Pop Up Pro How to Use - Pop Up Products Limited
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1. PUSIT IPO Elevating Work Platform Operator s Safety and Maintenance Handbook For PUSH 6 PRO PUSH 8 PRO and PUSH 10 PRO PUSH 6 PRO sn 01 000025 PN 0120843 EN PUSH 8PRO sn 01 000368 PUSH 10 PRO sn 01 000050 July 2012 Table of Contents Declaration of Conformity nn 2 palety Rules aaa hate ied eet 3 Introduction rrenan 4 Component Identification 4 Special Limitations aeaa 5 Platform Capacity aaa tani aera 5 Manual Force erram 5 Lift Level Sensor Interlock iii 5 Lowering Alarm rear 5 Lowering Interrupt ans 5 Controls and Indicators rena 6 Lower Controls aaa AA 6 Emergency Stop Button 6 Control Selector Switch aan 6 Ground Operation Button 7 Platform Raise Lower Buttons 7 Battery Charger Mode Selector 7 Upper Controls An AG Da da 7 Emergency Stop Button 7 Interlock Button maa ana 7 Platform Raise Lower Buttons U 1 nan 7 Pre Operation Safety Inspection 0 ceee 8 System Function Inspection 9 Operator anda 10 Preparing for Operation aaa aana 10 Lower Controls caia sia taea ande nadas dada 10 Upper Controls AA 10 PUSH PRO 0120843 Table of Contents Plato aspas sata ANNA a ala 11 Raising and Lowering 11 Lowering Interrupt ssssonsnscrosn2. itself off Note If the charging cycle exceeds 16 hours without the battery being fully recharged unplug the charger and have the battery checked 9 After the battery charger turns itself off it is not necessary to immediately unplug the extension cord from the battery charger The charger will monitor the charge state of the battery and recharge them if the voltage drops off 10 Slide the component tray open to access the battery Remove the caps from the battery 11 Visually check the battery fluid level making sure the level is within 6 mm 4 of the bottom of the filler neck inside each hole If needed add distilled water 12 Tightly replace the caps on the battery and close and latch the component tray Inspection and Maintenance Schedule A Caution Frequency and extent of periodic examinations may depend on national regulations The Complete Inspection consists of periodic visual and operational checks along with periodic minor adjustments that assure proper performance Daily inspection will prevent abnormal wear and prolong the life of all systems The inspection and maintenance schedule should be performed at the specified intervals and after prolonged periods of storage before returning the machine to service Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures A Warning Before performing preventative maintenance familiarize yo
3. One person and tools may occupy the platform when the machine is indoors only The maximum platform capacity for the aerial platform is stated in the Speci fications on pages 16 to 18 A Danger DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine Manual Force Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform In zero wind conditions the maximum allowable manual force is limited to 200 N Mipanger DO NOT exceed the maximum amount of manual force for this machine BEAUFORT RATING km h ft s m s WIND SPEED 12 25 19 4 11 5 17 75 7 5 12 0 Papers and thin branches move flags wave 5460 194 204 1775 2625 120 10 12 0 18 Dust is raised paper whirls up and small branches sway Table of Contents Lift Level Sensor Interlock The aerial platform lift function is interlocked through a level sensor system If the chassis is tilted more than 2 degrees side to side or front to rear an alarm will sound when the power is turned on and the lift function will not operate When the alarm sounds only the platform lower function will operate Position the machine on a level surface when the lift level sensor alarm sounds When the machine is prop erly positioned on a level surface the alarm will not sound and all functions will be operational The lift level sensor system i
4. functioning properly Qualified maintenance personnel must correct the problem before putting the aerial platform back into service PUSH PRO 0120843 3 Introduction Introduction This manual covers the PUSH 6 PRO PUSH 8 PRO and PUSH 10 PRO Aerial Work Platforms This manual must be stored on the machine at all times Read understand and follow all safety rules and operating instructions before attempting to operate the machine Component Identification Platform When contacting Pop Up for service or parts information be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on the front of the chassis Upper Controls Entry Gate Guardrails Toeboards Scissors Structure a cr Safety Prop BDEHWED One on Each Side Chassis aes Forklift Pocket Brake Lever Operators Manual Component Tray Hydraulic Reservoir Pump Batteries Forklift Pocket 1 Lower Controls Battery Charge Indicator Right Side Rear Emergency Lowering Lever PUSH PRO 0120843 Special Limitations Elevating the platform is limited to firm level surfaces only A Danger The elevating function shall ONLY be used when the work platform is level and on a firm surface The work platform is NOT intended to be pushed over uneven rough or soft terrain Platform Capacity
5. glasses when working near the battery Battery fluid is highly corrosive Thoroughly rinse away any spilled fluid with clean water Always replace the battery with a manufacturer approved replacement e Check the battery fluid level weekly especially if the machine is being used in a warm dry climate e If electrolyte level is lower than 6 mm 74 above the plates add distilled water only DO NOT use tap water with high mineral content as it will shorten battery life Keep the terminals and top of the battery clean e Refer to the Service Manual to extend battery life and for complete service instructions A Warning Always use manufacturer approved replacement parts Battery Charging Charge the battery at the end of each work shift or sooner if the battery has been discharged Note The PUSH series has a built in feature whereby power is cut to the machine when the battery level reaches 94 5 or 11 34v of the original 12v supply this is to prevent excessive wear or damge to the bat tery The machine should immediately be placed on charge if this occurs A warning Charge the battery in a well ventilated area Do not charge the battery when the machine is near a source of sparks or flames Permanent damage to the battery will result if the battery is not immediately recharged after discharging Never disconnect the cables from the battery when the charger is operating 13 Inspection and Maintenance
6. the platform e An alarm will sound as the platform lowers Battery Charger Mode Selector The battery charger may be operated on either 110V or 230V 240V electrical circuits e Move the toggle switch to the left for operation on 110V circuits e Move the toggle switch to the right for operation on 230V 240V circuits e In the middle position the battery charger is off and will not charge Upper Controls The upper controls refer to Figure 3 are located on the control panel at the front of the platform The following controls are located on the upper control panel e Interlock button Battery condition indicator Platform raise lower buttons Emergency stop button A Warning The aerial platform is free to move when the brakes are released Death or serious injury can result Engage the brakes before operating the aerial platform PUSH PRO 0120843 Controls and Indicators Emergency Stop Button The emergency stop is a two position red push button on the right side of the upper control panel e Push the button inward to disconnect power from all control circuits at the upper controls e Twist the button clockwise to restore power Push the button in when the upper controls are not in use to help protect against unintentional platform operation Interlock Button The interlock button prevents platform movement if the platform raise or lower button is accidentally pressed This switch is spring returne
7. PUSH PRO 0120843 Maintenance A Warning Always block the elevating assembly whenever it is necessary to perform maintenance while the platform is elevated Use the following procedure to properly position the safety props 1 Remove all tools and material from the platform 2 Using the lower controls raise the platform until the open distance on the chassis is wide enough to position the safety props Refer to Figure 5 Safety Prop if CMF too Figure 5 Safety Props 3 Rotate the safety props downward from the storage position to the support position 4 Remove hands and arms from the scissors area Lower the platform until the scissors are supported by the safety props Hydraulic Fluid The hydraulic fluid reservoir is located in the component tray Refer to Figure 6 Reservoir Fill Cap lage ga e E ce Caw Figure 6 Component Tray Note Never add fluid if the platform is elevated PUSH PRO 0120843 Maintenance Check Hydraulic Fluid 1 Make sure that the platform is fully lowered 2 Visually check to make sure the fluid is within 6 mm of the top of the fill hole 3 If necessary remove the filler cap and add fluid of the proper type Replace the cap making sure it is tightly in place Refer to Specifications pages 16 to18 Battery Maintenance A Warning Hazard of explosive gas mixture Keep sparks flame and smoking material away from the battery Always wear safety
8. Schedule Keep the charger dry 1 At the lower controls turn the control selector switch to the off position 2 Open the component tray to access the battery Remove the caps from the battery 3 Visually check the battery fluid level making sure the level is within 6 mm 74 of the bottom of the filler neck inside each hole If needed add distilled water 4 Tightly replace the caps on each battery and replace and latch the battery tray covers 5 Place the battery charger mode selector on the lower control panel in the appropriate position for power source being used Move the toggle switch to the left for operation on 110V circuits e Move the toggle switch to the right for operation on 230V240V circuits 6 Plug the battery charger into a properly grounded outlet 100 240 volt AC 50 60 Hz using a 3 conductor 1 5 mm 12 gauge or larger extension cord The extension cord must be as short as possible and in good electrical condition 7 Visually inspect the battery charge indicator for proper charging rate The LED s are visible on the left side of the lower controls Refer to Figure 7 for the function of each LED The battery should be fully charged when the 95 LED is on Figure 7 Battery Charge Indicator DO NOT JETWASH Steady Red When Charger Pai Is Plugged In 1 aaa O a 25 Charge Mm 95 Charge Flashes During Charging 14 8 Leave the battery charger plugged in until it shuts
9. are in place and all fasteners are properly tightened 8 Inspect the machine thoroughly each day for cracked welds and structural damage loose or missing hardware hydraulic leaks damaged control cable and loose wire connections PUSH PRO 0120843 System Function Inspection Refer to Controls and Indicators on page 6 for the locations of various controls and indicators A warning STAND CLEAR of the work platform while performing the following checks Before operating the machine survey the work area for surface hazards such as holes drop offs bumps and debris Check in ALL directions including above the work platform for obstructions and electrical conductors 1 Move the machine if necessary to an unobstructed area to allow for full elevation 2 Pull the Lower Control Emergency Stop Switch to the ON position 3 Turn the Upper Control Emergency Stop Switch clockwise to the ON position 4 Visually inspect the scissors structure lift cylinder and hoses for cracked welds and structural damage loose hardware hydraulic leaks loose wire connections and erratic operation Check for missing or loose parts 5 Press and hold the ground operation button inward Test each machine function from the lower control station refer to Figure 2 PUSH PRO 0120843 10 11 12 System Function Inspection Test the emergency lowering system for proper operation Push the Lower Control Emergenc
10. ctrical System Voltage 12 V DC negative chassis ground Source One 12 V 105 amp hour battery Fluid recommended distilled water Charger 15 amp Hydraulic System Maximum pressure 19 305 kPa Pressure Relief Valve Setting 2 000 psi Reservoir capacity 3 78 System capacity 3 78 Maximum operating temperature Hydraulic fluid recommended Above 13 C 10 F ISO VG32 Mobil DTE 13M Below 13 C 10 F ISO VG15 Mobil DTE 11M 71 C 160 F Ambient Air Temperature Operating Range Celsius 18 C to 43 C Fahrenheit O F to 110 F Maximum Wind Speed Gust or steady 0 m s Vibration less than 2 5 m sec Sound Pressure Level At work station below 70 dB A 17 Specifications General Specifications Aerial Platform Working height Maximum platform height Wheelbase Ground clearance Maximum wheel load Maximum ground pressure Floor loading Weight EVW Approximate Stowed width Stowed length Stowed height Platform Dimensions Guardrail height Toeboard height Rated work load Maximum number of occupants Function Speed Platform raise Platform lower PUSH 10 PRO 293 kg 11 4 kg cm 855 kg m 345 kg 76 2 cm 1 23 m 1 67 m 51 3 cm x 109 cm 110 4 cm 15 3 cm 240 kg 1 indoors 10 to14 seconds 10 to14 seconds Lift Level Sensor Interlock Side to side Front to rear Tires 18 2 degrees 2 degrees Nonmarking solid rubber Electrical System Voltage 12 V DC negative chas
11. d by P O Box 98 Windermere Cumbria LA23 1WF UK Notified Body Identification Number 0545 E C Type Examination Certificate No Authorized Representative in The Tanfield Group PLC European Union Vigo Centre Birtley Road Washington Tyne amp Wear NE38 9DA UK Note Modification of the specified unit renders this declaration invalid 2 PUSH PRO 0120843 SAFETY RULES A Warning All personnel shall carefully read understand and follow all safety rules and operating instructions before operating or performing maintenance on any Pop Up aerial work platform Elektrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard A O THIS MACHINE IS NOT NEVER elevate the platform or NEVER position the platform NEVER climb stand or INSULATED drive the machine while elevated without first checking for siton platform guardrails unless the machine is on a firm overhead obstructions or other or midrail level surface hazards USE OF THE AERIAL WORK PLATFORM This aerial work platform is intended to lift persons and his tools as well as the material used for the job It is designed for repair and assembly jobs and assignments at overhead workplaces ceilings buildings etc Uses or alterations to the aerial work platform must be approved by Pop Up THIS AERIAL WORK PLATFORM IS NOT INSULATED For this reason it is imperative to keep a safe distance from live parts of electrical equipment Exceeding the specifie
12. d permissible maximum load is prohibited See Platform Capacity on page 5 for details The use and operation of the aerial work platform as a lifting tool or a crane is prohibited NEVER exceed the manual force allowed for this machine See Manual Force on page 5 for details DISTRIBUTE all platform loads evenly on the platform NEVER operate the machine without first surveying the work area for surface hazards such as holes drop offs bumps curbs or debris and avoiding them OPERATE machine only on surfaces capable of supporting wheel loads NEVER operate the machine outdoors or indoors when wind speeds exceed O m s 0 mph Do not operate the aerial platform in windy or gusty conditions Do not add anything to or take anything into the aerial platform that will increase the wind loading such as billboards banners flags etc IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions IF ALARM SOUNDS while platform is elevated STOP carefully lower platform Move machine to a firm level surface Climbing up the railing of the platform standing on or stepping from the platform onto buildings steel or prefab concrete structures etc is prohibited Dismantling the entry gate or other railing components is prohibited Always make certain that the entry gate is closed It is prohibited to keep the entry gate in an open position when the platform is raised To extend the height or the range by placing o
13. d to the off position Press and hold the interlock button inward continually to operate the machine from the upper controls Platform Raise Lower Buttons The platform raise lower buttons are used to raise or lower the platform The buttons are spring returned to the off position e Press and hold the platform raise button to raise the platform e Press and hold the platform lower button to lower the platform e An alarm will sound as the platform lowers Pre Operation Safety Inspection Pre Operation Safety Inspection Note Carefully read understand and follow all safety rules operating instructions labels and National Safety Instructions Requirements 1 Open the tray and inspect for damage fluid leaks or missing parts daily 2 Check daily the level of the hydraulic fluid with the platform fully lowered The fluid level must be within 6 mm of the top of the fill hole Add recommended hydraulic fluid if necessary See Specifications on pages 16 to 18 3 Check weekly that the fluid level in the batteries is correct See Battery Maintenance on page 15 4 Verify that the batteries are charged daily Check daily that the AC extension cord has been disconnected from the outlet on the side of the chassis 6 Inspect the brakes daily on the rear castor wheels for proper operation Step down on the brake levers and verify that the machine will not move 7 Check daily that all guardrails
14. dicators Controls and Indicators The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the machine Figure 2 Lower Controls and Indicators Tilt lowering alarm Battery charge indicator 110V battery charger plug Battery charger mode selector 230V 240V battery charger plug Tray latch Ground operation button Platform raise button Emergency stop button Platform lower button Control selector switch SOB a NN paa md o OO Figure 3 Upper Controls and Indicators 12 Interlock button 13 Battery condition indicator 14 Platform lower button 15 Platform raise button 16 Emergency stop button A Danger Pinch points may exist between moving components Death or serious injury will result from becoming trapped between components buildings structures or other obstacles Make sure all personnel stand clear while operating the aerial platform e Controls to position the platform are located on the lower control panel on the chassis and on the upper control panel in the platform Lower Controls The lower controls refer to Figure 2 are located on the right side of the chassis The following are located on the lower control panel Emergency stop button e Control selector switch e Ground operation button e Platform raise lower buttons Battery charger selector plugs indicator A warnin
15. ees Nonmarking solid rubber Electrical System Voltage 12 V DC negative chassis ground Source One 12 V 105 amp hour battery Fluid recommended distilled water Charger 15 amp Hydraulic System Maximum pressure 19 305 kPa Pressure Relief Valve Setting 2 000 psi Reservoir capacity 3 78 System capacity 3 78 Maximum operating temperature Hydraulic fluid recommended Above 13 C 10 F ISO VG32 Mobil DTE 13M Below 13 C 10 F ISO VG15 Mobil DTE 11M 71 C 160 F Ambient Air Temperature Operating Range Celsius 18 C to 43 C Fahrenheit O F to 110 F Maximum Wind Speed Gust or steady 0 m s Vibration less than 2 5 m sec Sound Pressure Level At work station below 70 dB A PUSH PRO 0120843 General Specifications PUSH 8 PRO Aerial Platform Working height 4 43 m Maximum platform height 2 43 m Wheelbase 1m Ground clearance 1 9 cm Maximum wheel load 287 kg Maximum ground pressure 11 1 kg cm Floor loading 835 kg m Weight EVW Approximate 331 kg Stowed width 76 2 cm Stowed length 1 23 m Stowed height 1 67 m Platform Dimensions 51 3 cm x 109 cm Guardrail height 110 4 cm Toeboard height 15 3 cm Rated work load 240 kg Maximum number of occupants 1 indoors Function Speed Platform raise Platform lower 6 to 12 seconds 8 to12 seconds Lift Level Sensor Interlock Side to side Front to rear 2 degrees 2 degrees Tires Nonmarking solid rubber PUSH PRO 0120843 Specifications Ele
16. f ladders scaffolds or similar devices on the platform is prohibited NEVER perform service on machine while platform is elevated without blocking elevating assembly INSPECT the machine thoroughly for cracked welds loose or missing hardware hydraulic leaks loose wire connections and damaged cables or hoses before using VERIFY that all labels are in place and legible before using NEVER use a machine that is damaged not functioning properly or has damaged or missing labels To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range NEVER charge batteries near sparks or open flame Charging batteries emit explosive hydrogen gas Modifications to the aerial work platform are prohibited or permissible only at the approval by Pop Up AFTER USE secure the work platform from unauthorized use by turning the keyswitch off and removing key The driving of MEWP s on the public highway is subject to national traffic regulations Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding Care must be taken to ensure that the machines meets the requirements of stability during use transportation assembly dismantling when out of service testing or foreseeable breakdowns In the event of an accident or breakdown see Emergency Lowering on page 11 do not operate the aerial platform if it is damaged or not
17. g The aerial platform is free to move when the brakes are released Death or serious injury can result Engage the brakes before operating the aerial platform Emergency Stop Button The emergency stop is a two position red push button e Push the button inward to disconnect power to all control circuits e Pull the button outward to restore power Control Selector Switch Insert the key into the control selector switch e Turn the switch to the lower controls position to operate aerial platform functions from the lower controls The upper controls will not operate while the control selector is in the lower position Turn the switch to the upper controls position to operate the aerial platform functions from the upper controls In the center position aerial platform functions will not operate from the lower or upper controls PUSH PRO 0120843 Ground Operation Button The ground operation button prevents platform movement if the platform raise or lower button is accidentally pressed This switch is spring returned to the off position Press and hold the ground operation switch inward continually to operate the machine from the lower controls Platform Raise Lower Buttons The platform raise lower buttons are used to raise or lower the platform The buttons are spring returned to the off position e Press and hold the platform raise button to raise the platform e Press and hold the platform lower button to lower
18. iossiininan 11 Component Tray maa aaa 11 Emergency Lowering wa nannsasanananssasana 11 Transporting the Machine cc eee eeeteeeeeeeneees 12 Preparing for Transportation eeeeee 12 TANSPOMING xs sceesessateenesdiacssssireceetennaaneasdvatec 12 Lifting With a Forklift 12 Lifting With a Tail Lift 2 asaan 12 Maintenance aaa aaa 13 Hydraulic Fluid secrecions Ra 13 Check Hydraulic Fluid nananana aan 13 Battery Maintenance 13 Battery Charging mamasa aaa ana 13 Inspection and Maintenance Schedule 14 Daily Preventative Maintenance Checklist 15 Preventative Maintenance Report 15 General Specifications PUSH 6 PRO 16 General Specifications PUSH 8 PRO 17 General Specifications PUSH 10 PRO 18 POP EC DECLARATION OF CONFORMITY FOR MACHINERY MACHINERY Powered Aerial Platform known as Type Pop Up PUSH PRO Serial Number PUSH8 04 xxxxxx The machine specified above conforms to the following provisions Machinery directive 2006 42 EC using document EC Community Legislation on Machinery and taking guidance from EN280 2001 Amendment A2 2009 Council Directive 2004 108 EC on Electromagnetic Compatibility Council Directive 2006 95 EC on Low Voltage Equipment Safety Type approval in accordance with Powered Access Certification LTD 2006 42 EC performe
19. lowering system A Warning The potential for an accident increases when safety devices do not function properly Death or serious injury can result from such accidents Immediately push the emergency stop button inward to disable the control system before using the emergency lowering system in the event of an emergency 1 Immediately push the emergency stop button inward to disable the control system in the event of an emergency 2 Make sure there is nothing in the way to obstruct the platform when it lowers e Push downward on the lever to lower the platform 3 Make certain the lever handle is fully released and the emergency lowering valve is fully closed before operating the aerial platform Transporting the Machine Transporting the Machine Preparing for Transportation Use the following procedure to prepare the aerial plat form for transportation 1 Remove any unnecessary tools materials or other loose objects from the platform 2 Close and latch the component tray Transporting The equipment used to load unload and transport the aerial platform must have adequate capacity The empty vehicle weight is listed in Specifications on pages 16 to 18 and is stamped on the serial number placard The user assumes all responsibility for e Choosing the proper method of transportation e Choosing the proper selection and use of transportation and tie down devices e Making sure the equipment used is ca
20. nent tray Position the machine in the work place and make certain the area is flat and horizontal 10 4 Step down on each of the brake levers to lock the rear wheels in position Verify that the brakes are engaged before entering the platform Lower Controls The platform raise and lower functions may be operated from the lower controls The lower controls may be used for initial set up of the aerial platform and for testing and insvection Use the following procedure to raise or lower the platform using the lower controls 1 Pull the emergency stop button outward refer to Figure 2 2 Insert the key into the control selector switch and turn the switch to the lower controls position 3 Press and hold the ground operation button inward e To raise the platform platform raise button press and hold the e To lower the platform press and hold the platform lower button 4 Release the button to stop movement Upper Controls Before operating the upper controls properly set up the aerial platform as described under Preparing for Operation Use the following procedure to operate the aerial platform from the upper controls PUSH PRO 0120843 1 From the lower controls pull the emergency stop button outward refer to Figure 2 2 Insert the key into the control selector switch and turn the switch to the upper controls position Note The upper controls will not operate while the control selector is in
21. orm etc Platform side rollers In plase no damage or deformation Fasteners In place tight ana no damag Guardrail system Welds intact no damage or deformation TAN fasteners in place no loose or missing paris Platform floor No damage or deformation TITO Giean to prevent slip and fal hazas Entry gate Proper operation no damage or deformation Operating control Proper operationfraise and lower Lowering delay Proper operation limit switch delays lowering Emergency stop Shuts offuppercontrols _ Operation and Safety Decals place andreadable TT TO Maintenance Table Key Y Yes Acceptable N No Not Acceptable R Repaired Acceptable PUSH PRO 0120843 15 Specifications General Specifications Aerial Platform Working height Maximum platform height Wheelbase Ground clearance Maximum wheel load Maximum ground pressure Floor loading Weight EVW Approximate Stowed width Stowed length Stowed height Platform Dimensions Guardrail height Toeboard height Rated work load Maximum number of occupants Function Speed Platform raise Platform lower Lift Level Sensor Interlock Side to side Front to rear Tires 16 PUSH 6 PRO 3 83 m 1 83 m 1m 1 9 cm 267 kg 10 4 kg cm 782 kg m 295 kg 76 2 cm 1 23 m 1 59 m 51 3 cm x 109 cm 110 4 cm 15 3 cm 240 kg 1 indoors 6 to 10 seconds 6 to 10 seconds 2 degrees 2 degr
22. pable of supporting the weight of the aerial platform e Making sure all manufacturer s instructions and warnings regulations and safety rules of their employer the DOT and or any other state or federal law are followed Lifting With a Forklift Use the following procedure to lift the aerial platform with a forklift 1 Properly stow the aerial platform Engage the brakes on both of the rear wheels Remove all personnel tools materials or other loose objects from the platform 4 Insert the forklift forks into the pockets on either side of the machine A Caution Lifting the aerial platform with the forklift forks positioned improperly can produce enough force to damage machine components When lifting the machine with a forklift only use the designated lift points 5 Do not raise the aerial platform higher than necessary to transport it Drive the forklift slowly and carefully when transporting the aerial platform 12 Lifting With a Tail Lift Use the following procedure to lift the aerial platform with a forklift 1 Properly stow the aerial platform 2 Remove all personnel tools materials or other loose objects from the platform Position the aerial platform on the tail lift 4 Engage the brakes on both of the rear wheels Carefully raise the lift and position the aerial platform in the transport vehicle 6 Secure the machine to the transport vehicle using straps through the fork lift pockets
23. s for added protection and does not justify operating on anything other than firm flat level surfaces Lowering Alarm When a platform control button is pressed to lower the platform the alarm emits a loud beeping sound to warn personnel in the work area to stand clear A Danger Pinch points exist on the scissors structure Death or serious injury will result if the scissors structure lowers onto personnel within the scissors arms or under the raised platform Stand clear while raising and lowering the platform Be careful when lowering the platform Keep hands and fingers away from the scissors structures components Lowering Interrupt When the platform is lowered to about 1 5 m 5 lowering stops The platform will not lower for five seconds regardless of the control position to allow personnel to clear the area of the scissors before the platform completely lowers Release the control to reset the lowering function then continue to lower the platform GROUND CONDITIONS 10 8 139 389 500 355 455 245 31 Tree branches move Power lines whistle It is difficult to open an i umbrella 13 9 17 2 50 0 61 9 45 5 56 5 31 38 5 Figure 1 Beaufort Scale mph Whole trees sway It is difficult to walk against the wind o NG na Shrubs with leaves start swaying Wave crests are apparent in 8 0 10 8 28 8 38 9 26 25 35 5 18 24 25 ponds or swamps PUSH PRO 0120843 5 Controls and In
24. s sufficient clearance around the machine before moving the chassis or platform Allow sufficient room and time to stop movement to avoid contact with structures or other hazards The aerial platform can tip over if it becomes unstable Death or serious injury will result from a tip over accident Operate the aerial platform on a firm flat level surface Engage both of the rear brakes befor entering the platform Do not position the aerial platform for elevated use near any drop off hole slope soft or uneven ground or other tip over hazard Do not raise the platform in wind speeds above 0 m s The platform rated work load is the total weight of the personnel and equipment that may be lifted in the platform The work loads are stated on the platform rating placard at the entrance to the platform A Danger The aerial platform can tip over if it becomes unstable Death or serious injury will result from a tip over accident Do not exceed the capacity values indicated on the platform rating placard Capacity values indicate the rated lifting capacity and do not indicate aerial platform stability The operator bears ultimate responsibility for ensuring that the aerial platform is properly set up for the particular conditions encountered Preparing for Operation Use the following procedure to prepare the aerial platform for operation 1 Perform a pre operation safety and system function inspection Close and latch the compo
25. sis ground Source One 12 V 105 amp hour battery Fluid recommended distilled water Charger 15 amp Hydraulic System Maximum pressure 19 305 kPa Pressure Relief Valve Setting 2 000 psi Reservoir capacity 3 78 System capacity 3 78 Maximum operating temperature Hydraulic fluid recommended Above 13 C 10 F ISO VG32 Mobil DTE 13M Below 13 C 10 F ISO VG15 Mobil DTE 11M 71 C 160 F Ambient Air Temperature Operating Range Celsius 18 C to 43 C Fahrenheit O F to 110 F Maximum Wind Speed Gust or steady 0 m s Vibration less than 2 5 m sec Sound Pressure Level At work station below 70 dB A PUSH PRO 0120843 POP UP Vigo Centre Birtley Road Washington Tyne amp Wear NE38 9DA UK Tel 44 0 845 1550 057 Fax 44 0 845 1557 756 ISO9001 2008 Certificate No FM 513133 CE IPAF
26. the lower position Enter the platform and secure the gate 4 From the upper controls turn the emergency stop button clockwise to the on position refer to Figure 3 5 The platform may be raised and lowered from the upper controls Platform Use care when entering and exiting the platform to avoid slipping and or falling Securely close the safety gate when the platform is occupied Raising and Lowering Press and hold the interlock button on the left side of the upper control box e To raise the platform press and hold the platform raise button until the desired height is reached To lower the platform press and hold the platform lower button until the desired height is reached Lowering Interrupt When the platform is lowered to about 1 5 m 5 lowering stops The platform will not lower for five seconds regardless of the joystick position Release the platform lower button to reset the lowering function then continue to lower the platform PUSH PRO 0120843 Operation Component Tray Batteries and hydraulic components are enclosed in the component tray on the left side of the chassis A Danger The aerial platform can tip over if it becomes unstable Death or serious injury can result from a tip over accident Do not open the tray when the platform is elevated To open the tray lift up on the tray latch and pull the tray open Emergency Lowering Use the following procedure to operate the emergency
27. urself with the operation of the machine Always block the scissors structure whenever it is necessary to perform maintenance while the platform is elevated The daily preventative maintenance checklist has been designed for machine service and maintenance Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting the machine PUSH PRO 0120843 Daily Preventative Maintenance Checklist Daily Preventative Maintenance Checklist Preventative Maintenance Report Date Serial No Owner Serviced By Model No tem inspector INR Operator sManual In manual holder all pages readable and intact Electrical System po C NN Battery terminals Giean connectorstight TI To Battery charge indicator Properoperaion DD Battery charger Proper operation ppl Gables and wiring hamess No wear or physical damage T Hydraulic System UB CG 1 J Fluid level Between full and add marks with platform stowed E DO Manual Brakes Proper operation no damage or deformation Lower Control Station Se Operating controls Proper operaron TI Emergency stop Shuts off lower controls proper operation Lowering alarm and interrupt Sounds when platform lowers proper operation Emergency Lowering Proper operon T SafetyProp No damage or deformation JJJ Structures Pe ee Fc CA Weldments Scissors chassis steps Welds intact no damage or deformation platf
28. y Stop Button to check for proper operation All machine functions should be disabled Pull the Lower Control Emergency Stop Button outward to resume Enter the platform and close the gate Check that the route is clear of obstacles persons obstructions debris is level and is capable of supporting the wheel loads Test each machine function from the upper control station by engaging the interlock and operating the function controls refer to Figure 3 Push the Upper Control Emergency Stop Button to check for proper operation All machine functions should be disabled Turn the Upper Control Emergency Stop Button clockwise to resume Check to ensure that the Auto Brake system works correctly by raising the machine slightly from the lower controls Check that the brake is engaged against the rear castor wheels Check to make sure the machine will not move when elevated Operation Operation The aerial platform may be operated from either the lower or upper controls A Danger The aerial platform is not electrically insulated Death or serious injury will result from contact with or inadequate clearance from an energized conductor Do not go closer than the minimum safe approach distance as defined by national safety regulations Pinch points may exist between moving components Death or serious injury will result from becoming trapped between components buildings structures or other obstacles Make sure there i
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