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60831_01_COVER _GEF.qxd

1. 4 4 Filter Pump Test The following test will confirm that the Filter Pump is operating properly 1 Follow steps shown in Section 4 1 2 Press the Power Switch to the ON a position 3 Open Cabinet Door 4 Place the palm of the hand over the Quick Disconnect Eo the Filter Pan Hose 5 Briefly place the Selector Switch in the PUMP position then return it to the OFF position If suction is felt on the palm while the pump is running it is operating correct ly Proceed to Section 4 5 IT no suction is felt or if air seems to be blowing out of the fitting refer to the Troubleshooting procedure in Section 8 2 4 5 Perform Boil Out Procedure Perform a Boil Out Procedure to remove manufacturing residue or dirt and debris that may have accumulated during shipment See Section 6 1 Boil Out Procedure After performing the Boil Out Procedure proceed to Section 4 6 4 6 Clean Filter Pan Thoroughly clean the Filter Pan to remove manufacturing residue or dirt and debris that may have accumulat ed during shipment See Section 6 2 Cleaning the Filter Pan and replacing Filter Paper after Boil Out Fryer preparation is now complete Please proceed to the Operation Section Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Unit Preparation Notes 34 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation 5 Fryer Operation This sect
2. 5 Place Unit s power switch in ON position 6 Verify Lamp operation DO NOT touch or handle the glass portion of the UV Lamp with bare hands Doing so can greatly reduce the service life 71 16 Filter Alarm Chart Alarm Message Filter Scrolling Display What will happen Affected Cause Solution See Section Replace Charcoal Power to the Fryer Heating Filter Elements will shutdown qt Filter excessively w If ILS the power to the Fryer and dirty clogged Constant tone alarm Hood with shut off Replace Filter Power to the Fryer Heating Elements will shut off IF ILS the power to the Fryer and Hood with shut off Install Charcoal Filter w Constant tone alarm Charcoal Filter missing Install filter Power to the Fryer Heating Elements will shut off IF ILS the power to the Fryer and Hood with shut off Install Baffle Filter w Constant tone alarm Filter missing Install Filter 12 2 amp 12 3 Power to the Fryer Heating E VENE GU te 0 Filter dirty Clean Filter 72 6 thru power to the appliance and hood 78 9 with shut off Check EAC Unit w Beeping tone alarm Model GEF 400 VH GEF 560 VH GEF 720 VH Ventless Hood 72 Maintenance This Section describes periodic maintenance for the Ventless Hood VH System which is vital to maintain ing continuing hood efficiency A Maintenance amp Service Log is provided in this manual see Table 73 6
3. Ventless Hood Unit Only GEF VH Ventless Hood self contained type 1 recirculating hood removes grease laden cooking vapors and returns clean air into the room eliminating need for a vent to the outside Fire Extinguishing System self contained fire extinguishing system protects against an accidental cooking oil fire 1 3 Optional Hood Features GEF VH Ultimate Ventless Ultraviolet Lamp works in conjunction with Giles proven air filtration system to sanitize the discharge air and the hood s plenum area to assist in reducing or eliminating cooking aromas InterLocking Start System ILS When power is interrupted for any reason this interlock prevents the appliance from restarting without action by an operator when power is restored This ILS interlock is required by some city and or state authorities having jurisdiction Please check with your local code officials to see if this is required for your area before operating this appliance Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Introduction Specifications Overall Dimensions for GEF 400 GEF 560 GEF 720 388244 ra I CIR ul z 3 T a H 5 z S mm W S a ui eB oe U m por 8B F a e INCHES MILLIMETERS Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Introduction Overall Dimensions for GEF 400 VH GEF 560 VH GEF 720 VH Unit is equipped with a 3 way exhaus
4. 72 1 Monthly Interlock Check The Giles Ventless Hood System design incorporates an Interlock System to ensure that unit operation is safe and effective Testing of the Interlock System should be conducted MONTHLY as described below If the test was successful check the appropriate box in the Service Log If a problem was detected call for serv Ice E Baffle Filter Check With the Power Switch in the OFF position remove the Baffle Filter Replace Access Cover and turn ON power Place the Selector Switch in the COOK position The Heat Light should not turn ON a constant tone alarm sounds and the scrolling display should read Install Baffle Filter Press Alarm Reset Return Selector Switch to OFF turn power OFF and reinstall the Baffle Filter Ze EAC Filter Check Remove the EAC cell and replace the Access Cover Turn ON power and con firm that the Selector Switch is in the OFF position Wait two 2 minutes and move the Selector Switch to the COOK position The Heat Light should not turn ON a beeping alarm tone sounds and the scrolling display should read Check EAC Unit Press Alarm Reset Return Selector Switch to OFF turn power OFF and reinstall the EAC cell 3 Charcoal Filter Check Remove the Charcoal Filter Replace the Access Cover and turn ON power Place the Selector Switch in the COOK position The Heat Light should not turn ON a constant tone alarm sounds and the scrolling display should read Install Charcoal
5. The following test will ensure the unit is properly recelving power 1 Follow steps shown in Section 4 1 2 Ensure the main circuit breaker powering the unit is ON 3 Press the Power Switch to the oN iposi tion The green Power Light wil come on Please proceed to Section 4 3 If the Power Light does not illuminate refer to the Iroubleshooting procedures in Section 8 1 4 3 Heating Element Test The following test will confirm that the Heating Elements are being properly energized CAUTION DO NOT touch the Heating Elements The elements quickly become very hot and skin contact may result in a severe burn injury 1 Follow steps in Section 4 1 2 Ensure Power Switch is in the OFF position 3 Wipe the Heating Elements EB with a liberally wet sponge such that moisture remains on the 1 elements 4 Place the Power Switch in the ON PB position 5 Wait until Program Key 1 EBiluminates on the Controller 6 Place the Selector Switch in the COOK EB posi tion Leave it there NO MORE THAN 10 15 SEC ONDS and then return it the OFF position 7 The moisture on the elements should quickly dry and heat should be felt rising from the pot Proceed to Section 4 4 If the Heating Elements do not dry within 15 30 seconds and or no heat can be felt refer to the Troubleshooting procedure in Section 8 1 32 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Unit Preparation
6. GEF 720 VH verview Filter Pan Assembly Not included Optional Item 20 Model GEF 400 GEF 560 GEF 720 amp Overview GEF 400 VH GEF 560 VH GEF 720 VH 3 3 Filter Pan Assembly Item Description Function Crumb Screen Captures large crumbs and other cooking residue as the cooking Optional oil is being drained into Filter Pan for filtering Hold Down Frame Tightly holds and seals filter media in the Filter Pan Standard paper filter media filters finer particles of sediment from 3 Filter Paper the cooking oil during the a filter cycle 1 or 2 pieces of paper media must be used for proper cleaning of cooking oll Hold Down Levers 4 Locks the Hold Down Frame onto the filter media Filter Pan Quick Connects Filter Pan to the Oil Filtration System The hose must Disconnect Hose be disconnected for Filter Pan removal Contains and filters cooking oil drained trom the fry pot The Filter Pan Is removable for cleaning and renewing of filter media A per Filter Pan forated screen is permanently attached in the pan bottom to help prevent debris from entering the filter pump should filter media become damaged THIS IS NOT A FILTER FILTER MEDIA MUST ALWAYS BE USED Stainless Steel Filter Renewable stainless micro mesh screen filter media replaces Screen filter paper Can be removed cleaned and reused Features sili Optional cone edge gasket for proper seal Not included Optional Item 21 M
7. PF the lower scrolling display will read Power Failure push Alarm Reset to Restart Press Alarm Reset key EJ The alarm will silence EAC ON light EY will illuminate and the vent less hood fan will start If equipped with the UV Option the lamp glow should be seen in the sight window EL of the Filter Access Cover UV Model Only 43 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer peration 5 1 11 Appliance Status Alarms Certain conditions that could cause unsafe opera tion missing or clogged filters open valves low oil level will activate an alarm tone the Heating Elements will be disabled and a scrolling message PES will appear in the lower display 5 1 11 1 All Models 1 Low Oil Level Alarm tone sounds and scrolling display reads Check Oil Level The Heating Element has reached a factory set maximum temperature and has been shutdown This is an indica tion that the oil level in the cook pot is low and that the Heating Element has become exposed caus ing a fire risk Cease cooking activities place Selector Switch in OFF position and press the Alarm Reset key Add shortening to the FULL mark and resume activities 2 Drain Valve Open ff the pot drain valve is open even slightly when appliance power is ON the alarm tone sounds and scrolling display reads Close Drain Valve Push Alarm Reset f the Basket Lift is down it will be raised Heati
8. shortening from unit NOTE NOT to be used to wash down fry pot Use for daily cleaning EAC filter Lamp for UV equipped models Optional Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Accessories Not Included Description Fe Part Number Filter Paper P N 60810 Filter Powder P N 72004 Fryer Boil Out P N 72003 28 Overview Function Paper filter media for the Filter Pan Filtering aid to help clean the cook ing oil during the filtering cycle Add to water when performing Fryer Boil Out help clean the fry pot and remove cooking reside Model GEF 400 GEF 560 GEF 720 amp Overview Accessories Not Included Description Part Number Filter Pan Crumb Screen P N 39246 Stainless Steel Renewable Filter Screen P N 41014 Giles Oil Caddy P N 79187 GEF 400 VH GEF 560 VH GEF 720 VH Function Catches larger crumbs and pieces of cooking residue as oil drains into the Filter Pan for filtering Helps reduce potential of clogging the fil ter system Renewable replacement for Filter Paper Durable stainless steel media can be cleaned and reused many times Provides same filter ing performance as paper media portable oil disposal container with capacity for 80 lbs of liquid waste shortening Note For use with filtered warm oil only No crumbs or debris Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF
9. 13 Ultra Violet Lamp Cleaning If equipped the Ultra violet Lamp must to be cleaned every thirty 30 days for optimum performance CAUTION Jure performing this activity DO NOT touch or handle the glass portion of the UV Lamp with bare hands Doing so can greatly reduce the service life 1 Place the unit s power switch in the OFF position 2 Remove Filter Access Cover 3 Remove thumb screws and Lamp Guard from Lamp Mounting Brackets leave lamp in the Brackets 4 Lightly spray a mild non caustic biodegradable degreaser such as Simple Green onto the UV Lamp bulb Allow to soak for a few seconds and then wipe off residue with a dry lint free cloth 5 Re install Lamp Guard tighten thumb screws securely 7 1 14 Ultra Violet Lamp Removal To maintain peak performance the UV Lamp should be replaced annually regardless if it is still functional 1 Place units power switch my in the OFF position 2 Remove Filter Access Cover 2 3 Disconnect UV Lamp lead from power supply lead 4 Loosen and remove thumb screws and UV Lamp Guard E 5 Remove Lamp from holding brackets 5 68 Ventless Hood Model GEF 400 VH GEF 560 VH GEF 720 VH 7 1 15 Ultra Violet Lamp Installation 1 Place new UV Lamp into holding brackets jj 2 Install Lamp Guard and tighten thumb screws EJ securely 3 Connect UV Lamp lead to power supply lead coming through wall 4 Install all filters and Access Cover E
10. Circuit Breaker Box Ventilation of Non Ventless Fryer Note e Guidelines and code for ventilation system requirements may differ from locale to locale Always con sult with the local authorities having jurisdiction to ensure compliance Consult a professional certified ventilation specialist or HVAC company for assistance in specifying the proper hood and or ventilation system for this unit Ventless Hood Clearances VH Model GEF Ventless Hood Fryers are equipped with a 3 way exhaust air diverter that directs exhaust air horizon tally to the sides and rear The minimum clearance from the top of the diverter to the ceiling is O inches 0 mm however it is recommended to allow 3 to 6 inches 76 152 mm to provide clearance for moving the unit The area around the sides and rear of the diverter must be free of obstruction to allow proper air flow 10 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Installation 2 7 Ventless Hood Fire Suppress System The fire suppression system used in Giles Ventless Hood Fryers is an Ansul R 102 Restaurant Fire Suppression System Standard UL197 Listed Final installation charging testing and certification of the system is to be performed by an authorized ANSUL distributor in accordance with the sys tem s listing The fire suppression system is designed and Ul listed to provide fire protection for cooking appliances such as fryers lt automatically pr
11. D Elevator microswitch out of adjustment D Agjust Elevator microswitch E Elevator microswitch bad 8 4 UV Equipped Hood UV LAMP NOT ILLUMINATED Replace Elevator microswitch B Lamp blown B Replace Lamp C Filters not installed correctly C Install Filters E Filter Access Cover not D Install Filter Access Cover installed correctly E Bad Ballast E Replace Ballast F Ballast fuse blown F Replace fuse G Switch on Ballast has been turned OFF G Turn switch ON Y 6 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List This section lists various parts that are field replacable on the GER400 GEF 560 GEF 720 GEF400 VH GEF560 VH and GEF 720 VH model electric fryers 9 1 Parts Ordering and Service Information If assistance or repairs are needed please contact a nearby Giles Manufacturer s Representative to locate a factory authorized service agent in your area or contact Giles Customer Support at the numbers shown below US CANADA or MEXICO Call 1 800 554 4537 between 8 00AM 5 00PM Central Time and follow the recorded prompts During other than normal business hours please call 1 800 554 4537 and follow the prompts to reach Technical Support ALL OTHERS Call 1 334 272 1457 between 8 00AM 5 00PM Central Time and follow the recorded prompts During other than normal business hours please call 1 334 272 1457 and follow the prompts to reach Techni
12. E Install indicated filter Contactor failure F Replace faulty contactor Element bad G Replace element Selector Switch bad H Replace Selector Switch Breaker tripped single phase Reset Breaker 73 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Temperature Control System Continued Problem FRYER WILL NOT HEAT Power light on Selector Switch in cook position Filter missing message on VH Model Only FRYER WILL NOT HEAT Power light on Selector Switch in cook position Heat light not on Alarm emitting a BEEPING Tone VH Model only FRYER WILL NOT HEAT Power light on Selector Switch in cook position High Limit light On FRYER WILL NOT HEAT Power light on Selector Switch in cook position Heat light not on Alarm emitting a constant tone VH Model only 74 Probable Cause Baffle Filter missing Troubleshooting Repair Procedure Install Baffle Filter Baffle Filter not installed properly Reinstall Baffle Filter Charcoal Filter missing EAC shorted or bent fins Install Charcoal Filter Repair EAC EAC dirty Clean EAC EAC Power Supply faulty Replace high voltage Power Supply EAC wires shorted Remove shorted condition Bad Contact Plate Replace Contact Plate EAC Module faulty Power surge Replace EAC Module Turn Powe
13. Filter Press Alarm Reset Return all switches to the OFF position and reinstall the charcoal filter 4 Filter Clogged Check Place the Power Switch in the ON position and the Selector Switch in the COOK position Place a piece of filter paper or other suitable material sized to cover the Baffle Filter over it The Heat Light should turn OFF a constant tone alarm sounds and the scrolling dis play should read Replace Charcoal Filter Press Alarm Reset Return all switches to the OFF position and remove the test blockage Quarterly Ventless Hood Section Cleaning Remove power from the unit Remove the Filter Access Cover and all filters from the hood Use a mild degreaser to clean the entire Hood Plenum and Blower Sections The hood must be cleaned every three 3 months 70 Ventless Hood Model GEF 400 VH GEF 560 VH GEF 720 VH Semi Annual Fire Suppression System Service to the fire suppression system must be conducted by qualified fire equipment personnel As a mini mum field inspection of the Fire Suppression System is to be accomplished semi annually by a certified fire equipment company Such inspection shall consist of the following Place Locking Bar on the extinguisher system when servicing hood 1 Remove charging cartridge inspect gasket for cuts and elasticity coat gasket with extreme tempera ture grease and reinstall See Section 2 08 Fusible Link and Gas Cartridge Locations 2 Remove tank verify
14. Pressing this key for 5 seconds will display current actual oil temperature on the main display Arrow Keys Use these keys to a increase or decrease valves when set ting time and temperature b manually raise or lower basket lift and c scroll through available settings when programming menu keys Menu Keys Use when programming menus or selecting menus for cooking Alarm Reset Key Silences fryer status alarms On ILS models pressing this key starts the appliance after a power failure or at startup Activates COOL mode press for 5 seconds to activate press once to deactivate Temperature setpoint changes to preset idle time holding temp of 275 Activates BOIL OUT mode press for 5 seconds to start Temperature setpoint changes to 200 and 30 minutes is set on the timer Basket Key Activates Arrow Keys to operate the basket lift Main Display Displays time and temperature values and certain status readouts ELE scrolling Display Shows various status alarm amp menu information 37 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Create or Edit a Menu Program To Begin Press Program Key for approx 5 seconds A red LED above the key is illuminated when programming Is active Main Display reads PROG Scrolling Display reads Choose Menu Press the Menu Key you wish to program or edit Main Display reads FOOD
15. Reposition variable probe Cooking Controller faulty Probe bad Replace Cooking Controller Replace Probe Contactor failing Replace Contactor Cooking Controller faulty Replace Cooking Controller Loose Wire Old Oil Repair loose Wire Change Oil Over Temperature Check temperature setting Dirty Element Clean Elements Element failure Replace Element Improper element voltage Supply proper Voltage Low Oil level Keep Oil at FULL Level 75 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Oil Filtration System Problem Probable Cause OIL NOT RETURNING TO FRY Cook Filter Switch not in POT Filter position Troubleshooting Repair Procedure Place Selector Switch in Filter position Air Leak hoses fittings filter paper Repair Air Leak Pump Motor Bad Replace Pump Motor D Oil Pump Sticking OIL PUMP STICKING Boil Out was run through Pump Free Stuck Pump Disassemble and Re Oil Pump Old Oil allowed to sit in Pump Basket Lift System BASKET WILL NOT GO UP OR DOWN A Power not on Run Clean Oil through Pump Press Power Switch to ON position B Cooking Controller faulty B Replace Cooking Controller C Cooking cycles running Cancel cooking cycle
16. Scoop KE remove fil ter sediment from the surface of the Filter Media and discard 16 Replace Cover and reinstall Filter Pan 17 To continue cooking See Section 5 2 Cooking Procedure To discontinue cooking See Section 5 5 Normal Shutdown 50 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Removal of Liquid Shortening This section describes how to remove shortening from the Fryer This must be done before a Boil Out Procedure can be performed In this section a Giles Oil Caddy not included is referenced as the disposal container for waste shortening WARNING Never attempt to remove cold liquid shortening using this procedure this can clog the filter pump and damage the unit Shortening must be heated to a min of 200 F 93 C before performing this procedure 1 If shortening is cold heat to 200 F 93 C 2 Ensure the Power Switch is in the ON iposi tion 3 Ensure the Selector Switch is in the OFF Eos tion 4 Ensure the Filter Pan Elis in place and the quick disconnect hose EJ connected the to unit 5 Slowly turn the Drain Valve Handle Eo the OPEN horizontal position and allow the Fry Pot to completely drain 51 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer peration Removal of Liquid Shortening Continued X 6 After the Fry Pot has completely drained turn the Drain Valve H
17. Scrolling Display will show a Menu Label Use Up amp Down Arrow Keys to cycle through the available Menu Item Labels Stop when a desired Label appears on the display available Menu Item Labels are shown below BONE OUT WINGS SPECIAL 2 FISH CHEESE STIX BREASTS THIGHS MENU GORNDOGS CHICKEN TATERS TENDERS SPECIAL 1 CATFISH MUSHROOMS FILLETS NOTE Menu Labels are for user information and convenience only selecting a label does not save a pre set cooking program continue to next page PROGRAMMING CONTINUED ON NEXT PAGE Press Program Key to Save selection Lower Display will briefly show Saved Edit 38 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation CONTINUE PROGRAMMING FROM PREVIOUS PAGE Main Display will indicate the Menu being pro grammed or edited Scrolling Display will change to read Press Time or Temp LEDs over Clock amp Temp Keys flash Press lemp Key to set or Press Clock Key to set or change Cook Temperature change Cook Time Main Display shows Scrolling Display reads Time or Temp depending MTS Press Up Or Down on Key pressed Use Up Down Arrow Keys to change setting to the desired value for Time or lemp Press Program Key to Save setting Scrolling Display will briefly show Saved Repeat step if setting or changing both Time amp Temp Press another Menu Key to
18. placing one 1 new sheet of Filter Paper Ensure that all levers engage the Hold Down Frame securely 11 Replace Cover onto Filter Pan and restall Filter Pan Assembly under fryer Reconnect the hose at quick disconnect Accessory Item not included 58 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Cleaning 6 3 Cleaning Filter Pan amp Replacing Filter Media Daily Regardless of whether a Boil out is performed the Filter Pan must be cleaned daily as described in Section 6 2 Doing so will keep the Fryer filtration system operating at peak performance 59 60 Ventless Hood Model GEF 400 VH GEF 560 VH GEF 720 VH Z Ventless Hood The following section applies to Ventless Hood VH model fryers only It describes operation and mainte nance of the Fryer s integral Ventless Hood System Be certain all Filters are in place and properly installed and that the Filter Access Cover is in place and securely latched before attempting to operate the appliance See Section 5 1 10 2 Start up GEF VH Model for start up procedure NOTE The appliance will NOT power up if the Filter Access Cover is missing or ajar The sides of the Cover must seat flush against the Hood front and the pin on the right hand edge must engage the cover interlock switch 71 Filters This section discusses each Filter within the Ventless Hood system and describes removal installation cleaning procedures and spec
19. shortening this can clog the filter pump and damage the unit Shortening must be heated to a min of 200 F 93 C before attempting to pump 1 After cooking the fourth load the Cooking Controller will display FILTER Kana sound an alarm to indicate that the shortening must be filtered 2 Press the Alarm Reset Key Pto silence alarm 3 Place the Selector Switch in the OFF EBposition 4 Wear oven mitts Open the Cabinet Door disconnect the Filter Pan Quick Disconnect Hose and remove the Filter Pan E from the unit 5 Remove Pan Cover Y Ensure that Filter Media is installed correctly 1 sheet of Filter Paper 6 Distribute approx 5 oz of Filter Powder 1 pack Giles 72004 over filter media surface 7 Replace Filter Pan Cover EY and reposition the Filter Pan under the unit Reconnect the Filter Pan Quick Disconnect Hose This process requires that shorten DANGER ing to be drained into the Filter Pan Failure to have fryer Selector Switch in the OFF posi tion prior to draining may result in fire as the Heating Elements become exposed ALWAYS ENSURE SELEC TOR SWITCH IS IN THE OFF POSITION BEFORE DRAINING SHORTENING FROM POT 8 Ensure Selector Switch is in the OFFEX position Place the Oil Diverter Valve in the TO FRYPOT vertical position Slowly turn the Drain Valve Handle counterclockwise to the OPEN EY horizontal position to allow liquid shortening to drain into the Filter Pan 49 Mode
20. the Control Panel surface are impact sensitive Exercise care when working around or moving carts near the Control Panel to avoid damage and maintain proper operation DO NOT install the unit near combustible walls and materials Failure to maintain safe distance may result in fire When cleaning the GEF or GEF VH Series Fryer ee DO NOT steam clean ee DO NOT use products containing chlorine ee DO NOT use abrasive products steel wool or scouring pads ee DO NOT use oven cleaner Failure to comply with these CAUTION notices may result in equipment or property damage and void the war ranty Failure to comply may violate local health codes DO NOT Modify Alter or Add Attachments to This Equipment Note To aid the electrician an electrical wiring diagram is provided with the unit Refer to the wiring diagram during installation or servicing Comply with all appropriate state and or local heath regulations regarding the cleaning and sanitation of equip ment The decibel level of the hood when operating is approximately 65 dB s Never attempt to clean the Charcoal Filter The appliance and plenum discharge nozzles of the fire suppression system have been factory installed and posi tioned in the proper alignment DO NOT MOVE OR ADJUST except on recommendation of a certified fire protection specialist Model GEF 400 GEF 560 GEF 720 amp Introduction GEF 400 VH GEF 560 VH GEF 720 VH 1 Introduction THANK YOU
21. the HVAC contrac tor the following information a The Hood exhausts between 510 to 680 CFM b The average temperature of the air being exhausted from the Hood after four 4 hours of continuous frying is approximately 90 F 32 C 10 This appliance is to be installed used and maintained in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 1994 The above steps will help to ensure safe and proper installation of your fryer If you have any questions con cerning these procedures contact your local Giles distributor or other qualified service person Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Installation 2 2 Unpacking The Fryer should arrive enclosed by a wooden crate It is secured to a wooden skid with high tensile strength strapping and wrapped in machine applied stretch wrap The appliance must remain in an upright vertical position Exercise care when lifting or moving the unit Exercise care when removing the wooden crate from around the unit Failure to comply with these CAUTION notices may result in minor or moderate injury equipment or property damage and void the warranty Note e f crate exhibited any sign of damage immediately inspect the unit and notify the carrier of any dam ages to the unit or included accessory items 1 Carefully cut and remove the plastic shipping wrap and strapping Remove and
22. top of the diverter However it is advisable to allow 3 to 6 clearance for ease of moving the appli ance when needed 3 Way Diverter Exhaust Stack Provides a convenient place to hang the Basket Cover when load Basket Cover Hanger ing unloading or stirring product One is located on either side of the hood Helps to sanitize discharge air and the hood s plenum area to improve control of cooking aromas This lamp should be cleaned monthly and replaced annually Ultraviolet Lamp Optional 25 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Accessories Included Description Fab Part Number Kettle Drain Brush P N 71025 Stir Paddle P N 77775 Pot Brush P N 71100 Crumb Shovel P N 30059 Overview Function Use for cleaning the Fry Pot and Pot Drain in the event of clogging Use for stirring hot oil and the product being cooked Use for cleaning Fry Pot and Heating Elements Use to remove sediment from the surface of the filter media in the Filter Pan after a filtering cycle Overview Accessories Included Description Part Part Number Shaped Brush P N 73233 Discharge Hose P N 33667 Soak Tank P N 39327 UV Lamp P N 90226 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Function Use for cleaning between Heating Elements and the space between the pot wall and the ele ments Use for removing liquid
23. 1 8 EAC Filter Operation lise RR RR RR ee 65 7 1 9 De ONDES MOSS o cuum uon ear nos dE EU EROR E beeen pees Whe pee oe eee E EGEN Yon d RE ER 66 7 1 10 Charcoal Filter Removal Installation 0 0 0 0 0 00 ce eee 67 71 11 Charcoal Filter IVIISSIDID eo ur ei alor ro rares 67 71 12 Charcoal Filter Replacement 2 67 LLIS Ultra Violet Lamp Cleahllbig u s os wed babe an di dos e bob be bci e 68 7 1 14 Jitra VIOIGE Lamp Removal vu accu 8a raras 9 Ghee Gwe Ohare Resto eee EREE reja 68 LIS Ultra Violet Lamp Installati n uu RM senesan as ir a eRe A 69 7 1 16 Hood Filter Alarm Chart 69 7 2 MANtenerndS anam madaanan hai eee ee Ra i ERES 70 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Table Of Contents 7 2 1 Monthly Interlock CHECK ra mts eo ania ewe id eas Gok dae en oe a eee 70 7 2 2 Quarterly Hood Cleaning i gsc ce Axe eee serine 48 ee ne aiies dd ai ra 70 72 3 Semi Annual Fire Suppression System 71 72 4 Annual Fire Suppression System 71 42 0 12 Year Fire Suppression System 71 7 2 6 Maintenance amp Service Log 72 8 Troubleshooting 73 8 1 Temperature Control System 73 8 2 Sica SNS
24. 1 800 554 4537 USA amp Canada Only FAX 334 239 4117 www gfse com Form No 60831 Release date 06 02 03 Revision Date 01 21 13 Rev G
25. 720 VH Overview Notes 30 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Unit Preparation 4 Unit Preparation At Giles Enterprises Inc we take pride in the quality of our workmanship Every effort has been made to ensure that your unit is in optimum operating condition when received Each unit must pass rigorous quality control testing prior to shipment To further ensure that the unit operates to your expectations we recom mend performing a brief functionality check prior to operating it for the first time Before attempting to operate the unit refer to Section 3 and become familiar with the various con trols and their function Once you have read and fully understand Section 3 precisely follow the steps below to check the unit s function Failure to follow these instructions could lead to equipment damage or malfunction Set up for Initial Testing of Unit Ensure that the unit is set up as follows before proceeding 1 Power Switch is in the OFF EBposi tion 2 Selector Switch is in the OFF posi tion 3 Open the Cabinet Door and remove the Filter Pan 4 Ensure the Drain Valve Handle is in the CLOSED EY vertical position 5 Ensure the Oil Diverter Valve is in the TO FRYER EY vertical position 6 Remove Basket Cover Basket Carrier and Basket 31 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Unit Preparation 4 2 Power Test
26. 8 4 Unit Preparation 31 4 1 setup Tor Initial Testing OF Unit se ase ad edes rara 31 4 2 Power Test Rss OZ 4 9 Heating Element Test 32 4 4 AAN A 29 4 5 Perform Boil Out Procedure 2244 44441a4u0uli4emauer stecethssueutenteideteuue 33 4 6 Clean Filter Pan 39 GEF 400 VH GEF 560 VH GEF 720 VH Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Table Of Contents 5 Fryer Operation 35 Ds COOKING Controller uua o m user ee Oe me eee RARA 36 Du A BOIS nd FUMCUONS obrar rosas road od ee be ed eS Ran a al 5 1 2 Create or Edit a Menu Program Temp amp Time 38 0 10 SE LES RUES COOKING AOL 4 caged sedes risas aria aires 40 5 14 Exit OF Cancela Cooking CyClE RER onan CINEREA SEAR 40 9125 Enter OO IMOGe eos ee ia dd d e dale e dd ben 41 5 1 6 Exit COO MOE sarare ereere EREA Es ena EE NE SCR ERN asa 41 D Lowering and Raising Basket Li auus are orae Te MN RU PEAR RIT aie ee 41 5 19 Entering Boil Out Cycle 42 5 1 9 EXITO SU EUIS Loa uai RETRO nn GERE arre oradores 42 MO otart up POSEE es xx x doce doe breed eon bee aed eke eee SE REN ERNEPESS PE 43 5 1 10 1 GEF Model without Ventless Hood 43 5 1 10 2 GEF VH Model with Ventless Hood 43
27. 91 11 Appliance Status Alarms uade seem m em ea Rm e RR Rd CEce dox xt REOR X ER a 44 5 ME NO TIPP 44 BS 1 112 Ventless Hood M dels VH sess acere way qe VE EUR EUR Ree eea eRe ar CR e PRESE RUE oa 44 57 Cooking Procedure 45 9 9 Plena Gadid OBOPLOPURED e saae cura p arr ere wet REDE ee Be ed eee MEE XA 49 54 Removal or Liquid SHOMENING ses AR dro E nk ok 4 bok ee Gad Deo en 51 50 NO Malo DOME ee ee die oi eco 54 5 6 Emergency SAUEDONN SL asacateu stew de un na isani ERE Re SUE xor Re xir es 54 6 Cleaning 55 6 1 Boil Out Procedure Cleaning the Fry Pot 55 6 2 Cleaning the Filter Pan amp Replacing Filter Media After Boil Out 58 6 3 Cleaning the Filter Pan amp Replacing the Filter Media Daily 59 7 Ventless Hood 61 7 1 gi SR 61 71 1 Ventless Hood Filter Table 61 TAZ Bafile Filter Removal s eatedeas corral woe bbe d oes Fake ks Ge kee ad x dedi d ed a 62 7 1 3 Balle Filter o canis ee com ER da EE dm ae sees de oe 413 Bale Fiter A 64 71 5 Baffle Filter leanind aucem etant had E dew bd ee whew eee es 64 7 1 6 MEINES crctecke eas oe edeaeeehenea eee eeden ta eae emeeseeee ee eae ess 64 217 EAC Finer A Re ac fete doen ate wa oes ee cares Pee hoe nb red 65 7
28. E ea erama cache eax Ea Rod eat een a a 76 83 Basket Elevator System se me a Den ue ys 76 8 4 ic ee D oe hhh A PEE 76 9 Parts List am arcade 77 9 1 Parts Ordering and Service Information 77 9 2 Control Panel amp Front Header 78 9 3 Front Lower CAM ua SURE R ERU ERR UR BOR OUR a 80 9 4 Rear Lower Cabinet aug bch duge st eave aca nidad Seo huge dorar aaa ade 82 9 5 Basket Cover and Basket es 84 9 6 A 86 9 7 mie ab VeMless MOOG sssi rretsi out ewees wens des Gen ee eee ds ochre ess wee suas 88 9 9 Rear ventless MOOO uv u v eUrs 3 9 99 12 eds 6379 FE vacet arabes 90 Safet Model GEF 400 GEF 560 GEF 720 amp y GEF 400 VH GEF 560 VH GEF 720 VH Safety Safety Overview The instructions contained in this manual have been prepared to aid you in learning the proper procedures for installing and servicing your new Giles Model GEF or GEF VH Series Fryer Throughout this manual safety precautions are identified through the use of the safety alert symbol and three signal words DANGER WARNING and CAUTION All safety alert information precedes the step s to which they apply Suggested recommended or other noteworthy information is identified through the use of NOTES Additionally certain words are used to indicate a specific meaning or to add emphasis The following words are used as indicated throughout the manual Shall understoo
29. GEF 400 GEF 560 GEF 720 GEF 400 VH GEF 560 VH amp Operations amp Service Manual Sv N7 Computer Controller UV ULTIMATE VENTLESS Models GEF400 GER560 GEF 720 Models GEF 400 VH GEF 560 VH GEF 720 VH Giles Enterprises Inc An ISO 9001 Registered Company Committed to Quality 2750 Gunter Park Drive West Montgomery AL 36109 USA Toll Free 800 554 4537 USA amp Canada Only Other 334 272 1457 FOODSERVICE EQUIPMENT Fax 334 239 4117 e Website www gfse com Form No 60831 Rev G 1 2013 LIMITED WARRANTY e Subject to the terms and conditions of this Limited Warranty as herein stated all Giles Enterprises Inc Foodservice Equipment and parts purchased new from an authorized Giles Enterprises Inc representative are warranted as to defects in material or workmanship for a period of 24 months from the date of installation provided however that with regard to labor costs in connection with this warranty see below All installations must be made by a qualified installing agenoy in accordance with all applicable codes and or regulations in the jurisdiction in which installed Limited warranty coverage is extended to the original owner only and is void if the unit is resold e During the Limited Warranty period Giles Enterprises Inc will replace or recondition at its factory any part or parts of this unit which Giles Enterprises Inc inspectors judge defective provided the
30. Quick Reference Door Label Ki Part No 60802 and apply over existing label Not shown 14 Overview Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH 3 Overview The following section provides a brief overview of the components functions and accessories of the Giles GEF and GEFVH Series Electric Fryer Please review this section carefully before attempting to operate the appliance UV Sight Window Optional ADD Ventless Hood Figure 3 5 Basket and Elevator Assembly Figure 3 4 Control Panel Figure 3 1 Lower Cabinet Area Figure 3 2 Filter Pan Assembly Figure 3 3 15 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH verview Control Panel FOODSERVICE EQUIPMENT Present on Ventless Hood VH Models Only 16 Model GEF 400 GEF 560 GEF 720 amp Overview GEF 400 VH GEF 560 VH GEF 720 VH 3 1 Control Panel Item Description Function The Power Switch is a 2 position Switch Press top portion to 1 Power Switch place in the ON position for operation The Selector Switch is a 3 position switch used to select the mode of operation COOK OFF FILTER The fryer s heating Selector Switch elements only operate in the COOK position The switch is placed in the FILTER position to start the filter pump for filtering the shortening The High Limit Indicator Light is illuminated when power to the fryer s heating elements has b
31. WAY 1 2NPT NICKEL PLATED 20120 MOTOR 230V ELEVATOR GEF 38824 ELEVATOR CARRIER WELD ASSY GEF 70912 PUMP MOTOR ASSY VIKING 41080 HOSE CORRUGATED SS 1 2 ID X 20 45400 CONNECTOR 0 190 ID 1 ANPT SWAGELOCK 40807 CASTER 5 IN SWIVEL W O BRAKE PLT MT A5876 VALVE 1 1 2 NPT DRAIN 38829 CHAIN ELEVATOR S35 115 PITCH 40951 MASTERLINK 35 SINGLE ROW 3 8 PITCH NOTE 45111 FERRULE SWAGELOCK Not shown NOTE 45111 is included with 45400 Swagelock Connector can be purchased separately Must also replace ferrule 45111 if not also replacing Swagelock Connector 45400 00 ey Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Basket Cover and Basket Due to continuing equipment improvements some components appearance may be different than depicted in this Manual 84 Model GEF 400 GEF 560 GEF 720 amp Parts List GEF 400 VH GEF 560 VH GEF 720 VH 9 5 Basket Cover and Basket im Part Number FO Been O O 89 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Not shown Optional item not included as standard 86 Model GEF 400 GEF 560 GEF 720 amp Parts List GEF 400 VH GEF 560 VH GEF 720 VH 9 6 Filter Pan hem Pare Number Ge Deefbion AA A em a RE e m 71 HITG BRASS MALE 2NPTOUIOK DISCONNECT NN EN 03 EM MI Not shown Optional item not included as standa
32. an Cover on Pan 17 Position Filter Pan KE under unit and connect Filter Pan Quick Disconnect HosekEll 18 To begin cooking on the unit see Section 5 2 57 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Cleaning Cleaning Filter Pan amp Replacing Filter Media After Boil Out This section explains the procedure for cleaning the Filter Pan and replacing the Filter Media This should be performed each time Boil Out Procedure Section 5 5 is done Use Thermal Mitts for protection from hot parts 1 Follow the Normal Shut Down procedure see Section 5 5 2 Remove the Filter Pan EB trom the Fryer remove Cover EY from the Pan 3 Clean and dry Filter Pan Cover thoroughly 4 f equipped remove the Crumb Screen EJ clean and dry it thoroughly 5 Using the metal Crumb Scoop provided with the unit remove the accumulated filter residue from the edge of the Hold Down Frame EBYand sur face of the Filter Paper E 6 Turn the four Levers to disengage the Hold Down Frame Elo the Pan bottom 7 Remove the Hold Down Frame 4 clean and dry thoroughly 8 Grasp one end of the Filter Paper ana care fully roll up sheet and discard taking care not to allow filter debris to fall through the perforated screen in the Pan bottom Discard used replace with 9 Thoroughly clean and dry the entire Filter Pan new Be certain to drain all water from the hoses 10 Reassemble Filter Pan
33. andle to the CLOSED 6 vertical posi tion 7 Connect the Discharge Hose Alto the Discharge Hose Coupling 8 Place the discharge end into a Hot Oil Disposal Container EX Giles Oil Caddy shown 9 Turn the Oil Diverter Valve to the TO DISCHARGE HOSE Y horizontal position 10 Be sure the wear Oven Mitts if holding the Discharge Hose it will become very hot Press the Selector Switch to the PUMP FILTER EJ position and allow the shortening to pump into the Disposal Container 52 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Removal of Liquid Shortening Continued 11 After shortening is removed from the Filter Pan place the Selector Switch in the OFF position 12 Place the Power Switch in the OFF Ki EJposition 13 Turn the Oil Diverter Valve handle to the TO FRY POT fi vertical position 14 Wearing Oven Mitts remove the Discharge Hose from the Discharge Hose Coupling Een drain shortening remaining in the hose into the Oil Disposal Container 15 Thoroughly clean the Filter Pan and the Filter Pan Cover 16 To perform a Boil Out on the unit see Section 6 1 Boil Out Procedure To shutdown the Fryer see Section 5 5 Normal Shut Down 53 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer peration 5 5 Normal Shut Down This section explains the process of shutting the unit down 1 Place the Selector Switch
34. cal Support INTERNET Please visit our website at www gfse com or email servicesQgfse com The goal of the Giles team is to provide the highest possible quality of service and assistance To help us accomplish this please have following information readily available when calling The area below may be helpful in recording information for use as a quick reference Model Number Serial Number Phase Voltage Nature of Problem The information can be found on the Serial Label located on the the frame brace inside the Fryer cabinet MODEL MODELE SERIAL NO NO DE SERIE GEF 720 70848 011713 05 VACIVCA HZ _ PHASE AMPS WATTS ESE DESCRIPTION DESCRIPCI N FRYER GEF 720 COMP 208 60 3 c YL Jus D GILES ENTERPRISES 4 800 554 4537 2760 GUNTER PARK DRIVE WEST MONTGOMERY ALABAMA 36109 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Ventless Hood Model only The GEF VH Model Control Panel is shown 78 Model GEF 400 GEF 560 GEF 720 amp Parts List GEF 400 VH GEF 560 VH GEF 720 VH 9 2 Control Panel amp Front Header tem Partnumber orv Dein Ce meee O EEES EN Ventless Hood Model only 79 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Not shown 80 Model GEF 400 GEF 560 GEF 720 amp Parts List GEF 400 VH GEF 560 VH GEF 720 VH 9 3 Front Lower Cabinet R
35. ce Replace all removable panels and covers after servicing An interlock system is design into the unit to prevent exposure to excessive ultraviolet radiation DO NOT attempt to bypass or disable these interlocks viii Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH The GEF or GEFVH Fryer must remain in an upright vertical position Exercise care when removing the unit from from shipping packaging DO NOT operate the Fryer unless its components and their intended function is fully understood see Section 3 The GEF Fryer and its parts become very HOT during operation Temperatures inside the unit s cabinet may exceed 150 F 65 5 C Exercise caution when operating loading unloading food items cleaning or servicing Wearing of thermal oven mitts is recommended Failure to comply with CAUTION notices may result in minor to moderate personal injury equipment or property damage and potentially void the warranty Fryers must be adequately and properly grounded Improper grounding may result in electrical shock Always refer to your local electrical code to ensure proper grounding of this or any other electrical equip ment Always consult with an certified electrician or other qualified service person to ensure that electrical circuits are of sufficient rating for the equipment being operated Giles Electric Fryers are available from the factory wired for various voltage phase and cycle Hz Che
36. ck the rating label inside the cabinet or on the rear panel of the unit to determine the correct power supply Before operation ensure the fry kettle is positioned in a secure safe location with the casters in the locked posi tion Consult a certified electrician to ensure all electrical specifications have been met and the unit is properly ground ed The wiring diagram provided with the unit should aid an electrician with the installation of the fryer Due to the high temperature of shortening in the fryer during cooking it is extremely important to exercise cau tion when operating or working in the vicinity on this equipment to avoid personal injury Before attempting to operate the unit refer to Section 3 to familiarize yourself with the various control functions Once you have read and fully understand Section 3 please follow the steps below precisely in order to prevent equipment damage or malfunction Take care not to puncture the filter media in the Filter Pan if it becomes necessary to use the Drain Brush to unclog the drain valve Allow the unit to cool down a minimum of 15 minutes before cleaning or servicing Handle the Electrostatic Air Cleaner EAC with care Do not bend the collection fins and take care not to break any of the the ionizer wires on the cell Doing so will prevent the EAC from working properly potentially causing the fryer to be disabled IX Model GEF 400 560 720 VH Safety Components exposed on
37. d to be mandatory Should understood to be advisory May understood to be permissive Will indicates a future event or condition to occur ZN or Used in conjunction with signal words DANGER WARNING or CAUTION to alert you of potential per sonal injury hazards immediately preceding precautionary measures that pertain to subsequent step s Obey all safety messages that follow this symbol to avoid possible injury or death Failure to adhere to safety precautions identified by the safety alert symbol may also void the warranty ndicates an imminently hazardous situation which if not avoided will result in death or serious personal Injury e Indicates a potentially hazardous situation which if not avoided could result in death or serious injury ndicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Also used to alert against unsafe practices When used without the safety alert symbol CAUTION indicates a potentially hazardous situation which If not avoided may result in equipment or property damage and void the warranty NOTE dentifies suggested recommended or other noteworthy information vii Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Safety Specific Safety Precautions For your safety please observe the following precautions when operating or servicing your Giles Model GEF or GEFVH Fryer Read the followi
38. del GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Installation 2 3 Electrical Requirements Continued Breaker JC Required x 08 0 0 80 Phase Watts EXIJO Lem me je x Lem mo E ON ECS o0 300 Cm e s nmol E ES Lem pw eps feels fa s Femme e s aw s 9 Fem e s me s Fem am e s aol s Model GEF 400 GEF 560 GEF 720 amp Installation GEF 400 VH GEF 560 VH GEF 720 VH Electrical Connections 1 Install appropriate sized circuit breaker in main power distribution box See Table 2 3 Connect 1 1 4 flexible conduit from main box to Fryer Allow enough length such that Fryer can be moved easily for cleaning and servicing See Figure 2 4 1 p 9 Open Fryer Cabinet Door and remove Service Entrance Box Cover See Figure 2 4 2 A Route appropriately sized power wires from the circuit breaker in the main box to the Fryer 5 Connect power wires to the appropriate Terminal Blocks in the Service Entrance Box See Figure 2 4 2 6 Reinstall Service Entrance Box Cover and close the cabinet door Routing conduit D Main Power Distribution Box 1 1 4 Flexible Conduit 1 1 4 Straight or 90 Connector Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Installation Service Box Connections Service Entrance Box Terminal Blocks DETAIL A Power Wires from Main
39. ection 1 Remove Cover on Fire Alarm Tie In Box and install appropriately sized conduit and wire to the facili ty s fire alarm system Allow enough length such that the appliance can be moved for access when cleaning and servicing 2 Make appropriate connections 3 Reinstall Fire Alarm Tie In Box Cover Facility Fire Alarm Fire Alarm Tie in Box 13 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Installation 2 11 Changing the Door Swing In some situations the door swing direction may need to be reversed to allow for easier access to the lower cabinet The following describes this procedure 1 Disconnect power 2 Remove 4 screws Bon the left side of the lower cabinet 3 Support door remove 4 screws holding the top and bottom hinges to the lower cabinet to remove Cabinet Door 4 Remove the plastic washer EBtrom the bot tom hinge and save 5 Flip the top right hinge move it to the bot tom left cabinet side and attach do not tighten Place the plastic washer EBon the hinge pin 6 Flip the Cabinet Door and hang on the bottom left hinge pin 7 Flip the bottom right hinge move it the top left insert pin into Door and attach hinge to cabinet side do not tighten 8 Check door swing and levelness adjust as needed and securely tighten screw 9 Install 4 screws to right side of the lower cabi net to fill holes 10 Reconnect power 11 Order a new
40. een disabled by the solid state over heat safety control Should this light come on during operation discontinue operation and refer to the Troubleshooting Section of this manual NEVER COOK IN A FRYER THAT CONTINUES TO GIVE A HI LIMIT ALARM The Orange Heat Indicator Light is illuminated when the fryer s heating elements are energized When the set point operating temperature is reached the light will turn off Light will cycle on and off during normal operation The Green Power Light is on whenever the Power Switch is in the Power Indicator Light ON position The ON Indicator is illuminated when the Electronic Air Cleaner ON LED Indicator EAC power supply is on This is the only LED illuminated during normal operation The WASH Indicator is illuminated when the EAC has become excessively dirty Do not use this as the signal for routine clean High Limit Indicator Heat Indicator Light WASH LED Indicator ing doing so will significantly decrease filter performance and the life of the charcoal filter Clean EAC daily for best performance CHECK LED Indicator The CHECK Indicator is Illuminated when the EAC becomes short ed and is no longer operating EAC needs repair or replacement 10 Fire Extinguisher If fire should occur in the cooking vat pull this handle to manually Manual Pull Handle activate the the fire suppression system Present on Ventless Hood VH Models Only 17 Model GEF 400 GEF 560 GEF 720 a
41. elector Switch in the COOK ED position The Heat Light EY will illu minate and the heating elements will energize to begin heating shortening to the menu set point temperature 45 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Cooking Procedure Continued 10 9 Using the provided Stir Paddle frequently stir the shortening while preheating Doing so will result in more evenly cooked product by pre venting cool spots within the shortening 10 Once shortening has initially preheated to the setpoint temperature heating elements will shutdown and the Heat Light ET will turn off When setpoint is reached an alarm will sound and Stir is displayed on the main display Press the Alarm Reset key to silence the alarm The setpoint alarm must be acknowledged before a menu can be started 11 Check the shortening level It should now be at or near the FULL KB Level Add more shortening if needed 12 Using the Stir Paddle vigorously stir the oil once again until the Heat Light comes back on and continue stirring until the light turns off The shortening should then be evenly heated and Fryer is ready for cook ing 13 Place the Cooking Basket ER onto the Basket Litt Carrier 46 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Cooking Procedure Continued 14 Press the desired Menu Key 13 tne Tempera
42. em Part Number ow Desemption e 09 2 TERMINAL BLOCK GROUND 412 GAWIRE e sm 1 COVER SERVICEBOX OOOO s 3m 1 SMROUDSERCEBOX CS aos 8 ROLLER BALCBEARING FILTER PAN DOCKING Not shown 81 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Rear Lower Cabinet Not shown Due to continuing equipment improvements some components appearance may be different than depicted in this Manual 82 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List 9 4 Rear Lower Cabinet Mem Part Number Oty Description O O OOO O O 32208 CONTACTOR ASSY 208 240VAC 3PH GEF 400 560 720 3PH 32193 CONTACTOR ASSY 1 PH 75A 208 240V GER560 1PH ONLY 20513 BREAKER CIRCUIT 277V 50A 6 PL Certain Models Only 20306 ELEMENT 6666W 208V GEF 720 20309 ELEMENT 6666W 240V GEF 720 2001 ELEMENT 6666W 480V GEF 720 21526 ELEMENT ROUND 5000W 208V GEF 560 21299 ELEMENT ROUND 5000W 240V GER560 21527 ELEMENT ROUND 3333W 208V GEF 400 21298 ELEMENT ROUND 3333W 240V GEF 400 23908 THERMOCOUPLE SAFETY TYPE J SINGLE 20439 THERMOCOUPLE VARIABLE TYPE J UNGROUNDED 6 20571 THERMOCOUPLE ELEMENT TYPE J UNGROUNDED 7 40770 SHAFT amp CYLINDER ASSY ELEVATOR GEF 8 20122 CAPACITOR 4mfds 370V GEF MIN 23201 SWITCH SNAP ACTION ROLLER TYPE 45755 VALVE 3
43. er Rinse and dry thoroughly reinstall in the unit Never place wet or damp Baffle Filter into the hood The Baffle Filter may be washed in a dishwasher if desired EAC Filter Removal Unlatch Filter Access Cover and lift off Grasp EAC Filter s Handle and pull cell straight out on an upward angle 64 Ventless Hood EAC Filter Installation Os EAC Air Flow Arrow must point upward Model GEF 400 VH GEF 560 VH GEF 720 VH Pin must align with hole in rear of Filter 7 1 8 EAC Filter Operation Three LED indicator lights on the Control Panel display the operational status of the EAC Filter The EAC Filter is in place and pow ered This is the only LED illuminated when the EAC is functioning normally Eg ON E wasH Indicates that the EAC s collection fins have become excessively dirty and must be cleaned Two 2 minutes after this LED turns on an alarm will sound the Heat Light will turn off and Heating Elements will be dis abled Check EAC Unit is dis played on Controller Indicates that the EAC has stopped operating Either the filter is not receiving proper power or it is dam aged Iwo 2 minutes after this LED turns on an alarm will sound the Heat Light will turn off and Heating Elements will be disabled Check EAC Unit is displayed on Controller EJ CHECK All 3 LED s illuminated at power up indicates that the EAC cell is NOT installed or is mis aligned After 2 min
44. erating is approximately 65 dB s e DO NOT MODIFY ALTER OR ADD ATTACHMENTS TO THIS EQUIPMENT 1 Keep the appliance and surrounding area free and clear of combustible materials 3 in 76cm for Fryer and 18 in 46cm for Ventless Hood 2 Please retain this manual for future reference o A wiring diagram for this appliance has been provided and should be attached inside the cabinet door Ensure that it corresponds with this Fryer model voltage phase and Hz 4 Ensure that this appliance is electrically grounded in accordance with local code or in the absence of local code with the National Electrical Code ANSI NFPA NO 70 1999 5 Please provide adequate space for future servicing and proper operation of this appliance Also provide adequate ventilation in the operating area where necessary 6 Always consult with a certified electrician or other qualified service technician prior to installation 7 Ensure supply voltage and amperage rating of the supply circuit are as specified on the fryer s rat ing label 8 Make sure this unit is in a secure position and will not unintentionally move The unit features lock Ing casters ensure they are used O Depending on local code room size and other appliances in use exhaust ventilation may be required This often can be accomplished by the installation of an exhaust fan in the space in which the appliance is installed To determine requirements for your installation supply
45. ered and the Power Switch to the oFF position Disconnect Quick Disconnect Hose remove the Filter Pan from the Fryer WARNING PO NOT drain the Boil Out solution into the Filter Pan Contents are corrosive and will cause damage to the Filter Pan the Hold Down Frame and the Filter Pump Failure to comply may result in minor or moderate injury and equipment or property damage such damage not cover by the warranty supplied with the unit beneath the Fryer Drain CAUTION Container used for this step must be heat resistant up to 300 F 148 C Plastic is generally not safe as it may melt or break A leak proof metal container is preferable Failure to comply with this caution may result it seri ous injury izontal position drain boil out solution into catch con tainer Rinse and flush the Fry Pot thoroughly with hot tap water Empty catch container as often as needed taking care not to allow it to overflow Dry the Fry Pot with a clean dry towel Ensure surfaces are thoroughly dry before adding fresh shortening Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Cleaning Boil Out Procedure Continued 14 Slowly turn the Drain Valve Handle to the CLOSE EU vertical position 15 Clean Filter Pan and replace Filter Media follow direc tions in Section 6 2 Cleaning of Filter Pan Components after the Boil Out procedure 16 Replace Filter P
46. for purchasing a new Giles Model GEF or GEFVH Series Fryer manufactured by Giles Enterprises Inc Montgomery Alabama USA hereafter referred to as Giles Every unit is thoroughly inspected and tested prior to shipment and with proper care and maintenance will provide years of trou ble free service To help protect your investment in this state of the art cooking equipment we recommend that you take a few moments to familiarize yourself with the installation operation cleaning and maintenance procedures contained in this manual Adherence to these recommended procedures will minimize the potential for cost ly downtime and future equipment repairs Please retain this manual for future reference NOTE Due to continuing improvements and product enhancements the images shown in this manual might not exactly depict current models 1 1 Construction Model GEF and GEFVH Fryers are constructed of durable stainless steel 1 2 Standard Features Electronic Controller controls the temperature of the cooking oil and the amount of cooking time Also displays alarm conditions and cooking status 8 programmable menu keys can be preset to different cooking temperatures and times Automatic Basket Lift automatically lifts cooked product from hot cooking oil at the end of the cooking cycle Oil Filtration System fully self contained system requires only approximately 5 minutes to filter cook ing oil and return it the the fry pot
47. ific fryer alarm conditions that will occur if the filter system is not properly maintained Maintainance and cleaning must be performed as prescribed to keep the Ventless Hood Section operating at optimum performance 7 1 1 Ventless Hood Filter Table Filter i sd How to remove How to clean How to install Baffle Filter Clean Daily Section7 1 2 Section 7 1 5 Section 7 1 3 EAC Filter Clean Daily Section 7 1 6 Section 7 1 9 Section 7 1 7 Replace every 30 Cannot be cleaned Charcoal Filter days Section 7 1 10 REPLACE ONLY Section 7 1 11 P N 30248 Clean every 30 Ultra Violet Lamp days Section 7 1 15 Section 7 1 14 Section 7 1 16 Optional Replace annually 61 Model GEF 400 VH GEF 560 VH GEF 720 VH Ventless Hood Baffle Filter Removal 62 Ventless Hood Model GEF 400 VH GEF 560 VH GEF 720 VH Baffle Filter Installation Switch arm must be actuated by the Baffle Filter when installed as shown 63 Model GEF 400 VH GEF 560 VH GEF 720 VH Ventless Hood 7 1 4 Baffle Filter Missing If the Baffle Filter is missing or not properly installed a constant tone alarm will sound and a Baffle Filter Missing message will scroll on the lower dis play See Section 72 3 Baffle Filter Installation The fryer will be disabled until the condition is cor rected Z1 5 Baffle Filter Cleaning The Baffle Filter needs to be cleaned daily Wash the Filter in sink with a mild degreaser and warm wat
48. ility not specifically stated herein e Repair or replacement as provided under this limited warranty is the exclusive remedy Giles Enterprises Inc shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on this product except to the extent prohibited by applicable law Any implied warranty of merchantability or fitness for a particular purpose on this product is limited in duration to the duration of this limited warranty e Used Giles Enterprises Inc Foodservice Equipment or parts or Giles Enterprises Inc Foodservice Equipment or parts not purchased from an authorized Giles Enterprises Inc representative carry no warranties express or implied Model GEF 400 GEF 560 GEF 720 amp Table Of Contents SOTO Aa PEUT vii cc UEAS i D C VII Species ale duoi P ed a da dde cd ne TIT ce TID cadet ie viii 1 IBEFOCOUCHOR 4 26 44 456 Ea x eee coer oras duca BR REOR RU C AC 1 1 1 Seres 224464 h4 eaeoee4e nu weeeteeteoee cone wend bert sae T E EE 1 12 Standard Featul68 2424424 aa E Lee der eTder uud oS S ecd RA GEO edad es 1 1 Hoi ae ae you A ER SIE Re OU ase 1 1 4 SPECION ne add eee aA EOE ee SCAN A OR es 2 1 4 1 Overall Dimensions for GEF400 GEF560 GEF720 2 1 4 2 Overall Dimensions for GEF400 VH GEF b60 VH GEF 720 VH 3 143 Reou Oy LISHMOS sexos ca
49. in the OFF posi tion 2 Place the Power Switch in the OFF position the Power Light will turn off 3 If required turn off the Fryer s circuit breaker in the main electrical breaker panel to remove power to the unit 5 6 Emergency Shut Down In case of emergency remove power to the unit by turning off the facility main circuit breaker Model GEF 400 GEF 560 GEF 720 amp Cleaning GEF 400 VH GEF 560 VH GEF 720 VH 6 Cleaning This section describes cleaning procedures for GEF Series Conventional and Ventless model Fryers In general the unit should be cleaned daily e DO NOT hose down the unit s interior or exterior with water e Failure to comply with these DANGER notices will result in death or serious injury equipment or prop erty damage and void the warranty Boil Out Procedure Cleaning the Fry Pot This section describes how to clean the Fry Pot the process is referred to as Boil Out A Boil Out must be performed before cooking with new equipment and should be performed each time used shortening is removed from the fryer before replenishing with fresh shortening For proper fryer performance and operation the Boil Out procedure should be performed at least every 7 to 14 days Although the Boil Out does not involve a rolling boil DO NOT under any circumstances leave the fryer unattended during the procedure The unit must be carefully monitored for Fry Pot overflow due to unexpected boiling F
50. ion describes operation of the Giles Electric Fryer Model Series GEF amp GEFVH e Turn off the unit and the main power supply at the fryer s circuit breaker box before cleaning or per forming maintenance DO NOT wash down the unit s interior or exterior with water from a spray hose Failure to comply with these DANGER notices will result in death or serious injury equipment or prop erty damage and void the warranty e Ensure the appliance is positioned in a secure safe location and that the casters in the locked posi tion e Consult a certified electrician to ensure all electrical requirements have been met and that the unit is properly grounded The wiring diagram provided with this unit should aid the electrician during the installation of your fryer e Due to the high temperature of cooking oil during normal cooking operations it is extremely important for the user to exercise caution when operating this equipment to avoid personal injury 35 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer peration The following section describes the functions features programming and operation procedures of the N7 Cooking Controller e FOODSERVICE EQUIPMENT GEF VH model Control Panel shown 36 Model GEF 400 GEF 560 GEF 720 amp Fryer Operation GEF 400 VH GEF 560 VH GEF 720 VH Buttons and Functions Temp Key Press this key to set or edit cooking temperature setpoint
51. ise and Message Will Display 40 Model GEF 400 GEF 560 GEF 720 amp Fryer Operation GEF 400 VH GEF 560 VH GEF 720 VH Entering Cool Mode To enter Cool Mode the Display must show Ready press Cool Key for 5 secs Temperature setpoint changes to 275 and oil will be regulated to that temperature until Cool Mode is exited No Menu programs can be activated while in Cool Mode state 5 1 6 Exiting Cool Mode To exit Cool Mode Press Cool Key f Temperature setpoint changes to that of the currently selected Menu program Fryer enters Preheat state and begins heating to the setpoint Manually Lowering and Raising the Cooking Basket Press the Use Up amp Down Arrow Basket Key Keys to raise or lower Basket Lift If Direction Arrow Has Been Pressed 20 Seconds Must Elapse Before Direction Can Be Changed 41 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer peration 5 1 8 Entering Boil Out Cycle To begin a Boil Out Cycle the Display must show Ready press Boil Out Key for 5 secs f Scrolling Display reads Add Boil Out Power Off to Quit Temperature setpoint changes to 200 and 30 minute timer starts Basket will rise No Menu programs can be activated while in Boil Out state Exit Boil Out Cycle To exit Boil Out Cycle allow the 30 min timer to expire or turn Fryer power off scrolling Display shows Boil Complete Cyc
52. ith the provided Stir Paddle KE to separate pleces which may be stuck together 18 Replace the Basket Cover Eon the Fry Pot 19 At the end of the cook cycle the Fry Basket EX with cooked product will automatically be raised from the hot shortening 20 Allow product to adequately drain Wear oven mitts remove the Basket Cover and hang it on the Basket Carrier 21 Lift the Basket off of the Basket Carrier and dump cooked product into an appropriate container 22 Appropriate subsequent actions a Cook another load return to Step 6 of this procedure b Place Fryer into Cool Mode see Section 5 1 8 Cool Mode c Shutdown Fryer see Section 5 5 Normal Shutdown NOTE DO NOT forcefully strike a full basket of product on the edge of Fry Pot or the Basket Carrier in an attempt to aid in oil drainage Damage to the Basket or the equipment can result 48 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Filtering Liquid Shortening This section describes filtering liquid shortening using the on board filtration system The system recircu lates shortening from the Filter Pan through Filter Media and back to the Fry Pot By following this process shortening life can be increased by up to 50 The Cooking Controller is preset to alert opera tors to filter shortening after every fourth 4th load cooked WARNING Never attempt to filter cold liquid
53. l GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Filtering Liquid Shortening Continued NOTE If the Fry Pot does not readily drain use the provided Kettle Drain Brush to break up crumbs or debris in the Fry Pot Drain Be careful not to punc ture the filter media in the filter pan Doing so could cause the filter pump to become clogged with debris and damage the unit 9 Once the Fry Pot has completely drained into the Filter Pan place the Selector Switch in the FILTER EBJoosition Leave Drain Valve open 10 The shortening will begin circulating ED irom the Filter Pan through the filter media and back to the Fry Pot To achieve sufficient filtration leave the Drain Valve open and allow shortening to continu ally circulate for a minimum of 5 mins During this time use the provided Pot Brush to clean elements pot wall and bottom allow residue to be flushed out into the Filter Pan 11 After approx 5 mins turn the Drain Valve Handle to the CLOSE Kf vertical position and allow the Fry Pot to refill 12 When oil has been completely pumped back to the Fry Pot air bubbles will appear at the oll return Place the Selector Switch in the OFF J position centered to stop pump 13 Ensure the oil is at the proper level add shorten ing If needed 14 Wearing Oven Mitts disconnect Quick Disconnect GE remove the Filter Pan and lift off Cover 15 Using the provided Crumb
54. le Power f Controller will return to start up state when power is restored NOTE Fryer must be properly drained rinsed and prepared for cooking after the Boil Out cycle is com pleted See Section 6 Cleaning 42 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation 5 1 10 Start Up Procedure 5 1 10 1 GEF Model w o Integral Ventless Hood 1 Place the Power Switch in the ON ES position Power Light PY will illuminate and the Cooking Controller will powerup 5 1 10 2 GEF VH Model w Integral Ventless Hood Be certain all hood Filters are in place and properly installed and that the Filter Access Cover is in place and securely latched before attempting to operate the appliance NOTE The appliance will NOT power up if the Filter Access Cover is missing or ajar The sides of the Cover must seat flush against the Hood front and the pin on the right hand edge must engage the cover interlock switch 1 Standard Model Place the Power Switch in the ON 41 position Power Light l and EAC ON light EY will illu minate the ventless hood fan will start and Cooking Controller will powerup lf equipped with UV Option the lamp glow should be seen in the sight window Ei of the Filter Access Cover 2 Model with ILS Option Place the Power Switch in the ON position Power Light 2 will illuminate and a constant tone alarm will sound The main display will read
55. mp GEF 400 VH GEF 560 VH GEF 720 VH Overview Due to continuing improvements and product enhancements images shown might not exactly depict current models 18 Overview Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH 3 2 Lower Cabinet Area Item Description Function Bere D Changes valve setting filter pump output to the cook pot or to the Oil Discharge Hose 2 Exe bosse Show appliance information serial number model voltage phase cycle Hz and watts Quick Disconnect for Fitting for connecting the Oil Discharge Hose to remove waste oil Oil Discharge Hose from the cook pot Operates the cook pot Drain Valve Always ensure the valve is Drain Valve Handle closed prior to adding cooking oil or boil out solution Fryer heat ing elements are disabled if valve is not completely closed Quick Disconnect for Fitting for connecting the Filter Pan hose to the Oil Filtration gt Filter Pan Hose System sea See Section 3 3 Disconnect Hose Helps minimize splash when draining hot oil from the cook pot into the Filter Pan and protects against foreign matter contamina tion during the filtering process Fits atop Filter Pan as part of the assembly easily removed for cleaning Provides access to lower cabinet functions Cabinet Door is field Cabinet Door l reversible if needed Filter Pan Cover Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH
56. ng Elements are disabled as long as the condition exists Close valve and press the Alarm Reset key 5 1 11 2 Ventless VH Models 1 Missing Baffle Filter Alarm tone sounds and scrolling display reads Install Baffle Filter Push Alarm Reset Indicates that the Baffle Filter is missing or improperly installed Heating Elements are disabled as long as the conditions exist Install the Baffle Filter or adjust its position and verity that the filter switch has been properly actuated See Section 7 1 2 amp 7 1 3 Baffle Filter Removal amp Installation 2 Missing Charcoal Filter Alarm tone sounds and scrolling display reads Install Charcoal Filter Push Alarm Reset Indicates that the Charcoal Filter is missing or improperly installed Heating Elements are disabled as long as the conditions exist Install the Charcoal Filter or adjust its position and verity that the filter switch has been properly actuated See Section 7 1 10 Charcoal Filter Installation 3 Clogged Filter Alarm tone sounds and scrolling display reads Replace Charcoal Filter Push Alarm Reset Indicates that the Charcoal Filter is clogged not allowing sufficient airflow through the Hood Other airflow restricting conditions will also cause this alarm to activated Heating Elements are disabled as long as the conditions exist Replace the Charcoal Filter and or check for any other air flow restrictions See Section 71 10 7 1 12 Charcoal Filter In
57. ng important safety information to avoid personal injury and or damage to the equipment e Place unit s power switch in the OFF position and turn off supply power at the facility s circuit breaker panel before cleaning or performing maintenance DO NOT hose down the GEF or GEF VH Fryer s interior or exterior with water from a spray hose Failure to comply with these DANGER notices will result in death serious injury or equipment and property dam age and void the warranty Consult a certified electrician to ensure that ee all electrical specifications and codes are met ee circuit breakers and wiring are of sufficient rating and gauge The GEF Fryer must be properly grounded and all electrical specifications must be met during installation Improper installation adjustment alteration service or maintenance could result in death or serious injury equip ment property damage and void the warranty DO NOT use or store gasoline other flammable liquids or materials that generate flammable vapors in the vicini ty of this or any other appliance Failure to comply with WARNING notices could result in death or serious injury and equipment property damage and void the warranty WARNING GEF VH MODELS w UV LAMP OPTION 9 Internal ultraviolet radiation source present during normal operation Looking directly into a UV light source without properly protection will cause serious eye injury Keep protective tinted sight window in pla
58. nsar eius TOR rosas reason 4 1 4 4 Basket OIZOS mbps de Baha HAs erro ARA bes bes esoo AS 14 5 COOKING Capacity amp saxc adueezt caRkRemkd riserB aur e4kidakderkudrdaeXRsd4 4 2 INSTAalatION accord 5 2 1 LOCALON perae eer E EE REEERE REEERE eos I V 5 2 2 RO E E E E E E EE 6 2 3 Electrical Requirements 7 2 4 Electrical Connections ER ee sha Dre de Re or serbe 9 2 4 1 POUNG CONIU A dada dan no S 9 2 4 2 Service Box Connections 44 44444444 eee ee dde eee eue 10 2 5 Ventilation of Non Ventless Fryer 10 2 6 Ventless Hood Clearances 4 2 10 21 Ventless Hood Fire Suppress System 11 2 8 Fusible Link and Gas Cartridge Locations 11 2 Fire Extinguisher Nozzle and Tank Locations 12 2 10 Fire Alarm Connection xusadesen enia S RREGerqRara mshk ados donachdomi S aeg dark RR ORG 13 2 11 Camino tne DOO OWING RE iaa aa 14 3 Overview 15 Control Panel 16 3 2 Lower Cabinet Area ss 18 Ou Filter Pan Assembly 20 3 4 Basket and Elevator Assembly 22 3 5 Ventless Hood MM 24 3 6 Accessories Included co oooooocoorrrrrr hrs 26 CN Accessories Not Included 2
59. odel GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Overview Basket and Elevator Assembly Due to continuing improvements and product enhancements images shown might not exactly depict current models 22 Overview Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Basket and Elevator Assembly Item Description Function Covers the fry pot as product is being cooked When used as 1 Basket Cover intended prevents hot cooking oil from splashing from the fry pot Attaches the Fry Basket to Auto basket Lift shaft holds it in the 2 Basket Carrier N n proper position for lowering cooking and lifting Basket Contains the product during cooking Automatically lowers basket into oil for cooking and lifts it from the basket Lift fry pot at the end of the cooking cycle 23 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH p M y S VAN 4 ug y gt Y EW i A s y y fa y a a VA l A Sf Y i W i Wi a d Y a SCURFACES Not Shown UV Option Only 24 Overview Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH 5 Vestless Hood VH Item Description Function Pro
60. otects the appliance 24 hours per day The self contained system con sist of piping discharge nozzles appliance amp plenum fusible link brackets conduit for fusible link cable release mechanism fire damper 1 5 gal tank and built in manual activation station 2 8 Fusible Link and Gas Cartridge Locations Fusible Link 286 F Installed at Factory Fusible Link 165 F Supplied amp Installed by ANSULO agent Fusible Link 135 F Supplied amp Installed by ANSULO agent Factory installed Manual Activation Pull Station Local authority might require installation of an additional remotely located pull station LT 20 R Cartridge Supplied amp Installed by ANSULO agent 11 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Installation Fire Extinguisher Nozzle and Tank Locations All nozzles have been factory installed and aligned in the proper operating position DO NOT MOVE OR ADJUST Plenum Nozzle x l l Giles P N 46426 U NS l l I Plenum Nozzle Giles P N 46426 Appliance Nozzle Giles P N 46426 Appliance Nozzle Giles P N 46426 Tank 1 1 2 Gallon Giles P N 39272 12 Model GEF 400 GEF 560 GEF 720 amp Installation GEF 400 VH GEF 560 VH GEF 720 VH 2 10 Fire Alarm Connection This connection sends a signal the facility s fire alarm system in the event that the appliance fire extin guishing system Is activated Fire Alarm Conn
61. pro gram or edit settings for another Menu Selection Press Program Key to Save amp Exit Programming 39 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation Start a Cook Cycle Press the desired Menu Key LED over Key will illuminate and oil temperature begins regulating to the setpoint of that menu Place product into the Fry Basket Press Down Arrow Key lo Lower Basket NOTE Basket Lift will be locked out as long as the Controller is in the PRE HEAT state Press the Basket Key Press button for desired Menu program key again LED should already be illuminated Main Display shows setpoint Scrolling Display shows current of selected Menu holding selected Menu Label pressing Temp Key for 5 secs will dis Clock Key will display remaining play current actual tempera cook time ture for 20 secs Exit Cook Cycle Allow the active Timer to complete programmed cook cycle OR Press Key for Menu you wish to stop Menu LED should already be illuminated Main Display shows setpoint Scrolling Display shows current of selected Menu holding selected Menu Label pressing Temp Key for 5 secs will dis Clock Key will display remaining play current actual tempera cook time for cycle ture for 20 secs Up Arrow LED will illuminate alarm will sound and Basket will rise If Controller Goes Into Alarm State Alarm Will sound Basket Will R
62. r Switch off for 5 seconds restart fryer Plug not completely in Reconnect to power source Oil level too low Fill Kettle to FULL mark Sticking Contactor Replace Contactor Bad High Limit Board Replace High Limit Board High Limit Probe short or open Replace High Limit Probe Line spikes or noise Charcoal Filter clogged Filter Line or remove noise SOUrce Replace Charcoal Filter Clogged Filter Switch bad Replace Clogged Filter Switch Kinked Vacuum Line Remove Vacuum Line kinks Fan running slow Check Voltage Fan running slow Clean fan blades Troubleshooting Temperature Control System Continued Problem FRYER HEATS SLOWLY slow recovery Heat light constantly on FRYER HEATS SLOWLY short cycling Heat light turning off and on CONTINUOUSLY OIL TEMPERATURE ERRATIC OIL SMOKING Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Probable Cause Incorrect Cooking procedures Repair Procedure Consult Operations Manual for proper Cooking procedure Element failing Replace bad Element Contactor failing Replace Contactor Loose Wire Repair Loose Wire Low Supply Voltage Low supply Voltage Supply proper Voltage Supply proper Voltage Variable probe touching ele ment
63. rd 87 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Front Ventless Hood Not shown UV Only 88 Model GEF 400 GEF 560 GEF 720 amp Parts List GEF 400 VH GEF 560 VH GEF 720 VH 9 7 Front Ventless Hood Kem Part Number Qn Dewipio 3e 00267 1 __ FICTERAGCESS PANEL ASSY UVHOOD 2 soes 1 CHARCOAL ens s 9 1 WWEREALZDN 4 mmo 1 WUERBAREZDCOXLSS 8r 22200 1 SWITCH SNAP ACTION ROLLERTYPE e zm 1 EC CONTACT EAGVHUNTS o 7 3 7 DWPCUEWEDASY e sum PN DRPCUPSAFEN 9e 32e 1 LAME ASSY IGN UV REPLACEMENT ONY m 9 a gt Not shown UV Only 89 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Rear Ventless Hood Not shown UV Only 90 Model GEF 400 GEF 560 GEF 720 amp Parts List GEF 400 VH GEF 560 VH GEF 720 VH 9 8 Rear Ventless Hood Dem Part Number Qv Deseipton seus 1 paren FRE 10X70 285DEGUNK Not shown UV Only 91 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Parts List Notes 92 ICE EQUIPMENT Giles Enterprises Inc P O Box 210247 2750 Gunter Park Drive West Montgomery Al 36121 0247 USA Phone 334 272 14Toll Free Service
64. ry Pot overflow may result in serious equipment damage 1 Remove shortening from the unit see Section 5 4 Removal of Liquid Shortening 2 Ensure the Drain Valve is in the CLOSED Kf vertical position and the Power Switch is in the OFF EA position 3 Fill the Fry Pot with fresh clean water to the FULL level 4 Giles Boil Out 72003 is recommended Follow the directions on the container and add the recommend amount of Boil Out pow der to the water Stir gently to mix CAUTION If using a cleaner other than Giles Boil Out close ly follow the manufacturer s instructions shown on the con tainer Many commercially available cleaners are caustic chemicals which require special precautions If used improp erly these chemicals may cause damage to the equipment and potential personal injury to the user 55 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Cleaning 6 1 Boil Out Procedure Continued 56 Position a suitable Heat Resistant Container EJ not Slowly turn the Drain Valve Handle to the OPEN E hor Press the Power Switch to the ON EBposition Press the Selector Switch to the HEAT position Press and hold the Boll button for 5 seconds to place the unit in the Boil Out mode The solution will heat to 200 F 93 C The internal boil out cycle is preset for 30 minutes At the completion of the Boil Out cycle time press the Selector Switch to the OFF position cen t
65. set aside all auxil lary items packed with the unit 2 Use appropriate tools and work practices to remove the wooden crating from around the unit 3 Carefully remove the appliance from the shipping skid The unit is extremely heavy GEF models weight 332 Ibs 151 kg and GEFVH models weight 554 lbs 252 kg Great care should be taken in lifting or moving the unit to prevent personal injury or equipment damage Use appropriate han dling equipment or manpower Model GEF 400 GEF 560 GEF 720 amp Installation GEF 400 VH GEF 560 VH GEF 720 VH Electrical Requirements Fryers must be adequately and properly grounded Improper grounding may result in electrical shock Always refer to local electrical code to ensure proper grounding techniques are used for this or any other electrical equipment Always consult with a certified electrician or other qualified service technician to ensure that the electrical circuit is of sufficient rating for the equipment being operated These model Fryers are avallable from the factory wired for the voltages phases and cycles Hz listed below Check the serial label found on the rear panel of the fryer or inside the cabinet to determine the correct power supply Table 2 3 Electrical Requirements Continued on next page AMPS Breaker L1 L2 L3 Required Model Voltage Hz Phase Watts GEF400 GEF400 GEF400 GEF400 GEF400 GEF400 GEF400 VH GEF400 VH GEF400 VH GEF400 VH 240 eof 3 Mo
66. stallation amp Replacement 4 EAC Filter Alarm tone sounds and scrolling display reads Check EAC Unit Indicates that the Electronic Air Cleaner EAC unit is missing improperly installed dirty damaged or has stopped func tioning Heating Elements are disabled as long as this condition exists Check the EAC status LED s to determine the type of issue present See Section 7 1 6 through 7 1 9 EAC Filter Operation amp Cleaning NOTE If any of these alarm conditions cannot be resolved contact a factory authorized service agent immediately Ad Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer Operation 5 2 Cooking Procedures This section describes cooking procedures for the GEF Series Fryers with computer Cooking Controller These procedures apply to both GEF and GEF VH models 1 Raise basket lift and remove the Fry Basket See Section 5 017 2 Place the Power Switch in the OFF EB posi tion 3 Ensure the Selector Switch is in the OFF PY position 4 Ensure the Drain Valve is in the fully CLOSED E position handle vertical 5 Fill the Fry Pot with liquid shortening to the ADD ED mark This will allow for expansion of the shortening when heated When at cooking temperature shortening level should be near the FULL mark 6 Place the Power Switch in the ON E position The Power Light R will illuminate 7 Press the desired Menu Button EA 8 Place the S
67. suppressant chemical is at proper level clean and coat O ring with extreme tem perature grease and reinstall See Section 2 09 Fire Extinguisher Nozzle and Tank Locations Check discharge nozzles for signs grease buildup clean as needed Inspect remote manual activation station for function and wear Install test link and simulate automatic actuation Clean and inspect fusible links See Section 2 08 Fusible Link and Gas Cartridge Locations Inspect wire rope for wear at pulleys and detectors replace as needed oN Oo 0 B O Record maintenance date and maintain in a permanent file Annual Fire Suppression System Same as Semi Annual except must include replacement of all fusible links See Section 2 08 Fusible Link and Gas Cartridge Locations 12 Year Fire Suppression System Same as Annual except must include the following 1 Replace the R 102 fire suppression chemical 2 Hydrostatically test the tank and cartridge 3 Flow test the regulator 71 Ventless Hood Model GEF 400 VH GEF 560 VH GEF 720 VH O O J Y 2 S da U o Y z G 2 Initial Date o m e Buc ay E c EV oe v qu Os E Do T ce oe E gp OD dO QU OO gt LU B D La CC O Ou IC EA 8 2 EAC Filter Check 5 Quarterly Cleaning 7 Fire Suppression System replace Fusible Links Baffle Filter Check 4 Filter Clogged 1 Inspection performed b
68. t air diverter which requires 0 clearance to ceiling or overhead obstructions Recommend that an allowance of 3 or E more be made to provide p adequate space for mov i ment of the appliance C A 4 4 MAX WITH DOOR OPEN E 0 LL I E TIA E ond SSS eee mm LL 2 Q 2 Q uj a 5 LO N UE s s A ss SE 3H ee LO IN O 3 98 00 ES 3 Kn ES y Qe INCHES MILLIMETERS Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Introduction 1 4 3 Regulatory Listings Q Y ce LISTED Basket Sizes Model Basket Size Volume Diameter Height cubic inch cubic meter in mm in mm GEF400 amp GEF400 VH 12 37 314 19 10 25 260 35 1231 83 0 0201 GEF560 amp GEF 560 VH 14 75 374 65 10 25 260 35 1751 45 0 0287 GEF 20 amp GEF 20 VH 14 75 374 65 2 79 3230100 2178 63 0 0357 Cooking Capacity Model Liquid Shortening Capacity Chicken Capacity Approximate based on 2 3 4 Ibs per head bone in 8 way cut gt Model GEF 400 GEF 560 GEF 720 amp Installation GEF 400 VH GEF 560 VH GEF 720 VH 2 Installation This section provides a summary of the procedures necessary for proper installation of your new Giles Model GEF or GEFVH Series Fryer To prevent personal injury or equipment damage please ensure that the steps presented in this section are followed 2 1 Location Note e The decibel level of the hood when op
69. ture Setpoint will change to the pro grammed temperature for that Menu If the Menu you wish to cook is already selected do not press the key at this time Doing so will start the cook cycle timer Recommended full Fryer load bone in 8 way cut chicken 2 3 4 Ib bird GEF 400 14 Lbs 32 40 pieces GEF 560 19 Lbs 48 56 pieces GEF 720 24 Lbs 64 72 pieces Uncooked product may be placed in the Fry Basket KE either before or after it has been lowered into the shortening If Basket is lowered before loading use extreme caution when placing product into the HOT shortening skin contact or splash can cause severe burns Press Basket J key and then Down Arrow key to lower basket Fryer must be in the Ready state for Basket Lift to operate 17 Press the desired Menu Key KE again to start the cook cycle timer Fryer must be in a Ready state before cook cycle will begin Place the Basket Cover Kon top of the Fry Pot 16 The displays E vil show remaining cook time and the food label for the selected Menu 47 Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH Fryer peration Cooking Procedure Continued 17 After approx 60 of the programmed cooking time has elapsed an alarm sounds and the Stir message will appear in the Main Display Press the Alarm Reset key to silence alarm Wear oven mitts remove the Basket Cover and stir the product w
70. unit has been subjected to normal usage properly installed operated and serviced This Limited Warranty does not cover cosmetic damage and damage due to acts of God accident misuse alteration negligence abuse of the Giles Foodservice Equipment or the use of unorthodox repair methods All parts replaced under this Limited Warranty carry only the unexpired term of this Limited Warranty Limited Warranty service may be furnished only by an authorized Giles Enterprises Inc representative e f Limited Warranty service is requested Giles Enterprises Inc will send factory authorized service representatives to repair recondition replace or inspect units of its manufacture with such labor being rendered without cost to owner for 24 months from the date of installation Otherwise service including labor and transportation charges or other expenses in connection with the removal or installation of any part or parts supplied under this Limited Warranty are specified on the original sales contract between the purchaser and the authorized Giles Enterprises Inc representative e Giles Enterprises Inc reserves the right to change or improve its equipment and parts in any way without obligation to alter such equipment or parts previously manufactured e Giles Enterprises Inc makes no further warranties express or implied including implied war ranties of merchantability or fitness for a particular purpose and has no other obligation or liab
71. utes an alarm will sound and the Heating Elements will be disabled NOTE DO NOT use the WASH indicator as a signal to perform routine EAC cleaning The EAC Cell must be cleaned daily as described in Section 7 2 9 to maintain peak hood perform ance If NO LED s illuminate when the Power Switch is ON the EAC system has an internal fault a Service Agent Is required 65 Model GEF 400 VH GEF 560 VH GEF 720 VH Ventless Hood 7 1 9 EAC Filter Cleaning The EAC Filter must be cleaned daily to maintain peak hood performance Take care not to bend fins or break ionizer wires when handling This will pre vent the EAC cell from working properly and potentially void the warranty lonizer Wires 9 required 1 Add 1 2 gal 64 ozs of a mild degreaser concentrate such as Simple Green or Clear Magic to the Soak Tank EB fill with clean water to FULL line marked by X s on inside back panel and mix This solution should last approx 7 days 2 Grasping the EAC cell s Contact Plate PB slowly lower it into the Soak Tank solution EY 3 Allow the EAC to soak for 20 30 minutes then grasp it by the Contact Plate J lift slightly and jog it up and down repeatedly in the solution to help dislodge and remove any grease residue 4 Carefully remove the EAC from the tank and rinse it in the sink using hot water spray A 5 Stand the Cell on end with the Contact Plate UP and allow it to air dry thoroughl
72. vides access the Hood filter chamber and plenum area EAC Hood Filter Cover Charcoal amp UV if equipped This cover must be in place and latched for the unit to operate This Filter helps to remove cooking aromas from the exhaust air The Filter should be replaced monthly NEVER attempt to clean Charcoal Filter the Charcoal Filter it is NOT renewable t is advisable to keep a spare filter on hand Gills 30248 for quick exchange when needed NOTE No filter will remove all cooking aromas An Electrostatic Air Cleaner which removes grease vapors and smoke generated while cooking The filter is completely renewable EAC Filter and should be cleaned daily to maintain peak performance Appliance power must be turned OFF before removing the EAC for cleaning The Baffle Filter is the first stage of the grease removal and air clean Baffle Filter ing system It is easily removed for daily cleaning DO NOT remove the Baffle Filter while the fryer is operating Doing so exposes electrically charged parts and can lead to electric shock Pease DON Collects grease condensate generated by the Baffle Filter This E te cup should be cleaned daily or as needed Grease Drip Cup Safety Secures the Grease Drip Cup preventing it from unintentionally Pin falling from the holding bracket Located atop the Hood fan discharge outlet Diverts exhaust air horizontally to the sides and rear Allows for O clearance require ment between the ceiling and
73. y preferably overnight before re installing into the hood NEVER INSTALL A WET EAC CELL IN HOOD e The EAC Filter is NOT considered to be dishwasher safe DO NOT wash in the dishwasher e DO NOT dry the EAC either by running the hood fan to air dry it or running the appliance to heat dry This could potentially damage the EAC causing improper operation and void the warranty 66 Ventless Hood Model GEF 400 VH GEF 560 VH GEF 720 VH 7 1 10 Charcoal Filter Removal Installation Switch must be actuated by the filter when installed Note airflow arrow on label blue fiberfill side UP Unlatch Filter Access Cover and lift off Grasp Charcoal Filter and pull it straight out on an upward angle Reinstall in similar manner with blue fiber fill side facing UP 41 11 Charcoal Filter Missing If the Charcoal Filter is missing or not properly installed a constant tone alarm will sound and a Charcoal Filter Missing message 21 will scroll on the lower display See Section 72 10 Charcoal Filter Installation The fryer will be disabled until the condition is cor rected 71 12 Charcoal Filter Replacement The Charcoal Filter is a replaceable filter ONLY it cannot be cleaned Never attempt to clean the Charcoal Filter damage to the equipment could result Replace the Charcoal Filter every 30 days replacement Giles Part No 30248 67 Model GEF 400 VH GEF 560 VH GEF 720 VH Ventless Hood 7 1
74. y certified fire equipment company 72 Troubleshooting Model GEF 400 GEF 560 GEF 720 amp GEF 400 VH GEF 560 VH GEF 720 VH 8 Troubleshooting This section describes troubleshooting procedures for Giles Models GEF400 GEF 560 GEF 720 GEF 400 VH GEF 560 VH and GEF 720 VH Electric Fryers Temperature Control System Problem FRYER WILL NOT TURN ON No power light ILS model only FRYER WILL NOT HEAT Power light on Cook Filter Switch in cook posi tion Heat light not on Probable Cause Repair Procedure Not connected to power Connect to power source Source Fuse blown tripped breaker Check fuse or breaker Fuse holder cracked Replace fuse holder Power Switch faulty Replace Power Switch Improper supply voltage Connect to proper voltage Source Hood Filter Cover not closed F Close Cover securely Fire Suppression not armed Call local Ansul Dealer Push to Start button not H Hold down Push and Hold to held down for a full 5 sec Start button for 5 seconds onds Selected menu key pro A Set temperature controller to grammed below current actual desired temperature oil temperature B Drain Valve open message B Close Drain Valve Reset alarm Cooking computer faulty C Replace Cooking Computer D ERRO Message Variable D Check wiring Replace Probe probe shorted or open Filter Missing Message

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