SCREAMIN` EAGLE PRO TWIN CAM 110 (1800 - Harley
Contents
1. Parts Catalog 99428 14 for cylinder head assembly 11 12 components J06174 3 of 6 is08612b Figure 2 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Conversion Kit Table 2 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Conversion Kit Item Description Quantity Part Number Item Description Quantity Part Number 1 Gasket rocker cover base 2 16719 99B 8 Breather bolt 4 4400 2 Gasket rocker cover top 2 17386 99A 9 Breather assembly 2 17025 03A 3 Gasket tappet cover 2 18635 99B 10 Baffle assembly 2 includes 26500002 gaskets 2 4 O ring middle push rod cover 4 11132A 11 Spring clutch diaphragm 2 Not 37951 98 Shown 5 O ring lower push rod cover 4 11145A 12 High capacity tappet kit 18572 13 6 O ring upper push rod cover 4 11293 Notes Items 1 through 10 are included in Top End and Cam 7 O ring rocker arm support 2 11270 Gasket Kit 16500385 J06174 4of6 is08618b Figure 3 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Conversion Kit Table 3 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Conversion Kit Item Description Quantity Part Number 1 Gasket cam cover 25244 99A 2 Retaining ring 11461 3 Camshaft front Not Sold Separately 4 Camshaft rear Not Sold Separately 5 Beari2. middle push rod cover 4 11132A 18 O ring lower push rod cover 4 11145A Items mentioned in text but not included in kit A Valve seal 4 not shown not required 18094 02A Items 1 through 18 are included in 4 in Bolt on Air Cooled Top End and Cam Gasket Kit Part no 16500385 J06174 6 of 6
3. this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b 4 Download the new ECM calibration using the Digital Technician at a Harley Davidson dealer or using Screamin Eagle Street Performance Tuner Kit 5 Run engine Repeat several times to verify proper opera tion Operation Refer to BREAK IN RIDING RULES in the Owner s Manual to break in the motorcycle 2of6 SERVICE PARTS is08610b Figure 1 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Converstion Kit Table 1 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt On Conversion Kit Item Description Quantity Part Number Item Description Quantity Part Number 1 Cylinder assembly Black 2 16800102 8 Gasket exhaust port 2 65324 99A 2 Piston 2 Not Sold Separately 9 Seal intake manifold 2 26995 86B 3 Piston Ring Set 2 21951 11 10 Valve seal 4 not shown not 18094 02A required 4 Piston pin 2 22100001 11 Cylinder head front black includes 17288 08A ACR 5 Piston pin circlip 4 22097 99 12 Cylinder head rear black includes 17252 07A ACR 6 Gasket cylinder head 2 16801 07B 13 Automatic Compression Release 28861 07A ACR 7 O ring cylinder spigot 2 11256 Notes Piston Kit 2190050 includes 2 through 5 Item 6 through 10 are also included in Top End and Cam Gasket Kit 16500385 Refer to 2010 FLHTCUSE5
4. cMOTOR HARLEY DAVIDSON WY J06174 INSTRUCTIONS REV 2015 04 30 SCREAMIN EAGLE PRO TWIN CAM 110 1800 CC BOLT ON CON VERSION KIT GENERAL Kit Number 92500033 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements Separate purchase and installation of extra parts or accessories may be required for proper installation of this kit See the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Proper installation of this kit also requires the use of Digital Technician at a Harley Davidson dealer or a separate pur chase or use of Screamin Eagle Street Performance Tuner Kit NOTE Do not use stock CVO pistons with the 4 Bolt on Cylinders or interference occurs between the pistons and crankcase WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation One is available from a Harley Davidson dealer K
5. it Contents See Figure 1 to Figure 4 and Table 1 to Table 4 NOTES This kit is intended for high performance applications only This engine related performance kit is legal for sale or use in Cali fornia on pollution controlled motor vehicles when installed on models specified with your local Harley Davidson dealer for compliance requirements in your area A partial emissions tune up label and a product information label are included with this kit as a requirement of the California Air Resource Board CARB EPA emissions regulation Locate the emissions label on the frame tube below the handlebars J06174 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Place the new partial label from this kit over the top portion of the emissions label on the frame tube REMOVAL Prepare for Service 1 Disarm security system 2 Raise the motorcycle 3 See the service manual Remove seat 4 See the service manual Remove main fuse WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 5 See the service manual Remove fuel tank Remove Engine Components 1 See the service manual Remove existing air cleaner assembly 2 See the service manual Remove existing exhaust system 3 See the service manual Disasse
6. mble engine top end and cam plate assembly 4 See the service manual Remove existing clutch dia phragm spring INSTALLATION Install Engine and Clutch Components 1 See Figure 4 Install new inner cam bearings included with this kit 2 See Figure 1 through Figure 4 Assemble cams to cam plate and engine top end using parts from kit Refer to appropriate ENGINE sections in service manual 3 See the service manual See Install clutch diaphragm spring from kit NOTES Calibrate the ECM before connecting the ACR overlay harness connectors to the ACR solenoids in the cylinder heads 4 Install the ACR Overlay Wire Harness Kit according to the instructions in the kit 5 SoftailModels See the service manual Install exhaust system 1 of 6 Please dispose of materials responsibly Dyna Models For required mufflers see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only 6 Install air cleaner assembly Follow instructions in air cleaner kit Final Assembly 1 See the service manual Install fuel tank 2 See the service manual Install seat 3 See the service manual Install main fuse WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b J06174 NOTICE You must recalibrate the ECM when installing
7. ng kit needle left side 2 24018 10 6 O ring oil pump to cam plate 11293 7 O ring cam plate to crankcase 2 11301 8 Roll pin 601 9 O ring crankcase dowel 2 11273 Items mentioned in text but not included in kit A Washer 6294 B Cam drive retention kit includes screw and washer 25566 06 Items 3 and 4 are available in Cam Kit 25485 07 Items 1 3 and 5 through 9 are included in 4 in Bolt On Kit Twin Cam Air Cooled Top End and Cam Gasket Kit 16500385 J06174 5 of 6 is08614b Figure 4 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Conversion Kit Table 4 Service Parts Screamin Eagle Twin Cam 110 1800 cc Bolt on Conversion Kit Item Description Quantity Part Number 1 Gasket cylinder head 2 16500168 2 Breather assembly 2 17025 03A 3 Bearing kit needle left side camshaft 2 24018 10 4 roll pin cam plate pressure relief 601 5 O ring cylinder spigot 2 11256 6 O ring rocker arm support 2 11270 7 O ring crankcase dowel 2 11273 8 O ring upper push rod cover 4 oil pump to cam plate 1 11293 9 O ring cam plate to crankcase 2 11301 10 Retaining ring 11461 11 Gasket rocker cover base 16719 99B 12 Gasket rocker cover top 2 17386 99A 13 Gasket Tappet cover 2 18635 99B 14 Gasket cam cover 25244 99A 15 Seal intake manifold 2 26995 86B 16 Gasket exhaust port 2 65324 83B 17 O ring
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