Required Information, Tools and Routine Maintenance
Contents
1. INO 30N383 38 NMOHS wem st 3019 ATSWSSV ro 3 3315 3NODITIS 31dNOIOWHAHL 6 6801 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance INSAdInb3 NYODS 40 351 3ONVIGINI VW UNL NOLD3NNO2 NI NVJDS A8 NI SV 14303 G3Sn 0 35000843 035072510 SV G31VM 01 51 LI NVDIDS 40 SI 38 OLLON SI IVIIN3GINOD NVDIS SI IN3NNDOG 30 LNALNO STAT ML 5000 50005 Cassette Autoclave Service Manual 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Document Change Record Document 96 103913 Title Required Information and Tools 04 0020 Updated chapter as per prEN13060 requirements chapter as per prEN13060 requirements January 16 2004 99 0059 Added references Added Flow Schematic and wiring April 14 1999 99 0059 diagram 98 0290 Line art replaced with photos Image of keypad style control January 24 1998 box added Cassettes added 50005 references added Calibration cassette Pressure fitting added Added reference to EN 61010 and changed Hi Pot test voltages Initial Releas2. lt ES KARAKA f Seer IHM ATWGSSY HE 318V2 1081402 305435 ee FZY3IIHM MIO AN YILYM 22 mwvraonnos 8 14 NUD eH N ATNO NMOHS 7 mog bz 034 N ATIWASSY 38n1VHV oy 3140020 3HL SMV PC HOLIMSOIDIIA Senda 3dVLNOLdV 8 __ l p ucc are eater een c ERIT c 3A331S 3 021115 05 NYO OMY 0z wossaudWod 02 IHM 826801 0 MODSHSLINONAdOO SNIVA I IDOL NIIS ISN ANV URL VANNY FHL HLIM 2 NI NI G3ZIUORUDY SY 14393 93510 Gon dou psid OL 0191 40 SI JINI NODS SLLNGIAR2OQ SIL JO INZINCO 3HL 15 STATIM L 5000 5000 Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 CONFIDENTIAL SMV t Lt IHM 16 E P 6cG901 pQ 1 28 oma i szs
3. MICROSWITCH CONDENSER 13 CONFIDENTIAL STAT M L 5000 5000S Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance PRESSURE TRANSDUCER 04 104342 RENCE ONLY OPTIONAL PRINTER ARMATURE ASSEMBLY EFE PART NUMBER L GUID CRYSTAL DISPLAY SHOWN WIRING DIAGAAM STATIM 50008 Scican PHODUCT STATIM 50008 TRANSDUCER PCB kc M 4 E FERELARIFI m ai A ow CASSIN OHS JLT SC 22804 ENG DO NOT SCALE DRAWING MATERIAL PROBE 12 1 STERILIZER CONTROLLER PCB 04 104342 BLUE 24 WHITE 24 KG BLOCK 24 AVG SENSOR IATER QUALITY MICROSWITCH THERHOCOUPLE UNGROUNDED 18 ANG FEMALE HEADER OF FCB POHER CABLE ASSEMBLY SILICONE SLEEVE 7 THERMO FUSE POWER S HITCH POWER SOCKET Bond ao CETA COMPRESSOR 14 STATIML 5000 5000S Cassette Autoclave Service Manual CONFIDEN
4. a cleaning pad designed for use with Teflon coated surfaces After scouring rinse thoroughly with water to remove all traces of the detergent Cleaning the inside of your cassette is very important if you regularly sterilize lubricated instruments Coating the entire inside surface with STAT DRI drying agent induces water to form an even coat on the inside surface without beading The water in contact with the hot cassette surfaces also evaporates much more efficiently Spotting is minimized and instruments dry much better STAT DRI should be applied every 10 cycles and after every cassette cleaning STAT DRI is available from SciCan in a 2 ounce bottle SciCan Part 202473 or an 8 ounce bottle SciCan Part 807473 CONFIDENTIAL STATIM 5000 5000 Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 964103913 Rev 4 0 Required Information Tools and Routine Maintenance Cassette seal Holes in seal Lid of cassette Channel Liquid seal lubricant Locating tabs Figure 3 Dd STAT ML 5000 50005 Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance Replacing the Cassette Seal To ensure optimum performance of your STAT M cassette autoclave change the cassette seal every 500 cycles or every six months whichever comes first Replacement seals are available
5. 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance This STATIM service manual was created to act as reference for the QD service and repair of the STAT M brand In the interest of providing one comprehensive global service manual this book references numerous STATIM units that are sold in various markets and in different geographic locations around the globe Because of this you will note that there are chapters and sections that do not apply to the STAT M unit that you may have or are repairing If you have a question about the unit you are repairing please do not hesitate to contact your local SciCan representative for confirmation Hazardous voltages are accessible when the cover is removed Disconnect the power cord before servicing the power mains portion of the controller board and associated devices A dielectric strength test Hi Pot must be performed on the STAT M if parts associated with the mains portion of the controller board are serviced or replaced A protective bonding impedance test ground continuity must be performed on the STAT M if components of the protective earthing system are changed or connections broken and remade The STATIM is heavy Exercise caution and seek assistance when lifting or carrying the units Use only steam process distilled water in the STATIM The STAT M contains electronic circuitry that is static sensitive Al
6. Controller Boards See Thermocouple Calibration When using a keypad model of the Control Box the keypad switch must be held down to turn the desired device ON Vref measurements utilize test leads the Vref and Vref banana jacks and a voltmeter hooked up in series Calibration utilizes the Select out and Select out jacks test leads anda setting on the Rotary Switch to set the calibration operation desired for Type A Controller Boards CONFIDENTIAL STATIM L 5000 5000 Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance The keypad of this Control Box provides the same features as a STATIM keypad See Thermocouple Calibration The Control Box is for use with STAT M products ONLY Preventative Maintenance Schedules To ensure trouble free performance both the operator and the dealer must follow a preventative maintenance schedule Operator Daily Cassette Wash the interior of the cassette with chlorine free dishwashing detergent or soap Rinse thoroughly with water Waste Bottle Empty the waste bottle every time you refill the reservoir Fill with tap water up to MIN line You can also add some chlorine free disinfectant Weekly Air Filter Check the air filter for dirt and moisture Replace if dirty Call for service if wet Biological Air Filter Check the air filter for dirt and moisture Replace if dir
7. E steam generator XC ess epo gt peo el cylindrical bacteria retentive air filter air filter Figure 5 cylindrical air filter located behind bacteria retentive filter bracket assembly Figure 6 tube bacteria retentive air filter filter bracket tube B cylindrical air filter JR UO us 8 STAT ML 5000 5000S Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance Air Filters STATIM 5000 5000 Never re use an old filter Never run the unit without a clean filter in place After each sterilization cycle the compressor forces air through the cassette to rid it of steam and to dry the instruments The airis drawn into the Compressor see Figure 5 through one or two filters located at the back of the unit depending upon which unit is being serviced The STAT M units draw air through a circular air filter located behind the cover plate on the Compressor atthe rear of the unit The STAT Mis manufactured with an additional bacteria retentive air filter held in a bracket attached to the rear cover of the unit See STAT M Cover Removal and Replacement Filters should be changed every 500 cycles or six months whichever comes first Cylindrical Air Filt
8. Information Tools and Routine Maintenance Safety Compliance When a STAT Mis serviced the safety criteria as specified by applicable international safety standards and applicable national state provincial and regional laws and regulations must be observed and maintained Dielectric Strength Test Hi Pot Exercise caution while performing this test Hazardous voltages are present Do not touch the unit nor allow the unit to touch any conductive surfaces during the test When components of the mains part are serviced or replaced the dielectric strength of the electrical insulation between the mains and user accessible conductive parts must be tested to ensure continued compliance of the unit with applicable international safety standards Perform the test using a dielectric strength hi pot tester operated in accordance with the manufacturer s written instructions using the following parameters Test Voltage 1500Vac RMS Test Voltage Frequency 50 or 60 Hz Test Voltage Rise Time 2 seconds maximum Duration at Test Voltage 2 seconds minimum Connection Points a Unitchassis b Line and neutral terminals of the mains plug connected together A For the unit being tested to pass there must be no breakdown of the Insulation nor any flashover Protective Bonding Impedance Test Ground Continuity Applicable international safety standards require that the impedance between the protective conductor terminal of the power
9. TIAL Required Information Tools and Routine Maintenance 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance 9cG90 140 133 5 9MqG 1 826801 b0 nu Y N swos 809300 _ ass 0 AON 22 035385 EO AON SZ 0006 WILVIS WvSOVIO ONIHIM aon 19 VOVNV2 OIVINO OLNOWOL 955 2 8 UEDINS 0005 WILVIS md d 40 NOISIAIG Jnaoud 9 31va ddy S310N 003 1 804 9134 NYJIJS 1105402 lt gt d 31V2S LON OG to sv 5 2860 60 1 Wald AT8A3SSV318VO H3MOd Dd HOLIMS CN 5 aN LT SMVEHEIHM 75 gt SMVERFIHM Z x lt gt QVdA33 3 32 HATIOWLNOD 9321119315 lt lt lt lt dWnd 1 lt AV1dSIG TWISAYD GINDIT AIGNASSVITEV 001 aNnd N 2 E k ea Q Qua lt 1 4 5 8 8 5 I dWWOD N lt ded je z 25528 OMY
10. dings therefore the water being tested should be at room temperature Water Conductivity Measurement H H STAT ML 5000 5000S Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance APP DATE 04 104341 PART NUMBER FLOW SCHEMATIC STATIM 50008 PART NAME SCALE SHEET 1 OF 1 STATIM 50008 SILICONE RUBBER i RECTIFIER AND THERMOSWITCH SILICONE RUBBER compressor WATER RESERVOIR WATER PUMP CONDUCTIVITY SENSOR 00 04 104341 EE es eld PRESSURE RELIEVE VALVE TEFLON WATER STEAM GENERATOR Ac STEAMIAIR CHECK VALVE Lv 3 B z 5 THERMAL FUSES amp 8 z 2 5 Ss d SILICONE RUBBER THERMOCOUPLE WASTE BACTERIA RETENTIVE FILTER CASSETTE IIT TT mm MBER THERMOCOUPLE
11. e May 29 1996 17 J JP CONFIDENTIAL STATIM 5000 5000 Cassette Autoclave Service Manual
12. entry connector and any user accessible conductive parts not exceed 0 1 ohms If any components of the protective earthing system are changed or any connections of that system are broken and remade the impedance of 11 2 CONFIDENTIAL STATIM L 5000 50005 Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance the Protective bonding must be tested and verified as being less than 0 1 ohms Using test equipment and procedures in compliance with applicable International safety standards and national state provincial and regional Laws and regulations Chamber Temperature Mapping Test outcomes have found the highest temperature spot in the 50005 cassette chamber is located in the UPPER RIGHT FRONT corner and the lowest temperature spot is located at UPPER RIGHT REAR of the cassette on the right side Water Conductivity Testing Water conductivity testing determines the amount of dissolved solids in the steam process distilled water used in the STAT Munit Use only steam process distilled water having 5 ppm or less dissolved solids ora conductivity of less than 10 uS cm Follow the manufacturer s instructions to test water conductivity using SciCan conductivity meter part 01 1031395 or any other equivalent meter Temperature has a significant effect on conductivity rea
13. er and Bacteria Retentive Filter To change both filters follow these steps see Figure 6 1 Disconnecttube A 1 from the bacteria retentive filter 2 and remove the filter from the filter bracket 3 As you remove the filter from the bracket note the orientation of the arrow mark on the filter 2 When the filter is free of the bracket carefully disconnect tube B 4 from the filter Do not pull on this tube 3 Unscrew the cylindrical air filter 5 Discard the old filter 4 Screw the new filter finger tight only into place 5 Before installing the replacement bacteria retentive filter check that the arrow mark on the filter matches the direction of the arrow on the bracket Push the left hand filter fitting into tube B 4 6 Gently press the replacement filter into the filter bracket The arrow mark on the filter is facing out and pointing to the left 7 _Re connect the tube A 1 to the right hand filter fitting Cylindrical Air Filter Only To change the cylindrical air filter only follow these steps See Figure 6 1 Unscrew the cylindrical air filter 5 in a counter clock wise direction 9 ee CONFIDENTIAL STATIML 5000 5000S Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 964103913 Rev 4 0 Required Information Tools and Routine Maintenance 2 Discard the old filter 3 Screw the new filter finger tight only into place Draining the Reservoir If you m
14. from SciCan order number 01 101649S for STAT M 50005 To change the cassette seal follow these steps see Figures 3 4 Place the cassette lid and the new seal on a clean work surface Examine the position of the old seal in the cassette lid and arrange the new sealin the same orientation next to the lid Remove the old seal and discard Clean any residue out of the seal channel and flush out the channel with distilled water Lubricate the new seal with the liquid seal lubricant provided Insertthe rounded edge of the seal under the ie round lip of the lid Align the holes in the new seal with the holes in the lid NOTE At every corner two square nibs should be visible Ensure the seal is completely inserted Feel around the periphery to ensure the seal is securely in place NOTE During a cycle steam may appear Figure 4 between the lid and the tray Be careful The metal parts will be hot and the cassette may contain hot steam CONFIDENTIAL STATIM L 5000 5000S Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 964103913 Rev 4 0 Required Information Tools and Routine Maintenance Cleaning the Enclosure Use a soft cloth moistened with a mild cleaning solution or a mild Disinfectant to clean all outside surfaces Do not use solvents or harsh chemicals steam generator cylindrical Air Flow diagram 9 y compressor compressor air filter A um
15. r one utilizes toggle switches shown in Figure 1 the other uses a membrane keypad arrangement similar to the keypad on the unit The Control Box 4 is a service tool that allows a technician to operate the unit while it is being serviced The Control Box has a display LCD and a variety of control switches which allow the technician to 1 Operatethe unit independently of the keypad mechanism to manually activate the pump valve or compressor or run cycles 2 Makefrequently used Controller Board measurements by providing a common output and rotary switch for signal selection during calibration See the Calibration Instructions in your Service Manual If only the display and button functions are being used connect the LCD cable 5 to Controller Board connector P3 the keypad cable 6 to Controller Board connector P4 and power the Statim ON If the override or measurement functions are being used connect the 2x10 cable 7 to connector P1 of the Controller Board in addition to the other cables 5 and 6 When using a toggle switch model of the Control Box turn the switch to the ON position to activate the desired device To turn the device OFF turn the switch to the AUTO position To select start and orstop a cycle activate the appropriate push button switch on top of the Control Box Calibration utilizes the Select out Select out jacks anda setting on the Rotary Switch to set the calibration operation desired for Type A
16. soi ro 4 Y N amos 0230 0 IIOWNGM S NIA 9 DDIW my Doma 82d YATIOWLNOD 40 Y3QY3H gss EUAONSZ DSMOMDISY SSIONI 01 SIDINNO 92 YIINGSNVEL 50006 IAILVIS WVH9VIG 9NISIM EQAONSI 9 unas 30 TVW NOLI 3NNOO TVNIIAHBIL SWVN 18Vd ava 3AVN VOVNVO OIMVINO OLNOWOL 955 V N L1839838N39NIMZ ueg 106 50005 WILVLS X130 NOISIAIG 1 5310 003 NOILVOL4IH V D 404 9153 NVDIDS LINSNOD gt sv 3SV3T3M 4960 50 3125 LON OG lt gt 55 318V YIMOd 92 QHVOSA3 3NVHS A3A TWwainan 3NH lt QVdAmi i 5 324 H3TIOHINOD 9321119315 lt lt dWnd 1 lt AV1dSIG 1V1SAUD A18Wassv 318v 021 and N xi 3AWA AvMsId i l ea g 233 lt 173 5 A dWOD N lt poss 278 223583 you ed n2 n bE AAAAKA f n zla 1VNOILdO m ATIaSSV 409485 amp amp 7IOUINOO MV aL av 31 814 49 YIDNASNYYL fat suns satel VIE 9
17. trap Static Bags HEISE LCD Digital Indicator Type ST 2H from Dresser Instrument Items 1 8 are available from SciCan the Detachable Thermocouple and Thermometer are always serial number matched together in a kit Both must be calibrated together every six months by a quality calibration service bureau or SciCan This applies to non S units only Figure 1 for non S units only Calibration cassette with detachable thermocouple Digital thermometer Digital voltmeter Control box 2xT ribbon cable LCD connector connect to Controller Board header P3 o amp oINN 1x7 cable keypad connector connect to Controller Board header P4 SELECT 7 2x10 moulded socket test connector connect to Controller Board Header P1 STAT ML 5000 5000S Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance The Control Box When connecting the Control Box connectors to the Controller Board note the positions of Pin 1 of the Control Box test connectors and Pin 1 of the Controller Board headers There are two kinds of Control Boxes that you may encounte
18. ty Call for service if wet Every Air Filter Replace every 500 cycles or six six months months whichever comes first Biological Air Filter Replace every 500 cycles or six months whichever comes first Cassette Seal Replace every 500 cycles or six months whichever comes first 4 STAT ML 5000 50005 Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required Information Tools and Routine Maintenance Oncea Cassette Check the tray lid and seal for Year damage Replace if necessary Check the filters Replace if dirty Solenoid Valve Inspectthe valve and clean if dirty Replace the plunger if defective Clean the filters replace if dirty Check Valve Remove the air compressor tube from the check valve inlet while running a cycle Make sure no steam is leaking from the valve Replace if there are any leaks Solenoid Valve Inspectthe valve and clean if dirty Replace the plunger if defective Water Reservoir Check the reservoir for dirt Clean and rinse with steam process distilled water if necessary Calibration Calibrate the unit Cleaning the Cassette Keeping the STAT M cassette clean is good clinical practice and assists in the function of the unit SciCan recommends that the interior surface be cleaned at least once a week Use dishwashing soap or a mild detergent that does not contain chlorine Scrub the inside of the cassette with
19. ust service the reservoir ship the Statim or move the unit more than a short distance follow these directions the edge of the work surface The front leveler feet 1 should be approximately 12 mm 1 2 inch from the edge so the unit remains securely seated on the work surface 1 Todrainthe water from the reservoir carefully move the STAT M to 2 Liftthefrontleft corner ofthe STAT M upward and remove the drain tube 2 from the clip 3 located on the underside of the unit Gently pull the tube out as far as possible so the free end can be positioned over a container when the unit is lowered back to the work surface 3 Remove the stopper 4 from the end of the drain tube and allow the water to drain from the reservoir When water no longer drips from the drain tube replace the stopper 4 Lift the front left corner of the Statim upward and re insert the tube into the clip on the underside of the unit Push the excess length of tubing back from where it came Shipping the STATIM If you must ship the STAT M follow these directions Drain the reservoir See Draining Reservoir 2 Screw in each leveler foot completely 3 Repack your STAT Min the original packing materials 4 Specify heated and insured shipping 10 E STAT ML 5000 5000S Cassette Autoclave Service Manual CONFIDENTIAL 96 103913 Rev 4 0 Required Information Tools and Routine Maintenance Required
20. ways wear a static strap when working with or near printed wiring boards In addition use static footstraps grounding mats and grounded work surfaces when servicing microprocessor devices Transport boards and devices in static protected bags Always prime the pump to avoid Steam Generator and Thermal Fuse damage Never assume that the pump is primed Ensure that there is sufficient steam process distilled water in the STATIM before activating the pump Before a STATIM can be serviced the following special tools will be required in addition to your service tool kit These tools are available from SciCan or your nearest service depot 1 Control Box SciCan Part 01 103141S 2 Pump Tester SciCan Part 01 1007135 1 CONFIDENTIAL STATIM L 5000 5000S Cassette Autoclave Service Manual Required Information Tools and Routine Maintenance 964103913 Rev 4 0 Required Information Tools and Routine Maintenance 3 4 5 6 10 11 12 13 14 Water Conductivity Tester SciCan Part 01 103139S Solenoid Plunger Tube Wrench SciCan Part 01 1034715 9 64 ball end allen key hex screwdriver SciCan Part 01 103469S Calibration Cassette with Detatchable SciCan Part 01 03664S Thermocouple and Digital Thermometer Calibration Cassette SciCan 5000S Part 01 106637S Thermocouple and Digital Thermometer SciCan Part 01 103090S Digital Voltmeter accurate to 0 001 Volt Hi Pot Tester Ground Continuity Tester Static S
Download Pdf Manuals
Related Search