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INSTALLATION AND SERVICE MANUAL FOR THE ESCORT III

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1. 35 LANCER Continued from previous page Lancer Chile Ltda Chile Contact Heriberto Concha Vicuna mackenna 3019 San joaquin Santiago Chile Phone 56 2 5521657 FAX 56 2 5521961 e mail lancerchile lancer tie cl Lancer Pacific Web Site www lancerpacific com Australia Lancer Pacific Pty Ltd 5 Toogood Avenue Beverley 5009 PO Box 331 Welland 5007 South Australia Phone 61 8 8268 1388 FAX 61 8 8268 1978 e mail joe thorp lancer pacific com au Managing Director Lancer Pacific steve sotiriou lancer pacific com au for Fountain soft drink bill cadd lancer pacific com au for Draught Products New South Wales ACT Lancer Pacific Pty Ltd Unit 8 2 Holker Street Newington 2127 New South Wales Australia Phone 61 2 9648 6840 FAX 61 2 9648 6850 e mail darren castle lancer pacific com au Victoria Tasmania Lancer Pacific Pty Ltd 55 Keele Street Collingwood 3066 Victoria Australia Phone 61 3 8415 1920 FAX 61 3 8
2. PART NO 10 04 0062 11 05 0032 12 51 0288 01 13 50 0080 03 14 05 0202 02 15 05 0140 16 05 0141 17 52 1897 18 13 0094 19 30 8241 20 04 1261 21 04 0394 DESCRIPTION Plug Fillcap Sleeve Deck Plate Insulation Cover Deck Plate Retainer 1 000 x 0 710 Retainer 1 165 x 0 845 Probe Assy Bushing Bracket Probe Screw 6 32 x 1 375 Screw 6 32 x 0 500 R in margin indicates new or revised material 9 6 LIGHTED FRONT COVER ASSEMBLY PN 82 1782 m 12 PART NO 04 0407 05 1165 52 1692 12 0047 02 82 1779 27 0041 06 1238 05 1164 52 1694 04 0269 52 1691 12 0230 DESCRIPTION Screw 6 32 x 0 375 Reflector Front Cover OJ Harness Wiring Lamp Fluorescent Bulb Sub Assy Lighted Front Cover Lens Inner OJ Graphics Lighted Front Cover Lens Front Cover OJ Harness Wiring Jumper Screw 8 16 x 0 375 PCB Assy Lamp Driver Lg Fr Switch SPST Rocker 32 9 7 TRANSFORMER BOX ASSEMBLY PART NO 30 0129 04 0184 02 0102 52 0381 82 1696 25 0011 04 0297 11 0066 52 0383 11 0029 52 0385 DESCRIPTION Cover Transformer Box Plunger Grommet Transformer Cabinet Sub Assy Complete 115V 60Hz Wrapper Transformer Box Transformer Assy 115V 60Hz Nut Circuit Breaker Harness Assy 115V 60Hz Connector Lead Assy 33 9 8 A m A WIRING CONNECTIONS DESCRIPTION
3. 19 7 22 VACUUM BREAKER LEAKS WATER OUT OF END eem eene 19 7 23 WATER CONTINUALLY OVERFLOWS FROM ICE BANK COMPARTMENT INTO CONCENTRATE COMPARTMENT AND INTO DRIP TRAY sss 19 7 24 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND WIEEINOT CUT iiec etre tete ient teretes n ates 19 7 25 WARM DRINKS dette edd 20 7 26 COMPRESSOR DOES NOT START NO HUM CONDENSER FAN MOTOR DOES NOT RUN AND NO ICE 20 7 27 COMPRESSOR DOES NOT START NO HUM NO ICE BANK BUT CONDENSER FAN MOTOR RUNG AA 20 7 28 COMPRESSOR DOES NOT START BUT 5 ener nnne 20 7 29 COMPRESSOR STARTS AND SWITCHES OFF OF START WINDING WILL ONLY RUN FOR A FEW SECONDS BEFORE INTERNAL OVERLOAD SWITCHES COMPRESSOR OFRE a eig bes di d nd Ete RE 20 7 30 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT SHUTS OFF ON OVERDOPRAD s eeh inn adt ToS i deu pue 21 7 31 SELECT OR LOW CONCENTRATE LIGHTS INOPERATIVE BUT AUDIBLE ALARMIS O qu EP 21 7 32 FRONT COVER LAMPS DO 21 TROUBLESHOOTING USING PCB 12 VOLT GREEN MOTOR OVER CURRENT YELLOW AND MOTOR RED DIAGNOSTIC 8 4 4 4 44 22 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS eene 23 9l oEINAEASSEMBLN iet re cete rete Ria e adea ht 23 24 9 2 PUMP REGULATOR ASSEMBLY diei
4. om REMEDY Replace ice bank control Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 9096 of rated voltage Replace compressor relay or overload Replace compressor Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 9096 of rated voltage Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage Replace starting relay Be sure to use correct relay Failure to use correct relay will cause compressor failure Replace compressor Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 9096 of rated voltage Replace starting relay Be sure to use correct relay Failure to use correct relay will cause compressor failure This is normal if unit is unplugged from electrical outlet then immediately plugged back into electrical outlet before refrigerant pressure has time to equalize After about 5 minutes compressor will start automatically and run Replace compressor Correct wiring Refer to wiring diagram Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage 1 Defective condenser fan motor Replace D
5. USE A BACKUP WRENCH TO PREVENT DAMAGE TO STRAINER CAUTION D Connect the inlet water shut off to water inlet fitting on bottom of unit using a flare seal washer PN 05 0017 E Connect other end of the water tube assembly to water supply line using a flare seal washer Open valve on water supply and check for leaks F Replace splash plate drip tray and dispensing paddles 1 5 FILLING UNIT WITH WATER A Remove both lids from top of unit 1 6 1 7 1 8 1 9 B Disconnect check valves feed line from top of concentrate containers and remove concentrate containers from unit C Remove yellow plug from agitator deck D Using a funnel or tube fill with water until water flows out of overflow hole into concentrate container compartment The overflow water will drain into the drip tray NOTE Facing the front of the unit the overflow hole is in the rear wall of the concentrate container compartment E Replace yellow plug CONNECTING TO ELECTRICAL POWER WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT DO NOT USE EXTENSION CORDS WITH THIS UNIT DO NOT GANG TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET Plug unit power cord into electrical outlet
6. Check valve clogged Air leak caused by defective o ring s on check valve or pump inlet fitting pump inlet fitting Frozen concentrate Driver PCB defective Concentrate tube kinked mo Thaw concentrate Replace driver PCB Remove kink in tube rom 7 4 Concentrate only no A Inlet water shut off valve Turn inlet water shut off valve ON water either side turned OFF Section 7 4 continued on next page 16 TROUBLE CAUSE Section 7 4 continued from previous page 7 5 Concentrate only no water on one side only 7 6 No flush water either side system dispenses normally 7 7 Weak drink or inconsistent drink 7 8 No water all valves 7 9 Water leaks at spout connection 7 10 Drink will not shut off 7 11 Cup does not fill completely or overflows Portion Control Only B C m gp mnm Inlet water strainer dirty clogged Water coils frozen Water regulator not properly set and not passing water Water solenoid valve not connected to wiring Driver PCBs defective Defective driver PCB Water solenoid valve not connected to wiring harness Defective coil on water solenoid Defective water solenoid valve Water coil frozen Water regulator not properly set and not passing water Water regulator defective Flush solenoid valves not connected to wiring harness Both driver PCBs defective Both FLUSH switches bad Swollen or pinched o ring on check valve or
7. NO WATER EITHER GID seen 17 7 5 CONCENTRATE ONLY NO WATER ON ONE SIDE ONLY sse 17 7 6 NO FLUSH WATER EITHER SIDE SYSTEM DISPENSES NORMALLY 17 7 7 WEAK DRINK OR INCONSISTENT 18 7 8 NO WATER ALL VALVES itii teen tt eth ed de pn iei deba EENS 18 7 9 WATER LEAKS AT SPOUT 18 7100 DRINCWIEE NOT SHUT OFF 22 22 4222 et e He eit ire E ede etd 18 7 11 CUP DOES NOT FILL COMPLETELY OR OVERFLOWS PORTION CONTROL ONLY 18 7 12 NO FLUSH WATER ONE SIDE ONLY SYSTEM DISPENSES NORMALLY 18 7 13 WATER DRIPS FROM SPOUT WHEN DRINK IS NOT BEING 18 7 14 WATER LEAKING INTO CONCENTRATE CONTAINER AND OR CONCENTRATE TUBE 18 7 15 WATER LEAKING INTO CONCENTRATE CONTAINER DURING FLUSH CYCLE 18 7 16 CONCENTRATE LEAK UNDER 18 7 17 AIR LEAKING INTO CONCENTRATE TUBE AND OR CONCENTRATE 18 7 18 RATIO CANNOT BE ADJUSTED LOW ENOUGH OR 9BRIX HIGH ENOUGH 19 7 19 RATIO CANNOT BE ADJUSTED HIGH ENOUGH OR 9BRIX LOW ENOUGH en 19 7 20 9BRIX VARIES FROM DRINK TO DRINK esses nennen nnne 19 7 21 CONCENTRATE LOW LEVEL INDICATOR ON BUT CONCENTRATE CONTAINER STILL HAS CONCENTRATE 0
8. Corporate Office International Offices and Authorized Distributors 6655 Lancer Blvd San Antonio Texas 78219 210 310 7000 1 800 729 1500 FAX 210 310 7250 Lancer USA Manufacturing Locations Foster Road Facilities 6655 Lancer Blvd San Antonio TX 78219 Web Site www lancercorp com Phone 210 310 7000 MFG FAX 210 310 7088 ENG FAX 210 310 7096 ACCT FAX 210 310 7091 PURCH FAX 210 310 7094 Lancer FBD 5620 Business Park San Antonio TX 78218 Phone 210 666 0544 FAX 210 666 2044 Remanufacturing 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7256 FAX 210 310 7261 1 800 729 1550 Lancer North America USA Canada Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 SALES FAX 210 310 7245 CUSTOMER SERVICE FAX 210 310 7250 1 800 729 1500 Georgia Office 1125 Northmeadow Parkway Suite 116 Roswell GA 30076 Phone 770 343 8828 FAX 770 475 8646 1 800 729 1750 Lancer Authorized Distributors Advanced Beverage Solutions ABS 100 N Gary Avenue Suite C Roselle IL 60172 Phone 847 524 1707 877 814 2271 FAX 847 524 1710 www absone com Bevco 6900 Camille Avenue Oklahoma City OK 73149 Phone 405 672 7770 800 460 4238 FAX 405 672 7443 e mail sales bevcoinc com Joe Kirwan Company 119 White Oak Lane Old Bridge NJ 08857 Phone 732 679 1900 FAX 732 679 9236 e mail sales jkirwan com L amp M Beverage E
9. Main Wiring Harness Junction Block Screw Harness Assembly Sleeve Harness Assy Strain Relief Power Cord Assy Lead Assy 34 9 9 WIRING DIAGRAM AN Da CN d 1 105 106 toh GION310S GIONS10S QIONS10S ION310S x thom non rmm Ez Uu Uu Uu Uu UU UU SOLON NYA pee us DU UU L ck 00 T H 9 w Bee eB B E Beas Bee lelg m Be Genf P FP BE 2 am m o QVOTH3AO X Kee MM A S SS3NuVH 2523 lt SNIMIM NIVIA E SNIBSLISUNOOYiS 5 d Mov1a SIIHWM MOVIE wawoswn x IM A 5 El i d i YOLVLISV lt B SWHOJSNVML A E 3 5 MA agoud ae E a91 7 X TANVd 104 LNOD Zoe 2 SE A19N3SSV LINDYID 23a NOILONNE Bp E YOLVLISV Y MOTI3A de UU Ezi ke zu i Q o Ms E Sina 11326480012 E 92 SLAM ane HOLIMS MOTHA Sdl18N3SSV YOSNAS 1no 105 4 H DEER EE 1HOhi SOLON EIERE MOSN3S 1431 N
10. stained F Faulty sensor G Product has stratified A Umbrella check valve defective A Machine just installed Small amount of overflow is normal as ice forms B Loose or defective water coil A Faulty ice bank control A Hot incoming water supply from HOT water supply or heater B No ice bank defective ice bank control C Low refrigerant supply D No ice bank defective condenser fan motor E No ice bank compressor does not run or runs for a few minutes and stops F Casual drink Product warming In lines between use G Product warming in hospital hose assembly Compressor does NOT A Power supply electrical start no hum Condenser fan motor does not run and no ice bank breaker tripped or fuse blown Section 7 26 continued on next page 19 gt I m oo gt gt REMEDY Replace driver PCB Repair or replace concentrate pump Defrost concentrate Clean check valve Refer to Section 7 17 Refer to Sections 7 14 and 7 15 Repair or replace regulator Press RESET button on top of control box Replace driver PCB Clean sensors with damp cloth Connect Replace concentrate tubes Replace sensor Remove Minute Pak and shake Replace umbrella check valve Condition is normal Should stop when dispenser refrigeration cycles OFF Turn water supply OFF and contact Phone Fix for service dispatch Re
11. 23 0145 01 83 0033 83 0033 01 12 0223 12 0005 13 0066 03 0040 50 0028 51 0061 47 0130 47 0667 50 0082 23 0982 02 0114 47 0129 47 0030 04 0537 03 0150 04 0297 02 0094 06 0824 04 50 0083 52 0379 04 0072 04 0147 30 0133 30 0134 04 0059 52 0132 04 0059 30 6474 04 0060 07 0231 02 0413 91 0007 04 0059 DESCRIPTION Frame Weld Assy Condenser Assy Shroud Fan Evaporator Assy Compressor Assy Compressor 115V 60Hz Overload 115V 60Hz Relay 115V 60Hz Terminal Cover Bale Strap Boot Accumulator Tube Suction Tube High Side Insulation Dryer Capillary Assy Grommet Tube Process Tube Process Washer Clip Nut Grommet Horseshoe Nameplate Insulation Transformer Cabinet Assy 115V 60Hz Pop Rivet Washer Fan Guard Upper Fan Guard Lower Screw Fan Motor Assy Screw Bracket Nut Fan Blade Silencer Fan Motor 115V 60Hz Screw R in margin indicates new or revised material 30 9 5 AGITATOR DECK ASSEMBLY Om PART NO 52 0369 91 0006 04 0059 05 0377 30 5113 01 02 0032 52 1882 04 0061 02 0041 05 1952 52 1560 25 0060 52 0155 11 0051 DESCRIPTION Agitator Motor Assy Agitator Motor 115V 60Hz Screw 8 36 x 0 375 Propeller Bracket Washer Rubber Agitator Motor Shaft Control Ice Bank Screw 8 18 x 0 500 Seal Sleeve Harness Jumper Transformer 115V 60Hz Harness Assy Splice Wire 31
12. Asia Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 94302585 FAX 852 24082605 e mail patrickco lancer asia com Lancer Authorized Distributors Shanghai Freser International Co Ltd China 1856 Hu Tai Road Shanghai 200436 China Phone 86 21 5650 3555 FAX 86 21 5650 2666 e mail daniel freser com cn Freser HK Company Ltd Hong Kong Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 2408 2595 FAX 852 2408 2605 e mail freserhk netvigator com Hayakawa Sanki Japan Hayakawa Sanki Inc 1 13 13 Kayaba cho Nihonbashi Chuo ku Tokyo 103 0025 Japan Phone 03 5651 1481 FAX 03 5651 1445 e mail toshi hayakawa sanki co jp Tahoe Corporation Korea Tahoe Corporation 2FL 835 66 Yocksam dong Kangnam Ku Seoul Korea Phone 82 2 557 5612 5614 FAX 82 2 557 5615 e mail tahoepark empal com 36 International Offices and Authorized Distributors continued Freser MALAYSIA SDN BHD Malaysia No 31 Jalan TPP 5 13 Taman Perindustrian Puchong Seksyen 5 47100 Puchong Selangor Malaysia Phone 60 3 8061 6666 FAX 60 3 8062 1007 e mail freser tm net my Freser S Pte Ltd Singapore 621 Aljunied Road 02 09 Lipo Building Singapore 389834 Phone 65 6746 8191 FAX 65 6746 8196 e mail fresersin pacific net sg Freser International Corporation Taiwan No 76 Gui
13. Assy Motor Driver Switch Assy Reset Harness Assy Sensor Jumper Label ID Jumper Harness Screw 8 32 Captive Key Lock Switch Screw Screw Pump Support Assy Pump Assy Complete with Motor Items 7 8 and 9 Pump Body Assy Seal Pump Body Sub Assy Impeller O Ring End Cap Thumb Screw Motor Assy Screw Spring Paddle Assy O Ring Spout Assy O Ring Nozzle Assy Solenoid Adapter Assy O Ring Body O Ring Regulator Assy Valve Adaptor Keps Nut Bracket Strainer Screen For Item 17E Elbow Elbow Tee Regulator LH Regulator RH Nut Regulator Repair Kit For Items 171 and 17J Water Pressure Test Gauge Assy R in margin indicates new or revised material 26 9 3 WATER CONCENTRATE COMPONENT ASSEMBLY 27 9 3 WATER CONCENTRATE COMPONENT ASSEMBLY CONTINUED ITEM PART NO R 11 12 13 14 15 16 17 18 19 20 21 21A 21B 21C 21D 22 22A 22B 22C 22D R 23 R 23A R 23B R 23C R 23D R 23E R 23F R24 PART NO 04 0480 50 0079 23 0147 50 0087 82 0881 08 0047 08 0050 82 2360 01 1010 17 0077 01 0821 04 0477 08 0036 01 0818 01 0798 04 0237 51 0290 82 0883 08 0100 01 0450 01 0492 52 0145 02 0089 07 0212 17 0076 01 47 0121 01 0797 47 0120 04 0220 04 0477 82 0235 50 0086 50 0084 50 0085 17 0408 01 0789 02 0005 02 0110 48 0059 23 0184 01 47 0124 47 0125 23 0146 01 1012 17 0411 05 0158 02 00
14. Lid Small R 22 04 0187 Spacer R 23 04 0429 Rivet R 24 52 1695 Harness Power Merchandiser R 25 04 0784 Screw 8 32 Flathead R 26 05 0209 Hole Plug R 27 05 0457 Retainer Elbow R 28 06 1233 Graphic Label Right Side Illustrated 06 1232 Graphic Label Left Side 06 1234 Graphic Label Back 29 06 1384 01 Cleaning Instructions R 82 3430 Sanitizing Container R in margin indicates new or revised material 92 PUMP REGULATOR ASSEMBLY 25 9 2 PUMP REGULATOR ASSEMBLY CONTINUED R 3H 3l 3J 3K 3L 7B 7C 7D 7E 10 11 12 13 14 15 16 16 16 16 17 17 17 17 170 17E 17F 17G 17H 171 17J 18 PART NO 07 0192 23 0143 82 3373 04 0238 52 0384 05 0152 01 82 0246 06 2272 04 0158 52 2748 52 2772 52 2279 52 2267 06 2337 04 0182 52 0423 04 0481 04 0477 82 0238 86 0004 82 0139 04 0166 82 0179 05 0132 02 0090 05 0134 04 0207 91 0013 04 0169 03 0061 54 0019 02 0089 54 0020 02 0109 54 0038 17 0352 02 0099 05 0150 02 0005 18 0200 17 0405 01 0111 04 0297 07 0294 17 0486 81 0413 01 1106 01 1105 01 0495 18 0201 18 0202 04 0873 18 0207 22 0028 01 DESCRIPTION Wrapper Frame Weld Assy Control Housing Assy Screw 8 16 x 0 375 Harness Assy PCB Control Housing Escort III Control panel Assy Label RESET SOLD OUT Screw 4 20 x 0 375 PCB Assy Main Escort III with Sold Out PCB
15. Sui Street Taipei 103 Taiwan R O C Phone 886 2 2553 1555 FAX 886 2 2553 2742 e mail herman intl freser com tw Freser Makasan International Co Ltd Thailand Freser Makasan International Co LTD Navanakorn Industrial Estate Zone 4 95 3 Moo 13 Klongnung Klongluang Patumthani 12120 Thailand Phone 662 520 3457 Automatic 7 lines FAX 662 529 3840 e mail komsan makasan co th Lancer Indian Sub Continent India Shabbir Shafiqui Area Manager India and Sub Continent B 7 Pannalal Silk Mill Compounds 78 LBS Marg Bhandup W Mumbai 400 078 India Phone 91 22 25966665 Cell No 91 9867554152 FAX 91 22 5637 4018 e mail shafiquis vsnl com Lancer Authorized Distributors Western Refrigeration Ltd India B 7 Pannalal Silk Mill Compounds 78 L B S Marg Bhandup W Mumbai 400 078 India Phone 91 22 25966665 91 22 25962253 FAX 91 22 25962257 e mail parmeet westernequipments com Bengal Marketing Company Bangladesh Skylark Point 6th Floor Room G 2 24 A Bijoy Nagar Dhaka 1000 Bangladesh Phone 880 2 934 2987 FAX 880 2 935 0127 e mail bmc dhaka agni com Dynamic Equipment Pakistan Dynamic Equipment and Controls Pvt Ltd F 1 23 Canal Cottages Block D New Muslim Town Lahore Pakistan Phone 0092 42 583 6737 0092 42 583 6787 FAX 0092 42 586 7924 e mail info dynamic egpt com pk m ateeq dynamic eqpt com pk LANCER Directory of USA Canada Offices
16. below pump support Spread wrapper at front of unit slightly on each side in order to clear frame Push wrapper toward back of unit until wrapper is free of frame NOTE It is not necessary to remove control housing and pump support when removing wrapper To reassemble reverse above procedure being sure that cutout for power cord in rear of wrap per seats properly Clean only with damp clean cloth or approved non abrasive spray or liquid stainless steel cleaner 6 19 CONDENSER FAN MOTOR WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A Disconnect fan motor electrical cord from junction box 15 Remove four 4 screws holding fan guards Remove four 4 nuts holding fan motor bracket to base of unit and remove from unit Remove fan motor from bracket Remove fan blade from fan motor Do NOT bend fan blade Clean condenser with a brush To reassemble reverse above procedure onmoom 7 TROUBLESHOOTING Causes are listed in order of probability TROUBLE CAUSE REMEDY 7 1 No water or concentrate Key switch OFF A Turn key switch ON on either side or no Unit not connected to B Connect unit power cord to power electrical outlet electrical outlet Both electrical circuit C Reset circuit breaker by depressing breakers on control box button on control box assembly tripped Power supply electrical D Reset breaker or replace fuse breaker tripped or fuse blown If problem persists 1 C
17. te eee hein sinn et ae 25 26 9 3 WATER CONCENTRATE COMPONENT 27 28 9 4 REFRIGERATION ASSEMBLY a i tenen entren trei entren tenent 29 30 9 5 AGITATOR DECK ASSEMBLY ric nee tpa rd nha Tania eR a doe 31 9 6 LIGHTED FRONT COVER ASSEMBLY PN 82 1782 sse 32 9 7 TRANSFORMER BOX ASSEMBLY ctia e tete bed de a ie an een iae heben 33 9 8 WIRING CONNEC ONS ti rather ett ite eiat ia bd adu EES 34 9 9 WIRING DIAGRAM enne tte ege Ee 35 1 INSTALLATION 1 1 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At the time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication s of damage If damage exists have carrier note same on bill of lading and file a claim with the carrier 1 2 UNPACKING A Cut band and remove B Carefully remove top portion of carton by lifting up C Remove top inner carton pad from inside of packing box D Remove package containing four 4 legs PN 81 0112 from drip tray E Lift unit by plywood shipping base and remove lower portion of carton F Remove plywood shipping base from unit by removing screws from bottom This is best done by moving unit so that one side extends p
18. the electronic system opens the flush solenoid and allows 7 3 7 water to flow to the check valve on the concentrate container and simultaneously operates the concentrate pump Water flows through the check valve the concentrate pump and the spout The check valve positioned at the concentrate container prevents flush water from entering the concentrate container REFRIGERATION SYSTEM An ice bank is formed and maintained on the copper tube evaporator located in the water bath compartment of the tank assembly Water is continually circulated by the agitator motor across the ice bank and around the copper water coil Water temperature is maintained at 32 F 0 C Because the water compartment and concentrate compartment form an integral aluminum die casting the concentrate compartment is maintained at a constant 35 F 0 C temperature When a product is dispensed water is drawn through the copper water coils and chilled As the ice bank is depleted the ice bank control senses that the ice is melting and causes the compressor and condenser fan motor to start When the ice bank is rebuilt the control shuts off the compressor and condenser fan motor The compressor and condenser fan motor will operate periodically even though no drinks are being dispensed in order to maintain the ice bank If the unit is unplugged or power is disrupted while operating the compressor will not restart for a period of time during which the refrigerant pre
19. third lead goes to Agitator Motor The lead going to the Compressor is on Pin 1 of the Agitator IBC connector and the lead going to the Junction Box is on Pin 3 see Wiring Diagram Section 9 1 Page 22 E Remove the screws holding the ice bank control bracket to the Agitator deck and remove the control Save screws for reinstallation F Remove one screw holding the bracket on the replacement electronic ice bank control housing and loosen the other Spin the bracket 90 reinstall screw and tighten both screws G Mount new control to the Agitator Deck using the screws removed in Step E H Remove the cover of the replacement control Connect lead from Compressor to screw terminal marked HOT OUT Connect lead from Junction Box and Agitator Motor to terminal marked HOT IN see Wiring Diagram Section 9 1 Page 22 l Plug the Probe Lead into the connector on the PCB J Check all connections and install Control Housing Assembly Cover Tie all leads together ensuring that all leads are clear of any rotating equipment K Reconnect to power source When power is supplied to the EIBC there is a five minute delay before Compressor start up The Power Indicator Lamp should be illuminated and visible through the Control Housing Assembly Cover When the Compressor starts the Power Indicator Lamp will turn off L Replace Rear Lid over Agitator Deck and the two screws M Conduct operational check of unit 6 13 AGITATOR MOTOR WARNING
20. 415 1929 e mail shane devlyn lancer pacific com au Queensland Northern Territory Lancer Pacific Pty Ltd Unit 27 256 258 Musgrave Road Coopers Plains 4108 Queensland Australia Phone 61 7 3274 5700 FAX 61 7 3875 1805 e mail brett thomson lancer pacific com au Western Australia Lancer Pacific Pty Ltd 24 Ernest Clark Road Canning Vale 6155 Western Australia Ph 61 8 9455 2722 Fax 61 8 9455 2455 Email ross kleinhanss lancer pacific com au New Zealand Lancer Pacific Ltd 9 O Rorke Street Onehunga Auckland POBox 12 523 Penrose Auckland New Zealand Phone 64 9 634 3612 Mobile Phone 64 21 745 389 FAX 64 9 634 1472 e mail mike peffers lancer pacific com au mark hooper lancer pacific com au Directory of USA Canada Offices Lancer Authorized Distributors Indonesia P T Dikarunia Sejahtera Indonesia Gelong Baru Tengah 1A Tomang Jakarta Barat 11440 Indonesia Phone 62 21 5694 3245 FAX 62 21 560 6889 e mail dikarunia cbn net id Philippines RBP Industrial Sales Inc Philippines Unit 20 2 F Facilities Centre Bldg 548 Shaw Blvd 1552 Mandaluyong City Philippines Phone 632 531 1221 1215 1289 FAX 632 531 1271 e mail ropsales pldtdsl net rbp pldtdsl net Lancer Asia International Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 FAX 210 310 7242 1 800 729 1500 e mail asia lancercorp com Hong Kong Patrick Co Director
21. 416 881 e mail bodolai compuserve com Egypt Middle East Elsayed Moniem Regional Manager Lancer Middle East Africa 7 Mubarak Street East Ain Shams 11311 Cairo Egypt Phone 2 02 49 35 395 FAX 2 02 49 33 914 Mobile Phone GSM 2 010 500 4007 e mail elsayed_lancer msn com Lancer Authorized Distributors Complete Beverage Services Ltd Republic of Ireland and Northern Ireland Gortrush Industrial Estate Omagh County Tyrone Northern Ireland Office 44 1662 250 008 FAX 44 1662 252 991 Lancer International Sales Inc Representation Office Kashirskoe shosse 65 1 Office 505 Moscow 115583 Russia Mail Moscow 115551 Mail Box 2 Russia Mobile Phone 7 495 991 7778 Office Phone 7 495 727 4063 Office FAX 7 495 727 4064 e mail vdemkin ktv ru lancer online ru Lancer Authorized Distributor DispenseTech South Africa P O Box 17495 Sunward Park 1470 South Africa Phone 27 11 397 7455 FAX 27 11 397 7648 e mail david dispensetech co za Lancer Latin America Latin America Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 1 800 729 1500 FAX 210 310 7245 e mail latinamerica lancercorp com Lancer de Mexico S A de C V Contact Carlos Robles Calle Lerdo De Tejada 544 PTE Col Las Villas San Nicolas De Los Garza N L Mexico C P 66422 Phone 52 81 83 05 81 00 Phone 52 81 83 05 81 01 Phone 52 81 83 05 81 02 FAX 52 81 83 05 81 09 e mail Car
22. 89 05 0168 02 0115 14 0004 02 0103 01 0802 DESCRIPTION Screw Insulation Bracket Assy Insulation Front Check Valve w Tube Tube Flush Tube Concentrate Solenoid Assy Connector Male Solenoid Elbow Screw Tube Tee Nut Screw Bracket Drain Assy Tube Tube Support Fitting Sensor Sub Assy O Ring Bracket Solenoid Assy Tube Nut Tube Nut Screw Tank Assy Insulation Left Insulation Back Insulation Right Vacuum Breaker Assy Cap O Ring Umbrella Check Valve Vacuum Breaker Cage Assy Water Coil Left Water Coil Right Cage Sub Assy Nut Check Valve Assy Cap O Ring Body Fitting O Ring Ball O Ring Elbow Adaptor 28 R25 R 26 05 0011 82 2831 17 0413 01 01 1010 17 0077 01 0818 04 0237 51 0290 17 0412 01 01 1010 17 0077 01 0821 04 0237 51 0290 82 0189 12 0055 05 0379 DESCRIPTION Flare Seal Washer Sensor Assy Sold Out Solenoid Assy Flush LH and Middle Connector Male Solenoid Tee Screw Bracket Solenoid Assy Flush RH Connector Male Solenoid Elbow Screw Bracket Solenoid Kit 100 M O P D Solenoid Coil Plastic Ferrule R in margin indicates new or revised material 9 4 REFRIGERATION ASSEMBLY 29 9 4 REFRIGERATION ASSEMBLY CONTINUED 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 27B 27C 27D 27E 27F 28 PART NO 23 0143 23 0141 05 0204
23. Compressor and condenser fan motor will not begin running until five 5 minutes after the unit is energized Agitator motor will run continuously PURGING UNIT OF AIR A Raise front cover and turn key switch ON B Using a cup actuate each dispensing paddle until a steady flow of water is obtained C Turn key switch OFF LOAD MINUTE PAKS Remove lid over concentrate compartment Minute Paks must be completely thawed and thoroughly shaken before loading Load each Minute Pak per the flavor label on the front of the unit Replace check valves white elbow in Minute Paks using a rotating movement while pushing down E Replace lid on top of unit PRIMING CONCENTRATE PUMPS A Turn key switch ON B Depress the Sold Out Reset button NOTE An initial eight 8 to ten 10 ounces 236 6 ml to 295 7 ml of water will be dispensed before the concentrate water mixture reaches the spout vom C Hold cup under spout and depress the dispensing paddle 1 10 ADJUST CONCENTRATE TO WATER RATIO BRIX A Install dispensing nozzles B Inlet water is distributed to two 2 water regulators which supply water to the mixing spouts independently of each other They are marked LEFT and RIGHT indicating the mixing spout they supply On the ESCORT III the LEFT also supplies the middle spout Both regulators are preset at 25 PSIG 1 76 kg cm With a proper water source each spout will dispense approximately 1 25 ounces of wa
24. DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET Remove lid over agitator deck Unplug wiring harness from agitator deck Remove four 4 screws holding agitator motor bracket to agitator deck Disconnect agitator motor from wiring harness and remove Inspect propeller to be sure no blades are broken Remove and replace propeller if damaged Replace agitator motor and propeller by reversing above procedure 6 14 AGITATOR DECK amoo WARNING DISCONNECT FROM POWER SOURCE BEFORE BEGINNING THIS PROCEDURE WATER BATH MUST BE DRAINED AND ICE BANK MUST BE COMPLETELY MELTED A Remove two screws retaining Rear Lid over Agitator Deck and remove Lid Remove cover from electronic ice bank control Disconnect ice bank probe lead from control board Disconnect wire harness from Agitator Deck Remove foam plug from hole around ice bank probe lead Remove two 2 nuts holding Agitator Deck to tank assembly Lift Agitator Deck out of unit Installation is reverse of removal 6 15 WATER COIL CAGE ASSEMBLY WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A Close inlet water shut off valve rommoom 14 rommoom l J K Remove agitator deck see Section 6 14 Remove water from ice bank compartment Loosen tubing nuts on water coil Remove four 4 nuts holding cage assembly to bottom of tank Remove cage assembly from tank Remove defective water coil from cage assembly Reassemble cage assembl
25. FF When the short is removed repaired the control PCB will automatically reset 6 8 WATER SOLENOID VALVE WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A Turn key switch OFF B Close inlet water shut off valve C Remove pump support see Section 6 5 D If solenoid is leaking remove nut on end of coil and remove coil Unscrew armature housing and remove spring and armature Check for foreign matter or wear If a foreign material is present open water supply and flush Reassemble E If coil is defective remove wiring harness by pulling off quick connect terminals Replace coil and reassemble owe CAUTION SOLENOID ASSEMBLY IS NOT NORMALLY FIELD REPAIRABLE INLET AND OUTLET ADAPTERS MUST BE FACTORY ASSEMBLED TO SOLENOID TO OBTAIN PROPER POSITIONING AND OVERALL LENGTH F If solenoid valve is defective replace as follows 1 Remove adaptor from solenoid by pulling out 2 Loosen compression nut on inlet side of solenoid assembly Use a backup wrench 3 Reassemble new solenoid assembly Tighten compression nut 1 4 turn after finger tight USE A BACKUP WRENCH 4 Connect wiring harness to solenoid assembly G Assemble adaptor assembly to pump support Make sure hex portion of adaptor assembly is properly seated in back of pump support Lubricate o rings on adaptor 12 Assemble in reverse order Reinstall and secure pump support on unit with four 4 screws Reinstall co
26. N SYSTEM COULD CREATE HEALTH HAZARD B Weekly 1 Flush each valve of dispenser until clear water flows from the nozzle 2 Turn off water supply to dispenser 3 Remove lid and wash thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water 4 Lift up on the check valve white or yellow elbow to remove it from the Minute Pak 5 Remove Minute Pak from dispenser 6 Remove nozzles and disassemble see NOZZLE ASSEMBLY instructions Wash thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water and replace DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT THIS WILL CAUSE NOZZLES TO SWELL AND PLASTIC WILL BEGIN TO DETERIORATE 7 Fill the specially marked sanitizing container with 80 ounces of COOL chlorinated sanitizing solution Diversol CX or equivalent minimum 100 PPM available chlorine but not to exceed 200 PPM replace sanitizing container in dispenser 8 Replace check valve in sanitizing container 9 Activate valve for two 2 minutes ensuring concentrate lines are full of solution Let solution stand for five 5 minutes without dispensing 10 Perform a second two 2 minute dispense and let stand for an additional five 5 minutes 11 Activate valve until the sanitizing solution empties from the sanitizing container 12 Remove check valve from sanitizing container remove container and pour out excess sanitizing solution 13 Repeat
27. NT A B mmoo RTI Turn key switch OFF Loosen both 2 captive screws on control panel and using screws partially pull control panel out of control housing Disconnect all wiring harnesses by depressing tabs on connector Remove control panel from control housing Remove driver PCB from control panel PCB by pulling straight out Remove new driver PCB from protective antistatic shipping bag and install in control panel PCB Package defective driver PCB in protective antistatic shipping bag Partially replace control panel in control housing Reconnect all harnesses to the control panel Make sure connector tabs lock Turn key switch ON Adjust Brix as required Slide control panel into control housing and tighten both captive screws finger tight 6 3 PADDLE SENSOR TUI 00 ge Turn key switch OFF Remove dispensing paddles and drip tray Remove splash plate Unplug sensor from harness Loosen nut on back of sensor Remove sensor from bracket Replace with new sensor and adjust so that sensor face is about 1 8 inch 3 175 mm from splash plate Replace splash plate Replace dispensing paddles and drip tray Turn key switch ON 6 4 CONCENTRATE PUMP AND MOTOR A Replacement 1 If concentrate pump will operate depress FLUSH mode until a clear stream of water is dispensed 2 If concentrate pump will not operate proceed to Step 3 10 3 Turn key switch OFF 4 Remove check valve from c
28. OF 6 3 1 WATER SYSTEM arde en ue er eae 6 3 2 CONCENTRATE SYSTEM tnr ite a Reed tet nete cand la a e geed dde 7 3 3 CONCENTRATE LOW LEVEL INDICATOR SYSTEM ness 7 3 4 EFEGTRONIC CONTROL SYSTEM i e e ot een ed be porte ada 8 3 5 DISPENSING PADDLE SYSTEM tret ete pent a a ee danh 8 3 6 FLUSH E STEM EE 8 3 REFRIGERATION SYSTEM 2 rere a 8 4 RELOCATING OR SHIPPING UNIT 9 4 1 REMOVING AN OPERATING 9 4 2 TRANSPORTING UNIT trt ore sete b e han energie E 9 4 3 SHIPPING UNIT zitiert eterne eet ete rta d er ee daa beta 9 PERIODIC MAINTENANGE i itii ie deg fu ird rc D n End C E A X Fo D E E Re ELIO FE DR D iv it 9 9 1 KEE 9 5 2 CLEANING WATER STRAINER A 9 9 3 CLEANING INEET AIR FIETER iter od pee o oret e beide ie dete 9 5 4 GLEANING CONDBENGER inisini inisini e ded ed Ed dena d eene d ee dn Ded eL NEEN 10 5 5 CLEANING CONCENTRATE CONTAINER COMPARTMENT seen 10 6 REPAIR AND 10 6 1 COMPLETE FRONT PANEL 10 6 2 DRIVER 10 6 3 PADDLE SENSOR ceri
29. OTE Filter should be cleaned at least every three 3 months or more frequently if required D Squeeze excess water from filter and reinstall air filter and spring retainer E Reinstall splash plate 5 4 CLEANING CONDENSER A Unplug unit power cord from electrical outlet Remove splash plate Remove fan guards lower and upper Remove condenser fan motor Clean condenser with a small brush Reinstall condenser fan motor fan guards and splash plate Plug unit power cord into electrical outlet ommoom 5 5 CLEANING CONCENTRATE CONTAINER COMPARTMENT CAUTION DO NOT USE ANY POWDER OR ABRASIVE CLEANING COMPOUNDS THAT WILL DAMAGE FINISH i Use only warm water and damp cloth 6 REPAIR AND REPLACEMENT 6 1 COMPLETE FRONT PANEL REPLACEMENT A Turn key switch OFF B Loosen both 2 captive screws on control panel and partially pull control panel out of the control housing C Disconnect all wiring harnesses by depressing tabs on the harness connector D Remove control panel from control housing SEKR Remove driver PCBs from control panel by pulling straight out Assemble driver PCBs into new control panel Partially replace control panel in control housing Reconnect all harnesses to the control panel Make sure connector tabs lock Turn key switch ON Adjust Brix as required Slide control panel into control housing and tighten both captive screws finger tight 6 2 DRIVER REPLACEME
30. Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc FOR THE ESCORT Ill JUICE DISPENSER SPECIFICATIONS DIMENSIONS e Width 14 1 16 inches 357 mm Depth 23 1 8 inches 587 mm Height with legs 26 1 2 inches 673 mm WEIGHT Shipping 152 pounds 68 95 kg Empty 135 pounds 61 24 kg Operating 180 pounds 81 65 kg ELECTRICAL REQUIREMENTS Running e 115V 60Hz 7 Amps WATER REQUIREMENTS Minimum flowing pressure of 25 PSI 1 76 kg cm at a flow rate of three 3 ounces 88 7 ml per second Connection 5 8 inch 18 male flare 3 8 inch flare COMPRESSOR 1 3 HP CONCENTRATE CONTAINER CAPACITY Left container 128 ounces 3 79 Liters Middle container 106 ounces 3 14 Liters Right container 128 ounces 3 79 Liters Concentrate container 359F 1 79C constant temperature Ice bath water capacity 320 ounces 2 5 U S gallons 9 07 kg 9 46 L Ice bank 8 0 pounds 3 63 kg DRINK CAPACITY Four 4 five 5 ounce 148 cc drinks per minute under 45 F 7 2 C at 75 F 23 9 C ambient inlet water This manual supersedes Installation and Service Manual 28 0003 03 dated 01 30 03 ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA gt 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SER
31. VICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX Engineering 210 310 7096 Lancer is the registered trademark of Lancer Copyright 2006 by Lancer all rights reserved REV 03 31 06 Minute Maid and Minute Pak are registered trademarks of The Coca Cola Company 28 0003 04 TABLE OF CONTENTS SPECIFICATO EE Cover TABLE el RE EE NU 1 7 INSTALLATION 25 2 HL 1 1 7 UE 1 Ss dicem 1 1 3 SELECTING COUNTER 1 14 CONNECTING TO WATER SUPPLY 1 1 9 EIEEING UNUITMWITEU WATER nlii e eo ere e e did dave 1 1 6 CONNECTING TO ELECTRICAL 2 1 7 BURGING UNIT ORAIR t ete ti eee rnt rete eene reed eter Dee sna AE 2 1 8 lt LOAD MINUTE EE 2 1 9 PRIMING CONCENTRATE PDUMPS 2 1 10 ADJUST CONCENTRATE TO WATER RATIO 9BRIX 2 2 ro hecha ege crank ra si Devi bx c name ERO nk iig a dd 4 2 1 CHANGING PRODUCT kociar ree t dae ated aa ee dea se an ed ep 4 2 2 OPERATING ESCORT III JUICE DISPENSERS WITH SOLD OUT 4 2 3 CLEANING AND SANITIZING INSTRUCTIONS sss 5 2 4 LIGHTED FRONT SECTION eee ec e e das ea Ra e 6 3 PRINCIPLES
32. ast edge of counter top or table allowing access to screws on bottom of plywood shipping base NOTE If unit is to be transported it is advisable to leave unit secured to plywood shipping base G Assemble legs PN 81 0112 to unit by tilting unit DO NOT LAY UNIT ON ITS SIDE OR BACK H Inspect unit for concealed damage and if evident notify delivering carrier and file a claim against same Remove accessory kit of loose parts listed below with quantity in parenthesis from drip tray e PN 05 0017 Flare Seal Washer 2 e PN 22 0017 Brush 1 e PN 54 0038 Dispensing Nozzle 2 or 3 e PN 81 0301 Keys for Key Switch 2 PN 49 0226 Inlet Water Shut Off 1 1 3 SELECTING COUNTER LOCATION A Select a location close to a properly grounded electrical outlet and water supply that meet the requirements as listed in the SPECIFICATIONS see Cover B Condenser air is drawn in on the bottom of the unit and discharged out the rear of the unit A minimum of two 2 inches 5 08 cm must be maintained between the back of the unit and the wall Failure to maintain the proper clearance space will cause the compressor to overheat and result in premature compressor failure 1 4 CONNECTING TO WATER SUPPLY A Flush water supply line thoroughly B Remove drip tray by pulling up slightly and away from unit Remove dispensing paddles by squeezing together at top and pull down C Remove splash plate by pulling bottom up slightly and then out from unit
33. ean damp cloth TRANSPORTING UNIT The best method of handling and transporting a unit is to remove the legs and secure the unit to a plywood shipping base If it is to be handled and transported with the legs assembled to the unit special care should be taken not to damage unit DO NOT LAY UNIT ON SIDE OR BACK SHIPPING UNIT If a unit is to be shipped by a common carrier it must be secured to the plywood shipping base and repacked in the original carton with the inner packaging material For this reason it is wise to retain the original packing material 5 PERIODIC MAINTENANCE 5 1 LUBRICATION All motors are lubricated for life and require no maintenance lubrication 5 2 CLEANING WATER STRAINER Remove splash plate Close inlet water shut off valve Remove plug from strainer on regulator assembly Remove strainer screen Clean strainer screen with water Inspect strainer screen for holes or other deterioration Replace if appropriate CAUTION DO NOT OVER TIGHTEN STRAINER PLUG E Reinstall cleaned or new strainer screen Reinstall strainer plug F Open inlet water shut off valve G Reinstall splash plate vom 5 3 CLEANING INLET AIR FILTER WARNING FAILURE TO KEEP FILTER CLEAN WILL CAUSE A RESTRICTION OF AIR TO THE CONDENSER AND THEREBY CAUSE PREMATURE COMPRESSOR FAILURE A Remove splash plate B Remove inlet air filter by removing spring retainers C Clean air filter with water N
34. eege et epe etti seed 11 6 4 CONCENTRATE PUMP AND MOTOR 11 6 5 PUMP SUPPORT incite tre oit Pel eo 12 6 6 CONTROL PANEL AND 12 6 7 FLUSH SOLENOID VALVE ttu tee gne rene ete e ce teta gena Len dE aa rana de ea date 12 6 0 WATER SOEENOID VALVE e rte eed oir ee PA D deg eut didt 13 6 9 REGULATOR ASSEMBLY cetero intei e an eaa de de apad ev ehe 13 6 10 VACUUM BREAKER gie eegene dereen Iter te e eene dir Deb tual CHR etate D 14 6 11 TRANSFORMER CABINET 14 6 12 ELECTRONIC ICE BANK CONTROL Aa 14 6 13 AGITATOR MOTOR qm 15 6 14 15 6 15 WATER COIL CAGE 5 15 6 16 FRONT COVER uccisi teet amata eeneg bes 15 6 17 TOP COVER 15 6 18 cip 16 6 19 CONDENSER FAN MOTOR o dre nenne rea ante 16 T TROUBLESHOOTING iri nci risen Een he e Dk ed ED a ag c Lr RET ER Pa bri E HD a E E 16 7 1 NO WATER OR CONCENTRATE ON EITHER SIDE OR NO 16 7 2 NO WATER OR CONCENTRATE ON ONE SIDE 17 TABLE OF CONTENTS CONTINUED 7 3 WATER ONLY NO CONCENTRATE a 17 7 4 CONCENTRATE ONLY
35. for each valve 14 Reinstall Minute Pak and replace check valves 15 Run concentrate through valves to remove traces of sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product This is an NSF requirement 16 Remove drip tray and cup rest Wash thoroughly with warm soapy water using a mild deter gent Rinse thoroughly with clean warm water 17 Wipe the dispenser with a clean damp cloth taking care to remove all product residue 18 Replace drip tray and cup rest 19 Turn on the water supply to the unit 20 Reinstall lid 21 Prime dispenser by holding cup under spout and activating the valve until a concentrate water mix is dispensed 2 4 LIGHTED FRONT SECTION A Replacing Graphics in Lighted Front Section 1 2 Turn the key to the OFF position turn switch on inside of front cover to the OFF position and unplug unit Open front cover and push the clear clips protruding from the reflector into the slots in the reflector Return cover to the closed position 5 3 Lean the outer lens PN 05 1164 back far enough so that it can be removed from the front cover Remove clear backing and remove old graphics Insert new graphics into recess of lens and replace backing sheet 4 With lens horizontal insert tabs into bottom of front cover and rotate lens to an upright position Push lens in until lens
36. g adaptor nut on top side of tank assembly D Remove cap from end of vacuum breaker CAUTION USE ONLY LANCER LUBE USE OF OTHER GREASE LUBRICANT OR COMPOUNDS MAY CAUSE OFF TASTE ODOR AND OR DAMAGE TO UNIT AND WILL VOID WARRANTY 1 E Inspect umbrella check valve and o rings Replace as necessary and reassemble Lubricate o rings only with Lancer lube F Open inlet water shut off valve and check for leaks G Dispense several drinks while observing vacuum breaker NO WATER SHOULD COME OUT OF HOLE ON END OF VACUUM BREAKER CAP 6 11 TRANSFORMER CABINET ASSEMBLY WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET Remove drip tray dispensing paddles and splash plate Unplug both wiring harnesses from back side of transformer cabinet assembly Remove fan shroud Remove cover from transformer cabinet assembly by pulling plungers and lifting off Loosen nuts at base of transformer cabinet assembly Replace defective transformer s To assemble reverse above procedure ommoom 13 6 12 ELECTRONIC ICE BANK CONTROL WARNING DISCONNECT FROM POWER SOURCE BEFORE BEGINNING THIS PROCEDURE A Remove two screws retaining Rear Lid over Agitator Deck and remove Lid B Remove cover from electronic ice bank control C Disconnect ice bank probe lead from control board D Remove three leads from ice bank control noting which lead goes to the Junction Box HOT IN and which lead goes to the Compressor HOT OUT The
37. he green LED would be on until the left paddle was depressed which would cause the green LED to go OUT until the paddle was released Left flush right flush and right dispense would be normal and the green LED would be ON before and during dispense The yellow LED indicates a motor over current condition when lit This could be caused by a faulty motor pump or a grounded motor lead Normally the yellow LED will flash ON the instant a paddle is pushed then go OUT immediately This is caused by a high in rush current to get the motor initially started The following are some typical diagnostic light conditions and the possible problems associated with these conditions All conditions are with the key switch in the ON position and the power cord plugged in STATUS PROBLEM eae on dis pense product dispense product 5 Shorted paddle sensor or solenoid wiring Key switch ON Not trying to Defective driver PCB dispense product OFF OFF OFF Key switch ON Not trying to Defective transformer dispense product Driver PCB or key switch 2 Breaker tripped on transformer cabinet 3 Wiring harness not connected to transformer cabinet Key switch ON trying to 1 Shorted defective solenoid dispense product or flush 2 Wiring harness shorted connected to solenoid dispense product or flush Key switch ON trying to Defective transformer driver PCB dispense product or flush or key switch Breaker tripped on
38. he seal and pump body Clean only with plain water a To replace seal carefully press seal out of body MAY CAUSE OFF TASTE ODOR AND OR DAMAGE TO UNIT AND WILL VOID WARRANTY i b Lubricate inside and outside of seal with Lancer lube PN 15 0046 Press seal into body until completely seated 5 Coat motor shaft and boss at base of shaft with Lancer lube Carefully assemble pump body to motor using a rotating motion so as not to damage shaft seal Replace screws and tighten evenly 1 4 turn after finger tight DO NOT TIGHTEN EXCESSIVELY 6 Install impeller being careful to flex all impeller arms in a clockwise fashion motor shaft will rotate counter clockwise Align the flats on the shaft and impeller and gently push impeller onto the shaft until seated against back pump body surface Operate the concentrate pump by using a test kit or depressing the paddle with the water supply OFF for a few seconds to properly seat the impeller 7 Replace o ring face plate and four 4 knurled screws The sequence in which the screws are tightened should be in a rotational manner so that the face plate is tightened evenly in order of 3 6 9 and 12 o clock positions DO NOT TIGHTEN EXCESSIVELY 6 5 PUMP SUPPORT WARNING ISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A Depress FLUSH mode and the dispensing paddles until a clear stream of water is dispensed B Remove check valve from concentrate container C Remove contro
39. heck unit for electrical short wiring compressor fan motor etc 2 Electrical circuit overload Switch to another circuit Wiring harnesses not E Connect wiring harness to connected to transformer transformer cabinet assembly cabinet assembly Sold Out has locked out F Check product levels and reset valves Sold Out 7 2 water or concentrate Driver PCB not properly A Connect driver PCB to control on one side only connected to control panel panel PCB PCB Driver PCB defective B Replace driver PCB Sensor not adjusted properly C Adjust sensor to move it closer in relation to paddle to paddle Sensor not connected to D Connect sensor to wiring harness wiring harness Defective sensor E Replace sensor Water solenoid valve defective F Repair or replace water solenoid and concentrate pump not valve and properly install properly installed in pump concentrate pump in pump support support or defective or repair or replace same Sold Out has locked out G Check product levels and reset valves Sold Out 7 3 Water only Check valve not properly A Push check valve all the way into no concentrate installed in concentrate concentrate tank containers Concentrate pump not B Properly install push in properly installed in pump concentrate pump in pump support support Concentrate pump defective C Repair or replace concentrate pump Remove and clean check valve Replace o rings on check valve or
40. ined Unit is now ready to dispense Install nozzles and check see Section 1 10 Change product plate on front cover to indicate new product NOTE If the new product requires a different mixing ratio see Section 1 10 Brix 2 2 OPERATING ESCORT JUICE DISPENSERS WITH SOLD OUT FEATURE 2 3 A New Package Turn key to ON Remove front lid Load Minute Pak9 Thoroughly shake Minute Pak before loading Install check valve into package Press red Reset Button Replace front lid Prime pump by dispensing until product is dispensed NOaARWN gt Intermittent Lockout Every precaution has been taken to produce a Sold Out Feature which will operate properly with all of the Minute Maid products However it is possible that an individual machine may lockout inadvertently Should the machine lockout while product remains simply press the Reset button If the machine continues to lockout check the condition of the concentrate tubes If the tubes are heavily stained from the product the tube s must be changed out Test Procedure Should you desire to determine if the Sold Out Feature is working you may perform the following procedure 1 Load Product into machine 2 Press Reset button 3 Dispense for 20 continuous seconds NOTE The 20 second continuous dispense is ONLY required for testing 4 The Sold Out Feature should now be armed To test remove the check valve from the concent
41. irty condenser Clean Dirty intake air filter Clean Back of unit too close to wall Move unit away from wall at least two 2 inches 5 1 cm PON TROUBLE CAUSE REMEDY Section 7 30 continued from previous page D Plate running too hot Refrigerant leak Repair and recharge Defective compressor Replace compressor E A Driver PCB B Mother PCB 7 31 Select or low concentrate lights inoperative but audible alarm is OK 7 32 Front cover lamps Switch OFF do not light Replace driver PCB Replace front panel assembly gt gt Open front cover and turn lighted display switch to ON position Lamps burned out B Replace lamps See Replacing Lamps in Lighted Front Covers NOTES 21 8 TROUBLESHOOTING USING PCB 12 VOLT GREEN MOTOR OVER CURRENT YELLOW AND MOTOR RED DIAGNOSTIC LIGHTS The red LED indicates that the transformer circuit breaker and the basic DC power supply system is operative This unregulated DC voltage of 18V 22V is used for the pump motor voltage and the input to the 12VDC regulator on the main control PCB The green LED indicates the output of the 12VDC regulator is normal This voltage is used for all solenoids and the PCB circuits The 12V regulator can SHUT DOWN from excess current or excess temperature but will automatically start operating again when the problem is removed An example would be a shorted left dispense solenoid coil T
42. is flush with front cover and until the lens snaps into place Be sure that the lens is properly seated 5 Plug in the unit open front cover and turn switch on the inside of the cover to the ON position 6 Turn the key to the ON position and return front cover to the closed position B Operating Instructions 1 Plug unit in If graphics do not light up open front cover and turn switch to the ON position NOTE The key does not turn off the lighted front graphics Graphics are controlled by the switch located on the inside of the front cover 3 PRINCIPLES OF OPERATION 3 1 3 2 3 3 WATER SYSTEM Inlet water is distributed through the strainer to the left and right regulators which reduces the inlet water pressure to 25 PSIG 1 76 kg cm2 Water is fed from the regulator through stainless steel tubes embedded in the insulation of the tank assembly and into the copper water coil where the water is chilled to below 40 F 4 4 C Water is then fed past a vacuum breaker through a stainless steel tube embedded in the insulation of the tank assembly to the front of the tank assembly and into the water solenoid When a valve is activated the corresponding water solenoid opens allowing water to pass into the spout and mix with concentrate Each water system is completely independent of the other On the Escort Ill units products can be dispensed singularly or simultaneously through the right and eithe
43. l panel see Section 6 1 D Remove drip tray dispensing paddles and splash plate 11 Remove spout and concentrate pumps Remove four 4 screws attaching pump support to frame Remove pump support by pulling forward Disconnect electrical connectors from pump support To assemble reverse above procedure 6 6 CONTROL PANEL AND HOUSING WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET Remove pump support see Section 6 5 Remove main wiring harness from inside control housing by unscrewing connector Remove four 4 screws attaching control housing to frame second and third on each flange of control housing D Pull control housing forward and feed 16 pin connector and harness through housing E To assemble reverse above procedure 6 7 FLUSH SOLENOID VALVE A Turn key switch OFF B Close inlet water shut off valve C If coil is defective remove wiring harness by pulling off quick connect terminals Replace coil and reassemble D If solenoid valve is defective remove plastic tubes inlet and outlet by loosening tube fitting nuts E Remove two 2 screws attaching solenoid valve bracket to tank assembly F Remove two 2 screws attaching solenoid valve to bracket G Replace solenoid valve by reversing above procedure NOTE If the coil is shorted burned out or a short exists for any other reason in the 12VDC solenoid wiring the control PCB will shut off automatically Green LED O
44. los robles lancer com mx PEL SudAmerica Ecuador Lancer Sales Company Contact Luciano Lopez Luis De Beethoven N4756 Y Capitan Rafael Ramos Sector Las Acacias Quito Ecuador Phone 5932 2406346 2407289 2400937 FAX 5932 2405371 e mail Llopez ecnet ec Lancer Authorized Distributors Promoen S A Argentina Contact Rafael Mendoza Juncal 858 Piso 3 Depto L 1062 Buenos Aires Argentina Phone 54 11 4394 7654 FAX 54 11 4394 1193 e mail promoven fibertel com ar depositopromoven fibertel com ar Bras Sulamericana LTDA Brasil Contact Fabio Queiroz Rua Dr Ladislau Retti 1400 Parque Alexandre Cotia Sao Paulo Brasil CEP 06714 150 Phone 55 11 4612 1122 FAX 55 11 4612 2219 e mail fabio queiroz bras com br Continued on reverse 37
45. ncentrate pump spout and inlet elbow fitting Turn key switch ON Check Brix as required see Section 1 10 Slide control panel into control housing and tighten both captive screws finger tight 6 9 REGULATOR ASSEMBLY TI A Unplug unit power from electrical outlet B Remove drip tray dispensing paddles and splash plate C Close inlet water shut off valve D Remove tube assembly from inlet of regulator assembly USE A BACKUP WRENCH TO PREVENT DAMAGE TO STRAINER E Loosen nuts on outlet fitting F Remove nut on mounting bracket G Remove regulator assembly H Repair or replace defective parts Use approved thread sealant Replace regulator assembly and connect inlet water shut off being careful to include flare seal washer J Tighten nuts on copper outlet tube 1 4 turn after finger tight Open inlet water shut off valve and check for leaks K Remove cap on test connection on bottom of repaired or new regulator and connect test gauge L Replace dispensing paddle M Turn key switch ON N Dispense one 1 six 6 ounce 177 4 ml drink and discard Set regulator at 25 PSIG 1 76 kg cm while activating the dispensing paddle O Remove test gauge and replace test connection cap P Reassemble unit Check Brix and adjust as necessary see Section 1 10 6 10 VACUUM BREAKER A Close inlet water shut off valve B Remove lid over agitator deck C Remove vacuum breaker by loosenin
46. nit will have to clear the Flush Wait Mode before it will learn the concentrate The Flush Wait Mode is cleared by three 3 dispenses of at least three 3 seconds each Since the pre learn dispense requires five 5 dispenses of at least three 3 seconds each it should have no effect on the learn unless several seconds of dispensing occur in the pre learn dispense mode before the flush switch is pressed In a worst case scenario it could take an additional nine seconds of dispensing before the learn occurs if the flush switch was pressed just before the pre learn dispense was finished F The unit may be put into or out of Disable Lock Out Mode by depressing the flush switch three 3 times in less than two 2 seconds When entering leaving Disable Lock Out Mode the unit will beep three 3 times In Disable Lock Out Mode the dispenser will operate without the Low Level Sold Out features ELECTRONIC CONTROL SYSTEM Electrical power is fed into the transformer cabinet assembly which contains independent Class II energy limiting step down transformers Each transformer is protected by a resettable circuit breaker on the primary side of the transformer Each transformer feeds 15 3VAC to a driver PCB which controls one spout of the unit Each driver PCB is independent of the other The driver PCB plugs into an edge connector of the control panel PCB Failure of a transformer or driver PCB on one spout does not effect the operation of the other sp
47. nser Air leaking into check valve from flush and or concentrate tube Air leaking into pickup tube of concentrate container Air leaking into elbow Air leaking into concentrate pump at elbow Air leaking into concentrate pump Regulated water pressure too high Concentrate pump defective Driver PCB defective Air leaking into concentrate tube Water leaking into concentrate container Defective regulator Regulated water pressure too low Water strainer clogged Defective regulator Defective or clogged water solenoid valve Driver PCB defective Inlet water supply pressure and or flow too low Use of other equipment on same water supply causes water supply pressure and flow to vary 18 w m m oo w gt REMEDY Replace driver PCB Connect flush solenoid valve to wiring harness Replace coil Repair or replace flush solenoid valve Replace front panel Repair or replace water solenoid valve Repair or replace flush solenoid valve Repair or replace check valve Repair or replace check valve Remove drip tray Remove splash plate Panel behind paddles Clean up concentrate residue in bottom of dispenser Push tube onto check valve Replace tube if necessary Replace two o rings on exterior of check valve Push concentrate tube onto elbow Replace tube if necessary Replace two o rings on elbow 1 Replace face plate o ring 2 Replace
48. oncentrate container by pulling up 5 Remove spout by loosening nut turn counter clockwise and pulling spout down Do NOT lose O Ring between spout and threaded adaptor 6 Remove elbow retainer 7 Remove inlet elbow by pulling up 8 Remove concentrate pump by pulling out of pump support 9 Replace new concentrate pump by reversing above procedure 10 Turn key switch ON 11 Readjust Brix see Section 1 10 B Repair 1 Remove the four 4 knurled screws on top of pump face plate 2 Remove face plate and clean with water If any inner surface exposed to the impeller is grooved or severely worn replace the damaged parts 3 Remove the impeller and clean with plain water DO NOT use pliers or other sharp instruments to remove the impeller Be careful not to scratch or deface inner concentrate pump body If the impeller is cut nicked or severely worn replace CAUTION ds CONCENTRATE PUMP IS NOT PROPERLY ASSEMBLED IT CAN CAUSE A PUMP MOTOR OVERLOAD CONDITION AND WILL CAUSE THE CONTROL PCB TO GO INTO OVER CURRENT LIMITING YELLOW LED ON WHILE TRYING TO DISPENSE 4 Remove four 4 Phillips screws and separate concentrate pump body from motor to expose the shaft seal black The shaft seal must be replaced if the inner cylindrical seal shaft surface and or the outer cylindrical seal pump body surface is grooved scratched or excessively worn If the seal has failed prematurely it is advisable to replace both t
49. out of the unit Current supplied to the various devices e g solenoids sensors lights pump motor etc by the driver PCB does not exceed 15VDC With the exception of the pump motor any short circuit of one or more of the devices controlled by the driver PCB will cause the driver PCB to shut OFF and cease functioning When the short circuit is corrected by repair or replacement of the faulty device the driver PCB will automatically reset and begin functioning This is also true of the pump motor except that to reset the driver PCB the key switch must be turned to the OFF position for 30 seconds and then turned back to ON When the dispensing valve is activated the driver PCB activates the water solenoid and the pump motor The electronic system continuously monitors the pump motor and maintains exact speed Brix regardless of the load on the pump motor Brix is changed by turning the adjusting knob on the driver PCB as described in Section 1 10C DISPENSING PADDLE SYSTEM The dispensing paddle has an integrally sealed permanent magnet which activates the sensor behind the splash plate when the paddle is depressed This causes the electronic system to activate the water solenoid and concentrate pump allowing the unit to dispense product The dispensing paddles are removable without tools for cleaning Paddles can be removed by squeezing the top edges of each paddle together FLUSH SYSTEM When the flush switch is held in position
50. place ice bank control Switch to cold water supply Replace ice bank control Repair leak and recharge Replace condenser fan motor Refer to Sections 7 26 7 30 Check temperature on second drink Product temperature should be 38 44 Draw 3 4 drinks and recheck temperature Reset breaker or replace fuse If problem persists 1 Determine reason and correct 2 Electrical circuit overloaded switch to another circuit TROUBLE CAUSE Section 7 26 continued from previous page 7 27 Compressor does NOT start no hum no ice bank but condenser fan motor runs 7 28 start but hums 7 29 Compressor starts and switches off of start winding will only run for a few seconds before internal overload switches Compressor OFF 7 30 Compressor starts and runs a short time but shuts off on overload Section 7 30 continued on next page Compressor does NOT B C D Defective ice bank control Improper or loose wiring Low voltage Defective compressor relay or overload Defective compressor Improper or loose wiring Low voltage Improper or loose wiring Low voltage Starting relay defective Defective compressor Improper or loose wiring Low voltage Starting relay defective Excessively high refrigerant high side pressure Defective compressor Improper or loose wiring Low voltage Excessively high refrigerant high side pressure 20
51. pump inlet fitting Vent holes surrounding opening on Minute Pake are covered with paper left from package seal Water leaking into concentrate container during FLUSH cycle due to missing ball in check valve Inlet water shut off valve turned OFF Water bath frozen due to bad ice bank control or refrigeration unit O ring missing where spout connects to dispenser Nut loose on spout Spring missing or loose on paddle Paddle broken Portion control settings out of program 17 m gt 09 o m gp mnm zip gt gt REMEDY Remove strainer and clean Replace ice bank control Check umbrella check valve in vacuum breaker and replace if necessary Connect test gauge to each water regulator and reset to proper pressure Connect wiring harness to water solenoid valves Replace driver PCBs Replace driver PCB Connect wiring harness to water solenoid valve Replace coil Repair or replace water solenoid valve Replace ice bank control Inspect umbrella check valve in vacuum breaker and replace if necessary Connect test gauge to water regulator and reset to proper pressure Repair or replace water regulator Connect wiring harness to water flush solenoid valves Replace driver PCBs Replace front panel Replace o ring s Remove any pieces of seal that are covering vent holes Replace ball and o ring in check valve dispose of diluted concentrate and
52. quipment Co Inc 12510 Santa Fe Trail Drive Lenexa KS 66215 Phone 913 888 8988 FAX 913 888 9137 e mail L mco aol com Ernest F Mariani Company 614 West 600 South Salt Lake City UT 84104 Phone 801 359 3744 FAX 801 531 9615 e mail febell efmco com or clay efmco com Update 67 as of January 20 2006 Mark Powers amp Company Inc P O Box 72 1821 Henry Street Guntersville AL 35976 Phone 256 582 6620 FAX 256 582 8533 e mail sales markpowers and company com Maurer Supply Inc 843 Rainier Avenue South Seattle WA 98144 Phone 206 323 8640 FAX 206 323 9286 e mail maurersupply qwest net Simgo Ltd 5122 Timberlea Blvd Mississauga Ontario L4W 2S5 Canada Phone 905 602 5800 FAX 905 602 5804 e mail simgo simgo com Simgo B C Ltd 16 8125 130th Street Surrey B C V3W 7X4 Canada Phone 604 590 4022 FAX 604 590 1601 Lancer Europe Web Site www lancereurope be Belgium European Central Office Lancer Europe S A Mechelsesteenweg 592 B 1930 Zaventem Belgium Phone 32 2 755 2390 FAX 32 2 755 2399 e mail info lancereurope be England Managing Director Contact Paul Haskayne Lancer Lip Unit 9 Prosperity Court Midpoint 18 Middlewich CW10 OGD Cheshire United Kingdom Phone 441606837711 FAX 441606832705 e mail phaskayne lancergb co uk Hungary H 2100 G d ll Isaszegi t 67 Hungary Phone 36 28 417 179 FAX 36 28
53. r left or middle spouts without a change in When the inlet water is disconnected from the unit the vacuum breaker will open automatically allowing water to drain out of the unit thus preventing a freeze up when transported or stored at ambient temperatures below 32 F 0 C CONCENTRATE SYSTEM When the dispensing valve is activated concentrate is drawn from the bottom of the concentrate container up the integral dip tube and through the check valve and concentrate tube to the inlet of the concentrate pump It is metered by volume and pumped into the spout where it mixes with the water The temperature of the concentrate does not effect the as long as it is above 32 F 0 C The volume output of the concentrate pump is controlled electronically and can be adjusted to change the Brix CONCENTRATE LOW LEVEL INDICATOR SYSTEM The dispenser is equipped with an infrared sensor on each concentrate tube that senses the difference in light density that is passed through the tube The unit reads juice characteristics and obtains a measurement Learn Mode If the unit senses a change in density indicating a bubble or lack of concentrate while dispensing the unit will go into Lock Out Mode When the unit is in Lock Out Mode it will disable the valve and turn on the Sold Out LED It will also beep if you depress the dispense button while in Lock Out Mode To enable dispensing reload the concentrate container and press the re
54. rate package Then dispense until lockout alarm sounds this simulates an empty package 5 When alarm sounds press Reset button to return to monitoring condition 6 If alarm does not sound repeat test procedure If alarm does not sound after repeating the test procedure several times contact the Service Center Disabling of Sold Out Feature The Sold Out Feature can be disabled by pressing the Flush button three 3 times in rapid succession The dispenser will follow with three 3 short beeps Enabling of Sold Out Feature Press the Reset button to enable the Sold Out Feature Dispenser will follow with three 3 short beeps CLEANING AND SANITIZING INSTRUCTIONS For optimum dispenser performance and highest drink quality please follow the instructions listed below for cleaning your dispenser The instructions are also shown on the inside front cover for the Escort Dispenser i CAUTION DO NOT USE ANY POWDERS OR ABRASIVE CLEANING COMPOUNDS THAT WILL DAMAGE FINISH d A Daily 1 Flush each valve of dispenser until clear water flows from the nozzle 4 Remove drip tray and cup rest Wash drip tray and cup rest thoroughly with warm soapy water using a mild detergent Rinse thoroughly with clean warm water and reinstall drip tray and cup rest to dispenser Wipe down dispenser to remove any product residue WARNING REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED RESIDUAL SANITIZING SOLUTION LEFT I
55. rease Turn Clockwise MOTOR VOLTS RED more concentrate SEL2 To set a unit that has not been factory preset for a product adjust and change product plate on 4 control panel In some locations the water supply pressure may be so low or may fluctuate so much that a 25 PSIG 1 76 kg cm flowing water pressure cannot be maintained As a result the unit will not dispense a product at the proper Brix In this event the regulated water pressure should be reduced below the local inlet water supply pressure so that a proper can be maintained Reducing the regulated water pressure will reduce the finished product flow rate Normally the minimum recommended setting is 15 PSIG 1 06 kg cm flowing To reset the regulator refer to Section 6 9 items K Q DRIVER PC BOARD Readjust Brix as necessary Slide control panel into control housing and tighten screws finger tight Be sure control panel is properly seated in control housing SELECTOR TAB Figure 1 2 OPERATING UNIT 2 1 CHANGING PRODUCT moon Remove nozzle from spout and clean Flush unit until only water is dispensed from spout see Section 1 9 Remove lid from top of unit Remove the Minute Pak from the unit Replace with new flavor Replace lid and nozzle 3 Depress the Sold Out Reset button Depress dispensing paddle with cup until a steady flow of pre mixed product is obta
56. refill concentrate container with fresh product Check to make sure valve is ON Contact Phone Fixe Turn water supply OFF unplug dispenser and refrigerate concentrate Replace o ring Tighten nut Reinstall spring or replace paddle Replace paddle Reset portion control program See Portion Control Programming Instructions 7 12 7 13 7 14 7 15 7 16 7 17 7 18 7 19 7 20 Section 7 20 continued on next page TROUBLE No flush water one side only system dispenses normally Water drips from spout when drink is NOT being dispensed Water leaking into concentrate container and or concentrate tube Water leaking into concentrate container during FLUSH cycle Concentrate leak under dispenser Air leaking into concentrate tube and or concentrate pump Ratio cannot be adjusted low enough or high enough Ratio cannot be adjusted high enough or low enough Brix varies from drink to drink w m m oo v gt Defective driver PCB Flush solenoid valve not connected to wiring harness Defective coil on flush solenoid valve Defective flush solenoid valve Defective flush switch Defective water solenoid valve Flush solenoid valve leaking Check valve defective Check valve leaking Containers overfilled or concentrate poured on check valves causing concentrate to run down tubing into base of dispe
57. seal in concentrate pump body Use test gauge and adjust water pressure to 25 PSIG 1 76 kg cm Repair or replace concentrate pump Replace driver PCB Refer to Section 7 17 Refer to Sections 7 14 and 7 15 Repair or replace regulator Use test gauge and adjust water pressure to 25 PSI 1 76 kg cm Clean strainer Repair or replace regulator Repair or replace water solenoid valve Replace driver PCB Correct water supply must be made available Remove other equipment from water supply or provide alternate water supply TROUBLE CAUSE Section 7 20 continued from previous page 7 21 7 22 7 23 7 24 7 25 7 26 Concentrate low level indicator ON but concentrate container still has concentrate remaining Vacuum breaker leaks water out of end Water continually overflows from ice bank compartment into concentrate compartment and into drip tray Compressor starts and continues to run until freeze up and will NOT cut off Warm drinks C Defective driver PCB D Defective concentrate pump E Frozen lumps of concentrate in concentrate container F Check valve clogged G Air leaking into concentrate tube H Water leaking into concentrate container Defective water regulator A Sensor needs resetting B Defective driver PCB C Sensor on concentrate tube dirty and not making contact D Sensor wiring harness not connected E Concentrate tubes badly
58. set button This will clear the lock out and put the unit into Learn Mode NOTE The Lock Out Mode can be cleared by cycling power key switch When power is restored the unit will not go into Learn Mode A If the flush switch is depressed the unit will go into flush wait mode In this mode the unit will not lock out Nine seconds of dispensing in three 3 second continuous intervals will take the 6 3 4 3 5 3 6 unit out of Flush Wait Mode B If the valve does not dispense for over one hour the unit will go into Inactivity Wait Mode In this mode the unit will not lock out It will stay in this mode until a three 3 second continuous dispense occurs C The unit enters Learn Mode when the reset switch is depressed The unit will beep once when entering Learn Mode Note If the reset switch is depressed and the unit does not beep it is already in Learn Mode This clears the lock out shuts off the red LED disables audible alarm and enables dispensing D Pre learn dispense The unit will wait for 15 seconds of dispensing in three 3 second increments This delay ensures that concentrate is in the sensor region of the tube before learning the concentrate E Learn The unit will learn the characteristics of whatever is in the sensor region of the tube when a dispense of at least one second occurs after the pre learn dispense is finished NOTE If the flush button is pressed after the reset learn button the u
59. ssures equalize approximately five 5 minutes This feature protects the compressor from premature failure 4 RELOCATING OR SHIPPING UNIT 4 1 4 2 4 3 REMOVING AN OPERATING UNIT A Perform FLUSH operation on each side of unit until a clean stream of water is being dispensed B Remove Minute Paks CAUTION IF UNIT IS TO BE TRANSPORTED OR STORED WHEN AMBIENT TEMPERATURE IS 32 F 0 C OR LOWER STEPS C AND D MUST BE PERFORMED TO PREVENT THE WATER SYSTEM FROM FREEZING AND DAMAGING THE UNIT DO NOT USE CO2 GAS TO PURGE WATER FROM UNIT AS IT WILL CAUSE A HEALTH HAZARD C Shut off inlet water supply Disconnect inlet water tube from bottom of unit About six 6 ounces 177 4 ml of water will drain out of the unit as the vacuum breaker opens allowing air into system D Depress each dispensing paddle This allows additional air into the system and will cause a few more ounces ml of water to drain from unit Turn key switch OFF Unplug unit power cord from electrical outlet Remove agitator deck see Section 6 14 and using plastic tubing siphon water out of ice bath compartment It will be necessary to pour about 12 ounces 354 8 ml of warm water do NOT use extremely hot water into the ice bath compartment to completely melt the ice bank Drain the remaining water and replace agitator deck and secure with nuts Remove drip tray and cup rest Clean and reinstall Wipe exterior surfaces of unit with a cl
60. ter per second 36 ml sec When mixed with concentrate 5 to 1 ratio the finished drink will be dispensed at 1 5 ounces per second 43 ml sec C There are NO select options on ESCORT III units These units are factory preset electronically for the spouts and ratios provided in Table 1 see following page G H ESCORT Il Left NOTES Because the ratios are factory preset electronically they are not exact and may require a slight adjustment at time of installation This can be accomplished by using a refractometer as follows 1 Dispense a 5 or 6 ounce 147 9 to 177 4 ml cup of product and discard 2 Dispense a 5 or 6 ounce cup 147 9 to 177 4 ml of product and stir thoroughly Using a refractometer read the Brix Adjust as necessary as explained in 1 10 D below and re Brix Factory PreSet Select Ratio Product Table 1 To adjust the Brix loosen two 2 screws on face of control panel until control panel can be pulled partially out of control housing Screws are captive and can be used to pull control panel from control housing 1 Each spout of the unit is controlled by an independent Drive Printed Circuit Board PCB plugged into the Master PCB The driver PCB has adjusting knobs which control the Brix of the product selections 2 To adjust the Brix turn the adjusting control as follows am Decrease Brix Turn Counter less concentrate Clockwise 12VOLTS GREEN Inc
61. transformer cabinet Wiring harnesses not connected to transformer cabinet Key switch ON trying to Motor current too high Replace dispense product or flush but motor pump assembly concentrate pump does not Motor wiring shorted in the operate When paddle is harness released the yellow light goes Defective driver PCB off Key switch ON trying to Wiring harness not connected dispense product but to pump support concentrate pump does not Pump not properly seated in pump operate support panel Motor wiring open in harness Driver PCB detective 22 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 9 FINAL ASSEMBLY 9 1 23 9 1 FINAL ASSEMBLY CONTINUED ITEM PART NO DESCRIPTION 1 05 1122 Lid Large R2 82 1782 Front Cover Assy See Section 10 6 R3 30 6214 Cup Rest R4 05 0148 Drip Tray R5 51 0295 Bracket Right R6 04 0480 Screw R7 51 0294 Bracket Left R8 50 0095 Filter R9 03 0074 Retainer R 10 82 0156 Leg Accessory Kit R 10A 81 0112 Leg R 11 49 0226 Inlet Water Shut Off Assy R 12 05 0017 Flare Seal Washer R 13 51 0293 Splash Plate R 14 05 0188 Hole Plug 15 04 0477 Screw R 82 0230 01 Top Cover Assy R16 05 0290 02 Cover R17 82 0151 Retainer Assy R 17A 05 0186 Retainer R 17B 04 0179 Washer R 17C 04 0228 Thumb Screw R18 04 0222 Screw R 19 52 1560 Harness Jumper R 20 82 0153 02 Agitator Deck Assy 115V 60Hz See Section 10 5 R21 05 0145 01
62. y in tank by reversing procedure Tighten water coil tubing nuts 1 4 turn after finger tight Open inlet water shut off valve and check for leaks Refill ice bank compartment to overflow port Replace agitator deck and lid 6 16 FRONT COVER zo CAUTION ARE SHOULD BE USED WHEN HANDLING FRONT COVER SO AS TO NOT SCRATCH OR AR SURFACE WHEN CLEANING USE ONLY DAMP CLEAN CLOTH 4 Lift front cover up so that it rests on top cover Loosen two 2 wing nuts do not remove holding retainer to front edge of top cover Slide retainer down Pull front cover forward and remove To reassemble reverse procedure 6 17 TOP COVER gt J Flush both sides of unit Turn key switch OFF Remove both lids Remove front cover Remove check valves from concentrate tubes Remove concentrate containers Loosen three screws do not remove holding top cover to frame at front of unit Loosen three screws do not remove holding top cover to frame at rear of unit Lift top cover up and off unit To reassemble reverse the above procedures 6 18 WRAPPER WARNING DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET A B C Remove front cover see Section 6 16 and top cover see Section 6 17 Remove drip tray dispensing paddles and splash plate Remove eight 8 screws on front of unit four 4 on each side Locations are as follows 1 Top and bottom in flange of control housing 2 Two 2 in wrapper

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