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technical & service manual split system air conditioner

1. Lo N v Y 196 3 alt m CA 9 9 50 ae mm OT O gt gt N Remote control unit o o 0 o o o o e e o o Lo Lo g 12 23 1 147 5 Center of tubing hole 2 places Drain hose 218 Narrow tube 26 35 1 4 Wide tube 212 7 1 2 K161 181 Wide tube 15 88 5 8 K241 Unit mm Bce http splitoff ru tehn doc html Outdoor Unit SAP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C181MA SAP C181BA 538 _ 136 AIR INTAKE 325 Loy AIR DISCHARGE Wide tube service valve 912 7 1 2 Narrow tube service valve 06 35 1 4 B http splitoff ru tehn doc html Unit mm Outdoor Unit SAP C241GA SAP C241JA SAP C241MA SAP C24iBA 538 136 cu I 140 302 325 57 Air discharge
2. http splitoff ru tehn doc html Outdoor Unit SAP C181GA To avoid electrical shock hazard be sure to SAP C181MA disconnect power before checking servicing and or cleaning any electrical parts OVERLOAD PROTECTOR FAN MOTOR COMPRESSOR MOTOR OVERLOAD PROTECTOR 8512 5253 628XX 0 39 http splitoff ru tehn doc html Outdoor Unit SAP C241GA To avoid electrical shock hazard be sure to SAP C241JA disconnect power before checking servicing SAP C241MA and or cleaning any electrical parts SAP C241BA OVERLOAD PROTECTOR COMPRESSOR MOTOR FAN MOTOR INTERNAL OVERLOAD PROTECTOR 8512 5253 444 2 40 http splitoff ru tehn doc html 6 7 1 Installation Site Selection Indoor Unit To prevent abnormal heat generation and the possibility of fire don t place obstacles enclosures and grills in front of or surrounding the air conditioner in a way that may block air flow AVOID 9 direct sunlight 9 nearby heat sources that may affect performance of the unit areas where leakage of flammable gas may be expected 9 places where large amounts of oil mist exist DO select an appropriate position from which every corner of the room can be uniformly air conditioned High on a wall
3. http splitoff ru tehn doc html Outdoor Unit SAP C181GA SAP C181MA 4GSU TorSAYSST 750 Coil resistance Ambient temp 25 C Q C R 1 353 C S 3 422 Safely devices Type Overload relay _ Operating temp Operating amp Ambienttemp 25 Run capacitor 1 zd Q WHT BRN 67 09 WHT YEL 68 12 YEL PNK 15 66 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor VAC Coil Aluminum plate fin Copper tube Rows Fin pitch mm Face area m 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE Coil resistance Ambient temp 20 http splitoff ru tehn doc html Outdoor Unit SAP C181JA SAP C181BA Coil resistance Ambient temp 25 Q C R 1 442 C S 2 430 Safety devices Type External OLR A Overload relay MRA99828 9201 Operating temp 14545 EE Trip in 6 to 16 sec at 27 Fan amp Fan Motor Propeller Q WHT BRN 81 3 WHT YEL 60 86 YEL PNK 36 13 Safety devices Type Internal protector Operating temp 130 5 Automatic reclosing Run capacitor Heat Exch Coil Coil Aluminum plate fin Copper tube 1 Fin pitch mm me 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE Coil resistance Ambient temp 20 h
4. http splitoff ru tehn doc html Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA 181 220V Single Phase 60Hz RATING CAPACITY 5 15 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER OUTDOOR AMBIENT TEMP o 3 4 s 5 TC 4 74 4 51 4 24 3 90 3 52 CM 1 32 1 42 1 60 1 78 1 96 1 01 70 4 74 4 51 4 24 3 90 3 52 TC 5 08 4 84 4 55 4 19 3 78 CM 1 36 1 46 1 64 1 83 2 01 2 65 2 51 2 33 2 14 2 77 4 55 4 42 4 28 4 11 3 78 TC 5 41 5 15 4 84 4 45 4 02 1 40 1 50 1 69 1 88 2 06 2 39 2 26 2 12 1 95 1 76 E 4 16 4 04 3 90 3 72 3 54 TC 5 73 5 46 5 13 4 72 4 26 CM 1 44 1 54 1 73 1 92 2 11 2 35 2 23 2 09 1 92 1 73 E 6 07 5 73 5 37 4 99 4 52 2 28 2 14 2 00 1 86 1 69 SHC SHC 31 SHC TC Total Cooling Capacity kW SHC Sensible Heat Capacity kW Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 Indoor Unit Entering Air Temp 27 19 W B 30 http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241GA SAP C241MA 240V Single Phase 50Hz RATING CAPACITY 6 45 kW AIR FLOW RATE 830 mh EVAPORATOR CONDENSER OUTDOOR AMBIENT TEMP rT 3 3 4 45 5 TC 5 93 5 65 5 31 4 89 4 40 CM 2 25 2 42 2 68 2 95 3 21 8 68 26 5 75 5 58 5 81 4 89 4 40 TC 6 37 6 06 5 70 5
5. 20 Care and 20 Troubleshooting Tips for Energy Saving Product Information If you have problems or questions concerning your Air Conditioner you will need the following information Model and serial numbers are on the nameplate of the cabinet Model No Serial No Date of purchase Dealer s address Phone number Alert Symbols The following symbols used in this manual alert you to potentially dangerous conditions to users service personnel or the appliance WARNING This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death CAUTION This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage http splitoff ru tehn doc html Avoid Installation Location We recommend that this air conditioner be installed properly by qualified installation technicians in accordance with the Installation Instructions provided with the unit Before installation check that the voltage of the electric supply in your home or office is the same as the voltage shown on the nameplate Do not install this air conditioner where there are fumes or flammable gases or in an extremely humid space such as a greenhouse Do not install the air
6. 5 1 47 14 T E Indoor inlet air E 1 98 13 Indoor inlet air D B temp C temp fan spec 1 28 12 fan speed ie 1 18 11 o 2 1 08 10 gt gt B 8 098 9 H gt 1 1 M o 0 89 8 2 2 a 5 079 7 H ae 5 5 21 0 69 6 2 o E 8 059 5 l 3 amp 0 49 4 Ti 1 6388 25 30 35 40 45 50 55 ab 25 30 35 40 45 50 55 Outdoor inlet air temp Outdoor inlet air temp e Points of Rating condition Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 25 http splitoff ru tehn doc html 5 2 Air Throw Distance Chart Indoor Unit Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA Room air temp 27 C Fan speed High Horizontal distance m 1 2 3 4 5 6 7 8 9 2 gt 8 es 2 gt S gt lt lt gt 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 SAP K241GJA SAP K241MBA Room air temp 27 Fan speed High Horizontal distance m 1 2 3 4 5 6 7 8 9 on 53 v gt
7. NUI 0 gt 2 Flare type 3 3 5 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 5 Remarks Rating conditions are Cooling Indoor air temperature 27 19 W B Outdoor air temperature 35 24 W B Bce http splitoff ru tehn doc html Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Voltage rating 220 230 240 V Performance Cooling Capacity kW 5 15 5 15 BTU h 17 600 17 600 Air circulation High m h Moisture removal High Liters h Electrical Rating Available voltage range Running amperes Power input Power factor C O P Compressor locked rotor amperes z gt Z L Controls Temperature control Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 140 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 810 Package dimensions Height 70
8. insulated YES Temperature difference Measure temperature of suction S small discharge air of air conditioner Temperature difference between suction and discharge air is large enough approx 10 deg or more Insulate both wide and narrow tubes separately and then tape together Possibility of Charge refrigerant gas shortage gas R22 Check for clogging of air filter Air filter is clogged gt Clean filter Set fan speed to either YES Fan speed is set to LOW Review cooling load estimate HIGH or MEDIUM if performance of air conditioner is normal 9 4 2 Excessive cooling Reduce cooling load or replace the air conditioner with larger capacity Set temperature is suitable Remote control unit is placed where Set temperature to higher value using temperature setting buttons of the remote control unit it can detect room temperature properly 55 Change position of remote control unit http splitoff ru tehn doc html 9 5 sensor is defective 9 5 1 Indoor coil temp thermistor TH1 is defective A Open When thermistor opens the air conditioner will be in the following conditions as the controller tries to detect extremely low indoor coil temperature In Co
9. http splitoff ru tehn doc html Outdoor Unit AVOID heat sources exhaust fans etc Fig 3 NO damp humid or uneven locations DO choose a place as cool as possible choose a place that is well ventilated allow enough room around the unit for air 2 Exhaust fan Hotair 2 7 Heat source Outdoor unit intake exhaust and possible maintenance Figs 4a and 4a Fig 3 provide a solid base concrete block 10 X 40 cm beams or equal a minimum of 10 cm above ground level to reduce humidity and protect the unit against possible water damage and decreased service life Fig 5 use lug bolts or equal to bolt down unit reducing vibration and noise Required space around the unit Obstacle above Air intake in Min 10 Valve side 25 1 amp 2m 2m Min g 5 Air discharge 4 9 4 4 lt S TI7777777777T7 7 7 i5 8 Top View 4 Fig 4a Ground Side View _ Fig 4b Anchor bolts Min 10 cm Air intake Concrete or equal Fig 5 42 Bce http splitoff ru tehn doc html 7 2 Remote Control Unit Installation Position The remote control unit can be operated from either a non fixed position or a wall mounted position To ensure that the air conditioner operates correctly do not install the rem
10. http splitoff ru tehn doc html Remote Control Unit continued TIMER ON button The air conditioner starts at the set time TIMER OFF button OFFO The air conditioner stops at the set time TIMER SET button This button is used to set the time at which you wish the air conditioner to go on or off MODE selector button DRY COOL Use this button to select DRY or COOL mode 6 The air conditioner reduces the humidity in the room amp 8 The air conditioner makes the room cooler FLAP button NOTE Press this button either to select to set the airflow direction to one of the six possible positions manually or to select the sweep function which moves the flap up and down automatically M The airflow direction can be set manually six positions 7 The flap moves up and down automatically To switch to the sweep function 2 when in the manual mode hold down the FLAP button FAN SPEED selector button 9 The air conditioner automatically decides the fan speeds 89 High fan speed 8 Medium fan speed Low fan speed 1 HR TIMER button 1 HOUR OFF TIMER When you press this button regardless of whether the unit is operating or stopping the unit operates for one hour and then shuts down ACL button ALL CLEAR Puts the remote control unit into pre operation status Always press this button after replacing the batteries
11. ADDRESS switch The address switch changes to prevent mixing of signals from remote control units when two Sanyo air conditioners are installed next to each other Normally the address switch is set to A When switching the address the remote control must be changed and the jumper cables on the indoor unit board must be cut For more information please contact the dealer where you made the purchase Normally the tabs on the remote control unit should not bent http splitoff ru tehn doc html How to Install Batteries NOTE How to Use the Remote Control Unit Remote Control Unit Installation Position DO NOT http splitoff ru tehn doc html Using the Remote Control Unit 1 Slide the cover in the direction indicated by the arrow and remove it 2 Install two AAA alkaline batteries Make sure the batteries point in the direction marked in the battery compartment 3 Useathin object such as the tip of a pen to press the ACL button ACL button The batteries last about six months depending on how much you use the remote control unit Replace the batteries when the remote control unit s display fails to light or when the remote control cannot be used to change the air conditioner s settings Use two fresh leak proof type AAA alkaline batteries In replac
12. N 2 E x lt gt a N N N Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 26 http splitoff ru tehn doc html 5 3 Cooling Capacity Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA 240V Single Phase 50Hz RATING CAPACITY 4 70 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER WE TEMP AMBIENT TEMP so 5 49 32 4 12 3 87 3 56 1 25 1 34 1 45 1 60 2 92 2 81 2 68 2 53 1 64 4 42 1 15 82 SHC 4 94 4 70 4 42 4 07 derert SHC 2 17 2 06 1 94 1 79 5 23 4 98 4 68 4 31 1 36 1 46 1 58 1 73 snc 2 13 2 03 1 91 1 76 5 54 5 23 1 90 7 55 1 39 1 50 1 62 1 78 Total Cooling Capacity kW SHC Sensible Heat Capacity kW Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 Indoor Unit Entering Air Temp 27 19 W B 27 http splitoff ru tehn doc html Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA 220V Single Phase 60Hz RATING CAPACITY 4 70 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER WE TEMP AMBIENT TEMP so s5 M 32 4 12 3 87 3 56 1 38 1 48 1 60 1 75 2 91 2 81 2 68 2 53 1 64 4 42 1 15 82 SHC 4 94 4 70 4 42 4 07 SHC 2 17 2 06
13. 51 gt Cancel the timer mode http splitoff ru tehn doc html 9 2 3 Only outdoor unit does not run A Check setting temperature Is room temperature too low K Try to lower setting temperature by temperature setting button button Outdoor unit still does not run Try to run using another remote control unit OK Remote control unit is defective B Check power relay in outdoor unit Measure coil resistance of power relay PR Check indoor PCB Ass y 52 http splitoff ru tehn doc html 9 3 Some part of air conditioner does not operate 9 3 1 Only indoor fan does not run fan casing Remove foreign Fan cannot ae mater on matter or repair Check fan rotation be turned Turn fan gently once or twice by hand Fan motor burnout gt or foreign matter in Repair or replace bearings Measure resistance of indoor fan When fan speed is changed does motor winding applied voltage between lead wires BRN and WHT change as well Check fan motor capacitor e PCB Ass y is defective 9 3 2 Only outdoor fan does not run Check fan casing Remove foreign Fan cannot oon maven en matter or repair Check f
14. Wide tube service valve 015 88 5 8 Narrow tube service valve 96 35 1 4 98 45 Unit mm 20 http splitoff ru tehn doc html 4 REFRIGERANT FLOW DIAGRAM Indoor Unit Indoor Unit SAP K161GJA SAP K161GJA SAP K181GJA SAP K181MBA Outdoor Unit 161 SAP C161JA SAP C181JA SAP C181BA Indoor Unit Outdoor Unit Wide tube service Compressor Widetube valve Accumulator fa H K O 012 7 1 2 1 5 5 8 2 o Q 1 c gt 1 1 Narrow tube service Narrow tube valve Capillary tube pec ps WA 96 35 1 4 SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Indoor Unit Outdoor Unit Wide tube service Compressor Widetube valve Accumulator i K CoO O D Capillary for 912 7 mm liquid injection 1 2 5 o 2 2 S o 2 8 c gt S E 1 Narrow tube service Narrow tube valve Capillary tube _ tL 4 st pig i O D 96 35 mm 1 1 4 21 http splitoff ru tehn doc html Indoor Unit SAP K241GJA Outdoor Unit 241 SAP K241GJA SAP C241JA SAP K241MBA SAP C241MA SAP K24
15. operation selector of the indoor unit is in the ON position Press the setting buttons as described below and change the settings as desired STEP 1 Press the MODE selector button and select the desired mode For dehumidifying operation gt For cooling operation gt amp STEP 2 To start the air conditioner press the ON OFF operation button STEP 3 Press the TEMP setting buttons to change the temperature setting to the desired temperature Adjustable temperature range 30 C max 16 C min STEP 4 Set the FAN SPEED selector button to the setting you want NOTE If the fan speed is set to 9 Automatic the fan speed switches automatically according to the difference between the actual room temperature and the temperature setting STEP 5 Press the FLAP button and set the airflow direction as desired Refer to Adjusting the Airflow Direction on page 19 To stop the air conditioner press the ON OFF operation button again 2 Adjusting the Fan Speed A Automatic Cooling and DRY mode B Manual Operation with the Remote Control Unit continued This appliance has a built in 3 minute time delay circuit to ensure reliable operation When the operation button is pressed the compressor will start running within three minutes In the event of power failure the unit will stop When the power is restored the unit will restart automatically after th
16. 24 4 73 3 46 3 29 3 10 2 87 2 62 3 84 4 22 4 60 4 98 5 36 5 20 5 00 4 77 4 52 TC 6 77 6 45 6 06 5 58 5 03 2 39 2 56 2 83 3 10 3 37 3 04 2 88 2 69 2 46 2 21 E 4 94 4 78 4 59 4 36 4 11 TC 7 18 6 84 6 43 5 91 5 33 CM 2 45 2 63 2 91 3 18 3 46 3 00 2 83 2 64 2 42 2 17 E TC 7 60 7 18 6 72 6 25 5 66 SHC 2 91 2 73 2 54 2 34 2 11 SHC SHC 31 SHC TC Total Cooling Capacity kW SHC Sensible Heat Capacity kW Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 Indoor Unit Entering Air Temp 27 19 W B 31 http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241JA SAP C241BA 220V Single Phase 60Hz RATING CAPACITY 6 40 kW AIR FLOW RATE 830 EVAPORATOR CONDENSER OUTDOOR AMBIENT TEMP 35 4 45 58 TC 5 89 5 61 527 485 437 CM 235 252 285 3 19 351 81 65 3 24 3 62 4 00 4 38 4 76 5 72 5 55 5 27 4 85 4 37 TC 6 32 6 02 5 66 5 20 4 69 3 43 3 27 3 08 285 2 60 3 81 4 19 4 57 4 95 5 33 5 17 4 98 4 75 4 50 TC 6 72 6 40 6 02 5 54 4 99 CM 2 49 2 67 3 01 3 35 3 69 3 01 2 85 2 66 2 43 2 19 E 4 91 4 75 4 56 4 34 4 09 TC 7 12 6 78 6 38 5 87 5 29 CM 2 56 2 75 3 09 3 43 3 78 2 97 2 81 2 62 2 39 2 15 E TC 7 55 7 12 6 67 6 20
17. Outdoor Unit SAP C241GA SAP C241MA Indoor Unit Outdoor Unit Complete Unit Performance at at 220 240V 50Hz Tang Power kW 2 469 2 562 Full Load Conditions Running Amps Power Rating Conditions Indoor Air Temperature 27 D B 19T W B Outdoor Air Temperature 35 Full Load Conditions Indoor Air Temperature 32 23 W B Outdoor Air Temperature 52 D B Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241JA SAP C241BA Indoor Unit Outdoor Unit Complete Unit Performance at at 220V 60Hz air Rum Amps A 060 1 1348 Power Input kW 0 086 0 131 2 673 SSA 385 386 Running Amps 042 060 15 78 16 8 Conditions Power Input 0 086 0 131 3 173 Full Load Conditions Running Amps A 042 060 18 98 20 0 Power Input kW 0 086 0 131 3 863 Rating Conditions Indoor Air Temperature 27 19 W B Outdoor Air Temperature 35 SSA 385 386 Conditions Saudi standard Indoor Air Temperature 29 D B 19 C W B Outdoor Air Temperature 46 24 C W B Full Load Conditions Indoor Air Temperature 29 19 W B Outdoor Air Temperature 54 C 35 http splitoff ru tehn doc html 6 2 Electric Wiring Diagrams Indoor Unit SAP K161GJA To avoid electrical shock hazard be sure to SAP K181GJA WARNING disconnect power before checking s
18. W B Outdoor air temperature 35 24 W B Bce http splitoff ru tehn doc html Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA Power Source 220V Single phase 60Hz Voltage rating 220 V Performance Cooling Capacity kW 4 70 BTU h 16 000 Air circulation High m h 760 Moisture removal High Liters h N w Electrical Rating Cooling Available voltage range 198 242 Running amperes Power input Power factor Compressor locked rotor amperes 1 770 gt S ss N Ny Controls Temperature control Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 150 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 196 275 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Weight Net 12 0 43 0 Shipping volume on DATA SUBJECT TO CHANGE WITHOUT NOTICE Microprocessor C thermostat
19. conditioner where excessively high heat generating objects are placed To protect the air conditioner from heavy corrosion avoid installing the outdoor unit where salty sea water can splash directly onto it or in sulphurous air near a spa Electrical Requirements 1 2 3 All wiring must conform to the local electrical codes Consult your dealer or a qualified electrician for details Each unit must be properly grounded with a ground or earth wire or through the supply wiring Wiring must be done by a qualified electrician Safety Instructions Read this Instruction Manual carefully before using this air conditioner If you still have any difficulties or problems consult your dealer for help This air conditioner is designed to give you comfortable room conditions Use this only for its intended purpose as described in this Instruction Manual Never use or store gasoline or other flammable vapor or liquid near the air conditioner it is very dangerous This air conditioner has no ventilator for intaking fresh air from outdoors You must open doors or windows frequently when you use gas or oil heating appliances in the same room which consume a lot of oxygen from the air Otherwise there is a risk of suffocation in an extreme case CAUTION http splitoff ru tehn doc html Do not turn the air conditioner on a
20. doc html 2 3 Other Component Specifications Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA Transformer TR Rating Primary Secondary Capacity Coil resistance Q at 21 Thermal cut off temp Thermistor Coil sensor Resistance Outdoor Unit SAP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C241GA SAP C241JA Power Relay PR Coil rating Coil resistance Contact rating Thermostat Fan Speed Conirol 23S Switching temp C Contact rating ATR J105 230V 50 60Hz 19V 0 526A 10VA Primary WHT WHT 205 10 Secondary 2 0 10 150 DTN TKS131B 25 5 0 3 SAP C181MA SAP C181BA SAP C241MA SAP C241BA G7L 2A TUB 200 240V 50 60Hz 21 15 220 25 MQT5S high gt LOW 28 5 1 5 low HIGH 31 5 2 220V 3A http splitoff ru tehn doc html 3 DIMENSIONAL DATA Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA H 0 995
21. etc Similarly disconnect the connector Then measure the insulation resistance Figs 3 and 4 NOTE Refer to Electric Wiring Diagram If the probe cannot enter the poles because the hole is too narrow then use a probe with a thinner pin Ground wire Probe Insulation tester Fig 1 Terminal plate amp lle e amp el e N Clip Insulation tube or Io tester metallic part Fig 2 Clip WP Copper tube or metallic part Insulation tester Fig 3 From fan motor compressor and other parts Metallic part Clip Insulation tester Fig 4 http splitoff ru tehn doc html 10 2 Checking Continuity of Fuse on PCB Ass y Remove the PCB Ass y from the electrical component box Then pull out the fuse from the PCB Ass y Fig 5 Check for continuity using a multimeter as shown in Fig 6 10 3 Checking Motor Capacitor Remove the lead wires from the capacitor terminals and then place a probe on the capacitor terminals as shown in Fig 7 Observe the deflection of the pointer setting the resistance measuring range of the multimeter to the maximum value The capacitor is good if the pointer bounces to a great extent and then gradually returns to its original position The range of deflection and deflection time differ accord
22. is best select a location that will hold the weight of the unit select a location where tubing and drain pipe have the shortest run to the outside allow room for operation and maintenance as well as unrestricted air flow around the unit Fig 1 9 install the unit within the maximum elevation difference H above or below the outdoor unit and within a total tubing length L from the outdoor unit as detailed Table 1 and Fig 2a Table 1 INSTALLATION INSTRUCTIONS M VK 7 15 15 min min min INDOOR UNIT YY 7 7 Front View Fig 1 INDOOR Tubing length L UNIT Elevation difference H ae Fig 2a CAUTION Indoor Unit For stable operation of the air conditioner do not install wall mounted type indoor units under 1 5m from floor level Wall 1 T Minimum height from floor level 1 5m 7 7 7 Floor level Fig 2b Model Max Allowable Tubing Length at Shipment m Limit of Tubing Length L m Limit of Elevation Difference H m Required Amount of Additional Refrigerant g m C161 C181 7 5 20 C241 10 30 41 25 If total tubing length becomes 7 5 to 20 m max or 10 to 30 m max charge additional refrigerant R22 by 25 g m No additional charge of compressor oil is necessary
23. out the remote control unit pull it from the holder When using the remote control unit Point the transmission portion of the remote control unit at the receiver area of the indoor unit when operating the remote control unit and during operation of the air conditioner Do not place objects which may block the transmitted signals between the receiver and the remote control unit Truss head tapping screws 4 x 16mm supplied Holder Holder When Mounting the Remote Control Unit to Prevent Theft 1 Attach the holder to the wall with one of the screws using only the hole in the top of the holder 2 Remove the cover of the remote control unit and take out the batteries Next place the remote control unit in the holder 3 Fasten both the remote control unit and holder to the wall with the remaining screw using the hole in the bottom of the holder 4 Install the batteries in the remote control unit and close the cover 44 http splitoff ru tehn doc html 1 Operation NOTE http splitoff ru tehn doc html Operation with the Remote Control Unit STEP 1 STEP 5 STEP 2 CES STEP 3 MODE NIGHT SETBACK FAN SPEED STEP 4 ON OFF SET SS Check that the circuit breaker on the power panel is turned on and that the
24. page to set the timer to turn the counting after 3 hours unit off five hours from now has elapsed The display changes immediately to its status previous to timer setting but the or indication remains Press the TIMER SET button to display the time remaining on the timer in seconds Note that it is not possible to check both the ON and OFF timer settings The timer setting that will occur first is given preference and displayed The timer setting that will occur first is the one with the shorter time setting Cancellation procedure Press the TIMER ON button and TIMER OFF buttons once again NOTE Set the ON and OFF Timers simultaneously Unless you set the 12 Hour ON and OFF Timers at the same time they may not operate at the specified time 47 http splitoff ru tehn doc html 1HR TIMER mO OO 1 1 Hour OFF Timer C CIS qc ON I 0FF O MODE NIGHT SETBACK C FAN SPEED c 2 FLAP NOTE 2 Combining the 1 Hour OFF Timer and 12 Hour ON Timer NOTE http splitoff ru tehn doc html Using the 1 Hour OFF Timer This function causes the unit to operate for one hour and then stop regardless of whether the unit is on or off when this button is pressed The indicator in the display indicates that this functio
25. system Escaped refrigerant gas on contact with fire or heat can produce dangerously toxic gas Confirm upon completing installation that no refrigerant gas is leaking If escaped gas comes in contact with a stove gas water heater electric room heater or other heat source it can produce dangerously toxic gas http splitoff ru tehn doc html Table of Contents Page 1 OPERATING 1 2 SPECIFICATIONS 2 1 Unit SPECI CATIONS Ceduna 2 2 2 Major Component 5 2 2 ae ee 8 2 3 Other Component Specifications nennen rnnt 17 3 DIMENSIONAL sectors ti 18 4 REFRIGERANT FLOW DIAGRAM 4 21 5 PERFORMANCE DATA 5 1 Perrormarnce clials cose te ipee editis 23 5 2 Air Throw Distance Chart isi tret ertet tet etd ett o sia K det eae 26 5 3 Cooling Ker orz tori MD 27 6 ELECTRICAL DATA 6 1 Electrical 5 33 6 2 Electric Wiring Diagramme 36 7 INSTALLATION INSTRUCTIONS 7 1 Installation Site Selection 4
26. the wall with the remaining screw using the hole in the bottom of the holder 4 Install the batteries in the remote control unit and close the cover 43 http splitoff ru tehn doc html 7 3 Recommended Wire Length Size Regulations on wiring diameter differ from locality to locality For field wiring requirements please refer to your local electrical codes Carefully observe these ihe WIRING meaning of A in Table 2 regulations when carrying out the installation Table 2 lists recommended wire lengths and cross section area for power supply systems Table 2 NS ra A Power Supply Wiring Length m B Power Line m B 3 5 mm2 5 5 mm2 8 2 1 4 mm2 2 mm2 faker C161GA JA 30 15A C181GA JA MA BA 22 C241GA MA 18 C241JA BA 16 Be sure to comply with WIRING SYSTEM DIAGRAM WARNING local codes on running the wire from the indoor unit to Outdoorunit the outdoor unit size of Terminal B Tenn wire and wiring method etc iio Each wire must be firmly 7 gt Te connected 6 amp No wire should be allowed to touch refrigerant tubing Grounding the compressor or any line moving part CLDA Power supply To avoid the ri
27. when the room temperature is under 15 C which is the monitor zone When the compressor stops the indoor fan stops as well 8 3 Freeze Prevention This function prevents freezing of the indoor heat exchange coil When the compressor has been running for 10 minutes or more and the temperature of the indoor heat exchange coil falls below 1 the control circuit stops the compressor for at least 6 minutes The compressor does not start again until the temperature rises above 8 or 6 minutes has elapsed Thermo OFF Room temp Thermo ON 1 Set temp T C M h ea heat exch 6 USE ic EK 1 C A More than More than 10 minutes 10 minutes DE Compressor ON Indoor fan Set speed Set speed 46 Bce http splitoff ru tehn doc html 8 4 Outdoor Fan Speed Control To optimize performance of the air conditioner the outdoor fan speed is switched automatically according to the outdoor temperature if the outdoor air temperature falls below 28 5 C the fan speed switches to LOW if the outdoor air temperature rises above 31 5 C the fan speed switches to HIGH The operating temperature shown as 31 5 and 28 5 in the chart differ by models Outdoor air temperature C Outdoor fan speed 47 http splitoff ru tehn doc html 9 TROUBLESHOOTING 9 1 Check be
28. 1 7 2 Remote Control Unit Installation 4 nennen 43 7 3 Recommended Wire Length and Diameter 44 8 FUNCTION 8 1 Room Temperature Control nennen 45 8 2 Dry OD6EatiOn DRE ERR saa 46 2 46 8 4 Fan Speed Control inn aL a ae 47 9 TROUBLESHOOTING 9 1 Check before and after troubleshooting siririna a nnne nnne 48 9 2 Air conditioner does not operate 49 9 3 Some part of air conditioner does not operate 53 9 4 Air conditioner operates but abnormalities are observed 55 9 5 W asensor c 56 10 CHECKING ELECTRICAL COMPONENTS 10 1 Measurement of Insulation Resistance 57 10 2 Checking Continuity of Fuse PCB nentes innen 58 10 3 Checking Motor Capacitor nnns nnne 58 11 11 1 Changing Address of Remote Control Unit in Indoor Unit 59 APPENDIX INSTRUCTION MA
29. 1 93 1 78 5 23 4 98 4 68 4 31 1 51 1 62 1 74 1 89 snc 2 13 2 03 1 90 1 75 5 54 5 23 1 90 4 55 1 55 1 66 1 79 1 94 Total Cooling Capacity kW SHC Sensible Heat Capacity kW Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 Indoor Unit Entering Air Temp 27 19 W B 28 http splitoff ru tehn doc html Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA 181 240 Single Phase 50Hz RATING CAPACITY 5 15 kW AIR FLOW RATE 760 m h EVAPORATOR CONDENSER OUTDOOR AMBIENT TEMP o 3 4 s 50 TC 4 74 4 51 4 24 3 90 3 52 CM 1 69 1 81 2 07 2 33 2 59 1 02 70 4 74 4 51 4 24 3 90 3 52 TC 5 08 4 84 4 55 4 19 3 78 CM 1 73 1 86 2 12 2 38 2 64 2 65 2 51 2 34 2 15 2 77 4 55 4 43 4 28 4 11 3 78 TC 5 41 5 15 4 84 4 45 4 02 1 79 1 92 2 18 2 45 2 71 2 39 2 27 2 13 1 95 1 77 E 4 16 4 04 3 90 3 73 3 54 TC 5 73 5 46 5 13 4 72 4 26 CM 1 84 1 97 2 24 2 51 2 78 2 35 2 23 2 09 1 92 1 74 E 6 07 5 73 5 37 4 99 4 52 2 28 2 15 2 01 1 86 1 69 SHC SHC 31 SHC TC Total Cooling Capacity kW SHC Sensible Heat Capacity kW Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 Indoor Unit Entering Air Temp 27 19 W B 29
30. 1MBA SAP C241BA Indoor Unit Outdoor Unit Bes 1 Wide tube service Wide tube valve Muffler Accumulator Compressor DK C3 des Capillary for liquid injection 1 o 8 Y Narrow Strainer ej tube service Narrow tube valve Capillary tube _ WM O D 06 35 mm 1 4 Insulation of Refrigerant Tubing IMPORTANT Because capillary tubing is used in the outdoor unit both the wide and narrow tubes of this air conditioner become cold To Insulation prevent heat loss and wet floors due to dripping of Thi k AN Thickness IcKkness condensation both tubes must be well insulated with a Min 8 mm Min 8 mm proper insulation material The thickness of the insulation should be a min 8 mm Narrow tube Wide tube After a tube has been insulated CAUTION never try to bend it into a narrow curve because it can cause the tube to break or crack 22 http splitoff ru tehn doc html 5 PERFORMANCE DATA 5 1 Performance charts Indoor Unit SAP K161GJA Outdoor Unit 161 W Cooling Characteristics Indoor inlet air D B temp Outdoor fan speed lt Low High Operating current A 25 30 35 40 45 50 Outdoor i
31. 4 Width 953 Depth 369 Weight Net f 47 5 Shipping volume m DATA SUBJECT TO CHANGE WITHOUT NOTICE Microprocessor 1 thermostat gt Flare type 3 3 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 5 Remarks Rating conditions are Cooling Indoor air temperature 27 19 W B Outdoor air temperature 35 24 C W B http splitoff ru tehn doc html Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP C181BA Power Source 220V Single phase 60Hz Voltage rating 220 V Performance Cooling Capacity kW 5 15 BTU h 17 600 Air circulation High m h 760 Moisture removal High Liters h 2 7 Electrical Rating Cooling Available voltage range 198 242 Running amperes Power input Power factor C O P Compressor locked rotor amperes 1 700 z gt Z L e 3 Controls Temperature control Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 150 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipm
32. 4 5 2 890 Aa N gt S Controls Temperature control Control unit Timer Microprocessor C thermostat Wireless remote control unit 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual fier Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 770 Refrigerant control Capillary tube Operation sound Indoor Hi Lo dB A 43 41 39 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube in 6 35 1 4 Q m gt R Flare type tube diameter Wide tube in 15 88 5 8 Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 196 275 Optional Hanging wall bracket Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Weight Net 12 0 58 0 Shipping volume 0 11 DATA SUBJECT TO CHANGE WITHOUT NOTICE Remarks Rating conditions are Cooling Indoor air temperature 27 19 W B Outdoor air temperature 35 24 C W B http splitoff ru tehn doc html 2 2 Major Component Specifications 2 2 1 Indoor Unit Indoor Unit SAP K161GJA POW KTETGUA Control circuit fuse 250V 3 15 Remote Control Unit RCS 2S2bE Type Oty Dia ard mm Fan motor mo
33. 5 62 2 88 2 70 2 51 2 32 2 09 SHC 31 SHC TC Total Cooling Capacity kW SHC Sensible Heat Capacity kW Compressor Input kW Rating conditions Mark are Outdoor Ambient Temp 35 Indoor Unit Entering Air Temp 27 19 W B 32 http splitoff ru tehn doc html 6 ELECTRICAL DATA 6 1 Electrical Characteristics Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA Indoor Unit Outdoor Unit Complete Unit 220 240v 50Hz Rating Conditions Running Amps Foner E Full Load Conditions Running Amps Power Rating Conditions Indoor Air Temperature 27 D B 19T W B Outdoor Air Temperature 35 Full Load Conditions Indoor Air Temperature 32 23 W B Outdoor Air Temperature 43 D B Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA Indoor Unit Outdoor Unit Complete Unit Performance at 220V 60Hz Rating Conditions Running Amps A Power Input kW 0 079 0 119 Full Load Conditions Running Amps 098 Power Input kW 0 079 0 119 1 942 Rating Conditions Indoor Air Temperature 27 19 W B Outdoor Air Temperature 35 Full Load Conditions Indoor Air Temperature 32 23 W B Outdoor Air Temperature 43 C D B 33 http splitoff ru tehn doc html Indoor Unit
34. 852 070 63 852 070 65 SAP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C181MA SAP C181BA SAP C241GA SAP C241JA SAP C241MA SAP C241BA Outdoor Model No Product Code No General 50Hz General 60Hz General 50Hz General 60Hz Middle East 50Hz Middle East 60Hz General 50Hz General 60Hz Middle East 50Hz Middle East 60Hz http splitoff ru tehn doc html Important Please Read Before Starting This air conditioning system meets strict safety and operating standards As the installer or service person it is an important part of your job to install or service the system so it operates safely and efficiently For safe installation and trouble free operation you must Carefully read this instruction booklet before beginning Follow each installation or repair step exactly as shown Observe all local state and national electrical codes Pay close attention to all warning and caution notices given in this manual This symbol refers to a hazard or N unsafe practice which can result in severe personal injury or death This symbol refers to a hazard or unsafe practice which result in personal injury or product or property damage If Necessary Get Help The
35. ESS switch NOTE ON OFE O IHRTMER 7 Cv 77 FEN eO OO 1HR TIMER Cover closed TEMP setting buttons NIGHT SETBACK MODE NIGHT SETBACK button FAN SPEED selector button TIMER SET button which advances the time displayed TIMER OFF button ACL button Battery compartment Pull off the cover to expose the batteries FLAP FAN SPEED OFF SET The illustration above pictures the remote control unit after the cover has been lowered and removed Transmitter When you press the buttons on the remote control unit the mark appears in the display to transmit the setting changes to the receiver in the air conditioner Display Information on the operating conditions is displayed while the remote control unit is switched on If the unit is turned off only the mode that was set previously is still displayed NIGHT SETBACK button For details see Night Setback Mode When you press this button in the DRY or COOL mode the mark appears in the display and the remote control unit will automatically adjust the set temperature to save energy TEMP setting buttons Press the button to increase the set temperature Press the button to reduce the set temperature ON OFF operation button This button is for turning the air conditioner on and off
36. NUAL whe edad 60 ii http splitoff ru tehn doc html 1 OPERATING RANGE 50Hz models Outdoor Unit SAP C161GA SAP C181GA SAP C241GA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Maximum 32 23 W B 43 Cooling Minimum 19 14 C W B 19 C D B Outdoor Unit SAP C181MA SAP C241MA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Maximum 32 23 C W B 52 C D B Cooling Minimum 19 14 W B 19 C 60Hz models Outdoor Unit SAP C161JA SAP C181JA SAP C241JA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Maximum 32 C D B 23 C W B 43 C D B Cooling Minimum 19 14 C W B 19 C Outdoor Unit SAP C181BA SAP C241BA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Maximum 29 C D B 19 C W B 54 C D B Cooling Minimum 19 14 C W B 19 C http splitoff ru tehn doc html 2 SPECIFICATIONS 2 1 Unit Specifications Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA Power Source 220 240V Single phase 50Hz Voltage rating 220 230 240 V Performance Cooling Capacity kW 4 70 4 70 BTU h 16 000 16 000 Air circulation High m h 760 Mo
37. R OFF elapses the unit stops operating The display depicted at left indicates that the air conditioner will stop operating in five hours Setting procedure STEP 1 Press the TIMER OFF button STEP 2 Press the TIMER SET button which advances the time displayed to set the time at which you want operation to stop The time can be set for one to twelve hours in one hour steps The display changes immediately to its status previous to timer setting but the indication remains Tocheck the status of the timer while it is counting down press the TIMER SET button Cancellation procedure Press the TIMER OFF button once again Using the 12 Hour ON and OFF Timer continued 3 ON OFF Parogram Timer combination of the TIMER ON and TIMER OFF modes this function allows you to specify the time that the unit turns on and the time when it turns off Example The unit will turn on three hours from now and turn off five hours from now Timer setting L Stop BEES USERS SS RST SSE alH TIMER ON display neues n gt during counting 5 hours Setting procedure STEP 1 Use the procedure described in the 1 TIMER ON mode section on the preceding page to set the timer to turn the GEO unit on three hours from now STEP 2 Use the procedure described in the 2 TIMER OFF mode TIMER OFF display during section on the preceding
38. SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Indoor Unit Outdoor Unit Complete Unit Performance at at 220 240V 50Hz Rating Running Amps 0 37 0 38 0 48 0 50 875 8 62 9 6 9 5 Power Input kW 0 070 0 073 0 105 0 119 1 855 1 918 2 03 2 11 Full Load Conditions Running Amps 0 37 0 38 0 48 0 50 13 05 12 52 13 9 13 4 Power Input kW 0 070 0 073 0 105 0 119 2 785 2 838 2 96 3 03 Rating Conditions Indoor Air Temperature 27 D B 19T W B Outdoor Air Temperature 35 Full Load Conditions Indoor Air Temperature 32 C 23 W B Outdoor Air Temperature 52 Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP C181BA Complete Uni Performance at at 220V 60Hz ai Conders Faring ATA SSA 385 386 Running Amps 8 17 Conditions Power Input 0 079 0 119 1 792 Full Load Conditions Running Amps A 10 8 Power Input kW 0 079 0 119 2 162 Rating Conditions Indoor Air Temperature 27 D B 19 W B Outdoor Air Temperature 35 D B SSA 385 386 Conditions Saudi standard Indoor Air Temperature 29 19 W B Outdoor Air Temperature 46 24 W B Full Load Conditions Indoor Air Temperature 29 19 W B Outdoor Air Temperature 54 C D B 34 http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241MBA
39. STECHNICAL amp SERVICE MANUAL SAP K161GJA SAP C161GA SAP C161JA SAP K181GJA SAP C181GA SAP C181JA SAP K181MBA SAP C181MA SAP C181BA SAP K241GJA SAP C241GA SAP C241JA SAP K241MBA SAP C241MA SAP C241BA SANYO FILE NO SPLIT SYSTEM AIR CONDITIONER Indoor Model No Product Code No SAP K161GJA S 1 852 070 38 General 50 60Hz SAP K181GJA S 1 852 070 39 General 50 60Hz SAP K181MBA S 1 852 070 40 SAP K241GJA S 1 852 070 42 SAP K241MBA S 1 852 070 43 Middle East 50 60Hz General 50 60Hz Middle East 50 60Hz Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA SAP C161GA S SAP C161JA S SAP C181GA S SAP C181JA S SAP C181MA S SAP C181BA S SAP C241GA S SAP C241JA S SAP C241MA S SAP C241BA S 852 070 55 852 070 56 852 070 57 852 069 62 852 070 58 852 070 60 852 070 61 852 070 62
40. an rotation be turned Turn fan gently once or twice by hand Fan motor burnout gt or foreign matter in Repair or replace bearings Measure resistance of outdoor fan motor winding e Check fan motor capacitor 53 Bce http splitoff ru tehn doc html 9 3 3 Only compressor does not run Check compressor moter Either internal protector or capacitor overload relay is working YES Measure resistance of Temperature of compressor compressor motor winding is abnormally high YES Y YES Refrigerant gas shortage Charge refrigerant gas R22 NO Y Measure Power suppl voltage Rotor be locked up The voltage is too low 9 3 4 Only flap motor does not run Measure resistance of flap motor winding FLP 9 3 5 Function of outdoor fan speed control does not work properly Check thermostat in outdoor unit 23S Refer to 8 4 Outdoor Fan Speed Control 54 http splitoff ru tehn doc html 9 4 Air conditioner operates but abnormalities are observed 9 4 1 Poor cooling Check position of remote control unit YES Cool air from air conditioner reaches position directly Wide and narrow tubes between indoor unit and outdoor unit are Change position of remote control unit
41. ause an electric shock hazard Clean the casing and grille of the indoor unit with a vacuum cleaner brush or wipe them with a clean soft cloth If these parts are stained use a clean cloth moistened with a mild liquid detergent When cleaning the grille be careful not to force the vanes out of place T CAUTION http splitoff ru tehn doc html 1 Never use solvents or harsh chemicals when cleaning the indoor unit Do not wipe the plastic casing using very hot water 2 Some metal edges and the fins are sharp and may cause injury if handled improperly be especially careful when you clean these parts 3 The internal coil and other components of the outdoor unit must be cleaned every year Consult your dealer or service center Care and Cleaning continued Anti Mold Filter The anti mold filter behind the air intake grille should be checked and cleaned at least once every two weeks How to remove the 1 Grasp both ends of anti mold filter the air intake grille and pull it out and up Air intake grille 2 Push the anti mold filter up slightly and then pull it down Cleaning Use a vacuum cleaner to remove light dust If there is sticky dust on the filter wash the filter in lukewarm soapy water rinse it in clean water and dry it How to replace the 1 With the FRONT mark anti mold filter facing you slide the anti
42. ave passed after the Setting temperature NIGHT button Press the selection was made and then another 1 after another 30 minutes have passed regardless of the indoor temperature when night setback was selected This enables you to save energy without sacrificing comfort This function is convenient when gentle cooling is needed 30 min 30 min SETBACK http splitoff ru tehn doc html DRY 6 Operation How it works Power failure during operation Clicking Sound Clicking sound is heard from the air conditioner Remote Contro Unit Special Remarks Once the room temperature reaches the level that was set the unit repeats the cycle of turning on and off automatically During DRY operation the fan speed is automatically set to LOW or VERY LOW the fan speed then switches back and forth between LOW for 20 seconds and VERY LOW for 10 seconds DRY operation is not possible if the indoor temperature is 15 C or less In the event of power failure the unit will stop When the power is resumed the unit will restart automatically after three minutes n cooling operation any plastic parts may expand or shrink due to sudden temperature change In this event a clicking sound may occur This is normal and the sound will soon disappear The remote control uni
43. be necessary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to walls and floors In Moist or Uneven Locations Use a raised concrete pad or concrete blocks to provide a solid level foundation for the outdoor unit This prevents water damage and abnormal vibration an Area with High Winds Securely anchor the outdoor unit down with bolts and a metal frame Provide a suitable air baffle In a Snowy Area for Heat Pump type Systems Install the outdoor unit on a raised platform that is higher than drifting snow Provide snow vents When Connecting Refrigerant Tubing Use the flare method for connecting tubing Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection Check carefully for leaks before starting the test run When Servicing Turn the power off at the main power box mains before opening the unit to check or repair electrical parts and wiring Keep your fingers and clothing away from any moving parts Clean up the site after you finish remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced Others Ventilate any enclosed areas when installing testing the refrigeration
44. del of poles 50 60Hz rpm High Nominal output Coil resistance Ambient temp 20 WHT BRN 133 7 WHT PNK 168 4 Safety devices Internal protector Operating temp Open 13048 Automatic reclosing Run capacitor i 440 Flap Motor DATA SUBJECT TO CHANGE WITHOUT NOTICE http splitoff ru tehn doc html Indoor Unit SAP K181GJA SAP K181MBA POWKISIGUA Control circuit fuse 250V 3 15 Remote Control Unit RCS 2S2bE Type Oty Dia and Fan motor model of poles 5080 rpm High Nominal output Coil resistance Ambient temp 20 WHT BRN 133 7 WHT PNK 168 4 Safely devices Operating temp Open Run capacitor DATA SUBJECT TO CHANGE WITHOUT NOTICE http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241MBA POW KEATGIA Control circuit fuse 250 V 3 15A Remote Control Unit RCS 2S2bE Type Oty Dia and Fan motor model of poles 5080 rpm High Nominal output Coil resistance Ambient temp 20 WHT BRN 133 7 WHT PNK 168 4 Safely devices Operating temp Open Run capacitor DATA SUBJECT TO CHANGE WITHOUT NOTICE 10 http splitoff ru tehn doc html 2 2 2 Outdoor Unit Out
45. door Unit SAP C161GA Coil resistance Ambient temp 25 Q C R 1 560 C S 3 610 Safety devices Type External OLR A Overload relay MRA99150 9201 Operating temp 14545 5991 Operating amp Ambient temp 25 Trip in 6 to 16 sec at 23 5A Fun capacitor VAC G Fan amp Fan Motor Prapatan Coil resistance Ambient temp 20 Q WHT BRN 67 09 WHT YEL 68 12 YEL PNK 15 66 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor oF VAC Heat Exch Coil Coil Aluminum plate fin Copper tube 1 Fin pitch mm me 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE http splitoff ru tehn doc html Outdoor Unit SAP C161JA Coil resistance Ambient temp 25 Q 1 442 C S 2 430 Safety devices Type External OLR A Overload relay MRA99828 9201 Operating temp 14545 gesti Operating amp Ambient temp 25 Trip in 6 to 16 sec at 27A oo Fun capaci VAC Fan amp Fan Motor Prapatan Coil resistance Ambient temp 20 Q WHT BRN 81 3 WHT YEL 60 86 YEL PNK 36 13 Safety devices Type Internal protector Operating temp 130 5 Automatic reclosing Run capacitor i VAC Heat Exch Coil Coil Aluminum plate fin Copper tube 1 Fin pitch mm me 0 506 DATA SUBJECT TO CHANGE WITHOUT NOTICE
46. ent Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 Package dimensions Height 276 704 Depth 363 369 Weight Net 12 0 47 5 Shipping volume on DATA SUBJECT TO CHANGE WITHOUT NOTICE Microprocessor 1 thermostat 0 gt Flare type 3 3 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 5 Remarks Rating conditions are Cooling Indoor air temperature 27 19 W B Outdoor air temperature 35 24 C W B http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241GJA Outdoor Unit SAP C241GA SAP C241MA Power Source 220 240V Single phase 50Hz Voltage rating 220 230 240 V Performance Cooling Capacity kW 6 40 6 45 BTU h 21 800 22 000 Air circulation High m h 830 Moisture removal High Liters h 3 3 Electrical Rating Cooling 198 264 12 8 2 680 Available voltage range Running amperes Power input Power factor Compressor locked rotor amperes I oO N bart D gt S L AR wo A N N Controls Temperature control Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor and Auto Auto Hi Lo Airflo
47. ernal pressure to equalize As a protective measure the control circuit switches the compressor OFF after 5 minutes or more of compressor operation Thermo When the room temperature is above T 1 C T C is set temperature Compressor Thermo OFF When the room temperature is equal to or below set temperature T C Compressor OFF 45 http splitoff ru tehn doc html 8 2 Dry Operation Dehumidification Dry operation uses the ability of the cooling cycle to remove moisture from the air but by running at low level to dehumidify without greatly reducing the room temperature The air conditioner repeats the cycle of turning ON and OFF automatically as shown in the chart below according to the room temperature Room temp Cooling operation T 2 C Dry A zone Compressor Continuous operation FMI indoor fan L low speed LL very low speed intermittent ventilation Set temp T C only while the compressor is ON T 1 C Dry B zone Compressor Intermittent operation ON for 3 minutes and OFF for 9 minutes FMI indoor fan L low speed LL very low speed intermittent ventilation only while the compressor is ON Room temp 15 C Monitor zone Both the indoor and outdoor units stop Intermittent ventilation occurs by switching the indoor fan speed between L lt gt LL Dry operation does not occur
48. ervicing SAP K241GJA and or cleaning any electrical parts TERMINAL RED GRN YEL FROM OUTDOOR UNIT SPOIHT PRY SP RED CONTROLLER SEC 2P WHT o LL amp LAMP FAN MOTOR IND LAMP ASSY ROOM CO IL 313 4P WHT 2 ROOM THERMISTOR FLAP MOTOR 8512 5253 500xx 2 36 http splitoff ru tehn doc html Indoor Unit SAP K181MBA To avoid electrical shock hazard be sure to SAP K241MBA disconnect power before checking servicing and or cleaning any electrical parts TERMINAL PLATE CIS FROM OUTDOOR RED GRN YEL WHT 5P WHT PRY RED CONTROLLER CAPACITOR POWER TRANSFORMER BRN GRN YEL SEC 2P PNK BRN WHT RED BLK 2 2 YEL WHT LAMP IND LAMP ASSY CONNECTOR WHT GRN COIL THERMISTOR MEET WHT BLK A nae ROOM THERMISTOR FLAP MOTOR 858 2 5253 006 XX 1A 37 http splitoff ru tehn doc html Outdoor Unit SAP C161GA To avoid electrical shock hazard be sure to SAP C161JA disconnect power before checking servicing SAP C181JA and or cleaning any electrical parts SAP C181BA OVERLOAD RELAY A TERMINAL PLATE OVERLOAD RELAY T CAPACITOR Looe E FAN MOTOR COMPRESSOR INTERNAL MOTOR OVERLOAD PROTECTOR 85S 2 5253 002 00 3 38
49. fore and after troubleshooting NES Hazardous voltage can cause ELECTRIC SHOCK or DEATH Disconnect power or turn off circuit breaker before you start checking or servicing 9 1 1 Check power supply wiring Check that power supply wires are correctly connected to terminals No 1 and No 2 on the terminal plate in the outdoor unit Outdoor Indoor unit Inter unit unit power wiring Power supply 50 Hz 1 phase 220 240V AC 60 Hz 1 phase 220V AC 9 1 2 Check inter unit wiring Check that inter unit wiring is correctly connected to the indoor unit from the outdoor unit 9 1 3 Check power supply Check that voltage is in specified range 10 of the rating Check that power is being supplied 9 1 4 Check lead wires and connectors in indoor and outdoor units Check that coating of lead wires is not damaged Check that lead wires and connectors are firmly connected Check that wiring is correct 48 http splitoff ru tehn doc html 9 2 Air conditioner does not operate 9 2 1 Circuit breaker trips or fuse blows A When the circuit breaker is set to ON it is tripped soon Resetting is not possible There is a possibility of ground fault Check insulation resistance If resistance value is 2MQ or less insulation is defective Inter unit Outdoor power wiring Indoor unit Power Circ
50. ged and the exposed wire is touching another metal part or both lead wires have become exposed and are touching each other Alternatively the circuit inside the temperature sensor is closed 56 http splitoff ru tehn doc html 10 CHECKING ELECTRICAL COMPONENTS 10 1 Measurement of Insulation Resistance The insulation is in good condition if the resistance exceeds 2MQ 10 1 1 Power Supply Wires Clamp the ground wire of the power supply wires with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on either of the power wires Fig 1 Then measure the resistance between the ground wire and the other power wire Fig 1 10 1 2 Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 10 1 3 Outdoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw where power supply lines are connected on the terminal plate Fig 2 10 1 4 Measurement of Insulation Resistance for Electrical Parts Disconnect the lead wires of the desired electric part from terminal plate capacitor
51. ing batteries follow the instructions as mentioned in the sub section How to Install Batteries f you do not use the remote control unit more than 1 month take out the batteries When using the remote control unit always point the unit s transmitter head directly at the air conditioner s receiver Air conditioner Indoor unit Receiver N Remote control Transmitter head unit The remote control unit may be operated either from a non fixed position or from a wall mounted position To ensure that the air conditioner operates correctly DO NOT install the remote control unit in the following places In direct sunlight Behind a curtain or other places where it is covered More than 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may become extremely hot or cold Where it may be subject to electrical or magnetic noise Where there is an obstacle between the remote control unit and air conditioner since a check signal is sent from the remote control unit every 3 minutes Mounting the Remote Control Unit Using the Remote Control Unit continued Truss head tapping screws 4 x 16mm supplied Remote control unit holder When attaching to wall 1 Comfirm the indoor unit beeps when the ON OFF button is pressed at the wall location where the remote control unit is to be attached then attach the holder to the wall 2 When taking
52. ing to the capacity of the capacitor Fuse PCB Ass y S Fig 5 Fuse Enc m Multimeter gt NL A xm p Compressor motor capacitor Fan motor capacitor Fi g 7 http splitoff ru tehn doc html 11 11 1 Changing Address of Remote Control Unit in Indoor Unit If you are installing more than 1 indoor unit up to 2 in the same room it is necessary for you to assign each unit its own address so each can be operated by its own separate remote control unit You assign the addresses by matching the remocon address on the PCB of each indoor unit with the switch positions of its remote control unit NOTE Once changed you cannot restore the original address setting of the remote control unit To Change Address on PCB 1 Cut jumper wire JP11 on the indoor unit PCB Use cutting pliers to cut and disconnect the Jumper wire 2 Switch the address switch on the remote control unit to B position 3 After inserting the batteries press reset button Control PCB on Indoor Unit zm PROG ael Um itt Ga E E WHT HOLE IC ee JP11 To Change Address on Remote Control Unit NOTE Remove the batteries before changing the address 2 When it is removed the address is auto matically set to B 1 Remove tab marked A to change
53. ips for Energy Saving Block the air intake and outlet of the unit If they are obstructed the unit will not work well and may be damaged Let direct sunlight into the room Use sunshades blinds or curtains If the walls and ceiling of the room are warmed by the sun it will take longer to cool the room Always try to keep the air filter clean Refer to Care and Cleaning A clogged filter will impair the performance of the unit To prevent conditioned air from escaping keep windows doors and any other openings closed an http splitoff ru tehn doc html SANYO SANYO Electric Co Ltd Osaka Japan SM700456 10 00 200 Printed in Japan http splitoff ru tehn doc html
54. isture removal High Liters h 2 3 Electrical Rating Cooling Available voltage range 198 264 Running amperes Power input Power factor Compressor locked rotor amperes N 2 N 1 570 95 gt S L w j 2 N olo ENDS o Controls Temperature control Control unit Wireless remote control unit Timer 1 hour OFF 12 hours ON or OFF Fan speeds Indoor Outdoor 3 and Auto Auto Hi Lo Airflow direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 090 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube tube diameter Wide tube Refrigerant tube kit Accessories Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 196 275 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Weight Net 12 0 43 0 Shipping volume on DATA SUBJECT TO CHANGE WITHOUT NOTICE Microprocessor 1 thermostat _ DN NN gt Flare type J 3 3 5 6 35 1 4 12 7 1 2 Optional Hanging wall bracket 3 3 5 Remarks Rating conditions are Cooling Indoor air temperature 27 19
55. mes 12 Hour ON or OFF Timer Anti Mold Filter This timer can be set to automatically turn the This unit is equipped with an anti mold filter that unit on or off at any time within a 12 hour period inhibits the growth of mold and bacteria 1 Hour OFF Timer This timer can be set to automatically turn off Optional Air Clean Filter the unit at any time after one hour An air filter that uses activated charcoal to eliminate unpleasant odors and clean the air is Night Setback available sold separately Pressing this button changes the setting of the room temperature thermostat allowing you to set the temperature at whatever level that you find comfortable http splitoff ru tehn doc html Contents Product Information En Pus I Installation 4 Electrical Requirements t Safety Instr cliOnls once tte Names of Parts Using the Remote Control Unit Operation with the Remote Control Uni 1 Operation 2 Adjusting the Fan Speed 3 Night Setback Mode Special Remarks Using the 12 Hour ON and OFF Timer 16 Using the 1 Hour OFF Timer Adjusting the Airflow Direction Operation without the Remote Control
56. mold filter up into the unit and then lower the handle into the groove on the unit Air intake grille 2 After installing the anti mold filter press the locations marked by the arrows 11 and close the air intake grille Insert into the groove on the unit http splitoff ru tehn doc html Air Cleaning Filter hot provided NOTE How to install the air cleaning filter NOTE Cleaning the main unit and remote controle unit Removing and remounting the air intake grille CAUTION Washing the grille with water an http splitoff ru tehn doc html Care and Cleaning continued The air cleaning filter removes dust and dirt from the air and reduces odors and smoke from tobacco The air clean filter is not provided with the air conditioner and must be purchased separately Ask for the STK F4B model when purchasing This air cleaning filter cannot remove harmful gases or vapors nor ventilate air in the room You must open doors or windows frequently when you use gas or oil heating appliances Otherwise there is a risk of suffocation in extreme cases The air cleaning filter needs to be installed behind the anti mold filter 1 Remove the anti mold filter 2 To mount the STK F4B set the air clean filter sold separately a
57. n Reset breaker Wait for recovery or contact power company transmitter of remote control unit Check for residue buildup on remote control receiver on front of indoor Clean transmitter unit C Check OPERATION selector switch in the indoor unit Clean receiver OPERATION selector switch is set YES in ON position gt Indoor PCB Ass y is defective NO Set OPERATION selector switch to ON D Check transformer in indoor unit Measure resistance of primary and secondary winding TR 50 http splitoff ru tehn doc html Check fuse on the indoor PCB Ass y Check fuse on indoor PCB Ass y If fuse has been blown Measure resistance of indoor fan for continuity F Check operation lamp to see if light is ON Light is OFF Measure resistance of primary and secondary winding of transformer TR Indoor PCB Ass y or switch Ass y is defective F Check TIMER on the remote control unit Timer is turned ON Check to see YES FM gt motor winding Measure resistance of motor winding FLP Measure coil resistance of power relay PR OK Replace the fuse if is displayed on remote control
58. n is operating Setting procedure Regardless of whether the unit is operating or stopped press the 1 HR TIMER button appears in the display Cancellation procedure Press the ON OFF operation button to turn the unit off wait for the unit to stop operating and then press the ON OFF operation button again The 1 Hour Timer function is now cancelled and the unit operates normally f while the 1 Hour Timer function is operating the 1HR TIMER button is pressed once to cancel the function and then again the unit continues to operate for one hour from that point in time and then stops e 1 HR TIMER button is pressed while the TIMER OFF function operates the OFF Timer is canceled and the unit will stop operating one hour later By combining the 1 Hour OFF Timer and 12 Hour ON Timer it is possible to have the unit operate for just one hour from the present time and then have it Switch on again later at a time specified by you Example Having the unit operate for just one hour from the present time and then switch on again three hours from the present time Timer setting Operate 5 Operate 1 hour 2 hours 3 hours Setting procedure STEP 1 Press the 1 HR TIMER button STEP 2 Press the TIMER ON button and use the TIMER SET button to set the unit to turn on three hours later Set the 1 Hour OFF Timer the 12 Hour ON Timer simultaneously Unless you set the 1 H
59. n motor heat exchanger coil and other electrical components m http splitoff ru tehn doc html Unit Display and Operation Selector A IMPORTANT Avoid using radio equipment such as mobile phone near within 1 m the indoor unit Some radio equipment may cause malfunction of the unit If the trouble happens dis connect power and restart the air conditioner after a few minutes INDOOR UNIT c ON er a OPERATION lamp OPERATION lamp TIMER lamp REMOTE CONTROL receiver J OPERATION TIMER REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit transmitter OPERATION selector ON position This position is for operating the air conditioner with the wireless remote control unit Set the selector normally in this position OFF position Switch the selector to the OFF position if you are not going to use the air conditioner for a few days longer The OFF position does not disconnect the power Use the main power switch to turn off power completely TEST position T CAUTION This position is used only when servicing the air conditioner Do not set at the TEST position for normal operation OPERATION lam
60. nd off from the power mains switch Use the ON OFF operation button Do not stick anything into the air outlet of the outdoor unit This is dangerous because the fan is rotating at high speed Do not let children play with the air conditioner Do not cool the room too much if babies or invalids are present Names of Parts Air intakes INDOOR UNIT Air outlet gt XM Remote control unit Drain hose Refrigerant tubes OUTDOOR UNIT Air outlet NOTE This illustration is based on the external appearance of a standard model Consequently the shape may differ from that of the air conditioner you have selected This air conditioner consists of an indoor unit and an outdoor unit You can control the air conditioner with the remote control unit Air Intake Air from the room is drawn into this section and passes through air filters which remove dust Air Outlet Conditioned air is blown out of the air conditioner through the air outlet Remote Control Unit The wireless remote control unit controls power ON OFF operation mode selection temperature fan speed timer setting and air sweeping Refrigerant Tubes The indoor and outdoor units are connected by copper tubes through which refrigerant gas flows Drain Hose Moisture in the room condenses and drains off through this hose Outdoor Condensing Unit The outdoor unit contains the compressor fa
61. nlet air temp Indoor inlet air D B temp C Outdoor fan speed Low Low pressure at wide tube service valve MPa kgf cm2G e Points of Rating condition Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA Cooling Characteristics Indoor inlet air D B temp Outdoor fan speed d Operating current A 25 30 35 40 45 50 Outdoor inlet air temp Indoor inlet air Outdoor fan speed d High Low pressure at wide tube service valve MPa kgf cm2G 25 30 35 40 45 50 Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 23 http splitoff ru tehn doc html Indoor Unit SAP K181GJA SAP K181MBA Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit 181 181 Outdoor Unit SAP C181JA SAP K181BA Cooling Characteristics Cooling Characteristics Indoor inlet air Indoor i D B temp D B temp Outdoor Outdoor fan speed fan speed lt lt t t 5 5 o c 25 30 35 40 45 50 55 Outdoor inle
62. oling mode Function of freeze prevention continues to work That is the controller turns both compressor and outdoor fan motor periodically ON and OFF for several minutes Refer to 8 3 Freeze Prevention B Short When thermistor is short the air conditioner will be in the following conditions as the controller tries to detect extremely high indoor coil temperature In Cooling mode Function of freeze prevention will not work even when the frost builds up on indoor heat exchanger coil 9 5 2 Room temp thermistor TH2 is defective A Open When thermistor opens the air conditioner will be in the following conditions as the controller tries to detect extremely low room temperature In Cooling mode air conditioner soon stops and will not start again Thermo OFF Neither outdoor fan nor compressor runs B Short When thermistor is short the air conditioner will be in the following conditions as a the controller tries to detect extremely high room temperature Sensor In Cooling mode air conditioner continues to operate Thermo ON Both the outdoor fan and compressor do not stop As a result the Lead room becomes too cold Thermistor Structure Open A lead wire is broken or disconnected or the circuit inside the temperature sensor is open wires NOTE Definition of Open or Short Circuit of Sensor Thermistor Short The protective cover of a lead wire has been dama
63. oo low Operation button is OFF Batteries in remote control unit have run down akWon Restore power Contact service center Consult your electrician or dealer Press the button again Replace batteries OPERATION lamp flashes and air conditioner does not operate Trouble in wiring system Contact service center Compressor runs but soon stops Obstruction in front of condenser coil Remove obstruction Poor cooling performance gt Dirty or clogged air filter Heat source or many people in room Doors and or windows are open Obstacle near air intake or air discharge port Thermostat is set too high for cooling Clean air filter to improve airflow Eliminate heat source if possible Shut them to keep the heat out Remove it to ensure good airflow Set the temperature lower Clicking sound is heard from the air conditioner In cooling operation any plastic parts may expand or shrink due to a sudden temperature change In this event a clicking sound may occur This is normal and the sound will soon disappear OPERATION lamp lights but outdoor unit will not run 1 The use of portable telephones near the air conditioner may cause disturbance to its normal operation 1 2 Turn off the power then restart the air conditioner after 1 minute Consult your dealer Do not Do T
64. ote control unit in the following places In direct sunlight Behind a curtain or other place where it is covered More than 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may become extremely hot or cold Where it may be subject to electrical or magnetic interference 6 1 When attaching to wall Fig 6a 1 Confirm the indoor unit beeps when the ON OFF Truss head 7 tapping screw button is pressed at the wall location where the 4 x 16mm supplied remote control unit is to be attached then attach the holder to the wall 2 When taking out the remote control unit pull it from the holder Remote control When using the remote control unit unit holder Point the transmission portion of the remote control unit at the receiver area of the indoor unit when operating the remote control unit and during operation of the air conditioner Do not place objects which may block the transmitted signals between the receiver and the remote control unit When mounting the remote control unit to prevent theft Fig 6b 1 Attach the holder to the wall with one of the screws using only the hole in the top of the Truss head tapping screw holder 4 x 16mm supplied Holder 2 Remove the cover of the remote control unit and take out the batteries Next place the remote control unit in the holder 3 Fasten both the remote control unit and holder to
65. our OFF Timer and the 12 Hour ON Timer at the same time the 1 Hour OFF Timer may operate for one hour or more Adjusting the Airflow Direction 1 Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your hands to the left or right position during the cooling or dehumidifying operation If the vertical vanes are positioned all of the way to the right or left condensation may begin to form around the air vent and drip down CAUTION When the humidity is high the vertical vanes should be in the front 2 Vertical The vertical airflow can be adjusted by moving the flap with the remote control unit Do not move the flap with your hands Confirm that the remote control unit has been turned on Use the FLAP button to set either the sweep function or one of the six airflow direction settings ON 1 0FF O TE iow TEMP MODE NIGHT SETBACK C ne RT 7 FANSPEED LARGER ON OFF SET nen Ne A Sweep function B Setting the Airflow Manually E The flap starts moving up and down to Referring to the above illustration use the deliver air over the sweep range FLAP button to set the airflow direction within the range used during the cooling or dehumidifying operation NOTE The flap automatically closes when the unit is off CAUTION Use the FLAP button on the remote cont
66. p This lamp lights when the system is in the continuous DRY and COOL mode TIMER lamp This lamp lights when the system is being controlled by the timer http splitoff ru tehn doc html Remote Control Unit Display Displayed when setting temperature Displayed when transmitting data SET TEM li Displayed when temperature is shown Displayed when the temperature setting is at the upper or lower allowable limit Displayed when setting timer OFFO Symbols 1 Operation mode 4 Timer GOOL i e B 12 hour ON Timer DAY ited se neem amp 12 hour OFF 2 Fan speed 1 hour OFF Timer 1HRCO NIGHT SETBACK gt o 3 m E o 2 T 6 Confirmation of transmission T MEDIUM 55 7 Flap angle indication NEC 4 Ko Edo NE 8 Sweep indication 28 3 Set temperature 16 30 C When set to 28 l AX L http splitoff ru tehn doc html Remote Control Unit Display ON OFF operation button 1 HR TIMER button MODE selector button FLAP button TIMER ON button ADDR
67. ree minutes Simply set the FAN SPEED selector button to the 9 position A microcomputer in the air conditioner automatically controls the fan speed when the 93 mode is selected When the air conditioner starts operating the difference between the room temperature and the set temperature is detected by the microcomputer which then automatically switches the fan speed to the most suitable level When difference between room temperature and set FAN SPEED temperature is 2 C and over High Between 2 and 1 Medium Below 1 C Low f you want to adjust fan speed manually during operation just set the FAN SPEED selector button as desired 3 or 4a http splitoff ru tehn doc html Operation with the Remote Control Unit continued 3 Night Setback Mode gh I o o 1HR TIMER z 9 9 ME mO O Q SETTEMP 1 1 es ON I OFF O oo MODE NIGHT SETBACK cC FLAP FAN SPEED ON OFF SET Night Setback Mode is used for saving energy Press the NIGHT SETBACK button while operation The mark appears on the display To release the night setback function press the NIGHT SETBACK button again In Cooling and DRY Mode When the night setback mode is selected the air conditioner automatically amp and raises the temperature setting 1 when 30 minutes h
68. rol to adjust the position of the flap If you move the flap by hand the flap position according to the remote control and the actual flap position may no longer match If this should happen shut off the unit wait for the flap to close and then turn on the unit again the flap position will now be normal again Do not have the flap pointed down during cooling operation Condensation may begin to form around the air vent and drip down 2 http splitoff ru tehn doc html INDOOR UNIT Operation selector Operation without the Remote Control Unit If you have lost the remote control unit or it has trouble follow the steps below 1 When the air conditioner is not running If you want to turn on the air conditioner switch the operation selector to the OFF position and then to the ON position NOTE The set temperature and fan speed are automatically set at the last selection before stopping 2 When the air conditioner is running If you want to turn off the air conditioner switch the operation selector to the OFF position an Casing and Grille Indoor Unit Care and Cleaning 1 For safety be sure to turn the air conditioner off and also to disconnect the power before cleaning 2 Do not pour water on the unit to clean it This will damage the internal components and c
69. se instructions are all you need for most installation sites and maintenance conditions If you require help for a special problem contact our sales service outlet or your certified dealer for additional instructions In Case of Improper Installation The manufacturer shall in no way be responsible for improper installation or maintenance service including failure to follow the instructions in this document Special Precautions When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH ONLY A QUALIFIED EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked Highly dangerous electrical voltages are used in this system Carefully refer to the wiring diagram and these instructions when wiring Improper connections and inadequate grounding can cause accidental injury or death Ground the unit following local electrical codes Connect all wiring tightly Loose wiring may cause overheating at connection points and a possible fire hazard When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the units weight It may
70. sk of electric 50 Hz 1 phase 220 240V AC WARNING 60 Hz 1 phase 220V shock each air conditioner unit must be grounded Be sure to connect the CAUTION power supply line to the outdoor unit as shown in the wiring diagram The indoor unit draws its power from the outdoor unit 44 http splitoff ru tehn doc html 8 FUNCTION 8 1 Room Temperature Control Room temperature control is obtained by cycling the compressor ON and OFF under control of the room temperature sensor in the remote control unit The room temperature and other information is transmitted every 3 minutes by the remote control unit to the controller in the indoor unit Signal from remote control unit 3 minutes 3 minutes 3 minutes minutes minutes 3 minutes minutes Thermo Thermo Thermo Thermo Thermo Thermo Thermo OFF ON OFF ON ON ON a C s ONERE C uum eee Se ae Hid 5 minutes 5 minutes 3 minutes Room temp Outdoor fan Indoor fan Set speed The control circuit will not attempt to turn the compressor ON until the compressor has been OFF for at least 3 minutes To protect the compressor from stalling out when trying to start against the high side refrigerant pressure the control circuit has a built in automatic time delay to allow the int
71. t air D B temp C 5 1 47 14 5 1 38 13 Indoor i Indoor i temp 2 1 28 12 Outdoor 2 Outdoor act fan speed fan speed fai 1 18 11 E E 108 10 T gt gt 8 0 98 9 3 gt gt o 0 89 8 di a a 2 0 79 7 d z z 5 0 69 6 2 059 5 2 o o 0 49 4 5 2 0 39 3 0 39 3 25 30 35 40 45 50 55 25 30 35 40 45 50 55 Outdoor inlet air temp Outdoor inlet air temp e Points of Rating condition Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B 24 http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241MBA Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241GA SAP C241MA Outdoor Unit SAP C241JA SAP K241BA W Cooling Characteristics Cooling Characteristics 19 Indoor inlet air Indoor inlet air D B temp C 18 E fan speed fan speed 17 Low jHigh 32 Tow High lt 8 15 EE 3 E 2 14 S 1 1 13 8 12 11 A 10 an 25 30 35 40 45 50 55 25 30 35 40 45 50 55 Outdoor inlet air D B temp C Outdoor inlet air D B temp C
72. t sends the setting condition to the air conditioner regularly at three minute intervals 4r http splitoff ru tehn doc html 1HRTIMER O 2 TIMER ON mode Example 1 ONG alH ON I OFF O MODE NIGHT SETBACK FAN SPEI 2 TIMER OFF mode Example hm H ON I OFF O o o Bce http splitoff ru tehn doc html Using the 12 Hour ON and OFF Timer After the length of time set for TIMER ON elapses the unit begins operating The display depicted at left indicates that the air conditioner will begin operating in three hours Setting procedure Press the MODE button and set the desired operation mode and press the ON OFF operation button See Operation with the Remote Control Unit page 12 STEP 1 STEP 2 Press the TIMER ON button STEP 3 Press the TIMER SET button which advances the time displayed to set the time at which you want operation to begin The time can be set for one to twelve hours in one hour steps p de2 S 12 4 The display changes immediately to its status previous to timer setting but the indication remains To check the status of the timer while it is counting down press the TIMER SET button Cancellation procedure Press the TIMER ON button once again After the length of time set for TIME
73. t the mounting position with the black side facing the rear 3 Reinstall the anti mold filter and close the suction grill Dirty air clean filters cannot be washed and reused Purchase a replacement filter at your local dealer Wipe clean using a soft dry cloth remove stubborn dirt moisten a cloth in warm water no hotter than 40 C wring thoroughly and then wipe The air intake grille can be removed in order to wash it with water Air intake grille With the air intake grille open all the way grip both arms with your hands and pull toward you to remove To remount hold the air intake grille roughly horizontal and push it in until the arm shafts fit into the indentations in the main unit then fit the grille into ed place 2 When using a footstool the like be careful to it tip over Clean the grille gently using a soft sponge or the like Then wipe away any remaining moisture Neutral detergent may be used to remove stubborn dirt Then rinse thoroughly with water and wipe away any remaining moisture Troubleshooting f your air conditioner does not work properly first check the following points before requesting service If it still does not work properly contact your dealer or service center Trouble Possible cause Remedy Air conditioner does not run at all akon Power failure Leakage circuit breaker tripped Line voltage is t
74. the address of the remote control unit 59 http splitoff ru tehn doc html APPENDIX INSTRUCTION MANUAL SAP K161GJA SAP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C181MA SAP C181BA SAP C241GA SAP C241JA SAP C241MA SAP C241BA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA 60 http splitoff ru tehn doc html Features This air conditioner is equipped with cooling and drying functions Details on these functions are provided below refer to these descriptions when using the air conditioner Compact Size Automatic and 3 step Fan Speed This model is smaller than its predecessors and Auto High Medium Low yet offers the same capabilities Air Sweep Control Microprocessor Controlled Operation This function moves a flap up and down in the The interior compartment of the remote control air outlet directing air in a sweeping motion unit contains several features to facilitate around the room and providing comfort in every automatic operation easy logically displayed for corner easy use Automatic Restart Function for Power Failure Simple One touch Wireless Remote Control Even when power failure occurs preset The remote control unit has several features to programmed operation can be reactivated once facilitate automatic operation power resu
75. ttp splitoff ru tehn doc html Outdoor Unit SAP C241GA SAP C241MA Coil resistance Ambient temp 25 Q C R 0 777 C S 2 408 Safety devices Type Internal protector Overioad relay Operating temp Automatic opening Automatic reclosing Fan amp Fan Motor Coil resistance Ambient temp 20 Q WHT BRN 56 09 WHT YEL 42 13 YEL PNK 15 99 Safety devices Type Internal protector Operating temp 130 8 Automatic reclosing Run capacitor V Heat Exch Coil Coil Aluminum plate fin Copper tube 2 m2 0 499 DATA SUBJECT TO CHANGE WITHOUT NOTICE http splitoff ru tehn doc html Outdoor Unit SAP C241JA SAP C241BA Q Coil resistance Ambient temp 25 C R 0 595 C S 2 693 Safety devices Type Internal protector Overload relay Operating temp Fan amp Fan Motor Propeller Q ty Dia 1 9420 Fan motor model Q ty KFG6S 51C6P S 1 No of poles rpm 220 V High 6 910 Nominal output Q WHT BRN 85 16 WHT YEL 32 84 YEL PNK 51 57 Safely devices Type Operating temp Automatic reclosing Run capacitor Heat Exch Coil Coil Aluminum plate fin Copper tube 2 Fin pitch mm Face area me 0 499 DATA SUBJECT TO CHANGE WITHOUT NOTICE Coil resistance Ambient temp 20 http splitoff ru tehn
76. uit supply breaker WARNING Set circuit breaker to OFF p Remove both power supply wires and inter unit wires from terminal NO Insulation of plate in outdoor unit gt outdoor unit Measure insulation resistance is defective of outdoor unit Remove inter unit wires from terminal plate in indoor unit Measure insulation resistance of indoor unit NO Insulation of indoor unit is defective Measure insulation resistance of electrical parts in outdoor unit Measure insulation resistance of electrical parts in indoor unit B Circuit breaker trips in several minutes after turning the air conditioner on There is a possibility of short circuit Check capacity of circuit breaker Replace with suitable one larger capacity Capacity of circuit breaker is suitable Measure resistance of outdoor fan motor winding Measure resistance of compressor motor winding 49 http splitoff ru tehn doc html 9 2 2 Neither indoor nor outdoor unit runs A Power is not supplied Circuit breaker is tripped Check power supply Power is being supplied to the outdoor unit Power failure B Check remote control unit Try to run with another remote control unit First remote control unit is defective Check for residue buildup o
77. w direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment R22 1 785 Refrigerant control Capillary tube Operation sound Indoor Hi Lo dB A 43 41 39 Outdoor Hi Refrigerant tubing connections Max allowable tubing length at shipment Refrigerant Narrow tube in 6 35 1 4 tube diameter Wide tube in 15 88 5 8 Refrigerant tube kit Accessories Optional Hanging wall bracket Dimensions amp Weight Indoor Unit Outdoor Unit Unit dimensions 285 630 995 810 196 275 Package dimensions Height 276 704 Width 1 070 953 Depth 363 369 Weight Net 12 0 59 0 Shipping volume on DATA SUBJECT TO CHANGE WITHOUT NOTICE Microprocessor 1 thermostat Q m gt R Flare type Remarks Rating conditions are Cooling Indoor air temperature 27 19 W B Outdoor air temperature 35 24 C W B http splitoff ru tehn doc html Indoor Unit SAP K241GJA SAP K241GJA Outdoor Unit SAP C241JA SAP C241BA Power Source 220V Single phase 60Hz Voltage rating 220 V Performance Cooling Capacity kW 6 40 BTU h 21 800 Air circulation High m h 830 Moisture removal High Liters h 3 3 Electrical Rating Available voltage range Running amperes Power input Power factor Compressor locked rotor amperes Cooling 198 242 1

technical & service manual split system air conditioner

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technical &amp; service manual split system air conditioner

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technical & service manual split system air conditioner