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910-196UA-Manual-psi(XGS868 Startup)

1. 4 4 Flowcell Specifications 4 4 11 1 00 General Specifications Hardware Configuration Environmental Velocity Accuracy Velocity Range Rangeability Repeatability The general specifications for the Model XGS868 flow transmitter are as follows Package Options Epoxy coated aluminum standard NEMA 7 4X Explosion Proof Class 1 Div 1 Groups C D Flameproof EExd IIC T6 Stainless steel optional same ratings as above Physical Size 8 2 in long x 6 6 in diameter 208 x 168 mm Weight Al 10 Ib 4 5 kg SS 30 Ib 13 6 kg Operating Temperature 40 to 140 F 40 to 60 C Storage Temperature 67 to 167 F 55 to 75 C of Reading 1 of reading at 3 to 150 ft s 0 9 to 46 m s Note Accuracy depends on pipe size and other factors such as I path or 2 path measurement Bidirectional 2150 to 0 1 ft s 46 to 0 03 m s 0 1 to 150 ft s 0 03 to 46 m s 1500 1 0 2 to 0 5 at 1 to 150 ft s 0 3 to 46 m s Note Specifications assume a fully developed flow profile with a straight run of pipe 20 diameters upstream and 10 diameters downstream 4 1 Specifications 11 1 00 Electrical Specifications Power Supply Power Consumption Operating Mode European Compliance Input Output Specifications 4 2 The electrical specifications for the Model XGS868 flow transmitter are as follows Input Op
2. F1 F2 F3 Enter the speed of sound in feet per second in the gas to be measured and press ENT Note Ifthe speed of sound in your fluid is not known look it up in the Sound Speeds and Pipe Size Data manual 914 004 2 21 Initial Setup 11 1 00 The PIPE Submenu cont 2 22 The Model XGS868 calculates the actual steam density from the live or fixed temperature and pressure inputs as programmed in the I O menu However setting the Mass Flow static prompt to YES overrides this value and uses the density entered at the FLUID DENSITY prompt below to calculate mass flow OOOO Press F1 to select NO or press Mass Flow static F2 to select YES current setting appears here NO YES F1 F2 F3 If F2 2 YES was selected above the following prompt appears If F1 NO was chosen skip the following prompt Enter the density of the gas to FLUID DENSITY be measured and press the ENT key This prompt appears only if Mass Flow static is set to YES current value appears here OOOO Press F1 to disable this func tion or press F2 to enable multiple K factors Multi K factors current status appears here F1 F2 F3 Based on your response to the above prompt proceed as follows If Multi K factors are turned OFF proceed to the CALIBRATION FACTOR prompt on page 2 23 If Multi K factors are turned ON continue with the ne
3. Program Fi F2 F3 SYSTEM OFFLNE Meter Main Menu System Upload Download PROG CHOICES F2 F3 LOG DATA Real Time SITE EDIT MENU More Options MAIN MENU PROGRAM 9 F2 F3 Edit Functions Submenu F1 jeer CH2 GES i YSITE EDIT MENU F3 F1 F1 F2 PROG CAL PAUSE LOG only if data logging option card installed Channel PROGRAM for 2 Channel meter only 2 Channel Channel status Site status Fi F2 Fi OFF BURST BURST Skan Measure Mode F1 SKAN F2 CHANNEL LABEL SITE CHANNEL MESSAGE PRESSURE UNITS for metric units only Fi F2 bar kPa EQUATION Fi F2 STAND ACTUL VOLUMETRIC UNITS available only for STAND equation F2 F3 EIS F2 F3 KACF MMACF SCF CF MMSCF VOLUMETRIC TIME F1 F2 SEC MIN VOL DEC F1 0 1 2 TOTALIZER UNITS available only for ND equation F2 F3 Fit F2 SCF KSCF 5 DECIMAL DIGITS F1 F2
4. F1 F2 F3 After the CALIBRATION FACTOR entry the meter leaves the PIPE submenu At that point press the EXIT key on the RCCU keypad to leave the Channel PROGRAM submenu and proceed to the next section Initial Setup 2 23 11 1 00 Exiting the User Program 2 24 After leaving the Channel PROGRAM submenu the meter returns to the following prompt ogg Press the EXIT key to leave PROGRAM the User Program For a 1 Channel meter the CH2 CH1 option does not appear CH1 CH2 GLOBL F1 F2 F3 Note See your IDM User s Manual 910 185 for instructions on terminating IDM communications This display appears briefly Link Edit complete Aborting comm link F1 F2 F3 IDM MENU START OOOO The initial RCCU startup dis IDM MENU play then reappears On Line SYSTEM ONLINE OFFLNE F1 F2 F3 Note The site data programmed in this chapter is automatically stored in the meter s non volatile RAM NVR If the power to the meter is disconnected the same site data will be reapplied when the unit is next powered on Proceed to Chapter 3 Operation for instructions on taking measurements or refer to the Programming Manual for instructions on programming the Model XGS868 s advanced features Initial Setup 11 1 00 for IDM YIDM Main Menu Global Data TGlobal Submenu More Options for RCCU
5. AC POWER INPUT Pin Description Line Power Line Neutral Earth Ground Figure 1 10 Model XGS868 Wiring Diagram 1 23 11 1 00 Figure 1 11 Option Card Connection Labels Installation 1 24 11 1 00 CAUTION As part of maintaining the FM CSA environmental rating NEMA TYPE 4 on the remote preamplifier thread sealant is required on all conduit entries Figure 1 12 Transducer Wiring for Remote Mounted XGS868 Installation 1185 Chapter 2 Initial Setup Introduction ee 2 1 Site Parameters 2 1 Programming Methods 2 1 Using the RCCU sa oe ye ea en 2 2 Accessing the User Program 2 4 The PROG Men use ete en du s hw N 2 6 Exiting the User Program 2 24 11 1 00 mn rs Introduction This chapter provides instructions for programming the minimum amount of data required to place the Model XGS868 flowmeter into operation Before the Model XGS868 can begin taking measurements and displaying valid data the current system and pipe parameters must be entered In addition a 2 Channel meter requires that each channel be activated prior to use Additional programming options provide access to the more advanced features of the Model XGS868 but this informa
6. C 2 ili 11 1 00 List of Tables Chapter 1 Installation Table 1 1 RS232 Connection to DCE or DTE Device 1 13 Table 1 2 Wiring a 703 1223 08 Option 1 19 Chapter 2 Initial Setup Table 2 1 Available Volumetric Totalizer Units 2 8 Table 2 2 Available Mass Flow 2 10 Table 2 3 Available Volumetric Totalizer 2 14 Table 2 4 Available Mass Flow Units 2 16 Table 2 5 Available Pipe OD Units 2 20 Chapter 3 Operation Table 3 1 Channel Options cel e ek aan N En 3 7 Table 3 2 Display Parameter Options 3 8 Table 3 3 Channel Display 3 10 Table 3 4 Display Parameter Options 3 11 Appendix A CE Mark Compliance Table 1 Wiring Modifications 1 Appendix Data Records Table B 1 Option Card Configurations B 1 Table B 2 Option Cards Installed B 2 Table B 3 Initial Setup Data una a ne B 3 Chapter 1 Installation
7. cont PIPE OD current value appears here inch feet in Pl PIPE OD current value appears here F1 F2 F3 After the standard or special transducer data has been entered the programming sequence should be rejoined at this point Press F1 F3 to select the appropriate units and enter the known PIPE OD or circumfer ence Press ENT when done Use the lt and gt keys to access the additional choice shown Note The prompt above shows English units as an example If metric units were specified these appear instead Obtain the required information by measuring either the pipe outside diameter OD or circumference at the transducer installation site The data may also be obtained from the Sound Speeds and Pipe Size Data manual 914 004 The available English and metric units and their definitions are listed in Table 2 5 below Table 2 5 Available Pipe OD Units inch pipe OD in inches mm pipe OD in millimeters feet pipe OD in feet m pipe OD in meters in PI pipe circumference in inches mm PI pipe circumference in millimeters ft PI pipe circumference in feet OOOO PIPE WALL current value appears here F1 F2 F3 m PI pipe circumference in meters Enter the known thickness of the PIPE WALL in the same units used for the PIPE OD and press ENT IMPORTANT The PIPE WALL thickness must be entered in the same
8. Communicating This display shows the status PRESS EXIT to ESCAPE of the communication attempt 50 Percent Complete Fi F2 F3 IMPORTANT Wait for the RCCU and the XGS868 to communicate and for the next prompt to appear before pressing any other keys Although the above display always appears it will not be specifically shown in this manual after every selection entry PROG CAL PAUSE COOP Press F1 to enter the PROG PROG CHOICES menu and proceed to the next SITE EDIT MENU u 000P These additional options PROG CHOICES which only appear if a data SITE EDIT MENU logging option card is installed in Slot 2 are accessed by LOG FILE pressing the lt or gt key Fi F2 F3 Note In this manual only the programming of Channel 1 will be described To program Channel 2 of a 2 Channel meter simply repeat the procedures used for Channel 1 For either the RCCU or the IDM programming method after reaching the Main Menu follow the programming steps shown in the remainder of this chapter and in Figure 2 3 on page 2 25 Initial Setup 11 1 00 The GLOBL Menu The first step in programming the XGS868 is to select the desired system units in the GLOBL menu To do this proceed as follows OOOO Press the Fx key under PROGRAM GLOBL to select it For a 1 Channel meter the CH2 Channel 1 option does not appear CH1 CH2 GLOBL F1
9. PANAMETRICS Mode XGS868 Startup Guide One and Two Channel 11 1 00 www s rswsrswsicsvaIr Process Control Instrument Division Model XGS868 Steam Ultrasonic Mass Flow Transmitter 1 amp 2 Channel Startup Guide 910 196UA v EE www proconsystems com r PANAMETRICS 11 1 00 Table of Contents Chapter 1 Installation Introduction se ete een 1 1 ak a 1 2 Return P 1 2 Unpacking s x oss deer mec Eye ASA asi 1 2 Site Considerations 2 fate nn Den A 1 3 Electronics Enclosure Location 1 3 Flowcell Location ae eee nn i 1 4 Transducer Location ee d 1 4 Cable aha te ee ee 1 4 Temperature and Pressure Transmitters 1 4 Transducer Cables 2 2 22 3222 3 Rene ae es Sr reis 1 4 Inst lling a EFlowcell 4 22 epar Re En Eh Dins 1 5 Installing Temperature and Pressure Transmitters 1 5 Mounting the XGS868 Electronics Enclosure 1 6 Making the Electrical Connections 1 7 Wiring the Line
10. Initial Setup F3 PIPE TRANSDUCER NUMBER F1 F2 STD SPEC SPECIAL TRANSDUCER FREQUENCY F3 200k Tw F2 feet PIPE WALL PATH LENGTH P Fi inch LENGTHL inch F2 OTHER FLUID SOUNDSPEED Mass Flow static F1 F2 NO YES FLUID DENSITY Multi K factors F2 ON Edit table F1 F2 NO YES 3t of K factors Velocity x L K Factor x CALIBRATION FACTOR NOTES Fx RCCU Function Key Boxed Text Menu Options Free Text Prompt Name Global PROGRAM Fi F2 F3 O COMM SYSTEM UNITS F1 F2 ENG METRC 1 Channel Meter 2 Channel Meter VOLUMETRIC UNITS F1 F2 F3 VOLUMETRIC TIME F1 SEC M VOL DEC F1 0 TOTALIZER UNITS F2 F3 KACF MMAC TOTAL DECIMAL DIGITS F1 F2 0 F1 LB MASS DEC F1 0 Model XGS868 Initial Setup Menu Map Figure 2 3 2 25 Chapter 3 Operation Introduction so oss srania Ca wa pin nO e 3 1 Powering Up u b aa aaa arte 3 2 The Option
11. If the operation was aborted the RCCU resets to the main menu Otherwise proceed to the next display Communicating This display shows the status PRESS EXIT to ESCAPE of the communication attempt 50 Percent Complete When the connection is estab TARGET METER ID lished this message appears THIS IS AN XGS briefly and Is then replaced by the following display ONLINE PROGRAM 000 The 5868 is now ready to be programmed To begin pro gramming press F1 to select PROG On Line Operations Edit Site PROG LOG DATA ONLINE PROGRAM 0000 These additional options are accessed by pressing the 4 On Line Operations and or gt keys Edit Site SITE CLEAR TEST F1 F2 F3 Note 77e right arrow in the upper right corner of the display indicates that additional options are available These are accessed by pressing the 4 or gt key Refer to the Menu Map in Figure 2 3 on page 2 25 and proceed to the next section to begin setting up your meter Initial Setup 2 5 11 1 00 The PROG Menu 2 6 This Startup Guide provides instructions only for entering the setup data required for basic operation Refer to the Programming Manual for information on programming all other features Be sure to record all programming data in Appendix B Data Records After pressing ENT or one of the Fx keys on the RCCU the following screen appears
12. previous selection appears here 3 4 F1 F2 F3 3 5 11 1 00 RCCU Program F2 F3 SYSTEM OFFLNE PROG CHOICES F2 F3 F1 F2 F3 LOG SITE CLEAR TEST SITE EDIT MENU F1 F2 F3 F1 F2 Live Data Update PROG CAL PAUSE LOG FILE Fi F2 osec 10sec 30sec PROGRAM for 2 Channel meter only F1 F2 F3 only if data logging option card installed Fi F3 1min 3min 6min CH1 CH2 F1 Global PROGRAM 12min F2 F3 COMM CHAN NAMES 2 Channel meter only Global O F2 F3 F1 F2 F3 CH2 SUM DIF AVE OPTN OF LCD PARAMS F3 F1 F2 F1 F2 2 3 4 RCV CANCEL MN Measurement Name 1 Channel Meter 2 Channel Meter F1 F2 F3 VEL VOLUM TOTL CHANNEL OPTION F1 F2 F3 F3 F1 F2 TOTL TIME MDOT SUM DIF AVE Fi F2 MASS MASS DIAG Measurement Name x F2 F3 press EXIT VOLUM TOTL all diagnostic parameters appear here F2 F3 TIME MDOT F1 F2 F3 MASS MASS DIAG all diagnostic parameters appear here until all channels set up Figure 3 3 Data Display Menu Map 3 6 Operation 11 1 00 The LCD Display cont Note The XGS868 refers to
13. 1 8 Waring the Transducers 20 0 a8 p08 nd merde E ed pp pi Beben 1 10 Wiring the Standard 0 4 20 mA Analog Outputs 1 12 Wiring the Serial 1 13 Wiring the Option Cards 1 15 What Next 5 Loreto bien eee cae RS TAS Vek aS eta bee 1 20 Chapter 2 Initial Setup Introduction dator LIT LI EEE d 2 1 n 2 1 Programming Methods ess esis ahaa ur a Pa e en 2 1 Using the RECU an ae ee eda reto ee ee 2 2 Communications 2 3 Accessing the User Program anime a Ren 2 4 The PROG nn aa er un u el 2 6 The GEOBEL Men E Pc Ey VB RE SB RI DE s 2 7 The GLOBL SYSTM Submenu 2 7 22 a ee ee LA UN du 2 12 The ACTIV S bnienus uuu a de rn ea eds wea hes ota hee eis 2 12 The CHx SYSTM Submenu 2 13 The PIPE Subm enu iere hu stib nen 2 18 Exiting the User Program dan celui ee an a uuu skua 2 24 11 1 00 aO cc Table of Contents cont Chapter 3 Operation Introduction Li mu ee ei amsa Oe bo rk tan HD ed 3 1 Powering
14. Fi F2 F3 Press F1 F3 to select the desired mass flow units for the flow rate display Use the lt and gt keys to access the additional choice shown The available mass flow units are shown in Table 2 2 below Table 2 2 Available Mass Flow Units LB Pounds KG Kilograms KLB Thousands of LB TONNE Metric Tons 1000 KG MMLB Millions of LB TONS Tons 2000 LB MASS FLOW TIME current setting appears here ISEC MIN HR MASS FLOW TIME current setting appears here DAY F1 F2 F3 MDOT DECIMAL DIGITS current setting appears here 0 p 2 MDOT DECIMAL DIGITS current setting appears here 3 Fi F2 F3 Press F1 F3 to select the desired time units for the mass flow rate display Use the lt and gt keys to access the additional choice shown Press F1 F3 to select the desired number of digits to the right of the decimal point in the mass flow rate display Use the 4 and gt keys to access the additional choice shown Initial Setup 11 1 00 The GLOBL SYSTM Submenu cont OO0DI Press F1 F3 to select the MASS TOTALIZER desired units for the totalized mass flow rate display current setting appears here LB KLB MMLB 0009 Use the 4 and gt keys to MASS TOTALIZER access the additional choice shown current s
15. the label the rear cover see Inputs Option Card cont Figure 1 3 on page 1 8 and Figure 1 11 on page 1 24 The Model 5868 is often equipped with an analog inputs option card which is used to process the live pressure reading required for accurate mass flow calculations Note The analog inputs option card can be calibrated with the Model XGS868 s built in analog outputs However be certain that the analog outputs have been calibrated first See Chapter 1 Calibration in the Service Manual for the appropriate procedures Wiring a Totalizer Each totalizer frequency outputs option card provides two or four Frequency Outputs Option outputs designated as A B C and D that can be used as either Card totalizer or frequency outputs Wire this option card in accordance with the connections shown on the label in the rear cover see Figure 1 3 on page 1 8 and Figure 1 11 on page 1 24 Figure 1 7 below shows sample wiring diagrams of a totalizer output circuit and a frequency output circuit Totalizer Output Model XGS868 Pulse Counter Volts Int Pwr Sup 2 Load Sga Volts Common Model XGS868 Frequency Counter IN Common Frequency Output Figure 1 7 Totalizer Frequency Outputs Wiring 1 18 Installation 11 1 00 Wiring Inputs The Model XGS868 RTD Resistance Temperature Device inputs Option Card option card provides two or four direct RTD inputs designat
16. 910 185 provides similar instructions for IDM Regardless of the programming method chosen refer to the menu prompts and menu options presented in this chapter Initial Setup 2 1 11 1 00 Using the RCCU To energize the RCCU press the ON key on its keypad The LCD display which consists of 4 lines x 20 characters is activated See Figure 2 1 below for the layout of the RCCU keypad and display Note For detailed instructions on using and maintaining the RCCU refer to the Service Manual and or the Programming Manual For reliable RCCU operation the XGS868 s infrared receiver should have a clear line of sight to the RCCU be located within 8 ft 2 5 m of the RCCU have an angle of incidence of no more than 15 Send Light N Receive Light Indicator Block Display Soft Function Key Left Arrow Key Exit Key Enter Key PANAMETRICS poner P i b ONLINE PROGRAM On Line Operations Edit Site PROG LOG DATA Right Arrow Key UU Arrow Key Down Arrow Key Clear Key Shift Key N PRINT MENU Sem END RCCU PROGRAMMER Shift Indicator Light p Figure 2 1 The RCCU Keypad and Display 2 2 Initial Setup 11 1 00 Using the RCCU cont Communications Failure Initial Setup Immediately upon power up the RCCU performs its normal startup routine This results in a display of the
17. F2 to select Press RCV Key CANCEL abort RCV CANCEL tion F1 F2 F3 Communicating This display shows the status PRESS EXIT to ESCAPE of the communication attempt 50 Percent Complete 3 10 Operation 11 1 00 The RCCU Display cont Operation After the previous response has been communicated to the XGS868 the RCCU is connected to the meter by a Live Flow Link and displays the current flow rate value for the channel option specified At this time the flow parameter to be displayed may be changed as follows LIVE FLOW Link 0009 CH1 Mass flow 4500 LB HR VEL VOLUM TOTL LIVE FLOW Link 0009 CH1 Mass flow 4500 LB HR TOTL TIMER MDOT LIVE FLOW Link 00000 CH1 Mass flow 4500 LB HR MASS MASS DIAG F1 F2 F3 Use the lt and gt keys to find the desired flow parame ter and press the Fx key to select it These additional options are accessed by pressing the 4 and or gt keys These additional options are accessed by pressing the 4 and or gt keys Table 3 4 below describes the measurement parameters that are available at the above prompt Table 3 4 Display Parameter Options Available Choice F1 VEL Flow Velocity F2 VOLUM Volumetric Flow F3 TOTL Forward Totalized Volume Flow gt F1 2 TOTL Reverse Totali
18. Millions of ACM Standard Units SCF Standard Cubic Feet SCM Standard Cubic Meters Thousands of SCF KSCM Thousands of SCM MMSCF Millions of SCF MMSCM Millions of SCM ACF Actual Cubic Feet KACE Thousands of ACF MMACE Millions of ACF 0000 Press F1 F3 to select the desired time units for the volu metric flow rate display VOLUMETRIC TIME current setting appears here SEC MIN HR 0009 Use the 4 and gt keys to VOLUMETRIC TIME access the additional choice shown current setting appears here DAY F1 F2 F3 2 14 Initial Setup 11 1 00 The CHx SYSTM Submenu cont Initial Setup VOL DECIMAL DIGITS current setting appears here 0 1 2 VOL DECIMAL DIGITS current setting appears here 3 F1 F2 F3 TOTALIZER UNITS current setting appears here ACF KACF MMACF TOTALIZER UNITS current setting appears here SCF KSCF MMSCF F1 F2 F3 Press F1 F3 to select the desired number of digits to the right of the decimal point in the volumetric flow rate dis play Use the lt and gt keys to access the additional choice shown Press F1 F3 to select the desired units for the totalized flow rate display Use the lt and gt keys to access the additional choices which are only available if STAND was selec
19. 1 8 Figure 1 4 Typical RS485 Connections 1 14 Figure 1 5 Conventional and Fail Safe Operation 1 16 Figure 1 6 Analog Input Wiring Diagram 1 17 Figure 1 7 Totalizer Frequency Outputs Wiring 1 18 Figure 1 8 Model XGS868 Outline Drawing 712 1002 1 21 Figure 1 9 Model XGS868 Mounting Techniques 1 22 Figure 1 10 Model XGS868 Wiring Diagram 1 23 Figure 1 11 Option Card Connection Labels 1 24 Figure 1 12 Transducer Wiring for Remote Mounted XGS868 1 25 Chapter 2 Initial Setup Figure 2 1 The RCCU Keypad and Display 2 2 Figure 2 2 Model XGS868 Front Window 2 4 Figure 2 3 Model XGS868 Initial Setup Menu 2 25 Chapter 3 Operation Figure 3 1 A Typical LCD Flow Rate 3 3 Figure 3 2 A Typical RCCU Flow Rate Display 3 4 Figure 3 3 Data Display Menu 3 6 Appendix C Measuring P and L Dimensions Figure C 1 Top View of Typical Transducer Installations
20. F2 F3 OOOO Press F1 to select SYSTM Global PROGRAM previous selection appears here SYSTM VO COMM The GLOBL SYSTM This submenu is used to specify the desired system units In addition Submenu for a 2 Channel meter the choices made in this submenu are used to calculate the SUM DIF and AVE values Any conflicting data entered in the CHx SYSTM submenu is ignored OOOO Press F1 to select English SYSTEM UNITS units or press F2 to select metric units Then proceed to either the 1 Channel meter or 2 Channel meter section current selection appears here ENG METRC F1 F2 F3 A 1 Channel Meter For a 1 Channel XGS868 the meter exits the GLOBL SYSTM submenu upon responding to the previous prompt For a 2 Channel meter skip this section and proceed directly to the next page ogg Press EXIT to leave the Global PROGRAM Global PROGRAM submenu system SYSTM F1 F2 F3 Skip the 2 Channel meter instructions that follow and proceed directly to the CHx menu on page 2 12 Initial Setup 2 7 11 1 00 The GLOBL SYSTM Submenu cont 2 8 2 Channel Meter For a 2 Channel meter continue the programming as follows 0000 Press F1 F3 to select the VOLUMETRIC UNITS desired volumetric units for current selection appears here the Now Tate display ACF KACF MMACF 000P Use the 4 and gt keys to VOLUMETRIC UNITS access t
21. Panametrics logo followed by these informational displays PANAMETRICS Inc RCCU Remote Control Communications Unit Software Revision RCCU R1B F1 F2 F3 IDM MENU START OOOO When the startup routine has IDM MENU been completed this IDM RCCU System Menu Start display appears SYSTEM ONLINE OFFLNE F1 F2 F3 Note See page 2 1 for a description of the IDM software If a working communications link with the Model XGS868 cannot be established an error message such as the following appears 8C or Communicating At this display press F1 to NO Packet Rcvd ce2 try again or press F2 to quit Retry Abort Commlink RETRY ABORT F1 F2 F3 In the event of such an error message try the following remedies make sure that the RCCU battery is not weak clean the windows on both the RCCU and the XGS868 make sure the transmission distance does not exceed 8 ft 2 5 m make sure the angle of incidence does not exceed 15 make sure there is an unobstructed line of sight Then carefully aim the RCCU and try again If this fails to resolve the problem contact Panametrics for assistance 2 3 11 1 00 Accessing the User Program 2 4 To access the XGS868 s User Program the RCCU must be pointed directly at the receiver in the window on the electronics enclosure whenever data is being sent or received see Figure 2 2 below N
22. Up i eret nr ee nahen 3 2 The Optional LCD Display 3 3 The Optional RECU 3 4 Taking Measurements An u l ER ed 3 5 The LCD Display ais sachs aan ee e IR 3 5 The RECU Display u en pin nt He a dort 2 3 9 brio 3 12 Chapter 4 Specifications General Sp cifications era Gasper ned ea RESET eL eens 4 1 Electrical Specifications 4 2 Flow Transducer Specifications 4 4 Flowcell Specifications pru be reote ren etate rege 4 4 Appendix A CE Mark Compliance Appendix B Data Records Available Option Cards AS an B 1 Option Cards B 2 Initial Settip Data un ser Ir De SE Eco B 3 Appendix C Measuring P and L Dimensions Introduction Bar ER EB Haw PTS eae C 1 Measuring P and Du apan la May e een ote tct et C 1 11 1 00 List of Figures Chapter 1 Installation Figure 1 1 A Typical Model XGS868 System 1 3 Figure 1 2 Typical Temperature Pressure Transmitter Mounting 1 6 Figure 1 3 Rear Cover with Connection Labels
23. XGS868 enclosure and spoolpiece ready for insertion into a process line Figure 1 1 A Typical Model XGS868 System Electronics Enclosure Location Installation The standard Model XGS868 electronics enclosure is a powder coated cast aluminum NEMA 7 4X explosion proof enclosure an optional stainless steel enclosure is available Typically the enclosure is mounted as close as possible to the transducers When choosing a site make sure the location permits easy access to the electronics enclosure for programming maintenance and service If an RCCU will be used to communicate with the unit the electronics enclosure window must have a clear line of sight from a distance of lt 8 ft 2 5 m with an angle of incidence lt 15 Note For compliance with the European Union s Low Voltage Directive 73 23 EEC this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft ofthe Model XGS868 1 3 11 1 00 Flowcell Location Transducer Location Cable Lengths Temperature and Pressure Transmitters Transducer Cables The pipeline flowcell consists of the flow rate transducers and any pressure and or temperature transducers employed as part of the flow measurement system Ideally choose a section of pipe with unlimited access to the flowcell for example a long stretch of pipe t
24. by trimming the line and neutral AC cont power leads or the positive and negative DC power leads to a length 0 5 in 1 cm shorter than the ground lead This ensures that the ground lead is the last to detach if the power cable is forcibly disconnected from the meter 2 Install a suitable cable clamp in the conduit hole indicated in Figure 1 10 on page 1 23 If possible avoid using the other conduit holes for this purpose to minimize any interference in the circuitry from the AC power line ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 3 Strip 1 4 in of insulation from the end of each of the three power line leads 4 Route the cable through the conduit hole and connect the line power leads to terminal block TB5 using the pin number assignments shown in Figure 1 10 on page 1 23 5 Leaving a bit of slack secure the power line with the cable clamp WARNING Make sure both covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment Note unit with an optional LCD display board is being installed in a hazardoua area be sure to adjust the backlight brightness and display contrast before mounting the electronics enclosure See Chapter 2 Displaying Data in the Programming Manual for details Caution The transducers must be properly wired before applying pow
25. in the combinations listed in Table B 1 on page B 1 Alarm Relays Slot 1 Analog Inputs Slot 1 Totalizer Frequency Outputs Slot 1 RTD Inputs Slot 1 Analog Outputs Slot 1 Datalogging Slot 2 no wiring required Modbus Communications Slot 2 no wiring required Wiring any option card installed in Slot 1 requires completion of the following general steps 1 Disconnect the main power and remove the rear cover 2 Install a cable clamp in the chosen conduit hole on the side of the electronics enclosure and feed a standard twisted pair cable through this conduit hole 3 Locate the 12 pin terminal block J2 in Figure 1 10 on page 1 23 and wire the option card as indicated on the label inside the rear cover see Figure 1 3 on page 1 8 and Figure 1 11 on page 1 24 Secure the cable clamp IMPORTANT Because of the attached wiring label all rear covers must remain with their original meters ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 4 If wiring of the unit has been completed reinstall the rear cover on the enclosure and tighten the set screw Note Prior to use the option card must be set up and calibrated See Chapter 1 Programming Site Data in the Programming Manual and Chapter 1 Calibration in the Service Manual for detailed instructions For more specific instructions on particular optio
26. measurements on the actual transducer installation with P equal to the face to face distance between the transducers and L equal to the axial distance between the centers of the transducer faces The accuracy of the programmed P and L values is critical to precise flow rate measurements If Panametrics supplies the flowcell for the system the correct values will be included in the documentation supplied with the system For transducers installed on an existing pipe see Figure C 1 on page C 2 P and L must be measured at the site This appendix provides instructions for properly determining these dimensions Measuring PandL Whenever possible physically measure the face to face distance P and the axial distance L between the centers of the flat faces of the transducers Refer to Figure C 1 on page C 2 for an illustration of the proper distances to measure in a typical installation In some situations only one of the required distances can be directly measured When this happens a knowledge of the installation angle of the transducers permits the second distance to be calculated from Equation C 1 below _L cos0 P C 1 As an example assume that the transducer installation angle is known to be 45 and the L distance is measured to be 10 00 inches Then the P distance is calculated to be P 10 00 0 707 14 14 inches With a Bias 90 transducer installation it sometimes happens that the only known parameters are the
27. mounting the transducers This approach allows the transducers to be aligned and calibrated before inserting the spoolpiece into the pipeline Figure 1 1 on page 1 3 shows a typical Model XGS868 spoolpiece with a mounting bracket to hold the electronics enclosure For detailed instructions on installing the transducers and or spoolpiece refer to the supplied drawings and the enclosed Panametrics Gas Transducer Installation Guide 916 049 Optional temperature and pressure transmitters may be installed near the ultrasonic transducer ports as part of the flowcell Be sure to observe the siting requirements given earlier in this chapter These transmitters should send a 0 4 20 mA signal to the Model XGS868 In turn the Model XGS868 must be fitted with a suitable option card to process the signals and to provide the required 24 VDC power to the transmitters Any desired transmitters or sensors may be used but they must have an accuracy equal to 0 5 of the reading or better Note Resistive Thermal Devices RTDs are a good choice for measuring the temperature Typically a 1 2 NPT female threaded port is used to mount the transmitters on the flowcell If the pipeline is insulated the coupling may need to be extended to provide convenient access Of course other types of mounting ports including flanged ports may be used for the transmitters IMPORTANT Under changing temperature and pressure conditions the Model XGS666 can calculat
28. seconds between the display of each parameter Operation 11 1 00 The RCCU Display Operation Flow rate data and diagnostic parameters may be displayed on the optional Remote Control Communications Unit RCCU screen To access and program this display establish a link between the Remote Control Communications Unit RCCU and the XGS868 and enter the ONLINE program see Chapter 2 Initial Setup Then refer to Figure 3 3 on page 3 6 and complete the following instructions to display the desired data Note See Chapter 2 Initial Setup in this manual and or Chapter 1 Programming Site Data in the Programming Manual for complete instructions on using the RCCU ONLINE PROGRAM COOP On Line Operations previous selection appears here PROG LOG DATA ONLINE PROGRAM COOP On Line Operations previous selection appears here SITE CLEAR TEST Fi F2 F3 Press the F3 key to select DATA These additional options are accessed by pressing the 4 and or gt keys Upon entering the ONLINE DATA submenu the following display appears ONLINE PROGRAM COOP Live Data Update current setting appears here 5sec 10sec 30sec Live Data Update current setting appears here 1min 3min 6min ONLINE PROGRAM COOP Live Data Update current setting appears here 12min ONLINE PROGRAM COOP F1 F2 F3 Use the lt and g
29. special transducer proceed to the instructions on page 2 19 To program the Model XGS868 for use with a standard transducer proceed to the instructions on page 2 20 2 18 Initial Setup 11 1 00 Special Transducers The next three prompts apply only to special transducers If a standard transducer is being used skip ahead to the PIPE OD prompt on page 2 20 ogg SPECIAL TRANSDUCER number appears here FREQUENCY current setting appears here 50k 100k 200k FREQUENCY current setting appears here 500k 25k 33k F1 F2 F3 Assign a number between 91 and 99 to the special trans ducer and press ENT Press F1 F3 to select the frequency of the special trans ducer Use the lt and gt keys to access the additional choices shown IMPORTANT The frequency is required to transmit an excitation voltage at the transducer natural frequency OOOO Tw XX XXx usec current value F1 F2 F3 Enter the special transducer time delay value in usec sup plied by Panametrics and press ENT Note Tw is the time required for the transducer signal to travel through the transducer and its cable This time delay must be subtracted from the transit times of the upstream and downstream transducers to ensure an accurate flow rate calculation Initial Setup 2 19 11 1 00 The Submenu
30. the RTN leads IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 3 For a 2 Channel XGS868 repeat steps 1 2 to connect the CH2 transducers to terminal block J4 It is not required that both channels of a 2 Channel unit be connected 4 If wiring of the unit has been completed reinstall the rear cover on the enclosure and tighten the set screw Note A channel must be activated before it can begin taking measurements See Chapter 2 Initial Setup for instructions 1 10 Installation 11 1 00 s ac gt O u Remote Mounted For a remote mounted enclosure refer to the wiring diagram in Figure Enclosure 1 10 on page 1 23 and the remote transducer wiring in Figure 1 12 on page 1 25 and complete the following steps IWARNING Before connecting the transducers take them to a safe area and discharge any static buildup by shorting the center conductor of the transducer cables to the metal shield on the cable connector 1 Using the pair of coaxial cables with BNC to BNC connectors supplied by Panametrics or equivalent cables connect both CH1 transducers to the preamplifier Caution As part of maintaining the FM CSA environmental rating NEMA TYPE 4 on the remote preamplifier thread sealant is required on all conduit entries 2 If an optional lightning protector is being installed connect it to the preamplifier as shown 3 Usin
31. the rear cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Refer to Figure 1 10 on page 1 23 for the location of terminal block J1 and wire the analog outputs as shown Secure the cable clamp Note Analog outputs 1 and 2 in the wiring diagram correspond to analog outputs A and B in Slot 0 in the XGS868 software ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 4 If wiring of the unit has been completed reinstall the rear cover on the enclosure and tighten the set screw IWARNING Make sure both covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment Note Prior to use the analog outputs must be set up and calibrated See Chapter 1 Calibration of the Service Manual for detailed instructions Proceed to the next section to continue the initial wiring of the unit Installation 11 1 00 Wiring the Serial Port The Model XGS868 flow transmitter is equipped with a built in serial communications port The standard port is an RS232 interface but an optional RS485 interface is available upon request For more information on serial communications refer to your EIA RS Serial Communications manual 916 054 Proceed to the appropriate sub section for wiring instructions Wiring the RS232 Interface Use the se
32. transducer angle 9 and the centerline distance between the transducer bodies CL In these cases it is still possible to calculate P and L by combining Equation C 1 above with the additional Equation C 2 below see Figure C 1 on page C 2 P CL 1 2 C 2 Standard Panametrics 90 transducers have the face offset from the centerline of the body by 0 6 inches Thus a pair of transducers has a total offset of 1 2 inches as indicated in Equation C 2 above For example suppose that the transducer installation angle is 30 and CL is measured to be 12 00 inches Then P 12 00 1 2 11 80 inches and L 11 80 x 0 866 10 93 inches Measuring P and L Dimensions C 1 11 1 00 180 Installation Thickness B en N Bias 90 Installation Figure C 1 Top View of Typical Transducer Installations C 2 Measuring P and L Dimensions 11 1 00 Index A F Abbreviations Volumetric Units 2 8 2 14 Flowcell ACTIV Submenu 2 12 Description 1 4 Address u tete 1 2 Installing 1 5 Alarms Option Card Fluid Type Selecting 2 21 1 15 Fuse Ratings 4 2 Fail Safe Operation 1 16 Pin Assignments 1 22 Analog Inputs Option Card Initial Setup 1 17 Data Table B 3 Pin Ass
33. units used for the PIPE OD If the pipe wall thickness cannot be measured look it up in the Sound Speeds and Pipe Size Data manual 914 004 2 20 Initial Setup 11 1 00 The PIPE Submenu cont LIL IL IL I PATH LENGTH P current value appears here F1 F2 F3 Press F1 or F2 to select the desired units Then enter the PATH LENGTH of the ultra sonic signal and press ENT Note spoolpiece was ordered with the meter both the transducer signal path length P and the transducer signal axial length L are engraved on the flowcell and or are included in the documentation supplied with the meter For on site transducer installations refer to Appendix C Measuring P and L Dimensions for instructions LIL IL IL I AXIAL LENGTH L current value appears here inch feet F1 F2 F3 OOOO FLUID TYPE current selection appears here STEAM OTHER F1 F2 F3 Press F1 or F2 to select the desired units Then enter the AXIAL LENGTH of the ultra sonic signal and press ENT Press F1 to select STEAM as the gas type or press F2 to configure the meter for a dif ferent gas If F2 OTHER was selected as the FLUID TYPE the following prompt appears If F1 STEAM was chosen skip the following prompt and proceed directly to the Mass Flow static prompt on page 2 22 LIL IL IL I FLUID SOUNDSPEED current value appears here
34. 1 24 shows the rear cover option card labels for every available option card configuration Proceed to the appropriate section of this chapter to make the desired wiring connections 1 7 11 1 00 Option Card Connections Power Connections Set Screw N Slots Inside View Outside View Figure 1 3 Rear Cover with Connection Labels Wiring the Line Power The Model XGS868 may be ordered for operation with power inputs of 100 120 VAC 220 240 VAC or 12 28 VDC The label on the side of the electronics enclosure lists the meter s required line voltage and power rating The fuse size is listed in Chapter 4 Specifications Be sure to connect the meter only to the specified line voltage Note For compliance with the European Union s Low Voltage Directive 73 23 EEC this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the Model XGS666 Refer to Figure 1 10 on page 1 23 to locate terminal block TBS and connect the line power as follows IWARNING Improper connection of the line power leads or connecting the meter to the incorrect line voltage may damage the unit It may also result in hazardous voltages at the flowcell and associated piping as well as within the electronics enclosure 1 8 Installation 11 1 00 Wiring the Line Power 1 Prepare the line power leads
35. Channel Model XGS868 Channel PROGRAM status ACTIV SYSTM PIPE Channel PROGRAM status y o SETUP F1 F2 F3 OOOO Channel status previous selection appears here OFF BURST F1 F2 F3 OOOO Skan Measure Mode previous selection appears here SKAN S M Press F1 to enter the ACTIV submenu Press the Fx key under BURST to activate Channel 1 For a 1 Channel meter this prompt is called Site status and the OFF option does not appear Press F1 to select Skan mode or F2 to select Skan Measure mode The meter returns to the Channel PROGRAM prompt Initial Setup 11 1 00 The CHx SYSTM Submenu Initial Setup After completing the final entry in the ACTIV submenu the meter returns to the Channel PROGRAM prompt 0002000 Channel PROGRAM status ACTIV SYSTM PIPE Channel PROGRAM status vO SETUP F1 F2 F3 CHANNEL LABEL current label appears here CHANNEL MESSAGE current message appears here F1 F2 F3 OOOO PRESSURE UNITS current setting appears here bar kPa F1 F2 F3 OOOO EQUATION current setting appears here STAND ACTUL F1 F2 F3 Press the F2 key to enter the SYSTM submenu Key in the desired CHANNEL LABEL up to 9 characters and press ENT Key in the desired CHANNEL MESSAGE up t
36. Gymea N S W 2227 Australia Telephone 61 02 9525 4055 Fax 61 02 9526 2776 E Mail panaptyaus bigpond com Austria Panametrics Messtechnik GmbH Waldgasse 39 A 1100 Wien Austria Telephone 43 1 602 25 34 Fax 43 1 602 25 34 11 E Mail panametrics netway at Benelux Panametrics B V Postbus 111 3870 CC Hoevelaken The Netherlands Telephone 31 0 33 253 64 44 Fax 31 0 33 253 72 69 E Mail panabv worldonline nl France Panametrics S A BP 106 11 Rue du Renard 92253 La Garenne Colombes Cedex France Telephone 33 0 1 47 82 42 81 Fax 33 0 1 47 86 74 90 E Mail panametrics panametrics fr Germany Panametrics GmbH Mess und Pruftechnik Robert Bosch Strasse 20a 65719 Hofheim Germany Telephone 49 6122 8090 Fax 49 6122 8147 E Mail panametrics t online de Italy Panametrics S r l Via Feltre 19 A 20132 Milano Italy Telephone 02 2642131 Fax 02 26414454 E Mail pana it iol it Japan Panametrics Japan Co Ltd SF Sumitomo Bldg 5 41 10 Koishikawa Bunkyo Ku Tokyo 112 0002 Japan Telephone 81 03 5802 8701 Fax 81 03 5802 8706 E Mail pci panametrics co jp Korea Panametrics Korea Ltd Kangnam P O Box 1902 Seoul Korea Telephone 82 2 555 4611 Fax 82 2 556 4351 E Mail panakor soback kornet nm kr Spain Panametrics Instumentacion S L Santa Hortensia 15 28002 Madrid Spain Telephone 34 91 515 59 60 Fax 34 91 515 59 63 E Mail info panametrics infonego
37. ING Horizontal Pipe Conduit Holes EN NOTE Mount unit so that conduit Mounting Boss Gnd Screw 1 4 20 Hal U Bolt 2 plcs Transmitter holes clear angle bracket Rear Cover Mounting Boss Angle Bracket 5 16 1 BRACKET MOUNTING SIDE VIEW Installation Front Cover Transmitter XMT868 TK FAUT PWR TX NN rdware Angle Bracket 10 220 LA 5 16 18 Hardware TYPICAL MOUNTING Vertical Pipe 3 4 NPTM 265 Dia 4 ples ER lt Weld 0 05 i 0 25 TYPICAL MOUNTING POST 3 4 NPTF Coupling _ 0722771 Transmitter XMT868 TK FAULT PWR TX NON FN f Mounting Boss 1 4 20 Hardware Mounting Post Fillet Weld SIDE VIEW TYPICAL PIPE MOUNTING Horizontal Pipe 1 250 5 000 1 250 1 250 J e 2 0 625 _ SANS 265 Dia 8 plcs 1 080 2 830 0 375 1 4 20 Hardware 8 Hardware DX IAN ZA 330 Dia 4 ples 5 000 ANGLE MOUNTING BRACKET 11 1 00 Techniques ing Model XGS868 Mounti Figure 1 9 1 22 11 1 00 INPUT OUTPUT CONNECTIONS Pin No 11 01 2 O2 3 1 03 4 1 04 5 1 05 6 I O6 7 VO7 8 1 08 9 1 09 10 1 010 11 1 011 12 1 012 NOTE Un rear cover Descripti
38. ITS current setting appears here ACF KACF MMACF TOTALIZER UNITS current setting appears here SCF KSCF MMSCF F1 F2 F3 Press F1 F3 to select the desired number of digits to the right of the decimal point in the volumetric flow rate dis play Use the lt and gt keys to access the additional choice shown Press F1 F3 to select the desired units for the totalized flow rate display Use the 4 and gt keys to access the additional choices shown Note The above prompt shows English units as an example If metric units were selected as the SYSTEM UNITS the appropriate choices would appear instead Allthe available volumetric and totalizer units are shown in Table 2 1 on page 2 8 The choices shown at the above prompt are determined by the selection made at the SYSTEM UNITS prompt 000P TOTAL DECIMAL DIGITS current setting appears here 0 2 TOTAL DECIMAL DIGITS current setting appears here F1 F2 F3 Press F1 F3 to select the desired number of digits to the right of the decimal point in the totalized flow rate display Use the lt and gt keys to access the additional choice shown 2 9 11 1 00 The GLOBL SYSTM Submenu cont 2 10 MASS FLOW current setting appears here LB KLB MMLB MASS FLOW current setting appears here TONS
39. Introduction toes a ee 1 1 Warranty dann usus t in 1 2 Return POlCy nass he 1 2 Unpacking ii Ses trace Renee ee uin 1 2 Site Considerations 1 3 Installing a Flowcell 2 rh 1 5 Installing Temperature and Pressure Transmitters 1 5 Mounting the XGS868 Electronics Enclosure 1 6 Making the Electrical Connections 1 7 What Next i ss by REG Ta cad ais IG RUE T RS 1 20 11 1 00 nnTrrrrar ss Introduction To ensure safe and reliable operation of the Model XGS868 Steam Ultrasonic Mass Flow Transmitter the system must be installed in accordance with the guidelines established by Panametrics engineers Those guidelines which are explained in detail in this chapter include the following specific topics Unpacking the Model XGS868 system Selecting suitable sites for the electronics enclosure and the flowcell transducers Installing the flowcell transducers Note See the enclosed Gas Transducer Installation Guide 916 049 Jor detailed instructions on transducer installation Installing optional temperature and pressure transmitters Installing the electronics enclosure Wiring the electronics enclosure IWARNING The Model XGS868 flow transmitter can measure the flow rate of many gases some of which are potentially hazardous In such cases the importance of proper safety practices ca
40. al LCD Display 3 3 The Optional RCCU Display 3 4 Taking Measurements 3 5 What id enc Nasen nes pA 3 12 11 1 00 Introduction See Chapter 1 Installation and Chapter 2 Initial Setup to prepare the Model XGS868 system for operation When the meter is ready to take measurements proceed with this chapter The following specific topics are discussed Powering Up Using the Displays Taking Measurements Note All inputs and outputs of the Model XGS868 are calibrated at the factory prior to shipment If it becomes necessary to recalibrate any of the inputs and or outputs see Chapter 1 Calibration of the Service Manual for instructions IWARNING To ensure the safe operation of the Model XGS868 it must be installed and operated as described in this manual In addition be sure to follow all applicable local safety codes and regulations for the installation of electrical equipment Operation 3 1 11 1 00 Powering Up 3 2 Because the Model XGS868 does not have an ON OFF switch it powers up as soon as the connected power source is energized Note For compliance with the European Union s Low Voltage Directive 73 23 EEC this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located w
41. atible with the Modbus option card After the Model XGS868 has been completely installed and wired proceed to Chapter 2 Initial Setup to program the meter for taking flow rate measurements IWARNING Make sure both covers with their o ring seals are installed and the set screws tightened before applying power in a hazardous environment IMPORTANT jf a unit equipped with an optional LCD display board is to be installed in a hazardoua area be sure to adjust the backlight brightness and display contrast before mounting the electronics enclosure See Chapter 2 Displaying Data in the Programming Manual for details Installation 11 1 00 SIDE VIEW i 2 06 52 T I 3l I T H H T H IL AL H H H IH 1 00 25 0 28 7 TS 1 25 32 T 3 4 NPTF 1 4 20 UNC 2B 4 plcs 10 32 External Gnd Screw MOUNTING BOSS Installation Mounting Boss TOP VIEW 06 10 2155 PANAMETRICS N 3 4 NPTF 7ples oo FAULT PWR TX 0 53 13 N shown with optional display board NOTE AL Weight 10 Ib 4 5 kg SS Weight 25 Ib 11 5 kg Figure 1 8 Model XGS868 Outline Drawing 712 1002 1 21 Transmitter XMT868 TX FAULT PWR TX FN FN Gnd Screw 1 4 20 Hardware Angle Bracket 5 16 18 Hardware TYPICAL BRACKET MOUNT
42. b coe ba de 1 5 2 T cont Terminal Block Analog Outputs VO 1 12 1 22 Power TB1 1 8 1 22 Serial Port RS232 1 13 1 14 1 22 Transducers CH1 CH2 1 11 1 22 Totalizer Frequency Option Card Connecting 1 18 Pin Assignments 1 22 Transducers 180 Installation C 1 Axial Dimension C 1 Bias 90 Installation C 1 Cables u Pa nee 1 4 1 11 Connecting 1 11 Installation Angle C 1 Location Ne AN 1 4 Path Length ise allie aan C 1 Pin Assignments 1 22 Special see Ee 2 19 Transmitter See Temperature or Pressure Transmitter U Unpacking bI sa IRR 1 2 User Program ACTIV Submenu 2 12 Entering unio nern 2 2 PIPE Submenu 2 18 SYSTM Submenu 2 13 V Voltage Input 1 8 Volumetric Units Abbreviations 2 8 2 14 SCLECHNG u 2 8 2 14 Table of Options 2 8 2 14 W Warranty sus lee 1 2 Wiring CE Mark Compliance 1 Option Card See Card Name Terminal Block See Block Name Index DECLARATION OF CONFORMITY s u PANAMETRICS We Panametrics Limited supplier s name Shannon Industrial Estate Shannon Co Clare Ireland su
43. cio com Sweden Panametrics AB Box 160 5147 23 Tumba Sweden Telephone 46 0 8 530 685 00 Fax 46 0 8 530 357 57 E Mail pana panametrics se Taiwan Panametrics Exim Ltd No 251 Min Hwa Road Ku Shan District Kaohsiung Taiwan Telephone 886 7 552 5498 Fax 886 7 552 3596 E Mail panaexim ms11 hinet net United Kingdom Panametrics UK Limited Unit 2 Villiers Court 40 Upper Mulgrave Road Cheam Surrey SM2 7AJ England Telephone 020 8643 5150 Fax 020 8643 4225 E Mail uksales panametrics ie
44. ctrical Connectors 1 7 path Length Electronics Console Measuring C 1 Description ER 1 3 Programming 2 21 Mounting 1 6 1 21 pipe OD Programming 2 20 PIPE Submenu 2 18 Pipe Wall Programming 2 20 Index 11 1 00 Index cont P cont Power Connecting os loo ne lb s ne 1 8 Terminal Block 1 8 1 22 Powering Up Display e this ut eun Poe 3 2 Internal Checks 3 2 Preamplifier Connecting 1 11 Pressure Transmitter Installing 1 5 Location 1 4 R Return Policy 1 2 RS232 Port See Serial Port RTD Inputs Option Card Connecting 1 19 Pin Assignments 1 22 RTD Temperature Transmitter 1 5 Serial Port Cable sso bibs ee 1 13 Connecting 1 13 1 14 Pin Assignments 1 13 1 14 1 22 Service Borm 2 e 1 2 Slot 0 See Analog Outputs Slot 0 Special Transducers 2 19 Specifications Blectrical tiesto eher 4 2 Blowcell cede Rees ws 4 4 General cis Sed Gis See Gis ent 4 1 Transducer 4 4 SYSTM Submenu 2 13 T Temperature Transmitter Installing ur see teen nr 1 5 LOCAON Rr 1 4 RID usasapa go
45. e accurate steam density and mass flow only if live temperature and pressure transmitters have been installed in the system Figure 1 2 on page 1 6 shows a typical mounting arrangement for the pressure and temperature transmitters The temperature sensor should protrude 1 4 to 1 2 way into the pipe 11 1 00 Temperature Transmitter Pressure Transmitter Isolation Valve 2 Thermowell Coupling Flowcell Wall Figure 1 2 Typical Temperature Pressure Transmitter Mounting Mounting the XGS868 The standard Model XGS868 electronics package is housed in a Electronics Enclosure NEMA 4X weather resistant enclosure suitable for indoor or outdoor use Refer to Figure 1 8 on page 1 21 for the mounting dimensions and the weight of this enclosure IWARNING If a unit equipped with an optional LCD display board is being installed in a hazardous area be sure to adjust the backlight brightness and display contrast before mounting the electronics enclosure See Chapter 2 Displaying Data in the Programming Manual for details The Model XGS868 electronics enclosure is fitted with a mounting boss that has a single 3 4 NPTF threaded hole at its center and four 1 4 20 tapped holes at its corners By using this mounting boss the electronics enclosure may be mounted by any of the typical techniques shown in Figure 1 9 on page 1 22 1 6 Installation 11 1 00 Making the Electrical Connections Installation T
46. e available mass flow units are shown in Table 2 4 on page 2 16 The choices shown at the above prompt are determined by the selection made at the SYSTEM UNITS prompt MASS DECIMAL DIGITS current setting appears here 0 1 2 MASS DECIMAL DIGITS current setting appears here 3 F1 F2 F3 Press F1 F3 to select the desired number of digits to the right of the decimal point in the totalized mass flow dis play Use the 4 and keys to access the additional choice shown Proceed directly to the next section to program the PIPE submenu 11 1 00 The Submenu After completing final entry CHx SYSTM submenu continue programming the meter as follows OOO Press the F3 key to enter the PROGRAM PIPE sub menu status ACTIV SYSTM PIPE 0000 PROGRAM status vO SETUP F1 F2 F3 OOOO For a standard transducer TRANSDUCER NUMBER press F1 enter the number engraved on the transducer ppo ete head and press ENT If there STD SPEC is no number engraved on the F1 F2 F3 transducer head press F2 and then press ENT IMPORTANT Special transducers which have no engraved number on the head are rarely used Examine the transducer head carefully for a number Based on your response to the above prompt proceed as follows To program the Model XGS868 for use with a
47. ed as A B C and D Each RTD input requires three wires and should be connected as shown on the label in the rear cover see Figure 1 3 on page 1 8 and Figure 1 11 on page 1 24 Note The Model XGS868 is often equipped with an RTD inputs option card which is used to process the live temperature reading required for accurate mass flow calculations Wiring a 0 4 20 mA Analog The analog outputs option card includes two isolated 0 4 20 mA Outputs Option Card outputs designated as A and B Connections to these outputs may be made with standard twisted pair wiring but the total current loop impedance for these circuits must not exceed 1 000 ohms Wire this option card with the connections shown on the label in the rear cover see Figure 1 3 on page 1 8 and Figure 1 11 on page 1 24 A Specific Example To illustrate the procedures described in the previous sections for wiring the option cards a specific example may prove helpful Assume that an Model XGS868 is equipped with and option card numbered 703 1223 08 Table B 1 on page B 1 in Appendix B Data Records indicates that this option card includes two analog current inputs and two standard alarm relays By referring to Figure 1 11 on page 1 24 it is determined that the appropriate connection diagram for this option card is the first one from the left in the middle row This label should also be found inside the rear cover of the Model XGS868 Based on this information wiring of the Inpu
48. er to the meter Proceed to the next section to continue the initial wiring of the Model XGS868 flow transmitter Installation 1 9 11 1 00 g s Wiring the Transducers Before wiring the XGS868 transducers complete the following steps disconnect the main power from the electronics enclosure remove the rear cover and install all required cable clamps Based on the location of the electronics enclosure proceed to the appropriate sub section for detailed instructions Flowcell Mounted For an electronics enclosure mounted directly on the flowcell wire Enclosure the transducers as follows IWARNING Before connecting the transducers take them to a safe area and discharge any static buildup by shorting the center conductor of the transducer cables to the metal shield on the cable connector Note For transducer frequencies below 2 MHz the cable lengths must be within 4 in 10 cm of each other If the transducer frequency exceeds 2 MHz the cable lengths must be within 0 5 in 1 25 cm of each other 1 Locate the CHI transducer cables and connect them to the two CHI transducers in the flowcell Feed the free ends of the cables through the selected conduit hole in the electronics enclosure 2 Refer to the wiring diagram in Figure 1 10 on page 1 23 and connect the transducer cables to terminal block J3 Then secure the cable clamp Note The RED cable leads are the SIG leads and the BLACK cable leads are
49. etting appears here TONS Fi F2 F3 The available mass flow units are shown in Table 2 2 on page 2 10 OOODI Press F1 F3 to select the MASS DECIMAL DIGITS desired number of digits to the right of the decimal point in the totalized mass flow dis play current setting appears here 0 1 2 0009 Use the lt and gt keys to MASS DECIMAL DIGITS access the additional choice current setting appears here shown EROR gt F1 F2 F3 ogg Press EXIT to leave the Global PROGRAM Global PROGRAM submenu system SYSTM COMM F1 F2 F3 Proceed to the next section to continue programming your meter Initial Setup 2 11 11 1 00 The CHx Menu The ACTIV Submenu 2 12 This menu is used to enter data that is specific to each channel Refer to the Menu Map in Figure 2 3 on page 2 25 and remember to record all programming data in Appendix B Data Records ogg PROGRAM Channel 1 CH1 CH2 GLOBL F1 F2 F3 Press the F1 key under CH1 to select it For a 1 Channel meter the CH2 option does not appear Note In this manual only the programming of Channel 1 is described To program Channel 2 of a 2 Channel meter select CH2 above and follow the same general procedures The ACTIV submenu permits selection of the desired measurement method In addition it is used to activate deactivate one or both of the channels in a 2
50. formation in Table B 3 below Table B 3 Initial Setup Data General Information Serial Software Vers Setup Date Global System Parameters GLOBL SYSTM 1 Channel Meter System Units English Metric Global System MEZEN GLOBL SYSTM 2 Channel Meter SystemUnits English SystemUnits English Vol Units English Vol Time Units Vol Dec Digits Mass Flow Time MDOT Dec Dig Totalizer Units Tot Dec Digits Mass Totalizer Mass Dec Dig Measurement Method ACTIV 1 Channel meter Measurement Method ACTIV 2 Channel meter Channel 1 Channel 2 Channel Status Off Channel Status Off Measure Mode Skan Measure Mode Skan Channel System Parameters CHx SYSTM Site Channel Msg Channel Message Metrc Press Units Channel 1 Channel 2 if applicable Channel Label Channel Label Gas Equation bar Standard kPa Metrc Press Units bar kPa Gas Equation Standard Actual Vol Units Vol Time Units Vol Dec Digits Vol Units Vol Time Units Totalizer Units Tot Dec Digits Vol Dec Digits Totalizer Units Mass Flow Mass Flow Time Tot Dec Digits Mass Flow Mass Flow Time MDOT Dec Dig MDOT Dec Dig Mass Totalizer Mass Totalizer Mass Dec Dig Mass Dec Dig Data Records B 3 11 1 00 Table B 3 Initial Setup Data cont Pipe Transducer Parame
51. g the supplied coaxial cables with BNC to flying lead connectors or equivalent cables route the cables through one of the conduit holes in the electronics enclosure and connect the preamplifier to terminal block J3 Secure the cable clamp Note The RED cable leads are the SIG leads and the BLACK cable leads are the RTN leads IATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 4 For a 2 Channel XGS868 repeat steps 3 5 to connect the CH2 transducers to terminal block J4 in the electronics enclosure It is not required that both channels of a 2 Channel unit be connected 5 If wiring of the unit has been completed reinstall the rear cover on the enclosure and tighten the set screw Note A channel must be activated before it can begin taking measurements See Chapter 2 Initial Setup for instructions Proceed to the next section to continue the initial wiring of the unit Installation 1 11 11 1 00 Wiring the Standard 0 4 20 mA Analog Outputs The standard configuration of the Model XGS868 flow transmitter includes two isolated 0 4 20 mA analog outputs designated as outputs 1 and 2 Connections to these outputs may be made with standard twisted pair wiring but the current loop impedance for these circuits must not exceed 600 ohms To wire the analog outputs complete the following steps 1 Disconnect the main power and remove
52. hat is above ground However if the flowcell is to be mounted on an underground pipe dig a pit around the pipe to facilitate installation of the transducers For a given fluid and pipe the Model XGS868 s accuracy depends primarily on the location and alignment of the transducers In addition to accessibility when planning for transducer location adhere to the following guidelines 1 Locate the transducers so that there are at least 20 pipe diameters of straight undisturbed flow upstream and 10 pipe diameters of straight undisturbed flow downstream from the measurement point To ensure undisturbed flow avoid sources of turbulence in the fluid such as valves flanges expansions and elbows swirl and dips or low spots in which condensed liquid may collect 2 Because condensate or sediment at the bottom of the pipe may cause attenuation of the ultrasonic signal locate the transducers on the side of a horizontal pipe when possible If limited pipe access necessitates top mounted transducers and the sound beam path includes a reflection shift the transducers to at least 10 off top dead center This will minimize the influence of any sediment on the reflected ultrasonic signals Locate the electronics enclosure as close as possible to the flowcell transducers preferably directly on the flowcell However Panametrics can supply transducer cables up to 1 000 ft 300 m in length for remote location of the electronics enclosure If l
53. he RCCU Refer to Chapter 2 Displaying Data in the Programming Manual for instructions on setting up alternate choices Also refer to the Programming Manual and or the IDM User s Manual 910 185 to use IDM or the analog outputs to obtain flow rate data To use the optional LCD display for obtaining live data simply power on the XGS868 as described earlier in this chapter Then read the flow rate directly from the display see Figure 3 1 on page 3 3 If the LCD shows only the XGS868 identification screen upon power up the data display must be initialized Use the Remote Control Communications Unit RCCU to establish communications with the XGS868 and enter the GLOBL menu as described in Chapter 2 Then refer to Figure 3 3 on page 3 6 and complete the following steps Note To perform this task with the optional IDM software refer to the Instrument Data Manager User s Manual 9 0 185 OOOO Press F2 to select I O Global PROGRAM previous selection appears here SYSTM VO COMM F1 F2 F3 OOOO Press F3 to select LCD Global 1 0 previous selection appears here ERROR OPTN LCD F1 F2 F3 0060 Press the Fx key under the OF LCD PARAMS desired number of parameters to be sequentially displayed previous selection appears here OFF l 0009 These additional options are OF LCD PARAMS accessed by pressing the 4 c and or gt keys
54. he additional choices shown current setting appears here SCF KSCF MMSCF F1 F2 F3 Note The above prompt shows English units as an example If metric units were selected as the SYSTEM UNITS the appropriate choices would appear instead All the available volumetric and totalizer units are listed in Table 2 1 below The choices shown at the above prompt are determined by the selection made at the SYSTEM UNITS prompt Table 2 1 Available Volumetric Totalizer Units Actual Units ACF Actual Cubic Feet ACM Actual Cubic Meters KACE Thousands of ACF KACM Thousands of ACM MMACF Millions of ACF MMACM Millions of ACM Standard Units SCF Standard Cubic Feet SCM Standard Cubic Meters KSCF Thousands of SCF KSCM Thousands of SCM MMSCE Millions of SCF MMSCM Millions of SCM 0000 Press F1 F3 to select the VOLUMETRIC TIME desired time units for the volu current setting appears here metric flow rate display HR 000P Use the 4 and gt keys to VOLUMETRIC TIME access the additional choice shown current setting appears here DAY F1 F2 F3 Initial Setup 11 1 00 The GLOBL SYSTM Submenu cont Initial Setup VOL DECIMAL DIGITS current setting appears here 0 1 2 VOL DECIMAL DIGITS current setting appears here 3 F1 F2 F3 TOTALIZER UN
55. his section contains instructions for making all the necessary electrical connections to the Model XGS868 flow transmitter Refer to Figure 1 10 on page 1 23 for a complete wiring diagram Except for the power connector all electrical connectors are stored on their terminal blocks during shipment and may be removed from the enclosure for more convenient wiring Simply feed the cables through the conduit holes on the side of the enclosure attach the wires to the appropriate connectors and plug the connectors back onto their terminal blocks ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance Refer to Figure 1 3 on page 1 8 and prepare the Model XGS868 for wiring by completing the following steps IWARNING Always disconnect the line power from the Model XGS868 before removing either the front cover or the rear cover This is especially important in a hazardous environment 1 Disconnect any existing power line from its source 2 Loosen the set screw on the rear cover 3 Place a rod or long screwdriver across the cover in the slots provided and rotate the cover counterclockwise until it comes free from the enclosure 4 Install any required cable clamps in the appropriate conduit holes around the side of the enclosure 5 Note the labels inside the rear cover to assist in wiring the power and option card connections Also Figure 1 11 on page
56. ignments 1 17 Minimum Required 2 1 s ON AE S s 0 M BR Input Voltabez ids Cuadro 1 8 Slot 0 Internal Tests 3 2 Connecting unse een 1 12 Pin Assignments 1 22 K Analog Outputs Option Card Connecting 1 19 1 20 K Factors Programming 2 22 Pin Assignments 1 22 Axial Dimension L Measuring EEE HERE ON C 1 Lightning Protector Connecting 1 11 Programming 2 21 TVD Statement 1 3 C M Cable Measurements Serial Port eds 1 13 Displaying 3 2 3 5 Transducers 1 4 1 11 Parameter 3 8 3 11 Calibration Factor Programming 2 23 Taking 3 2 3 5 Mark Compliance 1 Connectors Electrical 1 7 O D Option Card AV arm usasqa e 1 15 Diagnostic Parameters 3 8 3 11 Analog Inputs 1 17 Display Analog Outputs 1 19 1 20 Channel Mode Options 3 10 RTD Inpilts 2 1 19 Dalai uf ale 3 2 Setup Information Table B 2 Measurement Mode 3 2 Totalizer Frequency Outputs 1 18 Parameter Options 3 8 3 11 P E Parameter Options 3 8 3 11 Ele
57. ithin 1 8 m 6 ft of the Model XGS868 There are four methods for obtaining readings from the XGS868 Built In LCD Display see page 3 3 Remote Control Communications Unit RCCU see page 3 4 Instrument Data Manager IDM see Programming Manual The Model XGS868 s analog output see Programming Manual At least one of the above options must be installed and configured in order to obtain flow rate readings from the meter For instructions on using the IDM or analog output options refer to the Programming Manual and or the IDM User s Manual 914 185 Immediately upon power up the green PWR light begins to glow and about 15 seconds later the software version display appears Then the meter performs a series of internal checks which takes about 45 seconds prior to outputting the flow rate data Note Ifthe Model XGS866 fails any of the internal checks see Chapter 2 Error Codes in the Service Manual try disconnecting the power and then re powering the unit If the meter continues to fail any of the internal checks contact the factory for assistance After successfully performing the internal checks the Model XGS868 begins taking measurements and the software version display is replaced by a measurement mode display assuming that a display has been enabled Proceed to the appropriate section for instructions on using the LCD display and the RCCU display options Note As a minimum the system and pipe para
58. low rates of the steam the Model Inputs Option Card XGS868 requires accurate temperature and pressure data from the measurement site Transmitters installed in the flowcell can provide this information via an optional 0 4 20 mA analog inputs option card This option card includes two or four isolated 0 4 20 mA analog inputs designated as A B C and D each of which includes a 24 VDC power supply for loop powered transmitters Either input may be used to process the temperature signal while the other input is used to process the pressure signal Note To properly enter programming data into the meter it is necessary to know which input is assigned to which process parameter This information should be entered in Appendix B Data Records The analog inputs which have an impedance of 118 ohms should be connected with standard twisted pair wiring Power to the transmitters may be supplied either by the integral 24 VDC power supply on the analog input option card or by an external power supply Figure 1 6 below shows typical wiring diagrams with and without an external power supply for one of the analog inputs With External Power Supply 24 VDC POWER SUPPLY Analog Input Transmitter IN Senso OUT Analog Input Transmitter our Sensor IN With Internal Power Supply Figure 1 6 Analog Input Wiring Diagram Installation 1 17 11 1 00 Wiring 0 4 20 Analog Wire analog inputs as shown
59. made at the SYSTEM UNITS prompt Table 2 4 Available Mass Flow Units KG Kilograms TONNE Metric Tons 1000 KG LB Pounds KLB Thousands of LB MMLB Millions of LB TONS Tons 2000 LB MASS FLOW TIME current setting appears here ISEC MIN HR MASS FLOW TIME current setting appears here DAY F1 F2 F3 Press F1 F3 to select the desired time units for the mass flow rate display Use the lt and gt keys to access the additional choice shown Initial Setup 11 1 00 The CHx SYSTM Submenu cont Initial Setup MDOT DECIMAL DIGITS current setting appears here 0 pb sg MDOT DECIMAL DIGITS current setting appears here F1 F2 F3 MASS TOTALIZER current setting appears here LB KLB MMLB MASS TOTALIZER current setting appears here TONS F1 F2 F3 Press F1 F3 to select the desired number of digits to the right of the decimal point in the mass flow rate display Use the lt and gt keys to access the additional choice shown Press F1 F3 to select the desired units for the totalized mass flow rate display Use the lt and gt keys to access the additional choice shown Note The prompt above shows English units as an example If metric units were specified these appear instead Th
60. me des Lieferanten Shannon Industrial Estate Shannon Co Clare Ireland Anschrift erkl ren in alleiniger Verantwortung da das Produkt Model XGS868 Steam Ultrasonic Flow Transmitter Name Typ oder Modell folgende Normen erf llt EN 61326 1998 EN 61010 1 1995 gem den Europ ischen Richtlinien Niederspannungsrichtlinie Nr 73 23 EWG und EMV Richtlinie Nr 89 336 EWG Shannon November 2 2000 Lu Ort und Datum der Ausstellung Name und Unterschrift bzw gleichwertige Zeichnung des Bevollm chtigten Mr James Gibson GENERAL MANAGER C LS EN 150 9002 ISO 9001 Shannon US CERT DOCE Rev D 7 18 00 PANAMETRICS WORLDWIDE OFFICES kaws PCI Division 221 Crescent Street Suite 1 Waltham MA 02453 3497 USA m Telephone 781 899 2746 Toll Free 800 833 9438 Fax 781 894 8582 ISO 9001 PANAMETRICS E Mail pci panametrics com Web Site http www panametrics com CERTIFIED MAIN OFFICES USA Panametrics Inc 221 Crescent St Suite 1 Waltham MA 02453 3497 USA Telephone 781 899 2719 Toll Free 800 833 9438 Fax 781 894 8582 E Mail pci panametrics com Web Site www panametrics com ISO 9001 Certified Ireland Panametrics Limited Bay 148 Shannon Airport Shannon Co Clare Ireland Telephone 353 61 471377 Fax 353 61 471359 E Mail info panametrics ie ISO 9002 Certified 10 30 00 INTERNATIONAL OFFICES Australia Panametrics Pty Ltd P O Box 234
61. meters for each installed channel of a 2 channel meter must be entered before the Model XGS868 can display valid data Refer to Chapter 2 Initial Setup for specific instructions Operation 11 1 00 The Optional LCD The components of the optional LCD display are shown in Figure 3 1 Display below along with a typical mass flow rate readout Channel Parameter rz PANAMETRICS A CH1 MASS 4500 LB HR 5868 Flow Rate Figure 3 1 A Typical LCD Flow Rate Display As shown in Figure 3 1 above the display screen includes the following information Channel Number Flow Parameter Units of Measure Flow Rate Value IWARNING If a unit equipped with an optional LCD display board is being installed in a hazardous area be sure to adjust the backlight brightness and display contrast before mounting the electronics enclosure See Chapter 2 Displaying Data in the Programming Manual for details The example in Figure 3 1 above uses the default display settings However the first three items in the list above may be reprogrammed to display those parameters that are most frequently used See the Programming Manual for instructions on changing these parameters Note Error code messages may appear in the upper right corner of the LCD display For information about these error codes and how to respond to them refer to Chapter 2 Error Codes in the Service Manual Pr
62. n cards proceed to the appropriate section s that follow Installation 1 15 11 1 00 Wiring an Alarms Option Card Each alarms option card includes two or four Form C relays designated as A B C and D which are available in two types general purpose hermetically sealed for Class I Division 2 hazardous areas The maximum electrical ratings for the relays are listed in Chapter 4 Specifications Each of the alarm relays can be wired as either Normally Open NO or Normally Closed NC In setting up an alarm relay it may be wired for either conventional or fail safe operation In fail safe mode the alarm relay is constantly energized except when it is triggered or a power failure or other interruption occurs See Figure 1 5 below for the operation of a NO alarm relay in both conventional and fail safe mode Connect each alarm relay in accordance with the wiring instructions shown on the label inside the rear cover see Figure 1 3 on page 1 8 and Figure 1 11 on page 1 24 Conventional Fail Safe not triggered not triggered lips a NO NO II Not 218 NC ALARM ALARM MONITORING MONITORING DEVICE DEVICE ALARM ALARM MONITORING MONITORING DEVICE DEVICE Conventional Fail Safe triggered triggered or power failure Figure 1 5 Conventional and Fail Safe Operation Installation 11 1 00 Wiring a 0 4 20 mA Analog To calculate the standard mass f
63. nel Hastalloy and 316 stainless steel Cable Type and Length Standard RG62 a U coaxial up to 3 ft 1 m Optional RG62 a U coaxial up to 1 000 ft 300 m Housing Options Explosion proof Class 1 Div 1 Groups C amp D Flameproof INIEX ISSeP certified for EEx d II C T4 amp T6 Weatherproof NEMA 4X IP65 The flowcell specifications for the Model XGS868 flow transmitter are as follows Spoolpiece Flanged typical threaded optional Transducer Insertion Method Cold Tap Transducer Connection 1 in NPTM Outside Diameter OD 2 to 48 in NB ANSI 50 to 1 200 mm NB Specifications Appendix A CE Mark Compliance 11 1 00 Introduction Wiring CE Mark Compliance For CE Mark compliance the Model XGS868 flow transmitter must be wired in accordance with the instructions in this appendix IMPORTANT CE Mark compliance is required only for units intended for use in EEC countries The Model XGS868 must be wired with the recommended cable and all connections must be properly shielded and grounded Refer to Table A 1 below for the specific requirements Table A 1 Wiring Modifications Cable Type Transducer RG62 a U Termination Modification Add metallic cable clamp from braid to chassis ground Armored RG62 a U or conduit None grounded via cable gland Input Output 22 AWG shielded e g Baystate 78 1197 Terminate shield to chassis ground Armored condui
64. nnot be overemphasized Be sure to follow all applicable local safety codes and regulations for installing electrical equipment and working with hazardous gases or flow conditions Consult company safety personnel or local safety authorities to verify the safety of any procedure or practice ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance Installation 1 1 11 1 00 Warranty Return Policy Unpacking 1 2 Each Panametrics instrument is warranted to be free from defects in materials and workmanship Liability under this warranty is limited to servicing an instrument returned to the factory for that purpose and or replacing any defective parts Fuses batteries and cables are specifically excluded from any liability This warranty is effective for one year from the date of delivery to the original purchaser provided the instrument has been installed and operated in the manner described in this User s Manual Panametrics must determine that the instrument was defective for this warranty to be valid If damage is determined to have been caused by misuse or abnormal conditions of operation the owner will be notified and approved repairs will be billed at standard rates If any problem develops the following steps should be taken 1 Notify Panametrics giving full details of the difficulty and provide the model and serial numbers of the i
65. nstrument Upon notification Panametrics will then supply a RETURN AUTHORIZATION NUMBER and or shipping instructions depending on the problem 2 If Panametrics provides instructions for returning the instrument to the factory it must be sent prepaid to the authorized repair station specified in the shipping instructions 3 If the warranty has expired or the damage has been caused by misuse or abnormal operating conditions an estimate will be provided before any repairs are begun A Service Form is included in back of this manual along with a list of Panametrics offices Send the completed Service Form to the closest office for the fastest service If you need additional forms write to Panametrics Inc 221 Crescent Street Suite 1 Waltham Massachusetts 02453 3497 Attn Technical Publications Department Carefully remove the electronics enclosure the transducers and the cables from the shipping containers Before discarding any of the packing materials account for all components and documentation listed on the packing slip The discarding of an important item along with the packing materials is all too common If anything is missing or damaged contact the factory immediately for assistance Installation 11 1 00 Site Considerations Because the relative location of the flowcell and the electronics enclosure is important use the guidelines in this section to plan the XGS868 installation Figure 1 1 below shows a typical
66. o 21 charac ters and press ENT For 1 Channel meter this prompt is called SITE MESSAGE Press F1 or F2 to select the desired PRESSURE UNITS This prompt only appears if METRC was selected for the SYSTEM UNITS Press F1 to display data in standard volumetric units or press F2 to display data in actual volumetric units The XGS868 uses the gas equation specified above to calculate the flow rate corresponding to the measured signal transit times 2 13 11 1 00 The CHx SYSTM Submenu cont LIL IL gt VOLUMETRIC UNITS current selection appears here ACF KACF MMACF VOLUMETRIC UNITS current setting appears here Press F1 F3 to select the desired volumetric units for the flow rate display Use the lt and gt keys to access these additional choices which are only avail able if STAND was selected at the EQUATION prompt SCF KSCF MMSCF F1 F2 F3 Note The above prompt shows English units as an example If metric units were selected as the SYSTEM UNITS the appropriate choices would appear instead The abbreviations and definitions of all the available volumetric and totalizer units are shown in Table 2 3 below The choices shown at the above prompt are determined by the selections made at the EQUATION and SYSTEM UNITS prompts Table 2 3 Available Volumetric Totalizer Units ACM Actual Cubic Meters KACM Thousands of ACM MMACM
67. oceed to the Taking Measurements section to use the XGS868 Operation 3 3 11 1 00 The Optional RCCU The components of the optional RCCU display are shown in Figure Display 3 2 below along with a typical mass flow rate readout Channel Parameter Flow Rate Units LIVE FLOW LINK 05 CH1 MASS 4500 LB HR VEL VOLUM TOTL N Function Key Option Choice Figure 3 2 A Typical RCCU Flow Rate Display As shown in Figure 3 2 above the display screen includes the following information Channel Number Flow Parameter Units of Measure Parameter Option Choices Flow Rate Value The example in Figure 3 2 above is typical but the first three items in the list above may be reprogrammed to display those parameters that are most frequently used See the Programming Manual for detailed instructions on changing these parameters Note Error code messages may appear in the upper right corner of the LCD display For information about these error codes and how to respond to them refer to Chapter 2 Error Codes in the Service Manual Proceed to the Taking Measurements section on the next page 3 4 Operation 11 1 00 Taking Measurements The LCD Display Operation The Model XGS868 is capable of displaying several different variables in a variety of formats However this manual only discusses the basic measurement displays using the LCD and t
68. on See wiring label in rear cover and in Figure 1 11 on page 1 24 Conduit Hole 1 of 7 Protective Conductor Terminal Grounding Jumper it shown from rear with removed CH2 TRANSDUCER Pin No Description 1 CH2UP Upstream SIG 2 CH2RTN Upstream RTN 3 CH2RTN Downstream RTN 4 CH2DN Downstream SIG Installation NOTE For compliance with the European Union s Low Voltage Directive 73 23 EEC this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the Model 5868 Nameplate CH1 TRANSDUCER Pin No Description 1 CH1UP Upstream SIG 2 CHIRTN Upstream RTN 3 CHIRTN Downstream RTN 4 CH1DN Downstream SIG Mounting Boss RS232 RS485 SERIAL PORT Pin No Description 5 DTR Data Terminal Ready 6 CTS Clear To Send 7 COM Ground 8 RX Receive 9 TX Transmit 0 4 20 mA ANALOG OUTPUTS Pin No 1 AOUT1 Description Output 1 SIG 2 AOUT1 Output 1 RTN 3 AOUT2 4 AO T2 Output 2 SIG Output 2 RTN Power Cable Inlet DC POWER INPUT Pin 1 Description Line Positive Line Negative No Connection
69. onger cables are required consult the factory for assistance When installing temperature and or pressure transmitters in the flowcell locate them downstream of the transducers These transmitters should be positioned no closer to the Model XGS868 transducers than 2 pipe diameters and no further away from the transducers than 20 pipe diameters When installing the transducer cables always observe established standard practices for the installation of electrical cables Specifically do not route transducer cables alongside high amperage AC power lines or any other cables that could cause electrical interference Also protect the transducer cables and connections from the weather and corrosive atmospheres Installation 11 1 00 Transducer Cables cont Installing a Flowcell Installing Temperature and Pressure Transmitters Installation Note When using non Panametrics cables to connect the flow rate transducers to the Model XGS868 electronics enclosure the cables must have electrical characteristics identical to the Panametrics cables Type RG62 a U coaxial cable should be used and each cable must be the same length within 4 in A flowcell is the section of pipe where the transducers are mounted It can be created either by mounting the transducers on the existing pipeline or by mounting them on a spoolpiece A spoolpiece is a separately manufactured pipe section matched to the existing pipe which contains ports for
70. ote For the corresponding IDM procedures see your IDM User s Manual 910 185 Optional Display ee Receiver ST PANAMETRICS XGS868 TX FAULT PWR TX EON PR Red Fault Light Green Pwr Light Figure 2 2 Model XGS868 Front Window The green light in the window glows continuously to indicate that the 5868 is receiving power while the red light should glow for more than two seconds whenever a signal is sent from the RCCU If the red light blinks repeatedly the XGS868 is not receiving the RCCU signal correctly The Send Receive lights on the RCCU blink once to indicate the sending receiving of a signal Note f the red Fault light blinks once or flickers briefly a flow fault is indicated This is unrelated to the RCCU and the problem must be resolved by referring to Chapters 2 and 3 Error Codes and Diagnostics in the Service Manual IDM MENU START OOOO At this display press F2 to IDM MENU select ONLINE previous selection appears here SYSTEM ONLINE OFFLNE F1 F2 F3 IMPORTANT Always keep the RCCU pointed directly at the XGS868 while communicating with the meter Initial Setup 11 1 00 Accessing the User Program cont Uploading Basic Press the F1 key to select Target System Info RCV and begin communica tions or press F2 to select Press RCV Key CANCEL abort the tion CANCEL F1 F2 F3
71. pplier s address declare under our sole responsibility that the product Model XGS868 Steam Ultrasonic Flow Transmitter name type or model to which this declaration relates is in conformity with the following standards EN 61326 1998 EN 61010 1 1995 following the provisions of 89 336 EEC EMC Directive and 73 23 EEC Low Voltage Directive Shannon November 2 2000 iets Lid place and date of issue name and signature or equivalent marking of authorized person Mr James Gibson GENERAL MANAGER LS EN 150 9002 ISO 9001 Shannon US CERT DOCE Rev D 7 18 00 DECLARATION DE CONFORMITE s u PANAMETRICS Nous Panametrics Limited Nom du Fournisseur Shannon Industrial Estate Shannon Co Clare Ireland Adresse d clarons sous notre propre responsabilit que le produit Model XGS868 Steam Ultrasonic Flow Transmitter Nom type et mod le relatif cette d claration est en conformit avec les documents suivants EN 61326 1998 EN 61010 1 1995 suivant en cel les r gles de la Directive CEM 89 336 EEC et de la Directive Basse Tension DBT 73 23 EEC Shannon November 2 2000 pr Li lieu et date Nom et signature ou cachet de la personne autoris e Mr James Gibson GENERAL MANAGER LS EN 150 9002 ISO 9001 Shannon US CERT DOCE Rev D 7 18 00 KONFORMIT TSERKL RUNG ss u PANAMETRICS Wir Panametrics Limited Na
72. rial port to connect the Model XGS868 flow transmitter to a printer an ANSI terminal or a personal computer The RS232 interface is wired as Data Terminal Equipment DTE and the signals available at terminal block J1 are shown in Table 1 1 below Refer to Figure 1 10 on page 1 23 to complete the following steps 1 Disconnect the main power and remove the rear cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Use the information in Table 1 1 below to construct a suitable cable for connecting the Model XGS868 to the external device If desired an appropriate cable may be purchased from Panametrics Table 1 1 RS232 Connection to DCE or DTE Device Signal Description DTR Data 2 Terminal Ready COM Ground RX Receive TX Transmit 0 4 20 4 CTS 4 7 5 8 Clear to Send 7 5 7 5 2 3 3 2 4 Feed the cable s flying leads through the conduit hole and wire it to terminal block J1 Connect the other end of the cable to the external serial device and secure the cable clamp ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance After the wiring has been completed consult the User s Manual for the external device to configure it for use with the XGS868 Installation 1 13 11 1 00 Wiring the RS485 Interface Use the optional RS485 serial port to netwo
73. rk multiple XGS868 flow transmitters to a single control system Upon request the standard RS232 port on the XGS868 may be configured as a two wire half duplex RS485 interface through a device such as the INMAC Model 800052 RS232 RS422 RS485 converter IMPORTANT The Model XGS868 must be configured at the factory Jor RS485 operation To wire the RS485 serial port refer to Figure 1 10 on page 1 23 and complete the following steps 1 Disconnect the main power and remove the rear cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Feed one end of the cable through the conduit hole wire it to terminal block J1 and secure the cable clamp Connect the other end of the cable to the converter as shown in Figure 1 4 below XGS868 Converter N C 6 1 TDOUT N C 7 RX 8 TX 9 Figure 1 4 Typical RS485 Connections ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 4 If wiring of the unit has been completed reinstall the rear cover on the enclosure and tighten the set screw Proceed to the next section to continue the initial wiring of the unit 1 14 Installation 11 1 00 Wiring the Option Cards The Model XGS868 accommodate option card in Slot 1 and one option card in Slot 2 The following option card functions are available only
74. s 2 Hermetic Alarms 1223 10 AR 2 RTD Inputs 2 Standard Alarms 1223 11 HR 2 RTD Inputs 2 Hermetic Alarms 1225 13 CO 2 Current Outputs 1225 14 CF 2 Current Outputs 2 Frequency Outputs 1225 15 CT 2 Current Outputs 2 Totalizer Outputs 1225 16 CA 2 Current Outputs 2 Standard Alarms 1225 17 CH 2 Current Outputs 2 Hermetic Alarms 1233 02 RR 4 RTD Inputs 1233 03 IR 2 RTD Inputs 2 Current Inputs 1233 04 II 4 Current Inputs 1272 02 CI 2 Current Outputs 2 Current Inputs 1272 03 CR 2 Current Outputs 2 RTD Inputs 1272 04 CIR 2 Current Outputs 1 Current Input 1 RTD Input 1146 02 512 KB Memory PCMCIA Card Connector 1146 03 2 MB Memory PCMCIA Card Connector 1310 Modbus Communications Protocols Data Records B 1 11 1 00 Option Cards Installed Whenever an option card is installed or changed in the Model XGS868 flow transmitter record the type of card and any additional setup information in the appropriate row of Table B 2 below Table B 2 Option Cards Installed Slot Type of Option Card Additional Setup Information 0 Analog Outputs A B B 2 Data Records 11 1 00 Initial Setup Data Model After the Model XGS868 flow transmitter has been installed some initial setup data must be entered via the User Program prior to operation Record that in
75. t None grounded via cable gland 14 AWG 3 conductor shielded e g Belden 19364 None required Armored Conduit None grounded via cable gland Note Ifthe Model XGS868 is wired as described in this appendix the unit will comply with the EMC Directive 89 336 EEC A 1 Appendix B Data Records Available Option Cards Option Cards Installed Initial Setup Data 11 1 00 fo XX x s r rrIrsssnrV rvs lt aaOEI Available Option Cards The Model XGS868 can hold one option card in Slot 1 and one in Slot 2 The available configurations are listed in Table B 1 below Table B 1 Option Card Configurations Card Configuration 1215 02 FF 4 Frequency Outputs 1215 03 TT 4 Totalizer Outputs 1215 04 FT 2 Frequency Outputs 2 Totalizer Outputs 1215 05 FO 2 Frequency Outputs 1215 06 TO 2 Totalizer Outputs 1215 07 AA 4 Standard Alarms 1215 08 HH 4 Hermetic Alarms 1215 09 FA 2 Frequency Outputs 2 Standard Alarms 1215 10 FH 2 Frequency Outputs 2 Hermetic Alarms 1215 11 TA 2 Totalizer Outputs 2 Standard Alarms 1215 12 TH 2 Totalizer Outputs 2 Hermetic Alarms 1223 02 OI 2 Current Inputs 1223 03 OR 2 RTD Inputs 1223 04 TI 2 Current Inputs 2 Totalizer Outputs 1223 05 TR 2 RTD Inputs 2 Totalizer Outputs 1223 06 FI 2 Current Inputs 2 Frequency Outputs 1223 07 FR 2 RTD Inputs 2 Frequency Outputs 1223 08 AI 2 Current Inputs 2 Standard Alarms 1223 09 HI 2 Current Input
76. t keys to find the desired time between data updates and press the Fx key under it to select that inter val These additional options are accessed by pressing the 4 and or gt keys These additional options are accessed by pressing the and or gt keys 3 9 11 1 00 o F The RCCU Display Note For a 1 Channel XGS868 only the CH1 option in the F1 cont position appears at the next prompt 000P Use the lt and gt keys to CHAN NAMES find the desired channel isele h option and press the Fx key current selection appears here inder it tosselectit CH1 CH2 SUM 0009 These additional options are CHAN NAMES accessed by pressing the 4 and or gt keys current selection appears here DF AVE F1 F2 F3 IMPORTANT Both channels must be activated see Chapter 2 Initial Setup to make all of the above channel options available If one of the channels is disabled only the individual active channel appears See Table 3 3 below for a complete description of the channel display options available at the above prompt Table 3 3 Channel Display Options F1 CH1 Channel 1 F2 CH2 Channel 2 F3 SUM Channel 1 Channel 2 gt F1 DIF Channel 1 Channel 2 gt F2 AVE Channel 1 Channel 2 2 Uploading Chan Names Press the F1 key to select To Start Upload RCV and begin uploading live data or press
77. t Output connections to terminal block J2 should be completed as shown in Table 1 2 below Table 1 2 Wiring a 703 1223 08 Option Card Description Connection Alarm A Normally Open Alarm A Common Alarm A Normally Closed Alarm B Normally Open Alarm B Common Alarm B Normally Closed Out C 24 V to Input C Input C Signal Input C Return Out D 24 V to Input D Input D Signal Input D Return Installation 1 19 11 1 00 Data Logging and Modbus Option Cards What Next 1 20 The Model XGS868 can be fitted with either a data logging option card or a Modbus option card which must be installed in Slot 2 The data logging option card increases the XGS868 s memory by up to 2 MB to enhance its logging capability and includes an industry standard PCMCIA card connector for additional expansion The Modbus option card adds the Modbus communications protocols to meters equipped with the optional RS485 serial interface Note The Modbus option card provides its own RS485 connections Thus the meter can have its serial port configured for RS232 operation and still provide RS485 Modbus signals IMPORTANT Because the Modbus option card uses pins 1 and 2 on terminal block J2 only those option cards that do not use these pins may be installed in Slot 1 while a Modbus card is installed in Slot 2 Specifically only the option cards designated as OI and OR in Figure 1 11 on page 1 24 are comp
78. ted at the EQUATION prompt Note The above prompt shows English units as an example If metric units were selected as the SYSTEM UNITS the appropriate choices would appear instead The abbreviations and definitions of all the available volumetric and totalizer units are shown in Table 2 3 on page 2 14 The choices shown at the above prompt are determined by the selections made at the EQUATION and SYSTEM UNITS prompts TOTAL DECIMAL DIGITS current setting appears here 0 TOTAL DECIMAL DIGITS current setting appears here E A F1 F2 F3 Press F1 F3 to select the desired number of digits to the right of the decimal point in the totalized flow rate display Use the lt and gt keys to access the additional choice shown 2 15 11 1 00 The CHx SYSTM Submenu cont 2 16 0000 Press F1 F3 to select the MASS FLOW desired mass flow units for the current setting appears here How sate display LB KLB MMLB 000P Use the 4 and gt keys to MASS FLOW access the additional choice a shown current setting appears here TONS F1 F2 F3 Note The prompt above shows English units as an example If metric units were specified these appear instead The abbreviations and definitions of the available mass flow units are shown in Table 2 4 below The choices shown at the above prompt are determined by the selection
79. ters PIPE Channel 2 if applicable Channel 1 Trans Type STD Trans Type STD SPEC Transducer Transducer Spec Trans Hz Spec Trans Tw Pipe O D Spec Trans Hz Spec Trans Tw Pipe O D Pipe Wall Pipe Wall Path Length P Axial Length L Path Length P Axial Length L Fluid Type Other Sndspd Fluid Type Other Sndspd Mass Flow Fluid Density No Mass Flow Fluid Density No Multi K factors Off Multi K factors Off On Edit Table No Edit Table No Yes K factor Table K factor Table K Factor Velocity K Factor K Factor Velocity K Factor S N 1 2 3 4 5 6 7 8 9 10 11 N N AR ON ON j SI SI oo 20 20 Cal Factor B 4 Cal Factor Data Records Appendix C Measuring P and L Dimensions Measuring P 1 11 1 00 vs lt rrrns sTss O UrrIO r Introduction When programming the PIPE menu in the Model XGS868 s User Program the path length P and the axial dimension L must be entered These parameters are determined by
80. the parameters specified for display as 1st channel 2nd channel 3rd channel and 4th channel If OFF is selected the meter returns to the Global I O prompt For a 1 Channel XGS868 the following prompt does not appear proceed directly to the next page However for a 2 Channel meter the channel option to be used for the display of each parameter must be specified as follows 0060 Press the Fx key under the Channel 1 desired channel option to select it previous selection appears here CH1 CH2 SUM These additional options are Channel 1 accessed by pressing the 4 and or gt keys previous selection appears here DF AVE 1 2 IMPORTANT Both channels must be activated see Chapter 2 Initial Setup to make all of the above channel options available If one of the channels is disabled only the individual active channel appears See Table 3 1 below for descriptions of the available channel options Table 3 1 Channel Options option Description Channel 1 Channel 2 CHI CH2 CH1 CH2 2 Proceed to the next page to continue setting up the LCD Operation 3 7 11 1 00 The LCD Display cont 3 8 The flow parameter to be displayed may now be selected as follows 0000 Use the lt and gt keys to find the desired flow parame ter and press the Fx key under it to select it Meas
81. tion is not required to begin taking measurements Note See the Programming Manual for information on those User Program features not covered in this chapter Site Parameters In order to begin using the Model XGS868 the following submenus within the User Program will be accessed CHx ACTIV activate one or both channels and select the desired measurement method CHx SYSTM enter the individual channel parameters GLOBL SYSTM enter the global system parameters CHx PIPE enter the pipe parameters Asa guide in following the programming instructions in this chapter the relevant portions of the Model XGS868 menu map have been reproduced in Figure 2 3 on page 2 25 Programming Methods There are two methods for programming the Model XGS868 Remote Control Communications Unit RCCU a hand held device that communicates with the Model XGS868 via wireless infrared transmissions Instrument Data Manager IDM a PC based non resident software program that communicates with the Model XGS868 via its RS232 serial port Note The Model XGS868 cannot be programmed at the electronics enclosure One ofthe above methods must be used Although the screen displays and the methods of navigating through the menu system differ the programming sequences and all of the available menu options are identical for the RCCU and IDM methods This chapter provides specific instructions for the RCCU method and your IDM User s Manual
82. tions 110 to 130 VAC 10 50 60 Hz with 0 25 A Slo Blo Fuse 200 to 240 VAC 10 50 60 Hz with 0 25 A Slo Blo Fuse 12 to 28 VDC 5 with 2 0 A Slo Blo Fuse 20 W maximum Correlation Transit Time flow measurement This unit complies with EMC Directive 89 336 EEC and 73 23 EEC Low Voltage Directive Installation Category II Pollution Degree ID Digital Display Optional 2 line x 16 character software configurable LCD display with LED backlight Digital Communications Standard RS232 serial port for PC Terminal or Printer Optional RS485 serial port for multi user network Analog Outputs built in Two isolated 0 4 20 mA analog outputs 600 Q maximum load Option Cards Optional Inputs Outputs of the following types may be added 1 Analog Inputs two or four isolated 0 4 20 mA inputs 24 V loop power 2 RTD Inputs two or four isolated 3 wire RTD inputs Span 148 to 662 F 1007 to 350 C Inputs of the following types may be used Input A Temp from 40 to 500 F 40 to 260 C Input Pressure from 0 3 000 psig Input C Steam quality from 0 0 to 1 0 Specifications 11 1 00 Input Output Specifications cont Preamplifier Specifications Option Cards cont 3 Analog Outputs two isolated 0 4 20 mA analog outputs Note 1000 maximum load Data Logging 512 kB expandable to 2 MB of memory includes industry standard PCMCIA card connector Totalizer Frequency Outp
83. urement Name 1 previous selection appears here VEL VOLUM TOTL TOTL TIME MDOT 0009 These additional options are accessed by pressing the and or gt keys Measurement Name 1 previous selection appears here 0009 These additional options are accessed by pressing the 4 and or gt keys Measurement Name 1 previous selection appears here MASS MASS DIAG Fi F2 F3 Table 3 2 below describes the display parameters that are available at the previous prompt Table 3 2 Display Parameter Options Avallable Choice F1 VEL Flow Velocity F2 VOLUM Volumetric Flow F3 TOTL Forward Totalized Volume Flow gt F1 TOTL Reverse Totalized Volume Flow gt F2 TIME Total Flow Measurement Time F3 MDOT Mass Flow gt gt F1 MASS Forward Totalized Mass Flow gt gt F2 MASS Reverse Totalized Mass Flow PT 12 Fa DIAG The DIAG option represents all of the individual diagnostic param eters See Chapter 3 Diagnostics of the Service Manual for a com plete description of these options The two previous prompts repeat until all of the specified OF LCD PARAMS are set up Then the meter returns to the Global I O prompt To leave the User Program press the EXIT key three times After the XGS868 resets all of the specified parameters are displayed on the LCD in sequence with a pause of several
84. uts two or four optically isolated pulse or frequency outputs 100 VDC 3 A 1 W 10 kHz max Totalizer Mode one pulse per defined unit of parameter e g 1 pulse gal Frequency Mode pulse frequency proportional to magnitude of parameter e g 10 Hz 1 gal min Alarm Relays two or four Form C relays General Purpose 120 VAC 28 VDC max 5 A DC 30 W max AC 60 VA max Hermetically Sealed 120 VAC 28 VDC 2 A DC 56 W max AC 60 VA max The above optional inputs outputs are available only in specific combinations Consult Panametrics or see Table B 1 on page B 1 for details Infrared Communications Link Hand held battery powered 9 V remote control communications unit RCCU Inline preamplifier for long cable lengths or attenuating installations operating temperature 40 to 140 F 40 to 60 C 4 3 11 1 00 Flow Transducer Specifications Type Temperature Range Pressure Range Materials Physical Flowcell Specifications Process Connections Pipe Size amp Materials 4 4 The ultrasonic flow transducer specifications for the Model XGS868 flow transmitter are as follows Standard T9 Optional BWTTM System Standard 40 to 400 F 40 to 205 C Optional 310 to 932 F 190 to 500 C Standard 0 250 psig 0 1013 1 824 MPa 750 psig 5 272 MPa test Optional 3 480 psig 240 barg Standard all metal titanium Optional Mo
85. xt prompt OOOO Press F1 to retain the current Edit table K factor table and proceed directly to the CALIBRATION FACTOR prompt or press F2 to edit the K factor table current selection appears here NO YES F1 F2 F3 Note f velocity vs K factor data was not provided with the Model 5868 s documentation the K factor table cannot be edited Initial Setup 11 1 00 The PIPE Submenu cont OOOO Enter the number of K factors Enter of K factors to be entered into the table and press ENT This number must be between 2 and 20 current number appears here F1 F2 F3 IMPORTANT When editing the K factor table the velocities must be entered in increasing order Enter the velocity value for K Velocity x factor number x and press ENT current value appears here Fi F2 F3 Enter the K factor correspond K Factor x ing to velocity number x and press ENT The Velocity x and K Factor x prompts repeat until all of the data F1 F2 F3 points have been entered current value appears here Regardless of the choices made at the various Multi K factors prompts the programming sequences converge here OOOO Enter a value for the flow cali CALIBRATION FACTOR bration factor and press ENT The default value is 1 00 but values between 0 90 and 1 10 may be entered current value appears here
86. zed Volume Flow gt F2 TIME Total Flow Measurement Time gt MDOT Mass Flow gt gt F1 MASS Forward Totalized Mass Flow gt gt F2 MASS Reverse Totalized Mass Flow gt gt DIAG Diagnostic Parameters The DIAG option represents all of the individual diagnostic param eters See Chapter 3 Diagnostics of the Service Manual for a com plete description of these options Note To terminate the live data connection between the XGS868 and the RCCU simple press the EXIT key on the RCCU keypad between actual data transmissions 3 11 11 1 00 sI What Next This Startup Guide is intended to provide only those instructions necessary to get the XGS868 installed and operating By following the instructions in this chapter the Model XGS868 can be set up to display the desired channel option and the desired measurement parameter using either the LCD display or the RCCU To utilize the more advanced capabilities of the Model XGS868 refer to the Programming Manual and or the Service Manual for the instrument Also refer to the JDM User s Manual 910 185 for instructions on using the IDM software with the XGS868 3 12 Operation Chapter 4 Specifications General Specifications 4 1 Electrical Specifications 4 2 Flow Transducer Specifications

910-196UA-Manual-psi(XGS868 Startup)

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