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User Manual - Scrubber Depot

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Contents

1. Charge Banaras Check Each Banery Lubrication Grease Check Garen Brushes Cel s Water Lovet Fataga Grech lean Tanks ard Crec Caan Bru Hoses Deck Skat Check Gisan the Brus Check Clean Soltar Pad E Crec e Squeegee Check Clean Vacuum Su ON Plot Recovery Tank Have qua seis teca check he vacuum mator cabon mator brushes once a aa or ater 300 operating bours The brush matar an ran motar ston Ene shoud be ceche every S00 neurs or arca apr NOTES Reter t me Service Manual oe more detalan maltnance and sara ep Regular scheduled venten of certain machine parts shouid be performed io insura trouble tvee operation of the machine Apply a generous amount af grease into the tings on the rear caster sve 2 unti grease seeps out around the bearings Apply Lubricant ar ight machine ato lubricate rhe et mounting point line rear squeegee to the chassis 1 Roar squeegee caster whee ai 2 Troubleshooting Problem Possible Cause Remedy 1 www bulldogscrubbers com 877 292 3935
2. 1 To unload he brush frst it me 2 Momentarily tum the kay 1 16 2 3 When done corecti the brush sendo deck by pressing dounon seconds to he Brush Unload should release tom the scrub he dock Ht pedal Make sue posi Ihen lt key tetum to deck anasto for he pedal is inte nome pos 1e a O asian tion shows below CAUTION Make sure scrub deck is clear ot all personnel and obstructions betore operating Brush Unload Notes Atter Use After Use 1 When finished subi ne scrub deck and tum the zoon lever of Lit he rear squeegee Move te machine to a service area for daly maintenance and review tems thal may need service 2 Empty o solution tank by dsconsectag the solution tank drain hose from ne bar iting and routing hose o aca Rinse the tank wih clean water to prevent any buildup of dred chemical that cou clag the plumbing Empty and sean e recovery tark by hung wah a hose Be sura o aso clan tha oa ut o acen Remove the brush or pad older and rinse them in warm water and hang to diy Remove the rear squeegee rinse win warm water and esas aher cleaning Check the maintenance schedule isthe nex section and perior any egures maintenance betore string e macros 7 Sirene machin indoors in a clean dry place Keep tom freezing Leave solution and recovery tank ids open forveraation fo prevent odar Buu 8 Turn Key switch OFF 0 and rene hoy Maintenance Daly Weekly Monthly Yearly
3. BD20 User Manual Floor Scrubber Disc Brush Drive www bulldogscrubbers com 877 292 3935 This manual is tumished wth each new Floor Scrubber This providos the necessary operating and preventie maintenance Instructions Operators must read and understand this manual before operating or serving In machine Thi machine was designed 1o give you excellent perfomance and ficienes For best results and minimal cost please folow the general gudenes below Operate the machine win reasonabie car Flow the manufacturers suggested maintenance instructions as provided in this book Use orgia Buldog supplied pari Technical Specifications erram same tea Table Of Contents Technical Specifications Satety Instructions Unpacking Instruction Inspection 4 Electrical 4 Batteries 4 Operator Responsibly 4 Machine Overview Machina Overview Fran Machina Overview Rear Control Pane Bal Handie Handle Adjustment Knobs Key Switch Squeegee Lit Laver Solution Control Laver Battery Gauge Charge Status indicator Optional Hour Meter Optional Solution Solenoid In Line Solution Fiter Assembly Battery Compartment Circuit Breakers Floor Scrubber Fear Squeegee Clearing Changing Angle Adjustment Adjusting tha Floor Scrubber Squeegee Blades zo Handle Adjustment 10 Angle Adjustment 10 Horizontal Adjustment n Solution Tank Drain Hose n Solution Level Indicator n Solution Fi
4. Remove washer and rinse reinsert and screw assem together gering by hand Overtightening with tools may damage th plastic treads Machine Overview Circuit Breakers Th cel breaker is located at the bom atthe back pane Hany of he funcions above are not operating check it the cut breaker butions have tipped Press 1o reset Battery Compartment The battery compartment is located under the recovery tank The Banery compartment can be accessed lor servicing and maintenance by ing ha recovery tank make sure recovery tari has been drained betore titing The banery compartment conta wo 12 Dater connected in series Con oc the batters according to the banery connecten diagram ee Tos recommended baterias are 106A Manulacurar PN 988712 or 100K Manufacture Sary using tbe orange drain hose located above the rear caster on the igh PIN 956100 Gel The batery ray may be drained neces Sae of the machine Diagnostic Code Guide qdo ipi Diagnostic Codes represente y aspectes une of ashing LEDs Tow Battery V E Y man oF wore Drive Motor Fault Battery Lockout Not Used Drive Inhibit Throttle Fault Drive Controller Fault Not Used ojo loja a o v High Battery Voltage 3 Machine Overview Floor Scrubber Rear Squeegee Cleaning the Floor Scrubber Changing
5. alta 15 between ie minimum and mas mum postion Horizontal Adjustment Tha horizontai positon canbe adjusted removing he 4 Mounting Bolts B 2 each side na 9716 Socket and sicing the Mounting Plate P t ns ot he 3 avalabe postions The mach e shipped rom te factory in postion 1 Machine Overview Plate Position 3 Fully Extended Solution Tank Drain Hose Ta soutontark may be drained by removing the Solution Tank Drain Hose A tom the Hose Barb B and ating the nose to 2 ordain Solution Level Indicator The Solution Tank Drain Hose also ser indicator tor the schien tank The amount the sein tank can be 3 andl levels Plate Position 2 on through tne ler eran ose Level Marker molded no the soluton tank ae postion at 1 4 12 Plate Position 1 Shipping Position Machine Overview 2 Solution Fill Filter The Solution Fil Fier B shouid be cleaned Eua To remove imp open he Solution Tank Lia A and pul ihe iter ut Screened Float ithe recovery tank is ovrile or a large amount ot foaming presen ne screened oa B tiocks the acum intaka nse he ak protect the vacuam motor and internal electronica hom water damage essential to keep 1e Hat in working order ough regula maintenance That shouldbe cleaned daly by thoroughly rinsing wah a hose Removal o th serene Toa
6. g Solution Move soliton iever trom closed down postion up tothe desired ow postion NOTE When you no longer want solution or stop the machine for an extended period of time you must move the solution lever back to the closed down position Otherwise solution will continue to fow onto the floor To Charge Batteries When ne battery status Indicator reaches the rad zone the batteries need o be recharged Take the machine oa We vente area unwind 1e banary charger power cord tom tne letal box cover and plug into an appropriate power source Atter approumatey 10 seconds In batty charge status indicator wa turn on Ba sure to check tha Baer water loves as recommended WARNING Charging batteries generates explosive gasses Do not charge batteries when open lames or sparks are present Do not smoke Charge the batteries In a well ventilated area Hour Meter Optional Hour meter wa automatica record operating tme af he brush motor Solution Solenoid Optional Water solenoid wil operate when the brush motor i tumed on The soliton lever must be moved to the desse operating pasion bu does nt need to be moved to the cosa positon when sting for brie parcos 5 Machine Operation Loading Brush 1 Tolondine brush fat conterino _ 2 Lower ho scrub deck by releasing 3 Wih the key tumad on pu he ba Floor Sondas brush deck over the deck Ipea handle te engage the sorb brush he seu ons onto the serub deck Unioading Brush 7 SE
7. in the Bottom pasten ihe squoegee s ased and he vacuum motor Shuts of Solution Control Lever E This lever contol te rate at which solution is dispensed Moving the lever up w increase the amount af solution Moving he lover down wa decrease th soliton rata Moving the levar al the way down shuts of son ow Battery Gauge F Thi gauge displays the remaining battery charge Charge Status Indicator 6 Tas gauge displaya the status ofthe batteries dwing charging The gauge has a readout of 3 LEDS 1 Green 1 Yalow Rad Green indicating a ul charge Yezow Indicating 80 charged Red indicating the bates are charging Machine Overview Optional Hour Meter Kin erram The manufacturer fere an optional hour meser tor Ie Floor Seubert Tre optional it feplaces the power cord mounting bracket at the ear ofte machine wih one ta contains nour meter Optional Solution Solenoid Kar errans Te Marto an mr ae rhe hor Senter Te gra wale a ae sa ow we PA uh re a gt In Line Solution Filter Assembly The optional solution solenoid wich shuts of soluton tw when the ball handle ie released e protected rom des by me vine finer assomb The ier assembly located at he rar othe machine on ne hand side Just under the solution tank Its Important to check and ean th screened washer Inside Ih assembly regula lo ensure proper solution flow Ta open unserew the assem Note thatthe cone of tha washer ls facing out toward he rear of he machin
8. l Fiter n Screened Float 12 Screened Float Removal 12 The Floor Scrubber Machine Operation To Tum on Machina 15 To Tum on Vacuum 15 To Tum on Brush Molar 15 To Tum on Cleaning Solution 15 To Charge Batteries 15 Hour Meter Optional 15 Solution Solenoid Optional 15 Loading Brush loading Brush ater ze Maintenance Troubleshooting Satoty Instructions IMPORTANT SAFETY INSTRUCTIONS Eede ang enden ts manual betore operating or maintaining this machine Bert operate ves machen faman a explana eas Thamadhine designed soy for Erg A and dus n indoor environment The manufacturer does not recommend fhe eliana informados Blow Elan a potent hazard to Ihe operator and equpment Read hia manual art ed ve amarg unan these coro Ea ub Take necessary stepa 18 este dl aia dances on ta mache ard aut nol in proper operating condition S di j For Satety During Operation Beep hands and et ear of moving parts while machine is in operation Ma sore al sity devesa ae m PB and opera property R cove doors and latches mast be closed and acen Burg operation attention shouid be paid to other persans in ne work area and especialy i smal children ara present Elsene oars and somponeris can Bas an enn Bean when epe aled near exi moral or vapor DO Jal operate Ai mache naar armar maletas auch a colete nece uals gram a te figa pa meo alee crac ny o Pet nau dd se ii sous be te or parked wth Meene E designed fr level ope
9. oding on or around Bates awaya wear protective hing and safety lasses T Remove metal jewelry Do not lay ole ar metal abjecis on o one batteries T Charging barones generate explosive gasses DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS ARE PRESENT DO NOT SMOKE Charge ne baterias in wesventatd area uid ves shouldbe checked before and ater charging and maintained al ts proper levels ow add sta Water urta ns metal plates are covered he machine snot used for an extended pero of time bates shouid be hept uly charged with a boost chare once a eek Chao ir wira sig or wine wrapped around he scrub brushes neck the rea squeegee for wear and damage Check the rear squeegee suco hose for obstruction Drain and an the recovery tark Check under me machine fr leaks Chock the seve records a determine maintenance requirements JARNING zure you understand the machine controls and their functions While on ramps or inclines avoid sudden stops when tanks are filed T Avoid abrupt sharp turns Slow down driving speed when golng down Machine Operation To Tum on Machine Tum hay o operate positon 1 Te Turn on Vacuum Lower squeegee into operate positon vacuum motor wi turn on automaticaly To Tum on Brush Motor Move Brush sft pedal tom the home down poston to the operating postion up Depress the operator ball hand Brush motor wil tum on and assis o propel tha mache Torwart To Tum on Cleanin
10. on board charger einge Operator Responsibility Read this manual caetly before operating tis machine The operators response for taking care of the day maintenance ofthe machine to keep itin good woking codon The operator mus nlor the service mechane or supervsor when he screduls maintenance Intervals are requre as site n ha MAINTENANCE secon ofh manus efor staring tarmilarize yourself wih the machine and he corrals see Machine Overview Front Machine Overview Bear Control Console diagrama Machine Overview Machina Overview Front i i i Machine Overview Control Pane BAL HANDLE HANDLE ADJUSTMENT KNOB KEY SWITCH SQUEEGEE LIFT LEVER SOLUTION CONTROL LEVER BATTERY GAUGE CHARGE STATUS INDICATOR Bail Handie A When ne scrub decks kered tothe foo the baii handle naties the brush motor and moves the machine forward Gota depressed Thi also alows e operator 1o automaticaly led ne brush when he sonas desk le lowered over the basn Handie Adjustment Knobs E Allows the nanie posan 1 be raised ar lowered Key Switch Contrats the machine s power Brush Unica OfVOn with a key for safety Tis switch when tumed counter cioch is operates th auta rush unload when scrub deck is in the raised positon When ls tuned to he ON poston ha macane wa operate Squeogee Litt Lever When actuated to the top pasion the squeegee is lowered and the vacuum motor turns on Wea lacked
11. ration oiy Do not operate on ramps or inclines greater than 2 Buil or king up haces Sus is E des con wren e aching Ik areas alae Below freezing temperatures Any water n the tank orhoses can cave damage ithe machine For Setery when Serving or Maintaining Machine Bra he poe 1o the machine by unplugging he red Battery connector located under he recovery tak near he Rid canad th baer and Banay Seid ean cause bura When working oh or ein bateries wear protective clothing he Ba nt la oa or melal bc en Yop atas les explo sve glasee hen open lames Gr sparks are present Do not amok ing Arem he machine aa pe ia valve area win Te tary cove removed comply Xbonzedparsonnal must parlor epale fd maintenance Use Buldog supped replacement paris Inspection Carly unpack and inspect your Foor Serubber tor shipping damage Follow unpacking instructions on shipping pallet Each ura has bean tested and 1haroughiy inspected before shipment Any damage ls ne responsibilty of the delvery camer who shouid be noted measte Electrical This machine is battery operated and designed to operate on 24 vis DO 2 12 68 bates Batteries The recommended bateres are rated 105Ah WET Manufacturer s PIN 958712 or 10DAh MAINTENANCE FREE GEL Manufacturers PN 956100 We do not recommend miang AMP hour capacies Atrmle batery seis can be used U hey equal pla se and capacity alemate batery ses are used please contact Buldog for
12. t al acessar o dally maintenance Atleast once a month the screened oat should be completely removed cleaned and checked for any damage 1 th sea oe meta sereen WARNING Damage to the machine may occur It operated without the screened float property in piace Screened Float Removal oat B can be accossed by removing he 1 5 Bt 0 and to 125 bots E ha attach the mardold fone recovery tank using a 716 socket Vacuum Maniold Sereened Float Recovery Tank 15 Bon 1 25 Bont 2 Helical Washer 3 Fiat Washer 3 Machine Overview Recovery Tank Drain Hose Deck Skirt Remova sp me ines a la dew Dad on amet at pad Sit lar clearing by ling rar re u The Floor Scrubber This machine was designed wih total operator comfo and ease of use in mind All machine components have been signed as a total systern o ecient clean dy toor Tre Per Scar has wo valabl scrub head pes and szes tol speoteappteatons Please contact your Buldog representative fr specie recommendations or the conect sendo head ppe size and brush ype and chemical platen Sets e machine aay eo De toning ea o nar proper machine operator 3 hech the rear squeegee for wear and damage 3 Ghad ne salutan and covery tank ove Ata using he machine always perform the folowing stops Snack he battery charge level Change bateries I necessary When charging bates extra precaution is require Banery ac can causo burns When w
13. the Squeegee Blad Squeegee A See en 2 Guinea arado st E senen amp aum Sure wen VA a Set OS ga Dades cn sI O Sunon hase Pala suction hore D ymin ham e be ed or e o denen th 2 Loosen ao siar ad krbe 0 es E Masters ir caer sg ademen He e mcg ll O Y Put ecos tn en me G Cater Wrei Ane oa siar shaped nc B ard eave 2 Wd is tasining dv ao prer cr y Adjusting the Floor Scrubber Squeegee Blades Angle Adjustment Tr sei aan 1 tne Scie factor 4 o do Er a te a anta mel nto 2 Lae le wing rus B an Baste ic deso bes Saaz site contacto nei Ba de tin e 0 coerce a Greg en Edi bees 2 einer eigen or eau rte ufa te vange ade ator Are dor as te appa a vei e Pe A Ten eo in a nau Sow C agua ne met Rs o Oe S Machine Overview Adjusting the Floor Scrubber Squeegee Blades Height Adjustment Wiens are preset cept an mum ar usina ne ataco ne Gt wher ana teor mat au y fechada url enen ig prece at a o Sr ps yen m og os dor ace pr DO dies ser des nat un cogu es SF Potato pea aa Handle Adjustment The Foor Scrubber handle was designed with operator comfort in mind The angle and horizontal postion of the handle can be adjusted to sul the needs ofthe operator Angle Adjustment The tandia angle can be aduste hat tos loosening e Angle Adjustment Knob A on Bach side and rotating he hand 1o the ested position There are 5 angular positions 11 25 apart lr

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