Operator Manual, Service and Parts List 320
Contents
1. 16 Hex Setscrew M8 Nyloc Nut M8 Spring Lock Washer Top Plate Handle Pivot Bolt Handle Bush M8 Washer 12 Qty Required ENN RR EE PARTS DIAGRAM HANDLE ASSEMBLY 13 PARTS LIST PAVING MAT MIT Model Parts List Part Code Part Description Qty FPC300 1 W14724 Polypad 1 2 W14728 Clamp bracket 1 FPC320 1 W14725 Polypad 1 2 W14729 Clamp Bracket 1 Common 3 M10 X 40 Coach Bolts 4 4 W480 10 M10 Nyloc Nut 4 5 W418 10 M10 Washer 4 The paving mat kits have been designed to allow the machine to be used for compacting hard paving To fit the mat insert the lugs on the mat into the slots in the base plate Fold under the machine Ensure that the correct size paving mat is selected to match the baseplate width 14 PARTS LIST WATER SPRINKLER KIT Model Parts List Part Code Part Description Qty Required FPC300 W14693 Spray Bar Comp 1 W14692 Spray Bar 1 W80566 Insert 2 FPC320 _ W14692 Spray Bar Comp 1 W14685 Spray Bar 1 2 W80566 Insert 2 Common 3 W14670 Water Bottle 1 4 W88460 Y BSP M F Elbow 1 5 W87864 Ya BSP M F Ball 1 Valve 6 W88046 Hose Tail 4X 1 7 W14713 Hose 1 8 W84189 O Clip 2 15 PARTS DIAGRAM WATER SPRINKLER KIT 16 EC DECLERATION OF CONFORMITY WE FAIRPORT CONSTRUCTION EQUIPMENT LTD BLAGDEN ST SHEFFIELD SOUTH YORKSHIRE S2 DOS DECLARES THAT THE PRODUCT FPC320 FITTED WITH A HONDA GX100 ENGINE ENGINE POWER 3 0HP 2 2kW at 3600RPM SE2. OPERATOR S SPARE PARTS amp SERVICE MANUAL PLATE COMPACTOR MODEL FP300 amp FPC320 GB Version FAIRPORT CONSTRUCTION EQUIPMENT LTD Blagden Street Sheffield S2 5QS ENGLAND Tel 44 0 114 276 7921 Fax 44 0 114 272 0965 Email sales fairport uk com Web www fairport uk com CONTENTS PAGE T SABE ER iee EEE SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT 2 TECHNICAL DATA sn a an dead aida 3 USING THE MACHINE FOR THE FIRST TIME 4 ROUTINE MAINTENANCE 2 238454 en 5 STARTING THE ENGINE aura A EE 6 OPERATOR INSTRUCTIONS iia AAA cesta ds re VEE BELTABJUSTMENT cirios een 8 WARRANTY CONDITIONS AND CLAIMS PROCEDURE CONDITIONS ta uds a doler lina CLAIMS PROCEDURE sia aa Eee 9 REPAIRS AND ESTIMATE 5 00 10 ENVIRONMENT sa od Ws PARTES LIST id ii etre MACHINE ads POLYPABMATKIT ner Ba WATER SPRINKLER KIT u a 15 12 EC Declaration Of Conf MY essen asian 1 SAFETY Do not operate this machine unless all guards are in position and secure Do not smoke when refuelling Do not refuel with engine running Wipe up spilt fuel Do not overfill Dispose of fuel contaminated wipes safely Do not run engine in enclosed areas without adequate ventilation Do not run engine in an area that has a hazardous or explosive atmosphere Disconnect H T lead from spark plug on petrol engines before carrying out any maintenance Turn off fuel when not using machine Wear protect
3. RIAL No CONFORMS TO THE FOLLOWING DIRECTIVE 89 336 EEC 89 392 EEC 91 368 EEC 2000 14 EC NOTIFIED BODY AV Technology Ltd AVTECH House Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU GB USES THE FOLLOWING STANDARDS BS EN 292 1 BS EN 292 2 BS EN 294 BS EN 500 4 CONFORMS TO THE FOLLOWING STATUTORY INSTRUMENTS THE SUPPLY OF MACHINERY SAFETY REGULATIONS 1992 amp AMMENDMENTS COMPLIES WITH THE RELEVANT ESSENTIAL HEALTH amp SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE DECLARATION certify that on completion of manufacture of the machine detailed above that a full conformity has been completed and relevant Health and Safety Requirements complied with NAME IAN MORRIS STATUS WITHIN COMPANY TECHNICAL MANAGER SIGNATURE MS 17
4. f fitted Transporter kit if fitted High Density Polyethylene Steel and Polyurethane Steel and rubber Steel and Polyurethane Steel and Medium Density Polyethylene Steel and Rubber 1 PARTS LIST MACHINE DRIVE SYSTEM Parts List 00 JO O O1 O1 P Go ND A Part Code W14644 W87300 W87061 W87060 P80167 W408 5 16 W432 6 W432 8 W14719 P80120 W14666 W14689 W14681 W466 5 12 W469 8 20 W437 8 20 W432 8 W418 8 W14690 Description Qty Required Belt Guard Vee Belt Clutch FPC320 Clutch FPC300 1 4 UNF x 1 Setscrew FPC320 5 16 UNF x 1 Setscrew FPC300 M6 Spring Washer FPC320 M8 Spring Lock Washer FPC300 Retaining Washer FPC320 Retaining Washer FPC300 Clutch Spacer FPC300 Belt Guard Back Plate Engine Spacer 5 16 UNF x Csk Setscrew FPC320 M8 x 20 Csk Setscrew FPC300 M8 x 20 Setscrew M8 Spring Lock Washer M8 Washer Engine Shaft Key NN PPO BAA A BS sch A SB A sch oS sch PARTS LIST MACHINE Parts List OO JO O1 P N ND Part Code W14663 W81925 W81800 W14662 W14680 W418 8 W437 8 30 W440 8 W432 8 W88914 W418 10 W480 10 W437 8 25 W418 8 W480 8 Not Ilisttrated 17 W14767 Part Description Frame Honda GX100 FPC320 Robin EHO9 FPC300 Engine Bed Plate Engine Fixing Plate M8 Washer M8 x 30 Hex Setscrew M8 Nut M8 Spring Lock Washer AV Buffer M10 Washer M10 Nyloc Nut M8 x 25 Hex Setscrew M8 Washe
5. ive footwear ear defenders and gloves Comply with site safety regulations Check condition and tightness of anti vibration mounts between engine plate and base plate before lifting SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT Wear ear protectors Wear eye protection Wear gloves EL Wear protective footwear Wear a mask LI Read the operators manual for this AAA equipment This surface may be hot 2 TECHNICAL DATA ENGINE MODEL ENGINE ENGINE POWER MANUFACTURER MODEL HP kW FPC300 Robin EHO9 3 0 2 2 FPC320 Honda GX100 3 0 2 2 DIMENSIONS MODEL HEIGHT mm FPL300 614 PERFORMANCE MODEL CENTRIFUGAL COMPACTION VIBRATION FORCE kN RATIO kg m LEVELS m sec FPL300 10 568 2 87 FPL320 10 550 3 04 Tested in accordance with BS 500 4 on uncompacted granular sub base materials and is the minmum expected level NOISE EMMISIONS MODEL GUARANTEED SOUND POWER LEVEL dB FPL300 103 FPL320 108 3 USING THE MACHINE FOR THE FIRST TIME When the machine is delivered from Fairport it will have no oil in the engine Please refer to the Engine Manufacturers Manual issued with the machine for instructions on filling the engine with the correct type and quantity of oil When the machine is delivered from Fairport there is oil in the vibrator unit Refer to Section 4 for advise on checking the oil level and topping up as required 4 ROUTINE MAINTENANCE See A
6. k out of the belt With light finger pressure on top of the belt and at the centre of the span a deflection of between 5mm and 10mm is expected 8 WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd hereafter referred to as FCE are warranted to be free of defects due to faulty materials or workmanship for a period of 12 months from the date of original despatch from FCE or as specified below Hydraulic hoses and hydraulic couplings 3 months Hydraulic accumulators 6 months Flexible drives 6 months All spare parts used in repairs carried out by FCE or an authorised dealer or repairer 3 months If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of a further 6 months from date of despatch from FCE whichever is earlier Filter elements gauges and oils are specifically excluded from this warranty FCE shall at their option repair or replace during normal working hours goods accepted as faulty free of charge to the user For proprietary items such as engines the original manufacturer s warranty and conditions shall apply CONDITIONS The goods shall be returned at the purchaser s expense to FCE or to a destination FCE may reasonably direct Carriage costs will be refunded if warranty is accepted Warranty claims will not be considered where there is evidence tha
7. lso The Engine Manufacturers Manual issued with the machine Daily Check engine oil level twice daily Check tightness of all fastenings after first days use thereafter check monthly Check belt tension after first days use thereafter check monthly Clean air filter daily if working in dusty conditions Clean base plate throroughly if compacting black top or lean concrete Weekly Clean air filter see daily Check Vibrator Oil level Monthly Check tightness of fastenings Check condition and tightness of anti vibration mounts Poor condition of vibration mountings can lead to a deterioration of the product vibration levels Check belt tension Vibrator Unit Remove the Oil Level Plug to check the oil level The level should be at the bottom of the thread in the vibrator end face To top up remove the filler plug and fill with Total PRESLIA 32 or equivalent FILLER PLUG OIL LEVEL PLUG 5 STARTING THE ENGINE Check oil level Turn fuel tap on Put speed control lever to tick over If engine is cold close the choke petrol engines only Turn engine switch to ON 1 position Pull the starter rope toggle lightly until resistance is felt then pull briskly using quick short pull Do not pull rope to its full extent or allow toggle to snap back against engine Return gently to avoid damage When the engine is warm open choke Position engine speed control lever to give required engine speed
8. r M8 Nyloc Nut Engine Packer FPC300 Qty Required P P P A ADAL PARTS DIAGRAM MACHINE PARTS LIST BASEPLATE ASSEMBLY Parts List OO M M O O1 O1 O1 O1 BR ON gt Part Code W14653 W14679 W81090 W14661 2 W14660 W14678 W14764 W14765 W87301 W81270 W81271 W14655 W14707 W14656 W435 10 40 W68574 W418 10 W535 10 W455 10 30 W14661 1 W14705 P85034 W432 10 W455 6 18 W432 6 P70282 W437 10 18 W432 10 W88911 W418 10 W440 10 Description Qty Required End Cap Gasket Bearing Eccentric Weight Base FPC320 Base FPC300 Base FPC350 Base FPC400 Key 8x7x15 Oil Seal Up To Serial No 58427 Oil Seal From Serial No 58428 End Cap Up To Serial No 58427 End Cap From Serial No 58428 Pulley Hex Bolt M10 x 40 Filler Cap M10 Washer M10 Nordlock Washer M10 x 30 Socket Head Cap Screw Eccentric Shaft Up To Serial No 58427 1 Eccentric Shaft From Serial No 58428 1 Dowty Washer M10 Spring Lock Washer M6 x 18 Socket Head Cap Screw M6 Spring Lock Washer Dowty Washer M10 x 18 Hex Setscrew M10 Spring Lock Washer AV Mount AVM 2312s 38 M10 Washer M10 Nut N a E a a a wt et ec zech i y e BR bb Ob A zl Oh A 11 PARTS DIAGRAM BASEPLATE ASSEMBLY PARTS LIST HANDLE ASSEMBLY Parts List Part Code W14667 W88913 W437 8 16 W480 8 W432 8 W14668 W14683 W88912 W418 8 OO MN O O1 PS N A Part Description Handle AV Mount M8 x
9. t failure has been caused by carelessness improper use negligence inadequate servicing incorrect engine speeds fair wear and tear or non compliance with instructions issued by the manufacturer To the extent permitted by law the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to any consequential loss loss of profit injury or damage suffered Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE No claim shall be considered if other than genuine parts supplied by FCE have been used Products are only covered by this warranty in the country to where they were supplied by FCE Warranty on products applies only to the original user of the equipment This warranty shall not apply if the serial number or other identifying numbers or marks applied by FCE have been removed defaced or are otherwise illegible CLAIMS PROCEDURE Check that the goods are still under warranty before returning them to FCE see above for warranty periods Return the goods to FCE with an order number for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be 6 given for the repair and the conditions under the section headed REPAIRS AND ESTIMATES will apply In the customer s interest goods must be accompanied by documentation detailing the nature of the fault or i
10. ts symptoms Phrases such as Faulty are unacceptable and will result in delays and possible charges to defray costs incurred in identifying the fault In the case of hydraulic breakers and power packs both the breaker and the pack should be returned 9 REPAIRS AND ESTIMATES When returning a machine or an assembly for repair always include an Advice Note quoting model and serial number of the machine An official order must also be forwarded to FCE giving detailed instructions No repair work can be carried out unless covered by an official order An estimate will be submitted before proceeding with any repair To partly cover the cost in dismantling cleaning and inspection a small charge will be made this however will be waived upon receipt of your official instructions to proceed with the repair In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine Estimates must be treated as approximate only as it may be found necessary to use additional parts on further examination 10 ENVIRONMENT This machine contains materials that can be recycled We recommend that when the machine is disposed off it is done safely and in a way that protects the environment Part Description Materials Engine Aluminium and steel Baseplate Steel Engine Frame Steel Engine Bedplate Steel Belt Cover Handle Ant vibration Mounts Block Paving Kit if fitted Water Bottle Kit i
11. usually full speed Commence vibration the compactor is self travelling To stop the engine postion the engine speed control to slow and turn the engine switch to off 0 Turn the fuel valve off 6 OPERATOR INSTRUCTIONS Read section 1 Safety NOTE Drive between engine and vibrator is through a centrifugal clutch Vibration will commence as engine speed is increased Position the engine speed control lever to give required speed usually full speed Commence compaction The compactor is self travelling Its speed of travel and the number of passes required to achieve optimum compaction depends on the type and condition of material being compacted and the layer depth Uniformly graded granular material compacts far more efficiently than wet cohesive material When Compacting block paving always use a rubber attachment mat contact your agent for details When compacting blacktop always use a water spray contact your agent for details Do not run the machine on solid surfaces as this is likely to cause damage 7 VEE BELT ADJUSTMENT It is important to note that belt tension in this application is much less than is generally accepted as normal Too high a belt tension may lead to engine damage excessive vibration in the handle short belt life and short vibrator shaft bearing life due to excessive transmission of vibration through the belt Correct adjustment is achieved by moving the engine back to just take the slac
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