DANA 30 OX Locker This is your OX Locker installation
Contents
1. 4 Sd IH S0 M31 EHS XN HSL4IHS ei 895 D 12 431 318SXDiNZd 02 d 45 431 d ASSY Fav 69 HLONT 110098 N d 7 E IJ 0ETX N G 0 J Neds nhs 01 43 AIHSXON Zd H0 HALAHSXON d 8 9 JO 133 5 DILYWSHIS 2064 108 3AIF231338 SJAJ SAINA 69 Seid dead OM id MIVA HU 72722 or H SS Go EXSi 91 8 14 51919 39 15 893AD3 d 65 AJHSYA Od TUF WO 2 dNnkKGN d eo THs TID Ted NIXORNd 65 112. a short fitting and a long Install short fitting into the cover Screw fitting Short fitting goes into the cover the cable rod in first and then the fitting as needed Page 3 Page 4 Leave about 2 3 threads out of the piston that slides in the cover Run cable behind brake line between the upper and lower control arms and over the skid plate Keep cable behind the lines away from the exhaust and into the grommet hole Note remove grommet 12 Run cable through the outside of the spring and shock DO NOT place diff cover on yet Run the cable as far away from the exhaust as possible We recommend you run it behind the lines h i Drill grommet with a 13 32 drill bit Cut from the center of the hole outward OX Lockerin New shifter assembly and adjustment The installation of the shifter should be done after the cover is placed on the differential Make sure you have already routed the cable and placed it near to where you are going to install it permanently 13 14 Install cover on to the differential Make sure the fork slides on the locking ring Install diff cover bolts supplied and torque to 30 FT LBS Use gasket or sealant in accordance with vour MSM N Shifter Assembly 15 16 Thread the piston into the rod end of the cable Note Make sure to leave 5 8 gap and to use medium strength loc tite Place spring on piston and into the swivel fitting on t
3. Cable Installation Recommendation Use a fuel line hose on rubbing surfaces Cut hose one side slip over cable and use a tie wrap on each end to hold it in place Dont create too many bends or bind the cable This will affect the stroke adjustment Make sure that the cable exits the floor board or the firewall as straight as possible Shifter Installation Recommendation We recommend to mount the shifter on an open area with easy access When adjusting the shifter it should be kept close to the place it s going to be mounted How To Engage And Disengage The OX Locker tm can engage and disengage by simply shifting from O open to X locked The OX Locker tmis intended to be engaged only when the terrain ahead requires extra traction control NOTE This product is not intended to be used on paved streets under any condition This product is intended for OFF ROAD USE ONLY To engage the locker on rough or slippery terrain move the shifter to the X position the locker will engage almost immediately To disengage move the shifter to the O position the locker will disengage as soon as the load is release from the differential this happens almost immediately The OX Locker tmcan be engaged at any speed Troubleshooting Problem The locker seems to be properly adjusted but after a few cycles it looses it s adjustment solution Check for excessive slack in the cable adjustment also look for a very tight bend or an area that i
4. MADE IN THE USA DANA 30 OX Locker This is your OX Locker installation manual for the DANA 30 This installation guide is illustrated with a Jeep TJ Please note before installation you need an installation kit which includes bearings shims ring gear bolts etc You must use this manual in conjunction with your vehicle s service manual Professional installation by a certified mechanic is recommended Note Depending on the year make and model of your vehicle some deviations and modifications may be needed during installation 1 routing of the cable 2 placement of the shifter The OX Locker is proudly made in the USA Pat No 6 432 020 If you have any installation questions please write call or e mail OX FMG 11625 Prosperous Drive Odessa FL 33556 Tech Support 866 813 2716 Fax 727 569 3200 oxtechsupport earthlink net www fcma com Carrier Assembly ke OX Locker needs final assembly Remove all packaging including any tie wraps Picture shows the parts that need to be assembled 8 bolts 14 28 thread 8 spring washers 1 small carrier cap 1 thrust washer 1 locking ring gear 1 locking side gear 4 springs 1 big carrier cap attached to carrier iF 2 Install the 4 springs in the 4 chamfered Install thrust washer behind locking side holes gear 3 4 Install locking side gear with gears Slide the ring gear around the carrier facing engagement with spider gears NOTE this mu
5. P TRIGGER SPRING SHIFTER FORK SHIFTER KNOB PHILLIPS PAN HEAD SCREWS SHIFTER BRACKET 3M REFLECTIVE GOLD OIL FILL PLUG OIL FILL PLUG WASHER DRAIN PLUG HEX FLG BOLT 5 16 18 X 34 7 32 X 1 1 2 SPRING PIN QTY OES 0 Os Sl RPE RPE P 430145 33018 331N32 AHS 9 027 5 5 184 15 TWHS 60 90 0 0 d E 139 5 3080 50 06 CXD IN d ssldava OININZOT 0 42 5 9 lShaH1l c0 DEXON d Ll SSMA 5 21 Nid GNIGdS 2Z 1 I X 149 5 TIVWS C2 dNNXOIN d Cl J amp CxXON 89 2 1X82 F 1 69 1 dNNXUIN d 3015 9 B0 0E0XUN d HEZEJQET 4314492 8 i nee 9939 3015 47 DIA 2 0 O 0XO N d 0 d JU e 13205 Page 10 ai ASKON A at OCIXON d 1 pUDNSME HSL 3185 FD 3313IHSXUW Zd 21 434 8 114 T3A1I S ONTAdS HALAH e0 M LIS XO d 0 81 HSDNH d ONIX 9 3 FARIS SNINdS 6I dNIKDINS d 1519 JADIS 3 6D 63 a LZ Wr 27 2 hinini 5 5
6. anty covers only parts originally supplied by OX FMG if they are shown to have a manufacturer s defect All parts must be returned to OX FMG and if upon inspection by OX FMG they were installed correctly in their intended application and were not mistreated they will be repaired or replaced e This warranty does not cover vehicles with modified high horsepower engines modified beyond the original manufacturer s recommendation OX FMG recommends professional installation by a qualified mechanic Purchaser user assumes all risks and liabilities in connection therewith Installation and use of these parts constitutes acceptance of all the above stipulations If the does not agree to these terms the OX Locker should not be installed and returned to the supplier eTO REDEEM your coverage you must return the defective part s along with your claim Claim can only be obtained by calling or e mailing OX FMG OX FMG will make a complete evaluation of your Claim before validating it 727 569 6000 OR oxtechsupport earthlink net OX Locker US Pat 6 432 020 Questions for OX FMG Page 7 P O Page 8 Service An initial oil change at 1500 miles is recommended After this periodic oil changes should be done in accordance with the vehicles owners manual If differential is immersed in deep water the oil inside your housing could get water contamination An oil change is recommended
7. he shifter 17 18 Thread the swivel fitting until it touches Shift several times into lock and unlock the shift rod as shown Check the shift on the unlock position make sure it is still touching if not adjust appropriately then tighten the two screws on the swivel fitting tighten the lock nut and install your shifter Page 5 Page 6 OX Locker installation Notes 1 When installing the cable fasten to your shock and other areas as necessary to keep it from rubbing against unwanted surfaces You may want to apply some chaffing tape to areas of high friction Tape not included When installing the knob don t thread all the way down Make sure that the shifter can shift clear SAFETY FEATURE To avoid accidental shifting or tampering with the shifter while driving on the street you can thread the knob all the way down in the unlock position Note Remember to back off the knob when you are ready to use your locker off road After installing your grommet back in place seal the outer and inner areas with RTV When draining oil use bottom drain plug If you remove the cover you have to readjust the shifter 4 Mount the shifter s in an easy to reach and easy to maintain place and in a straight as possible path with the cable do not kink the cable 5 gt OX Lockelll Warranty ONE YEAR limited warranty on manufacturer defects e This warr
8. s being pressed between two parts and also check to see if the cable was burned by the exhaust The shifter should have tension as soon as you start to shift into the lock position WARNING Do not engage the OX Locker tm on paved roadways under any conditions dry rain snow etc or high traction surfaces this makes the steering very difficult and puts unnecessary strain on the drive train This could cause serious damages and or it could even be fatal Page 9 ITEM PARTS LIST FOR DANA 30 P N OXD30C373H PART NUMBER OXD30 01 OXD30 02 OXD30 03 OXD30 04 OXD30 05 OXD30 06 OXD30 07 OXD30 08 OXUNP 09 OXD30 10 OXD30 11 OXUNP 12 OXUNP 13 OXD30 14 OXD30 15 OXD30 16 OXUNP 17 OXD30 18 OXUNP 19 OXUNP 20 46001 OXSHIFTER 01 OXSHIFTER 02 OXSHIFTER 03 OXSHIFTER 04 OXSHIFTER 05 OXSHIFTER 06 OXSHIFTER 07 OXSHIFTER 08 OXSHIFTER 09 OXSHIFTER 10 OXHSIFTER 11 OXSHIFTER 12 OXSTICKER OXUNP 21 OXUNP 22 OXUNP 23 OXUNP 24 OXUNP 25 PART NAME BIG CARRIER CAP THRUST WASHER SIDE GEAR SPIDER GEAR LONG CROSS SHAFT SMALL THRUST WASHER CARRIER CASE LOCKING SIDE GEAR SPRING 5 770 LOCKING RING SMALL CARRIER CAP V4 SPRING WASHER 74 28 GRADE 8 BOLT CENTER BLOCK SMALL SHAFT DIFFERENTIAL COVER DIF COVER PISTON DIF COVER FORK 1 2 RETAINING RING O RING 568 12 LOCKER CABLE ASSY SHIFTER BOX SWIVEL FITTING SHIFTER SPRING SPRING PISTON SPRING SLEEVE 3 16 X 1 5 DOWEL PIN TRIGGER CU
9. st be done before installing locking ring gear Page 1 Page 2 Install locking ring gear with gears facing engagement with locking side gear Install small carrier cap align holes make sure it slides into locking side gear smoothly Note Make sure this cap sits flush with all 8 cams if cap is not flush it could cause damaae to the carrier 10 Torque 1 4 bolts to 12 FT LBS Note when tightening tighten the bolts in the following pattern 1 5 7 3 8 4 6 2 The flat side must be facing up Install the 1 4 bolts and spring washers Apply high strength loctite to bolts Install your bolts from your original ring gear we recommend you install new bolts Torque them to 80 FT LBS using the following pattern 1 6 8 3 10 5 7 2 9 4 Note ring gear is tight fit on the carrier OX Locker Installation Dana 30 1 2 Remove tires brakes rotors and axles Install your bearings and shims in in accordance with your vehicle s accordance with your MSM Note manufacturer s service manual MSM installation kit not included bearings Drain oil then remove carrier Now is a shims etc good time to check seals and clean entire housing 3 4 Check your pattern in accordance with Torque bearing caps to 45 FT LBS your MSM Note gear set up should Install axles rotors brakes and tires in be done by a certified mechanic accordance with your MSM 5 6 The cable has
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