Service Manual ID07
Contents
1. WARNING Read owners manual and ensure that youPhave been properly trained to work on orParound electric lines Failure to use hydraulicPhose labeled and certified as non conductivePmay result in death or serious personal injury Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie Oregon 97267 U S A 58864 Electrical Warning Sticker Model No 15 46 Ipm 4 12 gpm Id07 140 bor 2000 psi 60806 ID07 Model Sticker OC CC FOR USE ON OPEN CENTER AND CLOSED CENTER HYDRAULIC SYSTEMS SET FOR PROPER SYSTEM BEFORE USE 11354 OC CC Sticker Not all stickers are furnished on all tool models Consult parts list and model number for details The SAFETY TAG P N 15875 shown at right smaller than actual size is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULTIN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS N CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINEDASNON CONDUCT IVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL IN INTO THEBO2. Preparation for Initial Use See model DESCRIPTION on the parts list page to determine what type of connections are furnished with your tool Additional fittings or hoses may be required in addition to quick disconnect couplings Make sure the direction of the oil flow is as recommended by the quick disconnect manufacturer Inspection of the tool to assure it did not sustain any damage during shipping should be performed prior to usage Use as a Drill The ID07 applies a high number of impact blows to turn a drill bit or socket and adapter This makes the 1007 an excellent tool for drilling into various hardwoods of softwoods using auger bits up to 18 inches in length and 1 1 16 inch in diameter Because of the impact turning the ID07 cannot be used for drilling steel or masonry Use as an Impact Wrench The 1007 can be used with all 1 2 in square impact sockets from 1 2 in to 1 in hex The ID07 provides output torque up to 500 ft Ibs 675 Nm See the information below on WRENCH TORQUE Wrench Torque Information Factors that Affect Torque An impact wrench is a rotary hammer that impacts the head of a bolt or nut It does not apply a slow steady torque as do standard torque wrenches Therefore several factors can affect resultant torque when using impact wrenches 1 Long bolts Long bolts having high friction threads with lubrication under the bolt head or associated nut can twist when impacted then untwist befo
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4. 8 in Hex 9 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal 13 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal Wood Auger Bits 7 16 in Hex 9 16 in dia x 8 in Carbide Tipped Auger Bit 12 in oal 11 16 in dia x 8 in Carbide Tipped Auger Bit 12 in oal 13 16 in dia x 8 in Carbide Tipped Auger Bit 12 in oal 15 16 in dia x 8 in Carbide Tipped Auger Bit 12 in oal 1 1 16 in dia x 8 in Carbide Tipped Auger Bit 12 in oal 9 16 in dia x 12 in Carbide Tipped Auger Bit 16 in oal 11 16 in dia x 12 in Carbide Tipped Auger Bit 16 in oal 13 16 in dia x 12 in Carbide Tipped Auger Bit 16 in oal 15 16 in dia x 12 in Carbide Tipped Auger Bit 16 in oal 1 1 16 in dia x 12 in Carbide Tipped Auger Bit 16 in oal 9 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal 11 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal 13 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal 15 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal 1 1 16 in dia x 18 in Carbide Tipped Auger Bit 22 in oal 11 16 in dia x 15 in Carbide Tipped Auger Bit 18 in oal 13 16 in dia x 15 in Carbide Tipped Auger Bit 18 in oal 3 Sockets 1 2 Square Drive 1 2 in Double Square 8 Point Deep Length 9 16 in Double Square 8 Point Deep Length 5 8 in Double Square 8 Point Deep Length 11 16 in Double Square 8 Point Deep Length 3 4 in Double Square 8 Point Deep Lengt
5. for excess contamination in the fluid and for filter condition Operating conditions may require changing from a 25 micron filter to an oversized 10 micron filter Tool Reassembly 1 Lubricate and install a new o ring 5 and back up ring 26 into the main housing Install the seal back up washer 34 and retaining ring 16 2 Slide the reversing spool into the main housing assembly Insert the spool with the slot toward the idler shaft hole and the narrow side of the depression in the spool facing up toward the top of the main housing 3 Insert the idler shaft 48 with spring 50 and plunger 49 to prevent the reversing spool from turning 4 Lubricate and install new wiper seals 70 o rings 12 back up rings 17 and o rings 3 into each seal cap 71 Install each seal cap onto the main housing assembly 14 5 Install each end cap 72 and secure withretaining ring 74 6 Lubricate the seal area of the main shaft 37 and install it into the main housing Install the idler gear 35 onto the idler shaft 7 Lubricate and install a new o ring 11 onto the motor cap 36 Lubricate the bolt 29 threads with an antiseize compound and install the motor cap with lockwasher 4 Tighten the bolts to 15 17 ft Ib 20 23 Nm in a cross pattern A CAUTION Do not force parts together 8 Lubricate and install a new seal wiper 67 into the trigger mount 82 Secure trigger 81 to trigger mount with ro
6. whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS 8 DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS 8 MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR Any failure or performance deficiency attributable to n
7. wrench Duplicate time of impacting for other bolts of the same length and thread size 4 Squeeze the trigger to activate the wrench 5 Release the trigger to stop the wrench Cold Weather Operation 1 Before using the tool in cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended oils oil temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use 2 Damage to the hydraulic system or tool can result from use with oil that is too viscous or thick Daily Maintenance Checks To ensure safe operation the following items must be checked each day at the start of the work shift and at the end of the work shift 1 Check all fasteners for tightness 2 Check the tool for oil leaks If leaks are observed do not use the tool Have the tool serviced before use 3 Check the tool for proper operation and performance If the tool appears to not be operating properly do not use the tool Have the tool serviced before use Operating Instructions Open Center Closed Center Setup OC CC This tool can be configured to run on both open center and closed center systems Set for proper system before use 1 Determine system type 2 Remove hex plug 44 from spring cap using a 3 16 in Hex Closed Center Using a 3 16 in Hex reach through the hole in the spring cap and turn the selector screw fully clockwise When the selector screw bottoms closed
8. 6 gpm 2000 psi CN EHTMA Category 20 Ipm 138 bar HTMA Class II 7 9 gpm 2000 psi EHTMA Category 30 Ipm 138 bar Sound Power Level Vibration Level 104 5 dBA 6 4m s General Safety Instructions Always observe safety symbols They are included for your safety and the protection of the tool A WARNING CAUTION This safety symbol may appear on This safety symbol appears in these This safety symbol appears in these the tool It is used to alert the instructions to identify an action instructions to identify an action or operator of an action that could that could cause bodily injury to the condition that could result in place him her or others in a life operator or other personnel damage to the tool or other threatening situation equipment This tool will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operations Do notoperate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles
9. DYOR CAUSE OTHER SEVERE PERSONAL A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EE PRESSURE MAY CAUSE A LEAK OR HOSE COUPLERS amp DAILY FOR FEEL FOR LEAKS WITH YOUR HANDS WITH A LEAK MAY RESULTIN SEVERE PER INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 15875 10 NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE OSE DO NOT USE KINKED TORN OR DAMAGED HOSES SURE HYDRAULIC HOSES ARE PROPERLY N ECTED TO THE TOOL BEFORE PRESSURIZING E MUST ALWAYS OL IN PORT SYSTEM ALWAYS BE CONNECTED AT OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN CAUSE SEVERE PERSONAL INJURY DO NOT CONNECT CLOSED CENTER TOOLS TO OPEN CENTER HYDRAULIC SYSTEMS THIS MAY CAUSE EXTREME SYSTEM HEAT AND OR SEVERE PERSONAL INJURY DONOTCONNECTOPEN CENTERTOOLSTO CLO SE D CE NT ER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK WEAR HEARING EYE FOOT HAND AND HEAD PROTECTION 7 TO AVOID PERSONAL INJURY OR EQUIPM
10. ENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARIS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLYBY TOOL OPERATOR SEE OTHER SIDE 15875 Hydraulic Hose Requirements HOSE TYPES Hydraulic hose types authorized foruse with Stanley Hydraulic Tools are as follows O Certified non conductive Wire braided conductive O Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hoses purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information in a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no charge from your Stanley Distributor This Tag attached to Certified Non Conductive hose shown smaller than actual size p n 27987 Side 1 HOSE PRESSURE RATING Side 2 E DANGER DANGER o pJ sarsa Lr 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING 4 HANDLE AND ROUTE HOSE CAREFULLY
11. HOSE IS NOT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO 20 LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRIC LINES COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY m Y MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK OR AROUND ELECTRIC LINES A ARTERSEACH USECSTOREINACHEAN DRY AREA 9 O tu DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF m HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS a POSSIBLE FROM BODY AND DO NOT PERMIT CONTACT DURING USE CONTACT AT THE E BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY E HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT 2 gt WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO USE HOSE TO PULL OR I LIFT TOOLS POWER UNITS ETC O NENNEN SE OTHER SIDE Wa SEE OTHER SIDE Wa n O a The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system HTMA Requirements Tool Category s Hyd rauli C System BATNA CATEGORY SATA CATEGORY EHTA CATEGORY Requirements Type I Type II Type lli Flow rate 4 6 gpm 7 9 gpm 10 5 11 6 gpm 11 13 gpm Tool Operating Pr
12. ILLAS Service Manual IDO7 Impact Drill Wrench SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL Copyright 2003 The Stanley Works MUST ONLY BE DONE BY AN AUTHORIZED AND USA amp CE Version CERTIFIED DEALER 60788 7 2003 Ver 1 Table of Contents IDOZ Impact Drill Wrench SERVICING THE ID07 IMPACT DRILL WRENCH This manual contains Safety Operation and Troubleshooting information Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the DANGER warning on the cover and the SAFETY warning below Copyright 2003 The Stanley Works All rights reserved Under copyright law this document may not be copied in whole or in part without the prior written consent of The Stanley Works This exception does not permit copies to be made for others whether or not sold Under the law copying includes translating into another language format or medium This copyright notice must appear on any permitted copies Certificate of Conformity Specifications General Safety Instructions Tool Decals and Tags Hydraulic Hose Requirements HTMA Requirements Operating Instructions Service Instructions Troubleshooting Parts Illustration Parts List Accessories Warranty 12 15 16 17 19 20 SAFETY FIRST It is t
13. L 2 Remove the spacer 47 and thrust bearing 32 amp 33 from the main housing assembly Motor Cap 3 Remove the 6 socket head capscrews 29 and lockwashers 4 securing the motor cap assembly 36 to the main housing assembly and lift off the motor cap assembly Do not in any way excessively force the motor cap assembly off of the main housing assembly 4 Remove the o ring 11 from the motor cap Main Shaft amp Idler Shaft 5 Tap on the splined end of the main shaft 37 and push the shaft from the main body 6 Remove the idler gear 35 idler shaft 48 spring 50 and plunger 49 7 Remove the retaining ring 16 and then pick out the seal washer 34 o ring 5 and back up ring 26 from the main housing Valve Spool 8 Unscrew the spring cap 73 pick out the spring 83 and then push the valve spool 65 out of the spring cap end of the main housing Remove the o ring 19 from the main housing and the o ring 18 from the valve spool Trigger 9 Remove the trigger 81 by first unscrewing the capscrews 8 and lockwashers 22 and removing the trigger and trigger mount 82 as an assembly Drive out the roll pin 21 Reversing Spool 10 Remove retaining rings 74 and remove the end caps 72 11 Unscrew and remove the seal caps 71 and slide the reversing spool 75 out of the main housing NOTE Make sure the idler shaft has been removed prior to completing this step Cleanin
14. Seal Back up Washer Idler Gear Assy Motor Cap Assy Main Shaft 3 8 Flushface Coupler Body 3 8npt 3 8 Flushface Coupler Nose 3 8npt Railroad Help Desk Sticker Sticker CE 12mm Sticker Manual Trigger Guard Hollow Hex Plug 4 SAE Rotation Direction Sticker Sound Power Level Sticker 108 Spacer Idler Shaft Plunger Coil Spring ID07 Model Number Sticker Hammer Pin Hammer Frame Hammer Anvil 7 16 QC Anvil 1 2 Sq Retainer Spring Thrust Ring Thrust Ring Lock Retaining Sleeve Hammer Case Bushing Hammer Case Bushing UW Hammer Case Pilot Ring 17 Notes 1D07920 Only 1D07810 IDO7820 Only 1D07810 100781001 10078105 Only 100781001 10078105 ID0782001 Only 1D0781001 10078105 100782001 Only 1D0781001 ID0782001 Only 1007810 ID0781001 ID07810S Only Includes 31 Includes 6 15 Part Of Set 24069 10078105 Only Part Of Set 24069 ID07810S Only Model 10078105 Only 1D0781001 ID0782001 Only 1D0781001 10078105 ID0782001 Only 1D0781001 ID0782001 Only 190781001 100782001 Only 1007810 100781001 10078105 Only Incl 63 64 1007820 100782001 1007920 Only 1007810 100781001 10078105 Only 1007810 100781001 10078105 Only 1007810 100781001 10078105 Only 1007810 100781001 10078105 Only 1007810 100781001 10078105 1007820 100782001 Only 1007920 Only ID07 Parts List Qty Description Retainer Spring Valve Spool Selector Screw Seal Wiper Relief Cartrid
15. TO AVOID KINKING ABRASION CUTTING OR CONTACT D DRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR m FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN LIFT TOOLS POWER UNITS ETC gt CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINE OO CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO BEFORE USING HYDRAULIC LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY gt ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTINGS WITH A CLEA NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE to ENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST NOSE FOR MAXIMUM m c ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS ai APTEREAGHUSESTOREINA GLEAN DRVARER 4 E DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS 72 o POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY O NENNEN SE OTHER SIDE Wa r SEE OTHER SIDE Wa rs 5 a This Tag attached to Conductive hose m DANGER DAN GU ER T ER 1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS
16. before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the tool It is a good practice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler NOTE The pressure in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of the operating hoses together Wrench Operation Use a larger capacity impact wrench model for jobs requiring continuous application of greater than 500 ft Ib 675 Nm of torque on successive fasteners or requiring impact times to constantly exceed 10 seconds 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position to operate the wrench A WARNING Always use sockets and accessories designed for impact type applications DO NOT USE STANDARD SOCKETS OR ACCESSORIES THESE CAN CRACK OR FRACTURE DURING OPERATION 3 Select the direction of impact desired using the reversing spool located on the side of the wrench From the operator s view point to tighten fasteners push the right hand end of the valve IN To loosen fasteners push the left hand 10 end of the valve IN NOTE To more accurately tighten bolts lubricate threads and check with a torque
17. center operation is selected Open Center Using a 3 16 in Hex reach through the hole in the spring cap and turn the selector screw counter clockwise until meeting resistance from the retaining ring Turn the selector clockwise and then counter clockwise to be sure the selector is being stopped by the retaining ring Do not force the selector screw Open center Operation is now selected 4 CAUTION To prevent damage to the retaining ring do not attempt to force the selector screw counter clockwise beyond the point of initial resistance 3 Reinstall hex plug Failure to install plug may introduce contaminants to the spool bore resulting in replacement of the valve spool and main Housing 11 Service Instructions Note For orientation of parts in the following procedures refer to the parts drawing later in this manual Prior to Disassembly 1 Clean the exterior of the tool and place on a clean work surface 2 Obtain the seal kit listed on the PARTS LIST so all seals exposed during disassembly can be replaced Prior to Reassembly 1 Clean all parts with a degreasing solution 2 Blow dry all parts or use lint free cloths 3 Ensure that all seals exposed during disassembly are replaced with new parts 4 Apply clean grease or o ring lubricant to all parts during assembly Impact Mechanism Disassembly 1 Clamp the impact drill wrench in a vice with soft jaws impact mechanism facing up 2 Unscr
18. e P mes 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu at min and max operating temps 20 82 centistokes 20 82 centistokes 20 82 centistokes 20 82 centistokes NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements Operating Instructions IMPORTANT In addition to the GENERAL SAFETY INSTRUCTIONS on pg 5 of this manual observe the following for equipment protection and care Do not exceed 12 gpm 45 lpm flow rate Rapid failure of impact mechanism can result Make sure the circuit PRESSURE hose with male quick disconnect 1s connected to the port furthest from the trigger The circuit RETURN hose with female quick disconnect is connected to the port closest to the trigger Do not reverse circuit flow The reversing spool that is part of the tool provides for reverse operation of the wrench Operation with circuit flow reversed will cause poor or no performance and may cause rapid failure of the motor shaft seal ALWAYS USE THE REVERSING SPOOL BUILT INTO THE WRENCH FOR REVERSE OPERATION Pre Operation Procedures
19. essure 15 23 Ipm 26 34 Ipm 36 44 Ipm 42 49 Ipm at the power supply outlet 2000 psi 2000 psi 2000 psi 2000 psi 138 bar 138 bar 138 bar 138 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2100 2250 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 145 155 bar 145 155 bar Maximum back pressure 200 psi 200 psi 200 psi 200 psi at tool end of the return hose 14 bar 14 bar 14 bar 14 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes emperature Sufficient heat rejection capacity 140 F 60 c 140 F 60 c 140 F 60 c 140 F 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity 3 hp 2 24 kw 5 hp 3 73 kw 6 hp 4 47 kW 7 hp 5 22 kW at a temperature difference of 40 F 22 C 40 F 22 C 40 F 22 C 40 F 22 C between ambient and fluid temps NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Min full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least 18 gpm 68ipm gpm 114 Ipm 35 gpm 1321pm 40 gpm 151 Ipm For cold temp startup and max dirt holding capacity id Petroleum based premium grade anti wear non conductiv
20. ew and remove the fasteners 8 lockwashers 22 and lift the hammer case 61 off of the main housing 80 If the tool contains a trigger guard 43 unscrew and remove the fastener 23 nut 20 and remove the trigger guard before lifting off the hammer case 3 Ifthe hammer frame 53 and hammers 54 remain on the main housing lift them off If the hammer frame and hammers remain in the hammer case remove them by turning the anvil until they drop out On models containing the 1 2 inch drive anvil the hammer frame hammers and anvil can be removed from the hammer case by simply pushing on the anvil 55 4 Push the hammer pins 52 out of the hammer frame and then remove the two hammers 5 To remove a 7 16 inch anvil from the hammer case complete the following steps a Using two small screw drivers push the thrust ring 57 down and pry out the thrust ring lock 58 Lift off the thrust ring spring 56 and retaining sleeve 59 being careful to not allow the steel balls 27 to fall out b Remove the steel balls c Push the anvil out of the hammer case Impact Mechanism Reassembly 1 Thoroughly clean and inspect all parts of the impact mechanism If the hammer case hammers pins or anvil appears damaged in any way the part s should be replaced 2 Apply grease and install a new o ring 10 onto the pilot ring 62 For underwater models apply grease and install a new o ring 1 into the groove in the b
21. g and Inspection Cleaning Clean all parts with a degreasing solution Blow dry with compressed air or use lint free cloths Gear Chamber Motor Cap The chamber bores and bottoms around the shaft bushings should be polished and not rough or grooved If the bushing bores are yellow bronze replace them and investigate the cause of wear The flat surfaces around the chamber and bolt holes should be flat and free of nicks or burrs that could cause misalignment or leaks Bushings The inside of the bushings should be gray with some bronze showing through If significant yellow bronze 13 Service Instructions shows replace the bushings Inspect the motor shaft and idler shaft for corresponding wear and replace as required Gears The drive and idler gears should have straight tips without nicks square tooth ends and a smooth even polish on the teeth and end faces Replace the gear if cracks are present Main Housing Assembly The surface near the gears should show two interconnecting polished circles without a step Shafts The shaft diameter at the bearing and seal locations must be smooth Grooves roughness or a reduced diameter indicate fluid contamination or damaged bushings Grit particles may have been imbedded in the bushings grinding into the hardened shaft If abnormal shaft wear as above occurs more than normal polishing replace both the shaft and associated bushings Also check the hydraulic system
22. ge Assy Hose Assy 471st 05 01 08 06 08 18 Seal Wiper Seal Cap End Cap Spring Cap Retaining Ring External Reversing Spool 3 8 Flushface Cpler Body 8 1 2 Male SAE 3 8 Flushface Cpler Nose 8 1 2 Male SAE Warning Sticker Pressure Warning Sticker Electrical Main Housing Assy Trigger Casting Trigger Mount Casting Spring LE a LM NE KNEDNED ES EONSg Seal Kit P N 60791 13 16 x 15 16 x 1 16 019 3 16 x 5 16 x 1 16 008 Ve x 5 8 x 1 16 014 Y2 X 11 16 x 3 32 112 1 4 x 3 8 x 1 16 010 2 1 4 x 2 3 8 x 1 16 035 g 1 3 4 x 1 7 8 x 1 16 031 755 x 949 x 097 910 441 x 558 x 072 905 Backup ring 014 O ring Y x 5 8 x 1 16 014 O ring 5 8 x 3 4 x 1 16 016 Backup ring 112 SealWiper Seal Wiper Nara a a Q PO eee 18 Notes 1D07820 IDO782001 ID07920 1D07820 ID0782001 ID07920 Includes 7 13 10078105 Only Part Of Set 58718 100781001 82001 7920 Only Part Of Set 58718 ID0781001 82001 7920 Only 1007810 10078105 1007820 1007920 1007810 10078105 1007820 1007920 Includes 15 30 NOTE Use Part Number and Description when ordering Accessories NOTE Part Description Use Part Number 7 16 in Quick Change Chuck to 1 2 in Square Female and Description when Adapter 7 16 in Hex Shank to 1 2 in Square Male ordering 5 8 in Quick Change Adapter to 1 2 in Square Female Adapter 5 8 in Male Hex x 72 in Male Square Drive Wood Auger Bits 5
23. h 13 16 in Double Square 8 Point Deep Length 7 8 in Double Square 8 Point Deep Length 15 16 in Double Square 8 Point Deep Length 1 in Double Square 8 Point Deep Length Socket Set Double Square 8 Point Deep Length 1 2 Square Drive 1 2 to 1 1 16 in Sizes Lineman s Socket 13 16 in and 15 16 in Lineman s Socket 1 in and 1 1 8 in 19 Warranty Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery
24. he responsibility of the operator and service technician to read rules and instructions for safe and proper operation andmaintenance A cautious worker using common sense is the greatest safety device Certificate of Conformity CERTIFICATE OF CONFORMITY UBEREINSTIMMUNGS ZERTIFIKAT CERTIFICADO DE CONFORMIDAD STANLEY CERTIFICATO DI CONFORMITA Hydraulic Tools I the undersigned Ich der Unterzeichnende Je soussign Burrows James El abajo firmante lo sottoscritto Surname and First names Familiennname und Vemamen Nom et pr noms Nombre y apellido Cognome e nome hereby certify that the construction plant or equipment specified hereunder best tigt hiermit daf die Konstruktion und Ausr stung wie folgt spezifiziert ist atteste que le brise b ton por el presente certifico que la fabrica o el equipo especificado a continuacion certifico che l impianto o l attrezzatura sotto specificata 1 Category Impact Drills Kategorie Cat gorie Categoria Categoria 2 Make Ausf hrung Marque Marca Fabbricazion Stanley 3 Type Typ Type Tipo Tipo ID0781001 ID0782001 4 Type serial number of equipment Typ und Serien Nr der Ausr stung Num ro dans la s rie du type de mat riel ALL Numero de serie tipo del equipo Matricola dell attrezzatura 5 Year of manufacture Baujahr ann e de fabrication A o de fabricacion Anno di fabbricazione 2003 has been manufactured in conform
25. head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Operating Instructions Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Never operate the tool if you cannot be sure that underground utilities are not present Underground electrical utilities present an electrocution hazard Underground gas utilities present an explosion hazard Other underground utilities may present other hazards Do not operate in a potentially explosive atmosphere Do not wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Besure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool Do n
26. id clean 15 Item UON 00012 00026 00175 00231 00354 00713 00717 00803 00936 01205 01262 01604 03364 05117 05207 06635 07224 07626 07627 07724 07970 09623 09687 11207 11354 13995 15966 16070 18206 20758 20760 20761 20762 20767 20769 20770 20788 24058 24059 25610 28323 28788 60710 350041 29149 29530 30704 31246 31299 31665 31743 31895 31896 31897 31898 32150 31899 31900 31901 31902 31903 32153 31904 32029 Qty A 2 Ss Ss SS AD SPA A 2 SS SS Ss ALLA gt Ss Ss Ss SS Ss SO SBD BS SB SB eS SS N N N Oa N O N A ID07 Parts List Description O ring 13 16 X 15 16 X 1 16 019 O ring 3 16 X 5 16 X 1 16 008 O ring 1 2 X 5 8 X 1 16 014 Lockwasher 5 16 I D O ring 1 2 X 11 16 X 3 32 112 Dowel Pin 1 4 X 1 O ring 1 4 X 3 8 X 1 16 010 HSHCS 10 24 X 5 8 Adapter 8 1 2 SAE X 3 8 Npt O ring 2 1 4 X 2 3 8 X 1 16 035 O ring 1 3 4 X 1 7 8 X 1 16 031 O ring 755 X 949 X 097 910 O ring 441 X 558 X 072 905 Adapter 7 16 Hex X 1 2 Sq Bushing Retaining Ring Backup Ring 014 O ring 1 2 X 5 8 X 1 16 014 O ring 5 8 X 3 4 X 1 16 016 Nylock Nut 10 24unc Roll Pin 3 16 O d X 1 375 LG Lockwasher 10 HSHCS 10 24 X 2 000 Circuit Type D Sticker OC CC Sticker Backup Ring 112 Retainer Ball Retaining Ring Hshcs 5 16 18 X 1 3 4 Bushing Bushing Bearing Race Bearing
27. ity with EEC Type examination as shown wurde hergestellt in bereinstimmung mit EEC Typ Pr fung nach est fabriqu conform ment au x type s examin s comme indiqu dans le tableau di apr s ha sido fabricado de acuerdo con tipo examen EEC como dice stata costruita in conformit con le norme CEE come illustrato Directive Approved body Date of expiry Richtlinie Pr fung durch Ablauf datum Directives particuli res Num ro Organisme agr Date d expiration Directriz No Aprobado Fecha de caducidad Direttiva n Collaudato Data di scadenza 3744 28662 7 6 Special Provisions None Sound Level 108 dBA Spezielle Bestimmungen tT 2 Dispositions particuli res Vibration Level 2 0 m s Provisiones especiales Misure special Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 6 16 03 Signature Unterschrift Signature Firma Firma G Ze osition Fonction Puesto Posizione Engineering Manager Specifications Drive Size 1 2 in square or 7 16 in hex Pressure Range 2000 psi 140 bar Flow Range 4 12 gpm 15 45 lpm Optimum Flow 4 9 gpm 15 34 Ipm Porting 8 SAE O ring Connect Size amp Type 3 8 in NPT Pipe Fitting Weight less couplers 7 2 lbs 3 3 kg Overall Length 9 in 22 9 cm Width 4 5 in 11 4 cm Height 10 5 in 26 7 cm Motor Integral Outport Torque 500 ft Ibs 675 Nm Max Fluid Temp 140 F 60 C HTMA Class 4
28. ll pin 21 Install the trigger assembly to the main housing with bolts 8 and lockwashers 22 9 Install a new o ring 19 in main housing and new o ring 18 on valve spool Lubricate the valve spool bore and seals with grease before installing the valve spool 65 into the main housing from the spring cap end Do not install the valve spool from the trigger side of the main housing as this will result in spool seal damage Ensure that the tab on the valve spool nose is aligned with the slot in the trigger Install spring 83 behind the valve spool Using Loctite 242 install spring cap 73 to main housing 10 Lubricate with grease and install the bearing races 32 and thrust bearing 33 Install the spacer 47 with the smaller stepped diameter facing the main housing 11 Install the impact mechanism Tighten bolts 8 with lockwashers 22 to 48 in Ib 5 4 Nm If a trigger guard 43 is used install it at this time with bolt 23 and nut 20 Troubleshooting This section describes how to find and resolve problems users may experience Ifa situation occurs that is not covered call your Stanley Customer Service representative for assistance A WARNING Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or equipment damage To prevent accidental startup disconnect the hydraulic power before beginning any inspection or installation task If symptoms of
29. ormal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of
30. ot operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools Tool Decals amp Tags A Name Tag Sticker is attached to the tool Never exceed the flow and pressure levels specified on this sticker The information listed on the name tag sticker must be legible at all times Replace this sticker if it becomes worn or damaged A replacement is available from your local Stanley distributor 28323 CE Decal 28788 Manual Sticker WARNING Fa Correctly connect hoses to tool ports Do not exceed specified flow or 2 pressure Improper handling use or maintenance can cause a leak burst that can result in oil injection to the body Failure to observe these 6 precautions may result in serious personal injury X 29149 58862 L Rotation Direction Sticker Pressure Warning Sticker AN Z 29530 Sound Power Sticker 11207 Circuit Type D Decal 30Lpm at 138bar BHTMA CATEGORY
31. poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic oil temperature at least 80 F 27 C Symptom Possible Cause Solution Low performance Hydraulic power source not Check the power source for proper or impact functioning 3006 pei 140 bar gpm 15 45 Sockets or adapters too heavy or Use the correct impact type sockets loose or adapters Dry Mechanism Re grease Tool runs too fast Incorrect hydraulic flow Check that hydraulic power source is producing 4 12 gpm 15 45 Ipm at 2000 psi 140 bar A leak at motor Tighten to recommended torque cap face Face o ring worn or damaged Replace as required Performance low Bearing failure Replace as required and seems to get E worse rapidly Trigger spool worn Replace as required Impact mechanism worn Repair or replace Fluid gets hot Circuit relief set too low Adjust relief valve to 2200 psi 155 arid mE d bar minimum worsing nard Too much fluid going through tool Adjust flow for 4 12 gpm 15 45 Ipm maximum Circuit has contaminants that have Replace worn pump and valves caused wear and high heat install a large clean filter and keep generation circuit flu
32. products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 20 For additional Sales amp Service information contact STANLEY Stanley Hydraulic Tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 USA Tel 503 659 5660 Fax
33. re the next impact especially if there is low friction between the bolt head or nut and the mating surface 2 Heavy loose or multiple adapters Heavy loose or multiple adapters between the wrench and socket can dissipate the intensity of the impact to the bolt head or nut 3 Amount of impact Maximum resultant torque an be obtained by allowing continuous impacting of the socket against the bolt head or nut for at least 10 seconds 4 Hydraulic flow rate If the flow rate to the tool is too low hammer or impact speed is reduced If the flow is correct a change in the relief pressure does not affect the impact force Poorly designed hydraulic circuits can result in lower flow rates and reduced impact speeds Bolt Grade and Thread Recommendations Allowable bolt torque is limited by both thread diameter and grade of steel in the bolt The ID07 Impact Wrench is recommended for use on the following bolt grade and thread sizes SAE Grade2 7 16 7 8 in 11 22 mm SAE Grade 5 3 8 5 8 in 9 16 mm SAE Grade 8 3 8 9 16 in 9 4mm Check Hydraulic Power Source 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source Operating Instructions develops a flow of 4 12 gpm 15 45 Ipm at 2000 psi 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 psi 145 bar maximum Connect Hoses 1 Wipe all hoses with a clean lint free cloth
34. ushing 60 3 Apply impact tool lubricant to the anvil and install it into the hammer case If the anvil is a 7 16 inch quick change complete the following steps a Apply grease to the holes in the anvil for the steel balls 27 and then install each ball b Place the retaining sleeve 59 over the anvil followed by the spring 56 and thrust ring 57 c Push down on the thrust ring and then install the thrust ring lock 58 4 Apply impact tool grease to the hammers hammer frame and pins NOTE Do not fill the hammer case with grease or heavily coat the mechanism parts with grease A coating is all that is required 5 Install the hammers into the hammer frame and then install each pin NOTE Make sure the hammers are oriented as 12 Service Instructions shown in the parts illustration one hammer appears to be upside down against the other The order front to back does not matter as long as one is upside down against the other 6 Install the hammer frame and hammers assembly into the hammer case Turning of the anvil will help seat the frame and hammers 7 Making sure the spacer 47 and bearing 32 amp 33 are in place install the completed mechanism assembly to the main housing and secure with the capscrews 8 and lock washers 22 Tighten to 48 in 1b 5 4 Nm If a trigger guard is used install it at this time Tool Disassembly 1 Complete steps 1 2 and 3 under IMPACT MECHANISM REMOVA
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