulser ring S Wheel speed sensor wheel forward CBR500R only NW CBR500RA only 4 Remove the rear axle nut and washer da SAN OFS n AR 4 Rear axle nut C aq gt Lock nut pa Adjusting nut continued 91 ofe VA U O iroensoog s2u628000 book 92 Y 2012 EF12H12H K RA R34 74 e e Tyre Puncture Removing Wheels EA 5 Remove the rear axle shaft washer Installation brake caliper bracket rear wheel and 1 To install the rear wheel reverse the side collars removal procedure gt Support the brake caliper assembly so gt Take care to prevent the brake c
84. ystem has an error all segments will blink or go off as shown in the gt gt illustration Mit these occurs see your dealer as soon as possible O c D 5 S ww 5 J w F D 4 E ZIN oja Tyre Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise We recommend you have this type of service performed by your dealer After an emergency repair always have the tyre inspected replaced by your dealer Emergency Repair Using a Tyre Repair Kit If your tyre has a minor puncture you can make an emergency repair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your motorcycle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible e 13 CBR500R 32MGZB000 book 87 72 201241 12H12H KEH rF ealkA 74 A WARNING Riding your motorcycle with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre is replaced Removing Wheels Follow these procedures if you need to M bunoouse qnoJ i remove a wheel in order to repair a pu

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