E100 FABRIC DOOR - Service Door Industries SDI
Contents
1. YY UW v to travel the full opening height without restriction Failure to do so could result in damage to the door n IN CASE OF DOOR IMPACT Prior to performing any repair to the door DISCONNECT ELECTRICAL POWER to the door system A close inspection of the Vision Panel Hinges Bottom Bar and the Reversing Edge is necessary for any signs of damage In addition to the procedures listed below always check limit settings adjust 1f necessary IF CURTAIN IS PULLED OUT OF GUIDES TURN THE ELECTRICAL POWER SUPPLY TO THE DOOR OFF Place the disgorged end of the bottom bar to the front of the guide face Reconnect the power Cycle the door using the Operator being prepared to stop the door if it is not operating properly Adjust the Limits if required DAMAGE TO THE BOTTOM BAR TURN THE ELECTRICAL POWER SUPPLY TO THE DOOR OFF If the Bottom Bar is bent remove and straighten it before commissioning the door for normal operation If the Bottom Bar is bent beyond repair a new Bottom Bar must be ordered and installed before the door can be re commissioned for normal operation DAMAGE TO THE GUIDE The Guide must be straightened or replaced The Guide Opening the gap between the Back and Front Plates must be 7 8 from top to bottom within 1 16 either way If this cannot be achieved new Guide parts must be ordered and installed before the door can be re commissioned for normal operation SET REVERSING EDGE SWITCH S2. To accomplish this loosen the set screws in both of the Flanged Bearings on the Head Plates and shift the Drive Barrel into position Check to ensure the Drive Barrel is centered by measuring the space between the inside of the Head Plate and the edge of the Drive Barrel This distance should be equal at both ends of the Drive Barrel Re tighten all set screws so that the Drive Barrel can not shift at a later date The Arms on the Bottom Bar should be centered within the Guide s from side to side If they aren t raise and or lower the Head Plates as necessary Once the Bottom Bar is centered and the Curtain is hanging straight in the guides tighten the Head Plate bolts Return the door to the midway point STEP F CONNECTION OF THE REVERSING EDGE TAPPED HOLES FOR SWITCH BOX 2 BOTTOM BAR E ASSE x X MORAN ES SENSE TUBE FROM REVERSING EDGE SWITCH BOX connect to silver pre assembled Sa nozzle on switch box amp shipped loose a N MOUNTING SCREWS E shipped loose MO Leas 1 in switch box 2 S i e 4 098 fe TS 2 IN FS Se COIL CORD CLIP REVERSING shipped loose in EDGE switch box NZ use existing boll C VINYL to attach e COVER COIL CORD pre assembled to switch box GUIDE BOLT IN CENTRE OF GUIDE COIL CORD GUIDE STRAIN RELIEF DWG 07 0105 FEB 22 2007 COIL CORD RESTRAINT INSTALLATION Attach the preasse
3. Assembly Complete replacement Left Front Plate Right Guide Assembly Complete replacement Right Front Plate Curtain Complete Complete Bottom Bar Assembly specify handing replacement Bottom Bar only non handed replacement Reversing Edge non handed D cach 1 2 3 each replacement Bottom Bar Arm includes 2 pcs side replacement Coil Cord c w Clip replacement Reversing Edge Switch Assembly Free End Head Plate Assembly specify handing each replacement Free End Head Bracket only each replacement Drive Barrel Flanged Bearing each Drive End Head Plate Assembly specify handing each replacement Drive End Head Bracket only each replacement Drive Barrel Flanged Bearing each Drive Barrel Assembly Complete each replacement Drive End Plug each replacement Free End Plug each Operator model M J H B Complete see separate Operator Manual for replacement parts each Coil and strain relief bracket 10 Brush Lintel Weather Seal 11 Optional Refl 1 1 l each All E 100 door systems manufactured by Service Door Industries SDI are warranted fromthedateofpurchaseagainstdefectsinmaterialandworkmashipasfollows door system in general One 1 year and curtain where applicable Two 2 year warranty against manufacturing defects If within this period of time any parts are found to be defective new or re manufactured parts will be furbished
4. Barrel Shifted to one side Guides installed incorrectly Blown Fuse Tripped breaker Tripped motor overload Door disconnect turned off Manual chain hoist not returning properly Door does not operate electrically Sensitivity on floor loop too high Sensitivity on reversing edge too high Coil cord tripping photocell Photocells misaligned Door reverses when closing Reversing edge does not reverse door Sensing tube is kinked Sensitivity set too low Hole in reversing edge Wired incorrectly Faulty switch Faulty relay Photocell does not reverse door Motor starts up but door does not Brake is not releasing move trips overload Door slips when it stops Brake Check and adjust guide gap if necessary Raise or lower one side of the header Center drive barrel between head plates Reinstall guides Check fuses and replace if necessary Check circuit breaker in building Reset overload Turn on door disconnect Reset Chain Hoist Adjust loop sensitivity Adjust reversing edge sensitivity Ensure coil cord can travel through full range of motion freely and adjust trim if necessary Realign photocells Check sensing tube for kinks in box and from box to reversing edge and replace 1f necessary Increase sensitivity Replace reversing edge Trace wiring Replace switch Replace relay Sensitivity set too low Wired Raise sensitivity Trace wiring incorrectly Open button closes
5. free of charge F O B our plant in Mississauga Ontario Canada provided that the recommended installation and maintenance procedures as outlined in this Installation Instructions and service Manual booklet have been followed This Limited Warranty does not include replacement parts due to normal wear and tear damage beyond the control of SDI 1 e damage in transit impacts etc To validate your warranty the preventative maintenance schedule within this manual must be recorded and up to date This Warranty 1s limited and in lieu of other warranties expressed Or implied There is no expressed liability due on the part of the seller An authorized SDI distributor from whom the purchase was made must make warranty claims and the defective parts returned for verification within 15 days prepaid to SERVICE DOOR INDUSTRIES LIMITED 1340 MIDWAY BLVD MISSISSAUGA ONTARIO CANADA LST 2G8 TEL 905 670 1200 FAX 905 670 8830 sales servicedoor com
6. the brackets mount to the guide the same way using the existing guide bolts that are 25 up from the bottom of the guides Remove the existing Guide Bolts and lock washers and place the bracket on the guide bolts and reinstall the Guide Bolts and lock washers that you just removed Be sure to run the cord from the photocell through the supplied cord clip and attach the cord clip to the lower guide bolt as illustrated to keep the photocell cord secure Adjust the alignment of the photocell as necessary and tighten all of the mounting hardware DWG 7 07 0106 FEB 22 2007 TWO GUIDE BOLTS HOLES FROM FINSHED FLOOR TWO GUIDE BOLTS HOLES APROX 25 FROM FINSHED FLOOR PHOTOCELL BRACKET CORD CLI REFLECTOR PHOTOCELL LIGHT SOURCE RECIEVER STEP WIRING TO THE CONTROL PANEL Consult local electrical codes before proceeding with permanent installation WARNING Exercise caution when engaging the electric operator The drive and limit chains are exposed and if turning could cause injury Wiring instructions can be found inside the Control Panel Mount the Control Panel as required and connect the Control Panel to a properly grounded supply Trouble Shooting Although every situation that may occur cannot be anticipated the following trouble shooting guide covers some of the more common circumstances Curtain Hangs up Guide gap is too narrow Bottom Bar not centered between guides Drive
7. E100 FABRIC DOOR Motor operator amp fullVisison panel servicedoor com Contents Preface Introduction Installation Instructions Maintenance and Repairs Parts List SERVICE DOOR INDUSTRIES LIMITED 1340 MIDWAY BLVD MISSISSAUGA ONTARIO CANADA LST 2G8 TEL 905 670 1200 FAX 905 670 8830 sales servicedoor com PREFACE The main purpose of this manual is to assist with the installation and maintenance of your new E100 Fabric Door system with the emphasis on proper installation procedures safety of operation and replacement parts list While various construction and electrical procedures are outlined please refer to particular codes for you area INTRODUCTION DOOR PARTS The Shop Drawing on the following page shows the major components of the E100 Fabric Door For more detail please refer to the parts list near the end of this manual Please define all parts by the names shown on this drawing and throughout this manual When technical information and or replacement parts are required please provide the following data to ensure prompt and efficient service 1 The SERIAL NUMBER of your door system 2 The OPENING SIZE width x height 3 The TYPE amp HANDING OF OPERATOR left or right 4 The operator motor voltage TG92 NHVH 582 8 OM TYRES 1002 9L H34 TOW 1101 481 098 X000 aiivWiXONddv OML 1 19 MALLIASNVeL LLL Mame oem NOLLVW
8. ENSITIVITY 1 Connect an OHM meter to the two 2 silver terminals 2 Turn the white nylon screw counter clockwise until the meter shows the resistance SENSE TUBE TOP NOZZLE for NC contact BOTTOM NOZZLE for normal operation 3 Slowly turn the white screw clockwise until the Ree meter shows resistance This 1s a reference point WHITE NYLON RS m 4 Turn the white screw counter clockwise by 3 or 4 ADJ SCREW 7 el marks on the switch housing This will register SK TO OHM no resistance the OHM meter and set the METER contact gap 5 Replace the Switch Box Cover and test the door for proper operation 20 MAINTENANCE AFTER INITIAL 1500 EVERY 25 000 CYCLES EVERY 100 000 PROCEDURE CYCLES OR 3 MONTHS CYCLES OR 12 MONTHS LUBRICATION DO NOT GREASE CURTAINS OR GUIDES 2 o Grease one 1 shot Check Level Check Check Check Check Check and adjust if necessary ale elala JBE e S 09 2 Z de F 13 Guide Opening 7 8 Yes Yes 1 16 All Fasteners Tighten if Yes Yes Yes Limit Settings Yes Yes Yes lt Yes Every Month Yes Yes d E z F 2 S co s a ga Oo S A 09 un eu ev uel Coil Cord see below Check for proper operation amp DESCRIP IEM NO 9 9 2 gt PART NO REQ each each each each Left Guide
9. HONNI TVHSNSO L ore WI y NIS T e 7 7 38009 OL y VN3N TAN d TOHLNOO 15 HShd 310735 580 54 96 03345 X000 50004 1 HNYd NOISA 9 L33410 801 340 Sd00H 1 418 21597 5 WisiivHM NIvLHOO 193 0351 4 qasn3 3AUOTH3M 1133 NOSIA 9 3903 58 801 TANIA 002 5 4004 HOIH ONITION H A zua SNIAVHd dOHS SNOLLVOIJIONHdS IVOIS LOW IA SNOIIdO 5004 IN3HdiHS Sey SNOISNIAIC ELE ONY SNOLLOfIMISNI NOILVTIVISNI 53504810 M gt WOLLOS NOLYTIVLSNI MO3 357 LON OQ WINO SNOLLYOISIOdadS eig 14 SNOISN3HIQ SNOLIIQNOO 1VM3N39 SM3AOO 9NIMYMQ SIHL o 1 1 6 1115 1 C3HSINIA SALON IVHWNHO E 2 3ONIH 73 NOISIA AJADI ANIA 4904 SNIS33A33 JAYMA NIV VENA S SAS RSS S S S LHOISH SNIN3d ge 7 4 ARAN BARNS A ENS 9 NOISIA LOOAVI Hand GXLNDOONX DIGLS 2 1 0 OL 141 4 ONINSdD 0 1 11 8 1 LUI 9 AOWAUNS ONUNNOW ONY NOLLOPIMISNOO WA ASIMBA INSTALLATION INSTRUCTIONS STEP A PREPARATION OF
10. MB CAP RN REFERENCE LINE g H 2 tas lt N po S L 1 4 2 12 55 DO DOOR 99999 GUIDE 22262535 d d 525252525 0 gt 55525 gt MOUNTING DOOR GUIDE 255552504 5555 ON CHANNEL lt gt 555555255 N EXISTING SOLID CONCRETE WALL 1 2 MOUNTING BOLT OL THRU WALL c w 6 x6 x1 4 lt lt BACKING PLATE by others lt 2 lt x So baat 1 2 CONCRETE i DGE ANCHORS EXISTING 3500000 0 N DOOR by others DOOR BLOCK WALL S OS OS OC GUIDE GUIDE POV MOUNTING DOOR GUIDE MOUNTING DOOR GUIDE ON SOLID CONCRETE WALL ON CONCRETE BLOCK WALL Regardless of which way YOU decide to attach the Guides to the existing wall typical cross sections of Guide mounting suggestions are shown above the Guides must be PERPENDICULAR 90 to the reference line within 1 4 along the complete height of the Guide PARALLEL to each other within 1 4 along the complete height of the Guide LEVEL at the top of the Guide within 1 4 over the entire width of the door The top of the guides must be at the reference line height see illustration above The Guide Opening Width tip to tip measurement can be found on the front cover page see illustration below for tip to tip location 5 ES rmt a TT UR TIP TO TIP OPENING WIDTH 1 l STEP C INSTALLING THE HEADER ASSEMBLY MOUNTING BOLTS Heads must be i
11. THE DOOR OPENING 5 SIDEROOM CLEARANCE Cauet De LINE x must be straight amp level STET SERRE SNR 717 IHL 2 2 2 SAR RS 1 D 2 NN NNN 7 RS 3E N t LINTEL we 7 DOOR 2 2 JAMB 2 SONNY Ba m 222051 RSS 555555555 155552 Nm 252505250527 SHADED AREAS m 252525 REPRESENT 2 Sy ae REST j ii 22222 95555522 HEIGHT 18 252525252 555595 SED Although the actual mounting procedures are different between steel and masonry walls common prerequisites are required for all door systems All door systems will require a certain amount of headroom and side room clearances See Shop Drawing supplied with each door for specific details All door systems must be mounted level Draw a reference line at a distance equal to the overall height of the guide above the floor extending to the extremities of the side room clearances Take extreme care to ensure that this line is straight and level because the entire door 1s positioned according to this reference line A transit or water hose level 1s recommended All mounting surfaces must be flat and flush to each other STEP INSTALLING THE DOOR GUIDES EXISTING WIDE FLANGE BEAM If guides cannot be welded to mE steel across the top THEN through bolts or wedge anchors are req d ees ON WIDE FLANGE EXISTING CHANNEL Sat JA
12. door Close Phasing from incoming power is button opens door incorrect Reverse any two Motor Leads at the Motor L1 L2 L3 Check brake connections for loose wires and for correct wiring to terminals sworn Adjust and or replace brake Adjust and or replace brake For further assistance call 905 670 1200 14 MAINTENANCE amp REPAIR Due to the unique design features of your new E 100 Fabric Door the need for continual maintenance normally associated with conventional door systems 1 e guide rollers hinges door tracks etc is virtually eliminated The limited maintenance procedures listed below when completed as indicated will assure many years of trouble free operation MAINTENANCE AFTER INITIAL 1500 EVERY 25 000 CYCLES EVERY 100 000 PROCEDURE CYCLES OR 3 MONTHS CYCLES OR 12 LUBRICATION DO NOT GREASE CURTAINS OR GUIDES Flange Bearing 2 0 Clutch Brake ADJUSTMENTS Check and adjust if necessary Pf Yes Yes MONTHS Grease one 1 shot Check Level Check Guide Opening 7 8 No Yes 1 16 All Fasteners Tighten if Yes Yes necessary Limit Settings es es Brake Pad Wear Yes Reversing Edge Every Month es Yes PO CREME RN signs of damage D U U v 9 a ava 1137 C3 Y 23 D ava ava C f Ca Y C3 2 aa C C C 2 Vv V WV v VAATAV UU LA J JVI CI v v L NA v
13. mbled Reversing Switch Box to the Bottom Bar using the two 2 screws found inside the Switch Box Attach the Coil Cord to the Bottom Bar using the Coil Cord Clip found inside the Switch Box Connect the Coil Cord to the terminal strip located in the Control Panel Attach the coil cord strain relief to the coil cord strain relief bracket The coil cord strain relief bracket is mounted at approximately half opening height Use the existing guide bolts Once the coil cord strain relief bracket is attached to the door feed the coil cord through the strain relief until there is enough coil cord for the bottom bar to travel the full opening height without restriction See diagrams below Caution Too much slack in the coil cord may cause it to get caught or break the photocell beam and reverse the door Too little slack in the coil cord may cause damage STEP G MOUNTING THE OPTIONAL PHOTOCELL The mounting procedures for both a thru beam photocell and reflective photocell are the same For a thru beam photocell there will be a light source and a receiver For a reflective photocell there will be a light source and a reflector Preassemble the photocell and reflector to the brackets as illustrated below The photocell mount attaches to the photocell bracket using the 1 4 bolts flat washers lock washers and hex nuts supplied The reflector mounts directly to the reflector bracket using the 10 screws and flanged lock nut supplied of
14. nside guides n 2 req d side eS BEF 5 REFERENCE LINE The Header Assembly should be hoisted into position with two 2 slings around the Curtain and Drive Barrel ONLY Extreme care must be taken to avoid damage to the Curtain and the Reversing Edge Once the door has been hoisted up into position loosely bolt the Head Plates to the Guides using the four 4 bolts with flat washers lock washers and hex nuts which were supplied with door The Header Assembly should be leveled for guidance use the top of the Head Plates and the reference line Tighten all four 4 mounting bolts This may require final adjustment after the Curtain is hanging in the opening CAUTION DO NOT UNTIE THE ROPES FOR THE CURTAIN AT THIS TIME STEP D INSTALLING THE DOOR OPERATOR OPERATOR MOUNTING BOLTS c w FLAT LOCK WASHERS amp NUTS N p p 3 F INSERT KEY INTO NM KEYWAY BEFORE SLIDING OPERATOR A ONTO SHAFT HER Nl EK ELECTRIC OPERATOR DIRECT DRIVE Neg We CRY i9 4680 04 i d 35 L STEP E ADJUSTING THE CURTAIN The ropes keeping the Curtain wrapped on the Drive Barrel can now be removed only if Step D has been completed After the ropes have been removed manually feed the Bottom Bar and Curtain into the top of the Guides and lower the door to the almost closed position The Drive Barrel must be centered at this time
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