OPERATING INSTRUCTIONS AND SERVICE MANUAL MODEL MP
Contents
1. i LNVLUOGWI N33H9 37879 viva 3LIHA Q13IHS x iA OO AWNIWYSL OYLNO9 ang _ m o ojl Lv x gan 50 Xov g Jp un if E rf ye URS Ej i 25 0 4 5 po 3 T 8 O m Ns i 8 s b o TUE oN 52 MOTIZA H3AING H Ha a vv ey E Quvoa 5 1 o 7 uxusoss FE 2 f MOT13A x39 ZA N d E d d BHO SN 58 pa ESS lt la Tin m xj d V OOIOIOIOIOIO m PUOHO o 226511 ASSV Br ir EUTRAL TO Fl A No M20 18 VNIWH3I H3 0d 16 CONTROLLER ASSEMBLY 6 6 Microprocessor 4 X 7 Lamp Pattern NUMERALS Lol 21sl 1sle 7Tel9 fol T2 s IsielzIsle e 5 1 2 3 4 7 A tio s s e v e e KOOG telst slel Tele e 5 amp 6 L lalslsl leslo 71 5 2 4 56 lelo E MICROPROCESSOR 4 X 7 8 BIT LAMP PATTERN 6 7 F2. ft Control Cable if ordered IMPORTANT The MP 40 cable supplied by ALL AMERICAN SCOREBOARDS for use on the Microprocessor based scoreboards is specifically designed for this system Use of a substitute cable may void the warranty on the scoreboard 2 2 Inspection Inspect each unit and tighten all screws lamps and fittings that may have loosened in shipment 2 3 2 4 2 5 Pre Test Before installing the counter pre test all functions Installation Select the location best suited for visibility by the majority of spectators Preferred position is facing east or north to avoid direct sunlight on the face of the scoreboard if day use is planned The MP 40 direct burial data cable carries only low voltage signals and therefore can be installed with or without conduit consult section 6 for junction box and scoreboard wiring Electrical connections This counter requires a 120 V 60 HZ 3 wire with ground 20 AMP service at the display for the exclusive use of the Black Flag Display NOTE To protect the MP 2002 control from damage it is advisable that you disconnect the control and store in a dry secure area when not in use NOTE This equipment is UL and NRTL approved and complies with the requirements in part 15 of the FCC rules for a class A computing device Operation of this equipment in a residential area may cause unacceptable interference to radio and television reception requiring the operator to take whatev
3. the 3 VDC or higher scale The voltage should read somewhere between2 3 VDC when the console is working properly b If the voltage is 0 VDC contact the customer service department for assistance c If the voltage is correct 2 3 VDC check that this reading also appears at the scoreboard d If the correct voltage also appears at the scoreboard see the replacement parts list for a receiver PCB assembly The scoreboard works but some lights stay on all the time a With the main power OFF switch the plug from the bad digit with the plug for a known good digit EXAMPLE Plug A into B and B into A locations b Turn the power back on If the same lamps remain lit all the time the problem is a shorted lamp socket If the lamps on a different digit now stay lit all the time the problem is on the driver PCB assembly See the replacement parts list for the proper replacement part The scoreboard works but some lights do not come on a Check for burned out lamps b Check for a broken wire or bad connection on the 12 pin connector c See the replacement parts list for the proper replacement driver board 5 REPLACEMENT PARTS LIST 5 1 Counter Display Parts figure 1 DISPLAY ASSEMBLY 000000 930677 150624X 5000038 121880 EL044100 EL00079 000000 000000 702786 120387 119771 150184 702785 500042 151002 702786 701137 150508 Display Assy MP 3804 Lamp 30W 130V IF Control
4. AM AMERICAN SCOREBOARDS A Product of Everbrite 401 S Main St Pardeeville WI 53901 608 429 2121 800 356 8146 OPERATING INSTRUCTIONS AND SERVICE MANUAL MODEL MP 3804 BLACK FLAG DISPLAY WITH MP 2002 Control im d QOL OOQ Y 3 Nu 4 D 2 AN E iN f Jl x Z an y b sA L C C PA N UN EN N f Ww N lt gt V N W 2 P N N iu J FAN Q AN EN y y A N y f C a 4 NG y DO N lt _ Ne Jl fF AWO Na CNS NS KA 7 VW EFFECTIVE S N 18 959 May 2 2003 TABLE OF CONTENTS General Information 1 1 Description 1 2 Identification 1 S3 Damage 1 4 Damage Claim procedure Installation 2 1 General Information 2 2 Inspection 2 3 Pre Test 2 4 Installation 2 5 Electrical Connection 3 1 Display Power 3 2 Control Console Power 3 3 Control Console Display 3 4 Display Control 3 5 Dimmer Maintenance And Troubleshooting 4 Introduction 4 2 Test Equipment 4 3 Troubleshooting 4 4 Troubleshooting Guide 5 1 Display Parts 5 2 Controller Assembly Parts Diagrams 6 1 Keyboard Insert Slipsheet 6 2 System Layout 6 3 Single Junction Box Wiring 6 4 Power Wiring 6 5 Controller Plate Wiring and Layout 6 6 Microprocessor 4x7 Lamp Pattern 8 Bit 6 7 Figuregram Wiri
5. Claim Procedure An instruction sheet is enclosed advising the consignee in case of damage in transit If damage is noted at the time of delivery consignee must obtain an Inspection of Bad Order from the delivering carrier In order to process your claim this must be properly filled out with a complete statement of all damage and it must be signed by the carrier If damage is discovered after delivery you should call the delivery company Have them make out a Concealed Damage Report Fifteen days after delivery are allowed so this should be done promptly or it is impossible to process this claim Advise EVERBRITE corporation of necessary replacement parts or repairs Consignee will be invoiced and then should file a claim with the carrier to recover charges To file your claim follow this procedure A Cost of replacement parts or repair charges are invoiced to the carrier by the consignee B The following documents properly filled out plus invoice are forwarded to the trucking company in support of your claim a Original bill of lading b Original paid freight bill c Certified copy of original invoice d Standard form for presentation of loss and damage claim 2 INSTALLATION 2 1 General Information Shipping papers accompany each scoreboard Check carefully to see that you receive the following 1 ea Black Flag Display 1 ea Control Console 1 ea Service Manual 1 ea Mounting Hardware Package 1 ea Junction Box
6. console works a With the main power switch off remove the cover over the controller assembly b Check all connections c Turn the main power on d If the scoreboard still doesn t light check the transformer voltage going to the receiver PCB printed circuit board assembly blue wires using a voltmeter set on the 12 VAC or higher scale If the voltage is less than 8 VAC contact the customer service department If the voltage is between 8 12 VAC see the replacement parts list for a receiver PCB assembly and contact the customer service department D E F The scoreboard digits light but the console doesn t work a Check for continuity between the scoreboard and the junction box b If an open circuit is found the problem is either the cable or a cable connection c If the continuity test checks good check the voltage between the green wire and the white wire in the junction box using a voltmeter set on the 12 VAC or higher scale If the voltage is 0 VAC see the controller parts list for a transformer assembly If the voltage is less than 8 VAC consult the controller wiring diagram for instructions on long cable compensation If the voltage is between 8 VAC and 12 VAC contact the customer service department The scoreboard digits light the console works but there 1s no control of the scoreboard a Check the voltage between the black and red wires in the junction box with a voltmeter set on
7. e determined please contact the customer service department 4 2 Test Equipment A simple analog or digital voltmeter will be sufficient for all user repairable problems Printed circuit boards requiring troubleshooting should be returned to the factory IMPORTANT In this scoreboard the 120 volt line is on the lamp socket all the time and the common is switched to turn the lamps on and off For this reason to avoid damage to the equipment or personal injury it is important to turn the main power off when changing the lamps WARNING 120 VAC wires are exposed whenever the cover over the controller assembly is removed from the scoreboard Use extreme caution during troubleshooting or repair To avoid possible damage always remove power before removing the cover or replacing assemblies 4 3 Troubleshooting Whenever possible follow the troubleshooting guides prior to contacting the customer service department If a problem not described in the guides exists contact the customer service department immediately Refer to the diagrams provided for assistance in troubleshooting scoreboard malfunctions 4 4 Troubleshooting Guides A Scoreboard doesn t light and console doesn t work a Check that the main power switch is turned on b Replace any defective or blown fuses c Check the power connections and voltages at the scoreboard d Contact the customer service department B Scoreboard digits don t light but the
8. e triac placement and bit designation relative to the figuregram bit pattern 22 o d No DRIVER BOARD Ug T T IN 20 FACE VIEW MP TRIAC PLACEMENT 6 10 Installation Drawing p de 54 6 5 1 2 HARDWARE FOR MOUNTING SUPPLIED BY OTHERS INSTALLATION DRAWING 21 22
9. er steps are necessary to correct the interference 3 CONTROL CONSOLE OPERATION 3 1 3 2 Display Power Turn on the branch circuits to the Black Flag Display The display will show 00 Console Power Plug the control console cable into the Press Box junction box Push ON OFF once to turn the console on Push ON OFF second time to shut the console off When first turned on the console display LCD should show 5 Enter the two digit code 94 as in the following example es coor P When the proper code has been entered the console display will show 0 3 3 Console Display The Liquid Crystal Display LCD shows what the counter shows 3 4 Black Flag Control The Black Flag Number can be changed in following ways A To post a car number Push ollowed by the car s number then E Example You want to Black Flag car 152 Put care l To clear the display Push BLANK Three dashes show when the display is blanked C When the display is blanked and you want to put up another car number enter the car number and then push blank again to relight the scoreboard 3 5 Dimmer Operation Pushthe DIM key to alternately dim and brighten the lamps for day night use 4 MAINTENANCE AND TROUBLESHOOTING 4 1 Introduction This section gives maintenance and troubleshooting information Included are troubleshooting guides for typical scoreboard malfunctions If the cause of a problem cannot b
10. iguregram Wiring FN F E d T Ro ER Sor C A NE ESLLS TOUR 2 OHM u 30 WATT A Y E gt lt x x lt lt D D TE y I t 7 8 9 a Cr T 6 2 SoZ B AM WIRING 2 MAL CONNECT I FIGUREGRAM WIRING 6 8 Jumper Location on 3 Position System All of the 3 position drivers and receivers are identical except for the jumper on each board Make sure the jumpers are set for the model of scoreboard you are installing them into A the receiver board refer to figure Jumper pins 2 3 for models MP 3385 MP 3312 MP 3529 and MP 3549 Jumper pins 1 amp 2 for all other models B On the driver board refer to figure Jumper pins amp 2 for use of a horn Jumper pins 2 amp 3 for all others JUMPERS O Flu 704 50 AS ee IN NS NA 722224 2 722224 a 7277 Sms 123 ASSY P N ZO ZA MICRO P po p JE B RUC E le JUMPER LOCATION 6 9 Triac Placement The triac is the switch that controls the figuregram lamps The triacs for any given figuregram are adjacent to the twelve pin connector on the driver board that controls that figuregram Shown below is th
11. ler Assembly MP 3804 SEE DETAIL FIGURE 2 Fusebox Assy Fuse 15A 250V Resistor 2 OHM 30 WATT Wire Wound Rainshield Screen Display Service Door Connector 5 Pin Female Hirose Control MP 2002 PROGRAM SC2 DISP V1 10 Slipsheet Transmitter PCB Assembly Connector 5 Pin Male Membrane Keyboard Junction Box MP Press Box or Mid Field Connector 5 Pin Female BM Terminal Block 7 Cable MP 40 Control 000000 30A15IF 150624X 5000038 15 HL 24 09Z EL00079 000000 000000 RMI2BRD 5S 120387 119771 150184 RM12BPG 5P 151002 RMI2BRD 5S 670 7 Kulka YR21233 Belden 5 2 Controller Assembly Parts t i 272 O AS TM 4 Bh o b d figure 2 CONTROLLER ASSEMBLY REPLACEMENT PARTS LIST MP 3804 Controller Assembl me PART REF VENDOR index NUMBER DESCRIPTION DES PART 150624X Controller Assembly 150624X 119323 Receiver PCB Assembly 119323 PROGRAM RX2 TIME V1 10 118922 Driver PCB Assy 3 Position 1 118922 930674 Cable Assy 3 Ribbon W 7C Fem CE100F22 7 118522 Lightning Protection PC Board Assy 118522 701137 Terminal Block 7C 670 7 703719 Tran
12. ng Diagram 6 8 Jumper Location on Three Position System 6 9 Triac Placement Diagram 6 10 Installation Drawings 1 GENERAL INFORMATION 1 1 1 2 DESCRIPTION Your All American scoreboard has been carefully inspected and tested before leaving the factory It is possible however that components may be loosened or forced out of adjustment in transit If this occurs follow the troubleshooting guide section 4 If equipment then fails to operate contact immediately ALL AMERICAN Service Department EVERBRITE LLC P O Box 100 Pardeeville WI 53954 Telephone 608 429 2121 Toll Free 800 356 8146 E mail score everbrite com Parts being returned for repair are to be sent to ALL AMERICAN Service Department EVERBRITE LLC 401 S Main Street Pardeeville WI 53954 NOTE If you need to send parts in for repair please call the ALL AMERICAN service department for a returned goods authorization RGA number Identification ALL AMERICAN uses a 5 digit serial number for scoreboard identification The serial number tags are located on the back of the control console and the lower right hand corner on the face 1 3 1 4 of the scoreboard display When contacting the factory for assistance it is important that the model number and serial number are known Damage Upon receipt check for visible damage If this occurs or if damage is found after shipment has been accepted follow the damage claim procedure Damage
13. sformer Assy 8V 18V CS 697 705723 Spacer P C Board LCBS 6 01 6 DIAGRAMS 6 1 Control Console Keyboard and Slipsheet Layout P E ok f Evertorite A et OFF SET m O J j CS CHI L U e UN e ES CONSOLE KEYBOARD 6 2 Scoreboard System Layout SCOREBOARD 40 POWER SOURCE CABLE I20v 60 HZ PRESS SHIELD BOX qu JUNCTION 5 BOX Gieeielieeejuej 3224222422 x CONTROL CONSOLE SYSTEM LAYOUT 6 3 Single Junction Box Wiring JUNCT ION BOX DATA CABLE n n n n n TO SCOREBOARD ON JUNCTION BOX COVER TO SCBD SHIELD JUNCTION BOX SINGLE JUNCTION BOX WIRING 14 6 4 Power Wiring NEUTRALS BOARD A4 TERMINAL BLOCK J ALLL FROM POWER SOURCE 120 230V 60 HZ POWER WIRING 15 O3 138v JVNIWH3L OL LI 9NILO3NNOO 2078 VNIWH3I 3Hl NO NOILISOd H3AO 34IM 3LIHM JHL 3AOW 14 OOF SO339X3 HLONAT 3789 VIVO JI 6 5 Controller Wiring and Layout
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