SERVICE MANUAL
Contents
1. ooooo ooo 00 eooos o Soc S090000000o0o0 gt S0000000000000000 S009000000 302 gt D OS GOO amp SS eoooss oooooo90o0000 A We PROOFING SYSTEM AND AIRDUCT WALLS Al3590 Fig 1 F45509 0813 _ Page 4 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET GENERAL WALL CONFIGURATIONS The right side wall will always be the solid wall The left side wall will contain the proofing system DPC1S Cabinet Witdh 42 00 DPC1S WALL CONFIGURATIONS HEAT POWERED VENT J sd gt 1 WIDE 40 5 DEEP AI3588 Fig 2 Page 5 of 23 F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET PREASSEMBLED CABINETS PREASSEMBLED CABINETS Cabinet can be shipped assembled You may want to remove door s prior to maneuvering cabinet into place Each cabinet is shipped with the individual parts needed for on site assembly along with a packing list Before installing cabinet compare parts to packing list to ensure all parts were received Wait as long as possible before removing plastic protective covering from panels Apply silicone between floor and wall angle or floor and base channel seams Leave no voids POSITION CABINET NOTE If cabinet rear drain is not accessible from the back when in final location route the proofer drain outside of the cabinet to the facility drain be2. 2 Install plug buttons in unused holes i e wall and ceiling panels 3 Ensure all holes with wiring tubing thru wall amp ceiling panels are filled with silicone 4 Test for proper operation NOTE The fans of each proofing system will run continuously for 20 minutes after power has been shut off at the controller 5 Calibrate cabinet for temperature and humidity following instructions supplied Dunkin Donuts Calibration or Standard Calibration 6 Complete Installation Checklist and distribute copies per instructions on checklist Page 9 of 23 F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS UNASSEMBLED CABINETS WALL PANEL Refer to WALL CONFIGURATIONS section for sequence of wall panel assembly As walls are added ensure panel seals are on opposite sides 1 Start with left rear corner at final position on facilities floor NOTE Both rear corner panels should be positioned with the cam locks at the top NOTE Turn top cam CW and bottom cam CCW to lock 2 Attach adjacent rear wall panel and left wall panel to left rear corner and lock in place 3 Follow WALL CONFIGURATIONS to assemble remaining panels LEFT REAR CORNER PANEL LEFT WALL PANELS WALL PANEL SEAL SIDE WALL PANEL SEAL SIDE REAR WALL PANELS AI3589 Fig 14 CEILING PANELS 1 Install ceiling panels NOTE All cam locks on ceiling panels turn CW exc
3. Support for 110 120 volt line or transformer option requirements Single Phase L1 L2 Neutral Ground Three Phase L1 L2 L3 Neutral Ground CLEARANCE DIMENSIONS Cabinets UL CSA Listed for 0 clearance for back and side walls A 2 to 4 back clearance is recommended when plumbing rear drain connection Top of cabinet requires a minimum of 24 clearance for servicing accessability Side wall s require a minimum of 1 clearance for better performance if the DPC1S cabinet is installed next to an oven TOOLS Standard Tools Standard set of hand tools VOM with AC current tester e Tile Trowel square notch Grainger No 5LG06 supplied with floor option proofer Special Tools Hammer drill 1 2 Grainger No 3TB72 to drill holes in floor for anchor bolts 3 8 masonry drill bit to drill holes in floor for anchor bolts F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET GENERAL Setting tool Part No 01 1000V4 73A to set drop 5 16 hex key 6 long Grainger No 4RE58 to lock in anchors in facility floor supplied with proofer cam locks hardware Handheld digital temperature and humidity Roller Tool Laminate J Roller for completing sensor Grainger No 4ZG11 seal of floor trim to wall e 7 32 hex socket 3 8 drive Grainger No 3LB97 BASIC CABINET CONSTRUCTION CEILING PANELS MUST BE SQUARE WITH OUTSIDE WALLS CONTROL PANEL PA
4. a a healt kn ale AP Ade trades ad Bene a ae 17 COMPONENT amp JUNCTION BOX eaa hinnad a a a a nee e eee eee ees 17 REAR VENT ass san da do o ti fo RS TS DS A RD ia E bie arts 17 WATER SUPPLY LINE CONNECTION 0 0002 rr 19 TRIM PANELS sao ssa ias id So RA A CR E So fa wide NS 19 CONTROLLER TO COMPONENT BOX CONNECTION c lclc rr 20 ELECTRICAL SUPPLY CONNECTION cc c rara 22 FINAL GHECKS iii dado dada pd a E SA a SU a AAA a a aidan ala 23 O BAXTER 2013 F45509 0813 _ Page 2 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET GENERAL GENERAL INTRODUCTION These instructions are for Baxter DPC1S dehumidifying proofer The DPC1S 40 5 inch deep cabinet can be shipped assembled requiring minimal field assembly This cabinet can also be shipped unassembled requiring field assembly Both shipping methods will require leveling and connection to utilities All utility connections are the responsibility of the customer All information illustrations and specifications contained in this manual are based on the latest product information available at the time indicated on the cover of the manual Retain these instructions for future reference UNPACKING Remove crating from cabinet and check for possible shipping damage If cabinet is found to be damaged after un crating save packaging material and contact the carrier within 15 days of delivery If location has multiple cabi
5. assembly Air intake cover fits over air duct assembly A Secure cover in upper left corner of air duct assembly with a screw F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS AIR DUCT ASSEMBLY lt INTERMEDIATE PANEL AIR INTAKE COVER Fig 28 4 Install air flow panel A Install air flow panel mounting screws loose into ceiling panel INSTALL MOUNTING SCREWS LOOSE 4 PLACES AIR INTAKE COVER Fig 29 B Mount the air flow panel onto mounting screws NOTE 90E flat bend fits against air intake cover panel Opposite end has angled bend to deflect air upwards F45509 0813 AIR FLOW PANEL INSTALLED II Fig 30 BUMPERS 1 Remove the necessary protective plastic 2 Install left 8 right bumper s to walls 3 Install rear bumper to wall BUMPERS INSTALLED ON AIRDUCT ASSEMBLY AND WALL di SY AI3591 Page 14 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 4 Install bumpers onto bumper mounting bracket for right front corner A Install bumper mounting bracket to right front corner of cabinet BUMPER MOUNTING RIGHT FRONT BRACKET INSTALLED CORNER OF CABINET INSTALLED 17829 Fig 32 INTERIOR DIFFUSER DUCT 1 Place duct in right rear corner and secure to ceiling 2 places and to rear corner 8 places using the provided drill tip scre
6. screws supplied 4 places F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS T 10 32 TRUSS HEAD SCREWS Fig 60 NOTE Louvers should be located at the sides and bottom of the cover LOUVERS AT SIDE 8 BOTTOM Fig 61 ELECTRICAL SUPPLY CONNECTION A WARNING Disconnect the electrical power to the machine and follow lockout tagout procedures There may be multiple circuits Be sure all circuits are disconnected 1 Connect electrical supply per label on the component box cover or back side of lower front trim NOTE If 208 240 volt electrical supply does not have a neutral a step down transformer can be installed see following diagram Step down transformer must be installed into a leak tight housing supplied by customer F45509 0813 ELECTRICAL SUPPLY CONNECTION WITHOUT NEUTRAL tE NOTE TRANSFORMER WITHOUT A GROUND GROUND NEUTRAL LEG OF TRANSFORMER 10420 Fig 62 208 240V 1 PHASE CONTROL CIRCUIT SERVICE ENTRANCE SEE DATA PLATE FOR CIRCUIT LOADING DO NOT CONNECT TO A CIRCUIT OPERATING AT MORE THAN 150 VOLTS TO GROUND FOR USE WITH ALUMINUM OR COPPER CONDUCTORS CONNECT CONNECT NEUTRAL HERE L18L2 HERE GND mm gg 10301 Fig 63 Page 22 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 208 240V 3 PHASE CONTROL CIRCUIT SERVICE ENTRANCE SEE DATA PLATE FOR CIRCU
7. IT LOADING DO NOT CONNECT TO A CIRCUIT OPERATING AT MORE THAN 150 VOLTS TO GROUND FOR USE WITH ALUMINUM OR COPPER CONDUCTORS CONNECT CONNECT NEUTRAL HERE L1 L2 amp L3HERE up SEE olle 10302 Fig 64 FINAL CHECKS 1 Remove all remaining protective plastic 2 Install plug buttons in unused holes i e wall and ceiling panels 3 Ensure all holes with wiring tubing thru wall amp ceiling panels are filled with silicone 4 Test for proper operation NOTE The fans of each proofing system will run continuously for 20 minutes after power has been shut off at the controller 5 Calibrate cabinet for temperature and humidity following instructions supplied Dunkin Donuts Calibration or Standard Proofer Calibration 6 Complete Installation Checklist and distribute copies per instructions on checklist Page 23 of 23 A F45509 0813
8. SERVICE MANUAL BAXTER INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET DPC1S ML 132526 NOTICE This Manual is prepared for the use of trained Baxter Service Technicians and should not be used by those not properly qualified This manual is not intended to be all encompassing If you have not attended a Baxter Service School for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Baxter Service Technician The reproduction transfer sale or other use of this Manual without the express written consent of Baxter is prohibited This manual has been provided to you by ITW Food Equipment Group LLC ITW FEG without charge and remains the property of ITW FEG and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future A product of Baxter MFG Co Inc 19220 State Route 162 East Orting WA 98360 F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET TABLE OF CONTENTS GENERAL tft Pisa a DOT be ln nh Sia e See ela uae eatin Aja Seige SRA ao 3 INTRODUCTION siriana o rara Aa pels enue PE Maw E E 2 esis aa A tea a 3 UNPACKING ar oaa masaia al aloe ada ata ca 2 t
9. TIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS SECURE TO CEILING PANEL 4 PLACES INSERT CONDUIT Fig 44 B Inside the control box locate the Molex housing on the power supply board 1 Connect pin on wire 20 to location 9 in the molex 3 Connect wiring to control box A Remove one knockout and insert conduit j from vent assembly into back of control box Fig 45 2 Connect pin on wire 17 to location 4 Body of the power supply F45509 0813 Page 18 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 3 Locate the 5 section terminal block and connect the white wire to the position labeled neutral WHITE WIRE Fig 47 WATER SUPPLY LINE CONNECTION 1 Connect water line to solenoid SOLENOID ASSEMBLY WATER LINE CONNECTED Ke 5 Da TA gme y Par gt lv py Fig 48 2 Connect water line from air duct assembly to output of solenoid using elbow and tube assembly shown in photo below Page 19 of 23 SINGLE AIR DUCT INSTALL ELBOW Fig 49 A Seal water line hole in ceiling panel with silicone FILL HOLE WITH SILICONE b WATER LINE FROM AIR DUCT ASSEMBLY Fig 50 TRIM PANELS 1 Install both forward side trim panels FORWARD SIDE TRIM INSTALLED F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 2 Install lower front trim and se
10. abinet floor to facility floor 8 Install air duct assembly onto cabinet ELECTRICAL SUPPLY CONNECTION ky 2 N Disconnect the N electrical power to the machine and follow lockout tagout procedures There may be multiple circuits Be sure all circuits are disconnected 1 Connect electrical supply per the wiring diagram on the component box cover or back side of lower front trim NOTE If 208 240 volt electrical supply does not have a neutral a step down transformer can be installed see following diagram Step down transformer must be installed in a leak tight housing supplied by customer F45509 0813 ELECTRICAL SUPPLY CONNECTION WITHOUT NEUTRAL 208 240V 1PHASE 50 60 HZ WITHOUT NEUTRAL GND NOTE TRANSFORMER WITHOUT A GROUND GROUND NEUTRAL LEG OF TRANSFORMER 10420 Fig 11 208 240V 1 PHASE CONTROL CIRCUIT SERVICE ENTRANCE SEE DATA PLATE FOR CIRCUIT LOADING CONNECT CONNECT NEUTRAL HERE L18L2 HERE GND ess 10301 Fig 12 Page 8 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET PREASSEMBLED CABINETS 208 240V 3 PHASE CONTROL CIRCUIT SERVICE ENTRANCE SEE DATA PLATE FOR CIRCUIT LOADING DO NOT CONNECT TO A CIRCUIT OPERATING AT MORE THAN 150 VOLTS TO GROUND FOR USE WITH ALUMINUM OR COPPER CONDUCTORS CONNECT CONNECT NEUTRAL HERE L1 L2 amp L3HERE up SEE olle 10302 Fig 13 FINAL CHECKS 1 Remove all remaining protective plastic
11. age 11 of 23 PROOFER FLOOR POSITION SIDE FLANGE AGAINST SIDE WALL PANELS E 26263 Fig 19 NOTE Floor brackets may need to be removed to position the floor in place 6 Anchor cabinet floor to facility floor 7 Check cabinet for being level If necessary place shims under cabinet walls to level 8 Install door jamb mounting brackets to front cabinet corners and secure to facility floor NOTE If mounting bracket holes do not line up with clearance holes in floor drill new clearance holes DOOR JAMB MOUNTING BRACKET INSTALLED Fig 20 FLOOR BRACKETS 1 Install floor brackets to cabinet walls NOTE Ensure front and rear corner brackets are in the gap between cabinet floor and wall NOTE Only peel back protective plastic where floor brackets are installed F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 4 REAR CORNER BRACKET Fig 21 2 Silicon front and rear corner brackets to cabinet floor and wall panels Level and square door s 4 Install outer floor trim remove film covering from double sided tape and seal trim to wall Use roller tool to complete seal to wall NOTE Only peel back protective plastic where outer floor trim is installed NOTE Before installing outer floor trim clean outer wall surface with de greaser 5 Silicone both front corner floor trim at top and bottom seams 6 Secure front edge of cab
12. cure with top screws to both side trims NOTE Lower front trim installed during controller to component box connection procedure NOTE Upper front trim installed during electrical supply connection procedure NOTE Upper lower and side trim panels can be assembled together before installing onto cabinet CONTROLLER TO COMPONENT BOX CONNECTION Install wiring that connects controller to component box NOTE The lead wires are routed through the 90 degree conduit from factory One wire is marked with red Connect this wire to board connections marked with red 1 Install conduit clamp loose on top of the door 2 Insert longer side of the 90 degree conduit under conduit clamp on top of door 3 Finger tighten conduit clamp screws on top of door 4 Insert control cables through top of door and into control compartment Gently pull any slack excess control cable from the top of the unit through and into the control compartment CONDUIT CLAMP SCREWS 5 Install strain relief bushings at top of door around each control cable Seal with clear silicone to obtain water tight seal around cables F45509 0813 6 Slip grommet for front trim over lead wires and short leg of conduit NOTICE Use care not to damage the control harness during lower front trim installation 7 Carefully feed control wires and end of conduit through hole in lower forward trim Install grommet into lower front trim 8 Install
13. d air duct POSITION SIDE FLANGE AGAINST SIDE WALL PANELS Fig 7 6 Anchor cabinet floor to facility floor 7 Check proofer for being level If necessary place shims under cabinet walls to level FLOOR BRACKETS 1 Install floor brackets to cabinet walls NOTE Ensure front and rear corner brackets are in the gap between cabinet floor and wall Page 7 of 23 REAR CORNER BRACKET FRONT CORNER BRACKET D A A d 17824 Fig 9 2 Silicon front and rear corner brackets to cabinet floor and wall panels NOTE One floor bracket for each side wall and one for the rear wall 3 Level and square door Install door jamb mounting brackets to front cabinet corners and secure to facility floor NOTE If mounting bracket holes do not line up with clearance holes in floor drill new clearance holes 4 If door removed earlier install door onto door hinges F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET PREASSEMBLED CABINETS DOOR JAMB MOUNTING BRACKET INSTALLED 7573 Fig 10 5 Install outer floor trim remove film covering from double sided tape and seal trim to wall Use roller tool to complete seal to wall NOTE Remove outer protective plastic after outer floor trim is installed NOTE Before installing outer floor trim clean outer wall surface with de greaser 6 Silicone both front corner floor trim at top and bottom seams 7 Secure front edge of c
14. ds E aa Dz sia E aed ate dada be 3 LOCATION Sudos put ne de ge sa azi a a ee a TE ater ie a 3 CLEARANCE DIMENSIONS ssa sine ass nuia ini aaa A DL A aa a ds Sara aa Datas 3 TOOLS uuetataas rr Daria Gn adie a Da DR a SS E DE A aii 3 BASIC CABINET CONSTRUCTION cclci rara rara 4 WALL CONFIGURATIONS sa conos punida dia didi cr Pd ad Pa a ia ad dra 5 PREASSEMBLED CABINETS aaa a aaa ali aaa en did ad DM SA lda e wall ad A A oa a 6 POSITION CABINET concordante epica diva a Eae e a Dad Sa an a dl dd ass da aa 6 FLOOR cintes colares ane paus o E sia a aaa geod Ei RD AD Ada a dci Sa a aa ia dad 6 FLOORIBRACKE TS reri sagas aunt ani ia alerted Pa Da da AL dea AL O a Sa 7 ELECTRICAL SUPPLY CONNECTION ooocccccccccccocr rr 8 FINAL CHEGKS social att ti Ad A da o AAA a S aio 9 UNASSEMBLED CABINETS 000ccccccccccccor rr 10 WALL PANEL inicial E a A da 10 CEILING PANELS cuca ds ra PE sonda dt SR att 10 FLOOR td A ta de ao ad ao a 10 FLOORIBRACKETS Suede ote Met dsd A RP DA de ac E dealt 11 AIR DUCT ASSEMBLY 5 oc A A E E 12 DRAIN Lota dd a 13 AIR INTAKE 8 INTERMEDIATE PANEL 00 000 ee eee 13 BUMPERS x 05 atas td te ee erat de AR acta a o E Ri A aaa ae 14 INTERIOR DIFRUSER DUCT tu da de ola DADA 15 DOOR HANDLE lt conta dA a toh soa ROOMS ATO ot tata seda Sa dane a a iia tale a Me 16 DOOR HINGES tics det da Bin tag da nia ak te RA A teem caro aoe ots aA Ren ag beh aah ai 16 DOOR MAGNE sida tae okt AE aa ais
15. ept cam locks on front corner panels A Start with rear ceiling panel with the square vent hole in it B Position rear ceiling such that vent hole is in the right rear corner of the unit and align edges of ceiling panel with rear wall and lock into place F45509 0813 C Secure rear ceiling panel to side walls with cam locks D When placing front ceiling panel lock ceiling panels together and then lock to side walls FLOOR 1 Install rear corner brackets at both rear corners of cabinet NOTE Place a spot of silicone on back side of brackets to aid in holding brackets into position REAR CORNER BRAKET 2 PLACES REAR WALL PANEL 2 Install front corner brackets at bottom of door jambs NOTE Place a spot of silicone on back side of brackets to aid in holding brackets into position INSTALL FRONT CORNER BRACKETS AT DOOR JAMBS Page 10 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 3 Cabinet No Floor option only Check walls for squareness and Install floor angels NOTE Do not use floor angles on cabinets with floor NOTE ONE FLOOR ANGLE PER WALL PANEL FLOOR ANGLES LE 25265 Fig 17 4 Apply adhesive to bottom of floor and spread evenly with a trowel Cover entire floor surface with adhesive Fig 18 5 Place cabinet floor in final position A Position cabinet floor such that side flange is behind air duct P
16. fore setting proofer in final location 1 Position cabinet near the final location 2 Determine if the drain must be routed out the back or front of the unit A Ifthe drain is not accessible with the unit in the final location install drain prior to moving unit into final location 3 Position cabinet in final location and level A If necessary place shims under walls to level cabinet FLOOR 1 Install rear comer brackets at both rear corners of cabinet NOTE Place a spot of silicone on back side of brackets to aid in holding brackets into position REAR CORNER BRAKET 2 PLACES REAR WALL ari a RN Fig 3 2 Install front corner brackets at bottom of door jambs F45509 0813 NOTE Place a spot of silicone on back side of brackets to aid in holding brackets into position INSTALL FRONT CORNER BRACKETS AT DOOR JAMBS Fig 4 3 Cabinet No Floor option only Check walls for squareness and Install floor angles NOTE Do not use floor angles on cabinets with floor NOTE SOME PANELS REMOVED FOR CLARITY FLOOR ANGLES ogi 25264 Page 6 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET PREASSEMBLED CABINETS 4 Apply adhesive to bottom of floor and spread evenly with a trowel Cover entire floor surface with adhesive Fig 6 5 Place cabinet floor in final position A Position left hand side flange of single piece cabinet floor such that side flange is behin
17. g There will be a grommet around both the inner and outer skin access holes NOTE Insulation may need to be cleaned out of holes so heater wires can be routed through 6 Install water line from solenoid to spray nozzle using shallow radius bends NOTICE Do not kink the water line NOTE Fitting on spray nozzle is a self locking push in type DRAIN 1 Install drain tube from outside of cabinet thru hole in rear wall or hole in front wall depending on location of facilities drain NOTE Insulation may need to be cleaned out of hole so drain tube can be routed through NOTE T drain assembly fittings are hand tighten only NOTE Straight run of drain tube from air gap drain should have a 1 4 slope per foot to cabinet wall 2 Install capped 4 drain tube into T drain assembly coupler that is not being used for drain line 3 Cut tubing to proper length Length will be determined by location of proofer in proximity to a wall or drain and the quantity of air ducts installed 4 Silicone drain tube at wall of cabinet Page 13 of 23 a REAR FRONT DRAIN TUBE ROUTE Fig 26 REAR WALL SHOWN LEFT WALL SHOWN ELBOW TO iw AIR GAP DRAIN SILICONE A DRAIN TUBE 21853 Fig 27 AIR INTAKE amp INTERMEDIATE PANEL 1 Install intermediate panel to air duct assembly Intermediate panel fits inside air duct assembly 2 Install bumper to air intake cover 3 Install air intake cover onto air duct
18. ge screws on both door assembly and cabinet F45509 0813 Page 16 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS a ZA NOTE Before installing plug buttons apply a dab of silicone on back side of plug buttons 4 Install door onto cabinet DOOR MAGNET 1 Install magnet assembly to top of door DOOR CLOSER INSTALLED DOOR ASSEMBLY Fig 38 COMPONENT amp JUNCTION BOX 1 Install the component box assembly to top of ceiling panel at front of cabinet INSTALL SCREWS 4 PLACES 2 Verify grommets installed into wire holes in ceiling panel above air duct 3 Install junction box with self drilling screws Page 17 of 23 SECURE JUNCTION BOX WITH DD SELF DRILLING SCREWS VERIFY GROMMENTS INSTALLED Z AND FILL HOLES WITH IN SILICONE R i a oS i Y 18006 Fig 40 4 Connect plugs from heater fan high limit and solenoid to plugs from component box A Seal holes in ceiling panels with silicone B Install cover on junction box REAR VENT 1 Confirm rear ceiling has been installed with the square vent opening in the right rear corner of the unit furthest away from the heat duct 2 Place vent assembly over the hole in rear ceiling panel and secure to ceiling through the four mounting brackets using the provided self drilling screws A Make sure fan is facing center of unit F45509 0813 INSTALLATION INSTRUC
19. inet to facility floor FRONT CORNER ES BRACKET Fig 22 AIR DUCT ASSEMBLY 1 Install plug buttons into unused holes that would be behind air duct assembly 2 Install humidity temperature sensor in top left front corner inside cabinet F45509 0813 A Route sensor through ceiling panel Plug will not fit through ceiling hole B Install sensor bracket onto ceiling HUMIDITY SENSOR Fig 23 C Install sensor into clamp on sensor bracket NOTE Do not remove the white protective covering from humidity temperature sensor NOTE Ceiling has pre drilled holes for mounting sensor bracket 3 Position sensor 1 4 from end of bracket DO NOT REMOVE PROTECTIVE COVERING Nae cds mm li Fig 24 4 Install air duct assembly NOTE Refer to WALL CONFIGURATIONS section for air duct assembly location A Remove air intake cover and intermediate panel from air duct assembly B Install air duct bolts loose into nut serts in ceiling panel C Hang air duct assembly onto bolts using key holes in air duct assembly D Secure air duct assembly to wall panel 4 places and tighten ceiling bolts Page 12 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS SECURE AIR DUCT TO WALL PANEL 4 PLACES Fig 25 E Install grommets into routing holes in air duct assembly 5 Route heater fan and high limit lead wires through appropriate access hole in ceilin
20. lower front trim and secure to both side trim pieces Center short leg of conduit in bushing in lower front trim and open and close loading door to assure the conduit does not bind Fully tighten conduit clamp on top of door LOWER FRONT TRIM GROMMET INSTALLED ASSEMBLY Fig 54 9 Apply clear silicon caulking around the perimeter of the control opening in the control door Page 20 of 23 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS Fig 55 10 Feed the control cables through the access holes in the mounting plate leaving sufficient cable in the control compartment such that the control cables loop below the access holes in the mounting plate CABLE Reel Fig 56 11 Attach mounting plate to door face with 10 32 Stainless Truss head screws 4 places 10 32 TRUSS HEAD SCREWS 25292 Page 21 of 23 12 Adjust cables so that 5 inches extend through the mounting plate Install strain relief bushings around cables and press into holes in mounting plate Seal bushings and cables with clear silicone caulk 13 Connect lead wires to controller 5 LENGHT OF CONTROL CABLE THIS SIDE OF MOUNTING PLATE _ Fig 58 14 Connectlead wires to power board in component box NOTE The cable with the red tape should be plugged into the PCB socket with the same color tape on it Fig 59 15 Mount Standoff cover to mounting plate using 10 32 Stainless Truss head
21. nets keep serial numbered crates together Check contents against packing list with shipment Refer to hardware list for identifying hardware usage LOCATION e Level floor within 1 8 per foot up to 3 4 in all directions Drain connection 1 2 NPTF rear or front drain connection at 5 above finished floor route to air gap drain Water connection Water and waste piping and connections shall comply with the International Plumbing Code 2003 International Code Council ICC or to the Uniform Plumbing Code 2003 International Association of Plumbing and Mechanical Officials IAPMO NOTE Plumbing connections must comply with applicable sanitary safety and plumbing codes and provide adequate backflow protection to comply with applicable federal state and local codes 1 2 NPTF water line connection at 95 above finished floor 30 80 psi flow Page 3 of 23 Cold water Water Quality Hardness 2 4GPG pH 7 0 to 8 0 Chloride concentration 0 30ppm Sediment lt 5 micron Turbidity lt 5NTU Total dissolved solids lt 400ppm The electrical diagram is located on the cover of the component box Cabinets requires a single phase or three phase 208 240 volt electrical connection Neutral wire circuitry needed to provide 110 120 volt for miscellaneous control components A separate 110 120 volt line may be run or a transformer option will be required if 110 120 volt is not available Consult Bakery Product
22. ws Page 15 of 23 BACK WALL SECURE TO CEILING 2 PLACES SECURE TO REAR CONER 8 PLACES HEAT DUCT AI3593 Fig 33 INTERIOR DIFFUSER _ DUCT Fig 34 F45509 0813 INSTALLATION INSTRUCTIONS DEHUMIDIFYING PROOFING CABINET UNASSEMBLED CABINETS 2 At time of start up check the operation of the fan HINGE INSTALLED and vent by setting humidity to 70 Once humidity reaches 70 change setting to 60 Fan will turn on and vent will open Change humidity to 70 fan will turn off and vent will close DOOR HANDLE 1 Remove the necessary protective plastic 2 Install door handle and door bumper A Install mounting screws through bumper B Attach bumper to inside of door C Using same screws attach handle to front of door MOUNTING SCREWS THROUGH DOOR BUMPER TO DOOR HANDLE Fig 36 2 Install male half of hinges to door NOTE Do not stand door up on the door seal A Remove existing screws from hinge side of door and install hinge Position post downward HINGE INSTALLED ON DOOR DOOR BUMPER Fig 35 DOOR HINGES 1 Install female half of hinges to cabinet Ensure bushing is installed in hinge NOTE Torque hinge bolts to 90 in Ibs or 71 2 ft Ibs POSITION POST DOWNWARD Fig 37 B Remove screws from other side of door and replace with plug buttons if necessary 3 Install plug buttons onto hin
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