RS1013-50-1 - RIVA Racing
Contents
1. Coolant to v bo oil cooler N y ox Coolant i from 3 OU N f engine mc W A Coolant to n V ride plate 7 9 ly Coolant from Palat ta sn code il oil cooler tank 6 from Coolant from ride plate oil cooler If a RIVA Performance Ride Plate will be installed proceed to next step Otherwise install supplied vinyl caps over stock ride plate fittings and secure using supplied zip ties Word doc RS1013 50 1 H1 12 11 12 Install supplied sacrificial zinc anode into supplied Billet Water Pump Cover N NOTE Apply pipe thread sealant to threads Do not over tighten Remove bolts 8 securing thermostat housing to engine Remove thermostat housing from engine N T EN ama f yas ci P NOTE Do not remove impeller from engine Transfer o ring from back of thermostat housing to back of Billet Water Pump Cover Apply a thin coat of grease to o ring Install Billet Water Pump Cover onto engine and secure using stock bolts NOTE Apply blue Loctite to bolts Torque to 89 Ibf in 10 Nem At rear of cylinder head remove brass fitting for coolant overflow hose Install supplied stainless steel block off screw NOTE Apply pipe thread sealant to threads Tighten screw until head is flush with cylinder head Install supplied thermostat unit onto rear of cylinder head Secure using supplied 47 0 Oetiker Word doc RS1013 50 1 H1 12 11 12 Co2. GREC RACING PERFORMANCE PRODUCTS amp ACCESSORIES Open Loop Cooling Kit PART RS1013 50 1 We strongly recommend the use of a service manual to familiarize yourself with the various components and procedures involved with this installation Please note that some of the original clamps hoses and hardware removed in the disassembly process will be used in the installation process These instructions have been written in point form and refer to illustrations Please follow these step by step instructions and illustrations carefully Water routing illustrations are provided as a reference during installation APPLICATION S 260 255 215hp SeasDoo Models xxx ALLOW ENGINE TO COOL COMPLETELY BEFORE PERFORMING INSTALLATION xxx Required tools Utility Cutter LG Oetiker Pliers E 8 Star Socket Dremmel Tool Drain Pan LG Service Manual Part N A C 84550347 RS90531 8 pc set NOTE Water routing is designed for engines running up to 8 650rpm If engine is run above 8 650rpm water pressure to intercooler must be reduced or restricted to prevent damage INSTALLATION INSTRUCTIONS Remove seat s All iS amp aS models You are required to remove the moving deck to perform this installation Please refer to the OEM Service Manual for this process All Year non iControl Models Only All 2009 amp Newer iControl Models Skip this step Remove jet pump following steps outlined in OEM Service Manual to expose pump supp
3. NOTE Do not over tighten bolts Check bilge for tools rags etc Run craft on flush kit to check for leaks and to ensure smooth operation IMPORTANT MAINTENANCE INFORMATION Flushing To assure optimal performance with this kit extra care must be used with flushing The RIVA Open Loop flush connector will be used in place of the stock Sea Doo flush kit fitting We strongly recommend the use of a salt deposit remover such as Salt Away which can be purchased through RIVA Racing s parts department When flushing with a salt deposit remover do not flush with fresh water afterwards Allow salt deposit remover to remain in cooling system This will prevent build up of salt or deposits from residual water in cooling system At end of riding season we recommend winterizing craft if it will sit idle for an extended period of time Sacrificial Anode Open Loop Cooling Kit water pump cover is equipped with a sacrificial anode to prevent corrosion from occurring in motor should you forget to flush craft It is not intended to be used as an alternative to flushing craft Anode will deteriorate over time and should be replaced each season or as needed Check anode at beginning and end of riding season When replacing apply pipe thread sealant to threads and do not over tighten Replacement anodes are available through RIVA Racing s parts department Remember the water belongs to everyone Please ride responsibly and respect the environment Techn
4. for the limitation of incidental or consequential damages and therefore the above exclusion or limitation may not apply to you Warranty does not include the expenses related to freight or transportation of parts or compensation for any inconvenience or loss of use while being repaired A copy of the original invoice and a Return Authorization Number RA must accompany all warranty claims Warranted replacement parts will be returned freight collect Word doc RS1013 50 1 H1 12 11 12 6 Water Routing Illustration e 12 amp Newer 260 iControl using OEM intercooler or RIVA GEN 3 Power Cooler e 255 non iControl using RIVA Intercooler Upgrade Kit 215hp GEN 2 Power Cooler Kit NOTE Legnth of waterlines shown are Stock Transom not to scale Locations Supplied 3 4 __ _ Bypass Flush of fittings are for Bypass Fitting Fitting reference only E li 3 4 Line 3 4 Line Supplied Y Fitting 3 4 Line INTERCOOLER 70810 Supplied Y xe Fitting 3 4 Line o Cc c A 1 2 Line 1 2 Line Q e 7 J 4 x e5 co Neon FLUSH KIT c FITTING Supplied Barbed Splicer Fitting 21 0 WATER PUMP ET 7 COVER s OUTLET 74 21 0 2560 je Si eo S i X 2560 Supplied Barbed Splicer Fitting A 3 S x a g 9 3 s z z e S i T 5 E 5 Nace eae ae TE EE Supplied Oetiker Clamp OE Hose Clamp Boc Supplied Barbed Hose
5. Splicer Supplied Cooling Line Stock Cooling Line Water Routing Illustration NOTE Legnth of 2011 09 260 255 using OEM intercooler waterlines shown are or RIVA GEN 3 Power Cooler not to scale Locations of fittings are for reference only C 21 0 31 0 Supplied 3 4 p d Bypass Fitting Er TTE s N Supplied Barbed i Splicer Fitting va e o Cc 3 4 Line Y e 3 4 Line INTERCOOLER 3 4 Line Cc x 1 2 Line e 1 2 Line z c J EN x x oD oD asd pus FLUSH KIT cA FITTING Supplied Barbed THERMOSTAT Splicer Fitting CO 210 UNIT See PUN WATER 25 6 o OUTLET Supplied Barbed Splicer Fitting 25 6 e OIL COOLER 2 2 mm Q103INVIN LSNVHXA INTAKE MANIFOLD CYLINDER HEAD Supplied Oetiker Clamp C OE Hose Clamp oom Supplied Barbed Hose Splicer Supplied Cooling Line Stock Cooling Line 3 4 Line NOTE Legnth of waterlines shown are not to scale Locations of fittings are for reference only GEN 1 INTERCOOLER 1 2 Line 1 2 Line 1 2 Line Supplied Barbed Splicer Fitting 21 0 21 0 a A Supplied Barbed Splicer Fitting 25 6 4 25 6 e d I I 2 imm Supplied Oetiker Clamp O OE Hose Clamp uil Supplied Barbed Hose Splicer Supplied Cooling Line Stoc
6. ical Support For answers to questions regarding installation or trouble shooting RIVA Performance Products contact RIVA Technical Support directly at 954 247 0705 or by e mail at tech support 2rivamotorsports com Limited Warranty RIVA Open Loop Cooling Kits carry a 1 year limited warranty to the original purchaser They are warranted to be free of defects in materials and workmanship under normal use and service Customer modified components will be void of warranty This warranty is limited to defects in the primary components only Finish and or wear marks in or on primary components are not covered under this warranty HIVA Racing s liability is expressly limited to the repair or replacement of the components contained within or associated with this kit RIVA Racing agrees to repair or at RIVA s option replace any defective unit without charge if product is returned to RIVA Racing freight prepaid within the warranty period Any equipment returned which in RIVA s opinion has been subjected to misuse abuse overheating or accident shall not be covered by this warranty RIVA Racing shall have no liability for special incidental or consequential damages or injury to persons or property from any cause arising from the sale installation or use of this product No other warranty express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose applies Various states do not allow
7. k Cooling Line Water Routing lllustration 215hp RIVA GEN 1 Power Cooler Kit Supplied 3 4 Bypass Fitting PUMP TRANSOM E pii 3 4 Line 3 4 Line Supplied Y 310 x3 3 4 Line Supplied Y FLUSH KIT Eng FITTING NS 3 4 Line ab c Si co 31 0 i THERMOSTAT UNIT WATER PUMP COVER OUTLET G 103INVW LSNVHXA OIL COOLER INTAKE MANIFOLD CYLINDER HEAD 3 4 Line
8. ker Secure to fitting at front of exhaust manifold using stock hose clamp NOTE Do not over tighten clamp Oil Cooler Cooling Lines On right side of engine cut oil cooler lines at support bracket Install supplied 1 2 x 5 8 brass hose splicer s into each hose and secure using supplied 25 6 Oetikers NOTE Install larger end of splicer into oil cooler hose Install sectoin of supplied 1 2 cooling line between lower cooling line oil cooler outlet line and stock transom bypass fitting Secure to oil cooler line using supplied 21 0 Oetiker Secure to transom fitting using stock hose clamp Install section of supplied 1 2 waterline to the upper cooling line oil cooler inlet line Secure to oil cooler line using supplied 21 0 Oetiker Route cooling line over drive shaft and towards exhaust pipe water box joint Cil Cooler Cooling Lines cont Attach 1 2 cooling line to applicable fitting see below and secure using stock hose clamp Trim excess as needed y w 2008 amp Newer l y M aS A S d 1 L 08 amp newer attach to fitting under end of exhaust manifold Secure using stock hose clamp Do not over tighten clamp 2007 amp Older sott fx o Pd vU 2 sce me 07 amp older attach to fitting at top of J pipe trim excess as needed Secure using stock hose clamp Do not over tighten clamp Cylinder Head to Bypass Install
9. long length of supplied 3 4 cooling line between thermostat on cylinder head and 3 4 bypass fitting installed in transom Trim excess cooling line as needed Secure to thermostat using supplied 30 1 Oetiker Secure to 3 4 bypass using stock hose clamp NOTE Do not over tighten clamp Word doc RS1013 50 1 H1 12 11 12 Replacement of Original Equipment Standard VTS Motor Equipped Models Replace VTS motor unit NOTE Do not over tighten shaft nut All Models Replace supercharger air inlet ducting NOTE Apply blue Loctite to bolts Do not over tighten hardware or clamps Replace throttle body and secure using stock bolts 4 NOTE Torque bolts to 11 Nem 97 Ibf in in a criss cross pattern Replace ducting between motor and intercooler NOTE Do not over tighten bolts If using a stock water box replace exhaust outlet tube NOTE Do not over tighten clamps If a RIVA Performance Ride Plate will be installed continue with instructions included with ride plate Otherwise replace jet pump f necessary following steps outlined in OEM Service Manual iS amp aS models Replace moving deck following steps outlined in OEM Service Manual RXP X 260 Models Only Replace grab handle NOTE Do not over tighten bolts RXP X 255 RXP 215 Models Only Replace engine compartment cowling 5 bolts NOTE Do not over tighten bolts RXT X RXT Fixed Deck Models all Replace engine compartment cross section 4 bolts
10. oling Line Removal 260 255hp Models Only Remove all cooling lines 3 with T fitting that supply water to intercooler and exhaust manifold Remove cooling all cooling lines 3 with T fitting that bypass water from exhaust manifold and intercooler NOTE Retain hose clamps 215hp Models Only Remove cooling line that supplies water to intercooler Remove cooling line between intercooler and exhaust manifold Remove cooling bypass line between top of J pipe and transom NOTE Retain hose clamps All Models Install supplied 3 4 bypass fitting in transom just below bondline NOTE Enough cooling line is provided so that bypass can be installed in transom on either side of jet pump Open Loop Cooling Line Installation Water Routing Illustrations are provided on the last three pages of these instructions Locate page for your model and use diagram as a guide when cutting lines to length installing lines and securing lines NOTE Water routings are provided as references only Location and length of cooling lines may vary Water Supply to Intercooler Using Water Routing Illustration for your model install one length of 3 4 cooling line onto water supply fitting from pump and secure 2011 09 models will need to use supplied 1 2 x 3 4 hose splicer to connect 3 4 line to 1 2 line at iBR Install one supplied 3 4 Y fitting into 3 4 line as oriented in diagram and secure wi
11. ort Replace OE water inlet reducer with supplied reducer NOTE am water reducer has a larger I D Word doc RS1013 50 1 H1 12 11 12 Closed Loop Cooling System Removal Drain engine coolant following steps outlined in the OEM Service Manual Please recycle or dispose of engine coolant properly RXP X 260 Models Only Unclip engine coolant overflow tank Disconnect hoses and remove overflow tank Remove grab handle Please refer to the OEM Service Manual for this process RXP X 255 RXP 215 Models Only Unclip engine coolant overflow tank Disconnect hoses and remove overflow tank Remove engine compartment cowling 5 bolts RXT X RXT Fixed Deck Models all Hemove coolant overflow tank Disconnect hoses and remove overflow tank Hemove engine compartment cross section 4 bolts All Models If using a RIVA Pro Series Water Box proceed to next step Otherwise remove exhaust tube between stock water box and thru hull outlet Remove ducting between motor and intercooler Loosen bolts 4 securing throttle body to intake manifold Remove throttle body and move forward in engine compartment Cover opening in intake manifold Remove supercharger air inlet ducting Standard VTS Motor Equipped Models Remove VTS motor unit and set aside All Models Disconnect hoses 6 connected to thermostat housing Completely remove all hoses except for the two connected to oil cooler s 3 amp 5 Retain hose clamps
12. th supplied 31 0 Oetiker Install short length of 3 4 cooling line between Y fitting and intercooler water inlet fitting Secure to Y fitting with supplied 31 0 Oetiker Secure to intercooler using stock hose clamp NOTE Do not over tighten clamp Install short length of 3 4 cooling line onto open side of Y fitting Secure using supplied 31 0 Oetiker Install supplied flush kit fitting female into open end of 3 4 cooling line Secure using supplied 31 0 Oetiker NOTE Use only as much 3 4 line as necessary for flush fitting Water Supply to Motor Install one length of 3 4 cooling line to intercooler water outlet fitting Secure to intercooler using stock hose clamp NOTE Do not over tighten clamp Route forward towards Billet Water Pump Cover along bottom of hull to drive shaft thru hull fitting carbon seal Install one supplied 3 4 Y fitting into line as oriented in diagram and secure with supplied 31 0 Oetiker Install short length of 3 4 cooling line between Y fitting and brass fitting on Billet Water Pump Cover Secure to Y fitting with supplied 31 0 Oetiker Secure to fitting on Billet Water Pump Cover using stock hose clamp from thermostat housing NOTE Do not over tighten clamp Word doc RS1013 50 1 H1 12 11 12 Install long length of 3 4 cooling line between Y fitting and brass fitting at front of exhaust manifold Secure to Y fitting with supplied 31 0 Oeti
Download Pdf Manuals
Related Search