Electronic Jet Kit™ Instructions
Contents
1. ooogooca 0 0 Oooog eo S e Mode 5 OOO E ER Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it 10 Free SDIS Jim MOTORCYCLES COMPONENTS fS Ocoech Perrormence 2 Yeor Unlimited Mileage Warrenty Tecklesion stonn thet this product corrigs warrenty fee rt fran gate ef parchase mt sriginel defects in aatericls ou grksthu Aha this predect feilte perfora fer either sf the thri reaseas Tachinsiea willrepeir oe replace it with gtt product af ts charge except far postage te the srigteni retail purchaser lt Importcat Importont Te obtaie the becedite ef this werrcety the retsilparcheser aust i the pradect with proof af perchase gad pastege prepuid ta Dobeck Perferncsce 401 Jeckrebbit Lene Belgrade AT 59714 Phone 077 764 3337 of el infol techlasion coe Free Spirits Tel 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it2. General Layout Start Up Light Sequence Light Danas ee E SS E O0000000 Dee e668 66 aidhme Buton Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it 4 Electronic Jet Kit Instructions Free Spirits ae TUNING ADJUSTMENT IMPORTANT Your TFI controller already comes pre programmed with our recommended stage 1 settings We highly suggest installing the controller and going for a test ride before making any adjustments Mode 1 GREEN Fuel addition during cruise steady throttle functions like a fuel mixture screw on a carburetor Adjusts for the motorcycle s fuel requirements during light load operation from idle through legal highway cruising speeds and steady throttle We have found that manufacturers have generally leaned out the fuel mixtures for emissions to a specific rom see below To set this GREEN LED functions make sure the motorcycle is up to a full operating temperature then while in neutral pick a fast idle that is not easy to hold a steady rom V twins 1800 2200 rpm and multiple cylinders 2500 3000 rpm hold the throttle at that spot and increase green GREEN LED from its minimum setting while listening to the exhaust sound You should hear the exhaust sound change form an irregular and uneven sound to an even and smooth one You may also see an increase in rpm as you increase fuel and if you continue to increase fuel past this poi
3. freespirits it Fax 0039 0 445 395539 Site www freespirits it 2 Electronic Jet Kit Instructions Free Somils Final Installation e After connecting the box check all wire connections to ensure proper connection Do this by pulling on the connection to make sure the connectors are properly locked in e Be sure to check the wire harnesses are not in direct contact with any sharp edges exhaust and or other objects which could result in long term wear and or damage e To program your controller the bike must be running e Always make sure your bike is at normal operating temperature when making tuning adjustments CONTROLLER FUNCTIONALITY e The TFI controller can be adjusted on the fly to tune your vehicle No computer or other external device is needed to make tuning adjustments All that is required is for your vehicle to be running which provides power to the TFI controller All TFI controllers come pre programmed to the recommended base light settings which represents a typical stage 1 air filter exhaust vehicle modification It is recommended to Install the TFI controller and take a test ride first before making any mode adjustments e f at anytime you stay in an adjusting mode for longer than 4 seconds without pressing any buttons the controller will exit adjusting mode and will return to the ready state e Start the bike up the lights inside the module will energize and become visible With a prope
4. the harness to prevent engine vibration from damaging breaking the wiring at the connectors The front factory 02 connector is cable tied to the left front frame down tube near the oil filter area Follow the lead from the 02 sensor in the front exhaust pipe Disconnect the sensor and plug the Module 02 harness long harness with pink tan wires inline with the factory 02 harness and secure Cable tie the harness back to the frame tube as necessary IMPORTANT Make sure connection is firmly secure and allow a little slack at the connection to prevent engine vibration from damaging breaking a wire on the harness The rear factory 02 connector is located on the frame behind the rear cylinder Again follow the lead from the rear 02 sensor disconnect the sensor and plug the Module 02 harness short harness with purple wires inline with the factory 02 harness then secure Cable tie the harness back to the frame as necessary IMPORTANT Make sure connection is firmly secure and allow a little slack at the connection to prevent engine vibration from damaging breaking a wire on the harness 8 Replace the fuel tank Making sure that all bolts are in place and fuel connections are correct 9 Use the Velcro provided to secure the TFI 10 Connect the TFI ground lead to negative terminal of battery along with factory ground lead 11 Re assemble any removed parts to complete the installation Free Spirits Telephone 0039 0 445 390437 Email info
5. Electronic Jet Kit Instructions Spirits x Thank you for choosing the Free Spirits Fuel Injection Module the module1 The module is ONLY usable for the following Harley Davidson models e 2007 2013 Sportster all 883 1200 XR 1200 models This is an Electronic Jet Kit Like jet kits in the past the more you modify the more responsibility you take in getting your fuel curve right Going to www freespirits it will help you obtain better high horsepower tuning INSTALLATION PREP e Install Time 60 minutes e Required Tools for Disconnecting the negative terminal of the battery Removing your seat Loosening and propping up the fuel tank Some vehicle modifications with Techlusion Inc products must not be used on public roads and in some cases may be restricted to close course competition Those products not identified as US EPA legal are intended for off road or marine applications only Not intended for use on emission controlled vehicles Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it Electronic Jet Kit Instructions and remove the rear tank mounting bolt TEENIE INSTALLATION For any and all help during install or tuning please call us 8 5M T m f we can t help if you don t call Free Before installing the module you must first disconnect the negative lead from the battery Determin
6. e Mode 5 Yellow blue 4 Mode 6 Red blue 4 E E ceo C a t mam Gi Lem erg i F sir ran Brean fgat East sge eee p w ml om 4 mm i 22 gm i Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it Electronic Jet Kit Instructions free Spirits a Stage 2 Settings Mode 1 Green 3 Mode 2 Yellow 3 5 Mode 3 Red 2 5 amp g amp vfseegat Baar Ligh Esiliegqe e 1E FE om ts e H KL i a il a J mu ep Tex Mode 5 Yellow blue 4 Mode 6 Red blue 4 D amp It CG CO C E rfxocest Baad Laer Betrag SR D Ee gel Pia t vie selen Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it 8 Electronic Jet Kit Instructions Free_ DY Sportster Stage 3 Settings For XR 1200 models with Racing exhaust amp filter Mode 1 Mode 2 Ooe8wCoOoOO oo 8ococoo o cee CH cee CH Mode 3 Mode 4 oo ogo OD Ges CH GO Se CH Mode 5 OO OO OD e Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it 9 Electronic Jet Kit Instructions Free Sportster Stage 4 Settings For XR 1200 models with Racing exhaust amp filter 204010 Mode 1 Mode 2 oo 8oooo0 o oOo8e8O ODO e e e Mode 3 Mode 4
7. e a location for the Module unit We suggest behind the Maxi fuse area next to left side battery or left side top of battery under the frame Make sure your motorcycle is cold be sure to disconnect the fuel line using the quick disconnect feature on the fuel fitting DO NOT UNSCREW THE FITTING and remove the rear tank mounting bolt and remove the rear tank mounting bolt under the seat loosen and lift up the fuel tank make sure not to come in contact with the steering with the front of the fuel tank when propping it up You will need something to hold the fuel tank up block of wood or a towel from the frame to gain access to the injectors Underneath the fuel tank you will locate the fuel injectors See the service manual for help if needed The injectors are mounted in 0 rings This allows them to be rotated in the throttle body without further disassembly From the left side of the bike rotate the injectors toward you enough to gain access to the locks on the injector connectors Disconnect the factory injector connectors from the fuel injectors and replace with the Module injector connectors from the Module unit The stock rear injector lead is tagged with a label REAR and MUST connect through the Module harness back to the rear injector When completed rotate the injectors to locate the connectors to a near verticle position to provide clearance for the fuel hose IMPORTANT It is a good idea to make sure there is a little slack in
8. e yellow fuel zone A flashing YELLOW LED should appear somewhere on the display along with a solid BLUE LED on the right Mode 6 RED BLUE Adjustment for when the full throttle fuel engages Full throttle switch point Represents transition between YELLOW and RED zones which relates to accelerating and full throttle The base setting for this mode will rarely have to be changed The RED LED should be engaged during the full throttle period The lowest LED setting 1 represents the lightest full throttle load to switch on the red fuel zone and the highest LED setting 8 represents the heaviest full throttle load to switch on the red fuel zone A flashing RED LED should appear somewhere on the display along with a solid BLUE LED on the right The flashing green and flashing red lights is common for a proper installation during deceleration because the stock fuel map shuts off the fuel injectors during this process Adjustment Modes Mode 1 Green Mode 2 Yellow eo 5 i oo En em i d D e E D e amp Free Spirits Fax 0039 0 445 395539 6 Telephone 0039 0 445 390437 Mode 3 Red Email info freespirits it Site www freespirits it Electronic Jet Kit Instructions Before setting Fuel Stock Free Spiris Jim afer rear Beas Ligt Bertsagg oe ep SR Sp e a eee 1 mem foe ve oe oo Stage 1 Settings Mode 1 Green 3 Mode 2 Yellow 2 5 Mode 3 Red 2 Ex OO
9. h adding fuel for primarily 4000 RPM and up to red line Is generally required when either air intake or quality exhaust system Similar to the road test procedure listed above in yellow fuel For example running to red line in 1st shifting running to red line in 2nd shifting and continuing this all the way through the gear range you would have been engaging the red zone all the time This mode could vary widely from the base settings depending on the set up of your bike and could have a difference as great as three RED LED s or more When the LED display shows solid RED lights then the RED zone is active and fuel is modified by this mode Mode has the largest affect on tuning for the vehicle s top horsepower value Free Spirits Telephone 0039 0 445 390437 Email info freespirits it Fax 0039 0 445 395539 Site www freespirits it 5 Electronic Jet Kit Instructions TUNING ADJUSTMENT Continued Free SOUT SY em MOTORCYCLES COMPONENTS TDDB ART NA Mode 5 YELLOW BLUE Acceleration switch point Adjustment for when the yellow zone of the tachome ter Represents transition between GREEN and YELLOW fuel zones which relates to cruising and accelerating conditions This mode MAY vary from the base settings depending on the set up of your bike The lowest LED setting 1 represents the lightest load to switch on the yellow fuel zone and the highest LED setting 8 represents the heaviest load to switch on th
10. ill move you through all the modes Take note that the MODE button is sensitive and will at times skip a mode Pressing the MODE button at the last mode will bring you back to the first mode l each mode is present then the proper code exists and you are ready for making manual adjustments See the first page 4 5 6 If you failed to enter a mode try going through the sequence again and be sure to only press the MODE button once for step To exit the adjustment mode and return to operation mode you just wait several seconds until the LED display reverts back to solid LED colors It is recommended to Install the TFI controller and take a test ride first before making any mode adjustments Electronic Jet Kit Instructions Esseg Se CONTROLLER FUNCTIONALITY Continued e You are now ready to manually program each mode Consult the base settings supplied with the unit or you can look up the most up to date settings by going to www dobeckperformance com The 5 modes available are distinguished by an LED color combination The 5 modes in respective order are as follows Green Yellow Red Yellow Blue and Red Blue All six modes have 15 possible light settings The settings are adjusted by pressing the PLUS and MINUS buttons For easy reference the LEDs are numbered 1 through 8 However the LEDs can be adjusted to the following positions 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 For example
11. in a particular mode if LED 4 is flashing then the LED display is set to 4 in that mode If the PLUS button is pressed once then LEDs 4 and 5 will flash simultaneously and the LED display is set to 4 5 If the PLUS button is pressed once again only LED 5 will flash and the LED display is set to 5 The LED display can also be set to 0 5 by pressing the MINUS button and scrolling the colored LED to position 1 and then pressing the button once more until the LED in position 1 is flashing twice as fast as normal Modes 4 and 5 are distinguished by the 8th LED also blinking blue e Every mode represents an adjustable feature within your vehicle s drive cycle Reference the Example Drive Cycle diagram to gain a visual understanding Page 6 Each mode can be defined as either a FUELING mode GREEN YELLOW RED Modify the fuel amount levels or a SWITCH POINT mode Yellow Blue Red Blue Determine the transition point between two correspon ding zones The higher the light setting the longer it takes for a zone to engage The lower the light setting the faster a zone will engage Note Switch point modes do not have to be adjusted that frequently e Your module should now be properly programmed and you are now ready to tune your bike Always make sure your bike is at normal operating temperature when making tuning adjustments e Additional Notes The TFI controller can be set to a stock fueling without uninstalling the unit
12. nt to where the revs start to fall back away then you can stop and decrease GREEN LED to a point half way between where the exhaust note first smoothed out and the point where the highest rpm starts to fall away When the LED display shows solid GREEN lights then the GREEN zone is active and fuel is modified by this mode Mode has the largest affect on fuel mileage Mode 2 YELLOW Fuel addition during acceleration functions like an accelerator pump Tuning for this mode depends greatly upon your individual bike and can vary widely from the base setting After market high flow exhaust systems and high flow air filters MAY cause you to tune differently from the base settings This combination could have a setting difference as great as three YELLOW LED s Note that this adjustment is only for hard acceleration This fuel adjustment adds fuel into the fuel map whene ver the throttle is opened rapidly This function needs to be adjusted from test riding by performing brisk roll ons in a specific gear and by always starting at the exact same rpm Try one position increases YELLOW LED between roll on tests until you can t feel any more improvement and then go back to the last setting that improvement was noticed When the LED display shows solid YELLOW lights then the YELLOW zone is active and fuel is modified by this mode Mode 3 RED Fuel addition during full throttle functions like a main jet on a carburetor This adjustment deals wit
13. r installation the module will have a continuous lighting sequence where green lights come on from left to right and then back again Page 4 Sequence repeats until the bike is fully warmed up It will then stop scrolling the lights and go to a steady green light to the far left If the number 1 LED is flashing green and the number 8 LED is flashing red at indicates a connection issue Re check the wires from the EFI and make sure they are connected to the proper wire of your bike s stock harness The TFI unit only needs power and a proper ground to show this error display to start then you will also need to recheck the wiring If you have not connected the ground wire to the negative post of the battery then make sure you have attached the wire to a proper grounding source on the frame The flashing green and flashing red lights is common for a proper installation during deceleration because the stock fuel map shuts off the fuel injectors during this process e At this point you are ready to adjust the module to the base settings supplied with the unit The unit comes with pre programmed base settings which should match the recommended starting settings on pag 7 Checking that the 5 programmable features are available 5 modes are available to make adjustments You enter the adjustment mode by pressing the MODE button Correctly entering the adjustment mode will display flashing LEDs on the LED display Pressing the MODE button repetitively w
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