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STC Number - Precise Flight

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1. ccceccececeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeees 43 3 2 I AN EMTS cette rao weet ne eee EAE ets ee at amend nena setae eee eceetee tp eiiceees 43 3 3 Additional Technical ASSIStANCE ccccceeccceccseseceeeeeeseceeceeeseeceteaeseceeseeaeeeeteaeseeeeseaaees 43 4 0 Instructions for Continued Airworthiness cceccccccessecceeceeseeeeeceuseeeceteaeseeeeseaeseeeeesaeees 44 4 1 OCG ION siase teiadncse a diets vith rarndsmenictarcariar nuastadaloamaiaeeetaciiadsmenaseentaaanieiass 44 4 2 System Description sas2eccnnssosastneyasbteeeadeutsemneesteupenepiesuasagioemieeuteaseusulenvedepiereemeutuonuestonsest 44 4 3 Special Tols R g ired preisi aeaa Ean e E ANE aa Eai 45 4 4 Maintenance Instructions iescniinssseacenwisnanixatisnninaneenninenieunannienubdaaninatdnntauensnsnsucientiebaientmelnn 45 4 5 Trouble Shooting Guide cccceee cece eee ee eeeeeeeaaeeeee seen eeeaaaaaaeeeeeeeeeeseesegeaaaeeeeeeeeeeees 45 4 6 Airworthiness Limitations ccccesceccccceeseececceeseececeeeeceeceaeseceeseaeseeeeseaeseeeeteaaseeeeteagess 45 4 7 Scheduled Maintenance Intervals and Inspections for Continued Airworthiness 45 MORAN 9 1 qe el ioe pere errr nerer er ep per erp nem pre nne vrre nr ae peer renter tran rtirn eta rrrn E 47 Revision B February 4 2009 Page 3 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc a PRECISE FLIGHT INC Instaifation Report 08085 p 63354 POWELL BUTT
2. Cartridge in the wing using the 4 40 screws to the upper wing skin 3 Orient brackets as shown in Drawing 121S0103 and utilize double sided tape to position brackets within the aircraft wing insuring alignment with the hinge section Use Hinge Pin to insure alignment 4 Mark position of drain tube on lower Access Cover 121S0111 1 5 Drill and install Snap Bushing as shown on Drawing 121S0103 in Access Panel 6 Remove Speedbrake Cartridge and leave brackets in position 7 Pilot drill hole locations in the Brackets 8 Remove Brackets and drill for required fasteners See Drawing 121S0103 Right Wing 1 Repeat items 1 8 for the right wing Revision B February 4 2009 Page 33 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 8 2 Model 35 V tail Preliminary SpeedBrake Installation PARTS REQUIRED saai PFI Code Part Number Qty Description Number 12180003 1 DRAWING Beech Bonanza SpeedBrake 2000 Cartridge Install Model 35 Sheet 1 010S0060 1 1 SpeedBrake 2000 Cartridge Right Hand 12V 05097R 010S0060 2 1 SpeedBrake 2000 Cartridge Left Hand 12V 05097L 010S0060 3 1 SpeedBrake 2000 Cartridge Right Hand 24V 05114R 010S00
3. INSTALLATION REPORT NO 08085 Document Number 121SMANO002 ae Aircraft Serial Number STC Number SA01075SE PRECISE FLIGHT INC 63354 POWELL BUTTE ROAD BEND OR 97701 800 547 2558 ELECTRIC SPEEDBRAKE 2000 INSTALLATION MANUAL FOR THE RAYTHEON BEECHCRAFT MODELS 33 35 AND A36 Bonanza Model 33 Bonanza Model 35 Bonanza Model A36 NOTICE The Airworthiness Limitations section Section 4 0 is FAA Approved and Specifies maintenance required under Sections 43 16 and 91 403 of the Federal Aviation Regulations unless an alternative program has been FAA Approved These Documents must be Kept with the Aircraft Records THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ON THE PRECISE FLIGHT INC PFI COMPANY AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO REPORDUCE DISCLOSE ITS CONTENTS OR TO MANUFACTURE USE OR SELL ANYTHING IT MAY DESCRIBE REPORDUCTION DISCLOSURE OR USE WITHOUT SPECIFIC WRITTEN AUTHORIZATION OF PFI IS STRICTLY FORBIDDEN Revision B February 4 2009 Page 1 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL TABLE OF CONTENTS Table OF Contents aaae aaa aaa aE a aaa aN aaa aaa aaa aaa 2 Revisions aana chs caren E A E A A E A A 4 EERIE mte e E E
4. Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 7 Remove doublers and indicate their positions Chip chase and remove chips from in the wing 8 Deburr and prime doublers 9 Insert the lower doubler into the left wing through the cutouts 10 The doublers will be installed under the wing skin between the stringers 11 Orient the doublers with the cutout in the skin 12 Drill rivet holes the appropriate sizes as indicated on the Drawing 121S0106 Sheet 1 Cleco Doublers in place as you go 13 Dimple holes in wing skin and doubler as indicated on Drawing 121S0106 Sheet 1 14 Repeat steps 1 through 4 on the right wing Template Drawing 121S0106 Sheet 2 15 Remove doublers and indicate their positions Chip chase and remove chips from in the wing 16 Deburr and prime doublers Revision B February 4 2009 Page 25 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 6 2 Model 35 V tail Doubler Preparation PARTS REQUIRED PFI Code Part Number Qty Description Number 12180005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Insta
5. Revision B February 4 2009 Page 41 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 14 DOCUMENTATION Before performing flight tests it is recommended you complete the calculations for weight and balance for 9 Ibs at the appropriate FS for the specific aircraft model and revise the equipment list showing installation of Precise Flight SoeedBrakes FAA Form 337 section 8 Description of Work Accomplished 8 Description of Work Accomplished If more space is required attach additional sheets Identify with aircraft nationality and registration mark and date work completed A The following components were installed PRECISE FLIGHT 2000 Series Electric SpeedBrake STC SA01075SE Installation Kit Number Installed the SpeedBrake system in accordance with Precise Flight Installation report 8085 and guidance in FAA Advisory Circulars 43 13 1A Chapter 11 and 43 13 2A Chapter 1 amp 2 An electrical load analysis was performed and the revised continuous load of the alternator generator or other supply does not exceed 80 of capacity or approved in accordance with the procedures in FAA Advisory Circular 43 13 1A Chapter 11 Section 426 Acomplete operational test was performed a
6. 13 for reference NOTE For switch and light locations other than that shown obtain separate FAA approval for the alternate installation Revision B February 4 2009 Page 38 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 11 PLACARDS INSTALLATION TOOLS REQUIRED Cleaning Solution LintFreeRag Joo oo O PARTS REQUIRED Part Number Description Tea Number 12180002 DRAWING Beech Bonanza SpeedBrake 2000 Cockpit Control Installation 010S0002 2 Placard SoeedBrake 1 Install Placard Part Number 010S0002 2 at SpeedBrake circuit breaker and next to SpeedBrake switch per Drawing 121S0002 SPEEDBRAKE SPEEDBRAKE Revision B February 4 2009 Page 39 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 12 INTERIOR INSTALLATION TOOLS MATERIALS REQUIRED Screwdriver 1 and 2 v Drive Socket Set Approved Maintenance Service Manual for the Aircraft NOTE Re Installation may be done at the end of the previous steps as deeme
7. E E E S E 5 TO CE sae sass ese ne ete O pace a a e aae 6 1 1 Installation Overview ois oi cliche tas ech whet ate ata tp cue sna tesinccuocensitd nesdwesmuancneadebeubntennetebsetulgiatees 6 1 2 How to Use This Manual and Read the DrawingS ccccccccccceseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 7 Tie INGIES AMC WV AIG S sac cat cea oesecieeter neseseru etenee eoii eenei e nee eneee eea e 7 1 22 Drawing Interpretatio cee cece scestesececececesvereecneiscec ened Kaaa ENR NNA ENEA AANER ENNA EANO Ra KERNEN EARNE 7 122 1 Pans IS 1S ssns a a aaa 8 1 3 Important Installation Notes scons oains ccs keer ast aches ava vawtcs sob becatiekaenyteaubectesebpeciaetts 9 1 4 List of Tools Required area ctasec eee cee ete elec heer et ule eec ele eate vealed eet ceed eee emeretet 9 1 5 List of Supplies Required irseciacetlentcereucreccntherenentuenteicdentceetuondnbetieeeeuteertace Sbuaticestueneueuedenece 10 1 6 Listof AbbreviatioNS ssiri nenene aaa EEEa Nar aE eaaa ENE 10 1 7 Manual and ICA RevisionS sseeeeeseseeenrnereseerrtterrrntrreeertrttttnnttnertttttttnnttneerrrtnttnnneneeeene 10 2 0 Installation NS r C ONS irsinin aaaeeeaa aana aa aa ae aaa aaa 11 2 1 Interior Removals iaeei aaeei iaa aaa a S aea Ea ea a aSa Rh 12 2 2 Installation of the Asymmetric Logic Controller ALC c ceeceeeeeeeeeeeeeeeeeeeeeeeeeeeees 13 2 3 Electrical Installation soins stcs nreiniosoioissaoncisntacniwivemetenastaenie nig tupibaiasinaatolgswiniimasentiabescigiei
8. Model G35 H35 J35 K35 or M35 with factory installed AUX tanks verify that there is not a fuel tank in the location where the SpeedBrake will be located prior to drilling or cutting into the wing during installation CAUTION Verify aircraft voltage and SpeedBrake kit voltage prior to installation Failure to use correct installation kit may damage aircraft systems or SpeedBrake installation 1 4 List OF TOOLS REQUIRED Each section will include a list of tools required and all necessary parts for that section Table 1 Tools Required Automatic Center Punch Micros Adjust Countersink 100 Degree 40 Pilot Bucking Bars Needle Nose Pliers Chip Chaser Rivet Gun with Flush Set 470 3 and 470 4 Rivet Set Clecos 3 32 1 8 5 32 and Side Grip Clamps Rivet Puller Cleco Pliers Ruler 12 inch minimum C Squeeze Counter Sink Die 40 Flush Die Set Screwdriver Slot and Phillips 1 and 2 Tip Copy of AC 43 13 1A Chapter 11 Screwdriver 18 2 Phillips Die Grinder with Abrasive Cutter Wheel and Carbide Screwdriver 90 Degree 2 Phillips Burr Snips ProSnip Offset Snips 20SR 20SL or Drills 40 30 27 18 12 1 4 7 16 and 5 8 Equivalent Capacity Unibit Socket set 14 drive Drill Motor Standard Soldering iron Drill Botor 90 degree Tape measure 12 feet minimum Files 1 4 inch Round and 6 Inch Flat Volt Ohm meter Heat Gun Wire Crimper Cutter and Stripper Hole Finder Revision B February 4 2009 Page 9 File W Speedb
9. OF ACTIVE PAGES ORIGINAL ADDED PAGES ORIGINAL ADDED PAGES PAGE lt PAGE REV PAGE REV PAGE REV PAGE REV PAGE REV PAGE REV REV PrPrrrrrrrrrrrrwmarruwarwmwrwmwrrrrrrrrrrrrrrrrrrrrrrrrrm Revision B File February 4 2009 W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc Page 5 PRECISE FLIGHT INC Installation Report 08085 p 63354 POWELL BUTTE ROAD Document Number 121SMAN0002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 1 0 OVERVIEW 1 1 INSTALLATION OVERVIEW 1 Read through the entire manual and become familiar with the drawings before beginning any part of the installation process The installation of Precise Flight Inc SoeedBrakes consists of cutting openings in the top and bottom of each wing skin and using locating templates Drawings Installing doublers to reinforce the cutout areas which will require removing existing rivets and installing new rivets 4 No painting is necessary except for the touching up of reinstalled and new rivet heads Installing the asymmetric logic control unit ALC and wiring the SpeedBrakes will require removing the interior running wires through the fuselage from the ALC unit to the switch location installing wiring from
10. Return SpeedBrakes to Precise Flight Inc for Drive Assembly Replacement e Reinstall SpeedBrakesTM in aircraft f Connect electrical plugs g Install inspection plate Revision B February 4 2009 Page 46 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO0002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 5 0 APPENDICES Revision B February 4 2009 Page 47 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc
11. Unibit Soldering iron Solder rosin core Needle nose pliers Wire crimper cutter amp stripper o o ooo e O PARTS REQUIRED PFI Code Part Number Qty Description Number 12180002 1 DRAWING Beech Bonanza SpeedBrake 2000 Cockpit Control Installation Sheet 1 121S0004 1 DRAWING Beech Bonanza SpeedBrake 2000 Aircraft Schematic Sheet 1 41 463 036 1 Switch 02347 41 907 6 6 1 Lens 02307 GE336 2 12V System Only Light 01187 GE334 2 24V System Only Light 00961 010S0201 1 1 Speedbrake Switch Placard 08403 7277 2 3 1 Circuit Breaker 3Amp 01270 NOTE For switch and light locations other than shown in Drawing 121S0002 obtain separate FAA engineering approval NOTE 121S0002 1 is for the 24V installation and 121S0002 2 is for the 12V installation Be sure to use the correct light bulb as the incorrect bulb may create excessive heat on the lighted switch 1 Insure Wire Harness is well supported in the fuselage and route wires to C B Ground and Switch locations Reference Drawings number 121S0002 2 At the instrument panel install and wire the Circuit Breaker Reference Drawing number 121S0004 for proper wiring harness color 3 Insert the proper light bulbs into the switch or annunciator depending on option ordered and aircraft voltage 4 Install the switch within full view and easy access of the pilot Use Drawing number 121S0002 and the appropriate chapter of AC 43
12. number 121S0001 4 Because all 35 models listed on the STC are applicable this installation would be used for any V tail Bonanza model A35 B35 C35 D35 E35 F35 G35 35R H35 J35 K35 N35 P35 S35 V35 V35A V35B with a 12 14V electrical system as described in section 2 0 of this document or on the STC certificate From here the installer moves to the left until a marks that applicable installation Follow the column up to see what quantity is greater than 0 Then follow the chart back to the right to find the drawing part number for the applicable installation Drawings are shown in this example but parts work on the same principle on the other installation drawings Revision B February 4 2009 Page 8 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 1 3 IMPORTANT INSTALLATION NOTES This section lists specific installation notes of importance for this STC installation NOTE It is the installer s responsibility to verify that the installation of the SpeedBrake 2000 system will not interfere with any excising modification on the aircraft prior to starting the installation Contact Precise Flight if there appears to be an installation conflict CAUTION If installation is on a Beechcraft
13. the ALC to the individual SoeedBrake Cartridges in the wing and installing a breaker to protect the system with a switch to actuate the ALC and SpeedBrake Cartridges Functionally checking SpeedBrake operation Filling out necessary FAA paperwork and logbook entries to return the aircraft to service 8 Completing and mailing the warranty card to Precise Flight Inc Revision B February 4 2009 Page 6 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 1 2 How To USE THIS MANUAL AND READ THE DRAWINGS 1 2 1 Notes And Warnings Because of the uniqueness of this installation in existing aircraft Precise Flight has added notes cautions and warnings to the installation manual NOTE Notes are used to emphasize certain steps to prevent problems with the installation We at Precise Flight have added these notes to prevent problems before they occur based on our experience installing these systems or from your feedback CAUTION Cautions are used if aircraft damage can occur due to a missed step Please remember we only have these in key locations based on previous experience It is the installer s responsibility to make sure the installation is done correctly and to airworthines
14. to the upper wing skin 2 Install brackets as shown in Drawing 12180103 3 Install hinge pins to both brackets as shown in Drawing 121S0103 4 Insure that drain tube fits thru the grommet in the Access Panel 5 Secure electrical connectors to the SoeedBrake Cartridge Insure Wire Harness is well supported in the wing using guidance from the appropriate chapter of AC 43 13 1 WARNING Ensure the installation of the wiring will not interfere with flight controls or other systems in the aircraft Attach wiring to structure as required per AC43 13 to prevent interference or chafing 6 Install Access Panel 7 Trim drain tube 1 4 inch from wing skin at an angle away from the direction of airflow NOTE An angle of 45 aft works the best to provide the best suction due to the airflow beneath the wing Right Wing 1 Repeat items 1 7 for the right wing Revision B February 4 2009 Page 36 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 9 2 Model 35 V tail Cartridge Installation PARTS REQUIRED Part Number Description 12150003 1 DRAWING Beech Bonanza SpeedBrake 2000 _ i PFI Code Number Cartridge Install Models 35 Sheets 1thru 3 121S0004 DRAWING Beech Bonanza Speed
15. 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 11 Using the die grinder and abrasive cutter or snips staying within the traced lines open the wing cutouts 12 Finish the openings by filing to the traced lines using a combination of the 1 4 round and 6 flat files 13 Remove all bucked ends and any chips remaining inside the wing 14 Repeat steps 1 through 14 on the right wing Reference Template Drawing 121S0006 Sheet 2 NOTE Care must be taken when finishing the wing cutouts to prevent stress concentrations and the cutouts will be visible when completed Revision B February 4 2009 Page 23 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 6 DOUBLER PREPARATION TOOLS REQUIRED Drill motor Drills 30 40 27 Cleco pliers Cleco 3 4 Hole Finder 2 6 1 Model 33 amp 36 Straight tail Doubler Preparation PARTS REQUIRED PFI Code Part Number Qty Description Number 121S0105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation T
16. 60 4 1 SpeedBrake 2000 Cartridge Left Hand 24V 05114L 121S0011 1 4 Attachment Angle 04733 121S0011 2 2 Inboard Bracket Model 35 04735 121S0011 3 2 Outboard Bracket Model 35 04734 121S0111 1 2 Access Cover 04732 573S0013 1 4 Attachment Hinge 04644 573S0013 2 4 Cartridge Hinge 04645 AN525 8R6 24 Screw Washer Head 8 00436 AN960 8L 16 Washer 00452 MS24693 C2 18 Screw Flathead 4 Stainless Steel 07025 MS24693 550 24 Screw Flathead 8 13 07001 MS20470AD4 5 8 Rivet 00528 MS20365 832A 16 Nut 8 32 00485 2810 2 Snap Bushing 06062 90174A114 4 Safety Pin 06024 Only one set of 12V or 24V SpeedBrake Cartridges is supplied per kit CAUTION Verify aircraft voltage and SpeedBrake kit voltage prior to installation Failure to use correct installation kit may damage aircraft systems or SpeedBrake installation NOTE 010S0060 1 and 010S0060 2 are for the 12V installations and 010S0060 3 and 010S0060 4 are for the 24V installations Left Wing 1 Install brackets and hinges to the Speedbrake Cartridge as shown in Drawing 121S0003 2 Install Soeedbrake Cartridge in the wing using the 4 40 screws to the upper wing skin Revision B February 4 2009 Page 34 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 p 63354 POWELL BUTTE ROAD Document Number 121SMAN0002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRA
17. 8 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL Lower Wing Cutouts 5 On bottom of the left wing locate the area where the SpeedBrake cartridges are to be installed 6 Place Template Drawing 121S0106 Sheet 1 on the left wing and align using the existing rivet rows and wing skin lap Once properly aligned secure the template with masking tape 7 Place carbon paper under the template Transfer the cut out lines cutout corner reference holes new rivet locations and the existing rivets to be removed Remove the template and set aside 8 Repeat steps 5 through 7 on the right lower wing using Template Drawing 121S0106 Sheet 2 Revision B February 4 2009 Page 17 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 4 2 Model 35 V Tail Installation Instructions This section is for the locating of the wing cutouts for the V tail Beech Bonanza Model 35 s PARTS REQUIRED PFI Code Part Number Qty Description Number 12180001 1 DRAWING Beech Bonanza SpeedBrake 2000 System Installation 12180003 1 DRAWING Beech Bonanza SpeedBrake 2000 Cartridge Installation 12180005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Le
18. 85 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 6 Insert the lower Doubler into the cutout in the wing 7 Position the doublers inside between the stringers Orient the doublers into position by aligning it with the previously drill holes Cleco in place 8 Rivet the doublers in place using the appropriate rivets Reference Drawing 121S0105 Sheet 2 9 Repeat Steps 1 through 3 on the right wing Reference Drawing 121S0105 Sheet 2 NOTE If Required the use of oversized rivets is acceptable if work performed per FAA AC43 13 or an FAA approved aircraft structural repair manual Revision B February 4 2009 Page 29 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 p 63354 POWELL BUTTE ROAD Document Number 121SMAN0002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 7 2 Model 35 V Tail Doubler Installation PARTS REQUIRED _ PFI Code Part Number Qty Description Number 121S0005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 33 amp 36 Left Sheet 1 of 2 121S0005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 33 amp 36 Right Sheet 2 of 2 121S0006 1 DRAW
19. Brake 2000 Aircraft Schematic Sheet 1 Parts from Section 2 8 Left Wing 1 Install Soeedbrake Cartridge in the wing using the 4 40 screws to the upper wing skin 2 Install brackets as shown in Drawing 12180103 3 Install hinge pins to both brackets as shown in Drawing 121S0103 4 Insure that drain tube fits thru the grommet in the Access Panel 5 Secure electrical connectors to the SoeedBrake Cartridge Insure Wire Harness is well supported in the wing using guidance from the appropriate chapter of AC 43 13 1 WARNING Ensure the installation of the wiring will not interfere with flight controls or other systems in the aircraft Attach wiring to structure as required per AC43 13 to prevent interference or chafing 6 Install Access Panel 7 Trim drain tube 1 4 inch from wing skin at an angle away from the direction of airflow NOTE An angle of 45 aft works the best to provide the best suction due to the airflow beneath the wing Right Wing 1 Repeat items 1 7 for the right wing Revision B February 4 2009 Page 37 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 10 CIRCUIT BREAKER AND SWITCH INSTALLATION TOOLS REQUIRED AC 43 13 Drills 7 16 5 8 capacity
20. C43 13 1 for securing the wire to aircraft structure See Drawing 121S0002 for Cockpit switch and circuit breaker locations 1 WARNING Ensure the installation of the wiring will not interfere with flight controls or other systems in the aircraft Attach wiring to structure as required per AC43 13 to prevent interference or chafing 2 Terminate wire harness at ALC and in each wing at the SpeedBrake location Reference Drawings 121S0001 and 121S0004 Revision B February 4 2009 Page 14 File _W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 4 LOCATING WING CUTOUTS Because the installation of the SoeedBrakes requires locations for the model 33 amp 36 straight tail to be different from the model 35 V tail bonanzas based on flight testing special care must be taken to ensure the correct location is used The basic installation procedures are the same between the two locations CAUTION Due to the wing structure the model 35 doubler installations and the model 33 amp 36 doubler installations are different Do not continue with installation if your parts do not match the applicable drawings for the installation and Model of Aircraft The template and parts are listed in the respe
21. E ROAD Document Number 121SMAN0002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL REVISIONS DESCRIPTION OF CHANGES Author Date approva oe Original Release OOO ES a ed A James N 11 14 2003 Sutherland Scott Philiben James N Sutherland 11 14 2003 A Updated format of document added aids to reading drawings added Section 4 Instructions for Continued Airworthiness ICA and note on cover sheet clarified warnings cautions and notes to the installer added section 1 7 for revisions added guides and warnings to prevent incorrect installations of the wrong kit on the wrong aircraft model and configuration Clarified instructions to distinctly note the differences between models or voltage options in the instructions Added system checkout and interior re installation steps B Page 26 fixed typo 04731 was 05308 Page 28 fixed typo rivet 0 094 was 094 Page 30 fixed typo rivet 0 094 was 094 Page 33 fixed typo 121S0111 1 was M Kosko 02 04 2009 121S0010 2 aoo oe ooo a a a a o aI Revision B February 4 2009 Page 4 File W Speedbrakes 121S DOCS installation Manuals 121 SMANO002B doc PRECISE FLIGHT INC 63354 POWELL BUTTE ROAD BEND OR 97701 800 547 2558 Installation Report Document Number 08085 121SMANO0002 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL LIST
22. Figure 2 below shows a 12V Model 35 speed brake installation and which drawings are applicable For clarification the applicable connections are shown shaded 1 12150103 5 CARTRIDGE INSTALL 3336 R 12V 17 1 2180103 3 CARTRIDGE INSTALL 33 36 L12V 16 i i g 12150103 2 CARTRIDGE INSTALL 33 36R 24V 15 E i z 1 2180103 1 CARTRIDGE INSTALL 33 36 L24 14 m0 tet Lud 121S0014 1 ALC INTERCONNECTINSTALLATION 13 1 to foo 12150004 1 SYSTEM SCHEMATIC gt 12 1 12150003 4 CARTRIDGE INSTALL 35 RT 12V 71 1 12150003 3 CARTRIDGE INSTALL 35 LEFT 12V 10 1 2150003 2 CARTRIDGE INSTALL 35 RT 24V 9 1 12150003 1 CARTRIDGE INSTALL 35 LEFT24V 3 4 12150002 2 COCKPIT CONTROL INSTALL 12V 7 E i i 1 2150002 1 COCKPIT CONTROL INSTALL 24 6 4006 12 12150001 5 SPEEDBRAKE INST MODEL 33 12V 5 AU 4002 12 12150001 4 SPEEDBRAKE INST MODEL35 12V 4 Ul 4006 24 12150001 3 SPEEDBRAKE INST MODEL 33 24 3 gt 4002 24 2150001 2 SPEEDBRAKE INST MODEL 35 24 2 E 4005 24 12150001 1 SPEEDBRAKE INST MODEL36 1 4 3 2 41 OTY REQD CODE PART NO DESCRIPTION MATERIAL MFG ITEM Figure 2 Sample Parts List from Drawing 12150001 Rev A This chart shows us the kit number is a 4002 12 for part
23. ING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 33 amp 36 Left Sheet 1 of 2 121S0006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 33 amp 36 Right Sheet 2 of 2 121S0009 1 2 Upper Doubler 04730 121S0010 1 2 Lower Doubler 04731 121S0111 1 2 Access Cover 04732 MS20426AD3 3 84 Rivet Flat Head 0 094 x 0 1875 Long 00486 MS20426AD3 4 28 Rivet Flat Head 0 094 x 0 25 Long NOTE This step will require two people for riveting Left Wing 1 Insert the upper Doubler into the cutout in the wing Position the doublers in between the wing skin and stringers Orient the doublers into position by aligning it with the previously drill holes Cleco in place Apply Pro Seal to Speedbrake opening as shown on Drawing 121S0005 Sheet 1 Rivet the doublers in place using the appropriate rivets Reference Drawing 121S0005 Sheet 1 Repeat Steps 1 through 3 on the right wing Reference Drawing 121S0005 Sheet 2 6 Insert the lower Doubler into the cutout in the wing 7 Position the doublers inside between the stringers Orient the doublers into position by 9 aligning it with the previously drill holes Cleco in place Rivet the doublers in place using the appropriate rivets Reference Drawing 121S0005 Sheet 2 Repeat Steps 1 through 3 on the right wing Reference Drawing 121S0005 Sheet 2 Revision B February 4 2009 Page 30 File W
24. ING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 35 Left Sheet 1 of 2 12180105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 35 Right Sheet 2 of 2 12180106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 35 Left Sheet 1 of 2 12180106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 35 Right Drawing Sheet 2 of 2 121S0109 1 2 Upper Doubler 04767 121S0110 1 1 Lower Doubler LEFT 05308 121S0110 2 1 Lower Doubler RIGHT 05307 121S0111 1 2 Access Cover 04732 MS20426AD3 3 164 Rivet Flat Head 0 094 x 0 1875 Long 00486 MS20426AD3 4 76 Rivet Flat Head 0 094 x 0 25 Long NOTE This step will require two people for riveting Left Wing 1 Insert the upper Doubler into the cutout in the wing 2 Position the doublers in between the wing skin and stringers Orient the doublers into position by aligning it with the previously drill holes Cleco in place 3 Apply Pro Seal to Speedbrake opening as shown on Drawing 121S0105 Sheet 1 4 Rivet the doublers in place using the appropriate rivets Reference Drawing 121S0105 Sheet 1 5 Repeat Steps 1 through 3 on the right wing Reference Drawing 121S0105 Sheet 2 Revision B February 4 2009 Page 28 File _W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 080
25. KE 2000 ELECTRICAL INSTALLATION MANUAL 3 Orient brackets as shown in Drawing 121S0003 and utilize double sided tape to position brackets within the aircraft wing insuring alignment with the hinge section Use Hinge Pin to insure alignment 4 Mark position of drain tube on lower Access Cover 121S0111 1 5 Drill and install Snap Bushing as shown on Drawing 121S0003 6 Remove Speedbrake Cartridge and leave brackets in position 7 Pilot drill hole locations in the Brackets 8 Remove Brackets and drill for required fasteners See Drawing 121S0003 Right Wing 1 Repeat items 1 8 for the right wing Revision B February 4 2009 Page 35 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 9 FINAL CARTRIDGE INSTALLATION TOOLS REQUIRED Screwdriver Philips 1 and 2 _ S e O 2 9 1 Model 33 amp 36 Straight tail Cartridge Installation PARTS REQUIRED Part Number Description 12150103 1 DRAWING Beech Bonanza SpeedBrake 2000 PFI Code Number Cartridge Install Models 33 amp 36 Sheets 1 thru 3 12180004 DRAWING Beech Bonanza SpeedBrake 2000 Aircraft Schematic Sheet 1 Parts from Section 2 8 Left Wing 1 Install Speedbrake Cartridge in the wing using the 4 40 screws
26. NC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL Table 4 Schedualed Maintanance Intervals and Inspections EACH 5000 HOURS EACH 1000 HOURS ANNUALLY EACH 100 HOURS EACH 50 HOURS SPEEDBRAKE 2000 1 Check Cap Strip Cover screws for security if loose remove screws and apply Loctite 242 re torque to 8 in lbs Check SpeedBrake top attachment screws for security if loose remove screws and apply Loctite 242 re torque to 8 in lbs 2 Check drain tubes for debris Remove inspection plates Disconnect electrical plugs Remove SpeedBrakes from aircraft Clean and Inspect unit for damage corrosion looseness amp proper operation Lubricate worm and worm gear with Lubriplate DO NOT USE SPRAY LUBRICANTS Reinstall SpeedBrakes in aircraft Connect electrical plugs Install inspection plate Check for proper placards a b c d e f g h i Remove inspection plates Disconnect electrical plugs Remove SpeedBrakes from aircraft Return SpeedBrakesTM to Precise Flight Inc for Clutch Lubrication and Spring Replacement e Reinstall SpeedBrakes in aircraft f Connect electrical plugs g Install inspection plate a b c d a Remove inspection plates b Disconnect electrical plugs c Remove SpeedBrakesTM from aircraft d
27. Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL NOTE If Required the use of oversized rivets is acceptable if work performed per FAA AC43 13 or an FAA approved aircraft structural repair manual Revision B February 4 2009 Page 31 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 8 PRELIMINARY SPEEDBRAKE INSTALLATION TOOLS REQUIRED Socket set drive 8 Nut plate jig AT518H Screw driver 2 Phillips Drill motor 90 degree Drills 18 30 40 2 8 1 Model 33 amp 36 Straight tail Preliminary SpeedBrake Installation PARTS REQUIRED Ne PFI Code Part Number Qty Description Number 12180103 1 DRAWING Beech Bonanza SpeedBrake 2000 Cartridge Install Model 33 amp 36 Sheets 1 thru 3 010S0060 1 1 SpeedBrake 2000 Cartridge Right Hand 12V 05097R 010S0060 2 1 SpeedBrake 2000 Cartridge Left Hand 12V 05097L 010S0060 3 1 SpeedBrake 2000 Cartridge Right Hand 24V 05114R 010S0060 4 1 Spe
28. anks 2 Remove all of the seats and the carpet from the main spar per aircraft maintenance service manual 3 Remove the plastic shroud over the central seat rail location and the left and right outboard seat rails per aircraft maintenance service manual 4 Remove the kick panel on the left side behind the aft spar per aircraft maintenance service manual 5 Remove the interior side panels per aircraft maintenance service manual Revision B February 4 2009 Page 12 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 2 INSTALLATION OF THE ASYMMETRIC LOGIC CONTROLLER ALC TOOLS MATERIALS REQUIRED PARTS REQUIRED a PFI Code Part Number Qty Description Number 12180001 1 DRAWING Beech Bonanza SpeedBrake 2000 System Installation 12180004 1 DRAWING Beech Bonanza SpeedBrake 2000 System Schematic 12180014 1 DRAWING Beech Bonanza SpeedBrake 2000 ALC Interconnect Installation 010S0043 1 1 SpeedBrake 2000 ALC 05191 MS24694S5 4 FHD 8 32 Screws 01477 AN960 8L 4 8 Washer or NAS Equivalent 00452 AN365 832A 4 Nut RD HT 8 32 00485 RT 675 NA 5 Ty Wrap 00370 1 Reference Drawing 12180014 Place the ALC Code Number 05191 in place Mark holes with felt marker and di
29. ccording to SPEEDBRAKE Installation Manual 8085 date The equipment performed satisfactorily and did not adversely affect existing components or systems in the aircraft as required by FAR 23 1301 FAR 23 1431 The aircraft equipment list was revised to reflect these changes weight and balance data was revised and placed in the aircraft records A Precise Flight Inc SPEEDBRAKE Aircraft Flight Manual Supplement dated was placed in the aircraft Figure 3 Suggested FAA Form 337 Description of Work Statment Add the FAA approved Flight Manual Supplement to the aircraft Flight manual Keep all Precise Flight 2000 Series Electric SoeedBrake papers with aircraft records Fill out and return warranty card to Precise Flight Inc Revision B February 4 2009 Page 42 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 3 0 TROUBLE SHOOTING GUIDE 3 1 SPEEDBRAKE CARTRIDGE FAILS TO OPERATE CORRECTLY a Check circuit breaker b Check cannon plugs for security c Check cannon plug Code Number 01726 for correct wiring See Drawing No 121S0004 for electrical installation procedures d If Speedbrake doors open check that doors stop approximately 1 4 before being fully vertical There should be
30. ctive sub sections for the two 2 installation types The tools required are the same for both installations TOOLS MATERIALS REQUIRED Carbon paper o d o S o E CAUTION At this time re verify before cutting and drilling into the wing that there are no other installations that will interfere with the installation of this STC in the location where the SpeedBrakes are being installed If others modifications or options are installed and will interfere with this installation contact Precise Flight prior to cutting into the wing NOTE All cuts in the wing are final and reflect the final installation Accuracy with the templates is required for correct operation and the final cosmetic appearance of the installation NOTE It is always helpful to us the doubler parts to verify that the templates holes and cutouts align correctly before drilling or cutting into the wing Revision B February 4 2009 Page 15 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 4 1 Model 33 and 36 Straight Tail Installation Instructions This section is for the locating of the wing cutouts for the Straight Tail Beech Bonanza Models 33 and 36 PARTS REQUIRED sce PFI Code Part Number Qty Description Numbe
31. d per the installer Aircraft must be returned to a flight worthy condition prior to flight Re install the interior side panels per aircraft maintenance service manual 2 Re install the kick panel on the left side behind the aft spar per aircraft maintenance service manual 3 Re Install the plastic shroud over the central seat rail location and the left and right outboard seat rails per aircraft maintenance service manual 4 Re Install all of the seats and the carpet from the main spar per aircraft maintenance service manual Revision B February 4 2009 Page 40 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 13 SYSTEM INSTALLATION FUNCTIONAL CHECK OUT TOOLS MATERIALS REQUIRED Screwdriver 1 and 2 v Drive Socket Set Approved Maintenance Service Manual for the Aircraft NOTE Read Section 3 0 Trouble Shooting Guide and review installation per drawings if any errors are noticed 1 WARNING DO NOT OPERATE THE SPEEDBRAKES BY HAND While electrical power is on Personal injuries and damage to cartridges and may result 1 Verify the aircraft is at full voltage above 12V for a 12V system use APU as necessary 2 Using the AFMS perform a functional check of the system
32. e doublers with the cutout in the skin Revision B February 4 2009 Page 26 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 12 Drill rivet holes the appropriate sizes as indicated on the Drawing 121S0006 Sheet 1 Cleco Doublers in place as you go 13 Dimple holes in wing skin and doubler as indicated on Drawing 121S0006 Sheet 1 14 Repeat steps 1 through 4 on the right wing Template Drawing 121S0006 Sheet 2 15 Remove doublers and indicate their positions Chip chase and remove chips from in the wing 16 Deburr and prime doublers Revision B February 4 2009 Page 27 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 7 DOUBLER INSTALLATION TOOLS REQUIRED Cleco pliers Cleco 3 32 1 8 C Squeeze Dimple Dies 40 Rivet gun 3 32 1 8 and flush set Flush Dies Rivet puller Bucking Bars Two People 22 2 7 1 Model 33 amp 36 Straight tail Doubler Installation PARTS REQUIRED PFI Code Part Number Qty Description Number 12180105 1 DRAW
33. edBrake 2000 Cartridge Left Hand 24V 05114L 121S0011 1 4 Attachment Angle 04733 121S0111 1 2 Access Cover 04732 121S0113 1 2 Inboard Bracket Model 33 amp 36 04768 121S0113 2 2 Outboard Bracket Model 33 amp 36 04769 573S0013 1 4 Attachment Hinge 04644 573S0013 2 4 Cartridge Hinge 04645 AN525 8R6 24 Screw Washer Head 8 00436 AN960 8L 16 Washer 00452 MS24693 C2 18 Screw Flathead 4 Stainless Steel 07025 MS24693 550 24 Screw Flathead 8 13 07001 MS20470AD4 5 16 Rivet 00528 MS20365 832A 16 Nut 8 32 00485 2810 2__ Snap Bushing 06062 90174A114 4 Safety Pin 06024 Only one set of 12V or 24V SpeedBrake Cartridges is supplied per kit CAUTION Verify aircraft voltage and SpeedBrake kit voltage prior to installation Failure to use correct installation kit may damage aircraft systems or SpeedBrake installation NOTE 010S0060 1 and 010S0060 2 are for the 12V installations and 010S0060 3 and 010S0060 4 are for the 24V installations Revision B February 4 2009 Page 32 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 p 63354 POWELL BUTTE ROAD Document Number 121SMAN0002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL Left Wing 1 Install brackets and hinges to the Speedbrake Cartridge as shown in Drawing 12180103 2 Install Soeedbrake
34. el 33 amp 36 Straight tail Preliminary SpeedBrake Installation ccee 32 2 8 2 Model 35 V tail Preliminary SpeedBrake Installation cccceeeeeeeeeeeeeeeeeeeeees 34 2 9 Final Cartridge Installation sos cscs eccincecassissoscned opepcenpsnscsdepsded cnagewmeduaccuinspepeniedanisesdcnweaietages 36 2 9 1 Model 33 amp 36 Straight tail Cartridge Installation 0 00 ccceceeeeeeeeeeeeeeeeeeeeeeeeeees 36 2 9 2 Model 35 V tail Cartridge Installation sicczcccn cccccadesederacccccecceceedeneeetececccebedeneenbadenetix 37 2 10 Circuit Breaker and Switch Installation ccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeetees 38 2 11 Placards Installation eos seuss oases acdsee weed ck ee seas See ea kaso ele eee eee 39 2 12 Interior Installation ee nn er a rn 40 2 13 System Installation Functional Check Out c cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeees 41 2 14 Documentation sosisesceaese bs atatans da ladtuet seas sunbtinsy ot adel spens aai aaka kanin aadaki anaiai 42 Revision B February 4 2009 Page 2 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 3 0 Tr ubl Shooting KAN ici clini tai i la ced ue 43 3 1 SpeedBrake Cartridge Fails to Operate Correctly
35. emplate Model 33 amp 36 Left Sheet 1 of 2 12180105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 33 amp 36 Right Sheet 2 of 2 12180106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 33 amp 36 Left Sheet 1 of 2 12180106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 33 amp 36 Right Sheet 2 of 2 121S0109 1 2 Upper Doubler 04767 121S0110 1 1 Lower Doubler LEFT 05308 121S0110 2 1 Lower Doubler RIGHT 05307 121S0111 1 2 Access Cover 04732 NOTE Because the upper doublers 121S0109 1 are the same part but not symmetric for the left and right wings verify the orientation of the doubler to the templates and mark as necessary to prevent miss installation Left Wing Insert the upper doubler into the left wing through the cutouts The doublers will be installed under the wing skin and on top of the stringers Orient the doublers with the cutout in the skin E oO N Drill rivet holes the appropriate sizes as indicated on the Drawing 12180105 Sheet 1 Cleco Doublers in place as you go 5 Dimple holes in wing skin and doubler as indicated on Drawing 12180105 Sheet 1 6 Repeat steps 1 through 4 on the right wing Template Drawing 12180105 Sheet 2 Revision B February 4 2009 Page 24 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC
36. ence Template Drawing 121S0105 Sheet 2 8 Drill out all the existing rivets to be removed as indicated on the Template Drawing 12180106 Sheet 1 9 Center punch and drill new rivet locations 40 as indicated on template 10 Center punch and drill out corner reference holes to 14 11 Using the die grinder and abrasive cutter or snips staying within the traced lines open the wing cutouts 12 Finish the openings by filing to the traced lines using a combination of the 1 4 round and 6 flat files 13 Remove all bucked ends and any chips remaining inside the wing 14 Repeat steps 1 through 14 on the right wing Reference Template Drawing 121S0106 Sheet 2 NOTE Care must be taken when finishing the wing cutouts to prevent stress concentrations and the cutouts will be visible when completed Revision B February 4 2009 Page 21 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 5 2 Model 35 V tail Rivet Removal and Wing Cutouts PARTS REQUIRED PE PFI Code Part Number Qty Description Number 121S0005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 35 Left Sheet 1 of 2 121S0005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler In
37. ft Sheet 1 of 2 12180005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Right Sheet 2 of 2 12180006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Left Sheet 1 or 2 12180006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Right Sheet 2 or 2 Upper Wing Cutouts 1 On top of the left wing locate the area where the SpeedBrake cartridges are to be installed 2 Place Template Drawing 121S0005 Sheet 1 on the left wing and align using the existing rivet rows and wing skin lap Once properly aligned secure the template with masking tape 3 Place carbon paper under the template Transfer the cut out lines cutout corner reference holes new rivet locations and the existing rivets to be removed Remove the template and set aside 4 Repeat steps 1 through 4 on the right upper wing using Template Drawing 121S0005 Sheet 2 Revision B February 4 2009 Page 18 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL Lower Wing Cutouts 5 On bottom of the left wing locate the area where the SpeedBrake cartridges are to be installed 6 Place Template Drawing 121S0006 S
38. heet 1 on the left wing and align using the existing rivet rows and wing skin lap Once properly aligned secure the template with masking tape 7 Place carbon paper under the template Transfer the cut out lines cutout corner reference holes new rivet locations and the existing rivets to be removed Remove the template and set aside 8 Repeat steps 5 through 7 on the right lower wing using Template Drawing 121S0006 Sheet 2 Revision B February 4 2009 Page 19 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 5 RIVET REMOVAL AND WING CUTOUTS TOOLS MATERIALS REQUIRED Chip chaser Drill motor Drills 40 30 27 14 Files 1 4 round and 6 flat Snips 20SR 20SL optional Die grinder with abrasive cutter 2 5 1 Model 33 amp 36 Straight tail Rivet Removal and Wing Cutouts PARTS REQUIRED ne PFI Code Part Number Qty Description Number 12180001 1 DRAWING Beech Bonanza SpeedBrake 2000 System Installation 12180003 1 DRAWING Beech Bonanza SpeedBrake 2000 Cartridge Installation 12180105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 33 amp 36 Left Sheet 1 of 2 12180105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler I
39. his it is imperative to complete the registration card for the aircraft once the system is installed Revisions can be made by a service letter from Precise Flight an Airworthiness Directive as issued by the administrator by single page updates or a complete replacement of all pages of the manual It must be clearly noted as to the revision level of the pages listed in The List of Active Pages If a single sheet s is replaced replace the list of active pages with the new one provided or update the list manually and initial and date the list Revision B February 4 2009 Page 10 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 0 INSTALLATION INSTRUCTIONS Read all installation instructions prior to starting the installation or modifying the aircraft If necessary please contact Precise Flight Incorporated at 541 382 8684 and ask for SpeedBrake assistance or write us at the address above if you have any questions For the installation use the appropriate drawings as defined by PFI drawing 121S0001 that lists the model and the aircraft voltage If the aircraft voltage combination is not listed notify PFI prior to starting installation as the combination requires further FAA certification The Model combi
40. llation Template Model 35 Left Sheet 1 of 2 12180005 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Model 35 Right Sheet 2 of 2 12180006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 35 Left Sheet 1 of 2 12180006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 35 Right Sheet 2 of 2 121S0009 1 2 Upper Doubler Note the same doublers used on Left 04730 and Right Wings 121S0010 1 2 Lower Doubler Note the same doublers used on Left 04731 and Right Wings 121S0111 1 2 Access Cover 04732 Left Wing 1 Insert the upper doubler into the left wing through the cutouts 2 The doublers will be installed under the wing skin and on top of the stringers 3 Orient the doublers with the cutout in the skin 4 Drill rivet holes the appropriate sizes as indicated on the Drawing 121S0005 Sheet 1 al Cleco Doublers in place as you go Locate stringer holes with a Hole finder Dimple holes in wing skin and doubler as indicated on Drawing 121S0005 Sheet 1 6 Repeat steps 1 through 4 on the right wing Template Drawing 121S0005 Sheet 2 7 Remove doublers and indicate their positions Chip chase and remove chips from in the 8 9 wing Deburr and prime doublers Insert the lower doubler into the left wing through the cutouts 10 The doublers will be installed under the wing skin between the stringers 11 Orient th
41. maasinx 14 24 Locating Wing CUTOUTS ese teeter csc terceces erica EEEE lee deepen tanec E ORe EAE EREE NENEA 15 2 4 1 Model 33 and 36 Straight Tail Installation Instructions c eeeeeeeeeeeeeeeeeeeees 16 2 4 2 Model 35 V Tail Installation INStrUCtIONS 0 eceeeceeeeeee cette eee eeeeeeeeeeeeeeeeeeeteeeeaaes 18 2 5 Rivet Removal and Wing cutouts cceceeeeeeeecceeeeeee eee eeeeeeeeaaeeeeeeeeeeeeeeeeaaeeeeeeeeeetees 20 2 5 1 Model 33 amp 36 Straight tail Rivet Removal and Wing Cutouts ccceeeeeees 20 2 5 2 Model 35 V tail Rivet Removal and Wing Cutouts cccceeeeeeeeeeeeeeeeeeeeeeeeeeeeees 22 2 6 Doubler Preparation wci ccstseeuastocusvesenendivussnnsdeunsenndatbuosaniueveusuenseenesediecvadauspesenadoususeeuansteste 24 2 6 1 Model 33 amp 36 Straight tail Doubler Preparation ssssssseseseessenrrnneenseeerrrrrrnnneeseeee 24 2 6 2 Model 35 V tail Doubler Preparation cccccceeecceececeeeeeeeeeeeeseaeeeeeeeeeeeeeeeeeaaes 26 2 7 Doubler Installation acc 20 ect cate ace ccc oats dee aces ecseseane ease eae 28 2 7 1 Model 33 amp 36 Straight tail Doubler Installation ccececceceeeeeeteeeeeeeeeeeeeeeeeaes 28 2 7 2 Model 35 V Tail Doubler Installation cccccececeeeeeeeeeee eee ee eeeeeeeeeeeeeeeeeeeeeeeeeaaas 30 2 8 Preliminary SpeedBrake Installation wcsceccce ocetccacecesccecacesccectbesetercteeaccacdecedeeuteactetareeedezedes 32 2 8 1 Mod
42. mple with automatic center punch Drill 4 holes using a 12 drill and deburr Install the ALC as shown using the four 8 32 screws 8 washers and 8 32 nuts per drawing 12180014 4 Check to ensure that ALC unit and cable assembly installation does not interfere with any other aircraft system Take specific care in verification that the system does not interfere with the control system Use Ty Wraps to secure the wiring using guidance from the correct chapter of AC 43 13 NOTE The SpeedBrake 2000 ALC is voltage sensing between 12 14VDC and 24 28VDC systems only Revision B February 4 2009 Page 13 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 3 ELECTRICAL INSTALLATION TOOLS MATERIALS REQUIRED PARTS REQUIRED es PFI Code Part Number Qty Description Number 12180001 1 DRAWING Beech Bonanza SpeedBrake 2000 System Installation 12180002 1 DRAWING Beech Bonanza SpeedBrake 2000 Cockpit Control Installation 12180004 1 DRAWING Beech Bonanza SpeedBrake 2000 System Schematic 12180014 1 DRAWING Beech Bonanza SpeedBrake 2000 ALC Interconnect Installation 1 Route and secure the wire harnesses as shown on the appropriate Drawing 12180001 and guidance provided in A
43. nations are as follows D PFI Applicable Bonanza Debonair Models Aircraft d PFI Kit Drawing Configuration Model Voltage Number Number 35 33 35 A33 35 B33 35 C33 35 C33A E33 E33A E33C F33 F33A F33C G33 T2 ISLEOIS AOPE 35 33 35 A33 35 B33 35 C33 35 C33A E33 E33A E33C F33 F33A F33C G33 ald TE IOUS adgs A35 B35 C35 D35 E35 F35 G35 35R H35 J35 K35 N35 P35 S35 V35 V35A 12V 121S0001 4 4002 12 V35B A35 B35 C35 D35 E35 F35 G35 35R H35 J35 K35 N35 P35 S35 V35 V35A 24V 121S0001 2 4002 24 V35B 36 A36 A36TC 12V 121S0001 6 4005 12 36 A36 A36TC 24V 121S0001 1 4005 24 CAUTION Verify aircraft voltage and SpeedBrake kit voltage prior to installation Failure to use correct installation kit may damage aircraft systems or SpeedBrake system Revision B February 4 2009 Page 11 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 2 1 INTERIOR REMOVAL TOOLS MATERIALS REQUIRED Screwdriver 1 and 2 v Drive Socket Set Approved Maintenance Service Manual for the Aircraft Make sure that there is no previously installed equipment in the cartridge unit location that could interfere with the SpeedBrake installation IE additional fuel t
44. no gap between the Speedbrake doors If doors open beyond this position call Precise Flight Inc 3 2 WARNINGS e DO NOT OPERATE THE SPEEDBRAKES BY HAND While electrical power is on Damage to cartridges and personal injuries may result e DO NOT USE SPRAY LUBRICANTS ON SPEEDBRAKES Damage to cartridges and Speedbrake clutch may result 3 3 ADDITIONAL TECHNICAL ASSISTANCE Please call Precise Flight Inc 800 547 2558 Revision B February 4 2009 Page 43 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 4 0 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 4 1 INTRODUCTION The contents of this section provides the instructions for continued airworthiness for the SpeedBrake 2000 Series System Installation Because a majority of the installation does not affect the standard airworthiness of the aircraft only the key items that exist different are noted in this section All structure and general maintenance must be performed in accordance with existing approved maintenance practices or the aircraft maintenance manual 4 2 SYSTEM DESCRIPTION The Series 2000 SpeedBrake Option consists of wing mounted electric SpeedBrake Cartridges Each SpeedBrake Cartridge is interconnected electronically by a central logic
45. nstallation Template Model 33 amp 36 Right Sheet 2 of 2 121S0106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 33 amp 36 Left Sheet 1 of 2 121S0106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 33 amp 36 Right Sheet 2 of 2 Various standard methods may be employed to make the cutouts in the wings NOTE The bottom doubler cutout must be started or cutout to allow access to install the upper doubler Left Wing 1 Drill out all the existing rivets to be removed as indicated on the Template Drawing 12180105 Sheet 1 2 Center punch and drill new rivet locations 40 as indicated on template 3 Center punch and drill out corner reference holes to 14 4 Using the die grinder and abrasive cutter or snips staying within the traced lines open the wing cutouts 5 Finish the openings by filing to the traced lines using a combination of the 14 round and 6 flat files Revision B February 4 2009 Page 20 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT INC Installation Report 08085 a 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 6 Remove all bucked ends and any chips remaining inside the wing 7 Repeat steps 1 through 4 on the right wing Refer
46. r 121S0001 1 DRAWING Beech Bonanza SpeedBrake 2000 System Installation 12180103 1 DRAWING Beech Bonanza SpeedBrake 2000 Cartridge Installation 12180105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Left Sheet 1 of 2 12180105 1 DRAWING Beech Bonanza SpeedBrake 2000 Upper Doubler Installation Template Right Sheet 2 of 2 12180106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Left Sheet 1 or 2 12180106 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Right Sheet 2 or 2 Upper Wing Cutouts 1 On top of the left wing locate the area where the SpeedBrake cartridges are to be installed 2 Place Template Drawing 121S0105 Sheet 1 on the left wing and align using the existing rivet rows and wing skin lap Once properly aligned secure the template with masking tape 3 Place carbon paper under the template Transfer the cut out lines cutout corner reference holes new rivet locations and the existing rivets to be removed Remove the template and set aside 4 Repeat steps 1 through 4 on the right upper wing using Template Drawing 121S0105 Sheet 2 Revision B February 4 2009 Page 16 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 255
47. rakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 1 5 List OF SUPPLIES REQUIRED Table 2 Supplies Required Carbon Paper 2 8 2x 11 Sheets Masking Tape Double Sided Tape Primer per Mil P 23377D FAA Advisory Circular 43 13 Solder Rosin Core Felt Marker Ultra Fine Point 1 6 List OF ABBREVIATIONS This section is to provide the reader with a complete state of the abbreviations used in this document and installation Table 3 List of Abbreviations A R As Required AC Advisory Circular AMM Airplane Maintenance Manual BL Butt Line CB Circuit Breaker DC Direct Current FAA Federal Aviation Administration FS Fuselage Station Flight Station In Inch IR Initial Release Lb lbs Pounds PFI Precise Flight Inc N A or Not Applicable V Volts VDC Volts Direct Current WL Water Line WS Wing Station 1 7 MANUAL AND ICA REVISIONS To ensure the maintenance of our existing aircraft fleet possible revisions to this manual and especially section 4 0 Instructions for Continued Airworthiness may require updating over the life of the aircraft Per the applicable Federal Aviation Regulations an update process is required to properly maintain these instructions in addition to the aircraft itself Because of t
48. re fully stowed in the wing Revision B February 4 2009 Page 44 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc PRECISE FLIGHT INC Installation Report 08085 i 63354 POWELL BUTTE ROAD Document Number 121SMANO002 BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 4 3 SPECIAL TOOLS REQUIRED Refer to Table 1 and Table 2 of this document for a list of special tools and materials required for installation and maintenance of the SpeedBrake 2000 system 4 4 MAINTENANCE INSTRUCTIONS Maintain aircraft structure and wiring in accordance with aircraft maintenance manual and FAA AC 43 13 Access to the SpeedBrake installation is through the lower access panel installed per section 2 of this document 4 5 TROUBLE SHOOTING GUIDE Refer to Section 3 of this document for trouble shooting guide 4 6 AIRWORTHINESS LIMITATIONS None The operation of the SpeedBrake System does not impact the airworthiness limitations and is not required for normal flight 4 7 SCHEDULED MAINTENANCE INTERVALS AND INSPECTIONS FOR CONTINUED AIRWORTHINESS This section includes the inspection intervals and requirements for maintenance of the SpeedBrake 2000 system when installed in the Aircraft The breakdown of required inspections is listed in Table 4 Revision B February 4 2009 Page 45 File W Speedbrakes 121S DOCS Installation Manuals 121SMANO0002B doc PRECISE FLIGHT I
49. s standards 1 WARNING Warnings are used to emphasize a part of the installation where if done incorrectly can pose a serious hazard to the installer or the pilot 1 2 2 Drawing Interpretation All drawing produced by Precise Flight Inc are based on ASME Y14 5 1994 standards measurements in Inches and Third Angle Projection Information on the drawings including notes parts etc are part of the FAA approved design and in most cases do include important installation and manufacturing information Third Angle Projection is the method drawing views are produced as shown in Figure 1 TOP VIEW H FRONT V R SIDE V Figure I Third Angle Projection Example Earle James Engineering Design Graphisc Revision B February 4 2009 Page 7 File W Speedbrakes 121S DOCS Installation Manuals 121SMAN0002B doc Installation Report 08085 Document Number 121SMANO002 PRECISE FLIGHT INC 63354 POWELL BUTTE ROAD BEND OR 97701 800 547 2558 STC NO SA01075SE SPEEDBRAKE 2000 ELECTRICAL INSTALLATION MANUAL 1 2 2 1 Parts Lists A source of possible confusion when reading drawings is the proper interpretation of the parts list This STC includes multiple aircraft models and voltages in the same drawing package Because of the difference between the Bonanza Model 33 and 36 to the Model 35 aircraft installations special care must be taken to make sure the correct installation is used
50. stallation Template Model 35 Right Sheet 2 of 2 121S0006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 35 Left Sheet 1 of 2 121S0006 1 DRAWING Beech Bonanza SpeedBrake 2000 Lower Doubler Installation Template Model 35 Right Sheet 2 of 2 Various standard methods may be employed to make the cutouts in the wings NOTE The bottom doubler cutout must be started or cutout to allow access to install the upper doubler Left Wing 1 Drill out all the existing rivets to be removed as indicated on the Template Drawing 121S0005 Sheet 1 2 Center punch and drill new rivet locations 40 as indicated on template 3 Center punch and drill out corner reference holes to 14 4 Using the die grinder and abrasive cutter or snips staying within the traced lines open the wing cutouts 5 Finish the openings by filing to the traced lines using a combination of the 14 round and 6 flat files 6 Remove all bucked ends and any chips remaining inside the wing 7 Repeat steps 1 through 4 on the right wing Reference Template Drawing 121S0005 Sheet 2 8 Drill out all the existing rivets to be removed as indicated on the Template Drawing 121S0006 Sheet 1 9 Center punch and drill new rivet locations 40 as indicated on template 10 Center punch and drill out corner reference holes to 14 Revision B February 4 2009 Page 22 File _W Speedbrakes
51. switching unit and the yoke mounted SpeedBrake actuator switch The SpeedBrake Cartridges receive electrical power from the aircraft electrical buss through a disconnect type circuit breaker Precise Flight SpeedBrake 2000 System is installed to provide expedited descents at low cruise power glide path control on final approach airspeed reduction and an aid to the prevention of excessive engine cooling in descent The SpeedBrakes can be extended at aircraft speeds up to Vne The SpeedBrake Annunciator switch is located near the airspeed indicator The switch is depressed on position to fully deploy and is positioned off to retract the SpeedBrakes The switch includes annunciation to indicate deployment if both SpeedBrake units are deployed A failure of a single cartridge drive unit will prevent the annunciator light from illuminating SPEED BRAKE FIGURE 1 1 SPEEDBRAKE ANNUNCIATOR SWITCH The Annunciator will light after the SoeedBrake Switch is toggled ON and both brakes are in the up position If the annunciator fails to light and both brakes do not extend after the switch is depressed it indicates a failure of one SpeedBrake cartridge and the SpeedBrake switch should be depressed off The system can be checked again for proper operation but after the second attempt the SpeedBrake switch should be left off When the SpeedBrake Switch is depressed OFF the annunciator will extinguish when both brakes a

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