819-5236 MAY 09
Contents
1. Using the handle carefully tip the unit back slightly for ease of handling and roll the unit to the disposal site A WARNING DO NOT use the pump or discharge piping assembly as a handle A DANGER To minimize the potential for burns oil must always be allowed to cool below 100 F 38 C before draining into the MSDU and transporting to the disposal area However DO NOT allow oil to congeal in the MSDU The unit is designed to be moved when properly filled at an average walking pace on a flat surface Care must be taken at all times when moving hot oil Rough terrain or sudden stops and starts may cause the contents of the reservoir to spill or splash out of the reservoir possibly causing serious injury to personnel Always ensure that the cover is latched shut when moving the unit 5 At the disposal site lift the pump assembly lock pin and rotate the discharge pipe as necessary to position the discharge nipple over the opening of the disposal container Release the lock pin to secure the pump assembly in position Turn the pump handle clockwise The pump should start discharging oil after a few turns Continue turning the handle until the MSDU reservoir is empty NOTE The pump is NOT self priming If it has not been used for several days it may have lost its prime and may need to be re primed in accordance with Step 3 of Section 2 2 2 4 Cleaning Clean the crumb screen with a solution of dete2. 711 FAX 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 24 FRYER 36 09 www frymaster com E mail service frymaster com 8 1 0 5 2 NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment A DANGER Hot vegetable oil will cause severe burns Allow vegetable oil to cool to 100 F 38 C before transporting to the disposal site Use extreme caution when transporting and disposing of spent vegetable oil A DANGER Before each use inspect the cover to ensu
3. Step 4 Replace vanes spring and rod 4 Use fine sandpaper to clear the pump housing of rust or corrosion which can wear the veins Clean the pump housing of sanding debris 5 Assemble the replacement vanes spring and rod and place in the rotor assembly Compress the vane spring and carefully insert the rotor assembly back into the pump housing 6 Position the replacement gasket on the pump body slip the cover over the shaft and align the pins in the cover with the holes in the pump housing Reinstall the five screws removed in Step 2 and tighten securely torque to approximately 60 inch pounds 7 Slip the pump handle back onto the shaft and align the screw hole in the handle with the screw hole in the shaft Tighten the setscrew loosened in Step 1 securely THIS PAGE INTENTIONALLY LEFT BLANK 4 PARTS LIST Note See page 6 for MSDU gt pump assembly components 7 8 n HRS 11 I b ITEM PART COMPONENT 1 Pipe Assembly Discharge 823 4600 Standard includes Item 2 823 4598 For use with Item 4 Hose Discharge includes Item 3 2 813 0115 Nipple 34 inch x 3 inch Toe 3 813 0031 Bushing 34 inch x Y2 inch 4 810 1845 Hose 24 inch Discharge Optional use 810 2797 for 48 inch hose 5 813 0109 Nipple 4 inch x Close 6 810 0784 Pump inc
4. VEGETABLE OIL DISPOSAL UNIT MSDU OPERATOR amp SERVICE MANUAL MANUFACTURED BY 22 Frymaster DSS Enodis 2S B ABER P O BOX 51000 P SHREVEPORT LOUISIANA 71135 1000 PHONE 1 318 865 1711 1 800 24 FRYER S This equipment chapter is to be inserted in the Fryer section of the Equipment Manual 1 INTRODUC TION sb EE E 1 1 1 Service Information and Parts Ordering 1 1 2 Installation Operating and Service Personnel 1 SEE Deme cena EGZ AA 1 1 4 Shipping Damage Claim Procedure 2 1 5 What To Do If Your Equipment Arrives Damaged 2 1 6 Warranty SlalelfiGlil 2 2 ASSEMBLY AND 2 2 1 Equipment Description 2 2 2 Equipment 3 2 4 EQUIPMENE COSE zaa io A AYO 3 24 Cleaning ao LEE 5 3 SERVICE PROCEDURES usd 5 3 1 Mc 5 3 2 Replacing Worn or Damaged 5 5 3 3 Replacing Worn Pump Vanes and or Pump Shaft Seal 5 4 PARTS cg TEE 8 Frymaster L L C 8700 Line Avenue 71106 5489 Campus Drive 71129 P O Box 51000 Shreveport Louisiana 71135 1000 PHONE 318 865 1
5. ber Serial Number Item Part Number Quantity Needed RETAIN AND STORE THESE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE USE 1 2 Installation Operating and Service Personnel Installation Operating and Service information for this equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 3 1 3 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with this equipment and who have been authorized by Frymaster L L C to perform service on equipment manufactured by Frymaster All authorized service personnel are required to be equipped with a complete set of service and parts 1 manuals and to stock a minimum amount of parts for Frymaster equipment A list of Factory Authorized Service Centers FASCs was included with this equipment when shipped from the factory Unless specifically indicated otherwise in this manual failure to use qualified service personnel will void the Frymaster Warranty on this equipment 1 4 Shipping Damage Claim Procedure This equipment was carefully inspected and packed before leaving the factory The transportati
6. ction tube is fully seated 3 3 Replacing Worn Pump Vanes and or Pump Shaft Seal Depending upon the amount of use the vanes in the pump assembly will eventually wear reducing the efficiency of the pump The pump shaft seal can also become worn and start to leak A kit for replacing the vanes and the seal is available The pump shaft seal can also be purchased as a separate item To replace the pump vanes and or the pump shaft seal follow the steps below refer also to the illustration on Page 6 1 Loosen the setscrew securing the pump handle to the pump shaft and slip the handle off the shaft 2 Remove the five screws securing the front cover and remove the cover If replacing the pump shaft seal only remove the old seal and install the replacement as shown in the illustration on Page 6 then go to Step 5 If replacing the pump vanes go to Step 3 3 Grasp the pump shaft and carefully pull the rotor assembly straight out of the pump housing far enough to expose the vanes IMPORTANT The vanes are spring loaded Use one hand to hold the vanes while pulling the rotor assembly the rest of the way out of the housing Carefully release the vanes and discard the worn vanes springs and rods Pump shaft seal fits into the recess of the pump cover Step 1 Loosen setscrew and remove handle Step 3 Grasp shaft and pull rotor assembly out of housing Step 2 Remove cover screws and cover
7. ech Support 1 318 219 7135 SERVICE HOTLINE 819 5236 PRINTED IN THE UNITED STATES 1 800 551 8633 MAY 2009
8. ludes handle 810 0657 which may be ordered separately 826 1053 Kit Pump Repair includes two vanes one spring rod one gasket 816 0401 Seal Pump Shaft 7 813 0032 Bushing 1 inch X 34 inch Hex 8 823 4581 Pipe Assembly Suction 9 810 0777 Pin Plunger 10 823 2038 Handle Assembly 11 809 0119 Screw 10 32 x 7 Slotted Head 12 823 1683SP Cover and Hinge Assembly does not include gasket item 13 13 816 0134 Gasket Cover attach with 3M 1300L adhesive or equivalent 14 816 0133 Gasket Cover Hinge 15 824 0438 Screen Crumb 16 826 1376 Nut 10 32 Keps Hex Pkg of 10 17 816 0132 O ring Suction Pipe Assembly 2 required 18 809 0200 Washer Wheel 7 SAE 19 809 0193 Washer inch Nylon Flat 20 809 0191 Lock Washer 14 inch 21 809 0047 Nut 4 20 S S Cap 22 810 0742 Latch Tank Cover 23 809 0359 Screw 8 x inch 24 809 1001 Screw 14 20 x 72 Slotted Head 25 802 0227 Label Fill Line 26 823 4580SP Tank and Axle Assembly 826 2103 MSDU50 Retrofit Kit for MSDU s manufactured prior to Jan 2004 27 810 0783 Cotter Pin Wheel 28 810 1112 Wheel 7 inch x 1 inch 815 0661 Adhesive 3M 1300L E 815 0565 Grease Accrolube w Teflon Not Illustrated F 2 Frymaster anitowoc Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX T
9. oil down the tube Rotate the pump handle slowly three or four times to prime the pump 4 Insert the suction tube through the pipe bracket on the handle and into the pickup tube on top of the reservoir Push down on the pump assembly and ensure the suction tube is fully seated 2 3 Equipment Operation A WARNING DO NOT use this unit to dispose of water or Boil out solution Introduction of water or solvents into the unit will permanently damage the pump 1 Turn the fryer off prior to draining into MSDU If so equipped ensure the fryer drainpipe is firmly threaded into the frypot drain valve 2 Open the cover verify that the crumb screen and rubber gasket on the inside cover are in place and position the unit so that the opening is directly under the frypot drainpipe Cover Gasket ZA DANGER Before each use inspect the cover to ensure the cover gasket is present and properly placed DO NOT use the disposal unit if this gasket is damaged or missing 3 Slowly open the drain valve Regulate flow with the drain valve to prevent splashing A DANGER DO NOT OVERFILL Do not fill the reservoir above the fill lines on the sides of the reservoir Moving the MSDU with an overfilled reservoir may result in spills and injury to personnel who come in contact with the spilled oil 4 Carefully withdraw the unit far enough to allow the cover to be closed Latch the cover in the closed postion
10. on company assumes full responsibility for safe delivery upon acceptance of the equipment for transport 1 5 What To Do If Your Equipment Arrives Damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for inspection 3 Frymaster DOES ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 6 Warranty Statement WARRANTY PROVISIONS 1 Frymaster L L C warrants all components of the MSDU against defects in material and workmanship for a period of one year parts only 2 This warranty is void if equipment is found by Frymaster L L C to have been subjected to alteration misuse or abuse PARTS RETURN All defective in warranty parts must be returned to a Frymaster Factory Authorized Service Center FASC within 60 days for credit After 60 days no credit will be allowed 2 ASSEMBLY AND OPERATION 2 1 Equipment Description The Vegetable Oil Disposal Unit MSDU is designed for the safe transportati
11. on of used cooking oil from the kitchen to a disposal container The MSDU holds to 50 pounds 23 kg of cooking oil The unit consists of a tank to receive waste oil from a fryer and a heavy duty manual pump for 2 transferring the oil to a disposal container It is equipped with 7 178 mm wheels and a foldable handle The pump is mounted at a convenient height that allows it to be operated from a standing position The height of the discharge pipe allows pumping directly into a standard 55 gallon drum With the cover open the top of the MSDU tank is 924 inches 248 mm above the floor permitting it to be positioned directly beneath the drains of McDonald s fryers NOTE The tanks on MSDUs built before January 2004 are 11 inches 292 mm high If using an MSDU built before January 2004 the filter pan cover on BIPH14 MPH14 Series or 52 52 Series fryers must be removed to allow the unit to be positioned beneath the drain 2 2 Equipment Assembly Assembly of the unit is a four step process 1 Remove the two bolts or lock pins if manufactured prior to May 2006 from the handle mounting bracket and raise the handle to the upright position Reinstall the bolts or lock pins in the bracket 2 Ensure the O rings and the bottom 2 inches of the suction tube are lubricated with Accrolube with Teflon or an equivalent light oil or grease 3 Turn the pump and suction tube upside down and carefully pour no more than one cup of cooking
12. re the cover gasket is present and properly placed DO NOT use the disposal unit if this gasket is damaged or missing VEGETABLE OIL DISPOSAL UNIT MSDU INSTALLATION OPERATION SERVICE AND PARTS 1 INTRODUCTION 1 1 Service Information and Parts Ordering Included with the unit when shipped from the factory is a list of Factory Authorized Service Centers FASCs Refer to this list to find the FASC nearest you If you do not have access to this list contact the Frymaster Technical Service Department at 1 800 24 FRYER 1 800 243 7237 or 1 318 865 1711 Service information may be obtained by contacting your local FASC Information may also be obtained by calling the Frymaster Technical Service Department at 1 800 24 FRYER 1 800 243 7237 or 1 318 865 1711 or e mail service frymaster com In order to assist you as quickly as possible the FASC or Service Department representative requires certain information about your equipment The information is printed on a data plate located on the tank cover When requesting service please have the following information ready Model Number Serial Number In addition to the model number and serial number please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem Parts orders may be placed directly with your local FASC or distributor When ordering parts the following information is required Model Num
13. rgent and water Clean the exterior surfaces of the MSDU with a soft cloth and a solution of detergent and water It is not necessary to clean the interior of the reservoir but if desired it may be wiped down with clean paper towels to remove excess residual oil A WARNING DO NOT clean the interior of the reservoir with water or detergent Introduction of water or detergent into the unit will permanently damage the pump 3 SERVICE PROCEDURES 3 1 Introduction Other than routine cleaning and the replacement of worn suction tube O rings the MSDU is maintenance free After long use the pump vanes and pump shaft seal may require replacement due to wear Frymaster recommends worn pump vanes and or pump shaft seals be replaced by an FASC but store personnel may perform these service actions without voiding the warranty 3 2 Replacing Worn or Damaged O Rings If pump efficiency degrades it is likely that the O rings on the suction tube are worn or damaged To replace the O rings follow the steps below 1 Lift the pump assembly straight up and out of the handle assembly 2 Remove the worn or damaged O rings from the grooves at the bottom of the suction tube and replace with new O rings Apply Accrolube with Teflon grease or equivalent to bottom 2 inches of the suction tube 3 Insert the suction tube through the tube bracket in the handle and into the receiver on top of the reservoir Push down on the pump assembly to make sure the su
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