Chelsea PTO service manual for: 267, 269, 277, 278, and 859 PTOs.
Contents
1. 21 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions Caterpillar Mounting the P T O on the Transmission Continued 5 Position the P T O and secure it with the top capscrew provided Fig 5 NOTE Refer to page 34 for proper capscrew installation for the 269 amp 278 Series 6 Install the remaining capscrews Torque them to 37 44 Lbs ft 50 60 N m Fig 6 NOTE There are two 2 high pressure ports available Use the port located on the driver s side of the transmission unless there is an interference issue with a pump or driven object Fig 7 7 Using the special fitting 379812 to securely attach the high pressure line to the transmission This fitting is included with the P T O Tighten to 8 10 Lbs ft 11 0 13 5 N m Fig 8 See the hose chart on page 27 for the correct hose specifications Tighten hose end fitting 2 flats from finger tight 22 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions Caterpillar Mounting the P T O on the Transmission Continued 8 Securely attach the high pressure line to the valve Tighten hose end fitting 2 flats from finger tight Fig 9 9 Complete the assembly by installing the electrical connection Fig 10 NOTE See page 24 26 for2. Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by the provisions stated in the Offer of Sale Patent Information The Chelsea Power Take Off or its components shipped with this owners manual may be manufactured under one or more of the following U S patents 4610175 5228355 4597301 5645363 6151975 6142274 6260682 7159701 B2 7 510 064 Other patents pending Copyright 2010 Parker Hannifin Corporation All Rights Reserved II Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Contents 10 Bolt Powershift P T O s General Information sl E6 u u u uum E A A A eee E 1 2 Pump Support Recommendatlions ar 3 PO so HP 4 Chelsea P T O Safety Label Instructions 5 6 Function of Auxiliary Fower SG uuu TERT 7 Spicer Universal Joint Engineering Data a a r n 8 Allison Transmission Installation Instructions Mounting 267 269 277 278 859 and 867 P T O on the Alkoon Taname ri u u uu mmm 9 11 Pressure Port and Aperture Op
3. l 19USEMM920 1 SMG19S 9 7 Sv00S Ajquessy esoH S 00S bnid XI 0EL6Z lt 19120S X H asny div orm PUIH O ZSr6Z EES n mnm XD TAL Ajquiessy 19pIOH Masses F fsla sen40066 2 haues rocoh Tl a 01 08L6Z8 jeyde nh ZJ W reuiu X IGepy XS 08 86 TT opede 6yy6 E LO1J AS 90E6 8 Jojdepy L888 euru 6vvV6 SUCH A EA PIOUBIOS ES 91IAA e6ned yL Buy 9L AyZ Z 9896ZE Joj euuo2 j Pie LLZ6ZE SALA plouejog ng AZL L 9896 ZSZ6LE gt IIPA 1Id UI J9UJUJOJE Da sss UBnouy SeJIM ung 7 J0 2euuo SS ing ZSz6Ze 9UJE1 10 q62 JO Ey Lit OM 40 WOL gt puno1 E2I1129 3 p 01 JOQUUO 1918 pue q00 M lu 90L 9JIM JO i 9I je NOL 9 Lf 01120u002 S00Z 94d 310N SEE 3951d malas OUIH 114 uoneoojeu YOUMS eJnsseJd XLyy6 S926 0L Sideoov 1 uone eisu AyZ XyZ EZ6Z IIPA 11d Ul 9JOH eI L IIMA Uy uolnlelie su AZL XZL EZ6ZE Bulletin HY25 1380 M1 US Owner s Manual GMT P T O Connector AIlison World Transmission P T O s GMT C Series Trucks For model year 2003 GM C Series 4500 5500 6500 7500 and 8500 trucks may be equipped with the Allison World MD transmission In these vehicles GM Truck has integrated a P T O connector located in the right hand engine compartment area A Power Take Off switch has also been incorporated into the GM dash panel to control P T O operation With the P T O option ordered on the truck
4. Installation AF Wet Spline 277 amp 278 Series SK 383 Rev D New Style 379896 Pipe see Hose Connect to Tee on Adapter Chart 470627 Male Valve Cover 28 P 259 Branch Tee Connect To Tee on Output Flange 329130 4X Hose Assembly Pressure Hose Chart Transmission to P T O Trans Location Hose MD 329130 1X MD 329075 1X HD 329130 1X HD 329075 2X 31 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Installation XY Wet Spline 269 Series SK 416 Rev B 500841 1 90 Elbow 329130X Lube Hose 379964 Adapter w Restriction 379659 Tee Connect to Transmission Pressure Port See Chart for Hose Lengths Install 22 P 84 Wl Gasket Between W N P T O and Pump js Fitting to Transmission Pressure Tap Fitting to P T O 3 9486 Part of 7170 107X Hose See Chart Order Separately cane are SM m b AER LESE dL L Il l EE 2 i SP 3 H S00 L AL 90 Fitting Tran Location Hose MD Left 329130 5X MD Hight 329075 1X HD Left 329075 4X HD Top Right 329075 2X 32 Parker Hamnifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Installation ZY Wet Spline 277 amp 278 Series SK 454 Rev A
5. 1 esoH 104 yL 1S ees r 1 uonei eisu Xyy6ZE 3n eouejejeu E Ul q1 yyL 0ZL pauzu eg Isny senjeA enboI uonne Z L J EAA 41J J UI WWO u no1u ejqe ung did loq eunsseJg uBiH Ajayesedas UOJSSIUISUEJ Ul JJE1SU peseuoung Bums 1uB reus soH SIUL c1862 oiqeo jeuondo 14 S XS EZ68Z8 O O 3 M pelIiddns 714 OL X0L EZ68Z 9 qe2 uoISuo1x3 1osues p ds 278 and 859 Series SK 473 6uIH O LzL d 8Z e L XOS9GZE 19 I011U0 peedsJeAQ 21u0J129 3 _ Y Pe a Jajyeysuy Aq peIiddns NI JOJOBUUOD pue 8JIM DMY 9L Jejeisu Aq peIiddns V SIM 10128uu02 92IIdS ejppes LL I seueg S N 698 8 226 1 9 IM P9H m 4 YOUMS eJnsseJg c0S67 J 9IqE p pl us 9JIM 10199uU02 yng YM U99J5 OM OMV 9L M9JOS SZ S deooy 9JIM PI 9JIM eng LE 10129UUO2 png YIM M S 0L S1deooy punoI eouio9 3 S IIPAA 41 ul loH Ul 11 Su 1I9112 uous Bow a JBLUWOID 92IIS WNW vs OCA vc awe JO qe Jo a 10 OGA ch 0 PEUUOD puno19 eouioe 3 S p8H AIM OMV 9L Gr elt IOS tt UO x sp UNO 0 129uuo 10129UUO2 AJLA yBnowu saum uny N p 19 11 g 8c66ZE im yoelg M OMV 9L 19U1UIOJ G9CBLE emag ui oH wt IMA Electronic Overspeed Control Installation Sketch for 277 Parker Hannifin Corporation Chelsea Products Division LO CN Olive Branch MS 38654 USA Owner s Manual Caterpillar Re
6. belonging to Seller which is utilized in the manufacture of the items sold hereunder evenif such apparatus has been specially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any time 8 Buyer s Property Any designs tools patterns materials drawings confidential information or equipment furnished by Buyer or any other items which become Buyer s property may be considered obsolete and may be destroyed by Seller after two 2 consecutive years have elapsed without Buyer placing an orderforthe items which are manufactured using such property Seller shall not be responsible for any loss or damage to such property while it is in Sellers possession or control 9 Taxes Unless otherwise indicated on the face hereof all prices and charges are exclusive of excise sales use property occupational or like taxes which may be imposed by any taxing authority upon the manufacture sale or delivery of the items sold hereunder If any such taxes must be paid by Seller or if Seller is liable for the collection of such tax the amount thereof shall be in addition to the amounts for the items sold Buyer agrees to pay all such taxes or to reimburse Seller therefore upon receipt of its invoice If Buyer claims exemption from any sales use or other tax imposed b
7. electrical connection drawings NOTE If using a rotatable flange see page 34 for bolt torque 23 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Owner s Manual Caterpillar Bulletin HY25 1380 M1 US Installation Instructions 278 and 859 Series without Electronic Overspeed Control Shift Installation Kit 277 SK 411 Rev A 1Jog eunsseJg uBiH uoissiusueJ Ul J E1SU 1911Eq 1O uou JO EUIU119 _ SAIISOd JUMS 14617 1O E9JPU OA ZL 816826 Ss L888 E 1u r1 T zimi A 4101E9IPUI HOA Ve 006Z2 m enig Dumi41u rens zigeze sbpm ti 5 lz eDed pLp MS ueuo eson eeg Ajayesedas peseuoung esoH siu 1O129uuo2 e2IidS ZGZ6LE prd o enbJo osnJ dwe oL M 19pJoH SN4 00667 A B ue e Ul SqI vp L 0c L u99M9q 9q 1snuJ sen eA enbAoL L21IAS eJunssaJd ZOSGBZE a 9JIM APE H UIE1 J JO T qep Jo punoI 291993 9JIM Ped pue oo 1O O9uuoO Hng 2G267 f 906678 le4 80667 CY nw BM9JI Ul oH u 14eSU s 1 U1U1O1 S Emel Ul jeuuuJoJc uBnoJu saM ung 3 ET xo 19U1U1O1 IIPA 1I3J U 9JOH EIQ L IHC S9c6Z 1 uone E su Avo 104 XVC EVVECE 1 uone E su Ac 404 XCL EVVECE Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 24 C a5 iL a5 c Owner s Manual Caterpillar Bulletin HY25 1380 M1 US Installation Instructions sulBu
8. that run continuously and are lightly loaded also require frequent regreasing due to the sheer hours of running time It is important to note that service intervals will vary for each and every ap plication and is the responsibility of the end user of the product Chelsea also recommends that you consult your pump owners manuals and technical services for their maintenance guidelines Fretting corrosion is caused by many factors and without proper maintenance the anti fretting grease can only reduce its effects on components Chelsea offers the grease to our customers in two packages The first is a 5 8 fluid ounce tube 379688 which is included with every applicable P T O and the second is a 14 ounce grease cartridge 379831 Chelsea also offers greaseable shafts for most all output designators Warranty Failure to comply entirely with the provisions set forth in the appropriate Owner s Manual will result in voiding of ALL Warranty consideration 38 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Offer of Sale The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation its subsidiaries and its autho rized distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation its subsidiaries and its authorized distributors This offer and its acceptance by any customer Buyer shall be governed by all o
9. to accept return of said item and return the purchase price less a reasonable allowance for depreciation Notwithstanding the foregoing Seller shall have no liability for claims of infringement based on information provided by Buyer or directed to items delivered hereunder for which the designs are specified in whole or part by Buyer or infringements resulting from the modification com bination or use in a system of any item sold hereunder The foregoing provisions of this Part 10 shall constitute Sellers sole and exclusive liability and Buyer s sole and exclusive remedy for infringement of Intel lectual Property Rights If a claim is based on information provided by Buyer or if the design for an item delivered hereunder is specified in whole or in part by Buyer Buyer shall defend and indemnify Seller for all costs expenses or judgments resulting from any claim that such item infringes any patent trademark copyright trade dress trade secret or any similar right 11 Force Majeure Seller does not assume the risk of and shall not be liable for delay or failure to perform any of Seller s obligations by reason of circumstances beyond the reasonable control of Seller hereinafter Events of Force Majeure Events of Force Majeure shall include without limitation accidents acts of God strikes or labor disputes acts laws rules or regulations of any government or government agency fires floods delays or failures in delivery of carriers o
10. warm up A This symbol warns of possible personal injury 1 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual General Information 10 Bolt Powershift P T O s Safety Information Continued Rotating Auxiliary Driveshafts lt Ne x WARNING AUS Rotating auxiliary driveshafts are dangerous You can snag clothes skin hair hands etc This can cause serious injury or death Do not go under the vehicle when the engine is running Do not work on or near an exposed shaft when the engine is running Shut off the engine before working on the Power Take Off or driven equipment Exposed rotating driveshafts must be guarded Guarding Auxiliary Driveshafts WARNING We strongly recommend that a Power Take Off and a directly mounted pump be used to eliminate the auxiliary driveshaft whenever possible If an auxiliary driveshaft is used and remains exposed after installation it is the responsibility of the vehicle designer and P T O installer to install a guard Using Set Screws A WARNING Auxiliary driveshafts may be installed with either recessed or protruding set screws If you choose a square head set screw you should be aware that it will protrude above the hub of the yoke and may be a point where clothes skin hair hands etc could be snagged A socket head set screw which may not protrude above the hub of the yoke does not permit the
11. 3 1osues p ds X0S96CE 19 I011UuO0S peedsJjeAQ 2Iuo112 3 p pl us 1Jo 99uuoo yng YUM u9919 AIM OMV 9L N 15S Gz s de22V 1Jo 99uuoo yng YM enig AIM AAV 9L UIE1 J JO q62 Jo DunoI 62I1129 3 ynoJr uous wnwlulN YS OAA v JO OQA ZL 01 199UU0 peu AIM ANV 9L DunoI ol 129uuo2 Yoel SM OMY 9L 19U1UIO1 S 9c6 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 15 c a5 ic a5 c Owner s Manual Bulletin HY25 1380 M1 US Installation Sketch P T O s ission Allison World Transm Suoneoi dde O 3 uo p sn eq y U62 JOU YUM e qe reAe jou SI UONdO SIU 3 LON S 1 02 9L 01 enbJo luO 9D IS 1u6IH qH epis Bly 10 1J9 QIN Asayyeg 10 uoniuB jo JEUIUI19 SANISOg sq1 ul 9SL 0ZL 01 nbiol uog ainssald YBIH Zi eBeg uo ueu ees UOISSIUJSUEJ Ul JjE1SU eyg Jaq 9SOH uN 06 98y6 8 esn4 dwy 0 L M Assy Mi JOPIOH esnJ 00667 b _ B d eqn Old O1 IIO D uN 206 Ee A Assy SOH 9gr6ze S Dununoy 9 z9y009 XZ Xy S06 9 jexoelg 9 67 Imm UOIuf OAIAAG A RSH s OLOOSE JOYSEM 207 9800S XZ 1O129uuo2 2IIdS GZBZE iur L0Z d LZ Jojeoipu A rz DumiJ 99L LLZ6ZE YOINID O Ld O IIO SU J S006 N IRA J9 epv L L L6 uloJ ale En Kiquiessv soH Xy 906ZE L ies JO EOIPU A ZL pH HOLMS 91nSS 1
12. 379964 Adapter w Restriction 500841 1 90 Elbow 379659 Tee Connect to Transmission Pressure Port See Chart for Hose Lengths Install 22 P 84 Gasket Between P T O and Pump 329130X Lube Hose Fitting to Transmission Pressure Tap Hose See Chart Order Separately 379486 Part of 7170 107X 90 Fittin Fitting to P T O Pressure Hose Chart Transmission to P T O Trans Location Hoe MD 329130 5X MD 329075 1X HD 329075 4X HD 329075 2X 33 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s 269 amp 278 Series Installation Mounting Kit Instructions SK 355 Rev B Dowel Pin Locations if installing P T O on Left Side Street Side of Transmission Dowel Pin Location if installing P T O on Right Side Curb Side of Transmission NOTE P T O Models 269 amp 278 Guide pins 379451 may be removed after assembly and replaced with 3 9453 10 capscrews NOTE Install Shorter 379453 8 capscrews Under Barrel of P T O Housing in Either Hole Depending on NOTE Models 267 277 859 amp 867 guide pins Housing Orientation cannot be removed Installing Rotatable Flanges The rotatable flange is shipped loose with the P T O units for ease of installation After determining the flange position attach the flange to the P T O bearing cap us
13. 9 Series 913081 328750 328750 HD L H Side Left Press Port 329130 1X 329130 4X 329075 4X 329130 4X HD EH See et Pres Por SEiSX 30 m0 HD7 T eRghiRgNPesia 804 330184W 331303 LH Side Left Press Por 329185X 329130 5X 32913035 R H Side Right Press Port 329075 1X An HD with 2 P T O s requires a 379556 T fitting and a 379703 swivel nut 90 degree elbow to attach 2 hoses to the single port on the left side 1 Lubrication Option R shifter Options G and H for 277 and 859 Series 2 Lubrication Option H for 278 Series 12 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Allison World Transmission P T O s Owner s Manual 278 amp 859 Series without Electronic Overspeed Control 7 Bulletin HY25 1380 M1 US Installation Sketch Shift Installation Kit 277 SK 347 Rev C Old Style SoJ19S 8 Z uondo uoneoinqn utl y CEDE JUO P S 497 qH epis 1uBiti 1O 497 dIN 140g eunssaJg YIH 1 1 Eq 10 uoniuB UOISSIUISUEJ UI E SU jo euiuJ8 eAnisog Bully s06 98y62 1012ouuo2 Hei 929P 293 e2IidS ZSZ6ZE Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA esn dwy OL J9pIOH esnJ 0066 8 Ka YMS eJnsseJd ZOS6ZE e k tm c O A L 9 Z66 ZS SN SESS ES x E HOA Ve S006Z i jur 10 291pu Pauel x 9JIM 49kI
14. CHELSEA Bulletin HY25 1380 M1 US Owner s Manual Power Take Offs Effective February 2010 Supersedes HY25 1380 M1 US December 2009 267 Series 277 Series 859 Series 269 Series 278 Series 867 Series N WARNING User Responsibility FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems
15. O REPAIR OR REPLACEMENT OFTHE ITEMS SOLD OR REFUND OFTHE PURCHASE PRICE PAID BY BUYER AT SELLER S SOLE OPTION IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLDHEREUNDER WHETHER ALLEGEDTO ARISE FROM BREACH OF CONTRACT EXPRESS OR IMPLIED WARRANTY OR IN TORT INCLUDING WITHOUT LIMITATION NEGLIGENCE FAILURE TO WARN OR STRICT LIABILITY 6 Changes Reschedules and Cancellations Buyer may request to modify the designs or specifications for the items sold hereunder as well as the quantities and delivery dates thereof or may request to cancel all or part of this order however no such requested modification or cancellation shall become part of the contract between Buyer and Seller unless accepted by Seller in a written amendment to this Agreement Acceptance of any such requested modification or cancellation shall be at Seller s discretion and shall be upon such terms and conditions as Seller may require 7 Special Tooling A tooling charge may be imposed for any special tooling including without limitation dies fixtures molds and patterns acquired to manufacture items sold pursuantto this contract Such special tooling shall be and remain Sellers property notwithstanding payment of any charges by Buyer In no event will Buyer acquire any interest in apparatus
16. U T wes 1O OOZ6ZE N i E qed Jo punoI E2I1129 3 IIPAA 414 Ul 19U1UIOI uBnouu saM uny M ia a a 2 a C MEA IIPAA 114 Ul j JBWWOID Poe Se loH eld L IMA G926 9JIM xoelg S Ol V WY uolle e 1Su Avc Xvc Svv6ce WY UuOIEIIEISUI Ack X L Stt6 E Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions Caterpillar Pressure Port Locations amp Hose Chart SK 414 Rev B E m i mm SE Left Side Port Rear Port Left Side Port Rear Port CX31 CX28 Filter Removed for Clarity Both High Pressure Connections are 4 O Ring Boss HOSE CHART P T O High Oil P T O P T O Trans Trans P T O Location Pressure Valve Fitting Fitting Valve Hose Location Driver THS 329075 1X Pass BH 277 278 859 Pass es 379486 Hemote 379486 379812 267 7o46 379812 Driver LHS Driver EHS LHS 379812 boa 329075 5X LHS Left Side of Transmission 8 o clock position RHS Right Side of Transmission 1 o clock position NOTES 1 P T O Fitting 379486 and Transmission Fitting 379812 included with the P T O Unit If Using 379486 in Transmission it Must be Purchased Separately 2 Hoses to be Purchased Separately 3 379486 Elbow Will Not Install on Left Hand Driver Side Oil Port Due to Transmission Interference 4 f 379486 is Listed as Transmission Fitting for Rear Location Route Hose Along Right Hand passenger Side of Transmission and Under Transmission Output Yo
17. VC Xvo veo6ce Hy uonej E1sUu Ach Xcl VoO6cE Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 14 C a5 iL a5 c Owner s Manual Bulletin HY25 1380 M1 US Installation Sketch P T O s ission Allison World Transm th Electronic Overspeed Control les WI Shift Installation Kit 277 278 amp 859 Ser SK 472 Ajayeredas 19p1Q Ajayeredas 1 p10 WeUD 19a SOH UO p S 491 QH epis 1u IH 10 427 AN HOd eJnssaJgd uBIH UOISSIUUISUE1 UI J E1SUI Bums o06 98y6 E uonisog uondo d DIEDuSIS ul UMOUS 19AO2 19H YOUMS eJnsseJg cOS6ZLE 9JIM AEI UJE1 J JO Ged Jo puno1 E2I1129 3 M9J9S 0L S d922V JqU1oSSV 8JIM pue 1O129UUO2 NLA vOS6ZLE uonisog uondo d ul UMOUS 19402 J294 yeys Jed esoH Buly O LzL d 8Z Xl O o c O o o Q Jej e1su Aq peIlddns 10129UUO02 pu AIM OMV 9L aV M seueg 6S8 9 1226 9JIM 4P9H 91IM 9nIq IIPAA 41d UI bn 9 OH u 1Jesul 19U1U1O1 S IEAA911 J u 19U1U1O1 ES u6noJuj S91IAA ung T oy 914 ut 9 OH wb IHA Jej e1su Aq peIiddns 1JO 99uuoo 92IIdS jppes X9 06Z E WY 99u919 9H Z A Iessoo9N sv 10129uuo2 yng ul Burjjejsu o1 JOU SZ SPU 8JIM duis L SHLON EAA 1I J UI J9UJUJOJE u nou lqeo ung a oiqe2 jeuondo 14 S XS EZ68Z8 O O 3 M peiddnsg 14 OL X0L EZ68Z q82 uoISuo1x
18. d plous os A rZ 8 68 209646 2 7 2 0096 99 ung U21IAS s E OOZ6ZE EUIUIL19L peds 90 67 I 9AIEA plOUSJOS A cL L888 E L 98967 JOJOSUUND png AELE I 9JIM u991 euiuue BM9JI Ul 9UJUJOJE XOEZEZE pe MMOd A u nolu sea ung X 9 IAA ebney ppi quiessy 91IAA pue 1O199UuUUOZ AIE 1 ySZ6 E l O 9AIEA XLE262 m po JO DunoI Jea wanana q62 Jo puno15 J82I1129 3 1IAA anig M S 9 OH UI 119SU 19U1U1O1 92I S N I CV L 91IAA JO NOL O1 199uU02 1918 pue S002 eJIM pelg 90L M JO NOL 9 LP 01 09uuo2 S00Z Ad ALON JeuluoJ5 S926 M949S 0 L3 S1deooy amp 9J13 U 9 OH eIG L Iu Wy uoneje1su AF6 Xvo Z c6c Wy uonejelsu Ack Xcl LECBCE Shift Installation Kit 277 278 amp 859 Series with Remote Mount Solenoid SK 432 Rev C Parker Hannifin Corporation Chelsea Products Division cO Olive Branch MS 38654 USA Allison World Transmission P T O s Owner s Manual Shift Installation Kit 277 Series with Remote Mount Solenoid for Hino Model 338 Bulletin HY25 1380 M1 US SK 410 Rev C Installation Sketch Z 9 Eal neu esop eeg 1911E 1O uou JO EUIU19 _ AI1ISOd 10129Uuuo2 92IIdS ZGZ6LE XL OE LEZE HL 39 5 140g eJnssaJg UBIH UOISSIUISU J Ul Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA s ie IIE su But 06 98y6
19. ducts Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual General Information 10 Bolt Powershift P T O s Foreword Since our major objective is to show you how to get additional and more profitable miles from truck tractor and trailer components we want to provide you with information on the installation of Chelsea Power Take Offs We all realize that an inadequate transmission will overwork any Power Take Off in a very short period of time In addition a mismatched transmission P T O combination can result in unsatisfactory perfor mance of the equipment right from the start Before you order new trucks be sure you re getting the right transmission P T O combination It is of vital importance for efficient performance to have adequate power To help you select the proper type size and design of P T O it is advisable to discuss your specific requirements with Chelsea P T O spe cialists They know their products and have easy access to manufacturers of equipment transmissions and Power Take Offs They can inform you about everything you need to know about power at the right time before you specify components Exploded View of a Typical Powershift P T O 4 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Chelsea P T O Safety Label Instructions 1 The t
20. e Mount Solenoid ng nh cv 26 Pressure Port Location and Hose Chart S000 12100103 111 T1 1 ng nh nh 27 Installation Instructions RY Wet Spline Installation Sketch a ng TK nh vn 28 AF Wet Spline Installation Sketch 267 a a TK kh vn 28 AK Wet Spline Installation Sketch 11101 nnne nnnm kh vn 29 AF Wet Spline Installation Sketch 277 278 nh 30 AF Wet Spline Installation Sketch 277 278 Ei deci A i NNI e ctm 31 XY Wet Spline Installation Sketch m M 32 ZY Wet Spline Installation Sketch a a ng TH kg nh vn 33 SO li O ODA T o gt C ooo agence nea esse 34 Rotatable Flange Torque Specifications ng ng nh 34 RLO Shiliing Procedure amp Precautions RI 35 gu eu caca 38 1 dc E A 39 II Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA IV Parker Hannifin Cor
21. e line to the P T O valve Fig 10 11 Use the special fitting to securely attach the high pressure line to the transmission This fitting is included with the P T O Fig 11 See the chart on page 12 for the correct hose specifications With the hose and P T O securely connected refill the transmission to the manufacturer s suggested specifications 12 Complete the assembly by installing the electrical connection to the valve assembly Fig 12 and the pressure switch Fig 13 Fig 13 11 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions Allison World Transmission P T O s Pressure Port and Aperture Opening Identification 1 These drawings represent left and right views of the MD and HD pressure ports on the transmission MD 0v F 10 15 Af Top Left 257 8 N Main Pressure Port 83 Teeth 438 20UNF 2A 175 to 255 P S I Both Sides Main Pressure Port 438 20UNF 2A 175 to 255 P S I Both Sides Allison10 Bolt Pad L _ W 10 15 kK M D 257 8 N Right Left 4 Main Pressure Port 438 20UNF 2A 175 to 255 P S I Both Sides Main Pressure Port ii 438 20UNF 2A 175 to 255 P S I Both Sides Allison10 Bolt Pad HD Top Left Main Pressure Port 438 20UNF 2A Left Side Only Allison10 Bolt Pad 97 Teeth Standard Hose Specifications by Transmission s 85
22. ening Identification 12 Hose Specifications by Transmission a a arar ua DROVE 12 Shift Installation w o Electronic Overspeed Control IS uuu 13 Shift Installation w o Electronic Overspeed Control l si 6 X S 14 Shift Installation w Electronic Overspeed Control New Style Valve 15 Shift Installation with Remote Mount Solenoid arar 16 Shift Installation 277 Series with Remote Solenoid JII P KAQ s S c unu 17 K PPL SOD HH ER 18 P T O Combo Valve Installation Sketch 277 278 series LI IA U YQ 19 P T O Combo Valve Installation Sketch 277 278 series k uB i 22 E E EE A E s asia 20 Caterpillar Transmission Installation Instructions Mounting 267 269 277 278 859 and 867 P T O on the Caterpillar TTSPSITIBSIOL c con crar repaid e xb um a sa ka o cl rel E OL OPE RU FE OR AR 21 23 Shift Installation Sketch without Overspeed Control 24 Shift Installation Sketch with Overspeed Control 25 Shift Installation Kit with Remot
23. f the following Terms and Conditions Buyer s order for any such items when communicated to Parker Hannifin Corporation its subsidiary or an authorized distributor Seller verbally or in writing shall constitute acceptance of this offer 1 Terms and Conditions of Sale All descriptions quotations pro posals offers acknowledgments acceptances and sales of Seller s products are subject to and shall be governed exclusively by the terms and conditions stated herein Buyer s acceptance of any offer to sell is limited to these terms and conditions Any terms or conditions in addi tion to or inconsistent with those stated herein proposed by Buyer in any acceptance of an offer by Seller are hereby objected to No such additional different or inconsistent terms and conditions shall become partofthe contractbetween Buyer and Seller unless expressly accepted in writing by Seller Sellers acceptance of any offer to purchase by Buyer is expressly conditional upon Buyer s assent to all the terms and condi tions stated herein including any terms in addition to or inconsistent with those contained in Buyer s offer Acceptance of Sellers products shall in all events constitute such assent 2 Payment Payment shall be made by Buyer net 30 days from the date of delivery of the items purchased hereunder Amounts not timely paid shall bear interest at the maximum rate permitted by law for each month or portion thereof that the Buyer is late in maki
24. g opede x M 19S OL T l c 90 6 E x sjdeooy 10j989UUO2 yng 3 Q cSc6ZC 9JIM Ped 9JIM en IM end 3M peu A quwessy 98JIM pue IIPA 1Id UI 9U1UIO1 uonooeuuo 9A EA VOSEZE ubnoJu SeJIM ung IIPA 1I4 Ul loH IQ L IHA JOWWOIE G96c67 15 UOHEIIEISU Avo Xvc vcOooce Hy uone E su Ac E XcE voo6ce Owner s Manual Bulletin HY25 1380 M1 US Installation Sketch Allison World Transmission P T O s 278 amp 859 Series without Electronic Overspeed Control SK 347 Rev E New Style Shift Installation Kit 277 S 19S 94c uondo uonego5irnqn ud JUO 9PIS 1J91 dH epis 1uBiti 10 497 dIN 140g eunssaJg uBiH Ayeyeg 10 uoniu UOISSIUJSUEJ _ UI J E1SU JO EUIU119 eAnisog Bund 206 9876 _ 1ojo uuoO o2IidS LSC6LE esn 4 dwy OL 19pIoH 9511 00667 U9IIMS 91nSS91a ZOG6ZE se SWUM HOA cl 8 667 L HOA rZ S006 E YOUMS m L888 E _ gt gt I 1U I 10169IpUI afin euwped EuJu119 epeds M919S 0L 9JIM 1O9E g 90E6 8 eos 1O129UUO2 png T exa CHORES 9JIM POY gt 9UJ8J4 JO q62 JO PUNO JE2I1129I3 AT r 9JIM enig IEAA91I J Ul 19U1U1O1 R EUIUJ19 _ 31O M U nO1UI sei ung IM Ped 9JIM e8ne y w Ll VSc6ZE _ IIPAA 11 J UI 2 SIOH BIC L Md JOWWOID G9267 CV L 9JIM 10 INDL p 01 JOOUUOD 191 pu SOOT 90L 9JIM JO WL 9 Lf 01 19 9uuoO S00Z Bd ALON quiessy 91IAA pue uonoeuuo AeA y0S6 1 UOHEE SU A
25. ibutor Determining Shaft Type 1 Solid or tubular a In applications requiring more than 1000 R P M or where the application necessitates a highly balanced auxiliary power shaft a tubular shaft should be used b Spicers solid shafting auxiliary power joints are designed for 1000 or less R PM intermittent service such as Driving small hydraulic pumps Driving winches Driving low speed product pumps 2 Joint Series should be determined using the chart on the following page Spicer Universal Joint Operating Angles Prop Max Normal Prop Max Normal Shaft R P M Operating Angle Shaft R P M Operating Angle 3000 1500 11739 2500 1000 11 80 2000 1130 Above based on angular acceleration of 100 RAD SEC 7 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Spicer Universal Joint Engineering Data Joint Series 1000 1100 1280 130_ Torque Rating Automotive Gas or Diesel Engine Lbs ft Continuous 50 54 95 130 Tubing Diameter 1 750 1 250 2 500 3 00 Wall Thickness 065 095 083 083 W Welded S Seamless W S W W Flange Diameter Swing Diameter Rectangular Type 3 500 3 500 3 875 3 875 Bolt Holes Flange Yoke Circle 2 50 2 750 3 125 3 125 Diameter 312 312 375 375 Number 4 4 4 4 Male Pilot Dia 2 250 2 250 2 375 2 375 Distance Across Lugs Snap Ri
26. ing the capscrews provided in the bag kit Bag kit number 328170 207X 6 bolt family will contain 3 capscrews 378447 6 and 328170 208X 277 Series will contain 4 capscrews for attaching the flange to the P T O bearing cap After installing the capscrews make sure to torque the screws to 16 20 Lbs ft Consideration should be taken on the size and weight of the pump being installed see pages 3 and 4 eet C a pim Pi RA Flange Shown NOTE Reinstalling or tightening of a rotatable flange after it has become loose is not recommended If a P T O has run for a length of time after the flange has become loose the flange and or bearing cap may not be to manufacturing tolerance 34 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s P T O Shifting Procedure amp Precautions CAUTION This vehicle is equipped with a Power Take Off Shut engine off before working on the Power Take Off or getting below the vehicle Consult the operating instructions before using the P T O See sun visor POWER TAKE OFF OPERATION VEHICLE STATIONARY Automatic Transmission with Powershift P T O s Engage the P T O with the engine at idle speed NOTE Powershift P T O s The engine must be at idle or below 1000 R P M when the P T O is en gaged See the transmission manufacturer s i
27. ipple Male Connector 379044 7 Ge Supnlk Nylon Tubing 379044 7 1 4 Nylon Tubing A 380009 Female Connector 379547 Pressure Switch 379042 Male Connector 379042 Male Connector To Dump Pump To Dump Pump Shifter Lower Port Shifter Raise Port A Warning Connect directly to air supply Do not use tubing between air supply and pressure protection valve Caution When installing nylon tubing avoid sharp angles exhaust and manifold systems 20 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions Caterpillar Mounting the P T O on the Transmission When installing a P T O always wear protective clothing and safety glasses 1 Remove the P T O aperture plate with a 16mm socket Fig 1 Fig 1 2 Remove the gasket and clean the aperture surface Fig 2 NOTE Do not reuse the gasket that comes with the transmission 3 Using a screwdriver install the guide pins until they bottom out Fig 3 see page 34 NOTE Do not use sealing compounds because they are generally incompatible with automatic transmission fluid 4 Install the special gasket over the guide pins The ribbed surface should face outward toward the installer Fig 4 NOTE To ensure proper backlash and sealing of the P T O to the transmission only use Gasket furnished with the P T O
28. ke 27 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s CAUTION Wet Spline Options Must be used with a Pump that has a Contiguous Sealing surface to Ensure a proper seal between Pump and P T O Installation RY Wet 267 Series SK 351 Rev C 3 9896 500844 1 Install 22 P 84 gasket between P T O and Pump Install 22 P 100 gasket between bearing cap amp output flange on P T O 329057 2X Connect to transmission pressure port Hose must be ordered separately See hose charts on page 27 for Caterpillar and page 29 for Allison Installation AF Wet Spline 267 Series SK 350 Rev C 500841 1 3 9896 Install 35 P 92 gasket 329057 2X between P T O and Pump Connect to transmission pressure port Hose must be ordered separately See hose charts on page 27 for Caterpillar and page 29 for Allison 28 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Installation AK Wet Spline 267 Series SK 378 Rev A 3 Ass y View 329130 1X Hose Assembly 379964 Restrictor SHP D _ LESSER Ml n eZ 500841 1 Connect to Transmission 90 Elbow Pressure Port See Charts on page 27 fo
29. mote Mount Installation Sketch for 277 278 and 859 SK 413 Rev C Installation Instructions Bulletin HY25 1380 M1 US SuoIe2Iidde 3 O 3 uo pesn eq y ueo JOU UUM 9 qE IEAE jou SI uol do stu Q3 10N 1 S 0Z 9L 0 enb1oL 191 q 10 uoniuB Jo euruJe eAnisog Oc ainssald l uBiH uoissiusueJ ul e1su 4617 1oleolpul y o Bumi wbrens ZL86 8 yeya esoH ees Ajayesedas peseuoung OA t S0067 1O1929uuUo2 o2IIdS SZ6 8 SqT Ul 9G OSL Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 1U I 101 2IpU Aiquiessy 19pIOH T o enboL f FE qu1 SSy esoH XE 906Z8 HOA ZL 846828 m 7 N EM in a JO199UUO2 joyeIedeg 9261g 186 E seu2Ind 9EE6 E L0 d LZ Pi 1 esnJ dIAV OL MY eIedeS peseuoung O Ld OLIO EHO HEHE sE anA SSY SOH uoin 2 9Sn OO66ZE Old 9llO XS OEL6CE je I E INN leu uolun 01008 ld XL L M dI3 06 FE Xt S06c unt TP yip 1 h i TW lquu ssv 9AIEA e1ouleH ss a 9JnssaJg 1 H U91IMS Sneux3 sale 26 Dumt4 99L LLZ6ZE r euiuuJej peds i 90 67 20964 wa a OIIAS 1 oll o 70 UO1J IO L999 C IM Peu 1O129uuo2 ZL86 10199UUO l ZL86 E 8 D Aiquiassy M pue E 1O 9 uuoo 9A EA I sopeuuon hng 8266 ii 9e cS067 lv uny m enig T inu GAIMS IEAA94I1 Ul OH Ul 1129S
30. ng 2 188 2 656 3 469 3 469 Construction Maximum Operating Speed By Tube Size Solid Shaft Size and Length For speed below 500 R P M or over 2500 R P M contact your Chelsea Distributor Tubing Dia amp Max Installed Length in Inches for Given R P M Wall Thickness Centerline to Centerline of Joints for a Two Joint Assembly Joint amp Shaft or W Welded Centerline of Joint to Centerline of Center Bearing for a Joint amp Shaft S Seamless R P M Revolutions per Minute 500 1000 1500 2000 2800 1 750 X 065 W 40 2 500 X 083 W 55 3 000 x o83 w 7 Solid Shaft Diameter me am e sw o r awe e ae 40 3 3 8 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions AIlison World Transmission P T O s Mounting the P T O on the Transmission When installing a P T O always wear protective clothing and safety glasses 1 Begin by draining the oil from the transmis sion Use caution since the oil may be hot Fig 1 NOTE Installation shown is for Right Side Street Side of Transmission 2 Remove the P T O aperture plate with a 15mm socket Fig 2 Fig 2 3 Remove the gasket and clean the aperture surface Fig 3 NOTE Do not reuse the gasket that comes with the transmission 4 Using a screwdriver install the guide pins
31. ng payment Any claims by Buyer for omissions or shortages in a shipment shall be waived un less Seller receives notice thereof within 30 days after Buyer s receipt of the shipment 3 Delivery Unless otherwise provided on the face hereof delivery shall be made F O B Seller s plant Regardless of the method of deliv ery however risk of loss shall pass to Buyer upon Seller s delivery to a carrier Any delivery dates shown are approximate only and Seller shall have no liability for any delays in delivery 4 Warranty Seller warrants that certain Products namely PTOs SEMs and Wet Line Kits sold hereunder shall be free from defects in material or workmanship fora period of twenty four months from the date of delivery to Buyer Seller warrants that certain Products namely Pumps and Hydraulic Accessories shall be free from defects in material or workmanship for a period of eighteen months from the date of delivery to the Buyer The prices charged for Seller s products are based upon the exclusive limited warranty stated above and upon the following disclaimer DISCLAIMER OF WARRANTY THIS WARRANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO PRODUCTS PROVIDED HEREUNDER SELLER DISCLAIMS ALL OTHER WARRANTIES EXPRESS AND IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 5 Limitation Of Remedy SELLER S LIABILITY ARISING FROM OR IN ANYWAY CONNECTEDWITHTHEITEMS SOLD ORTHIS CONTRACT SHALL BE LIMITED EXCLUSIVELY T
32. nstructions for special procedures IMPORTANT Failure to follow the proper shifting or operating sequences will result in premature P T O failure with possible damage to other equipment A Warning Cold Weather Operation of Powershift P T O s During extreme cold weather operation 32 F 0 C and lower a disengaged Powershift Power Take Off can momentarily transmit high torque that will cause unexpected output shaft rotation This is caused by the high viscosity of the transmission oil when it is extremely cold As slippage occurs between the Power Take Off clutch plates the oil will rapidly heat up and the viscous drag quickly decreases The Power Take Off output shaft rotation could cause unexpected movement of the driven equipment resulting in serious personal injury death or equipment damage To avoid personal injury or equipment damage E Driven equipment must have separate controls E Driven equipment must be left in the disengaged position when not in operation E Driven equipment must not be operated until the vehicle is allowed to warm up A This symbol warns of possible personal injury 35 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Notes 36 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Notes 37 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US O
33. p Shifter Raise Port Parker 0 19 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Sketch Allison World Transmissions P T O Combo Valve Installation Sketch 277 278 Series SK 427 Rev C New Style Drill 1 Dia Hole in Firewall 379265 S Hun Wires Through Grommet bw Grommet in Firewall Slice Grommet Insert in Hole in Firewall 379252 Red Wire Butt Connector Electrical Ground of Cab or Frame N a 379306 Black Wire Accepts 10 Screw Spade Terminal 379504 Valve Connector and Wire Assembly Blue Wire 379547X Pressure T II switch a Allison P T O Shown TI 380009 H g 973302 Female u Pressure Switch Connector m To P T O Port Air p Control l n ae 90 Fitting J Install in Transmission I 379664 Red i High Pressure Port 379257 L E D 12 Vot amp MD Left or Right Side pen Indicator Light Assembly HD Left Side Only Connector i Positive Terminal of Ignition or Battery P 2 Hose Per Chart LI s E See Chart on Page 12 TT a Cab R Lubrication Opti Installation Kits 328388 85X S Shifter 328388 86X T Shifter 378414 Pressure Protection Valve Opens at 40 PSI Hose Per Chart 379664 Red L E D 12 volt Indicator Light 378416 379042 Assembly Hex N
34. poration Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual General Information 10 Bolt Powershift P T O s Safety Information These instructions are for your safety and the safety of the end user Read them carefully until you understand them General Safety Information To prevent injury to yourself and or damage to the equipment Read carefully all owner s manuals service manuals and or other instructions Always follow proper procedures and use proper tools and safety equipment Be sure to receive proper training Never work alone while under a vehicle or while repairing or maintaining equipment Always use proper components in applications for which they are approved Be sure to assemble components properly Never use wornout or damaged components Always block any raised or moving device that may injure a person working on or under a vehicle Never operate the controls of the Power Take Off or other driven equipment from any position that could result in getting caught in the moving machinery Proper Matching of P T O WARNING A Power Take Off must be properly matched to the vehicle transmission and to the auxiliary equipment being powered An improperly matched Power Take Off could cause severe damage to the vehicle transmission the auxiliary driveshaft and or to the auxiliary equipment being powered Damaged components or equipment could malfunction causing serious pe
35. r Caterpillar and page Install 35 P 95 Gasket M l i ANSON o between P T O amp pump Kit 329406X for Wet Spline Installation Components 5 Ass y View Connect to Transmission Pressure Port See Charts on page 27 for Caterpillar and page 29 for Allison Install 35 P 95 Gasket between P T O amp pump m su Jm Wawa v eos LA 500841 1 90 Elbow E Wy 3 9964 Restrictor 329130 1X Hose Assembly Pressure Hose Chart Transmission to P T O Tas Location Hose MD Left 329130 5X Right 329130 4X Left 329130 5X Top Right 329130 8X 29 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Installation AF Wet Spline 277 amp 278 Series SK 383 Rev B Old Style 379896 Pipe see Hose Adapter Connect to Tee on 379627 Male Valve Cover Branch Tee 28 P 259 B SPUR Connect To Tee on SER Flange 329130 4X Hose Assembly Valve Cover Side 329337 6X Wet Spline Installation Kit Pressure Hose Chart Transmission to P T O Trans Location MD 329130 1X MD 329075 1X HD 329130 1X HD 329075 2X 30 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s
36. r Right Side HD Left Side Only Hose Per Chart See Chart on Page 12 Installation Kits 328388 85X S Shifter 328388 86X T Shifter 378414 Pressure Protection Valve Opens at 40 PSI 378416 Hex Nipple raps Male Connector Air Supply Male Connector To Dump Pump Shifter Lower Port A Warning Connect directly to air supply Do not use tubing between air supply and pressure protection valve Caution When installing nylon tubing avoid sharp angles exhaust and manifold systems Accepts 10 Screw x o d E 1 379900 Fuse Holder oe Drill 1 Dia Hole in Firewall E Run Wires Through i ZH Grommet in Firewall IET 379252 Butt Connector Electrical Ground of Cab or Frame i s 379306 1 Spade Terminal Blue Wire s ho Je 379547X I ah Pressure Ll LT Switch T 380009 T A E TT Female Connector i To P T O J Port Air Control Ass y w 10 Amp Fuse 9 Valve a P 379664 Red L E D 12 Volt Indicator Light I Assembly 37925 ah Splice Connector Positive Terminal of lgnition or Battery Hose Per Chart See Chart on Page 12 ta E Cab i ni R Lubrication Option ss l 379664 Red L E D E 12 volt Indicator Light Assembly 379044 7 Nylon Tubing 380009 Female Connector 379547 Pressure Switch 379042 Male Connector Y To Dump Pum
37. r suppliers shortages of materials and any other cause beyond Seller s control 12 Entire Agreement Governing Law The terms and conditions set forth herein together with any amendments modifications and any different terms or conditions expressly accepted by Seller in writing shall constitute the entire Agreement concerning the items sold and there are no oral or other representations or agreements which pertain there to This Agreement shall be governed in all respects by the law of the State of Ohio No actions arising out of the sale of the items sold hereunder or this Agreement may be brought by either party more than two 2 years after the cause of action accrues 10 09 P Parker chelsea Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch Mississippi 38654 USA Tel 662 895 1011 Fax 662 890 5379 www parker com chelsea FP 03 10 4 5M
38. riven equipment is not in operation Pump Installation Precautions Use a bracket to support the pump to the transmission if B The pump weighs 40 pounds 18 4 kg or more B The combined length of the P T O and pump is 18 inches 45 72 cm or more from the P T O centerline to the end of the pump A This symbol warns of possible personal injury 2 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual General Information 10 Bolt Powershift P T O s Direct Mount Pump Support Recommendations NOTE For Proper Bracketing Attach at 2 or More Transmission Bolt Locations and 2 or More Pump Locations Contact Transmission Manufacture for Proper Bracket Mounting Locations A Use caution to ensure that bracket does not pre load pump P T O mounting Chelsea strongly recommends the use of pump supports Support Brackets in all applications P T O warranty will be void if a pump bracket is not used when 1 The combined weight of pump fittings and hose exceed 40 pounds 18 14 kg 2 The combined length of the P T O and pump is 18 inches 45 72 cm or more from the P T O centerline to the end of the pump ALSO Remember to pack the female pilot of the P T O pump shaft with grease before installing the pump on the P T O reference Chelsea grease pack 379688 A This symbol warns of possible personal injury 3 Parker Hannifin Corporation Chelsea Pro
39. rshift P T O s Installation Instructions Olive Branch MS 38654 USA c ka E c c G I D x hm A Chelsea Products Division ONINdVAA ee F DI Du SNINHVM lis popa 1644481442 969 119 62248 tomy jeans pan emite ogy 6j s erre rando 484 49930 t Ps luy n l4 neme e apoiase mq q para ti iONINHVM 39NVN3INIVMW Old V Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions 10 Bolt Powershift P T O s Function of Auxiliary Power Shafts An auxiliary power shaft transmits torque from the power source to the driven accessory The shaft must be capable of transmitting the maximum torque and R P M required of the accessory plus any shock loads that develop An auxiliary power shaft operates through constantly relative angles between the power source and the driven accessory therefore the length of the auxiliary power shaft must be capable of changing while transmitting torque This length change commonly called slip movement is caused by movement of the power train due to torque reactions and chassis deflections Joint operating angles are very important in an auxiliary power joint application In many cases the longevity of a joint is dependent on the operating angles See chart below This information is limited to 1000 through 1310 series applications For applications requiring a series larger than 1310 contact your local Chelsea distr
40. rsonal injury to the vehicle operator or to others nearby To avoid personal injury and or equipment damage B Always refer to Chelsea catalogs literature and owner s manuals Follow Chelsea recommendations when selecting installing repairing or operating a Power Take Off BI Never attempt to use a Power Take Off not specifically recommended by Chelsea for the vehicle transmission E Always match the Power Take Off s specified output capabilities to the requirements of the equipment to be powered Mm Never use a Power Take Off whose range of speed could exceed the maximum Cold Weather Operation of Powershift P T O WARNING During extreme cold weather operation 32 F 0 C and lower a disengaged Powershift Power Take Off can momentarily transmit high torque that will cause unexpected output shaft rotation This is caused by the high viscosity of the transmission oil when it is extremely cold As slippage occurs between the Power Take Off clutch plates the oil will rapidly heat up and the viscous drag will quickly decrease The Power Take Off output shaft rotation could cause unexpected movement of the driven equipment resulting in serious personal injury death or equipment damage To avoid personal injury or equipment damage B Driven equipment must have separate controls B The driven equipment must be left in the disengaged position when not in operation E Do not operate the driven equipment until the vehicle is allowed to
41. same amount of torquing as does a square head set screw Also a square head set screw if used with a lock wire will prevent loosening of the screw caused by vibration Regardless of the choice made with respect to a set screw an exposed rotating auxiliary driveshaft must be guarded Important Safety Information and Owner s Manual Chelsea Power Take Offs are packaged with safety information decals instructions and an owner s manual These items are located in the envelope with the P T O mounting gaskets Also safety infor mation and installation instructions are packaged with some individual parts and kits Be sure to read the owner s manual before installing or operating the P T O Always install the safety information decals according to the instructions provided Place the owner s manual in the vehicle glove compart ment A WARNING Operating the P T O with the Vehicle in Motion Some Power Take Offs may be operated when the vehicle is in motion To do so the P T O must have been properly selected to operate at highway speeds and correctly matched to the vehicle transmission and the requirements of the driven equipment lf in doubt about the P T O specifications and capabilities avoid operating the P T O when the vehicle is in motion Improper application and or operation can cause serious personal injury or premature failure of the vehicle the driven equipment and or the P T O Always remember to disengage the P T O when the d
42. the P T O connector and in dash switch simplify the interface for the body builder In order for the customer to utilize the full capability of the P T O transmission Chelsea has design a wiring harness that must be used between the GM P T O connector and the Chelsea Power Take Off These are for P T O Non E O C applications only On the Allison World MD transmission the P T O drive gear is engine driven The wiring harness is not required for the Power Take Offs listed on the chart but must be used if the GM supplied in dash P T O switch is to be utilized See wiring harness part number 379926 for the 277 278 and 859 Series Power Take Offs 2003 GM C Series Wiring Harness for 277 278 and 859 Series Part Number 379926 4 E Connect to Solenoid Valve Black Wire Loom EL To GM P T O Connect to Connector Pressure Switch J tii 18 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Installation Sketch Owner s Manual Allison World Transmissions P T O Combo Valve Installation Sketch 277 278 Series SK 427 Rev B Old Style 379265 Grommet Slice Grommet Insert in Hole in Firewall Red Wire 379504 Valve Connector and Wire Assembly Black Wire Allison P T O Shown l 379502 Pressure Switch 379486 90 Fitting Install in Transmission High Pressure Port MD Left o
43. until they bottom out Fig 4 Refer to Page 34 for correct location and use NOTE Do not use sealing compounds because they are generally incompatible with automatic transmission fluid 9 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owners Manual m Installation Instructions Allison World Transmission P T O s Mounting the P T O on the Transmission Continued 5 Install the special gasket over the guide pins The ribbed surface should face outward toward the installer Fig 5 NOTE To ensure proper backlash and sealing of P T O to transmission only use gasket furnished with the P T O 6 Position the P T O and secure it with the top capscrew Fig 6 NOTE Refer to page 34 for proper capscrew installation for the 269 amp 278 Series 7 Install the remaining capscrews Torque all to 40 50 Lbs ft 54 68 N m or 5 5 6 9 Kg m Fig 7 8 Install P T O pressure switch part 379502 into port on Hydraulic Valve Cap Torque to 120 140 In Ibs Fig 8 10 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1380 M1 US Owner s Manual Installation Instructions Allison World Transmission P T O s Mounting the P T O on the Transmission Continued 9 lfusing a rotatable flange see page 34 for bolt torque specifications Fig 9 10 Securely attach the high pressur
44. wners Manual Power Take Off Maintenance 10 Bolt Powershift P T O s Power Take Off Maintenance Due to the normal and sometime severe torsional vibrations that Power Take Off units experience operators should follow a set maintenance schedule for inspections Failure to service loose bolts or Power Take Off leaks could result in potential auxiliary Power Take Off or transmission damage Periodic P T O MAINTENANCE is required by the owner operator to ensure proper safe and trouble free operation Daily Check all air hydraulic and working mechanisms before operating P T O Perform maintenance as required Monthly Inspect for possible leaks and tighten all air hydraulic and mounting hardware if necessary Torque all bolts nuts etc to Chelsea specifications Ensure that splines are properly lubricated if applicable Perform maintenance as required With regards to the direct mounted pump splines the P T O requires the application of a specially formulated anti fretting high pressure high temperature grease The addition of the grease has been proven to reduce the effects of the torsional vibrations which result in fretting corrosion on the P T O internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaft splines Severe duty applications which require long P T O running times and high torque may require more frequent regreasing Applications such as Utility Trucks
45. wo black and orange on white 5 x 7 pressure sensitive vinyl labels part number 379274 must be placed on the vehicle frame rails one 1 on each side in a position that would be HIGHLY visible to anyone that would go under the truck near the P T O rotating shaft If the vehicle is to be painted after these labels are installed cover them with two 2 blank masking covers Remove the masking covers after painting Place the one 1 black and orange on white 3 5 x 5 pressure sensitive vinyl label part number 379275 on the visor nearest the operator of the vehicle this must be placed near the P T O visor label Place the one 1 red and white with black lettering 3 5 x 7 5 pressure sensitive vinyl label part number 379915 on the opposite side of the visor from the above label 379275 Place the one 1 white and black heavy duty card part number 379276 in the vehicle glove box Again in a position highly visible to the operator for example try to place this card on top of whatever may be in the glove box If you require labels please order part number 328946X at no charge from your local Chelsea Warehouse or send request direct to Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch MS 38654 Customer Service 662 895 1011 5 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Owner s Manual Bulletin HY25 1380 M1 US 10 Bolt Powe
46. y any taxing authority Buyer shall save Seller harmless from and against any such tax together with any interest or penalties thereon which may be assessed if the items are held to be taxable 10 Indemnity For Infringement of Intellectual Property Rights Seller shall have no liability for infringement of any patents trademarks copyrights trade dress trade secrets or similar rights except as provided in this Part 10 Seller will defend and indemnify Buyer against allegations of infringement of U S Patents U S Trademarks copyrights trade dress and trade secrets hereinafter Intellectual Property Rights Seller will defend at its expense and will pay the cost of any settlement or damages awarded in an action brought against Buyer based on an allegation that an item sold pursuant to this contract infringes the Intellectual Property Rights of a third party Seller s obligation to defend and indemnify Buyer is contingent on Buyer notifying Seller within ten 10 days after Buyer becomes aware of such allegations of infringement and Seller having sole control over the defense of any allegations or actions including all negotiations for settlement or compromise If an item sold hereunder is subject to a claim that it infringes the Intellectual Property Rights of a third party Seller may at its sole expense and option procure for Buyer the right to continue using said item replace or modify said item so as to make it noninfringing or offer
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