Series 501-A English
Contents
1. Owner s Service Manual 501 A Series FLUSHIVIATE FLUSHOMETER TANK SYSTEM FLUSHIVIAT E A Division of Sloan Valve Company 30075 Research Drive New Hudson MI 48165 flushmate com FLUSHMATE 501 A SERIES D E lt iio SLOAN Flushmate Gi MET ATOR DORTHEA ATE AT re Ir p MD An ii i i 1400 DEH n Tu l ELI B A List of Components for 501 A Series 1 Lower Supply Group w Hose BL100504 3 Name Plate w Serial Number A Supply Shank with Screen 4 Flush Valve Cartridge Assembly C 100500 B Pressure Regulator w Back Check F Actuator w setscrew C Relief Valve 5 Vessel 2 Upper Supply Group BU100505 6 Discharge Extension w Drain D Air Inducer E Vacuum Breaker Components identified may appear different but are a direct replacement for this series FLUSHIVIATE The Sloan FLUSHMATE Flushometer Tank System provides the highest performance capability available today in the ULF Ultra Low Fixture category That A Division of Sloan Valve Company means it consumes less than 1 6 gallons 6 liters of water per flush It achieves this remarkable performance by using compressed air inside the tank which creates a turbo charged flushing action for effective bowl cleaning Compared to other types of low consumption water closets FLUSHMATE offers many distinct advantages Outstanding FLUSHMATE Features e Positive Bowl Extraction No Double Flushing e Uses less than 1 6 g2. a as shown in Figure 5 Turn on the water supply If a leak is detected a steady flow of bubbles from the center of the Cartridge Area the Cartridge should be replaced Step 4 Check Lower Supply Turn the water off and relieve the Vessel pressure by flushing the toilet Remove the supply line connection to the shank Remove any obstruction in the supply shank screen If necessary you can use a small brush to gently brush the screen Reattach the supply line to the supply shank and observe connections to assure no leakage IMPORTANT If you are still experiencing a weak or sluggish flush after this point it is recommended you replace the entire lower supply group Step 5 Check the following 1 water line pressure 20 80 psi 2 Obstruction in the bowl trapway 3 obstruction in the drain 4 proper drain ventilation Consult a professional for their recommendations if any of these conditions exist If the drain and drain vent are clear and the flush has not been improved replace the Lower Supply Assembly TROUBLESHOOTING CONDITION No Flush Step 1 Check the water pressure 20 psi to 80 psi Step 2 Check the Air Inducer for sufficient air draw Refer to Step 2 of Weak or Sluggish Flush Step 3 Review all of Step 3and Step 4 covered in Weak or Sluggish Flush Condition Step 4 Replace the Flush Valve Cartridge NEVER use lubricant on the O Ring Arrow Figure 6 FIGURE 6 CONDITION Relief Val
3. allons per flush e Stronger Flushing Action Improves Drainline Carry amp e Larger Trapway to Eliminate Stoppages Leaves Bowl Cleaner e Non Sweating Tank Enclosure e Large Water Spot for Reduced Housekeeping WARNING When servicing or replacing components to the FLUSHMATE Flushometer Tank system make certain that the water supply is turned OFF and the toilet is then flushed to relieve pressure in the vessel NEVER use lubricants on any of the components unless otherwise noted in this manual NEVER use corrosive chemicals or household cleaners on FLUSHMATE products NEVER use corrosive disinfectants bowl cleaners or deodorant blocks on FLUSHMATE Products or in the china tank Note It is normal for less than one inch of water to remain in the bottom of the china tank INSTALLATION The Sloan FLUSHMATE Flushometer Tank System Fixture installs in the same manner as other water closets Please follow the instructions provided by the fixture manufacturer Using the gasket washer and nuts provided with the fixture assemble the tank to the bowl Before connecting the supply to the tank be sure the supply line is flushed clean Do this by running water from the supply stop into a bucket until water flows clear After connecting the supply line to the tank turn on the water again and check for leaks You may be required to make adjustments to the actuator for either pushbutton type or trip lever type units Please follow the instruct
4. ions provided by the fixture manufacturer TROUBLESHOOTING CONDITION Water runs on and will not shut off A newly installed toilet that does not shut off may be caused by inadequate or low pressure and is usually the result of an insufficient water supply flow rate into the FLUSHMATE Vessel NOTE The recommended static pressure range by code is 20 psi to 80 psi If sufficient supply pressure has been verified and the toilet continues to run the following steps may be required Step 1 Make sure supply stop is fully open Step 2 Check the Supply Shank Screen for any obstruction that would restrict the supply Step 3 Check the Actuator adjustment see Installation Procedure The linkage rod or push button should not interfere with the flush On Pushbutton type units loosen the setscrew on the actuator See Number 4F on the component list and rotate the Actuator up or down until proper clearance is obtained 1 8 For trip lever units gently lift the actuator rod and observe proper clearance is maintained approximately 1 8 gap between rod and actuator See Figure 1 PAUE Step 4 Check the Flush Valve Cartridge Assembly for proper installation Proceed as follows a Turn off the water supply and flush the toilet b Remove the Flush Valve Cartridge Assembly using pliers handles as shown in Figure 2 NOTE You may be required to disconnect the Actuator Linkage Rod to remove the Flush Valve Cartridge Assembly c I
5. mation or require technical assistance write or call us at the address or telephone number below FLUSHMATE A DIVISION OF SLOAN VALVE CO 30075 Research Drive New Hudson MI 48165 U S A 800 533 3450 248 446 5300 http Avww flushmate com Installation Date Serial Number 2015 Sloan Flushmate FLU6018 6 0115
6. nk Be prepared to collect it in a bucket or sponge it up Remove the Supply Shank and drain the water from the bottom of the china tank into a bucket Step 4 Push down on the Actuator one more time then pull it up momentarily to allow air into the Vessel Bowl Procedure After flushing out the Vessel remove the remaining water from the bowl or add from 1 pint to 1 quart of antifreeze or RV antifreeze to the water remaining in the bowl NOTE Refer to fixture manufacturer s instructions for procedures to winterize bowl POINTS TO REMEMBER e When servicing any component the water supply should be turned OFF and the Actuator tripped to relieve the pressure in the Vessel e The Flush Valve Cartridge Assembly can be removed by inserting the handles of a pair of pliers into the top of the Cartridge and turning counter clockwise e tis normal for less than an inch of water to remain in the bottom of the outside China Tank The FLUSHMATE oystem will automatically recirculate this water with each flush to eliminate any stagnant condition e NEVER use corrosive disinfectants bowl cleaners or deodorant blocks on FLUSHMATE Products or in the china tank e Cold water use only The Sloan FLUSHMATE Flushometer Tank System has been engineered to provide reliable performance year after year However if servicing is ever required it is recommended that you follow the instructions included in this brochure If you would like additional infor
7. nspect the O Rings on the Flush Valve Cartridge and the seating area inside the tank for wear and or improper seating Step 5 Reinstall the Flush Valve Cartridge Assembly First insert the cartridge into vessel and while gently pushing down on the Cartridge turn the Cartridge counter clockwise until you hear an audible click indicating that the threads are now aligned Screw Cartridge clockwise into FIGURE 2 place until two black threads of the Vessel are showing Next turn on the water and continue to turn cartridge until the water stops running Do not over tighten Step 6 f the Tank continues to run on push down lightly on the Flush Valve Actuator If the water stops running it is an indication that the Flush Valve Cartridge requires tightening clockwise If water still runs on while pushing down on the Actuator the Flush Valve Cartridge requires loosening counter clockwise NOTE Adjust the Flush Valve Cartridge Assembly in quarter to half turn increments until the water stops running Always turn the water supply off for all adjustments Flush Valve Cartridge turns the water off Step 7 f replacement of the Flush Valve Cartridge is necessary follow the instructions in Step 5 TROUBLESHOOTING CONDITION Weak or Sluggish Flush IMPORTANT Before doing any of the steps below it is highly recommended that you inspect the metal end caps for rust and pin holes If you detect these conditions it is recommended that
8. ve Discharging This is a sign that the Lower Supply Group Number 1 from list of components is not working properly and should be replaced Follow the procedure outlined below REPLACE PROCEDURE FOR LOWER SUPPLY Step 1 Turn the water supply off Flush the fixture to relieve pressure in the Vessel Step 2 Disconnect the water supply from the Shank Step 3 Unscrew the plastic locknut that holds the Shank to the bottom of the China Tank Step 4 Carefully pull the entire Lower Supply up and out of the Tank FIGURE 7 Step 5 Cut the Hose just above the Barbed Fitting about 1 4 above clamp on the Lower Supply Discard old Lower Supply Step 6 Insert new Lower Supply into Hose and secure with new Hose Clamp Step Follow Step 3 above and in reverse to re connect water and check for leaks WINTERIZING The Sloan FLUSHMATE when installed in a summer home cottage or cabin can be winterized to allow for periods for non use especially when the dwelling is subject to frigid conditions Follow the procedures outlined below NOTE A sponge a pail and adjustable channel locks will be useful Tank Procedure Step 1 Turn off the water supply line valve and remove the Toilet Tank Cover Step 2 Push the Actuator on top of the Vessel to flush and discharge the water Step 3 Disconnect the supply line coupling nut from the Lower Supply located under the Toilet Tank Housing NOTE A small amount of water will drip out of the Sha
9. your 501 A FLUSHMATE be replaced with a 501 B Model M 101526 FA for American Standard toilets or Model M 101526 F for all other FLUSHMATE equipped toilets Air Inducer Cap Step 1 Check the water pressure 20psi 80psi recommended If OK then check the Flush System by removing the Tank Cover and tripping the Actuator While the unit is flushing gently raise the Actuator Water should flow freely and wash away any debris in the supply line and Vessel Step 2 Check the Air Inducer for sufficient air draw The Air Inducer is designed to draw air during the refill cycle To test the Air Inducer place a small amount of water 2 to 3 drops in the orifice of the Air Inducer cap FIGURE 3 and flush the toilet If the Air Inducer is functioning properly the water will be drawn in If not it will need to be cleaned and tested again TO CLEAN AIR INDUCER Figures 3 amp 4 a Turn off the water supply and trip the Actuator b Unscrew the Air Inducer Cap clean thoroughly and remove any obstructions Reassemble Hand tighten ONLY c Turn on water supply Wait for the Vessel to refill 30 to 60 seconds Repeat Step 2 above If the Air Inducer does not function properly replace the Upper Supply Assembly Sse Step 3 Check the Flush Valve Cartridge for leaks Turn the water supply off and drain the Vessel by tripping the Actuator and holding it down until completely drained Next pour a cup of water onto the Cartridge Housing are
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