Delta 5 Old Service Manual - Garland
Contents
1. Valve Body 2 Complete 110 Volt Solenoid Valve Assembly 4810 100 12 18 Coil amp Housing only 4810 200 01 18 Jackson Encdis One Fnreparaj 36 SECTION 5 PARTS SECTION PUMP AND MOTOR ASSEMBLY Discharge Tube Connector Pump Suction Hose 5700 01 1 70 34 5700 002 40 82 Refer to Motor amp Pump Assembly Page Secured with Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 Washer 1 4 20 S S 5311 174 01 00 Jackson Enodis One m res Salinirnis 37 MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 6105 002 16 29 Pump Only Assembly Area indicated within box Casing is included 5700 002 79 49 Pump Casing Not Shown 5700 002 84 99 Shim Kit 5330 002 41 28 Case Capscrew 5305 002 81 88 Impeller Assembly 5700 002 81 86 SECTION 5 PARTS SECTION Complete Pump amp Motor Assembly Including the Motor Mounting Bracket and Hardware 6105 002 70 16 Motor Only 6105 002 79 61 Mechanical Seal 5330 002 34 22 Other parts not shown Motor Mounting Bracket 5700 002 40 86 Case O Ring 5330 002 81 83 Bolt 3 8 x 3 4 Long Hex Head Seal Plate 5306 01 1 71 60 5700 002 81 87 Lockwasher 3 8 5311 276 01 00 Nut 3 8 16 S S 5310 276 01 00 Drain Plug 4730 002 81 89 Jackson a Enodis One Enreparaj 38 SECTION 5 PARTS SECTION B2. E N d S CHEMICAL SANITIZING DISHMACHINE One Company Countless Solutions TECHNICAL MANUAL FOR JACKSON MODEL DELTA 5 Jackson an Enc dis Company Jackson MSC INC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 August 3 2004 FAX 606 523 9196 P N 7610 002 50 40 Revision PHONE 5295755 www jacksonmsc com This page is intentionally left blank REVISION MADE APPLICABLE NEN 08 03 04 ooo 2 harnesses with new assembly Converted to new lay NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL D Jackson an dis company DELTA 5 Chemical sanitizing undercounter dishmachine Model Serial No Installation Date Service Rep Name Phone No Jackson Enodis One Enreparaj Salinirnis TABLE OF CONTENTS EE SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Specifications 2 Dimensions 3 II INSTALLATION OPERATION INSTRUCTIONS Installation Instructions 5 Electrical Power Connection 6 Operation Instructions 7 Programming Instructions 11 Programming Chart 13 PREVENTATIVE MAINTENANCE 14 IV TROUBLESHOOTING SECTION Troubleshooting Guide 17 Common Problems 18 VI PARTS SECTION Control Box Assembly 20 Ordering Replacement Wire 22 Ordering Replacement Conduit amp Fittings 23 Control Box Cover Assembly 24 Chemical Feeder Pump Assembly 25 Electrical Connection Box Assembly 26 Frame Weldment Hood Assembly 27 Tub Compone
3. CONDUIT Conduit 1 2 Liquidtite Conduit 1 2 Non Metallic Conduit 1 2 PVC Conduit 1 2 Sealtite Conduit 1 2 Xtraflex Conduit 3 8 Liquidtite Conduit 3 4 Cole Flex Conduit 3 4 Liquidtite Conduit 3 4 Non Metallic Conduit 3 4 Xtraflex Conduit 1 Carlon CONDUIT FITTINGS Elbow Cole Flex 1 2 90 Elbow Xtraflex 1 2 90 Elbow Xtraflex 3 4 90 Fitting 1 2 Straight Fitting 1 2 Straight Zinc Plated Fitting 1 2 45 Fitting 1 2 45 Zinc Plated Fitting 1 2 90 Fitting 1 2 90 Zinc Plated Fitting 3 4 Straight Fitting 3 4 45 Fitting 3 4 90 Fitting 1 Straight Fitting 1 90 Fitting Cole Flex 1 2 Straight Fitting Cole Flex 3 4 Straight Fitting Cole Flex 3 4 90 Fitting Liquidtite 231 ID 394 OD Fitting Liquidtite 25 ID 546 OD Fitting Liquidtite 27 ID 48 OD Fitting Liquidtite 1 2 90 Fitting Liquidtite 3 8 Straight Fitting Liquidtite 3 8 90 Fitting Liquidtite 3 4 Straight Fitting Liquidtite 3 4 45 Fitting Liquidtite 3 4 90 Fitting Xtraflex 1 2 Straight Fitting Xtraflex 3 4 Straight Nut 1 1 4 5975 101 25 00 5975 1 11 46 57 5975 105 04 00 5975 105 01 00 5975 105 06 44 5975 105 02 00 5975 105 05 00 5975 105 03 00 5975 011 47 71 5975 105 07 44 5975 01 1 68 42 5975 205 40 00 5975 205 44 44 5975 205
4. problem still exists replace the interface board The interface board contains six triacs which are essentially electronic relays Use a multimeter to verify that the interface board output is supplying voltage to a control item solenoid valve peristaltic pump motor contactor etc During any troubleshoot ing it is critical to remember that a 120 volt signal will always be measured at the outputs of the interface board pins 1 through 8 on connector J4 if the corresponding load solenoid valve peristaltic pump motor contactor etc is not connected to the output To avoid false readings the control item that is being tested must be connected to the interface board output Drain LED Pump LED Fill LED Sanitizer LED Rinse Aid LED Detergent Fill LED Jackson Encdis One Enreparaj SECTION 4 TROUBLESHOOTING 2 2 21 COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service personnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Machine will not run no power to the unit 1 Verify that the service disconnect
5. 46 35 6145 011 46 37 6145 011 46 36 6145 011 46 38 6145 104 06 97 6145 104 17 97 6145 104 13 97 6145 002 15 94 6145 104 03 00 6145 104 32 00 6145 001 44 96 6145 104 05 97 6145 011 59 57 6145 104 11 97 6145 104 36 00 6145 011 81 71 6145 011 81 72 6145 011 46 41 6145 011 35 60 6145 011 46 42 6145 104 03 97 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge WHITE WIRE 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Green Stripes 18 Gauge with Grey Stripes 18 Gauge with Red Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Orange amp Yellow Stripes 20 Gauge with Yellow Stripes YELLOW WIRE 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 20 Gauge MISCELLANEOUS WIRE Brown 18 Gauge Brown 20 Gauge Orange 18 Gauge Orange with Black Stripes 18 Gauge Orange with Blue Stripes 18 Gauge Orange with White Stripes 18 Gauge Orange with Yellow Stripes 18 Gauge Orange 20 Gauge Pink 18 Gauge Purple 18 Gauge Violet 20 Gauge Plug Cable 16 Gauge 3 Wire Romex 6145 104 05 00 6145 104 37 00 6145 01 1 59 56 6145 011 81 74 6145 011 81 73 6145 011 81 75 6145 104 02 97 6145 104 19 00 6145 104 10 00 6145 104 39 00 6145 01 1 35 70 6145 01 1 46 40 6145 01 1 35 69 6145 002 20 18
6. 6145 01 1 35 67 6145 01 1 35 68 6145 104 04 97 6145 104 16 97 6145 104 15 97 6145 104 33 00 6145 01 1 81 68 6145 011 81 70 6145 01 1 81 69 6145 104 07 97 6145 104 20 00 6145 104 08 97 6145 104 34 00 6145 01 1 35 62 6145 01 1 46 39 6145 01 1 35 63 6145 011 35 61 6145 104 10 97 6145 01 1 82 69 6145 104 31 00 6145 104 09 97 6145 001 97 90 6145 001 98 29 RED WIRE Cord Hubble Plug MC 6145 01 1 47 23 Cord S J 6145 01 1 49 02 6 Gauge 6145 002 15 92 Cord Power 6145 01 1 70 28 8 Gauge 6145 104 45 00 Cord 115V Power 6145 309 02 00 10 Gauge 6145 104 08 00 Cord 125V Power 96 Long 6145 309 04 00 a 2 Jackson nodis One Enreparaj m res Salinirnis 22 SECTION 5 PARTS SECTION ORDERING REPLACEMENT CONDUIT HOSES amp TUBING Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine The list below provides for most of stock of such items When ordering remember that Jackson does not offer pre cut sections of conduit for your machine instead it is sold by the foot Please take into account the slack that will be necessary once installing the new conduit to ensure that it fits correctly It is recommended that you order at least 6 more conduit than you require to ensure that you have enough for trimming Tubing and hose are ordered by the foot Jackson MSC Inc reserves the right to require mini mum ordering quantities for the items below
7. or service breaker are not off 2 Verify that electrical service has been hooked to the machine 3 Verify that the correct voltage phase and frequency have been hooked to the machine 4 Verify wiring of power switch to the schematic Check continuity of switch If switch is wired correctly switch may need replaced 5 Check the transformer for 24 Volts output Problem Machine has power but will not cycle 1 Verify that the correct voltage phase and frequency have been hooked to the machine 2 Faulty control board Replace the control board 3 Check cycle switch for continuity Problem Machine runs but there is no water 1 Verify that there is water connected to the machine and that it is turned on 2 strainer is placed in line with the machine ensure that it is not clogged 3 Verify that there is 20 5 PSI of water flow pressure to the machine 4 Water fill valve may be faulty and may need to be replaced Problem Machine runs and there is water but dishes are dirty Ensure that good prescrapping occurs be removing as much heavy soil from the ware as possible before starting the cycle Verify that chemical concentrations for detergent are correct for the given water conditions Verify that the correct voltage phase and frequency have been hooked to the machine Verify that none of the wash or rinse arms have clogged nozzles Ensure that the unit is filling to the correct water level Jack
8. the display will momentarily display the selection The cycle will begin when the PUSH TO START button on the front panel is pressed At the start of the cycle a PREWASH sequence is initiated and the wash pump is turned on The length of this PREWASH sequence is 20 seconds PREWASH and the time remaining will be displayed on the first line of the display The TEMPERA TURE of the wash water will be displayed on the second line of the display At the end of the prewash sequence if the wash tank water temperature is less than 120 F or if the HEAVY cycle has been selected the machine will drain the wash water and refill the sump with fresh heated water from the booster tank The dis play will indicate DRAINING FLUSH and FILLING and will countdown the time remaining for each during these steps Detergent will be dispensed during the filling sequence If the detergent dispensing time is longer than the fill time the incoming water solenoid valve will be opened for one second at the completion of the detergent dispensing in order to flush out any remaining detergent from the air gap No rinse aid or san itizer are dispensed At the end of the prewash sequence if the temperature of the wash water is greater than 120 F and the NORMAL cycles was selected these steps are skipped and control goes directly to the washing sequence During the washing sequence the wash pump is turned on WASHING and the time remaining will be displayed on the first li
9. to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintanence is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual y
10. 02 54 79 9905 002 45 85 5945 002 16 79 5700 002 54 77 5940 002 21 73 5310 002 24 29 5945 002 45 84 5700 002 39 98 5975 002 18 61 5700 002 45 89 Reed Switch 1 per machine 5930 111 51 22 Locknut 6 32 Hex with Nylon Insert 2 per Reed Switch 5310 373 03 00 Jackson Enodis One Enreparaj m res SECTION 5 PARTS SECTION zn LEFT AND RIGHT SIDE PANEL ASSEMBLIES Complete Right Side Panel Assembly 5700 002 60 26 Tape 21 5 8 VHB 5700 002 60 29 Right Side Panel 5700 002 59 96 Complete Left Side Panel Assembly 5700 002 60 27 Tape 6 1 4 VHB 5700 002 60 32 Tape 1 1 2 VHB 5700 002 60 31 N Left Side Panel 5700 002 59 97 Tape 7 1 4 VHB Grommet Rubber 1 2 OD x 38 ID 9 00 002 60 50 5325 011 46 73 Jackson Encdis fine FEnreparaj 45 SECTION 5 PARTS SECTION 8 PIN HARNESS I S 2 dias RY ca SA 3984 j a Enodis One Fnreparaj Fri mises Salinin 46 Jackson SECTION 6 ELECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATICS DELTA 5 115 VOLT 50 60 HERTZ SINGLE PHASE LEGEND POVER DISTRIBUTION BLOCK GROUND DETERGENT DISPENSING PUMP RINSE ACB DISPENSING PUMP SANITIZER DISPENSING PUMP RINSE TANK HEATER WASH PUMP MOTOR WASH MOTOR CONTACTOR RINSE HEATER RELAY POVER LIG
11. 45 44 5975 01 1 45 13 5975 1 11 89 89 5975 01 1 45 23 5975 1 11 89 86 5975 01 1 45 14 5975 1 11 89 88 5975 01 1 47 72 5975 01 1 47 74 5975 01 1 47 73 5975 011 70 75 5975 01 1 68 43 5975 205 03 00 5975 205 41 00 5975 204 42 00 5975 01 1 49 03 5975 01 1 65 51 5975 01 1 59 50 5975 111 01 00 5975 205 03 82 5975 205 02 82 5975 205 15 02 5975 205 01 82 5975 205 07 82 5975 205 47 44 5975 205 46 44 5975 01 1 42 54 HOSE Hose 3 16 ID x 5 16 OD Hose 1 4 Hose 1 4 Hose 3 8 Hose 3 8 Hose 3 8 Hose 1 2 Hose 1 2 ID x 1 2 OD 300 350 ID x 5 8 OD 300 PSI ID x 5 8 OD PVC ID x 3 4 OD PVC ID x 3 4 OD ID Reinforced Hose 5 8 ID x 7 8 OD PVC Hose 3 4 ID x 1 OD Hose 3 4 ID Nylon Reinforced Hose 1 ID x 1 1 4 OD EPDM Hose 1 1 4 ID x 1 1 2 OD Hose 1 1 4 ID Reinforced Hose 1 1 2 ID Clear Wire Hose 2 ID Nylon Reinforced Hose 2 ID Reinforced Flex Drain Hose 2 ID x 3 OD EPDM TUBING Tubing 1 8 OD Paraflex Tubing 3 16 ID x 54 OD CPVC Tubing 1 4 OD Tubing 1 4 OD Blue Tubing 1 4 OD Red Tubing 1 4 OD White Tubing 1 4 OD Paraflex Tubing 1 4 ID x 3 8 OD Tygon Tubing 1 2 ID x 13 16 OD Poly Tubing 5 16 x 7 16 OD Clear Tubing 5 16 ID x 1 2 OD Flex Tubing 3 8 ID x 1 16 Wall Clear Tubing 3 8 OD White Poly Tubing 5 8 ID with 125 Wall Tubing 3 4 ID x 1 8 Wall
12. 76 5975 002 51 81 5975 002 51 82 5975 011 45 13 5975 11 1 01 00 5975 011 49 03 5975 205 43 00 Jackson 21 Enodis One Enreparaj 52411 ORDERING REPLACEMENT WIRES SECTION 5 PARTS SECTION Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires Wire may be ordered from Jackson MSC Inc but please note that it is only available in feet Ensure that you order the correct color and gauge BLACK WIRE 6 Gauge 8 Gauge 10 Gauge 12 Gauge 14 Gauge 18 Gauge 18 Gauge with Orange Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes BLUE WIRE 6 Gauge 8 Gauge 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with White Stripes GREEN WIRE 8 Gauge 14 Gauge 18 Gauge 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with Yellow Stripes GREY WIRE 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge 6145 002 15 91 6145 104 43 00 6145 104 16 00 6145 112 01 00 6145 104 09 00 6145 104 01 97 6145 011 35 66 6145 011 35 65 6145 011 35 64 6145 002 15 93 6145 104 44 00 6145 104 42 00 6145 104 04 00 6145 104 35 00 6145 011
13. HT CYCLE LIGHT DOOR SWITCH POVER SWITCH CYCLE SWITCH DRAIN RINSE FILL SOLENOWD TRANSFORMER FUSE STRIP LINE SIDE RFI FILTER LOAD SIDE 13349 10 GA BLK 10 GA WHT AAARB ROR AART RRO ORG WHT WHT BLU CHASSIS GROUND AKA AAA 123 456 709 0012 AAA AAA AAA AAA CONTROL BOARD sa O A 6 123 456 789 UND 133415 122 456 VLT RED VVV VVVJ VVV EE CKAK AAA AAA FL m O 123 456 789 11132 13345 RINSE TANK AAA AAA AAA AAA AAA ja DRG BLK TEMP PROBE INTERFACE BOARD BLK ORG VASH BLK WHT TEMP PROBE OK THERN BLU BLK 9905 002 53 01 Jackson Enodis One Salinirnis 48
14. NG To turn off the machine press the ON OFF button The machine will automatically drain TURNING OFF will be displayed and then will turn off OFF will be displayed Remove clean and install the lower wash arm Remove clean and install the four upper spray nozzles Remove clean and install the accumulator strainer PRIMING THE CHEMICAL DISPENSING PUMPS To prime the chemical feeder pumps that dispense the detergent rinse aid and sanitizer chemicals press and hold the corresponding prime button on the keypad The machine must be idle between cycles for these prime buttons to be active DELIMING OPERATIONS The DELTA 5 machine has a pre programmed delime sequence which will lead the operator through the steps required to properly delime the machine To begin the machine must be OFF Press and hold the DELIME button on the keypad The machine will automatically fill with fresh water FILLING will be indicated on the display The display will then indicate to OPEN DOOR ADD LIME A WAY delim ing chemical agent Open the doors and add the delime chemical agent The display will indicate CLOSE DOORS TO START DELIME When the doors are closed the wash pump will turn on to circulate the delime agent throughout the machine At any time the doors can be opened in order to inspect the inside of the machine The wash pump will restart when the doors are closed The display will indicate PRESS DELIME TO STOP CYCLE Jackson Encdis fine FEn
15. OOSTER TANK DISCHARGE HOSE FILL TUBE WELDMENT ASSEMBLY Order the entire Booster Tank Discharge Hose Assembly with 5700 002 45 48 Fitting 1 2 Pushlock Female Brass 2 per assembly 4730 01 1 93 99 Connects to the Incoming Plumbing Assembly with a 1 2 NPT Brass Close Nipple 4730 207 15 00 Hose 1 2 x 22 1 2 Long 1 per assembly 5700 002 45 59 Chemical Tube Grommet 3 per assembly 5325 002 42 65 FILL TUBE WELDMENT ASSEMBLY Fill Tube Weldment 1 per machine lt 5700 002 45 61 Jackson Encdis One Enreparaj m res 39 SECTION 5 PARTS SECTION STRAINERS Accumulator Strainer Weldment Accumulator Shell Weldment 1 per machine 1 per machine 5700 002 45 54 5700 002 51 95 Secured with Locknut 1 4 20 S S Hex with Nylon Insert 5310 374 01 00 aS a e 2259 2555554 b 0 D BEREIT Pump Intake Strainer 1 per machine 5700 002 60 50 Jackson Encdis fine FEnreparaj 40 SECTION 5 PARTS SECTION DOOR COMPONENTS Door Pivot Plate Left Assembly Door Pivot Plate Right Assembly Complete Left Assembly Complete Right Assembly 5700 002 45 62 5700 002 52 95 Door Pivot Plate Bearing Door Pivot Plate Bearing 5700 002 45 09 5700 002 45 09 Door Pivot Plate Left Weldment Door Pivot Plate Right Weldment 5700 002 45 63 5700 002 52 94 Bolt 1 4 20 Eye S S 5306 002 55 59 Shock Mounting Plate We
16. Poly Tubing 3 4 ID x 1 1 8 OD Nylon Tubing 1 Polybrade Tubing 1 ID x 1 3 8 OD Poly Tubing 1 1 2 Polybrade 4720 601 40 00 ID x 062 Wall Excelon 4720 111 59 46 4720 011 95 43 4720 002 31 63 4720 011 35 41 4720 111 35 41 4720 011 94 01 4720 011 63 06 4720 601 14 00 4720 011 94 10 4720 011 63 02 4720 111 39 73 4720 601 42 00 4720 011 44 47 4720 111 34 60 4720 011 63 25 4720 011 63 04 4720 011 88 02 4720 111 58 09 4720 111 35 31 4720 111 51 65 4720 601 11 00 4720 601 12 00 4720 601 13 00 4720 111 51 70 4720 001 97 65 4720 601 24 00 4720 111 35 34 4720 011 35 21 4720 601 22 00 4720 011 50 49 4720 002 12 20 4720 601 25 00 4720 001 84 01 4720 011 69 16 4720 601 23 00 4720 011 69 17 Enodis One FEnreparaj m Jackson 23 SECTION 5 PARTS SECTION CONTROL BOX COVER ASSEMBLY Represents an item not shown ITEM QTY DESCRIPTION Mfg No 1 1 Control Box Cover 5700 002 40 00 2 2 Motor Chemical Feeder Pump 36 RPM 4320 111 35 14 3 1 Motor Chemical Feeder Pump 14 RPM 4320 111 35 13 4 1 Drip Channel 5700 002 40 65 5 1 Chemical Feeder Pump Kit 4320 121 37 10 6 1 Tubing 1 4 OD x 120 Long White 5700 011 37 13 7 1 Tubing 1 4 OD x 120 Long Red 5700 01 1 37 15 8 1 Tubing 1 4 OD x 120 Long Blue 5700 011 37 17 9 1 Tubing 1 4 OD x 60 Long Red 5700 01 1 63 18 10 1 Tubing 1 4 OD x 60 Long Blue 5700 002 52 34 11 1 Tubing 1 4 OD x 60 Lon
17. RAIN Press and hold the ENTER button to energize open the drain solenoid Release the ENTER button to de energize the solenoid Jackson Encdis fine Fnreparaj 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS PROGRAMMING INSTRUCTIONS CONTINUED iii OPEN FILL Press and hold the ENTER button to energize open the fill water valve solenoid Release the ENTER but ton to de energize the solenoid iv EXIT Press the ENTER button to exit the ENGINEERING section 5 RESET CYCLES The system will prompt CLEAR COUNT S E YES or P NO to confirm the that the cycle counter is to be reset Press the ENTER button on the keypad to reset the counter or press the PROGRAM button to exit without resetting the counter 6 EXIT Press the ENTER button on the keypad to exit the programming mode Jackson Encdis fine FEnreparaj SECTION 2 INSTALLATION OPERATION INSTRUCTIONS PROGRAMMING CHART FOR THE DELTA 5 Short Version Press and hold PROGRAM P for 2 seconds Press UP ARROW NORMAL to increase time settings Press DOWN ARROW HEAVY to decrease time Press CYCLES DELIME ENTER CYCLES Press ENTER Press ENTER Press ENTER PROG DRAIN FILL FILL TIME 0 07 FLUSH TIME 0 03 DRAIN TIME 0 06 Press PROGRAM Press ENTER Press ENTER DETERGENT 0 05 DETERGENT 0 05 PROG CHEMICAL PREWASH WASH Press ENTER Press ENTER RINSE AID 0 05 SANITIZER 0 05 P
18. S Hex 5700 002 45 56 4730 209 01 00 4540 002 45 13 5310 275 01 00 To order a replacement Heater Gasket 5330 100 01 10 Booster Tank Cover 1 per machine 5700 002 39 07 Secured with Screw 10 32 x 3 8 Long Phillips Truss Head 5305 173 12 00 Decal Warning to Disconnect Power 9905 100 75 93 J Jackson Enodis One Enreparaj m res Salinirnis 34 SECTION 5 PARTS SECTION INCOMING PLUMBING ASSEMBLY Rn 3 2 Cid 4 2 5 D 5 6 8 5 ITEM DESCRIPTION Mfg No 1 1 Y Strainer 4730 217 01 10 2 1 Nipple Close 1 2 NTP Brass 4730 207 15 00 3 1 Valve Solenoids 1 2 CU to MSPS 4810 100 12 18 4 1 Adapter 1 2 CU to MSPS 4730 401 08 01 5 2 Tube Copper 1 2 x 1 1 4 Long 5700 001 08 28 6 1 Union 1 2 Copper to Copper 4730 412 05 01 7 1 Elbow 607 1 2 Copper to Copper 4730 406 01 01 8 1 Tube Copper 1 2 x 4 1 4 Long 5700 001 01 60 9 1 Elbow 1 2 x 90 CU to MSPS 4730 406 32 01 Jackson Enodis One m res Salinirnis 35 SECTION 5 PARTS SECTION 1 2 SOLENOID VALVE REPAIR PARTS KIT q Screw Data Plate eJ Y Coil amp Housing p 2 EN Spring 4810 200 04 18 Co nn c Plunger 4810 200 04 18 Diaphragm PD 4810 100 03 18 Retainer Diaphragm 4810 100 03 18 Screen ED Retainer
19. SSEMBLY Upper Wash Halo Weldment 1 per machine 5700 002 45 66 Clamp Pipe 5 8 5700 000 35 06 Locknut 1 4 20 Hex with Nylon Insert 5310 374 01 00 Spray Nozzle and Receptacle 3 per machine 4730 002 55 61 Jackson Enodis fine m res Salinirnis 32 SECTION 5 PARTS SECTION DRAIN SOLENOID ASSEMBLY Solenoid Box 1 per machine 5700 002 40 69 DELTA 5 Solenoid Box Cover 1 per machine 5700 002 40 70 Order the following associated parts with these part numbers Locknut 10 24 with Nylon Insert 5310 373 01 00 Decal Warning 9905 100 75 93 The DELTA 5 drain solenoid and related hardware may be ordered using the following part numbers Drain Solenoid 115 Volt 4810 200 11 00 Locknut 10 24 with Nylon Insert 5310 373 01 00 Drain Link Assembly Cotter Pin Not Shown Drain Link Connector 1 per assembly Ss 1 per assembly 5315 01 1 60 09 5700 002 38 10 Drain Link 1 per assembly gt 5700 002 40 83 Nut Hex 5 16 18 1 per assembly 5310 275 01 00 Order the entire Drain Link Assembly using 5700 002 45 52 Jackson Encdis fine Enreparaj 52411 33 SECTION 5 PARTS SECTION BOOSTER TANK ASSEMBLY Secured with Locknut 1 4 20 S S Hex with Nylon Insert 5310 374 01 00 Washer 1 4 20 S S Lockwasher 5 16 5311 174 01 00 5311 275 01 00 9 9 Booster Tank Weldment Plug 1 4 NPT Heater 120V 2000 Watts Nut 5 16 18 S
20. amage A damaged container could be an indication of damage to the unit If there is damage to both the container and the unit DO NOT throw away the container The dishmachine has been inspected and packed at the factory with the expectation that it will arrive to you in new undamaged condition However rough handling by carriers or others may damage the unit while in transit If this situation does occur do not return the unit to Jackson instead contact the carrier and ask them to inspect the damage to the unit and to com plete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer you purchased the machine through UNPACKING THE DISHMACHINE Remove the machine from the container and inspect for any missing parts If an item appears to be missing contact Jackson immediately to report it LEVEL THE DISHMACHINE The dishmachine s covered in this manual are designed to operate on a level surface Ensure that the machine is level from side to side and from front to back adjust the unit s bullet feet as required Failure to level the dishmachine may cause decreased washing performance PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for flushing the incoming water line prior to connecting it to remove all foreign debris that may get trapped in the valves or cause an obstruction Any va
21. cle 2 In the PROG RAM CHEMICAL section a DETERGENT PREWASH The run time of the detergent dispensing pump before the prewash sequence which controls the amount of detergent dispensed b DETERGENT WASH The run time of the detergent dispensing pump before the wash sequence which controls the amount of detergent dispensed C RINSE AID The run time of the rinse aid dispensing pump before the rinse sequence which controls the amount of rinse aid dispensed d SANITIZER The run time of the sanitizer dispensing pump before the rinse sequence which controls the amount of san itizer dispensed 3 In the SYSTEM section a ENABLE DISABLE HEATER ELEMENT Selects whether or not the rinse water booster element can be energized The selection options are ENABLE or DISABLE b RINSE TANK TEMPERATURE When the water in the rinse water booster heater reaches this temperature value the heat ing element shall be turned off c DISPLAY IN FAHRENHEIT OR CELSIUS Selects the unit of measure for water temperature display 4 The ENGINEERING section is used when trouble shooting problems with the machine In the ENGINEERING section a TOTAL WASH CYCLES This counter accumulates the total number of cycles which the machine has been run It is a total of all wash cycles and it cannot be reset b PRESS ENTER TO i RUN PUMP Press and hold the ENTER button to run the wash pump motor Release the ENTER button to make it stop ii OPEN D
22. cuit disconnect box The display will indicate OFF b Turn on the dishmachine by pressing the ON OFF button The display will indicate HEATER DISABLED 2 Fill rinse booster heater with water a Before the heater element can be energized the rinse booster heater must be initially filled with water Damage to the heater element willoccur if the element is not submerged in water To initially fill the booster heater with water i Press and hold the PROGRAM button ii The display will indicate ENTER CODE Press CYCLES DELIME ENTER and CYCLES iii The display will indicate PROG DRAIN FILL Repeatedly press the PROGRAM button until ENGINEERING is displayed Press ENTER to enter the engineering mode iv Repeatedly press the PROGRAM button until PRESS ENTER TO OPEN FILL is displayed v Press and hold the ENTER button to turn on the incoming water solenoid valve Continue holding the button until you hear water entering the wash chamber through the airgap then release the button The rinse booster heater is now filled with water vi Repeatedly press the PROGRAM button until PRESS ENTER TO EXIT is displayed Press the ENTER button to exit the ENGINEERING mode 3 Enable heater element a For the initial start up only the heater element must be enabled The machine is shipped from the factory with the heater element disabled This is done to ensure that the heater element is not damaged by energizing the element without the ele ment being
23. d prior to placing the machine in operation Jackson Encdis fine Enreparaj 52411 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS a eee ELECTRICAL POWER CONNECTION ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with all applicable portions of the National Electric Code ANSI NFPA 70 and or other electrical codes that may apply Disconnect the electrical power supply and place a safety tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the left front corner of the machine Refer to this data plate for information concern ing the unit s specific electrical requirements To install the incoming power lines open the connection box by removing the connection box lid Install 1 2 conduit into the pre punched holes in the back of the connection box Route the power wires and connect to the power block and grounding lug Install the service wires L1 and N to the appropriate terminals as they are marked on the terminal block Install the ground ing wire into the lug provided Wires should be firmly secured in place It is recommended that De Ox or another similar anti oxidation agent be used on all voltage connections VOLTAGE CHECK Ensure that the machine is off and apply power to the machine Check the incoming power at the termi nal block and ensure it corresponds to the voltage on the machine data plate Do no
24. e two score lines on the drain stopper d If the water level is not satisfactory drain the sump by lifting the drain stopper Close the door Enter the programming mode and adjust the fill time as necessary PROG DRAIN FILL menu Press the AUTO FILL button to refill the wash tank Open the door and observe the water level Repeat these steps until the proper water level is obtained 5 Adjust dishmachine drain time a At the very end of the drain cycle open the doors to interrupt the cycle Observe the sump area All water from the wash cycle should be drained from the wash tank sump b In the programming section adjust the DRAIN time PROG DRAIN FILL menu as necessary Allow enough time for the machine to completely drain before the rinse begins Avoid making the drain time too long which will unnecessarily lengthen the total cycle time 6 Adjust dishmachine flush time a The FLUSH will use fresh water to rinse out the detergent residue and soils in the wash tank before the rinse begins The FLUSH time is the time that the drain valve will remain open at the beginning of the FILL cycle Avoid making the flush time too long which will increase the water usage per machine cycle b In the programming section increase or decrease the FLUSH time PROG DRAIN FILL menu as necessary 7 Measure and adjust chemical concentrations 8 Check all water and drain fittings for leaks 9 Instruct machine operators on proper cleaning and operating
25. ection Box Weldment 5700 002 45 69 1 Decal Power Connection 9905 01 1 47 64 1 Decal Copper Conductors Only 9905 01 1 47 35 8 1 Electrical Connection Box Cover 5700 002 45 70 1 Screw 10 32 x 3 8 Long Phillips Trusshead 5305 173 12 00 1 Decal Warning to Disconnect Power 9905 100 75 93 Jackson Encdis fine Enreparaj 26 SECTION 5 PARTS SECTION FRAME WELDMENT HOOD ASSEMBLY Frame Assembly 5700 002 54 64 To order the Bullet Feet 4 per Frame Weldment 5340 002 14 55 5 Jackson Enodis One Enreparaj 27 SECTION 5 PARTS SECTION HOOD ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Hood Weldment 5700 002 44 36 2 1 Plate Door Pivot Right Side Assembly 5700 002 52 95 3 1 Door Weldment 5700 002 54 56 4 2 Rack Rail Weldment 5700 002 45 67 5 1 Plate Shock Mounting 5700 002 45 64 6 1 Fill Tube Weldment 5700 002 45 61 7 1 Airgap Weldment 5700 002 45 60 8 1 Airgap Gasket 5700 002 52 24 9 1 Spring 5340 01 1 44 58 10 1 Plate Door Pivot Left Side Assembly 5700 002 45 62 Jackson Enodis One Enreparaj Salinirnis 28 SECTION 5 PARTS SECTION TUB COMPONENTS The entire Stand Pipe Assembly may be ordered using 5700 031 35 55 Stand Pipe Weldment 5700 021 33 29 Stand Pipe Stopper Tub Weldment 5700 021 35 54 5700 002 45 50 Secured with the following parts Bolt 3 8 16 x 1 1 4 S S 5305 276 10 00 Wash
26. er 3 8 Bevel Square Iron 5311 01 1 35 36 Lockwasher 3 8 5311 276 01 00 Nut 3 8 16 S S Hex 5310 276 01 00 To order the O ring or gasket please refer to the items associ ated with the Modified Casting on the page entitled Wash Arm Assembly Lower Manifold Weldment 5700 002 45 51 Goes inside the tube of the Lower Manifold Weldment 5700 002 84 69 Wash Restrictor Jackson Enodis One Enreparaj m res Salinirnis SECTION 5 PARTS SECTION SPILLWAY WELDMENT ASSEMBLY PUMP SUCTION HOSE P EL s Spillway Weldment 9 1 per machine 5700 031 37 86 Associated Hardware Locknut 1 4 20 S S Hex with Nylon Insert 5310 374 01 00 Drain Seat Insert 1 per machine 5700 021 34 38 Spillway Gasket 2 per machine 5700 111 34 52 Pump Suction Hose 1 per machine 5700 002 40 82 To order the hose clamps for the Pump Suction Hose Hose Clamp 4730 719 01 37 Hose Clamp 1 1 16 to 2 1 4 4730 719 18 00 Jackson Encdis One Enreparaj 30 SECTION 5 PARTS SECTION WASH ARM ASSEMBLY Complete Wash Arm assembly 5700 021 39 23 Wash Arm Weldment w End Plugs 5700 021 46 58 Wash Arm Bearing Assembly 5700 021 35 97 Modified Casting Wedge Manifold Gasket 5700 002 45 06 5700 1 11 35 03 Manifold O Ring 5330 111 35 15 Jackson Enodis One Enreparaj Salinirnis 31 SECTION 5 PARTS SECTION UPPER HALO A
27. g Blue 5700 002 52 34 12 1 Stiffener 5700 002 66 49 13 1 Decal Detergent Rinse Prime 9905 01 1 34 95 14 1 Decal Sanitizer Prime 9905 011 34 98 15 1 Tygon Sight Tube 5700 01 1 34 91 Jackson Enodis One Enreparaj m res Salinirnis 24 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY Screw 8 32 x 1 2 Phillips Flat Head Screw 8 32 x 3 8 Phillips Pan Head 2 per 2 per 5305 01 1 37 06 5305 01 1 37 07 Rear Housing 4320 11 1 37 09 Screw 6 32 x 3 4 Phillips Pan Head 4 per 5305 01 1 37 05 Front Housing 4320 111 37 08 Motor 14 RPM 115V Rinse Aid Feeder Pump 4320 111 35 13 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump 4320 111 35 14 Squeeze Tube Sanitizer Use with the red roller 5700 002 44 33 Roller Red Detergent Sanitizer queeze Tube Detergent Rinse Aid 4320 111 36 70 Use with the white roller 5700 111 35 33 Roller White Rinse Aid 4320 002 82 28 Jackson Enodis fine Enreparaj m res Salinirnis 25 SECTION 5 PARTS SECTION ELECTRICAL CONNECTION BOX ASSEMBLY ITEM QTY DESCRIPTION Mfg No 1 1 Locknut 6 32 with Nylon Insert 5310 373 03 00 2 1 Terminal Block 5940 500 09 61 3 1 Terminal Block Spacer 5700 011 40 05 4 1 Fitting Straight Through Liquidite 1 375 5975 002 30 67 1 Nut 1 NPT Locking Heyco 5975 002 35 55 5 1 Locknut 10 24 with Nylon Insert 5310 373 01 00 6 1 Lug Ground 5940 200 76 00 7 1 Electrical Conn
28. izes as listed in the NEC 2002 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without notice at any given time Delta 5 RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 115 1 60 2KW 120V 16 20 This dishmachine is designed so that the wash motor is never running when the wash heater is on Service load is based upon the higher of the two amerage loads NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice m Jackson Enodis One Enreparaj 52411 SECTION 1 SPECIFICATION INFORMATION DIMENSIONS A Incoming water 1 2 NPT 140 F recommended B Drain 2 NPT C Electrical 1 2 conduit NOTE All vertical dimensions are 1 2 due to adjustable bullet feet Jackson Enodis One Enreparaj m res Salinirnis SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS zn un INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and the machine for any d
29. ldment 1 per machine 5700 002 45 64 Secured with Bolt 1 4 20 x 3 8 Door Weldment 5305 274 20 00 1 per machine 5700 002 45 65 Washer 1 4 20 S S 5311 174 01 00 Jackson Encdis fine Enreparaj m res isfininis SECTION 5 PARTS SECTION FRONT PANEL ASSEMBLY Switch Apem 5930 002 20 39 Light Yellow Indicator 5945 002 31 54 Light Red Indicator 5945 002 31 53 Switch Apem 5930 002 20 39 Diecut Front Panel Decal Front Panel Decal 5700 002 46 72 9905 002 45 88 Secured with Screw 10 32 x 3 8 Long Phillips Truss Head 5305 173 12 00 Jackson Enodis fine m res Salinirnis 42 SECTION 5 PARTS SECTION FRONT PANEL ASSEMBLY CONTINUED Jackson Enodis 43 FRONT PANEL ASSEMBLY CONTINUED MAGNET SWITCHES ITEM QTY DESCRIPTION 1 2 1 Front Panel Weldment 4 Wingnut 1 4 20 Nylon Keypad Assembly 1 Decal Delta 5 Keypad 1 Keypad 1 Panel Keypad Weldment 4 Nylon Spacer 4 Nut 6 32 Keps Stainless Steel 1 Control Board 1 Electrical Panel Back 1 1 Fitting Liquid Tight 45 ID x 709 OD Harness Front Panel to Control Box Magnet Switch Bracket 1 per machine 5700 021 71 18 Locknut 1 4 20 Low Profile Hex with Nylon Insert 2 per Switch Bracket 5310 374 02 00 Washer S S 1 4 20 I D 2 per Switch Bracket 5311 174 01 00 SECTION 5 PARTS SECTION Mfg No 5700 002 45 83 5310 994 01 00 5700 0
30. lves that are fouled by matter left in the water line and the expens es resulting are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The Delta 5 drain requires a minimum 2 NPT piping that is pitched at least 1 4 per foot There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Install the water supply line 1 2 IPS minimum to the dishmachine line strainer using cop per pipe It is recommended that a water shut off valve be installed between the main supply and the machine to allow for ser vice The water supply line must be capable of 20 5 PSI flow pressure at the recommended temperature as indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pres sure regulator be installed The Delta 5 does not come with a water pressure regulator as standard equipment It is also recommended that a shock absorber not supplied with the DELTA 5 be installed in the incoming water line This pre vents line hammer hydraulic shock induced by the solenoid valve which can cause damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after connecting the incoming fill line and drain line Check for leaks and repair as required Leaks must be repaire
31. ne of the display The TEMPERATURE of the wash water will be displayed on the second line of the display If the length of the DETERGENT WASH is longer than the length of DETERGENT PREWASH the detergent dispenser pump will run for the difference in these time values dispensing additional detergent into the wash tank sump The length of the wash cycle is 45 seconds At the end of the wash cycle if the temperature in the rinse booster tank has not reached 120 F regardless of the rinse tank temperature setting the wash time will be extended until the 120 F is reached or three minutes whichever is shorter The dis play will indicate EXTENDED WASH At the completion of the wash cycle the machine will drain the wash water and refill the sump with fresh heated water from the booster tank The display will indicate DRAINING FLUSH and FILLING and will countdown the time remaining for each dur ing these steps During the FILLING sequence rinse aid and sanitizer are dispensed The rinsing sequence now begins RINSING and the time remaining will be displayed on the first line of the display The TEMPERATURE of the rinse water will be displayed on the second line of the display The completion of the rinse sequence is the end of the cycle and the display will indicate OPEN DOOR Detergent is now dis pensed into the wash tank sump for the next wash cycle Open the door remove the clean dishes load a rack of soiled dish es close the door and p
32. nts 29 Spillway Weldment Assembly Pump Suction Hose 30 Wash Arm Assembly 31 Upper Halo Assembly 32 Drain Solenoid Drain Link Assembly 33 Booster Tank Assembly 34 Incoming Plumbing Assembly 35 Solenoid Valve Repair Parts 36 Pump and Motor Assembly 37 Motor and Pump Assembly Exploded View of Parts 38 Booster Tank Discharge Hose Fill Tube Weldment Assembly 39 Strainers 40 Door Components 41 Front Panel Assembly 42 Side Panel Assemblies 45 8 Pin Harness 46 Vil Electrical Diagram 115 Volt 60 Hz Single Phase 48 Jackson Encdis fine Enreparaj SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION DELTA 5 SPECIFICATIONS OPERATING CAPACITY RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLES SECONDS NORMAL CYCLE WASH TIME RINSE TIME TOTAL CYCLE TIME HEAVY CYCLE PREWASH TIME WASH TIME RINSE TIME TOTAL CYCLE TIME WASH TANK CAPACITY GALLONS OPERATING TEMPERATURES WASH MINIMUM WASH RECOMMENDED RINSE MINIMUM RINSE RECOMMENDED WATER REQUIREMENTS WATER LINE SIZE NPT DRAIN LINE SIZE NPT FLOW PRESSURE PSI MINIMUM CHLORINE REQUIRED PSI 40 1000 1000 45 25 90 20 45 25 130 1 2 120 F 140 F 120 F 140 F 1 2 20 5 ELECTRICAL REQUIREMENTS WASH MOTOR HP 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker s
33. ou should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations OANDARWND Jackson Encdis fine Enreparaj m res 15 SECTION 4 TROUBLESHOOTING SECTION 4 TROUBLESHOOTING ir TROUBLESHOOTING GUIDE The Delta 5 dishmachine uses a microprocessor based electronic controller to control function of the machine The micro processor is pre programmed at the factory to run a machine that is installed in a typical application A LCD display is
34. procedures GENERAL OPERATION SEQUENCE CAUTION Water must be in the wash tank sump while the wash pump is running in order to avoid damage to the pump seal Close the machine s door Turn on the machine by pressing the PUSH ON OFF button on the front panel The display will indi cate HEATING WATER while the rinse water is heated in the booster heater This heating may take several minutes depend ing on how long the machine has set idle When the water in the booster heater reaches the specified temperature the machine will automatically fill the wash sump with water FILLING and the time remaining for filling will be indicated on the display The minimum water level should be between the two score lines on the drain stopper To adjust the water level see programming instructions During this initial fill the deter gent dispensing pump will run to dispense into the wash tank sump Jackson Encdis fine FEnreparaj mies Sal ninae SECTION 2 INSTALLATION OPERATION INSTRUCTIONS a OPERATION INSTRUCTIONS CONTINUED The display will indicate OPEN DOOR Open the door and insert a rack of soiled dishes The display will indicate CLOSE DOOR Close the door The display will indicate PRESS START TO START CYCLE At any time between cycles the opera tor can press select the NORMAL or HEAVY cycles by pressing the appropriate button on the keypad The default cycle is the normal cycle When either of these cycle keys is pressed
35. reparaj 10 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS m ens PROGRAMMING INSTRUCTIONS To access the programming mode the machine must be ON and idle between cycles Press and hold the PROGRAM but ton on the keypad The display will prompt to ENTER CODE At this prompt enter the keys corresponding to the access code Once in the programming mode the PROGRAM button is used to scroll between the programming categories the ENTER but ton is used to select a program section or parameter To change the value of the parameter use the HEAVY button to decrease the value of the parameter and the NORMAL button to increase the value To confirm a change to a programmable vale press the ENTER button To abort or escape out of a change press the PROGRAM button Once in the programming mode if there have been no keypad inputs for approximately 45 seconds the system will automati cally exit out of the programming mode All time adjustments are in minutes and seconds minutes seconds The following parameters can be adjusted in the programming mode 1 In the PROG RAM DRAIN FILL section a FILL TIME Length of fill cycles The minimum water level should be between the score lines of the drain stopper b FLUSH TIME Time of overlap between the drain and fill times c DRAIN TIME Time that the drain is open after the wash cy
36. ress PROGRAM SYSTEM Press PROGRAM Press ENTER Press ENTER to clear counter back to zero RESET COUNTS CLEAR COUNTS Press PROGRAM Refer to IO manual for system programming Press ENTER Back to reqular operation Jackson Encdis fine Fnreparaj 13 SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE iwa ae ee PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact a QUALIFIED SERVICE AGENCY There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good of they are clogged Have operators regularly inspect the pan strainers
37. ress the start button to start the next cycle If the next cycle is started before the completion of the detergent dispensing the display will indicate DETERGENT DISPENSE and countdown the time remaining until the cycle will automatically begin If the door is opened at any time during a cycle CLOSE DOOR will be displayed The cycle will restart at the beginning of the prewash sequence when the door is closed again The cycle counter will only increment when cycles are fully completed To display the number of cycles completed between cycles press the CYCLES button on the keypad Then number of NORMAL cycles completed will be displayed Press the CYCLES button again to display the number of completed HEAVY cycles DETERGENT PREWASH The run time of the detergent dispensing pump before the prewash sequence which controls the amount of detergent dispensed DETERGENT WASH The run time of the detergent dispensing pump before the wash sequence which controls the amount of detergent dispensed Jackson Enodis One Fnrparaj m res Salinirnis SECTION 2 INSTALLATION OPERATION INSTRUCTIONS eO eee OPERATION INSTRUCTIONS CONTINUED SANITIZER The run time of the sanitizer dispensing pump before the rinse sequence which controls the amount of sanitizer dispensed RINSE TANK TEMPERATURE When the water in the rinse water booster heater reaches this temperature value the heating element will be turned off SHUTDOWN AND CLEANI
38. son Encdis fine FEnreparaj 18 SECTION 5 PARTS SECTION SECTION 5 PARTS SECTION CONTROL BOX ASSEMBLY 15 6 9 8 16 7 15 n 9 m x o m e 5700 002 40 03 One FEnreparaj m res 52411 Enodis Jackson 20 SECTION 5 PARTS SECTION 26 QTY 1 1 1 4 1 1 1 1 1 5 1 1 1 6 8 2 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Control Box Weldment Noise Filiter Interface Board Circuit Board Holder Inner Control Panel Terminal Strip Bracket Fuse Strip Assembly 6 Pole Fuse Holder Fuse 3 amp Fuse 1 5 amp Motor Contactor Relay Transformer 115V to 24V Locknut 6 32 S S Hex with Nylon Insert Locknut 10 24 S S Hex with Nylon Insert Screw 6 32 x 3 8 Round Head Harness Assembly Assembly Cable Temperature Probe Cable Assembly Control Box to Connection Box Conduit Nipple 1 2 Bushed Locknut Conduit 1 2 Fitting 1 2 Staight Plastic Connector 1 2 90 Metal Fitting 231 x 394 Fitting Nut amp Cap Represents an item not shown CONTROL BOX ASSEMBLY CONTINUED Mfg No 5700 002 45 72 5910 002 20 37 6680 002 16 81 5940 002 21 87 5700 002 21 71 5940 002 78 97 5700 002 42 60 5920 002 42 13 5920 002 44 12 5940 002 42 15 5945 109 05 69 5945 002 45 20 5950 002 16 78 5310 373 03 00 5310 373 01 00 5305 17 1 02 00 5700 002 93 48 5700 002 16 77 6680 002 16 80 5700 002 45
39. submerged in water To enable the heater element Note After completing step 2 v you will still be in the programming mode However if you do not press any keys for 45 seconds the controller will automatically log out of the programming mode Follow steps 2 i and 2 ii above to re enter the programming mode i Repeatedly press the PROGRAM button until SYSTEM is displayed Press ENTER to enter the SYSTEM programming mode ii Repeatedly press the ENTER button until HEATER ELEMENT IS DISABLED is displayed iii Press the NORMAL button to change the display to HEATER ELEMENT IS ENABLED Jackson Encdis fine Fnreparaj SECTION 2 INSTALLATION OPERATION INSTRUCTIONS a a af OPERATION INSTRUCTIONS CONTINUED iv Press the PROGRAM key to exit the SYSTEM programming mode You should hear the heater contactor close v Repeatedly press the PROGRAM button until EXIT is displayed Press the ENTER button to exit the programming mode vi The display will indicate HEATING WATER 4 Adjust dishmachine fill level a Once the temperature in the rinse booster heater has reached its preset value the incoming water solenoid valve will open to fill the wash tank with water FILLING and the time remaining for the will be displayed during the fill sequence b The display will then indicate OPEN DOOR c Open the door and observe the water level in the wash tank sump The water level should be between th
40. t run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all personnel of the location of the service breaker Replace all covers and tighten the screws NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice WARNING This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty Jackson Encdis fine FEnreparaj SECTION 2 INSTALLATION OPERATION INSTRUCTIONS was OPERATION INSTRUCTIONS OPERATIONAL START UP AND CHECK Before proceeding with the start up verify the following 1 Open the door and verify that the sump strainer is correctly installed in the sump 2 Verify that the drain stopper is in position 3 Check that the plugs are securely screwed into the ends of the wash arm 4 Check that the wash arm is securely screwed into the stationary base and that it rotates freely 5 Check the levels in all chemical containers and replace if necessary INSTALLATION INITIAL START UP PROCEDURE 1 Turn on dishmachine a Turn on the incoming power to the machine at the cir
41. used to indicate the status of the machine The electronic controller board with LCD display controls all timing functions The controller board is connected to the interface board It sends signals to the interface board to turn components on and off The remaining electrical control components in the machine are connected to the interface board To aid in troubleshooting the interface board contains six red LED light emitting diodes These diodes are illuminated when ever the output signal to the corresponding control item is ON The following example will illustrate the troubleshooting sequence that should be used for all electrical control components The wash pump runs at the first sequence of every cycle The LED corresponding to the wash pump motor contactor will be ON when the pump is to be On If the LED is ON and the pump motor is not running measure the voltage at the pump motor contactor soil when the LED is on meaning voltage should be applied to the coil from the interface board If there is no voltage then replace the interface board If there is voltage then there is a problem in the pump motor and pump motor contactor If the display indicates that the machine is in a wash cycle and both the pump motor is not running and the LED is not ON check the continuity of the cable that connects the controller board to the interface board If continuity exists replace the controller board If the controller board has been replaced and the
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