WM-800 BevRite RO
Contents
1. E ay 1az souousg 39 A AES m Ob H D Lid VAS L L q l oi JAVA GIONTIGS Wem lt HSTTA ra SAVA GION310S E atn 1JNI ES YNO O ET NOSNJS SQL HOSN3S SdL londosd qaq MOSNJS MOJA YOSNIS MOTI AYLA ORNE 3IVHINSONOO 7 lufidoHd i l l N H 3sn s3Wolsna Y T 1 I d3sn LON s z FEV IVAY m 1 Coen E le in es zs gs e laz olsirisleliti sels ir i izli lNizk gisir lce aliilelelt gr m ar er n 9 1 I I 035 Datt any L i 1 L y DP l l T P M PATH ZATH LATE 3 DN 1 c PA eme ER S 38 ir x E g ISd SP LV SN3dO t 28 SE s 2 Di ol l lzT lsl lelz i isa M L em 158 09 1Y SN3dO on 034 12010084 RER Tina NVL aT ly zsa 154 B 1 5340 8 390553 T N clo SEI a auvog AN Du su 2632 er Noga ar D 1824 Leide a MEM e lna 9 aay 1 BA 1 NMR z z E _ I ya I 5 I T 2 1 l NE Ad SZ L 2409 aA Suo KO ep 89 9 1L ih 4 NS z ag Hd 1 2 09 09 4022 911 v 7 3 YFEL M L2. e H i The storage tank T1 has an internal rubber bladder pressurized with air The tank pressure can be checked and adjusted through the tank air fitting T5 The tank can be bypassed by closing the tank isolation valve TA Storage Tank Tank Inlet 55 r me frensa m frre ni paresse ear ES EM Ka e Product water flows from the RO into the tank inlet T2 e As the storage tank fills with water the bladder is compressed and the tank pressure increases e Water flows from the tank outlet T3 to the post filter inlet valve F1 e The remineralization cartridge inside the post filter pressure gauge F2 adds a small amount of minerals into the water and removes any organics e Water passes the post filter pressure gauge F3 flows out the post filter valve F4 to the system bypass valve B1 and out to the beverage equipment e Post Filter Housing Post Filter Pressure Gauge Post Filter Outlet Valve Post Filter Flush Valve The post filter flush valve F5 is used for flushing the post filter cartridge to relieve the line pressure when servicing the post K Bypass Valve filter and to de pressurize the storage tank 1 2 3 4 5 F1 F2 F3 F4 B1 b 40 1 i3aHS YOOZHOV 3dAL 314 3NON sivas JONY GYIHL LLGZLEL 8 Nd ON OMG Se 8 Vd 3i 9 OVASLL 008
3. DOWN key ENT key Expected product flow for various temperatures with 170psi pump pressure R4 and 50psi Tank pressure R18 Water Product Flow Recovery Gallons 16 4 24 gph 27 35 6 20 29 4 gph 31 4096 24 5 36 gph 36 4596 5 4 55 Figure 1 RO Front View With Call Outs R3 z D R25 R22 SERVICE O REQUIRED lj 7 GE sm nics H Ree R4 f e R5 lt 9 O 7 f V R18 1 R7 R6 R9 R14 R12 T R15 Item Description Item Description Conductivity Sensor Motor Adapter amp coupling Product Manifold Pump Discharge Pressure Gauge Tank LO Pressure Switch 45 psi R5 Inlet Solenoid Valve Tank Pressure Gauge R6 Inlet Manifold Tank HI Pressure Switch 60 psi Inlet Pressure Switch Power Switch ES Membrane Element Housing Controller FlushSolenidValve Solenoid Valve Product Flow Meter Concentrate Manifold R23 Product Outlet Operating Pressure Gauge R24 Concentrate Outlet Pressure Regulator Regulator Pressure Regulator 25 Concentrate Flow Meter Description of Operation Delivery System To Beverage Equipment Coffee Tea Brewers Ice Machine etc Tank pre charge Air pressure valve stem 30 35 psi under cap
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5. YES y gt Replace pump R3 25 Test Procedure Pump and Motor page 2 of 3 Troubleshooting cannot adjust pump pressure R3 above 100 psi If RO is not RUNNING open the post filter flush valve F5 until RO starts Scroll to Concentrate Close concentrate valve R13 Flow on Controller Adjust pressure Reset system regulator valve in Replace See Test YES gt R12 to increase K g YES motor YES Procedure pump pressure ee coupling R2 System R4 to 170 psi Adjustment NO See Test System Replace 7 Replace Procedure Flush operating normallu pressure regulator n still lt 7 YES gt pump R3 Solenoid Valve valve 160 psi NO Reset system Y See Test System 7 Procedure operating normally means less than Sustem gt means greater than Adjustment Troubleshooting cannot reduce pump pressure R4 below 170 psi Check the Inlet pressure gauge P3 Pressure should be less than 90 psi If greater than 90 psi install a pressure reduction valve in the supply line before the Water Softener If less than 90 psi replace the Pressure Regulator valve R12 26 Test Procedure Pump and Motor page 3 of 3 Troubleshooting pump and motor not running running intermittently Check controller display If not display turn controller OFF then ON to reset the breaker If controller display d
6. H dnd H Den 511 1 sl IK IDdNI HMOd a F z YST OS n 0 n A3 v3u8 Wou l l AGIT Aoc l l Exo SAMAN es sx l ater 4 Controller Displays Normal Operating Cycle Displays SERVICE O REQUIRED SERVICE REQUIRED light OFF 1 GE IDLE Tank Full Water being drawn from storage tank tank pressure below IDLE 60 psi and above 45 psi RO will start when tank pressure drops below 45 psi Tank HI pressure switch closed Tank LO pressure open Storage tank full tank pressure above 60 psi RO inactive Tank HI pressure switch and tank LO pressure switch open RO running and filling storage tank RO will run until tank pressure reaches 60 psi RUNNING Tank HI pressure switch closed Tank LO pressure switch open Tank LO pressure switch closed when tank pressure below 45 psi Displays Alternate vi N automatic flush cycle The time remaining for the flush cycle RUNNING RUNNING is shown in seconds Tank Full Flushing 20s At the end of the flush cycle the RO shuts down and returns to IDLE Tank Full Tank pressure at 60 psi RO in an DOWN ARROW E Alternate Message If the RO has run for over 1 hour a flush cycle will be triggered ENTER KEY enr RUNNING Time remaining is shown in sec Flushing 120s onds e Press DOWN Arrow key to view Atthe end of the flush cycle the RO Operator Menu resumes normal
7. Open post filter flush valve F5 until tank pressure R18 drops Low Inlet Pressure NO ygs gt Inlet solenoid valve operating normally Replace pre filters See Service Procedure Pre filter Change fl Did iet Observe pre filter Does diri YES outlet gauge P3 gt pressure YES gt start up when pump starts 10 psi d Remove DIN Insert voltage E or connector from meter probes replace inlet inlet solenoid into the two pressure valve R5 parallel sockets switch R7 y Restort RO and check for 110 VAC YES gt YES 3 NOTE Power will only be on for three seconds NO Y YES gt May require two or three tests Check for 110 VAC at controller header J2 terminals 5 amp 4 See Test Procedure Tank Pressure Switches 1 YES NO Replace controller power circuit board 22 Replace Inlet solenoid valve R5 Repair wiring Test Procedure Inlet Solenoid Valve Page 2 of 2 Troubleshooting RO drains while IDLE Check for 110 VAC at controller Replace header J2 3 3 controller power terminals 3 amp 4 circuit board Header J2 Replace inlet solenoid valve R5 duy 23 Test Procedure Flush Solenoid Valve In normal operation when the tank HI press
8. The pre filter helps the RO operate more efficiently protects the RO mem brane element from chlorine damage Stage 3 RO System The RO system removes virtually all remaining contaminants from the water In fact RO water is so pure that minerals must be added back before using for brewing Step 4 Storage Tank The storage tank stores the water and pressurizes it for supply to the store The tank is sealed to preserve the purity of the water Step 5 Post filter The post filter contains a combination of minerals and activated carbon As the water flows through the post filter a small amount of the minerals dissolve into the water and the carbon absorbs any trace organics improving the taste Description of Operation Pretreatment System Domestic Water Service To Water Heater 1 Booster Pump d If service is lt 20 psi 1 Water Softener During operation one of two media tanks S3 4 is in service while the other is in standby Flow through the system is metered by the control valve S1 The control valve S1 automatically switches tanks and performs regeneration based on the volume of water flow through the softener Domestic water enters the softener bypass valve S2 and flows into the control valve S1 e The control valve directs the flow to the media tank in service e The ion exchange resin in the media tank removes the hardness minerals from the water
9. header J7 terminals RO runs stops when tank pressure Tank pressure R18 52 psi VES Disconnect tank LO Use wire to jump Replace pressure switch R27 terminals 3 amp 4in gt lt RO GC yes gt tank HI pressure See NOTE controller RUNNING switch R19 l NO Y Replace controller power circuit board Reconnect switch 20 Test Procedure Tank Pressure Switches page 3 of 3 Troubleshooting RO does not start tank pressure R18 less than 45 psi VVires disconnected on con troller header J7 ter minals 1 amp 2 RO keeps RUNNING YES Connect wires Ensure tank LO pressure Jump terminals Replace switch R17 is connected 1 amp 2 in controller Does YES tank LO pressure See NOTE with a piece of wire start switch R17 NOTE No To inspect the tank pressure switch connector gently pull the wires attached to Replace the switch to pull the connector through the controller power hole in the panel circuit board Header J7 21 Test Procedure Ensure that system bypass valve B1 is in the normal position the pre filter inlet 1 and outlet P5 valves are open and that the pre filter outlet pressure gauge P3 reads 20 psi when the RO is running Low Inlet Pressure is displayed on controller Turn RO OFF then ON 45 psi
10. minute Multiplu gpm bu 60 to NO d Y etermine gallons per hour Replace product flovv meter R22 rate 28 Service Procedure Pre filter Cartridge Replacement Tools Required filter wrench Materials Required supplied with filter kit see page 35 1 sediment filter a Close the inlet valve 1255744 P1 and outlet valve 2 carbon filters P5 1225745 b Open 75 valve O rings 5 relieve pres Food grade lubricant NOTE Each filter housing weighs approximate ly 15 pounds when filled with water Be Sediment prepared to support Jy caton this weight when D zg the housings are H removed Clean up any spilled water a Loosen filter housings a Clean and sanitize the a Install new pre filter with the filter wrench filter housings cartridges in the pre b Unscrew the housings b Lightlu lubricate a new filter housings by hand and remove O ring b Thread pre filter Discard the old filter c Install a new O ring in housings back onto cartridges and the groove at the top the heads Note the O rings of each filter housing correct location of the pre filters C Tighten pre filter diiil al a Ensure flush valve a Check for leaks PA is open and tub b If necessary tighten ing is directed
11. npoaq e MOSN3S AAO13 3IVMIN39NOO 9TT2 T Ed 40SU S Gd JequunN su l l d 1204 JDNUDW em E i 1 HOUMS 2522221 smod E c UIDN 1204 1 0 al V i Sie f a C lt 47 Parts Diagram Post Filter assembly m i TCR o lt Ao Im n V mE 4 E Ber Con sui 4 PF 110 Post Filter amp Re Mineralizer Assembly Parts List 48 Parts Diagram Post Filter assembly Manual Part Reference Number 1110314 BUSHING PVC MPT x FPT 0 50 x 0 58 2 Tee moni remerro Pipe Plug 1110455 0 50 Part Name Model 4 Connector 1237107 CONNECTOR MPT x TB Parker ABMC8 MG ACETAL 0 50 x 0 50 Connector 1237113 CONNECTOR MPT x TB Parker ABMC8 MG ACETAL 0 38 x 0 38 Inlet Outlet Flush F1 FA F5 1244357 VALVE BALL PVC 0 50 SMC 6389390 Valve 7 1255436 NIPPLE MPT NYL 0 50 x CLS HEX Housing Head F2 1261327 HSG POST FILTER 10 SMC PVC 638 Assembly 8F8F B Filter Cartridge 10 1261329 BUSHING PVC MPT x FPT 1 x 0 50 11 Post filter Pressure F3 1261330 GAUGE PRESS 2 00 Catp PMB204 Gauge DIAL 0 25 PORT ELME 12 1261331 BUSHING PVC MPT x FPT 0 50 x 0 25 1 Housing Bracket 1261352 BRACKET HOUSING POST FILTER Carbon Calcite 1261328 CARTRIDGE CARBON C
12. skip to step 15b a Ask an assistant to hold the housing in place on the frame b Replace the clamps and secure them with the bolts Reconnect the tube to the housing inlet Reconnect the two tubes to the appropriate housing outlets 16 KC CN a Close the isolation valve on the storage tank b Open the post filter valve F5 to relieve line pressure C Disconnect the product line at the storage tank inlet and redirect the line to drain d Place the system bypass valve in the normal position a Open the concentrate valve two full turns Turn the RO power ON Check for leaks Run the RO for 20 minutes Stop the RO panapos the storage tank inlet isolation valve 32 Reconnect the product line to Open the storage tank Turn the RO ON Adiust system settings See Test Procedure System Adjustment Check the product quality and confirm that is is within standard Parts Diagram Storage Tank Pre charge Air pressure valve stem under cap 30 35 psi Manual Part Part Name Make Model Reference Number 0 50 x 0 38 1110360 ELBOVV 90 FPT PVC 1 00 b 1110404 TEE PVC FPT 0 50 Storage Tank 1239146 TANK TANK STORAGE PP 30 GAL PP 30 GAL RO mate mate 30853 Tank Outlet 1237107 CONNECTOR MPT x TB ACE
13. switch 56 62 psi Switch State Table Condition Tank Pressure R18 Tank HI R19 Tank LO R17 Tank Ful OPEN OPEN IDLE 45 56 psi CLOSED OPEN RO start up CLOSED CLOSED RUNNING 46 60 psi CLOSED OPEN Note lt means less than gt means greater than 17 nlet Pressure Switch Test Procedure AIDA piouajos 3aju 152 BBS t 55 lul Bum AIDd 1 JO eJnsseJd lul eop dey ensseud lul 1o uuo5 u p400q Jamod 4e o3u05 ou op d u Af 4 PP H Vous q uuo d A ON r Isd 06 lt t3 aunssaid duindg p ip dsip eJnssaJd 3 lul 01 sebpuD J83JIJ 24d 84npa20J4d 1521 s SJa3JIJ aJd v Bum diodes 40 YOUMs eJnsseJd lul 2 ajoy ayy unouui yopq dis 104 seop 101 euuoo eu eJunsue 2109 Huyo S MA ay 129 402510 jauod ay ui joy ay UDnOIU 10128uuo5 eux nd 0 YOUMS ay 01 D u2D11D ay ind Uayims ainssaid jejul spuu6 dund J 440 U n NO pup 440 4amod YAMS fijjpouuuou YoUMS ainssaid lul n sl Jamod au eop dey eunsseud 1 lul MO nus fijouujou bunpJedo ain
14. 30 35 psi Tank valve T4 closed Open the Tank valve T4 When water is drawn from Excessive air precharge in Drain storage tank and adjust air storage tank tank pressure drops storage tank precharge to 30 35 psi rapidly to zero from 40 psi or higher Storage tank empty at 40 psi or higher Concentrate Flow rate 10 gph System adjusted improperly See Startup and System Adjustment Product Flow 96 5096 Flush valve R9 open See Test Procedure Flush Solenoid Valve Concentrate flow sensor R25 Replace concentrate flow meter Water flows to drain during RO IDLE Inlet solenoid valve R5 Replace inlet solenoid valve Product check valve R16 Replace product check valve 15 Test Procedure Pre filter Cartridges The pre filter cartridges should be replaced at least every three 3 months to maintain peak performance The filters may clog in less than three months To test pre filter cartridge performance the pressure differ ential between the inlet pressure gauge P2 and the outlet pressure gauge P3 is evaluated This procedure should be performed at least once a week Direct the flush valve P4 line to drain Close the outlet valve P5 Open the flush valve P4 See NOTE Note the readings on the inlet pressure gauge P2 and the outlet pressure gauge P3 e If the difference between the readings is less than 20 psi the filter cartridges are operating normally f If the difference between the readings is 20 p
15. The softened water flows out of the media tank through the control valve and bypass valve out let e The softener water tees off the pre filter and water heater TO STORE EQUIPMENT System Bypass Valve shown in normal position From RO TO RO SYSTEM Control Valve Buposs Valve 55 Brine Tank P3 Pre filter Outlet Pressure Gauge Pre filter Flush Valve P5 Pre filter Outlet Valve S Pre Filter Water flows through three filter housings P6 P8 plumbed in series Softened water enters the inlet valve P1 pass es the inlet pressure gauge P2 and enters the sediment filter housing P6 The sediment filter removes fine particulate matter from the water e The water then flows through each carbon filter housing P7 P8 The carbon filters remove chlorine and taste from the water e The filtered water flows past the outlet pressure gauge P3 and goes to the outlet valve P5 e The pre filter outlet goes to the system bypass valve B2 then out to the RO system The pre filter flush valve PA is used to relieve pres sure from the filters for service and for checking the pressure drop across the filters Description of Operation RO System The RO is controlled by a microprocessor based control R21 Starting the RO As water is drawn from the storage tank T1 tank pressure drops e When the tank pressure drops below 60 psi the tank HI pressure switch R
16. Valve Note means un less than means greater than 14 Troubleshooting Other Symptom RO runs continuouslu Tank HI Switch R19 See Test Procedure Tank Pressure tankpressure R18 60 psi or controller Switches RO shows Full Tank immediately on Tank HI Switch R19 See Test Procedure Tank Pressure start up or controller Switches RO runs five minutes or less to Tank Full Tank LO Switch R17 or con See Test Procedure Tank Pressure tank pressure R18 55 65 psi troller Switches Pump discharge pressure R4 cannot Inlet pressure 90 psi Install a pressure reducing valve in supply be adjusted below 175 psi line to reduce feed pressure to 60 psi Pressure regulator valve Replace Pressure regulator valve R12 Concentrate valve R13 closed Adjust Concentrate valve R13 to 45 gph See Startup and System Adjustment Pump discharge pressure R4 cannot Flush valve R9 open See Test Procedure Flush Solenoid Valve be adjusted dheve 150 ps Pressure regulator valve Replace Pressure regulator valve R12 or Low Product Flow display 3 P 9 Pump or Motor See Test Procedure Pump and Motor Foultu Concentrate Flow Sensor Replace Concentrate Flow Sensor R25 Concentrate valve R13 Replace concentrate valve R13 aperture too large RO runs only 5 10 minutes Low air precharge in to Tank Full tank pressure R18 45 to 60 psi storage tank Drain storage tank and adjust air precharge to
17. be defective and 5 a description of the type of water pretreatment equipment which has been utilized in connection with the product if any 51 Warranty BEV RITE cont d Seller shall in Seller s reasonable discretion be the sole judge of whether a returned product or com ponent is defective in material or workmanship Products or components to be repaired or replaced shall be returned to the Buyer by the Seller freight prepaid by Seller via UPS ground or best way sur face freight In genuine emergency situations Seller will at Seller s sole option forward replacement parts to Buyer without waiting for authorized return of the questionable part s In such cases Buyer will issue a purchase order or other payment guarantee prior to shipment If the returned product is found to be defective the Buyer s account will be credited for the full purchase price If the returned item is found to have been misused or abused or the defective part is not received by Seller within thir tu 30 days the Buyer will be invoiced for the replacement part s provided This Warranty does not cover or include labor and or travel to the Buyer s premises or any other location Charges will be made for the usual and customary Seller costs and associated expenses incurred by Seller in provid ing Warranty Service at any location other than Seller s factory at the address set forth below and Seller reserves the right to precondition such travel to Buyer s prem
18. minutes See Troubleshooting No Water Three consecutive low inlet pressure events occurred during a Tank Full flush RO has shut down Turn RO OFF and ON Check pre filters See Test Procedure Pre filter Cartridges Operator and Technician Menus Controller Displays Figure 4 viyy Auger Tel INI PPH SCH geil wo irent papo ROL SUH 9962 SNH un 1 ADS O 2 Wo um 1 H T i saGupyo 7 r kii ADS wr GE i i i 1 SS ld wmmp ed li lasse H i i H i esa i i i H i LUE ET 03232 Ane m b uim y Anger QC QE ADS MEET am m B LU D an s an m san u C e Sad judd up ss dd 00 a ADI 8894 AD IEUION Of unyay oj SOL id 57 Aye no on pog snuaw ubi oluu5 l rw AEG OUDON Of uunjay o i puooa 40 i i i PH 9944 Aras IDUUJON Waly SNUB UDIDIUU2 9 l atum i m a uzi mut uru met nc npo ki NOH be A SOLINI sz Ann DD np ki E ER summ J snu w d s dd Ac dg QIDUUJON WOJ 003 USA Jajua 10 Startup and System Adjustment Note All connected water using equipment must not be used during this procedure Install all system components and piping according to the guideli
19. storage tank 2 Open the post filter flush valve F5 3 Observe tank pressure gauge R18 Tank pressure switches are operating normally if RO starts when tank pressure drops below 55 psi and RO stops when tank pressure exceeds 55 psi 4 See Troubleshooting steps if RO does not start and stop correctly Troubleshooting RO does not stop tank pressure R18 greater than 55 psi Disconnect tank pressure switch R19 See NOTE RO stops Tank Full displayed Replace ves gt tank HI pressure switch R19 NO NOTE To disconnect o tank pressure switch Y gently pull the wires attached to the Replace controller power switch to pull the connector through the hole in the panel Disconnect the wires taking care to ensure the connector does not slip back through the hole circuit board Reconnect switch 19 Test Procedure Tank Pressure Switches page 2 of 3 Troubleshooting RO starts and stops repeatedly NOTE Make sure all valves are in normal operating positions Disconnect tank LO YES gt pressure switch R17 See NOTE Replace controller YES power circuit board Reconnect switch Tank pressure R18 55 psi RO stops IDLE displayed l NO NO Y Replace controller power circuit board Reconnect switch R18 Connect 55 NO Y Wires disconnected in controller
20. to the filter housings drain gentlu using the pre b Open the inlet valve filter vvrench P11 c On the controller c Flush sustem for one press ENT and ESC minute keys for four seconds to reset the pre filter change timer d Close the flush valve e Open the outlet valve P5 29 housings as much as you can by hand Do not over tighten or use the pre filter wrench Service Procedure Post filter Cartridge Replacement Tools Required filter wrench Materials Required 1 sediment filter SKU 187200 2 carbon filters SKU 187201 O rings supplied with filters food grade lubricant supplied with filters NOTE Each filter housing weighs approximate ly 15 pounds when filled with water Be prepared to support this weight when the housings are removed Clean up any spilled water Normal rn Bypass Place the system Close the inlet valve bypass valve in F1 and outlet valve bupass F4 Open the flush valve P5 to relieve pressure a Loosen the filter housing with the filter wrench b Unscrew the housing by hand and remove c Discard the old filter cartridge and O ring Clean and sanitize fil ter housing Lightly lubricate a new O ring Install new O ring in the groove at the top of the filter housing ED sis a Ensure flush water F5 and tubin
21. 17229 0 300 o o c Q o 1113393 GAUGE PRESS 2 5 PSI 300 ENFM SS BACK 1235089 PRESSURE REGULATOR SMC VALVE 1237674 CONCENTRATE VALVE 1237118 CONCENTRATE FLOVV METER 1237116 CONNECTOR FPT x TB Parker ACETAL 0 50 x 0 38 HSG PRE FILTER 20 1237116 CONNECTOR FPT x TB Parker ACETAL 0 50 x 0 38 1237118 PRODUCT FLOW METER 1237248 ELECTRICAL ENCLOSURE 1237128 PANEL 1119529 PUMP ADAPTER Procon 1237115 PVC TUBING Accuflex 0 5 ID 0 75 OD 37 oo Pressure Regulator lt Concentrate Valve Concentrate Flow Meter Concentrate Outlet A6FC8 MG N Product Outlet A6FC8 MG Product Flow Meter 4 Controller Backpanel Motor Coupling PVC Tube R7 R1 R2 R4 R16 R17 R18 R19 R14 R15 R10 R11 R12 R13 R25 R24 R23 R22 R21 R2 1048 1C K6158 08 N EN 2 LN Parts Diagram Membrane Element Housing 38 Parts Diagram Membrane Element Housing Part Manual Part Part Name Make Model Reference Number 1 Bushing 1110269 BUSHING MPTXFPT 304 0 75 x 0 50 0 50 a Housing Clamp 1111640 eau 42500 0 50X0 25 O Ring Inner mm 1151580 O RING EPDM 116 70DUR ki Hex Nut 1154925 NUT HEX NYLOCK M 18 8 031 18C Endcap Clamp 1158328 CLAMP HALF 4 0 FL SS 300 PSIG 1158446 SCREW CAP HH 18 8 0 31 18 x 1 25 O Ring Outer 1159957 O RING EPDM 342 70DURO E WM Membran
22. 19 closes e When the tank pressure drops below 45 psi the tank LO pressure switch R17 closes With both tank pressure switches closed the RO starts to run a cucle e The inlet solenoid valve R5 opens allowing the filtered water to flow into the system e When the inlet water pressure reaches 8 psi the normally closed inlet pressure switch R7 opens After a three second delay the pump R1 R3 starts Producing RO Water The pump forces water into the membrane ele ment housing R8 Pump pressure is indicated on the pump discharge pressure gauge R4 e The membrane element inside the membrane element housing filters the water into two streams product water pure water and con centrate water waste water The concentrate stream leaves the membrane element and enters the concentrate manifold R10 where the stream is split and redirected The concentrate valve R13 controls the flow of water through the concentrate flow meter R25 and out to the drain It con trols the amount of waste Recovery and purity and affects system pressure e The pressure regulator R12 controls the flow of concentrate water that is returned to the pump inlet and affects product flow e The concentrate valve and pressure regu lator valve together control the RO operat ing pressures shown on the concentrate pressure gauge R11 and pump pressure gauge R4 and sets the product flow e The product str
23. 38 John PE 12 El BLUE Guest 0500F B Product Check Valve R 1235086 VALVE CHK ACETAL 0 38 John 3 8SCV Guest 1237108 ELBOW FIXED MPT x TB Parker A6ME6 MG ACETAL 0 38 x 0 38 Product Outlet R 1237116 CONNECTION FPT x TB Parker A6FC8 MG ACETAL 0 50 x 0 38 Bend Clip 1237723 CONDUCTIVITY SENSOR John PM2610S FITTING CLIP FLOW BEND Guest 0 38 Tank LO Pressure 1239727 SWITCH PRESS 45 PSI Switch 45 psi NON ADJ WITH PLUG Tank HI Pressure 1239728 SWITCH PRESS 60 PSI Switch 60 psi NON ADJ WITH PLUG Product Manifold 1255150 MANIFOLD FLOW BLOCK WM 800 MOLDED Product Flow Meter I 1 3 Conductivitu Sensor R Bi R 1 1 R 0 R 1 R 2 R 1 1237118 PRODUCT FLOVV METER 1237117 CONDUCTIVITY SENSOR 18 16 23 17 19 15 22 14 45 Parts Diagram RO Controller assembly Part Name DISPLAY CIRCUIT BOARD POWER CIRCUIT BOARD Number 1240000 1240001 Reference crelcoccacc ziziziziziziziziziz Panel Circuit Breaker 4 Power Relay E Display Circuit Board Power Circuit Board Ps 2 ircui RESI Transformer Circuit Breaker 46 RO Controller Parts Diagram QuOD 6 2 T11 YOLDANNOD 2991021 4 l r vv zu 3 nsomnal evzzeet vr amsopu v MOSN3S ALIAILDNGNOD Act veu sosuas fiyanonpuos e HOSNIS MOIS LONGONd set Josues mol4
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25. ALCITE 10 49 Return Goods Authorization RGA Procedure If you wish to return goods for repair warranty evaluation and or credit please have your original sales order or invoice available when you call GE Call 800 848 1750 and you will be prompted to the correct Customer Service Representative Please be prepared to provide the Model number and Serial number of the product being returned Model and Serial numbers are listed on the label attached to the product GE Infrastructure telephone prompts 2 A GE Customer Service Representative 3 All equipment GE Representative A GE Customer Service representative will provide instructions and a Returned Goods Authorization number RGA which needs to be clearly written on the outside of the box used to ship your materi als All equipment must be shipped to GE with the freight prepaid by the customer Call our Customer Service Center with any questions or issues concerning freight claims and a representative will discuss your situation All materials to be returned must be rendered into a non hazardous condition prior to shipping Ship to address GE Osmonics Inc 5951 Clearwater Drive Minnetonka MN 55343 USA Attn RGA 50 Warranty BEV RITE Warranty Terms Subject to the terms and conditions set forth hereinafter Seller GE Osmonics Inc or any of its author ized subsidiaries warrants to the original purchaser hereafter the Buver that
26. BEV RITE WM 800 RO WATER PURIFICATION SYSTEM Troubleshooting amp Service Manual Water amp Process Technologies Company Information Company Contact Phone Fax Email Machine Information Installation Date Model Number Serial Number Service Assistance Consult the Troubleshooting Section If the problem cannot be identified and corrected contact your distributor Prior to making the call have the following information available Model Number Daily Log Sheets Serial Number Operating Parameters Installation Date Description of Problem Spare Parts Contact your distributor to order spare parts Refer to the Spare Parts List NOTE This manual along with all GE Infrastructure manuals is available at www gewater com Reverse Osmosis Water Treatment System Service Manual Table of Contents Delivery System Ib Tof gro LL NU RR o Piping and Instrumentation Diagram RO Electrical Schematic Startup and System Adjustments Troubleshooting No Water uc b z Poor Water ee Excessive Flow to Drain UE Summary Inlet and Tank Pressure Switches Inlet Pressure Switch Inlet Solenoid Valve MR RE Uer e Se Pump and Motor aaa Membrane Element Production z Service Procedures U D COON O On 4 T PO Page Part Diagrams Storage Tank A O 33 Pres IETS SOOO SSES 34 RO SYSTE MENS 36 Membra
27. ICANT Carbon Filter 1244713 4 X CARTRIDGE CARBON Cartridge Kit 20 10 MICRON 4 x O RINGS LUBRICANT 35 Parts Diagram RO System Fe 23 00 1 Parts Diagram RO System Part Manual Fart Part Name Make Model Reference Number 1237107 INLET CONNECTOR Parker 0 5 MPT x 0 5 TB 1235081 VALVE SOL BRS 0 5 FPT Burkert 120 VAC Inlet Connector A8MC8 MG Inlet Solenoid 456 540C Inlet Pressure Switch 8 psi Inlet Manifold 1239726 INLET PRESSURE SWITCH Nason 1255150 MANIFOLD FLOW BLOCK WM 800 MOLDED 1226456 PUMP MOTOR Marathon 1237106 PUMP Procon 1113393 GAUGE PRESS 2 5 PSI ENFM 7229 300 SS BACK 0 300 56C17D591 CI x o ct o ump Discharge ressure Gauge Membrane Housing Product Check Valve P P 1162152 HOUSING 3 8SCV o Tank LO Pressure Switch 45 psi Tank Pressure Gauge 1239727 PRODUCT LOW PRESSURE Nason SWITCH 117229 160 Tank HI Pressure Switch 60 psi Conductivity Sensor 1239728 PRODUCT HIGH PRESSURE Nason SWITCH 1237117 PRODUCT CONDUCTIVITY SENSOR Product Manifold 1235086 VALVE CHK ACETAL 0 38 John Guest 1255150 MANIFOLD FLOW BLOCK WM 800 MOLDED Flush Solenoid Valve 456 540 C 1235081 VALVE SOL BRS 0 5 FPT Burkert 120VAC o Concentrate Manifold 1118571 GAUGE PRESS 316 2 5 PSI ENFM 160 BACK 1255150 MAN FOLD FLOVV BLOCK WM 800 MOLDED Concentrate Pressure 1
28. ON HAS ANY AUTHORITY TO BIND SELLER TO OTHER THAN WHAT IS SET FORTH ABOVE THIS WARRANTY GIVES THE BUYER SPECIFIC LEGAL RIGHTS AND THE BUYER MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM JURISDICTION TO JURISDICTION THE PARTIES RECOGNIZE AND AGREE THAT IN ALL RESPECTS THE LAWS OF THE STATE OF MINNESOTA SHALL APPLY TO AND SHALL GOVERN ANY INTERPRETATION OR LEGAL SIGNIFICANCE OF THIS DOCUMENT 52 Maintenance Logs Routine Maintenance Log Routine Maintenance Daily Operator checks water softener brine tank S5 and add salt if less than 1 4 full Operator checks pre filter pressure differential and replaces pre filter cartridges as needed Every 3 Months Maximum time between replacement of sediment filter cartridge and carbon filter cartridges Every 9 12 Months Replace post filter remineralization cartridge Minimum 4 times per Year quarterly Check system adjustments Test product water for compliance with specifications as stated in this manual Every 2 5 Years Replace membrane element Routine Maintenance Log NOTE Record Filter and membrane element changes during routine maintenance in log below Brine Tank Last sediment Last carbon filter Last post filter Last membrane Full Y N filter change element change 53 Maintenance Logs Routine Maintenance Schedule Maintenance Log Use this Maintenance Log at each maintenance visit for the RO system Note settings of RO on every service visit to help track performance o
29. PVC 0 38 X CLS j pu 1110379 NIPPLE MPT PVC 0 5 X CLS Lo d 1110455 PLUG PIPE MPT NVL SQH L3 4 0 50 1110314 BUSHING PVC MPT X FPT 0 50 x 0 38 Concentrate Pressure 1113393 GAUGE PRESS 2 5 PSI 300 ENFM A6ME6 MB SS BACK Gauge i 8 Flush Solenoid Valve Pressure Regulator Valve 1235081 VALVE SOL BRS 0 5 FPT Burkert 456 540 C 120VAC 1226629 TUBE POLYETHYLENE 0 38 John PE 12 El WHITE Guest 0500F W 1255089 VALVE REG PRESS BRS 0 38 Concentrate Valve Bend Clip Concentrate Manifold Concentrate Flow Meter S 1237111 TEE SWIVEL TB X MPT X TB Parker AGMRS4 MG ACETAL 0 38 x 0 38 1237113 CONNECTOR MPT X TB Parker A6MC6 MG ACETAL 0 38 x 0 38 1237116 CONNECTOR FPT X TB Parker A6FC8 MG ACETAL 0 50 x 0 38 1237674 VALVE NEEDLE BRS FPT 0 25 11 GPH 1237723 FITTING CLIP FLOVV BEND John PM2610S 0 38 INCH Guest 1255150 MANIFOLD FLOW BLOCK WM 800 MOLDED 1237118 CONCENTRATE FLOW METER 1237108 ELBOW FIXED MPT X TB Parker A6ME6 MG ACETAL 0 58 x 0 38 43 Parts Diagram RO Product Manifold Assembly ka RO Product Manifold Parts List Parts Diagram RO Product Manifold Assembly Part Manual Part Part Name Reference Number 1 1110312 BUSHING PVC MPT x FPT 0 50 x 0 25 1110314 BUSHING PVC MPT x FPT 0 50 x 0 38 Tank Pressure Gauge 1118571 GAUGE PRESS 316 2 5 ENFM 7229 1 160 PSI 160 BACK Tube 1226617 TUBE POLYETHYLENE 0
30. TAL 0 50 x 0 50 7 Tank Inlet 1237108 ELBOW FIXED MPT x TB ACETAL 0 38 x 0 38 Tank Isolation Valve T4 1244357 VALVE BALL PVC 0 50 FPT SMC PVC 638 8F8F B 1255436 NIPPLE MPT NYL 0 50 x CLS HEX 1 00 x 0 50 n Parts Diagram Pre Filter Part Manual Part Part Name Make Model Reference Number Sediment Filter 1255744 FILTER SEDIMENT HYTREX Hytrex GX04 20 Cartridge 20 5 MICRON Carbon Filter 1255745 CARTRIDGE CARBON 20 5 rite 7 250 Cartridge 10 MICRON 7 P7 P8 1255746 HSG PRE FILTER 20 158205 Assemblu Inlet Outlet Valve P1 P5 1255747 INLET OUTLET VALVE Matco VMATP Norca BV155 1255748 VALVE BALL PVC 0 75 a 7 NIPPLE NYLON 0 75 x 0 50 Nipple 1 Port 1255751 ELBOW 0 50 PORT CHR BRASS E Flush Valve 1255758 VALVE BALL PVC 0 25 m Connector 1255759 CONNECTOR MPT X TB 0 38 x 0 25 Inlet Outlet Pressure P2 P3 1255762 GAUGE PRESS 1 50 Span SPAN101 Gauge DIAL 125 PORT D 158E 1255763 NIPPLE 0 50 CHROME BRASS 1 Nipple 2 Ports 1255764 NIPPLE 0 50 PORTS CHR BRASS Housing Bracket EN 1255693 BRACKET HOUSING PRE FILTER Pre filter NSF Label 1255694 LABEL NSFA2 PRE FILTER eme NOTE Filter cartridges are available as four pack kits that include four replacement O rings and food grade lubricant GE recommends Sediment Filter 1244712 4 X FILTER SEDIMENT Cartridge Kit HYTREX 20 5 MICRON 4 X O RINGS LUBR
31. UIPMENT s IWater dispenser etc d Heater Pre filter Assembly Domestic Water Service Booster Pump 5 If service is 20 psi Pu Water Softener Softener Drain 1 2 ID Hose 2 gpm Brine Tank Overflow J 9 1 2 ID Hose To Indirect Drain 277777 RO Sustem i d P pam leo all ter Flush Line 3 8 OD Tube ntrate 4 gpm i n U Pre Fil C RO Conce ii fo 3 8 OD Tube E bw 1 w X Post Filter Flush Line YY Y Y Y 3 8 OD Tube 1 l J 7 1 The Reverse Osmosis R system is comprised of five separate water treatment stages Stage 1 Water Softener The water softener removes hardness minerals primarily calcium and magnesium carbonate from the water and supplies softened water to the water heater and the RO system Softened water helps the RO operate more effi ciently and protects the water heater from scale Stage 2 Pre filter Assembly The pre filter removes particulate matter and chlorine from the water
32. ali uo3iMs inss id lul 1 02 J3JIJ aJd 1821 99S s4e3 Ij eJd y u si 1 J 31d 7d AIDA usnj 4e3 1 eJd eso uado si A DA Ven 493 1 a4d Sd AIDA NO JO Td 181 814 uedo 3epno 319 U 193 1J 94d uonisod OWJOU ul Tg sspdfiq waysfis 5p qd uonisod sspdfiq ui sspdfiq ul sfis 440 suum PUD sajnuluJ BAIL upy SSa 104 suni NO suuni OY ccc ccc c ccccccccccccoc fiblds p ou S3A ON ON S3A lt SIA ONINNNY MO 4 19npoid MOT pasinbay 2911185 S483 J 94d bupu 291118S 91nSSaid 19 U 0 NOILOV 3snvo pauinbey 291A19S 35VSS3 N sauousp 39 20 EE EE 9NIHSV 13 40 NO AI O391D0O2 IDIAYIS 247 SI 12 Troubleshooting Poor Water Quality Symptoms Product Quality displayed poor tasting or cloudy water scale build up Equipment failure Make sure the water softener brine tank S5 is filled with salt and that the pre filter carbon filter cartridges have not expired see Test Procedure Pre filter Cartridges Hard water and or chlorine will cause premature membrane element fouling or damage and affect water quality Change membrane element
33. and YES end cap inner O ring See Service Procedure Membrane Element Replacement Product Quality displayed Service Required YES gt light ON NO d See Troubleshooting No Water Sustem bupass valve F5 in bypass Determine why system was in bypass position and correct the underlying problem Put system bypass valve in normal position Open post filter flush valve F5 and flush for 10 minutes Ifthe RO is operating normally and the sustem is not in buposs the post filter cartridge may need to be purged or TDS has accumulat ed in the storage tank Flushing the post filter will purge the cartridge and drain off the storage tank 13 Troubleshooting Excessive Wate r Flow to Drain This is normally a perceive problem rather than an actual issue with the system Troubleshooting 1 Make sure that the pre filter flush valve P4 and post filter flush valve F5 are both closed Identify the piece of equipment from which the excessive flow is suspected Determine if flow rate is correct based on the table at the right listing the component s normal flow rates Replace drain line flow control contact Performance Water for assistance Water softener drain flow high YES gt Equipment Drain Flow Rates Flush 2 gpm Normal Operation 3 to 4 gpm 3 to 4 gpm RO System 0 3
34. e Housing 1162152 HSG SH 1 4 X 21 DC 316 FL UNPK Bushing 1203391 BUSHING MPTXFPT 516 0 75 X 0 38 Membrane Element MEH 1206812 ELEMENT AK405171773 Desal AK4021T1773 Connector 1237107 CONNECTOR MPT X TB Parker A8MC8 MG ACETAL 0 50 X 0 50 1237108 ELBOW FIXED MPT S TB Parker A6ME6 MG ACETAL 0 38 X 0 38 1237112 ELBOW TB X HSB ACETAL Parker ASTEB8 0 50 X 0 50 1237114 ELBOVV SWIVEL MPT X TB Parker AGMES4 MG ACETAL 0 25 X 0 38 39 Parts Diagram RO Inlet Manifold Assembly Manual Part Part Reference Number Part Name Make Model 1110455 PLUG PIPE MPT NYL SOH 0 50 1110519 PLUG PIPE MPT NYL SOH 0 25 A Inlet Solenoid Valve R5 1235081 VALVE SOL BRS 0 5 FPT Burkert 456 540 C 120VAC 5 Inlet Connector 1237107 CONNECTOR MPXTB Parker A8MC8 MC ACETAL 0 50 x 0 50 1237108 ELBOW FIXED MPT x tB Parker A6ME6 MB ACETAL 0 38 x 0 38 1237112 ELBOW TB x HSB ACETAL Parker A8TEB8 0 50 x 0 50 Inlet Pressure Switch R7 1239726 SWITCH PRESS 8 PSI NON ADJ WITH PLUG Inlet Manifold 1255150 MANIFOLD FLOW BLOCK WM 800 MOLDED 41 Parts Diagram RO Concentrate Manifold Assembly 13 Goose OST NF 22 12 42 Parts Diagram RO Concentrate Manifold Assembly Part Manual Part Part Name Make Model Reference Number 1110154 NIPPLE BRS MPT 0 25 X CLS Nipple 8 110376 NIPPLE MPT
35. e wires to controller header J2 Connected correctly 77 YES Replace controller power circuit board valve R19 terminals 1 amp 2 l NO 1 NO See Test See Test Bee G Procedure Pump Procedure Flush H Correct wiring 5 solenoid valve R9 and Motor Solenoid Valve Reset sustem See Test Procedure Sustem Adiustment 24 Test Procedure Pump and Motor page 1 of 3 Caution Do not allow the pump to run dry as this will damage it See Test Procedure Inlet Pressure Switch Replace the pump if it is leaking Do not tamper with the Safety Relief valve on the side of the pump Troubleshooting Excessive Pump Noise Test the pump if it is making a squealing or grinding sound NOTE the pump will grind momentarily some times on start up 110VAC at controller header J2 terminals 5 amp 6 Replace controller power circuit board Pump noisy RO IDLE YES gt NO NO Y Y NOTE In both of these cases Replace cni the pump generally will need controller motor relay to be replaced as well Turn RO OFF Is the moto R1 making the noise Disconnect the pump R3 from the motor gt Turn RO OFF coupling R2 Replace motor R1 S the moto coupling R2 coupling damaged loose Tighten or replace motor coupling R2
36. eam leaves the membrane ele ment through the center port and passes through the product check valve R16 into the product manifold R15 e Product water quality TDS is measured at the product manifold by the conductivity sensor R14 e Product water exits the product manifold flows through the product flow meter R22 and out to the storage tank Filling the Storage Tank and Stopping the RO e Tank pressure shown on the tank pressure gauge R18 increases as the storage tank is filled e When the tank pressure reaches 60 psi the tank HI pressure switch opens e The flush solenoid valve R9 opens for a 20 second flush of the membrane element e The flush solenoid valve closes and the pump deactivates e The inlet solenoid valve closes and the RO goes into standby until water is used from the storage tank and pressure drops below 45 psi again Normal Operating Pressures Pump R4 160 175 psi Concentrate R11 130 160 psi Product R18 45 60 psi Normal Operating Flow Rates Product Flow 26 45 gph Concentrate Flow 26 45 gph Actual output depends on water temperature and membrane element To view water temperature e Press and hold both the ENT and DOWN arrow keys to enter the Technician menu AL Use the UP or DOWN arrow keys to scroll to the Product Quality screen then press ENT e Use UP or DOWN keus to scroll to Temperature SERVICE REQUIRED
37. f system Note settings while RO system is running normally Pre filter Serial Number RO Serial Number Technician Initials Pre filter Outlet Pressure psi Product Flow GPH Concentrate Flow GPH Product Quality PPM TDS 24 Hour Product GAL 24 Hour Run Time HR Filter Change Due HOURS Run Run Hours HOURS Hours Total Product GAL Pump pressure psi Concentrate pressure psi Tank pressure psi RO starts Tank Pressure psi RO stops NOTE This is a template make copies as needed 54 Water amp Process Technologies Global Headquarters Americas Trevose PA Minnetonka MN 1 215 355 3300 1 952 933 2277 1 800 848 1750 Trademark of General Electric Company may be registered in one or more countries Europe Middle East Africa Asia Pacific Heverlee Belgium Shanghai China 32 16 40 20 00 86 21 5298 45 73 Visit us online at www gewater com 2004 General Electric Company All rights reserved P N 1264060 Rev A
38. g is directed to drain b Open the inlet valve F1 C Flush system for five minutes d Close the flush valve IF5 e Open the outlet valve F4 30 Check for leaks If necessoru tighten the filter housing gen tlu using the filter wrench Install a new pre filter cartridge in the filter housing Thread filter housing as much as you can by hand Do not over tighten or use the filter wrench Tighten filter housing as much as you can by hand Do not over tighten or use the filter wrench Service Procedure Membrane Element Replacement page 1 of 2 Tools Required wrenches pliers Materials Required membrane element NOTE The membrane ele ment housing weighs approximately 20 pounds when filled with water Be prepared to sup port this weight when the membrane hous ing is removed Clean up any spilled water Normal Bypass SERVICE OREQUIRED Feli k X GE smonics Place the system bypass valve in bypass Turn the RO OFF Check clearance to left of housing 22 or more proceed to Step 7a Less than 22 inches proceed to Step 4 Disconnect the tube to the housing inlet Disconnect the two tubes from the housing outlet
39. ises upon prepayment of Seller s anticipated costs of attending such premises Voidability of Warranty This Warranty shall be void and unenforceable as to any Seller product which has been damaged bu accident mishandling abuse or has been repaired modified altered disassembled or otherwise tampered with by anyone other than Seller or an authorized Seller service representative or if any replacement parts are not authorized by Seller have been used or the product has not been installed operated and maintained in strict accordance and adherence with the operating documentation and manuals for such product Any express warranty or similar representation of performance set forth in the operation documentation for a reverse osmosis or ultrafiltration membrane incorporated into a Seller product shall be void and unenforceable unless the feed water requirements set forth in the operating documentation for such product are unequivocally and strictly adhered to Limitations and Exclusions THIS WARRANTY AND REMEDIES DESCRIBED HEREIN AND HEREINABOVE ARE EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER WARRANTY OR REMEDIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL THE SELLER BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR OTHER SIMILAR TYPES OF DAMAGES OR FOR DAMAGES FOR THE LOSS OF PRODUCTION OR PROFITS OR INJURY TO PER SON OR PROPERTY NO PERS
40. ne Element HOUSING nn 38 RO Inlet Manifold Assembly nn 41 RO Concentrate Manifold Assembly 42 RO Product Mqnifold eerste 44 REN 46 Post Filter assembly 48 Return Goods Authorization RGA Procedure 50 Warranty t 51 Appendix Routine DLE ume con me IU M EE 53 Routine Maintenance Schedule 54 CAUTION To avoid damage to the RO system pump shut OFF the RO when the system bypass valve is in the bypass position System Components Water Softener GE Water ReadySoft or AdvantaPure Pre filter Assembly GE Osmonics BEV Rite TO 320 Reverse Osmosis Processor GE Osmonics BEV Rite WM 800 Post Filter Assembly GE Osmonics BEV Rite PF 110 Storage Tank RO mate RO30 or equivalent Service and Technical Support GE Osmonics customer support center 800 848 1750 952 933 2277 fax 952 988 6030 www gewater com Mail can be sent to GE Osmonics Inc Attn Customer Support Center 5951 Clearwater Drive Minnetonka MN 55343 8995 USA NOTE This manual along with all GE Infrastructure manuals is available at www gewater com System Specifications Note Do not use with water that is micro biologically unsafe or of unknown quality without adequate disinfection before or after the system Inlet feedwater supply Must meet EPA and WQA specifications for drinking water Maximum Silt Density Index 3 Maximum free chlorine content 3 ppm Minimum inlet pressure 10 psi Maximum inlet pressure 95 psi Flo
41. nes provided Preliminary checks Check to be sure that the Pre Filter Flush valve PA is closed and the Pre Filter Inlet and Outlet valves P1 and P5 are both open Place the System Bypass Valve B1 and Softener Bypass valve S2 if used into the normal not bypass position Check all tubing connections to see that the sys tem is connected properly according to the dia gram shown on page 1 and that the drain tubes are secure and directed to an adequate drain Be sure that the Tank Isolation valve TA is open and the Post Filter inlet and outlet valves F1 and F4 are both open and that the Post Filter Flush valve F5 is closed On initial startup and at least every 6 months drain the tank fully and check the tank pre charge Air pressure T5 adjust if necessary to 30 35 psi Check the Pre Filter pressure gauge P3 for 10 95 psi if not make sure that all upstream valves are open and that the supply piping is correct If the Product Pressure gauge R18 shows more than 45psi open the Post Filter Flush valve F5 to drain the Tank until the tank pressure R18 drops below 40 psi Power On Connect the RO power cord to a dedicated 115vac 20 amp electrical outlet Turn the RO ON with the Power On switch R20 Be prepared to shut the RO off quickly if the pump makes a loud grinding sound The Display should light up and show a brief mes sage then the Inlet Solenoid will open After a 3
42. oes not return see Troubleshooting No Water under no display If RO is not Running open starts resolve issue overload tripped itself Display Disconnect the post filter flush blank Turn RO pump R3 from Turn RO valve F5 until prematurely ES gt controller opt the motor OFF tank pressure R18 OFF coupling R2 drops 45 psi YES NO NO Y Y Determine Motor what may have caused Allow motor to Motor Replace earlier overload and cool thermal stop bu YES motor R1 NO Y 1 NO Y Rotate pump R3 bu hand operate engage button on right side of controller motor relay see below 110VAC at controller Replace NO 7 YES header J2 NES gt controller Y starts termiridls motor relay 5 amp 6 ine voltage NO 110VAC or Y NG more Check for Y 110VAC ot motor Replace Replace wiring if controller power Y necessary circuit board Have voltage Header J2 corrected Motor starts 1 NO Y Replace motor R1 Motor Relay Manual Operate Engage Button 27 Press manual Replace YES 3 motor R1 Replace YES gt motor R1 Test Procedure Membrane Element Production This test will determine if the output of membrane element is fouled or if the system output meets the mini mum req
43. operation Hold ENTER and DOWN Arrow keys for 3 seconds to view Technician Menu e Hold ENTER and ESC keys for 4 seconds to reset the pre filter timer Controller Displays Error Message Displays POWER GE Osmonics Q Displays Alternate Es Se Error Message gt Service Required Low Inlet Pressure RUNNING Service Required Pe Change Pre filters IDLE Service Required Product Quality IDLE 1 t RUNNING IDLE xi Service Required Low Product Flow Service Required GE Osmonics Low Inlet Pressure Service Required Change Pre filters ev SERVICE REQUIRED Light ON and STEADY A low inlet pressure event occurred RO will operate normally and restart within two minutes Service Required will display constantly during restart See Troubleshooting No Water The filter change timer has expired RO will operate normally until reset See Service Procedure Pre filter Change Product water quality exceeds set point TDS gt 220 ppm RO will operate normally See Troubleshooting Poor Water Quality Product water flow rate below set point 10 gphl RO will operate normallu See Troubleshooting No Water SERVICE REQUIRED Light ON and Flashing Four low inlet pressure events during normal operation occurred not during flush RO will attempt to start every 15
44. proof of purchase in order to exercise rights granted under this Warranty If requested by GE Osmonics the Buyer must also pro vide proof of the installation date Proof of installation shall be returned by Buyer to Seller within thir ty 30 days after installation by virtue of supplying a Warranty Validation Card supplied with each Seller product fully completed and signed in ink by Buyer and the authorized installer of the product Warranty Service SELLER S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT AT SELLER S SOLE OPTION OF ANY PRODUCT OR COMPONENT THEREOF PROVED TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP WITHIN THE COVERED WARRANTY PERIOD The Buyer at the Buyer s risk and expense shall be responsible for returning such product or component upon obtaining a Return Goods Authorization RGA number from the Seller freight prepaid and in conformance with any special pack aging and shipping instructions set forth on the operation documentation or RGA instructions or as otherwise reasonably required to the Seller s address set forth below together with 1 RGA number issued by Seller at Buyer s request 2 Proof of purchase and if necessary proof of installation date Note The original Purchase Order number or a copy of the signed Warranty Validation card will be considered proof of purchase and installation 3 a description of the suspected defects 4 the serial number of the Seller product alleged to
45. s Note the posi tion of each tube to the outlets Ask an assistant to hold up the housing housing will drop when clamps are undone Remove the fasteners from the clamps hold ing the housing to the panel Disconnect the tube to the housing inlet Remove the clamp holding the black plas tic end cap to the housing 31 Remove the endcap Extract the membrane element from the housing with pliers Discard the mem brane element a b Remove the housing from the panel and place it on the bench sink or other flat surface Skip to Step 7b b Remove the new membrane element from its plastic bag NOTE The inlet end of the membrane ele ment has a black rub ber seal brine seal around it Service Procedure Membrane Element Replacement page 2 of 2 a Insert the end of the membrane element opposite of the brine seal into the housing b Slide the membrane ele ment into the housing a Use care when inserting the brine seal to avoid damaging it b Resistance will be felt when the membrane element mates with the outlet endcap Press to seat fully Insert the endcap into the inlet end of the housing Press firmly to overcome the resistance of the O rings on the endcap a Replace the endcap clamps on the housing and tighten the bolts b If the housing was not removed from the frame
46. second delay the Pump should start and the Display shows Running If not refer to the Troubleshooting section If the pump makes a grinding sound turn the system OFF for 10 15 seconds then switch it ON again and watch the Pre Filter Outlet gauge P3 to see that the feed water pressure remains above 20psi when the Pump comes on If not check all upstream piping and equipment for malfunction If the Pre filter pressure at P3 remains greater than 20psi the pump may simply be dry and needs to turned OFF and ON again for a few sec onds several times in order to prime it The pump Pressure gauge R4 should show 100 175psi If not see Test Procedure Pump and Motor g Set Recovery and Pump Pressure R18 Ei Press the DOWN arrow key twice to display Concentrate Flow READ STEPS b AND c BEFORE PROCEEDING b d With the RO running adjust the concentrate valve R13 until the Concentrate Flow shows 40 45 gph Make sure the pump discharge pres sure R4 remains below 175 psi while adjusting the concentrate valve 13 Adjust the pressure regulator valve 12 until the pump discharge pressure 9 reads 170 175 psi Repeat steps b and c as necessary 11 RO Final Adjustmen
47. si or more change the sediment cartridges P7 P8 see Service Procedure Pre filter Cartridge Replacement g Repeat steps c and d h Ifthe difference between the readings is still 20 psi or more change both carbon cartridges P7 P8 see Service Pre filter Cartridge Replacement amp nw NOTE The flow rate out of the flush valve P4 exceeds 4 5 gpm results may be skewed Adjust the valve to regulate the flow rate to Inlet Valve 4 5 gpm Inlet Pressure Gauge Outlet Pressure Gauge Flush Valve Outlet Valve Sediment Cartridge Carbon Cartridges Carbon Cartridges 16 nlet and Tank Pressure Switches Summary Pressure Switch Connection Detail Inlet Pressure Switch R7 Pressure P3 Result swich shone Rowllnotrun Low inlet Pressure deployed Switch Broken or Disconnected RO runs normal ro Tow pressure protection Tank HI Pressure Switch R18 Tank Pressure R18 Switch Open Storage tank full RO Stops Switch Closed RO IDLE or RUNNING Switch Shorted closed RO will not turn OFF Switch Broken or Disconnected Tank Full message at start up RO turns ON OFF based on tank LO pressure switch 45 psi Tank LO Switch R17 Tank Pressure IR Switch Open RO IDLE or RUNNING Switch Closed RO starts Switch Broken or Disconnected RO will not start IDLE Tank pressure lt 45 psi Switch Shorted closed RO turns ON OFF based on Tank Hi pressure
48. ssaid Ul D 32 uuo sip O ALON 31ON 9995 YoUMs ainssaid 3 ul 12204025 0 S3A S34 A ON SAYIUMS aJnssaJd JUD 34npa20Jd 1521 92S p fip dsip JAI 10 NINNAY NO PUD 440 4emod YMS p fip dsip 91nsssid le u M01 53 spuooes 8 9 10 f uo 9 S S S DUILWA duunr 1 150 sr gt sdolp S3A 813 aunssaid yup Dun 63 AIDA sn d l 3sod u do A ON spuooes 01 8 JO S3A Sd 9 D 3 hno 4 1 1J 1d sol2 q l l o1 uwop inus 4 53 Duluuni si OY ay 150 OZ spoaiJ gd ainssaid 1 1no au JOY PUD uedo D S A DA Gdh nno PUD Td 3 lul 1814 8414 eu uonisod jowou ut SI Tg ssodfiq wajsfis y 1041 a1nsue ns 210 99 A DA plou j os lul pup dund au Jamod Duapuua s so 2 uoiMs v sd g 401 sse si euynssaud u uAA ip HuluuNs wos dund ay s128104d uo1iMs eunsseuJd lul su 18 Test Procedure Tank Pressure Switches page 1 of 3 Before Testing ensure that the system bypass valve B1 is in the normal position the pre filter inlet P1 and outlet valves P5 are open and that the pre filter outlet pressure gauge P3 reads 20 psi when the RO is running Test Procedure 1 Close tank isolation valve T2 to bypass
49. the products manu factured by Seller are free from defects in material and in workmanship for twelve 12 months from the Warranty Commencement Date as defined below only when used strictly in accordance with the applicable operating instructions and within the range of the operating and maintenance conditions specified in this Service manual This Warranty does not extend to equipment or components manu factured by others into which a Seller product has been incorporated or to equipment or components which have been incorporated into a Seller product but if allowable Seller hereby assigns without warranty to the Buyer its interest if any under any warranty made by the manufacturer of such equipment or component This Warranty does not cover disposable items such as fuses lamps filters cartridges or other such disposable items which must be replaced periodically under the normal and foreseeable operating conditions of the goods warranted hereby Warranty Commencement Date The Warranty Commencement Date for each Seller product shall be the later of the date of 1 receipt bu the Buyer or 2 the date of installation at the Buyer s premises provided that such installation must occur within three 3 months of shipment from the Seller s manufacturing facility in Minnetonka Minnesota In no event shall the Warranty Commencement Date exceed three 3 months from the shipment from the Seller s manufacturing facility The Buyer shall provide
50. to 0 8 gpm 3 to 4 gpm Flow should read zero 0 when the RO is IDLE NOTE 1 Measure flow rate manually with a graduated pitcher and a timer Direct concentrate flow to pitcher for 30 seconds Note volume and multiply by 2 to determine gallons per minute Multiply by 60 to determine gallons per hour f rate is incorrect replace flow meter If water is flowing NOTE 2 A small diameter drain line creates a higher to drain from RO velocity flow which tends to splash and make noise This replace the inlet solenoid may make normal drain flow seem excessive Changing valve R5 nan the drain line to a larger diameter and or rerouting the Y drain line to decrease noticeable velocity may help NO Y Flush drain flow should Flow System RO be 3 4 gpm Check Norma Flushing YES normal drain flow gt YES gt Operating normally after flush NO NO Scroll to Concentrate Flow on controller Concentrate Flow lt 50 gph NO Close concentrate valve R13 concentrate flow If water is Manually check flowing to drain from Flow meter meter R24 accurate VYESO RO replace the inlet See NOTE 1 solenoid valve R5 Replace Concentrate Flow NO Meter R24 Adjust concentrate flow rate See Test Procedure System Adjustment Flush solenoid valve R9 may be stuck open See Test Procedure Flush Solenoid
51. ts As the product pressure gauge R18 approaches 50 psi repeat steps 3b and 3c as necessary to maintain a pump discharge pressure R4 of 170 psi and a Concentrate Flow of 40 45 gph Troubleshooting see Troubleshooting section Note The Pump has a built in safety relief valve which is factory set at 175 psi so care should be taken to always adjust the Pressure Regulator R12 slightly below 175 psi When the water becomes colder during winter months pres sures will tend to increase periodic adjustment may be required NO WATER Troubleshooting Sumptoms No RO water to store low water pressure Check RO controller first The SERVICE REQUIRED light and display will indicate the path to take Sau21IMS lnss ld YUDI lnp old 1521 99S 21n ID Yayms eJnsseJd yup 50 ST Ap ppo pub yun ebpJo1s 1010 yup ul JID ON 1 AIDA uonpjosi yuo u do uonpjos YUDL asny e p dey UMO q aert 19j 033u0 18YD81q 2581 pup Jeupd 240207 peddi1 18YD81q 0214129 3 NO PUD 4 0 yayms Jamod Un peddi1 1n2112 18 043U09 NO 5 Jamod win 440 H MAS OM OY ul nid pe6Bnidun oy Sau21MS aJnssalgd 21NP2201d 1521 S 74 2 hno TJ A DA 39 ut Jet 3sod u do u23IMs eunssaJd o1 yUDL p so 2 319 no
52. uirements of store volume It is assumed that all other variables have first been eliminated as per Troubleshooting No Water Daily demand 320 gpd System capacity may need to be Controller 24 Hour Product Flow YES Run Time YES increased gt 15 gph lt 16 Hours Notify the site s facility management NO Y Increase pump pressure R4 to 170 psi See Test Procedure Daily demand 320 gpd Additional storage maybe NO needed to meet peak demand System Adjustment Notify the site s facility management Note Problem solved Product flow rate less than 21gph Product Flow N _ Membrane element with 55 F water 19 gph with 50 F 15 gph now within specifications check indicates that the membrane may System Adjustments be nearing the end of its useful life Y Note Product Close tank 15 a m Turn RO OFF isolation valve Flovv rate TA T2 Direct line to a graduated pitcher Manually time and measure Reconnect Turn RO ON E gt Turn RO OFF product line to 5 tank inlet T2 Product NOTE Flow Replace Manually measure flow rate with a within 10 of YES membrane element graduated pitcher and a timer measured Direct product flow to pitcher for 30 seconds Note volume and mul tiply by 2 to determine gallons per
53. ure switch R18 reaches 60 psi the flush solenoid valve R9 will open for 20 seconds performing a flush of the membrane element If the flush solenoid valve does not open it probably will not be noticed in normal operation However over time this will shorten the membrane element life if not corrected If the valve does not close the system drain flow rate will be higher than normal and it will be impossible to properly adjust the system Determining if the flush solenoid valve is opening After a normal run cycle when the pressure reaches 60 psi the RO goes into flush mode The controller will display Flushing Scroll to the Concentrate Flow screen The flow should increase to approximately 160 gph If the Concentrate Flow screen does not increase to 160 gph follow the steps below Check for 110VAC at flush solenoid Replace flush valve R9 DIN 7 YES solenoid valve R9 connector 1 NO Trace wires Check for to controller Connected 110VAC at header J2 correctly YES gt terminals YES gt Correct wiring terminals 1 amp 2 during flush NO Y Replace controller power circuit board Troubleshooting Cannot adjust pump pressure R4 above 100 psi Make sure RO is not Flushing before proceeding with troubleshooting Scroll to Concentrate Flow on controller valve R13 Close concentrate Disconnect DIN connectors from flush solenoid Trac
54. w requirement 3 5 gpm gallons per minute 13 3 Lpm Operating pH range 4 0 11 0 Cleaning pH range 2 0 11 5 Power supply requirements Voltage 110 120 volts AC 60 Hz Single phase with grounded neutral and safety ground 3 wire Amps 15 Amp dedicated circuit Largest motor 3 4 Hp 0 75 Hp Pump Procon rotary vane 4 gpm 170 psi Maximum system pressure 170 psi safety relief on pump Rated output from tank 77 F Output pressure 45 60 psi Flow 115 psi pump pressure 21 31 gph 593 gal day 25 15 Flow 170 psi pump pressure 37 55 gph 1 050 gal day 25 15 0 Typical 55 F 170psi pump pressure 50psi output 29 gph 700 gal day System Recovery 50 nominal adjustable 2596 75 Salt Rejection greater than 9096 TO 320 Taste amp Odor Removal Filter Operating temperature 40 100 F Design Flow Rate 6 GPM Max working pressure 100 psi Chlorine capacity 60 000 gallons 1ppm typical 60 days 1 000 gpd or 120 days 500 gpd avg Certifications Listed by Underwriter s Laboratories C US LISTED for USA and Canada Industrial Control Panel E204722 WM 800 RO System tested and certified by NSF International to ANSI NSF Standard 58 for the reduction of TDS TO 320 Taste amp Odor Removal Filter tested and certified by NSF International to ANSI NSF Standard 42 for the reduction of chlorine System Overview I ilce machine Coffee Tea Brewers To Water TO STORE EQ
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