Pro Bike 6000 Series
Contents
1. n B obe IE Fron Elbow Pads Right i tHousing Pro Bike 6K Parts List 6300 Display amp Handrail Assy No Part Number Description 1 800 4011 Disp Assy Complete PB6k 2 718 1108 Disp Elec PB6k 6 050 1876 Keypad Overlay PB6k 7 020 6413 Disp Housing Front PB6k 10 718 1107 Air Vent Assy 15 718 1129 Pcb Hr Contact Ub rb Pro 16 020 6411 Disp Housing Back PB6k 17 050 1887 Label Logo ST Pro Bike 18 020 6416 Disp Housing Bottom PB6k 20 718 1122 Assy Fan PB6k 21 020 6455 Brkt Fan Support PB6k 22 020 6415 Funnel Air Guide PB6k 32 140 3253 Endcap 1 0x1 0 Tube 36 020 6420 01 Pad Elbow Support Lt 37 020 6420 02 Pad Elbow Support Rt Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 Pedal Set im wiStraps Pl 2 E ae p me i w of E EM e k at Vias i il x i FLUE rur TT 4o Gs uuvu eso SP sug Pro Bike 6K Parts List AS 6400 Frame amp Shroud Assy No Part Number Description 1 800 4009 Pedal Set PB6k 3 8002. Preliminary Service Manual June 28 2004 Pro 6000 Series Service Manual Table of Contents 1 Preventative Maintenance 2 Display Settings 3 Diagnostic Lights 4 Parts amp Diagrams This is a Preliminary Service Manual Additional volumes will follow as they become available Table of Contents Pro Bike 6000 Series Created 06 28 2004 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Preventive Maintenance To keep your bike in top condition Star Trac strongly recommends performing regular daily weekly and monthly preventive maintenance routines outlined below Daily Maintenance Do SIGN directly on e Remove excessive accumulations of dust dirt and other the display or heart rate substances by using a clean soft cloth and a nor abrasive grips liquid cleaner such as Formula 409 or FANTASTIK Wipe down the exterior of the display panel handle bars seat pedals shrouds and heart rate grips Note DO NOT spray the cleaner directly onto the display panel or heart rate grips Weekly Maintenance Perform the following services each week e Vacuum the floor under and around the bike Move the bike to another spot if necessary to vacuum thoroughly e Inspect the screws i e display panel mounting screws for security and retighten if necessary e Inspect the display panel keypads for wear Monthly Maintenance Perform the following se
3. Latch Rb Pro Bike 21 020 6430 Seat Latch Pin Rec 27 020 6441 Seat Rack RB6k 28 050 1865 Sticker Position Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 L D QU C CO D O 5 CL 6300 Seat Assy m S Pro Bike 6K Parts List 6300 Seat Assy No Part Number Description 1 800 4017 Seat Ub6k 2 020 6451 Sleeve Seat Post UB6k 3 020 6440 Rack Seat Post UB6k Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 to Eddy Brake Battery Cable Su DDI Display Electronic LU 9 E o o Power from Brake 2 a 3 2 10 CSAFE Conn E N Ext Power Conn 3 Brake Assy Pro Bike 6K Parts List Electrical Assy No
4. Part Number Description 1 718 1108 Disp Elec PB6k 2 800 4006 Lcb PB6K 3 800 4002 Brake Assy PB6k 4 580 0305 Battery 6v 2 5a Ee Nr ProBik 8 718 1123 Harness Assy Csafe Extn 9 718 1125 Harness Assy Ext Pwr Extn 12 718 1127 Harness Assy Battery Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 CURE Pro Bike 6000 Series 6300 amp 6400 Crank Assy Crank Assy Complete Includes all part 22 s S Pro Bike 6K Parts List Crank Assy No Part Number Description 1 800 4004 Crank Assy w Pulley Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621
5. 4007 Shroud Kit Frt Lt Rt RB6k 5 800 4008 Shroud Kit Rear Lt Rt RB6k 19 720 0068 Frame 6400 20 720 5056 Hardware Kit 6400 Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 D errn H Pro 6 Parts List 6300 Frame amp Shroud Assy No Part Number Description 1 800 4009 Pedal Set PB6k 3 800 4016 Shroud Kit Lt Rt Ub6k 16 718 5051 Seat Stop Pin Assy 19 718 1093 Frame Weldment 20 718 5066 Hardware Kit 6300 31 020 6409 Foot Rear PB6k 32 020 6410 Foot Front PB6k Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 Pro Bike 6K Parts List 6400 Seat amp Track Assy No Part Number Description 1 800 4014 Arm Rest Set Rb6k 3 800 4012 Seat Bottom Rb6k 4 800 4013 Seat Backrest Rb6k 10 720 0077 Seat Frame 6400 19 140 3254 Spring
6. Charge Mode 3 6 Diagnostics Pro Bike 6000 Series Created 06 28 04 e Preliminary Service Manual Includes 2 3 4 5 6 1 Display Assy Com m 9 10 A ir Vent Assy Complete ae not available separately Pro Bike 6K Parts List 6400 Display amp Handrail Assy No Part Number Description 1 800 4011 Disp Assy Complete PB6k 2 718 1108 Disp Elec PB6k 6 050 1876 Keypad Overlay PB6k 7 020 6413 Disp Housing Front PB6k 10 718 1107 Air Vent Assy 15 718 1129 Pcb Hr Contact Ub rb Pro 16 020 6411 Disp Housing Back PB6k 17 050 1887 Label Logo ST Pro Bike 18 020 6416 Disp Housing Bottom PB6k 20 718 1122 Assy Fan PB6k 21 020 6455 Brkt Fan Support PB6k 22 020 6415 Funnel Air Guide PB6k 32 140 3253 Endcap 1 0x1 0 Tube Prices are subject to change with out notice Star Trac will not be responsible for any pricing discrepencies that were quoted from this parts list For the most up to date pricing please check the Product Support web site at http support startrac com to obtain a parts quote On line quotes will be honored for 15 days after the date they were gernerated Rev 040621 Pro Bike 6000 Series 6300 Display amp Handrail Assy a Display Electronic PCB a Display Assy Complete m Air Vent Assy Complete Medes 2 2 4 5 8 amp 1 Parts not available separately a Su wee
7. Pro Bike 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Diagnostics Measurements Measurements can be done to verify the voltage of the battery To verify the battery voltage 1 Enter the Maintenance Mode see Settings Maintenance Mode 2 Press until Measurements is display in the information window OR 3 Press to enter Measurements 4 The display will read BATT VLT and the voltage of the battery P 5 To exit the measurements press W 3 5 Diagnostics Pro Bike 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Diagnostics LCB Diagnostic Lights The Load Control Board LCB on the Pro Bike has 6 diagnostic lights LED s to help troubleshoot electrical issues Below is a list of the lights and what they represent RPM Converter Light is green when main converter is on Status Amber if the RPM is outside the proper boundaries Red if the converter is off D27 D25 Serial Flashes when the display is communicating Communication with the LCB 28 D RPM Signal Flashes based on the input from the tach pulse Not Functional f L 12 VDC On Is on when 12 VDC is present in the system D30 D31 Battery Charge 3 Status Status FF OFF Trickle Charge Mode N Bulk Charge Mode F Over Charge Mode ON Float
8. e version N A Units English units of pounds miles feet inches English Metric units of kilograms kilometers centimeters Time Maximum time in minutes allowed for program excluding warm up and cool down 20 Weight Default to user typical weight in Ib UNITS English or kg UNITS Metric 155 lbs 70 KG Language Language is English Dutch French German opanish Swedish Italian or Katakana English 2 1 Settings Pro Bike 6000 Series Created 06 28 2004 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Settings Maintenance Mode The following keys are used to modify Maintenance Settings Upper and Lower Data Information Window SCROLL keys Display the next and previous settings Increase and Decrease Level Keys Adjust the value of the displayed setting up and down respectively in increments of 1 unit Updates saves the value of the display setting in the Flash memory and exits Maintenance Mode The Maintenance Mode allows you to query and modify the basic settings of the bike Engaging Maintenance Mode Press and hold the o gt W keys together 2 A beep will sound and the MAINTENANCE SETTINGS will display momentarily in the information window Release all keys SERIAL NUMBER will display in the information window The items that you may display and chan
9. ge Default values set in Serial Number Pro Bike serial number 0 N Date Manufactures date for the Pro Bike 07 03 Display Vers 1 Display software version N A Display Vers 2 Display software version N A LCB Vers LCB software version N A Units English units of pounds miles feet inches English Metric units of kilograms kilometers centimeters Time Maximum time in minutes allowed for program excluding warm up and cool down 20 Weight Default to user typical weight in Ib UNITS English or kg UNITS Metric 155 lbs 70 KG Language Language is English Dutch French German opanish Swedish Italian or Katakana E nglish Model PB UB Pro Bike Upright PB RB Pro Bike Recumbent Nat Runner Natural Runner PB UB OPER Hours Total operating hours 0 BATT Hours Total battery use hours 0 Quick Start Number of times the Quick Start program was run since last reset 0 Manual Number of times the Manual program was run since last reset 0 Warm Up Number of times the Warm Up program was run since the last reset 0 2 2 Settings Pro Bike 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Settings Maintenance Mode cont Auto Pilot Number of times the Auto Pilot program was run since the last rest 0 IHR Program Number of times the Interval Heart Rate Control program wa
10. nce Mode 2 Press until Keypad Test is display in the information window o 3 Press M to enter the Keypad Test 4 Press each key on the display Each time you press a key the information window will display which key have pressed o 5 To exit the keypad test press WW P If any of the keys do not respond they may not be functioning and the display keypad may need to be replaced STAR TRAC trap p TP iai B mE TETTE M Wak Dom HILL ir Waser ur PARE LEL STA qr DEES BA GGG 3 3 Diagnostics Pro Bike 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Diagnostics Heart Rate Test Heart Rate can be checked using the Heart Rate Test To verify heart rate operation 1 Enter the Maintenance Mode see Settings Maintenance Mode 2 Press until Heart Rate Testis display in the information window OR 3 Press WF to enter Heart Rate Test 4 The display will read TELEMETRY e If checking contact heart rate it will read CONTACT and the heart rate number e f checking Polar the display will read TELEMETRY and the heart rate number 5 To exit the heart rate test press 3 4 Diagnostics
11. rvices each month or as needed Check that the seat pedals and shroud are secure Tighten the pedals onto their respective pedal cranks using a 5 8 inch 15mm open end wrench Tighten pedals 1 1 Preventive Maintenance Pro Bike 6000 Series Created 06 28 2004 e Preliminary Service Manual The following keys used to modify Manager Settings Upper and Lower Data Information Window SCROLL keys Display the next and previous settings Increase and Decrease Level Keys Adjust the value of the displayed setting up and down respectively in increments of 1 unit Updates saves the value of the display setting in the Flash memory and exits Manager Mode Settings Manager Mode Pro Bike 6000 Series Service Manual The Manager Mode allows you to query and modify the basic settings of the bike Engaging Manager Mode Q w Press hold the and 7 keys together 2 A beep will sound and the MANAGER SETTINGS will display momentarily in the information window 3 Release all keys SERIAL NUMBER will display in the information window The items that you may display and change Default values set in Serial Number Pro Bike serial number 0 N Date Manufactures date for the Pro Bike 07 03 Display Vers 1 Display software version N A Display Vers 2 Display software version N A LCB Vers LCB softwar
12. s run since last reset 0 CHR Program Number of times the Constant Heart Rate Control program was run since last reset 0 WI Program Number of times the Watts Interval program was run since last reset 0 CW Program Number of times the Continuous Watts program was run since last reset 0 Fit Test Number of times the Fit Test program was run since last reset 0 Alpine Number of times the Alpine program was run since last reset 0 Rndm Prog Number of times the Random Hill program was run since last reset 0 Comm Lost Number of times a Comm Lost condition has occurred 0 Comm Lost occurs when communication between the Load Control Board LCB and display is lost Key Down Number of times a Key Down condition has occurred 0 Key Down occurs when a key on the display is stuck closed LED Test Access to integral LED test function Keypad Test Access to integral keypad test function Heart Rate Test Access to integral heart rate system test function Measurements Access to integral measurements function Auto Status Turns on off the unsolicited status of the CSAFE feature 2 3 Settings Pro Bike 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Diagnostics Display Codes Star Trac Pro Bikes perform a self test at the beginning of every workout a problem is detected a message displays before or after the
13. work out depending on the nature of the problem Display Codes Key Down or more keys on the display panel are stuck in the on position This can occur if a user presses keys before the system is turned on Comm Lost Communication between the Load Control Board LCB and the display are lost This can occur if the display cable is not connected securely at install 3 1 Diagnostics Pro Tread 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Diagnostics LED Test The LED Test can be used to verify that all LED lights are functioning on the display assembly To engage the LED Test 1 Enter the Maintenance Mode see Settings Maintenance Mode 2 Press until LED Test is display in the information window 3 Press to enter the LED Test All lights on the display should be on 4 Check for any burned out lights o 5 To exit the LED Test press ww If any of the LED s do not illuminate they may not be functioning and the display electronics may need to be replaced 3 2 Diagnostics Pro Tread 6000 Series Created 06 28 04 e Preliminary Service Manual Pro Bike 6000 Series Service Manual Diagnostics Keypad Test The Keypad Test can be used to verify that all keys are functioning on the display assembly To engage the Keypad Test 1 Enter the Maintenance Mode see Settings Maintena
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