2300/2400 Parts Manual Rev A
Contents
1. 3 4 FIELD REPLACEMENT ELBOW MALE 90 DEGREE 7 8 OD TUBE 1 1 4 12 THREAD ELBOW PIPE 90 DEGREE 3 4 NPT N636401 GASKET SOLENOID N106501 LABEL UL VAPOR RECOVERY N878701 LABEL VAPOR RECOVERY 100344 MANIFOLD VAPOR RECOVERY A OR D 100345 MANIFOLD VAPOR RECOVERY B oR C NUT HEX W EXT LOCKWASHER 10 24 NUT HEX W EXT LOCKWASHER 1 4 20 A212248 O RING ROUND SECTION N898201 OUTLET ASSEMBLY COAX INCLUDES O RINGS HIGH HOSE N875501 OUTLET ASSEMBLY COAX LOW HOSE N876801 PIPE 3 4 X 80 FACTORY INSTALLED N876802 PIPE 3 4 X 26 1 4 FIELD REPLACEMENT A526601 PLUG PIPE 3 4 REGUIRED FOR SINGLE SIDED DISPENSERS SCREW HEX HD 10 24 SCREW W LOCKWASHER HD 1 4 20x1 2 SCREW HEX HD 1 4 20X3 4 SCREW HEX HD CAP 5 16 18x7 8 N679001 SPACER TUBE ASSEMBLY PRODUCT LOW HOosE RIGHT SIDE OF END COLUMN TUBE ASSEMBLY PRODUCT Low HOSE LEFT SIDE OF END COLUMN O1 N I O gt N OQ N 4200004022 ELECTRICAL MOTOR SELF CONTAINED 22 1997 BENNETT 100 Rev A 2 97 N655201 100762 A054701 J126301 J958201 A243101 N630501 101120 N641101 A424401 100007 100037 14 N794701 HO33301 A216004 A216010 100 Rev A 2 97 DESCRIPTION ADJUSTER MOTOR TOP ADJUSTER MOTOR BOTTOM CONDUIT MOTOR COUPLING REDUCER MOTOR W KEY 1 3 115 230 VOLT 50 60 Hz 1 PHASE INTERMITTENT M2. ADDRESS e YOUR COMPANY S NAME AND ADDRESS IF DIFFERENT FROM THE SHIPPING DESTINATION FOR BILLING PURPOSES Note some common fasteners do not have part numbers listed These parts can be purchased from a local hardware store FRAME ALL MODELS REMOTE AND SELF CONTAINED 100 Rev 2 97 1997 BENNETT 3 FRAME ALL MODELS REMOTE AND SELF CONTAINED 4 1997 BENNETT 100 Rev 2 97 100025 gt COVER ELECTRONICS PAINTED BLACK 24 HIGHHOSE 1 ELECTRONICS PAINTED BLACK 24XX HIGH HOSE 100298 COVER ELECTRONICS PAINTED BLACK 23XX HIGH HOSE N668601 COVER SPEAKER 100014 DECK AIR GAP 2432 100296 DECK AIR GAP 2312 100329 DECK AIR GAP 2324 100331 DECK AIR GAP 2448 100679 DECK AIR GAP 2444 3 1 100770 DECK PUMPING UNIT 1 PER INLET PRODUCT 100013 END COLUMN LOWER 100017 END COLUMN UPPER PAINTED BLACK 100149 ENDFRAME ECD PAINTED BLACK 100210 GASKET ENDFRAME VAPOR 100018 HOUSING HOSE OUTLET W VALANCE PAINTED BLACK 24XX 100299 HOUSING HOSE OUTLET W VALANCE PAINTED BLACK 23XX 100343 HOUSING HOSE OUTLET W O VALANCE PAINTED BLACK 24XX 100342 HOUSING HOSE OUTLET W O VALANCE PAINTED BLACK 23XX J983201 ISOLATOR 4 PER PUMPING UNIT DECK NUT HEX W EXT LOCKWASHER 5 16 18 NUT HEX W EXT LOCKWASHER 8 32 NUT HEX W EXT LOCKWASHER 3 8 16 4 PER PUMPING UNIT DECK 100207 RAIL BASE PAINTED BLACK 24 100282 RAIL BASE PAINTED BLACK
3. J2 of DCA Power Supply Black and Yellow wires 25 SEN 10 9 Pin MTA Connector to DCA Interface board 8 Red Yellow and Black Wires 44 long n 6 Pin MTA Connector LL to JP7 Side 1 or JP8 Side 2 of DCA Inter 4 Pin MTA connector to face board DCA Printer assembly 9 Pin MTA connector to Orange wires 50 Jong 9 Pin MTA Connector JP12 Side 1 or JP13 to DCA Card reader Side 2 of DCA Interface board 100162 CABLE ASSEMBLY DCA PRINTER 100159 CABLE ASSEMBLY RIBBON 10 CONDUCTOR N558107 GROUND STRAP ASSEMBLY 8 N558112 GROUND STRAP ASSEMBLY 18 100252 WIRE ASSEMBLY AC POWER 100161 WIRE ASSEMBLY BATTERY 100253 WIRE ASSEMBLY DATA CONSOLE 100160 WIRE ASSEMBLY DCA AC POWER 100803 WIRE ASSEMBLY DGA CARD READER 100163 WIRE ASSEMBLY DCA DC POWER 100158 WIRE ASSEMBLY DCA DISPLAY 100257 WIRE ASSEMBLY DCA PRINTER POWER 100369 WIRE ASSEMBLY EXTENSION MANAGERS SWITCH DECAL 100372 WIRE ASSEMBLY EXTENSION PUMP HANDLE BARRIER UPPER 1 PER BARRIER 100364 WIRE ASSEMBLY EXTENSION PUMP HANDLE BARRIER PINK 1 PER BARRIER 100255 WIRE ASSEMBLY EXTENSION PUMP HANDLE BARRIER BROWN 1 PER BARRIER 100370 WIRE ASSEMBLY
4. M6 1 0X20MM SCREW METRIC FLAT HD M3 5 0 6X8MM A584001 WASHER STAINLESS STEEL 100151 MOUNT ENCODER J794701 NUT CONDUIT U L VAPOR SEAL 101447 PULSER AND WIRE ASSEMBLY 100041 SHAFT ASSEMBLY PULSER NO O1 C S lj Ris Ra Ig PRES HYDRAULICS PUMPING UNIT TYPE 75 18 1997 BENNETT 100 Rev A 2 97 1 NOT PART OF THE PUMPING UNIT ASSEMBLY 2 SERVICE GASKET REPAIR KIT NOTE PUMPING UNITS PRODUCED BEFORE APRIL 1984 REGUIRES UPGRADE KIT KR043801 NON REVERSING FLOAT VALVE ASSEMBLY FOR REPLACEMENT HYDRAULICS PUMPING UNIT TYPE 75 100 Rev A 2 97 1997 BENNETT 19 REF PARTNO DESCRIPTION 1907305 PUMPING UNIT 75 150602 BODY N238201 BLADE ROTOR N311112 COVER ATMOSPHERIC CHAMBER N154901 COVER BYPASS VALVE N154801 COVER CONTROL VALVE N154701 COVER FILTER N888301 FLOAT NON REVERSING N888401 FLOAT BUSHING NON REVERSING KR036604 GASKET ATMOSPHERIC CHAMBER KR036604 GASKET BYPASS VALVE KR036604 GASKET CLAMPING RING KR036604 GASKET CONTROL VALVE COVER KR036604 GASKET FILTER COVER KR036604 GASKET INLET SEPARATOR KR036604 GASKET OUTLET SEPARATOR N190201 INSERT A199501 KEY A212248 O RING NON REVERSING 019901 PLUG PIPE 1 4 N106901 PULLEY N238101 RING THROW OUT N155901 RING CLAMPING A263101 RING RETAINING J682702 ROTOR
5. fte system builders Horizon 2400 2300 Series with 92D Electronics READ THIS BOOK This book has important information for safe installation and operation of this equipment Read and understand this book before applying power Keep this book and tell all service personnel to read this book If you do not follow the instructions you can cause bodily injury or death Also damage to the equipment can result For new books FAX to BENNETT MARKETING SERVICES 616 739 8832 Parts Manual rizon Parts included for Self Contained Remote High Hose Low Hose Single Sided Dual Sided Vapor Recovery 1997 BENNETT PRINTED IN U S A 100 Rev A 2 97 TABLE OF CONTENTS FRAME HYDRAULICS ELECTRICAL ELECTRONICS KITS LITERATURE BENNETTe Horizon 2400 and 2300 Series INTRODUCTION AND INSTRUCTIONS SPECIFICATION CHANGE LISTING FRAME ASSEMBLY REMOTE AND SELF CONTAINED PANELS SIDES AND LOWER DOOR ASSEMBLY LOWER DOOR ASSEMBLY HYDRAULIC HOSE CABLE RETRACTION LOW HOSE MODELS NOZZLE BOOT ASSEMBLY AUTO ON NOZZLE BOOT ASSEMBLY LIFT LEVER HYDRAULIC ASSEMBLY REMOTE AND SELF CONTAINED SEE GAGES SB 100 METER ASSEMBLY PUMPING UNIT TYPE 75 VAPOR RECOVERY BALANCED MOTOR SELF CONTAINED SPEAKER HIGH HOSE MODELS AC POWER TO TERMINAL STRIP ELECTRONIC DOOR ASSEMBLY ELECTRONIC CONTROL DEVICE E C D ASSEMBLY ELECTRONIC CONTROLE MODULE E C M ASSEMBLY WIRE HARNESS AND CABLE
6. EXTENSION SOLENOID VALVE 1 PER SOLENOID VALVE 100360 WIRE ASSEMBLY HARNESS MANAGERS AND OPTIONS SWITCH DECALS 100256 WIRE ASSEMBLY HARNESS PRODUCT SELECT SWITCH DECAL N840001 WIRE ASSEMBLY I O JUMPER LONG N840002 WIRE ASSEMBLY I O JUMPER SHORT 1 PER I O BOARD 100254 WIRE ASSEMBLY MOTOR RELAY RED 100361 WIRE ASSEMBLY MOTOR RELAY BLUE 100362 WIRE ASSEMBLY MOTOR RELAY BROWN 100363 WIRE ASSEMBLY MOTOR RELAY VIOLET O1 N o N V N D N N b oL ELECTRONICS DOOR OPTIONS PANEL ASSEMBLY 100 Rev 2 97 1997 BENNETT 33 ELECTRONICS DOOR OPTIONS PANEL ASSEMBLY 34 1997 BENNETT 100 Rev A 2 97 DOOR ASSEMBLY OPTIONS BLACK DCA DOOR ASSEMBLY OPTIONS BLACK NO OPTIONS BLANK DOOR ASSEMBLY OPTIONS BLACK PRESET DOOR ASSEMBLY OPTIONS BLACK KEY RESET DOOR ASSEMBLY OPTIONS BLACK PRESET W KEY RESET 100559 BRACKET PAPER HOLDER 100560 BRACKET PRINTER BOARD 100378 CAM LOCK OFFSET A587201 CARD READER 100326 CHUTE PAPER PRINTER 628001 DECAL CARD SWIPE 100435 DECAL INSTRUCTION PAPER JAM N871802 DISPLAY ASSEMBLY DCA 100261 DOOR OPTIONS BLACK 100338 DOOR OPTIONS BLACK NO OPTIONS BLANK 100340 DOOR OPTIONS BLACK PRESET DOOR OPTIONS BLACK KEY RESET DOOR OPTIONS BLACK PRESET W KEY RESET 100265 GASKET
7. ASSEMBLIES OPTIONS PANEL DISPLAY ASSEMBLY KITS AND LITERATURE 1997 BENNETT with 92D Electronics 2 3 100 Rev 2 97 INTROD CHTIG and 2300 Series amp INSTRUCTIONS THIS BOOK COVERS THE 2400 OR 2300 MODELS SERIES This 2000 series dispenser is shown with a 36 wide base 3 sale products 2 hoses 1 on eash side 92D electronics Standard meter flow High hose 2 3 3 2 E S 2 H R B 1 X Remote pumping unit Electronic blender and Vapor recovery Kk dol k High Hose Profile H High Computer type E 92D Electronics Number of Sale Products 1 to 4 XX3XXX XXXXXX Low Hose Profile L Low XXXXXX XLXXXX Meter Flow type S Standard Number of Hoses 1 to 4 36 and 1 to 8 48 2 Pump type R Remote S Self Cont XXXXXX XXR XXX Vapor Recovery 1 Balanced 2 Active XXXXXX XXXX 1X 1 2 Dispenser Base Width 3 36 4 48 Number of Fueling Sides 1 or 2 2 FAX YOUR ORDER 1 616 739 8832 OR MAIL YOUR PURCHASE ORDER ORDER FOR BENNETT PUMP COMPANY PARTS 2740 WOOD STREET P O BOX 597 MUSKEGON MI 49443 ALL ORDERS MUST INCLUDE e THE PART NUMBER DESCRIPTION AND QUANTITY REQUIRED e THE COMPLETE SHIP TO
8. RING TEFLON N345101 RING THREADED BENNETT AND SAUSER SIGHT GLASS 17 A856101 ADAPTOR 1 18 N856002 SIGHT GLASS ASSEMBLY 1 HYDRAULICS METER SB 100 ASSEMBLY 16 1997 BENNETT 100 Rev A 2 97 Upper Air Gap Deck Lower Air Gap Deck METER HYDRAULICS SB 100 ASSEMBLY 17 1997 BENNETT 100 Rev A 2 97 N903601 BODY ASSEMBLY METER ROLLER BEARING CRANKSHAFT KRO42701 COLLECTOR ASSEMBLY GALLONS KRO42702 COLLECTOR ASSEMBLY LITTERS 650402 COUPLING HALF THREADED H651203 COUPLING HALF H650501 COUPLING SCREW SPECIAL N659201 COVER CYLINDER N779601 COVER ASSEMBLY CALIBRATION N701601 DIAL AND SCREW ASSEMBLY A212247 O RING ROUND SECTION RING RETAINING EXTERNAL E 5 16 O D SHAFT KRO44703 CRANKSHAFT AND ROLLER BEARING ASSEMBLY GALLONS KRO44704 CRANKSHAFT AND ROLLER BEARING ASSEMBLY LITTERS N891601 DISTRIBUTOR VALVE 578701 ELEMENT LIP SEAL LABEL A247019 O RING SOUARE SECTION A247010 O RING SOUARE SECTION N675801 PIN SEAL CALIBRATION N672601 PIN STAINLESS STEEL KR043601 PISTON ASSEMBLY ALL FOUR PISTONS MUST BE REPLACED N666401 RETAINER LIP SEAL RING RETAINING EXTERNAL HEAVY DUTY 10MM DIA SHAFT N654802 ROD CONNECTING NONCALIBRATING 654801 ROD GALIBRATING 132X100101 SEAL WIRE 11 792201 SCREW SPECIAL SELF LOCKING HEX HD W NYLON PATCH M6x1 0X16MM SCREW METRIC HEX
9. 100301 100351 2433 1 100351 100353 100301 2436 2 100351 100353 100301 100301 100353 100351 2444 1 100351 100352 100353 100301 2448 2 100351 100352 100353 100301 100301 100353 100352 100351 2431 1 100032 100033 100034 2432 2 100032 100033 100034 100034 100033 100032 2442 1 3 1 100032 100035 100664 100034 2444 2 3 1 100032 100035 100664 100034 100034 100665 100033 100032 SIDE TWO SIDE TWO SIDE TWO i oO SIDE ONE SIDE ONE UL LABEL UL LABEL HYDRAULICS SEE GAGES STRAIGHT THRU ELBOW AND SAUSER SIGHT GLASS 100 Rev A 2 97 1997 BENNETT 15 Straight Thru 14 amp NS lt Swivel Elbow BENNETT SEE GAGE HiGH HOSE STRAIGHT THRU TYPE 1 N844201 SEE GAGE ASSEMBLY N844301 BODY SEE GAUGE N345201 GASKET N345001 GLASS N345301 RING TEFLON N345101 RING THREADED A621301 NIPPLE 3 4 STAINLESS STEEL BENNETT SEE GAGE Low HOSE SWIVEL ELBOW TYPE Toe JOM 11 SEE GAGE ASSEMBLY BODY SEE GAGE 1 BUSHING GASKET GLASS O RING RETAINING RING
10. 23XX 100148 RAIL ASSEMBLY METER PAINTED BLACK 24XX 100284 RAIL ASSEMBLY METER PAINTED BLACK 23XX SCREW HD CAP 5 16 18x5 8 SCREW HEX HD CAP 3 8 16 x 1 1 4 4 PER PUMPING UNIT DECK SCREW PHILL PAN HD 8 32x1 4 SCREW TRUSS HD 8 32 STUD 5 16 18 SUPPORT PUMP LIFT WASHER FLAT STEEL 3 8 STD 4 PER PUMPING UNIT DECK WASHER SEAL ALUMINUM 0 16 ID X 0 44 OD X 0 025 THICK A436701 N640601 m Uc bnc 1 SPECIFY COLOR AND GRAPHICS 100 Rev A 2 97 1997 BENNETT 5 BENNETTe Horizon 2400 and 2300 Series FRAME PANELS with 92D Electronics SIDES AND LOWER DOOR 100 Rev A 2 97 1997 BENNETT BENNETTe Horizon 2400 and 2300 Series FRAME PANELS with 92D Electronics SIDES AND LOWER DOOR 100025 COVER ELECTRONICS PAINTED BLACK HIGH HOSE 2400 100298 COVER ELECTRONICS PAINTED BLACK HIGH HOSE 2300 COVER ELECTRONICS PAINTED BLACK LOW HOSE 2300 COVER HOSE OUTLET PAINTED BLACK 24XX COVER HOSE OUTLET PAINTED BLACK 23XX DOOR ASSEMBLY LOWER HYDRAULICS SEE HYD DOOR PAGE FOR DETAIL DOOR ASSEMBLY ELECTRONICS SEE ELEC DOOR PAGE FOR DETAIL EYEBOLT HIGH HOSE ONLY 100596 100593 b mo A215401 100015 GRILL AIR GAP PAINTED BLACK 24XX 100286 GRILL AIR GAP PAINTED BLACK 23XX H412001 INSTRUCTIONS BEAUTY MAINTENANCE 100272 INSTRUCTIONS INSTALLATION WIRING REMOTE INSTRUCTIONS INS
11. 383 CIRCUIT BOARD ASSEMBLY POWER W AC HARNESS N913901 CIRCUIT BOARD ASSEMBLY INTERFACE 100437 DECAL POWER AND PROGRAMMING 511501 LINER EDGE 28 INCHES NUT HEX W EXT LOCKWASHER 6 32 NUT NYLON HEX 6 32 100270 PLATE MOUNTING CIRCUIT BOARD SCREW THREAD FORMING 6 32X3 8 519411 STANDOFF 6 32X5 8 A519403 STANDOFF 6 32 1 2 100281 SUPPORT CIRCUIT BOARD A568601 SWITCH TOGGLE ON OFF N848601 TRANSFORMER ASSEMBLY N903901 WIRE ASSEMBLY POWER JP2 oF POWER BOARD JP14 oF CPU BOARD A589702 FUSE 5 AMP N840001 WIRE HARNESS JUMPER LONG JP8 OF I O BOARD TO JP8 OF POWER BOARD N840002 WIRE HARNESS JUMPER SHORT JP7 OF I O BOARD TO JP8 OF NEXT I O BOARD 1 2 3 4 5 ONO n hs lan 30 1997 BENNETT 100 Rev A 2 97 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics ELECTRONICS WIRING AC POWER DATA AND DCA 100 Rev 2 97 1997 BENNETT 31 3 Pin MTA connector to Black wire Terminal to of Battery JP3 of Power board 6 Red wire Terminal to of Batter Black and Red wires 24 long 5 ag Si A 20 21 Black and White wires 18 long White Black 4 1 2 long White Black 1 1 2 long 5 Pin connector to Black wire to Terminal Block Pin 1 LI JP1 of Power board White wire to Terminal Block Pin 2 From JP8 of 1 0 board From JP7 of 1 0 board to JP8 of Power board to JP78 of next 1 0 board Terminal connector to 22 N O of
12. A 1 0 board Red wire 32 long Red wire to Terminal Block Pin 7 Product A D Terminal connector to 23 N O of B 1 0 board Blue wire 32 long Blue wire to Terminal Block Pin 8 Product B Terminal connector to 24 N O of C 1 0 board Brown wire 32 long Brown wire to Terminal Block Pin 9 Product C Terminal connector to 25 N O of D 1 0 board Violet wire 32 long Violet wire to Terminal Block Pin 10 Product D From Nozzle Boot switch Side 2 15 to Pump barrier Pink wire 42 long From Nozzle Boot switch Side 1 16 to Pump Handle barrier Brown wire 42 long 8 Grounding Strap A 18 Grounding Strap 2 OT O Cu T 14 Pin Socket connector 10 Pin Socket connector to JP3 of Main display to JP5 for Side 1 or JP6 board 2 for Side 2 of CPU board 10 wire Ribbon cable 38 long E sk 17 7 2 Pink and 2 Brown 14 Black Yellow and Red wires 10 long 2 wires 26 long wires 10 long From Solenoid valve conduit 3 Pin connector Orange wire from Terminal Block Pin 17 Side 1 or Pin 19 Side 2 From Pump Handle conduit 4 Pin To JP9 Side 1 or JP10 Side 2 of 1 0 board and Yellow wire from Terminal Block Pin 18 Side 1 or Pin 20 connector To JP3 of 1 0 board Side 2 To Side 1 JP12 Side 2 of CPU board 24 Pin connector to JP9 Side 1 or JP10 Side 2 of CPU board eH 11 wires 30 long 15
13. CARD READER 100558 GUIDE PAPER PRINTER 100266 GUTTER RAIN CARD READER 100473 KEY Lock KEYPAD CUSTOMER SWITCH DECAL DCA KEYPAD CUSTOMER SWITCH DECAL PRESET KEYPAD CUSTOMER SWITCH DECAL PRESET W KEY RESET 15 100277 KEYPAD MANAGERS 100375 LOCK CAM NUT HEX W EXT LOCKWASHER 6 32 NUT HEX W EXT LOCKWASHER 4 40 NUT HEX W EXT LOCKWASHER 5 40 A212250 O RING ROUND SECTION PAPER ROLL 100262 PIN BOTTOM HINGE 100263 PIN ToP HINGE N899401 PRINTER MECHANISM A595001 SENSOR PAPER SCREW SOCKET HD CAP 6 32 1 4 SCREW PHILL ROUND HD 6 32x1 4 SCREW THREAD FORMING 6 32X3 8 SCREW PAN HD MACH 4 40 7 16 SCREW PHILL ROUND 5 40X3 8 N775901 SPINDLE PAPER A485502 STUD SELF CLINCHING 100281 SUPPORT CIRCUIT BOARD N781601 SWITCH AND WIRE ASSEMBLY PAPER ADVANCE 1 SPECIFY COLOR AND GRAPHICS 2 PAPER ROLL MUST BE 60MM WIDE X 3 DIA OR MISFEEDS WILL RESULT A3 PACK PAPER ROLL PART NUMBER CP 6233 CAN BE ORDERED FROM COMMUNICATIONS PAPER Co Fax 908 234 1312 377 RT 202 206 PHONE 908 234 0500 SOUTH BEDMINSTER N J 07978 100 Rev A 2 97 1997 BENNETT 35 ELECTRONICS MAIN BENNETTe Horizon 2400 and 2300 Series DISPLAY ASSEMBLY with 92D Electronics V lt we ww 100292 DISPLAY ASSEMBLY 1 PRODUCT DISPLAY DISPLAY ASSEMBLY 2 PRODUCT DISPLAYS 100036 DISPLAY ASSEMBLY 3 PRODUCT DISPLAYS DISPLAY ASSEMBLY 4 PRODUCT DISPLAYS 100689 DISPLAY AS
14. CHANNEL 23XX DISPLAY ASSEMBLY SEE DISPLAY ASSEMBLY PAGE FOR DETAIL ECM ASSEMBLY SEE DISPLAY ASSEMBLY PAGE FOR DETAIL 100025 COVER ELECTRONICS 24XX PAINTED BLACK 100298 COVER ELECTRONICS 23XX PAINTED BLACK 100149 FRAME END 100217 LATCH NUT HEX W EXT LOCKWASHER 8 32 NUT HEX W EXT LOCKWASHER 1 4 20 100561 POWER SUPPLY ASSEMBLY SCREW HEX HD 8 32X3 8 THREADFORMING SCREW W LOCKWASHER 6 32X1 4 SCREW W LOCKWASHER HD 1 4 20x1 2 100213 SUPPORT DISPLAY ANGLE 100802 SUPPORT DISPLAY CATCH N D D D 1 1 2 4 14 2 1 o D D D D 1 SPECIFY COLOR AND GRAPHICS 28 1997 BENNETT 100 Rev 2 97 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics ELECTRONICS E C M ELECTRONIC CONTROL MODULE 100 Rev A 2 97 1997 BENNETT 29 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics ELECTRONICS E C M ELECTRONIC CONTROL MODULE 100688 E C M ASSEMBLY W DCA PRODUCTS B C D 100275 E C M ASSEMBLY W DCA PRODUCTS E C M ASSEMBLY W DCA PRODUCTS B 100289 E C M ASSEMBLY W DCA PRODUCTS A E C M ASSEMBLY PRODUCTS A B C D 100649 E C M ASSEMBLY PRODUCTS B C E C M ASSEMBLY PRODUCTS A B 100650 E C M ASSEMBLY PRODUCTS A N673601 AUDIO INDICATOR ASSEMBLY 100858 CIRCUIT BOARD ASSEMBLY CPU 92D 100384 CIRCUIT BOARD ASSEMBLY I O W TOTALIZER CIRCUITRY 1 PER PRODUCT 100
15. CT VALVE ASSEMBLY CHECK COVER CHECK VALVE ELBOW MALE 90 DEGREE 7 8 OD TUBE 1 1 4 12 THREAD ELBOW HOSE BLACK FILTER WIX GASKET COVER CHECK VALVE GASKET INLET ADAPTOR GASKET METER INLET GASKET SOLENOID MANIFOLD METER VALVE AND FILTER REMOTE MANIFOLD METER PUMPING UNIT SELF CONTAINED METER ASSEMBLY SB 100 OUTLET AT PISTON COVER 4 GALLON METER ASSEMBLY SB 100 OUTLET AT PISTON COVER 2 GALLON NIPPLE PIPE 1 1 2 x 13 1 2 NIPPLE PIPE 1 1 2 x 2 1 4 NIPPLE PIPE Nut HEX W EXT LOCKWASHER 5 16 18 O RING SQUARE SECTION O RING SQUARE SECTION O RING ROUND SECTION O RING ROUND SECTION OUTLET ASSEMBLY COAX INCLUDES O RINGS OUTLET HOSE Low HOSE PLATE OUTLET COVER PLATE VALVE AND FILTER MANIFOLD PLUG PIPE SQUARE HD 1 8 PIPE PLUG PIPE PLASTIC 3 4 NPT PUMPING UNIT TYPE 75 SEE PUMPING UNIT PAGE FOR DETAIL SCREW FILLESTER HD 10 24x5 8 SCREW METRIC SOCKET HD CAP M6 1 0X20MM SCREW METRIC SOCKET HD CAP M6 30MM SCREW METRIC SOCKET HD 10 1 5 4 SCREW METRIC HEX HD M8 1 25X25MM SCREW METRIC HEX HD M8 1 25X20MM SCREW HEX HD 5 16 18 7 8 SCREW SOCKET BUTTON HD 1 4 20x1 2 SCREW W LOCKWASHER CAP HD 1 4 20x1 2 SCREW HEX HD CAP 5 16 18x1 1 4 TUBE ASSEMBLY PRODUCT HIGH HOSE SEE CHART ON NEXT PAGE TUBE 6 1 8 UNION INLET 1 1 2 VALVE ASSEMBLY CHECK VALVE ASSEMBLY SOLENOID 110 V 60 Hz VALVE ASSEMBLY SOLENOID 230 V 60 HZ OR 220 V 50 Hz VA
16. E MANUAL AN EXPORT SERVICE MANUAL IS ALSO AVAILABLE UPON REQUEST SPL1083 3 MECHANICAL AND HYDRAULIC SERVICE MANUAL 101011 EQUIPMENT START UP PROCEDURES SPL1162 4 MASTER PARTS PRICE LIST PRICES MAY VARY CONTACT ORDER ENTRY SPL1192 2 REBUILT PARTS PRICE LIST FOR CURRENT PARTS COST SPL1080 SERVICE LITERATURE ORDER FORM 100 Rev A 2 97 1997 BENNETT 37
17. H SCREW W LOCKWASHER CAP 10 24 WASHER FLAT NYLON WASHER SHOULDER PLASTIC 100022 100021 712 100023 o h 2 4 A Lo 8 1997 100 Rev A 2 97 Horizon 2400 2300 Series ith 921 Electronics 1 SPECIFY COLOR AND GRAPHICS FRAME HOSE CABLE ASSEMBLY Low HOSE MODELS N789901 CABLE REEL ASSEMBLY H338901 CABLE REEL NYLON NUT HEX JAM 1 2 13 N789901 REEL ASSEMBLY CABLE WASHER EXT LOCK STEEL 1 2 TYPE 11 STANDARD N355302 CLAMP ASSEMBLY HOSE 1 N355303 CLAMP ASSEMBLY HOSE 5 8 N355304 CLAMP ASSEMBLY HOSE 3 4 H550601 EYELET PANEL NUT HEX W EXT LOCKWASHER 5 16 18 SCREW SELF TAPPING 10 24 1 2 N646601 STIFFENER PANEL A436701 STUD SELF CLINCHING 5 16 18 100757 SUPPORT CABLE REEL gt A M 100 Rev A 2 97 1997 BENNETT 9 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics FRAME NOZZLE BOOT ASSEMBLY AUTO ON 4 PIN CONNECTOR TO JP3 OF E C M 1 0 BOARD 16 2 BROWN WIRES TO SIDE 1 PUMP HANDLE SWITCH TO 2 BROWN SIDE 1 OR 2 SB 2 PINK WIRES PINK SIDE 2 WRES FROM TO SIDE 2 PUMP PUMP HANDLE CONDUIT HANDLE SWITCH 1 EL 100146 NOZZLE BOOT ASSEMBLY AUTO ON 100145 BOOT NozzLE 100366 BRACKET SWITCH N838201 CAM S
18. IRE ASSEMBLY N670801 BARRIER ASSEMBLY DECAL NARROW BLACK DECAL WIDE BLACK J794701 NUT CONDUIT U L VAPOR SEAL SCREW PHILL PAN HD 10 AB 1 1 2 O1 D gt sn E E E NO N 100 Rev A 2 97 1997 BENNETT 11 21 U CLIP FASTENER 10 TYPE B BENNETTe Horizon 2400 and 2300 Serie with 92D Electronics HYDRAULICS ASSEMBLY REMOTE AND SELF CONTAINED 12 1997 BENNETT 100 Rev A 2 97 CHECK VALVE NOT USED HERE FOR A 2x32 BLENDER Single Hose with 3 Products or Blender Dispensers 100 Rev A 2 97 29 gt Single Sided Z Dispensers 37 1997 BENNETT HYDRAULICS ASSEMBLY REMOTE AND SELF CONTAINED 13 PARTNO DESCRIPTION INNEN CRM N547701 100636 100557 N614301 A583701 100271 N830201 O1 D OND H386801 H384901 100224 H914201 H386801 N741301 A270501 H384901 J802401 100535 N636401 100004 100635 100452 100454 H384901 A247017 A212248 A212249 N898201 N641402 N680201 100351 A327501 100638 H914201 N655801 N655802 N837601 ADAPTOR FILTER ADAPTOR INLET PUMPING UNIT ADAPTOR METER TUBE ADAPTOR VAPOR READY BUSHING REDUCER CHECK VALVE AND MANIFOLD ASSEMBLY BODY COUPLING MALE 3 4 NPFT To 1 3 16 12 T STRAIGHT THREAD COVER CHECK VALVE GASKET CHECK VALVE PLUG PIPE SQUARE HD 1 8 PIPE SCREW HEX HD 10 24 TUBE ASSEMBLY PRODU
19. LVE ASSEMBLY SOLENOID REPAIR KIT HYDRAULICS ASSEMBLY REMOTE AND SELF CONTAINED 14 1997 BENNETT 1 PER RMT MANIFOLD 1 PER PUMP 1 PER PUMP 1 PERHOSE 1 PERHOSE 1 PERHOSE 1 PERHOSE 3 PER HOSE 3 PER HOSE 3 PER HOSE 3 PER HOSE 12 PER HOSE 1 PER HOSE 3 PER HOSE 1 PER RMT MANIFOLD 1 PER HOSE 1 PER HOSE 1 PER RMT MANIFOLD 1 PER RMT MANIFOLD 1 PER PUMP 2 PER MANIFOLD 1 PER METER 1 INLET 1 INLET 1 PER PRODUCT 1 PER PRODUCT 1 PER RMT MANIFOLD 1 PER PUMP 1 PERHOSE 4 PER RMT MANIFOLD 1 PER METER 2 PER PUMP 2 PER HOSE 2 PER PUMP 1 PER HOSE 1 PER HOSE 1 PER OUTLET 1 PER MANIFOLD 1 PER HOSE 1 PER OUTLET 1 PER INLET 4 PER RMT MANIFOLD 2 PER METER 4 PER PUMP 3 PER PUMP 4 PER METER 4 PER PUMP 2 PER METER 4 PER OUTLET 4 PER HOSE 4 PER MANIFOLD 1 PER METER 1 PER PUMP 1 PER INLET 1 PER RMT MANIFOLD 1 PER METER 1 PER METER 1 PER METER 100 Rev A 2 97 BENNE TUBE ASSEMBLIES PRODUCT HIGH HOSE with 9201 SERIES NUMBER METER LOCATION AND PART NUMBER SIDE1 A SIDE 1 B SIDE 1 SIDE 1 D SIDE 2 A SIDE 2 B SIDE 2 SIDE 2 D 2211 1 2212 2 100301 2222 1 100301 2224 2 100351 100301 100351 100301 2311 1 100351 2312 2 100300 100351 2322 1 100351 100301 2324 2 100351 100301 100301 100351 2331 1 100532 100533 100034 2332 2 100532 100533 100034 100034 100533 100532 2422 1 100351 100301 2424 2 100351 100301
20. OTOR W KEY 3 4 115 230 50 60 HZ 1 PHASE CONTINUOS KEY ONLY MOTOR PLATE AND ANGLE ASSEMBLY NIPPLE CONDUIT 8 1 LONG NUT CONDUIT 3 4 NUT HEX W EXT LOCKWASHER 5 16 18 HUG Lock 5 16 18 M 8 x 1 25 PULLEY 2 1 2 DIA 60 HZ MOTOR STANDARD HEAVY DUTY PULLEY 2 3 4 DIA 50 HZ MOTOR STANDARD PULLEY 3 DIA 50 HZ MOTOR HEAVY DUTY ROD MOTOR PLATE SCREW HEX HD CAP 5 16 18x5 8 SET SCREW 5 16 18 SLIP JOINT ASSEMBLY V BELT 38 60 HZ MOTOR V BELT 39 50 HZ MOTOR mh mk b l a na ELECTRICAL SPEAKER 1997 BENNETT HOSE MODELS 23 A577101 CLAMP CLAMP U BOLT 1 5 8 100428 CONDUIT AND OUTLET BOX ASSEMBLY CONNECTOR WIRE YELLOW 18 GA Y NUT HEX W EXT LOCKWASHER 1 4 20 SCREW HEX HD CAP 1 4 20 SCREW TRUSS HD 8 32 A577401 SPEAKER BOX ELECTRICAL AC POWER JUNCTION BOX 24 1997 BENNETT 100 Rev A 2 97 100150 CONDUIT A054701 COUPLING REDUCER J515801 COVER JUNCTION BOX 100212 COVER TERMINAL STRIP J515706 JUNCTION BOX A447701 LUG GROUND N677601 NIPPLE PIPE N641101 NUT CONDUIT 3 4 HEX W EXT LOCKWASHER 1 4 20 Nut HEX W ExT LOCKWASHER 6 32 PLUG CONDUIT COUNTERSUNK HD 1 PLUG CONDUIT COUNTERSUNK HD 1 2 SCREW HEX HD CAP 1 4 20X3 4 SCREW W LOCKWASHER 6 32x1 2 SCREW HD 10 24x3 8 A402501 ST
21. Pin connector to Product select switch decal connector White Wires 51 long 9 Pin connector to Managers 9 Pin connector to Options switch decal connector panel switch decal connector 9 Pin connector to 9 Pin Slimline 2 Violet wi 191 n wi iolet wires long 9 Wnite wires 6 long 5 Connector ot Main wire assembly to Managers switch 2 Blue wires 32 long to Product switch decal connector 9 Pin connector to Managers 2 Gray wires 43 long 2 Yellow wires 32 long to switch decal connector to Key operation switch Product switch decal connector ELECTRONICS WIRING AC POWER DATA AND DCA 32 1997 BENNETT 100 Rev 2 97 16 Pin MTA connector to JP9 Side 1 16 Pin MTA Connector or JP10 Side 2 of DCA Interface board to DCA Display board Violet wires 50 long 11 2 Pin Mini univ connector 6 Pin MTA connector to DCA Display board to Low Paper Sensor Wire cable 48 long 10 Pin connector to JP3 Side 1 or JP4 Side 2 X of DCA Interface board 9 D connector 5 Pin MTA connector to DCA Printer 1 of DCA Power Supp 2 Pin MTA Connector to Main Power board Black and White wires 22 long 7 _ 14 Pin connector to To Ground screw
22. RIP MARKER A411901 STRIP TERMINAL O O ROD gt nc CO ON ELECTRONICS MAIN DOOR ASSEMBLY 100 Rev 2 97 1997 BENNETT 25 100260 100225 100027 100473 100217 100375 A212250 100028 100237 26 k k E 1 DECAL PRODUCT 232x 12 15 16 LONG DECAL PRODUCT 233X 8 5 8 LONG DECAL PRODUCT 243X 11 31 32 LONG DECAL PRODUCT 244X 8 31 32 LONG DECAL PRODUCT SELECT 1 PER PRODUCT DECAL PUMP INSTRUCTIONS PUSH TO START DECAL PUMP INSTRUCTIONS PUSH TO START W DCA DECAL PUMP INSTRUCTIONS CHOOSE GRADE DECAL PUMP INSTRUCTIONS CHOOSE GRADE W DCA FRAME DOOR 23XX FRAME DOOR 24XX KEY Lock LATCH LOCK Lock CAM O RING ROUND SECTION PANEL ASSEMBLY OPTIONS BASIC PANEL ASSEMBLY OPTIONS DCA SWITCH ASSEMBLY PRODUCT SELECT TAPE WEATHER SEAL 1 8 1 4 1997 BENNETT 100 Rev A 2 97 Horizon 2400 and 2300 Series ith 921 Electronics 1 SPECIFY COLOR AND GRAPHICS ELECTRONICS E C D ELECTRONIC CONTROL DEVICE 100 Rev A 2 97 1997 BENNETT 27 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics ELECTRONICS E C D ELECTRONIC CONTROL DEVICE 100016 ANGLE ToP REINFORCING 24XX 100295 ANGLE REINFORCING 23XX 618701 100029 BUSHING PLASTIC CABLE TIE 100279 CLIP CORD WIRE 100211 CHANNEL 24XX 100288
23. SEMBLY 3 1 PRODUCT DISPLAYS N897001 CIRCUIT BOARD ASSEMBLY AUXILIARY DISPLAY 1 PER PRODUCT DISPLAY N896101 CIRCUIT BOARD ASSEMBLY MAIN DISPLAY DISPLAY MAIN SCREENED 1 PRODUCT DISPLAY DISPLAY MAIN SCREENED 2 PRODUCT DISPLAYS 100280 DISPLAY MAIN SCREENED 3 PRODUCT DISPLAYS DISPLAY MAIN SCREENED 4 PRODUCT DISPLAYS 100680 DISPLAY MAIN SCREENED 3 1 PRODUCT DISPLAYS 100031 FASTENER STRIKE NUT HEX W EXT LOCKWASHER 6 32 4 PER CIRCUIT BOARD SPACER 1 4 O D X 0 14 I D x 3 8 4 PER CIRCUIT BOARD 100371 TOTALIZER ASSEMBLY ELECTRO MECH SIDE 1 1 PER PRODUCT DISPLAY 100373 TOTALIZER ASSEMBLY ELECTRO MECH SIDE 2 1 PER PRODUCT DISPLAY 1 SPECIFY COLOR AND GRAPHICS 2 NOT PART OF DISPLAY ASSEMBLY 36 1997 BENNETT 100 Rev A 2 97 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics INFORMATION KITS AND LITERATURE SERVICE KITS DESCRIPTION KRO43601 PISTON REPLACEMENT SB 100 METER 100965 COUNTERVALVE STAINLESS STEEL REPLACEMENT SB 100 KRO42001 ROTOR REPLACEMENT TYPE 75 PUMPING UNIT 100524 CHECKVALVE OUTLET LOW HOSE INFORMATION LITERATURE 2400 AND 2300 SERIES CURRENT SERVICE LITERATURE 100382 INSTALLATION MANUAL 100479 OPERATORS MANUAL 4 0 SOFTWARE 100713 FLASHCARD 100385 PARTS LIST SERVICE MANUAL ELECTRONIC ONLY RELATED LITERATURE DESCRIPTION N614501 TYPE 75 PUMPING UNIT INSTALLATION AND SERVICE MANUAL N895502 SB 100 METER DOMESTIC SERVIC
24. SUPPORT ASSEMBLY N103801 COVER ROTOR 480001 SCREW M3 5 FLAT HEAD O1 D gt CO O NO poco D LN KR036604 SEAL LIP WITH PLUG H352101 SEAL RETAINER KRO36604 SEAL SQUARE N238301 ROTOR 8 SHAFT ASSEMBLY C A253501 RING RETAINING A199501 KEY A479903 ScREw M8 1 25 X 16MM A479901 ScREw M8 1 25 X 20MM 479902 SCREW M8 1 25 X 25MM 480101 SCREW 1 x20MM 9195603 SEPARATOR amp ELIMINATOR 4325201 SPRING CONTROL VALVE N905001 SPRING FILTER N159501 STATOR H D N160301 STOP FILTER INSERT N333501 STRAINER METAL 100 MICRON A311901 FILTER PAPER 35 MICRON N481201 VALVE ASSEMBLY BYPASS N107301 VALVE ASSEMBLY CONTROL A320901 VALVE RELIEF 30 50 PSI H876904 VALVE ASSEMBLY FLOAT A028101 WASHER 000301 WASHER LOCK ELBOW COMPRESSION 3 8 PIPE X 3 8 OD TUBE 101114 GROMMETT RUBBER 1 NUT COMPRESSION 3 8 OD TUBE SLEEVE COMPRESSION 3 8 OD TUBE 101123 TUBE VENT 3 8 OD 0 Dh nn HYDRAULICS VAPOR RECOVERY BALANCED 20 1997 BENNETT 100 Rev A 2 97 FACTORY INSTALLED SUGGESTED FIELD REPLACEMENT VAPOR READY HYDRAULICS VAPOR RECOVERY BALANCED 21 1997 BENNETT 100 Rev A 2 97 N614301 ADAPTOR VAPOR READY N355301 CLAMP ASSEMBLY HOSE 623701 CLAMP PIPE 3 4 A208201 COUPLING PIPE
25. TALLATION WIRING SELF CONTAINED 100024 PANEL END HIGH HOSE STAINLESS PANEL END LOW HOSE STAINLESS SCREW FLAT HD 8 32X3 8 SCREW W LOCKWASHER 3 8 16 3 4 WASHER FLAT STEEL 5 16 DIA SCREW WASHER SEAL RUBBER 3 8 ID X 1 OD X 1 8 THICK 1 SPECIFY COLOR AND GRAPHICS 2 USED ONLY FOR PLACING DISPENSER ISLAND REPLACE EYELET WITH ITEMS 21 23 AND 24 AFTER INSTALLATION 100 Rev A 2 97 1997 BENNETT 7 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics FRAME LOWER DOOR HYDRAULIC 100146 BOOT ASSEMBLY NOZZLE AUTO ON STD 656604 BOOT ASSEMBLY NOZZLE LIFT LEVER 100376 CAM STRAIGHT N834101 CLAMP NOZZLE BOOT ONE PER BOOT GLIP CABLE WIRE RO 100600 100605 100332 100336 100337 100333 100602 100334 100335 567301 100039 100375 DOOR HYDRAULIC 24XX PAINTED BLACK BLANK No NOZZLE BOOTS DOOR HYDRAULIC 24X2 PAINTED BLACK DOOR HYDRAULIC 24X4 PAINTED BLACK DOOR HYDRAULIC 24X6 PAINTED BLACK DOOR HYDRAULIC 24X8 PAINTED BLACK DOOR HYDRAULIC 23XX PAINTED BLACK BLANK NOZZLE BOOTS DOOR HYDRAULIC 23X2 PAINTED BLACK DOOR HYDRAULIC 23X4 PAINTED BLACK DOOR HYDRAULIC 23x4 PAINTED BLACK LEVER NOZZLE FASTENER SNAP IN ROUND HD GROMMET DOOR PROP LOCK CAM NUT HEX W EXT LOCKWASHER 1 4 20 PIN LOWER DOOR BASE RAIL PIN LOWER DOOR AIR GAP GRILL DOOR CATC
26. WITCH N833101 Hook NOZZLE N838601 LEVER PIN SPIRAL 5 32x 1 NUT EXT w LOCKWASHER 6 32 SCREW BUTTON HD 1 4 20 SCREW BUTTON HD 6 32x3 8 SCREW W LOCKWASHER 6 32X5 8 SCREW SELF TAPPING 10 24x3 8 N837901 SHAFT AUTO ON 4 1 4 N845601 SPRING N639001 SWITCH AND WIRE ASSEMBLY WASHER 3 8 I D 5 8 O D N670801 BARRIER ASSEMBLY J794701 NUT CONDUIT U L VAPOR SEAL O1 D gt k EE ONO vonia lvnovna 10 1997 BENNETT 100 Rev A 2 97 BENNETTe Horizon 2400 and 2300 Series with 92D Electronics FRAME NOZZLE BOOT ASSEMBLY OPTIONAL LIFT LEVER TO 2 BROWN SIDE 1 OR 2 PINK SIDE 2 WIRES FROM PUMP HANDLE CONDUIT 2 ry NO 3 Upper Air Gap Deck 4 PIN CONNECTOR TO JP3 E C M 1 0 BOARD 16 2 BROWN WIRES TO SIDE 1 PUMP HANDLE SWITCH 2 PINK WIRES TO SIDE 2 PUMP HANDLE SWITCH NOZZLE BOOT ASSEMBLY LIFT LEVER N509804 BOOT NOZZLE PAINTED BLACK N638801 BRACKET AND STUD ASSEMBLY 100009 CAM AND SHAFT ASSEMBLY 100008 CAM HANDLE SWITCH PIN 1 8 7 8 N281101 SHAFT N281301 STUD N511301 LEVER NOZZLE HOOK STANDARD N526101 LEVER NOZZLE VAPOR RECOVERY NUT HEX W EXT LOCKWASHER 6 32 HEX W EXT LOCKWASHER 8 32 SCREW SET 1 4 20x1 2 SCREW PHILL ROUND HD W EXT LOCKWASHER 8 32 1 2 SCREW W LOCKWASHER 6 32X7 8 J696601 SPRING N639001 SWITCH AND W
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