ps manual_cover
Contents
1. RM Z SELV OZL ZLLHQPEEFO 09 11 ____ dund JAIM 038 LLLS 16160 OGA ZL Nd aeuo Page 16 TIM 0 9 LIG 8 9 27902 Med __ 171M 000 eid L 0617605 Hed pue Buly q pexiJ 2 1790902 dilo 1 p 0790902 L Bury q 0090902 yuno N peo 092 541 000917 0208907 8 7 4 a E mm SAF Holland 2 Speed Square Jack Constant Mesh Gear Box note 2 shaft holes in gearbox cover Used on Eager Beaver Trailers 20 25 Ton Tags Beginning February 2009 ltem PartNumber Description 3 Procure Locally SELF TAPPING SCREW 4 Special Order COVER 5 2062157 BEVEL GEAR 6 2062155 GROOVE PIN 5 16 x 1 7 Special Order WASHER HARDENED 8 2061009 SHAFT BUSHING 9 2062159 PINION GEAR 11 2060459 SPRING PIN 3 8 x 1 3 8 12 2060458 SPRING PIN 1 4 x 1 1 4 14 Procure Locally GREASE FITTING 18 19 Procure Locally WIRE Special Order SPRING PIN 3 8 x 1 1 2 20 2062161 PINION SHAFT 15 5 LONG 21 2062160 CRANKSHAFT 10 62 LONG 22 2062164 RIGID GEAR 23 2062163 LOW SPEED DRIVE GEAR 24 2062162 HIGH SPEED DRIVE GEAR 25 2062241 OUTSIDE COVER ASSY 26 2062158 COLLAR ELEV SCREW 27 2062154 BEARING 2055647 JACK HANDLE Not Shown 2063013 COMPLETE JACK Less Handle Page 17 Page 8 194490 uo G 012. 0 n a I at 9005906 1 Weed Ut G OL paonpay uoneoo1 jeuondo 2 A1S _ 005902 N d PI xoqloo Page 19 0212902 ANH S X 9 9 pnis 8 7815605 H GLLYGZISL 6916904 lqui essv 9 9026502 529 1 32 JeeuM neus 1 PUSS __ qnH Aiquiessy JeeuM 9 Wed uondii5s d Seid H 7 sz 8 OG 9 All 20 amp 25 Ton Eve Hitch Assembl Assembly Part 2054791 Includes items 1 7 Page 20 ABS TONE RING gt SENSOR MOUNTING BLOCK lt Located in Hub ABS AIR SYSTEM DRAWING 2 AXLE TAG WITH ABS PARTS LIST Qty Description 4005001030 2 amp 3 AXLE ECU SPRING BRAKE VLV SEALCO 110800 4497130180 6 SENSOR EXT CABLE 441 032 808 0 SENSOR W 1 CABLE 899 759 815 4 SENSOR CLIP 3 8HOSE X 60 w SERV GLADHAND 3 8HOSE X 60 w EMER GLADHAND GLADHAND SERVICE BLUE GLADHAND EMERGENCY RED 3 8 HOSE X 60 SLOAN PACIFIER P N 441721 3 8FPT 3 8FPT BULKHEAD FITTING BRASS 1 FLAT WASHER PLATED 3 8T 3 8M SWVL 90 ELBOW 3 8T 1 4M SWVL BRNCH TEE 3 8 3 8 STRAIGHT CONNECTOR 3 4 HD NIPPLE SEALCO 6006 3 4 MALE CON 3 4TUBEX3 4 AIR TANK 2850 1242 2 PORT REMOTE DRAIN VLV 350002 048 3 8 90
3. seues 00 7 A3M 9 HOLIMS 440 NO IONLNOD GAH HOLON LSS IN HOHVNOIW H3ONITAO OMNVYGAH HOS LIM SNIMOVd H3ONITAO OMNVYGAH NOLLdIHNOS3G 6 CLOLGOC 5960900 9622900 0 7 201 CLOCOE JepJo 0 6 5002900 8846400 006 6 COOELE COEGGOC 9c c90c Nd 21 5 0 MOL esodung Nd 9esJeH 102 A uo 13221025 ZVOLL Nd 9esJjeH 9102 7 GZ8L X LIG Jad suld uo pesn Jag 9002 JEW 12y 104 8002 68 351 2109 7866602 Nd 8sn seues 009 8002 u9Je N 10 09096 Nd 227 9 0 202128 uy 0115 X 9409 Y SALON 7002 lt 4207 19 UNON 21110213 5 1111 53 Page 15 1504 AM31I V8 CION31OS OI 2421 32v18 dZ MP OL HOVILV 1504 80101 JAIM N3349 mi yams prouejos uongejs 5 M2Z MZ OL HOV LIV ND Juauodwos yoediamog way 2 sdwey 21191150 10 2 IN 89171 JOMSSEY SSPOD AEA pupe 61 0
4. OO N O O1 Q N gt CN O 14 15 16 17 19 Dana Axle 022 Dana Camshaft see Camshaft Worksheet Eager Beaver Trailers Dana D22 Air Brake Axle Less Hub amp Drum Item Description Part 1 Seal 2055828 2 Inner Cone Bearing 2058309 3 Outer Cone Bearing 2058308 4 Inner Nut 2055836 5 Inner Lock Washer 2058268 6 Star Washer 2058267 7 Outer Nut 2059229 8 Brake Repair Kit One Per Wheel 2060956 9 Brake Pad Two Per Wheel 2060455 10 Cam Repair Kit One Per Axle 2062013 11 Slack Adjuster 2061083 12 Air Brake Chamber 2059596 13 Complete Axle 2060565 Less Hub Drum Air Chamber 77 Track 43 Spring Center 8 6 Wide Trailer Page 8 Cam Shaft Determination amp Ordering Worksheet 3 3 32 OR 4 1 4 Type 1 Type 2 Right Hand Left Hand View from head end Step 1 Decide whether the cam is a LEFT or a RIGHT hand and whether it is a SMALL 3 3 32 or LARGE 4 head Step 2 Measure the length of the cam It is best to provide both the dimensions A the distance from head to snap ring groove and dimension B the distance from the head to the end of the cam Step 3 Measure the diameter of the cam at both C just behind the head and D just inside the spline Step 4 Finally determine whether the cam is a 10 spline or 28 tooth spline Please fill in the chart below when ordering a cam shaft HEAD STYLE LEFT HAND SMALL RIGHT HAND SMALL LEFT HAND LARGE
5. 5 7 2063220 Wood Filled Ramp 1 5 Dia x 25 Long Pivot Pin 2054640 Ladder Ramp 1 5 Dia x 23 Long Pivot Pin 8 2059020 Roll Pin Ramps 9 2062169 Light Weight Ramp Fixed Link 2062333 Tailboard standoff 1 2 x 3 4 x 35 2063291 Conversion Kit A includes items 3 8 and tailboard stand off 2063281 Conversion Kit B includes items 3 9 TB stand off and Item 1 20 Ton 6 Wood Ramp set 2063284 Conversion Kit B includes items 3 9 TB stand off and Item 1 20 amp 25 Ton 5 Ladder Ramp set 2063285 Conversion Kit B includes items 3 9 TB stand off and Item 1 20 amp 25 Ton 6 Ladder Ramp set 2063286 Conversion Kit B includes items 3 9 TB stand off and Item 1 25 Ton 6 Wood Ramp set Note Conversion Kits contain quantity two of item 4 quantity three of item 5 Conversion Kit A Converts old style 20 25 Ton ramps for use with new double spring system Conversion Kit B Upgrades older 15 20 Ton trailers to new Light Weight ramp and double spring system Page 13 Page 14 UMOUS JOU UMOUS JOU Vel cl NF LO CO UMOUS 30U WALI OIINVYGAH J19IH3A MOL 370V Ld3034 2104 6 ONI1d 310d 6 3SV8 20 0 1 2 8 SIA319 YSGNITAO Nid LON Nid AINO 72 SALE 17130 LSM AYSLLVE HOLO3NNOO 59 9018 HOSLNAG SSSNYVH SSINHVH TOHLNOD AIM 9 HOLIMS 440 NO YOUMS
6. RIGHT HAND LARGE DIMENSION SPLINE PC b gt Fax the completed worksheet to Eager Beaver Trailers 856 423 0999 Your Name Your Voice Tel Page 9 Webb 8 Stud Hub Piloted Hub amp Drum Item Nomenclature P N Remarks 1 Hub 2062151 Includes bearing cups amp studs 2 Drum 2062152 Webb 63680F 3 Inner Bearing Cup 2058307 4 Outer Bearing Cup 2058306 5 Inner Bearing 2058309 6 Outer Bearing 2058308 7 Seal 2055828 8 Studs 2061085 9 Flange Nuts 2061086 10 Oil Cap w plug 2055089 Cap includes window amp plug 11 Gasket oil cap 2055090 12 Oil cap window kit 2058056 Window gaskets amp plug 13 vent plug 2055 49 14 Lock Washer Procure locally 15 Machine screw Procure locally Page 10 Page 11 Jebuey 7 0022 YNNH JELSSOZ OLOZ 2 SLEEZE Nd 1937 0107 Idy 8002 67 BE LG50T JE9T 80072 aunr 2 dsne u3 nH jeuonde 48 Guide jeg asn 8618505 SUOL 01 Guds asn 5 1515507 Nd JE91 2002 120 ubag 0176207 Nd 1897 4 2 00 0095 61 9715502 Md 1683 1 886 910J99 s oqmo uol GE Sz UOL sz 02 sBuuds 641495 jea 2 UM asn 3618905 Buiids jea asn 6519902 2661 940Jag p sn uossuadsns 0044 YNNH 2661 5 pesn uoisuedsns 0026 Hutch 9700 Suspension Parts Bill of Material Tandem Axle Part Quantity Description 2055117 2 Rear Hangar 205943
7. TAG MAIN JUMPER 27 2 POL PLUS Page 32 994684 25XPL with CUSH Lift No Pilot Air System Effective Jan 2007 to Lift Air Bag to Front Axle Air Bags for Axle Lift Exhaust Breather from Tank Supply To Main Air Bags Axle Lift Dump Valve p n 322128 LIFT VALVE 5 Port x 2 Position Knob IN PORTNo Description 3 Dump Valve BLUE 2 Air Bags BLACK Connected 1 Exhaust 4 LiftBag GREEN 4 77 Connected 5 Supply RED _ Blocked Air Flows from HCV to Lift Axle Main Air Bags Lift Air Bags is Exhausted fim PUSHED IN LIFT VALVE 5 Port x 2 Position Knob OUT PORTNo Description 2 4 3 Dump Valve BLUE Blocked 2 Air Bags BLACK 3 1 5 Exhaust Connected 1 4 Lift Bag GREEN PULLED OUT 5 a Connected Lift Axle Main Air Bags are Exhausted Air Flows from Supply to ail Supply RED Air Bag 1221 E TANK Item PartNo Qty Description Item PartNo Qty Description 1 322096 1 CUSH CLC 25 005 LOW MT LIFT 10 381032 4 3 8T 1 4M STRAIGHT CONN QCAB 2 991935 1 25K77THP ABS W SB AX 11 381041 3 3 8TUBE UNION TEE QCAB 3 322072 1 CUSH XPL HT CONTROL VALVE KIT 12 381881 20 3 80D NYLON BRAKE TUBING BLACK 4 322129 1 PRESS VALVE FIXED 70 PSI 13 381878 20 3 80D NYLON BRAKE TUBING RED 5 322128 1 PUSH PULL VLV ALKON TD
8. XPL HT CONTROL VALVE KIT 4 2062140 1 PRESS REG VALVE FIXED 70 PSI 5 2062082 1 TOGGLE CTRL VLV SEALCO 21600 2 6 2060824 1 AIR PILOT VLV SEALCO 110591 7 2062021 1 QUICK REL VLV P N 3800 8 2062022 1 BRAKE PROTECT VALVE 140270 9 147251 1 12GA X 4X 4 PUSH PULL BRKT 10 381032 2 3 8T 1 4M STRAIGHT CONN 11 381041 2 3 8TUBEUNION TEE QCAS 12 381053 1 3 8T 1 4M SWVL BRNCH TEE QCAB 13 381878 20 3 8 00 NYLON BRAKE TUBING RED 14 381879 10 3 8 OD NYLON BRAKE TUBING BLUE 15 381880 10 3 8 OD NYLON BRAKE TUBING GREEN 16 382001 9 3 8 1 4 SWVL 90 ELBOW 17 382002 3 3 8 3 8 SWVL 90 ELBOW QCAB 18 382116 4 3 8 45 STRT ELBOW BRASS 3350X6 19 382150 1 3 8 HEX NIPPLE BRASS 20 382151 1 1 4 NIPPLE BRASS 21 382154 1 3 8 X 1 4 HEX NIPPLE BRASS 22 382171 1 1 4 HEX SOCKET PLUG BRASS 23 383121 1 1 4 NPT BRASS TEE WIH 3700X4 24 2062186 2 AXLELIFT AIR BAG 25 2062170 2 SHOCK ABSORBER 26 2062187 2 SUSPENSION AIR BAG 27 2059596 2 SPRING BRAKE CHAMBER 28 2062024 1 2 PORT AIR TANK Page 31 994689 25XPL with CUSH Lift Air System n with Manual and Solenoid Push Pull Valve 7 2 POLE CONNECTION BLACK amp WHITE WIRES from Manual Valve to Tee Pilot Valve TRAILER from Air Supply NOSE END FIVE PORT VALVE HARNESS prior to 01 01 2011 to 01 01 2011 B ive NOTE Five Port Valve Ea a was plugged and used as NOTE On some 1
9. the holes that once hitched allows the nose end of the trailer to be 2 3 high at the front with the trailer unloaded This will aid the trailer suspension in providing better weight distribution to all axles especially the rear Once the trailer is loaded the trailer should be level or just a bit high in the front The hitch should preferably be installed with the retaining bolt below the hitch if possible Tighten the hitch shaft nut first until the lock washer is completely compressed then tighten the retaining bolt nut until its lock washer is completely compressed CAUTION Do not use any lunette eye ball hitch or tow hitch that is excessively loose large damaged in any way or binds when the trailer turns See the trailer service manual for a schematic that shows how to properly wire the tow vehicle For electric brake trailers Eager Beaver can supply a proper truck harness and a brake controller Refer to the literature provided with the brake controller for greater detail in installing the controller Only a good sealing type tap connectors should be used for splicing into the truck wiring to prevent corrosion Truck harness and controller sold separately Page 3 Pre Delivery Tow Hitch Truck Wiring Trailer Setup All Tow Behind Trailers Plug electrical nose harness into the tow vehicle receptacle Make sure that there is sufficient slack to allow trailer to fully articulate without the cable getting too tight or at
10. the same time not allow it to touch the ground when traveling straight On air brake trailers only attach the two air line jumper hoses and check for the same slack clearance as for electrical cable Attach the chains by looping them through an appropriate lash ring on the tow vehicle and then securing the hook to a chain link This is for our standard slip hook If a safety hook with latch is used then simply attach hook to the tow ring The chains should attached to the tow vehicle by using a crossing pattern under the trailer tongue Make sure that there is sufficient slack in the chains to allow the trailer to fully articulate without the chains getting to tight and yet not having the chains drag on the ground when trailer is straight CAUTION Do not install chains on a tow vehicle that does not have an appropriate lashing ring for attaching chains On electric brake trailers see the instructions supplied with the break away switch The instructions and miscellaneous parts for the break away switch are shipped in the loose box of parts The break away system will only operate after both the coupling and safety chains have failed The break away is not a parking brake The final step in any setup is to make sure that all systems electrical air hitching or break away all function properly before the trailer leaves the dealers yard A safe trailer is good for your customer and good for business Page 4 Electrical Cable
11. 1 2 CS BL 25 424 PENNE 21 8 48 Model 20 XPT 31 4 25 0 264 19 0 6 0 OPTIONAL ALUMINUM O 2 EXTENSION RAMPS 34 14 o 20 8 a 29 1 2 2 2 726 HORG 21 8 48 Model 25 XPT 34 4 6 4 ES OPTIONAL ALUMINUM O pu _ B EXTENSION RAMPS 6 0 EZ P 18 8 ev m 1 AG HKO GF 3 1 oe 227 Model 25 XPL 34 4 6 4 zz g_28 0 T OPTIONAL ALUMINUM 2 EXTENSION RAMPS TR oe BY 18 211 60 a 22 7 73 Page 2 Trailer Setup All Tow Behind Trailers Setting up a trailer especially a tow behind has several aspects that are often not known or are misunderstood Here is a description of the setup procedures for tow behind trailers Perform the described pre delivery procedure for tow behind trailers See the pre delivery sheet provided with each trailer You can request a copy from customer service We will assume that the tow hitch is already installed on the tow vehicle It is important to make sure that the tow hitch is completely compatible with the trailer hitch in both size and capacity Eager Beaver can provide an appropriately sized pintle hook or ball when the trailer is ordered or through our parts department Attach the lunette eye or ball hitch to the nose plate using
12. 4 2 Center Hangar 2055116 2 Front Hangar 2059436 2 Equalizer 2059437 2 Equalizer Bolt 2059439 4 Equalizer Washer 2059438 2 Equalizer Nut 2055132 2 Fixed Torque Arm 2055131 2 Adjustable Torque Arm 2059441 8 Torque Arm Bolts 2060165 8 Torque Arm Nuts 2055128 4 Bottom Plate 2055137 4 Springs 3 Leaf 2055129 8 U Bolt 3 Leaf Spring 2055366 16 U Bolt Nuts 2055365 16 U Bolt Washers 2059442 4 Spring Rear Bolt included w rear hangar 2058096 4 Spring Rear Nut included w rear hangar 2059444 4 Spring Rear Spacer included w rear hangar 2055127 4 Spring Seat Welds to axle Quantity Shown applies to Installation on Equalizer only Quantity on Rear Hangar included with hangar Page 12 Ramps and Linkage including conversion Kit 15 25 Ton Tag Trailers Description Part No 2062167 20XPT Wood Ramp 6 2060935 20825 XPT Ladder Ramp 6 982132 25XPT Wood Ramp 5 982131 25XPT Wood Ramp 6 992822 25XPT Wood Ramp 6 Tapered 992819 25XPT Ladder Ramp 6 992823 25XPT Ladder Ramp 6 Tapered 2 2063274 15 25 Ton 6 Old Style Ladder Ramp 2063273 15 25 Ton 5 Old Style Ladder Ramp 2063272 15 25 Ton 6 Old Style Wood Ramp 2063271 15 25 Ton 5 Old Style Wood Ramp 3 2062168 Light Weight Ramp Movable Link 4 5 Hole to Hole Center 23 Wide 2062340 Ladder Ramp Movabe Linkage 21 Wide 4 2062135 Tail Board Side Spring one leg longer 5 2062134 Ground Side Spring both legs same 6 2059186 Ramp Pivot Pin 36
13. 59431 2059432 2061064 2062129 2062130 2060735 2054792 2063021 Eager Beaver Standard Colors Dupont Imron PPG Color Code Yellow H7947 FP827 Red 77968 FP703 Black 1640 FP901 Blue 3759 White 1632 FP951 Custom Mixed Color No Code Assigned Page 34 PARTS General Engines Co Inc 1 800 338 7088 n 548 Swedesboro Ave 856 423 0200 ORDER FORM Mickleton NJ 08056 1246 Fax 856 423 0999 ORDER NO ORDER DATE PROMISE DATE BILL TO CUSTOMER NO SHIP TO CUSTOMER NO PHONE FAX TERM CODE TERM DESCRIPTION CUSTOMER P O NO SHIP VIA COMMENTS CREDIT CARD IHFORMATIOH Parts orders are accepted by FAX Telephone or Email Parts eagerbeavertrailers com Page 35
14. 6300 2 5 14 381879 10 3 80D NYLON BRAKE TUBING BLUE 6 322155 1 SEALCO EXHAUST SEAL P N 110524 15 381880 10 3 80D NYLON BRAKE TUBING GREEN 8 322139 1 BRAKE PROTECT VALVE 140270 16 1 4 3 8 1 4 SWVL 90 ELBOW 9 147251 1 12GA X 4X 4 PUSH PULL VLV BRKT 17 382002 5 3 8T 3 8M SWVL 90 ELBOW General Engines Co Inc 14893 Hiighway 27 Lake Wales Florida USA 33859 1 800 257 8163 d and specifications are the property of General Engines Co Inc dba Eager Beaver Trailers shall not be reproduced copied or used in any fashion without express written permission Also Genera erves the right to change designs specification or materials without notice and obligation h changes Page 33 Eager Beaver Trailers 20 amp 25 Ton Tag Miscellaneous Parts amp Paint Codes DESCRIPTION Deck Washer Hex Head Bolt Deck Washer 3 8 x 2 1 2 Nut Deck Washer 3 8 16 Nose Plate 15 25 Ton Only Aluminum Extension Ramps Set Truck Wiring Harness Air Tank Remote Drain Valve Safety Chain 1 2 x 41 with Clevis Hook Weld on Anchor Safety Chain 5 8 x 8 Clevis Hook 1 2 Spring Loaded Oblong Reflector Amber Oblong Reflector Red Eager Beaver Trailers Mud Flap White 24 x 18 Weld on Heavy Duty Fixed D Ring amp Clip Weld on Spare Tire Carrier for Hub Piloted Wheel MFG between 9 22 06 and 8 6 10 Manufactured After 8 6 10 PART NO 2054869 2059133 2059134 2060510 2060834 2060659 2058065 20
15. Air Lines Safety Chains Break away Conclusion Page 5 pJEOGIJEL jo 294 5717 5 i L 2 j GZ OZ 10 jueureBugury 6 Eager Beaver 20 25 Ton Tag Trailer Decals DESCRIPTION TRAILER CONNECTED WARNING LARGE BLUE EAGER BEAVER GOLD TRIM HI TENSILE WHITE CHECK WHEEL LUG TIRE INFLATION INFO HUTCH H9700 TORQUE NOT IN KIT USA HARNESS DECAL NOT IN KIT ROTO RING CAUTION TRAILER EQPT W ABS BRAKES ALL WHEEL ABS ABS INDICATOR LAMP INSTRUCTIONS RED WHITE CONSPICUITY STRIPING 20 PT WHITE 20 HAL WHITE 20 HALX WHITE 20 WHITE 25 XPT WHITE 25 XPL WHITE BLUE STRIPE EB YELLOW TRAILERS WHITE STRIPE RED BLUE BLACK TRAILERS WEBB WHEEL TORQUE HUB PILOTED DANGER SPRING BRAKES REPLACE DAMAGED WOOD PREVENT DAMAGE LOAD ON EVEN GROUND COLD DUAL VIN PLATE LIFT AXLE 25XPL ONLY LIFT AXLE WARNING 25XPL ONLY COMPLETE DECAL KIT 20 HALX BLUE STRIPING 20 XPT BLUE STRIPING 20 XPT WHITE STRIPING 25 XPT BLUE STRIPING 25 XPT WHITE STRIPING 25 XPL BLUE STRIPING 25 XPL WHITE STRIPING Page 6 PART QTY 2059014 2059370 2059325 2059016 2059162 440025 440027 2060618 2062003 2061051 2062004 2060608 440200 2059170 2059294 2060841 2062014 2062171 2059249 2061081 2062007 2062179 2062173 2062174 2062178 2062142 2062172 PART 2063511 2062180 2062181 2062182 2062183 2062191 2062192 ITEM
16. Eager Beaver Trailers 20 25 Tag Trailers Table of Contents Page Standard Model Drawings 2 Trailer Set Up 3 Decal Arrangement 9 Decal Manifest 6 Dana D22 12 25 x 7 5 Axle T Dana Axle Parts Manifest 8 Cam Shaft Determination 9 Webb 8 Stud Hub amp Drum 10 Hutch 9700 Suspension Drawing 11 Hutch 9700 Parts Manifest 12 Ramps amp Linkage 13 Electric Hydraulic Ramps w counter balance locks 14 Monarch Power pack for hydraulic ramps 15 Patented Roto Ring 16 Holland 2 Speed Square Jack 17 Tool Box Lids 18 Tire amp Wheel 19 Eye Hitch Assembly 20 ABS Air System Drawing 21 ABS Parts Manifest 22 4S 2M Tandem Axle Air Schematic 23 4S 3M 25 XPL Air Schematic 24 Electrical Schematic ABS Trailers 2 USA Harness amp LED PLUS 26 Harness amp Lights Manifest 27 Cush Air Ride Suspension CLC 25 005 28 Cush Air Ride Suspension w Lift Axle CLC 25 005L 29 25 XPL with CUSH Lift Air System 30 25XPL CUSH Lift Axle Air System Parts Manifest 31 Lift Axle Remote Control Schematic 32 Lift Axle Push Pull Control Schematic 33 Miscellaneous Parts 34 Parts Order Form 35 Operation amp Service Manual Appended Parts Customer Service Sales 800 338 7088 800 722 8803 800 257 8163 ext 3251 Standard Model Drawings Model 20 HAL OS Gg 0 t H Model 20 HALX 30 4 24 0 AE 4 19 0 0 0 CA IN e EE lt 0 O 20HALX o r 10 _ 7 ora 29
17. LED S S LED PGTL TAG 14 PLUS LED not used BREAK AWAY SWITCH JUMPER ELECTRIC BRAKE HARNESS 19 TAG ABS ADAPTER 210 ABS POWER 41 MARKER 2 POLE 155 ABS 2 5 MARKER LIGHT NON LED COMPLETE PLUS HARNESS ASSEMBLY LESS ABS ITEMS 26 27 28 AND LESS ELEC BRAKE ITEMS 24 25 LIGHTS amp GROMMETS ALSO NOT INCLUDED WITH HARNESS ASSY ELECTRIC BRAKE ITEMS 24 AND 25 ABS AIR BRAKE ITEMS 26 27 AND 28 Page 27 Partno Qty N O N Q O 1 1 1 2062094 2062095 2062093 2057075 2057072 2057074 2062130 2062129 2057067 2057069 2062107 2062108 2062193 2062061 2062194 2062195 2062196 2062197 2062198 2062199 2062043 2062042 2062039 2062040 2062041 2061097 2062200 2061048 2062119 CUSH CLC 25 005 with Trac Align ge PART 2062281 2062282 see Kit K0334 see Kit K0334 see Kit K0334 see Kit K0334 K0334 see Kit K0335 see Kit K0335 K0335 2062170 see Kit K0130 see Kit K0130 see Kit K0130 see Kit K0130 K0130 2062187 Application Tag Air Ride Suspension Introduced Feb 2010 standard Mar 2010 ITEM DESCRIPTION Bushing Only 6 75 L x 1 25 ID 3b Wear Washer 3c Washer 0 875 SAE ID 20 Torx Bolt 875 9UNC x 10 SecureLoc Nut 875 9UNC 3f Reducer fm 1 25 OD to 0 9 ID Bushing Kit 1 per swing arm 3a 3f 4a Alignment Gear eccentric outer 4b Alignment washer inner Pivot Alignment Kit 1 per h
18. STRT ELBOW BRASS 3 8 SQHD PLUG BRASS 3 4 HEXHD PLUG BRASS AIRTANK MOUNTING PAD 1068 3 8 16X1 25 HEXHD CAPSCREW 5 3 8 STD FLAT WASHER ZINC 3 8 16 NYLOC LOCKNUT 3 80D NYLON BRAKE TUBING BLUE 3 80D NYLON BRAKE TUBING RED 36 3 8 AIR BRAKE HOSE 60 3 8 AIR BRAKE HOSE 24 3 8 AIR BRAKE HOSE 66 3 8 AIR BRAKE HOSE 1 2ID HOSE SEPARATOR 1 2 X 3 4 HEX NIPPLE Page 22 MANMNAFBAWANA 32 02 ARAB cup 2062139 2062080 2062102 2062086 2062085 381001 381002 2055360 2055361 2059141 2062131 2055359 411471 382002 381053 381031 381153 381156 2062024 2058065 382106 382162 382163 420001 411121 411501 411321 381879 381878 2062120 2055693 2055692 2059140 411821 382156 31 Alddns SNIONnOdWOO LNY ON 0 6 0 5 TIY 6 2 8 5 ANYHAE SNIHdS 2222 a aaam 85 TOYLNOD LHOd TOHLNOS WEF LHOd 16667 L d N FEZ 10 SIH ATddNS Z 2 Page 23 1255 HEF LHOd AHAB ZHE 1909 HIOAH3S3MH HEAL LHOd 5 Z SEL 1904 TOMLNOD 0080LL 56 WHLNOD 0 bey wapuep 6 uiejs S WZ SP Page 24 Jeujo uoee JO Aue uj 3581002 o os peJ
19. a three port Valve 01 Valves the 1 amp 3 lines are reversed NOTE Older trailers had a toggle valve instead of a Push Pull p E e 1 5 gt ZA 4 0 5 Item PartNo Qty Descriptio Item Part Qty Description 1 322096 1 CUSH CLC 25 005 LOW LIFT 13 381878 20 3 80D NYLON BRAKE TUBING RED 2 991935 1 25K77T HP ABS W SB A R AX ASSY 14 381879 10 3 80D NYLON BRAKE TUBING BLUE 3 322072 1 CUSH XPL HT CONTROL VALVE KIT 15 381880 10 3 8010 NYLON BRAKE TUBING GREEN 4 322129 1 PRESS REG VALVE FIXED 70 PSI 16 382001 8 3 8 1 4 SWVL 90 ELBOW QCAB 5 322130 1 2 3 PUSH PULL VALVE After 12 06 17 382002 5 3 8T 3 8M SWVL 90 ELBOW QCAB 322132 1 TOGGLE CTRL VALVE prior to 12 06 18 382116 4 3 8 45 STRT ELBOW BRASS 3350X6 6 322133 1 AIRPILOT VLV SEALCO 110591 19 382150 1 3 8 HEX NIPPLE BRASS 7 NOTE Removed Quick Release Valve 12 22 10 20 NOTE Removed 1 4 Tee 12 22 10 28 322139 1 BRAKE PROTECT VALVE 140270 21 382154 1 3 8 X 1 4 HEX NIPPLE BRASS 9 147251 1 12GA X 4X 4 PUSH PULL VLV BRKT 22 382171 1 1 4 SOCKET PLUG BRASS General Engines Co Ine 14899 Highway 27 Lake Walas Fonda USA 39859 i 10 381032 4 3 8T 1 4M STRAIGHT CONN QCAB 23 383121 1 1 4 BRASS TEE W H 3700X4 copied or posce 11 3810417 3 3 8TUBE UNION TEE QCAB 24 382145 1 SOLENOID VALVE 3 WAY 12VDC 11 incurring any obligation to such changes 12 381053 1 3 8T 1 4M SWVL BRNCH TEE QCAB 26 392481 1
20. anger 4a 4b 5a Shock Absorber 5b Bolt 75 10UNC x 3 35 GR 5 5c Bolt 75 10UNC x 9 5 GR 5 5d Nut lock 75 10UNC 5e Washer 3 4 ID Shock Bolt Kit 1 per Shock 5b 5e 8 Susp Air Spring 1 per swing arm Page 28 CUSH CLC 25 005L with Trac Align PART 2062281 2062282 see Kit K0334 see Kit K0334 see Kit K0334 see Kit K0334 K0334 see Kit K0335 see Kit K0335 K0335 2062170 see Kit K0130 see Kit K0130 see Kit K0130 see Kit K0130 K0130 2062187 2062186 Application Model 25XPL Lift Axle Introduced Feb 2010 standard Mar 2010 ITEM DESCRIPTION Bushing Only 6 75 L x 1 25 ID Wear Washer Washer 0 875 SAE ID E 20 Torx Bolt 875 9UNC x 10 SecureLoc Nut 875 9UNC Reducer fm 1 25 OD to 0 9 ID 3a 3b 3d 3e 31 Bushing Kit 1 per swing arm 31 Alignment Gear eccentric outer Alignment washer inner 4a 4b Pivot Alignment Kit 1 per hanger 4a 4b Shock Absorber Bolt 75 10UNC x 3 35 GR 5 Bolt 75 10UNC x 9 5 GR 5 Nut lock 75 10UNC Washer 3 4 ID 53 5b DC 5d 5e Shock Bolt Kit 1 per Shock 5b 5e Susp Air Spring 1 per swing arm Lift Air Spring 1 per swing arm Page 29 8 10 994684 25XPL with CUSH Lift Page 30 25 XPL CUSH LIFT AIR SYSTEM PARTS 994684 Toggle Valve used Before January 2007 ITEM PART DESCRIPTION 1 322096 1 CUSHCLC 25 005 LOW MT LI FT 2 991935 1 25K77T HP ASS W SB AX 3 2062166 1 CUSH
21. noes pue 0010 eq s sou pue s ulj 11 JON 9 qe9 uoisuejx3 JOSUAS OL spueu pe e 1 sn 2 p 6 ET _ 8 847 104 ASIAS v quieyd YEIG 8 LAN 2 L L 1304 0 1 35 UNO 0986 7 LAN 8 1 ATddNS 2 ON NN dd Fane bod L d N 8g v LHOd AYIAITSG Z 91001 X 7 9 v 2 1 4 71 o ddIN X S 0080LL 21 35 I SlOSU S UuAA r SLYOd GASNNN 11V 0 SOL 006 007 Sav c IMVHH 39IAHAQS ON IMVYH ONIYdS wm m m um w w i ANIM 0 01125 6 way 3019 3NI1 1162 1 AT8W3SSV 3A1VA N23 3AVA 1OHLNOO 22 86 6 3ATVA SEV 1 IXV 138 na Vna JO GASNAS LON Aqqans 7 7 HOLOJNNOO 3A IVA AV 19384 SEV gt 6 I m m 104112 SOH 09 SOH 99 SOH 92 SOH 7 SOH 6 r r AlddNS H3MOd LIA G3SN3S LON TdXGZ 10 uu s S WE SP LO Page 2 131115 juBi dos eu o eq pinous eu uo JU I 4045 eu r 02 pue 84 o pe ex eq pinous UO Say eur punoJB pijos po
22. oB eq pinous au uo SVUM 94 Say sJeper uo pesn JON S IUL 1 NYNL 1431 f E MOTISA x 1 HIV sos yvonne 3SN32 1 211A S 1617 5 GI m AMALIVS IW 310IH3A MOL dO1S Say Buifueuo JONYHVITD pesn un LHOTH s v dois S487 pel sayeig 10 3 62 92 SSOUIEH 2 112313 4 yoyMs SSOUJEH 51135914 UOL GL OL GG p EN sseuJeH 5 SN Td YSN pue O31 UM UU9 S S 21233 exeJg UO GZ OL 3 PLUS HARNESS AND LED LIGHTS PARTS LIST Description S T T LED LIGHT 2 5 AMBER LED MARKER LIGHT 2 5 RED LED MARKER LIGHT LICENSE PLATE LIGHT Non LED One Piece LICENSE PLATE LIGHT HOUSING 2 piece only LICENSE PLATE LIGHT Non LED 2 piece only OBLONG RED REFLECTOR OBLONG AMBER REFLECTOR GROMMET BLACK S T T 4 GROMMET MARKER 2 5 not used TAG NOSE END 12 TAG 10 15 MAIN 26 PLUS TAILBOARD I D PLUS LED TAILBOARD CENTER ALL PLUS FRONT MARKER 2 LT 39 PLUS LED FRONT MARKER 2 LT 81 PLUS LED CNTR MARKER 4 POLE 51 PLUS LED CNTR MARKER 4 POLE 87 PLUS LED C S LED PGTL TAG 14 PLUS
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