Service Manual (P/N 12G9609)
Contents
1. Assembly 33 5 bin mailbox 1 4061 xx0 mon member orton ar pkg Deseription 33 1 56P4110 1 Complete 5 bin mailbox option 2 56P4176 1 1 Redrive cap cover 3 56P4180 1 1 Wire cover 4 56P4181 1 1 Top bin cover 5 99A1785 2 2 Rear access door latch 6 99A0104 1 1 Upper diverter spring 7 56P4183 1 1 Rear access door 8 56P4178 1 1 Right side cover 9 56P4190 2 1 5 bin mailbox pass thru sensor 10 56P4182 5 1 Paper cap tray 11 56P4191 1 1 5 bin mailbox assembly kit 12 1 1 5 bin mailbox assembly kit order 56P4191 13 56P4186 5 1 Bin full flag 14 56P4188 5 1 Dual paper height sensor 15 Parts packet board mounting screw PP 99A0263 16 56P4179 1 1 Left side cover Parts catalog 7 55 4061 xx0 Assembly 34 5 bin mailbox 2 7 56 Service Manual Assembly 34 cont 5 bin mailbox 2 4061 xx0 Asm Part Units Units kit Description Index number option or pkg 34 1 12 Parts packet board mounting screw PP 99A0263 2 56P4185 4 1 Diverter solenoid Parts catalog 7 57 4061 xx0 Assembly 35 High capacity feeder 1 7 58 Service Manual 4061 xx0 Assembly 35 High capacity feeder 1 Asm Part Units Units kit il Index number option or pkg Description 35 1 56P4105 1 1 Complete option assembly letter 1 56P4106 1 1 Complete option assembly A4 2 99A1818 1 1 Wear2. LED cap 1 Navigation buttons 4 Number pad buttons 1 Navigation select button 1 Number pad rubber dome sheet 1 Functional rubber sheet 1 15 40X0195 1 1 Operator panel board assembly 16 40X0009 1 1 TLI ID serial number label blank 17 40X0020 1 1 Left side door cover 250 sheet 1 slot 000 010 17 40X0023 1 1 Left side door cover 500 sheet 2 slot 200 210 400 410 NS 5 10 Parts packet cable ties PP 40X0174 Parts catalog 7 3 4061 xx0 Assembly 2 Frame 1 7 4 Service Manual Assembly 2 Frame 1 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 1 40X0065 4 1 Frame extension nut plate 200 210 400 410 2 40X0225 1 1 Right side hand holder 3 4 4 Parts packet PP 40X0165 4 40X0024 1 1 Right frame extension 200 210 400 410 5 40X0026 1 1 Right side frame ground contact 6 40X0025 1 1 Left frame extension 200 210 400 410 7 40X0060 1 1 External ground clip 8 40X0331 1 1 Left side hand holder 9 40X0285 1 1 Frame clip Parts catalog 7 5 4061 xx0 Assembly 3 Frame 2 7 6 Service Manual Assembly 3 Frame 2 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 3 1 40X0027 1 1 Upper redrive deflector 2 40X0028 1 1 Upper diverter spring 3 40X0029 1 1 Redrive assembly 250 sheet in 250 out 000 010 3 40X0030 1 1 Redrive assembly 500 sheet in 500 out 200 210 400 410 4 40X0032 1 1 Transfer deflector
3. Assembly 21 Cabling diagrams 5 7 40 Service Manual Assembly 21 Cabling diagrams 5 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 21 1 40X0083 1 1 Frame assembly with solenoid and cable 2 40X0159 1 1 Main drive motor cable assembly 3 40X0035 1 1 EP fan with cable 250 sheet 000 010 3 40X0249 1 1 EP fan with cable 500 sheet 200 210 400 410 4 40X0053 1 1 Main fan 250 sheet 4 40X0054 1 1 Main fan 500 sheet Parts catalog 7 41 4061 xx0 Assembly 22 Optional 250 sheet paper drawer e Asm Part Units Units kit Description Index number option or pkg 22 1 56P4103 1 1 250 sheet paper drawer complete assembly 2 1 1 Parts packet screw switch spring PP 99 0263 3 99 0063 1 1 Switch activate spring 4 56P4129 1 1 Paper out arm 250 sheet 5 3 3 Parts packet screw auto comp mounting PP 99A0263 5 4 4 Parts packet PP 99 0263 6 56P4126 1 1 Pick arm assembly 7 56P1228 1 1 Bellcrank 250 sheet paper tray 8 9941929 2 1 Bellcrank spring 250 sheet paper tray 9 99A0070 2 2 Pick roll assembly 10 56P4128 1 1 Bin low sensor with cable 11 56P4127 1 1 Option pass thru sensor 12 99A0272 1 1 Drive shaft 250 sheet 13 99A0275 1 1 Power takeoff spring 14 56P4133 1 1 Stud assembly 7 42 Service Manual 4061 xx0 Assembly 23 Optional 250 sheet paper tray Asm Part Units Units ki
4. Cabling diagrams 2 Asm Part Units Units kit Description Index number mach or pkg 18 1 40X0061 1 1 Laser printhead cable assembly 2 40X0074 1 1 Autocompensator motor cable 3 40X0046 1 1 Paper size sensing board Tray 1 autocompensator paper out low cable Parts catalog 7 35 4061 xx0 Assembly 19 Cabling diagrams 3 x Ss Su Ng lt 7 36 Service Manual Assembly 19 Cabling diagrams 3 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 19 1 40X0034 1 1 Signature button contact assembly with cable 2 40X0156 1 1 Bottom front autoconnect cable assembly 3 40X0223 1 1 HVPS input sensor toner sensor cable assembly 4 40X0157 1 1 Top autoconnect cable assembly 5 40X0224 1 1 LVPS to system board cable assembly Parts catalog 7 37 4061 xx0 Assembly 20 Cabling diagrams 4 il N Y 1 gura aai 7 38 Service Manual Assembly 20 Cabling diagrams 4 4061 xx0 Asm Part Units Units kit Deseribilon Index number mach orpkg P 20 1 40X0006 1 1 Upper front cover hinge assembly includes USB cable A 1 Operator panel cable B 1 Cover open switch cable C 1 2 40X0162 1 1 System board to fuser board cable assembly 3 40X0163 1 1 Fuser AC lamp to LVPS cable assembly 4 40X0226 1 1 Fuser connector fuser AC to fuser lamp Parts catalog 7 39 4061 xx0
5. or pkg 42 1 56P4226 1 1 Switch assembly top cover open 2 99A0104 1 1 Spring upper diverter Parts catalog 7 67 4061 xx0 Assembly 43 StapleSmart finisher 4 9 Description StapleSmart wheels maintenance kit Units Units kit option or pkg 1 Part number 56P4228 Asm Index 43 1 7 68 Service Manual Assembly 44 Options 4061 xx0 Units option Units kit or pkg Asm Part Index number Description NS 40X1508 NS 40X1509 NS 40X1510 NS 40X1564 NS 40X1565 NS 40X0198 NS 40X0248 NS 40X0268 NS 40X0199 NS 40X0292 NS 40X0252 NS 40X0250 NS 40X0251 NS 40X0265 NS 40X0171 NS 40X1375 NS 40X1376 NS 40X1377 NS 40X1378 NS 40X1562 NS 40X0200 NS 40X0291 NS 40X0290 NS 56P4116 NS 40X0266 NS 40X0267 NS 40X1513 NS 40X1514 NS 40X1515 NS 40X1512 NS 40X0179 NS 7375084 NS 7375085 A A a 2n cl _ SL A a c c c c c c c c c c c c c c c c c a sm mm a 128MB memory option 256MB memory option 512MB memory option 32MB Flash card 64MB Flash card Bar code card assembly Cx Tx card assembly IPDS SCS card assembly PrintCryption card assembly Hard disk with adapter 20 GB 9 pin to 9 pin cable assembly 9 pin to Twinax cable 9 pin to Coax BNC cable PRESCRIBE card assembly Cartridge shipping package empty MarkNet 8000 Fast Ethernet MarkNet 8020 Gigabit Et
6. 5 40X0044 1 1 Gear guard 6 3 Parts packet PP 40X0165 7 40X0048 1 1 Paper switch activate spring 8 40X0046 1 1 Paper size sensing board assembly 9 40X0049 1 1 Gear release link 10 40X0053 1 1 Main fan with cable 250 sheet output 10 40X0054 1 1 Main fan with cable 500 sheet output 11 40X0212 1 1 Main fan duct 200 210 400 410 12 40X0211 1 1 Main fan duct 000 010 13 40X0052 1 1 Standard bin level sensor bracket 14 40X0051 1 1 Standard bin level sensor 15 40X0264 1 1 Standard bin level sensor cable 16 40X0057 1 1 Output paper level flag 000 010 16 40X0058 1 1 Output paper level flag 200 210 400 410 17 40X0210 1 1 Main fan cap 18 40X0056 1 1 Redrive door assembly 250 sheet 000 010 18 40X0232 1 1 Redrive door assembly 500 sheet 200 210 400 410 19 40X0059 1 1 Extension guide Parts catalog 7 7 4061 xx0 Assembly 4 Frame 3 7 8 Service Manual Assembly 4 Frame 3 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 4 1 40X0249 1 1 EP DC fan assembly 200 210 400 410 2 40X0208 1 1 Blower duct 200 210 400 410 3 1 1 Parts packet PP 40X0165 3 1 1 Parts packet PP 40X0165 4 40X0034 1 1 Signature button sensor assembly 5 40X0035 1 1 EP DC fan assembly 000 010 6 40X0033 4 1 Machine mounting pad 7 40X0223 1 1 HVPS input sensor toner sensor cable assembly 8 40X0036 1 1 Toner sensor assembly 9 40X0306 1 1 High voltage contact kit including Charge roll contact 1 Doc TA
7. 0 1 2 Restraint pad 6 56P4195 1 1 Wear plate 500 sheet 7 56P4147 1 1 Back restraint 500 sheet tray Parts catalog 7 45 4061 xx0 Assembly 26 Duplex option Asm Part Units Units kit Description Index number option or pkg 26 1 56P4100 1 56P4102 1 1 Duplex assembly 250 sheet Duplex assembly 500 sheet 7 46 Service Manual 4061 xx0 Assembly 27 Envelope feeder AN F ON e BUMN OA jj c Ke o 2 Se o g g 2 S o P 2l 5 23 a E 2 o a O o Xi a Cw Do 356 Sr zo 20 ro ES T A Qc IE os ac 10 x 1 ES lw o9 q t Parts catalog 7 47 4061 xx0 Assembly 28 Output expander 1 Asm Part Units Units kit Cu Index number option or pkg Description 28 1 56P4111 1 1 Complete output expander assembly 2 99A0104 1 1 Upper diverter spring 3 1 11 Parts packet PP 99A0263 4 56P4198 1 1 Output expander tray 5 56P4163 1 1 Left side cover 6 56P4197 1 1 Bin full dual sensor upper stacker assembly 7 48 Service Manual Assembly 29 Output expander 2 4061 xx0 Asm Part Units Units kit er Description Index number option or pkg 29 1 56P4206 1 1 Rear access door assembly 2 56P4235 1 1 Right side cover 3 Parts
8. 7 Parts catalog How to use this parts catalog The following legend is used in the parts catalog 4061 xx0 Asm Index Part number Units mach OR Units option Units kit or pkg Description Asm index identifies the assembly and the item in the diagram For example 3 1 indicates Assembly 3 and the item number 1 Part number identifies the unique number that identifies this FRU Units mach refers to the number of units actually used in the base machine or product Units option refers to the number of units used in the option and does not include the base machine Units kit or pkg refers to the number of units packaged together and identified by the part number NS Not shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration e PP Parts Packet in the parts description column indicates the part is contained in a parts packet Model information used in the parts catalog Model name Configuration Machine type Parts catalog Lexmark T640 Non network 4061 000 000 Lexmark T640n Network 4061 010 010 Lexmark T642 Non network 4061 200 200 Lexmark T642n Network 4061 210 210 Lexmark T644 Non network 4061 400 400 Lexmark T644n Network 4060 410 410 Parts catalog 7 1 4061 xx0 Assembly 1 Covers 7 2 Service Manual Assembly 1 Covers 4061 xx0 Asm Pa
9. 9 40X0125 1 1 Exit sensor 10 40X0230 1 1 Exit sensor cable 11 40X0238 1 Narrow media flag spring kit including 1 Spring 1 Flag 12 40X0124 1 1 Narrow media sensor 13 40X0229 1 1 Narrow media sensor cable NS 40X0226 1 1 Fuser AC to fuser lamp cable Parts catalog 7 25 4061 xx0 7 26 Service Manual Assembly 13 Transfer charging 4061 xx0 Asm Part Units Units kit Description Index number mach orpkg 13 1 40X0126 1 Parts kit charge roll link asm left side 2 40X0127 1 2 Charge roll assembly dual 3 40X0129 1 Parts kit right side charge roll link assembly 4 40X0130 1 1 Transfer roll assembly 5 40X0131 1 1 Transfer roll assembly right arm 6 40X0132 1 1 Transfer roll right spring 7 40X0133 1 1 Transfer pivot shaft 8 40X0134 1 1 Transfer roll left spring 9 40X0135 1 1 Transfer roll left arm NS 1 Parts packet charge roll screw PP 40X0165 NS 1 Parts packet C clip pivot shaft PP 40X0165 Parts catalog 7 27 4061 xx0 Assembly 14 Electronics power supplies 7 28 Service Manual 4061 xx0 Assembly 14 Electronics power supplies Asm Part Units Units kit Mo Index number mach or pkg Description 14 1 56P4232 1 1 LVPS 115 V ac 000 010 1 56P4233 1 1 LVPS 115 V ac 200 210 400 410 1 56P4234 1 1 LVPS 220 V ac 000 010 1 56P4238 1 1 LVPS 220 V ac 200 210 400 410 2 40X0260 1 1 Power cord set 8 ft right angle 13 amp United State
10. R Dev contact 3 PC drum contact 1 Screw 5 Screw block 4 10 40X0213 1 1 Tray bias assembly 11 40X0021 2 1 Cartridge holddown assembly 12 40X0040 1 1 Upper paper feed deflector 13 40X0041 1 1 Inner paper feed deflector 000 010 13 40X0042 1 1 Inner paper feed deflector 200 210 400 410 14 40X0039 2 1 Developer support roller 15 40X0043 1 1 Input sensor 16 40X0209 1 1 Gear 60 MPF shield 17 40X0045 1 1 ESD shield with label 18 40X0207 1 1 EP duct Parts catalog 7 9 4061 xx0 Assembly 5 Printhead 7 10 Service Manual Assembly 5 Printhead 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 4 1 40X0061 1 1 Laser cable assembly 2 Parts packet printhead mounting screw PP 40X0165 3 40X0062 1 1 Printhead assembly includes all cables CAUTION The printhead is not a serviceable FRU Do not disassemble the printhead Parts catalog 7 11 4061 xx0 Assembly 6 Paper feed autocompensator 7 12 Service Manual 4061 xx0 Assembly 6 Paper feed autocompensator Asm Part Units Units kit Description Index number mach or pkg 6 1 40X0066 1 1 Pick arm assembly 500 sheet 200 210 400 410 1 40X0067 1 1 Pick arm assembly 250 sheet 000 010 2 40X0068 1 1 Parts packet bellcrank assembly 250 sheet tray 000 010 Bellcrank 1 Spring 1 2 40X0069 1 1 Parts packet bellcran
11. dimple strip 3 99A0681 4 1 Wear strip 4 56P4155 1 1 Front door assembly 5 56P4157 1 2 Door hinge 6 4 1 Parts packet 6 32 hinge mounting nut PP 99A0676 7 4 1 Parts packet hinge mounting flat washer PP 99A0677 8 4 1 Parts packet hinge mounting star washer PP 99A0677 9 56P4142 1 1 2000 sheet option control card assembly 10 4 4 Parts packet card asm mounting PP 99A0675 11 4 4 Parts packet card asm mounting screw PP 99A0675 11 99A0658 2 2 Door magnet Parts catalog 7 59 4061 xx0 Assembly 36 High capacity feeder 2 yu TP y y T Dae ee UE 7 60 Service Manual Assembly 36 High capacity feeder 2 4061 xx0 Asm Part Units Units kit en b Description Index number option or pkg 36 1 99A0654 1 1 Paper low switch 2 Parts packet nuts PP 99A0676 3 99A1808 1 1 AC external jumper cord 4 99A0667 1 1 Power supply board Parts catalog 7 61 4061 xx0 Assembly 37 High capacity feeder 4 Asm Part Units Units kit xc A Description Index number option or pkg 37 1 99A0275 1 1 Power takeoff spring 2 99A0272 1 1 Drive shaft 250 sheet 7 62 Service Manual 4061 xx0 Assembly 38 High capacity feeder 5 ese bu rue jouera ratios 38 1 3 Parts packet auto comp assembly mounting screw PP 99A0263 2 56P4162 1 1 Pick arm asse
12. e ground clip 4 40X0086 Parts packet reference adjust Screw paper reference adjust 1 Washer paper reference adjust 1 Nut paper reference adjust 1 NS Parts packet alignment asm mounting screw PP 40X0165 Parts catalog 7 17 4061 xx0 Integrated 250 sheet paper tray Assembly 9 7 18 Service Manual Assembly 9 Integrated 250 sheet paper tray 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 9 1 40X0087 1 1 Integrated 250 sheet tray 2 40X0092 1 1 Side restraint 250 sheet tray 3 40X0093 4 1 Wear strips 4 40X0263 1 1 Pass thru plate 250 sheet tray 5 40X0094 1 1 Wear plate 250 sheet tray 6 40X0105 2 1 Restraint pad 7 40X0090 1 1 Back restraint 250 sheet tray Parts catalog 7 19 4061 xx0 Assembly 10 Integrated 500 sheet paper tray 7 20 Service Manual 4061 xx0 Assembly 10 Integrated 500 sheet paper tray Asm Part Units Units kit Description Index number mach or pkg 10 1 40X0098 1 1 Tray assembly 500 sheet tray 2 40X0099 1 1 Side restraint 3 40X0182 4 1 Wear strip 4 40X0103 1 1 Pass thru plate 500 sheet tray 5 40X0183 1 1 Wear plate 500 sheet tray 6 40X0105 2 1 Restraint pad 7 40X0106 1 1 Back restraint Parts catalog 7 21 4061 xx0 Assembly 11 Drives Main drive and developer drive 7 22 Service Manual 4061 xx0 Assembly 11 Drives Main drive a
13. hernet MarkNet 8030 Fiber Ethernet MarkNet 8050 wireless US MarkNet 8050 wireless non US ThinPrint card assembly Parallel 1284 B interface card RS232C serial interface card Universal adjustable tray assembly 400 sheet Single byte forms card assembly Double byte forms card assembly Simplified Chinese font card Traditional Chinese font card Korean font card Japanese font card Nyogel 744 grease packet Relocation kit 250 250 sheet printer Relocation kit 500 500 sheet printer Parts catalog 7 69
14. ht angle Israel 2 40X0304 1 1 Power cord set 8 ft right angle Botswana Lesotho Namibia Pakistan and South Africa 2 40X0305 1 1 Power cord set 8 ft right angle Switzerland 3 56P4239 1 1 High voltage power supply 4 1 Parts packet PP 40X0165 5 40X0223 1 1 Front cable harness HVPS input sensor toner sensor Parts catalog 7 29 4061 xx0 Assembly 15 Electronics card assemblies LN gado E Note 7 30 Service Manual 4061 xx0 Assembly 15 Electronics card assemblies Asm Part Units Units kit Description Index number mach or pkg 15 1 40X0146 1 1 Interconnect card assembly 2 slot 200 210 400 410 2 40X0147 1 1 Interconnect card assembly 1 slot 000 010 3 56P4355 1 1 System board assembly non network 000 Board ID 0016034 3 56P4357 1 1 System board assembly non network 200 Board ID 0016035 3 56P4359 1 1 System board assembly non network 400 Board ID Q0016036 4 56P4356 1 1 System board assembly network 010 Board ID Q0016031 4 56P4358 1 1 System board assembly network 210 Board ID Q0016032 4 56P4360 1 1 System board assembly network 410 Board ID Q0016033 5 40X0198 1 1 Bar code card assembly 5 40X0248 1 1 IPDS and SC5 TNe card assembly 5 40X0199 1 1 PrintCryption card assembly 5 40X0265 1 1 PRESCRIBE card assembly Note The system board has a label with an board ID and barcode Use the first eig
15. ht numbers to identify the board with the part number in the table above Q0016003 041 2000067 a er o7 8 E g o HPA l i 1 A ar Y El D E ra cn mo e 9 um UU e pus Parts catalog 7 31 4061 xx0 Assembly 16 Electronics shields 7 32 Service Manual Assembly 16 Electronics shields 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 16 1 40X0150 1 1 Outer shield 2 slot 200 210 400 410 2 Parts packet INA cover mounting screw PP 40X0165 2 Parts packet outer shield mounting screw PP 40X0165 2 Parts packet inner shield mounting screw PP 40X0165 3 40X0149 1 1 Inner shield assembly 2 slot 200 210 400 410 4 40X0153 1 1 INA flat cover blank 5 40X0152 1 1 Ethernet shield blank 000 200 400 6 40X0154 1 1 Inner shield assembly 1 slot 000 010 7 40X0222 1 1 Outer shield 1 slot 000 010 Parts catalog 7 33 4061 xx0 Assembly 17 Cabling diagrams 1 ass member mer opa Deeeninton 17 1 40X0223 1 1 HVPS input sensor toner sensor cable assembly 2 40X0160 1 1 MPF sensor cable 3 40X0264 1 1 Output bin sensor cable 7 34 Service Manual 4061 xx0 Assembly 18
16. k assembly for 500 sheet tray 200 210 400 410 Bellcrank 1 Spring 1 3 40X0070 2 2 Pick roll assembly 4 40X0071 1 1 Paper out flag 250 sheet tray 000 010 4 40X0072 1 1 Paper out flag 500 sheet tray 200 210 400 410 5 40X0073 1 1 Paper low out sensor card assembly 6 Parts packet hanger PP 40X0165 7 40X0074 1 1 Paper size autocompensator cable Parts catalog 7 13 4061 xx0 Assembly 7 Paper feed multipurpose feeder 7 14 Service Manual 4061 xx0 Assembly 7 Paper feed multipurpose feeder Asm Part Units Units kit Description Index number mach or pkg 7 1 40X0079 1 1 Multipurpose feeder lower deflector assembly 2 40X0310 1 1 Multipurpose feeder pick arm assembly with solenoid 3 40X0076 1 1 Pick roll assembly 4 40X0077 1 1 Multipurpose feeder paper out flag 5 Parts packet lower deflector mounting screw 8 mm PP 40X0165 5 Parts packet lower deflector mounting screw 12 mm PP 40X0165 5 1 Parts packet frame mounting screw PP 40X0165 NS Parts packet pick roll shaft clip PP 40X0165 Parts catalog 7 15 4061 xx0 Assembly 8 Paper feed alignment 7 16 Service Manual 4061 xx0 Assembly 8 Paper feed alignment Asm Part Units Units kit po Index number mach or pkg Description 8 1 40X0084 1 1 Paper feed alignment assembly paper feed 2 Parts packet clip ref ground mounting screw PP 40X0165 3 40X0085 1 1 Referenc
17. mbly 2000 sheet 3 99A0070 2 2 Pick roll assembly 4 56P4127 1 1 Option pass thru sensor Parts catalog 7 63 4061 xx0 Assembly 39 Kiosk vertical and horizontal paper adapters Asm Part Units Units kit Description Index number option or pkg 39 1 56P4108 1 Complete vertical kiosk option 2 56P4109 1 Complete horizontal kiosk option 7 64 Service Manual 4061 xx0 Assembly 40 StapleSmart finisher Asm Part Units Units kit Description Index number option or pkg 40 1 56P4117 1 Complete option 2 56P4221 1 1 Rear access door 3 9941785 2 1 Rear access door latch 4 56P2114 1 1 Right base assembly cover 5 56P2116 1 1 Stapler access cover 6 56P2115 1 1 Stapler access door switch assembly 7 56P4222 1 1 Output assembly tray 7 9942542 1 1 Output tray 8 56P4223 1 1 Stapler bin empty sensor 9 56P4224 1 1 Stapler bin empty sensor cover 10 56P4219 1 1 Stacking bail kit 11 56P4213 1 1 Left base assembly cover 12 56P4218 1 1 Top assembly cover Parts catalog 7 65 4061 xx0 Assembly 41 StapleSmart finisher 2 ep Asm Part Units Units kit T Description Index number option or pkg 41 1 56P4225 1 1 Stapler assembly 7 66 Service Manual Assembly 42 StapleSmart finisher 3 amp 4061 xx0 Asm Part Units Units kit Description Index number option
18. nd developer drive Asm Part Units Units kit Description Index number mach or pkg P 11 1 40X0107 1 1 Gearbox with motor 2 40X0110 1 1 Power takeoff shaft 250 sheet 000 010 2 40X01 11 1 1 Power takeoff shaft 500 sheet 200 210 400 410 3 40X0112 1 1 Power takeoff shaft spring 4 40X0113 1 1 Bevel gear with grease packet and washer Bevel gear 1 Instruction sheet 1 Grease packet 1 5 40X0114 1 1 Developer drive assembly 6 40X0115 Parts packet developer drive Developer drive shaft 1 shaft coupler gear 55 1 7 3 Parts packet developer drive ground screw PP 40X0165 NS 4 Parts packet gearbox mounting screw PP 40X0165 Parts catalog 7 23 4061 xx0 Assembly 12 Hot roll fuser 7 24 Service Manual Assembly 12 Hot roll fuser 4061 xx0 Asm Part Units Units kit Description Index number mach or pkg 12 1 40X2592 1 1 Fuser assembly w 115 V lamp 1 40X2591 1 1 Fuser assembly w 100 V lamp 1 40X2590 1 1 Fuser assembly w 220 V lamp 2 40X0120 1 1 Fuser wiper cavity cover 3 40X0122 1 1 Fuser lamp 115V 3 40X0123 1 1 Fuser lamp 220V 4 40X0121 1 Fuser cover assembly kit including Thermistor 1 Thermostat 1 Left and right fuser lamp contact assemblies 1 5 Parts packet fuser mounting screw PP 40X0227 6 40X0239 1 Exit sensor flag spring kit including Spring 1 Flag 1 7 40X0236 1 1 Exit narrow media sensor cover 8 Parts packet PP 40X0165
19. packet screw PP 99A0263 4 56P4194 1 1 Output expander pass thru sensor Parts catalog 7 49 4061 xx0 Assembly 30 High capacity output expander 1 Asm Part Units Units kit ae Index number option or pkg Description 30 1 56P4112 1 Complete high capacity output expander 2 56P4206 2 1 Rear access door assembly 3 56P4211 4 1 Rear door latch 4 56P4204 1 1 Right cover 6 56P4205 1 1 Front cover 7 56P4207 1 1 Output tray assembly 8 56P4203 1 1 Left cover NS 56P4208 1 1 Tray sensing switch assembly 7 50 Service Manual Assembly 31 High capacity output expander 2 4061 xx0 ae Part Units Units kit Description ndex number option or pkg 31 1 99A0104 2 1 Upper diverter spring 2 99A0415 1 1 Swing arm spring 3 31 Parts packet PP 99A0263 4 56P4212 1 1 Bin full dual sensor upper stacker assembly flag 5 56P4197 1 1 Bin full dual sensor upper stacker assembly NS 56P4210 2 1 Output spring Parts catalog 7 51 4061 xx0 Assembly 32 High capacity output expander 3 7 52 Service Manual Assembly 32 High capacity output expander 3 4061 xx0 Asm Part Units Units kit ee Description Index number option or pkg 32 1 56P4194 2 1 Stacker pass thru sensor Parts catalog 7 53 4061 xx0 Assembly 33 5 bin mailbox 1 7 54 Service Manual
20. rt Units Units kit Dana Index number mach or pkg Description 1 1 40X0001 1 1 Fuser wiper cover assembly 2 40X0002 1 1 Redrive cap cover assembly 3 40X0003 1 1 Laser cover assembly 250 sheet output 000 010 3 40X0004 1 1 Laser cover assembly 500 sheet output 200 210 400 410 4 40X0050 2 1 Counterbalance spring 5 40X0005 1 1 Paper support 6 40X0006 1 1 Upper front cover hinge assembly includes USB cable 1 Cover open switch and cable 1 Left cable cover 1 Right cable cover 1 Left hinge spring 1 e Right hinge spring 1 7 40X0007 1 1 Right side cover 250 sheet output 000 010 7 40X0008 1 1 Right side cover 500 sheet output 200 210 400 410 8 40X001 1 1 1 Upper cover latch spring 9 40X0017 1 1 Lower front cover assembly 10 40X0151 1 1 USB board assembly 11 40X0010 1 1 Upper front cover assembly with Lexmark logo including Operator panel board 1 Stop button 1 Menu button 1 Back button 1 LED cap 1 Navigation buttons 4 Number pad buttons 1 Navigation select button 1 Number pad rubber dome sheet 1 USB board 1 Functional rubber sheet 1 12 40X0014 1 1 Operator panel outer bezel with Lexmark logo T640 12 40X0233 1 1 Operator panel outer bezel with Lexmark logo T642 12 40X0234 1 1 Operator panel outer bezel with Lexmark logo T644 13 40X0013 1 1 Clear LCD bezel 14 40X0235 1 1 Kit upper front panel button including Stop button 1 Menu button 1 e Back button 1
21. s Canada Caribbean countries Colombia Costa Rica Dominican Republic El Salvador Equator Guatemala Honduras Mexico Nicaragua Panama Puerto Rico Saudi Arabia Venezuela and Virgin Islands 2 40X0256 1 1 Power cord set 8 ft right angle Bolivia and Peru 2 40X0255 1 1 Power cord set 8 ft right angle Argentina 2 40X0257 1 1 Power cord set 8 ft right angle Chile Uruguay 2 40X0258 1 1 Power cord set 8 ft right angle Arabic Austria Belgium Bluemark CIS Czechoslovakia Denmark Finland France Germany Greece Hungary Ireland Italy Medmark 1 and 2 Netherlands Norway Paraguay Poland Portugal Russia Slavic countries Spain Sweden Turkey and UK 2 40X0293 1 1 Power cord set 8 ft right angle Arabic Austria Belgium Bluemark CIS Czechoslovakia Finland France Germany Greece Hungary Ireland Italy Medmark 1 and 2 Netherlands Poland Portugal Russia Slavic countries Spain Turkey and UK 2 40X0259 1 1 Power cord set 6 ft right angle Brazil 2 40X0301 1 1 Power cord set 8 ft straight AS NZS 2 40X0271 1 1 Power cord set 8 ft straight Hong Kong 2 40X0302 1 1 Power cord set 8 ft right angle Japan 2 40X0280 1 1 Power cord set 6 ft straight Korea 2 40X0303 1 1 Power cord set 8 ft straight PRC 2 40X0281 1 1 Power cord set 6 ft right angle Taiwan 2 40X0294 1 1 Power cord set 8 ft right angle Denmark Norway and Sweden 2 40X0295 1 1 Power cord set 8 ft rig
22. t Description Index number option or pkg 23 1 56P4122 1 1 Tray assembly option 250 sheet 2 56P4130 1 1 Side restraint 250 sheet tray 3 56P1279 1 4 Wear strips 4 56P4230 1 1 Plate 250 sheet pass thru 5 99A0121 1 1 Plate 250 sheet tray wear 6 99A0120 1 2 Restraint pad 7 56P4131 1 1 Back restraint 250 sheet tray Parts catalog 7 43 4061 xx0 Assembly 24 Optional 500 sheet paper drawer ho Asm Part Units Units kit Index number option or pkg Description 24 1 56P4104 1 1 Drawer assembly complete 500 sheet 2 3 3 Parts packet auto comp mounting screw PP 99A0263 3 56P4139 1 1 Pick arm assembly 500 sheet 4 56P1228 1 1 Bellcrank spring arm 5 56P2540 1 1 Bellcrank spring 500 sheet option tray 6 99A0070 1 2 Pick roll assembly 7 56P4127 1 1 Option pass thru sensor 8 99A0275 1 1 Power takeoff spring 9 99A0447 1 1 Drive shaft 500 sheet 10 56P4128 1 1 Bin low sensor with cable 11 56P4143 1 1 Base assembly 500 sheet 12 56P4145 1 1 Paper out arm 500 sheet drawer 13 99A0063 1 1 Switch activate spring 14 1 1 Parts packet screw PP 99A0263 7 44 Service Manual 4061 xx0 Assembly 25 Optional 500 sheet paper tray 4 Asm Part Units Units kit Description Index number option or pkg 25 1 56P4150 1 1 Complete tray assembly 500 sheet 2 56P4137 1 1 Side restraint 500 sheet tray 3 99A0292 1 4 Wear strips 4 56P4196 1 1 Pass thru plate 5 99A012
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