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        Advantage 1100 Service Manual - Coast Industrial Systems, Inc.
         Contents
1.     50  Making sure that the Viton o ring and Teflon back up ring  are lubricated and in place  reassemble the inlet valve  assembly and and thread it into the cylinder  Tighten the  inlet valve housing until the o ring engages  then continue  to tighten until snug  Once snug  tighten an additional  1 8   1 4 turn     51  Thread the siphon tube suction set into the inlet valve  housing and tighten securely  Make sure to wrap the  threads on the down tube siphon hose adapter with Teflon  tape before assembly    52  Replace the return hose into the clamp on the siphon tube     53  Place the front cover on the gearbox housing and secure  in position using the four front cover screws     54  Turn on the sprayer by following the procedure in the     Operation    section of this manual and check for leaks     NOTE  Repacking kit P N 0551687 is available  For best  results use all parts supplied in this kit           Titan Tool Inc  All rights reserved     11    Problem  A  The unit will not run        B  The unit will not prime     C  The unit will not build or  maintain pressure        D  Fluid leakage at the upper end  of the fluid section        E  Excessive surge at the spray  gun     F  Poor spray pattern     G  The unit lacks power     Troubleshooting    Cause    1   2   3     ans    oom    10     The unit is not plugged in    Tripped breaker    The pressure is set too low  pressure  control knob set at minimum setting does  not supply power to unit     Faulty or loose wiring
2.     Excessive motor temperature     The PRIME SPRAY valve is in the SPRAY  position   Air leak in the siphon tube suction set        The pump filter and or inlet screen is  clogged   The siphon tube suction set is clogged     The spray tip is worn     The spray tip is too large     The pressure control knob is not set  properly    The pump filter  gun filter  or inlet screen is  clogged     Material flows from the return hose when  the PRIME SPRAY valve is in the SPRAY  position    Air leak in the siphon tube suction set     There is external fluid leak   There is an internal fluid section leak   packings are worn and or dirty  valve balls    are worn    Worn valve seats    Motor powers but fails to rotate       The upper packings are worn     The piston rod is worn        Wrong type of airless spray hose    The spray tip worn or too large    Excessive pressure    The spray tip is too large for the material  being used    Incorrect pressure setting    Insufficient fluid delivery    The material being sprayed is too viscous   The pressure adjustment is too low     Improper voltage supply     Solution    1   2   3     ou    A OD             10     Plug the unit in    Reset the breaker    Turn the pressure control knob clockwise to supply  power to the unit and increase the pressure setting     Inspect or take to a Titan authorized service center   Allow motor to cool        Rotate the PRIME SPRAY valve clockwise to the  PRIME position    Check the siphon tube suction set connec
3.    NOTE  Do not over tighten the vise  Damage to the    12     13     14     15     16     17     18     19     cylinder may occur           Loosen and remove the inlet  valve housing from the cylinder     Cylinder  Remove the inlet valve cage  inlet Inlet Valve  valve ball  inlet valve seat  and   a Cage  o ring from the inlet valve  CD    Clean out any debris in the inlet ae mia valve    valve housing and examine the  housing and the inlet valve seat       ne vale    If the seat is damaged  reverse or       replace the seat    Using a wrench  remove the  upper seal retainer    Slide the piston rod out through  the bottom of the cylinder   Inspect the piston rod for wear  and replace if necessary   Remove the upper packing  assembly from the top of the  cylinder    Remove the adapter and lower packing assembly from the  bottom of the cylinder     y           O ring    O       Inlet Valve  Housing    NOTE  Be careful not to scratch  score  or otherwise    damage the cylinder during removal of the  packings        10    O Titan Tool Inc  All rights reserved     20     Remove the cylinder from the Upper    vise  e Seal    Retainer          21  Insert the connection pin through     the hole at the top of the piston pper  rod and clamp each end of the  amp   Support  connecting pin in the vise  This Ring  will hold the piston rod in position Upper  for disassembly  x  Packin  CQ Assembly  NOTE  Do not clamp the piston  rod directly in the vise   Damage to the piston rod  will occ
4.   If this gear is completely worn   out  replace the motor    Remove and inspect the 1st stage gear and 2nd stage   gear assemblies for damage or excessive wear  Replace    if necessary    Remove and inspect the front gear box assembly for   damage or excessive wear  If damaged or worn  replace   the front gear box assembly     NOTE  Clean and refill the gear box cavity up to the rear    12     13   14     15     16     17   18     Front Gear Box        face of each gear with grease  P N 9870304      Install the motor into the gearbox housing  Make sure the  housing gasket is positioned properly     Secure the motor with the three motor mounting screws     Reconnect the wires to the electronic control assembly   refer to the electrical schematic in the Parts List section of  this manual      Position the electronic cover over the electronic control  assembly  Secure the electronic cover with the three  electronic cover screws     Slip the baffle assembly up and around the motor  Secure  the baffle assembly with the tie wrap     Slide the motor shroud over the motor     Secure the motor shroud with the four motor shroud  screws     Front End Bell  Assembly    Armature Gear    1st Stage Gear  2nd Stage Gear Ww        Assembly       Housing  Gasket          Titan Tool Inc  All rights reserved     Replacing the Transducer    1     2     3     Perform the Pressure Relief Procedure and unplug the  unit    Turn the pressure control knob to the  MIN PSI    position to  make sure the 
5.  HAZARD  INJECTION INJURY    A high pressure paint stream produced by this  equipment can pierce the skin and underlying    NOTE TO PHYSICIAN     Injection into the skin is a traumatic injury  It is  important to treat the injury as soon as possible  DO  NOT delay treatment to research toxicity  Toxicity is a  concern with some coatings injected directly into the  blood stream  Consultation with a plastic surgeon or  reconstructive hand surgeon may be advisable        HAZARD  HAZARDOUS VAPORS    Paints  solvents  insecticides  and other materials  can be harmful if inhaled or come in contact with the  body  Vapors can cause severe nausea  fainting  or  poisoning     De    PREVENTION     Use a respirator or mask if Vapors can be ap  inhaled  Read all instructions supplied   with the mask to be sure it will provide the   necessary protection     Wear protective eyewear   Wear protective clothing as required by coating manufacturer     HAZARD  EXPLOSION OR FIRE    Solvent and paint fumes can explode or ignite  K f   Property damage and or severe injury can occur  y    PREVENTION     Provide extensive exhaust and fresh air   introduction to keep the air within the spray area free from  accumulation of flammable vapors  Solvent and paint  fumes can explode or ignite     Do not spray in a confined area     Avoid all ignition sources such as static  electric sparks  open flames  pilot lights   electrical appliances  and hot objects   Connecting or disconnecting power   cords or work
6.  amputation peut en r  sulter   ON doit consulter un m  dicin sur le champ     La pression maximale de ce pulv  risateur est d environ 3 100 PSI   21 4  MPa     MESURES PR  VENTIVES      Ne pas pointer le pistolet vers une partie du corps       Ne pas pointer le pistolet vers une personne ou un animal  ne pas  pulv  riser non plus de produit dessus       NE JAMAIS mettre une partie du corps devant le jet de produit   NE JAMAIS toucher les fuites du flexible de pulv  risation       NE JAMAIS mettre la main  m  me gant  e  devant le pistolet  les  gants n   offrent aucune protection contre les blessures par injection        TOUJOURS verrouiller la d  tente  arr  ter la pompe et rel  cher  toute la pression avant d effectuer la maintenance de l appareil ou  de le laisser sans surveillance  d en nettoyer le protege embout  ou l embout  ou de remplacer ce dernier  La pression ne sera  pas rel  ch  e par le simple arr  t du moteur  pour ce faire  on  doit se servir du bouton PRIME SPRAY  se reporter    la section  Comment lib  rer la pression  du pr  sent manuel        TOUJOURS s assurer que le prot  ge embout est en place  avant de pulv  riser  Il est cependant    noter que  s il assure une  certaine protection  ce dispositif joue surtout un r  le pr  ventif       TOUJOURS retirer l embout avant de vidanger ou de nettoyer  l appareil      toujours inspecter le flexible avant de commencer  celui ci  peut pr  senter des fuites attribuables    l usure     une flexion  excessibe ou   
7.  and remove the valve housing  assembly     Make sure the gasket is in place and thread the new valve  housing assembly into the filter block  Tighten securely  with a wrench     Place the cam base over the valve housing assembly   Lubricate the cam base with grease and line up the cam  with the filter block using the dowel pin     Line up the hole on the valve stem with the hole in the  valve handle     Insert the groove pin into the valve handle and through the  valve stem to secure the valve handle in position     E  RA  uz  Filter     Valve Housing         Assembly  B Valve Stem    Gasket       7    y Em Groove Pin  Dowel Pin P    fy     lt P          Cam Base    Valve Handle       Replacing the Filters  Pump Filter    1     2     NOTE  The filter housing should    Loosen and remove the filter  body by hand     Slip the filter off of the core  spring    Inspect the filter  Based on  inspection  clean or replace the  filter     Inspect the o ring  Based on  inspection  clean or replace the  o ring    Slide the new or cleaned filter  over the core spring with the filter  spring adapter in place  Push the A  filter into the center of the filter Adapter  housing    Slide the filter body over the  filter and thread it into the filter  housing until secure        Filter  Body    Filter  Spring            Filter       Core  Spring       O ring    O  ES    be hand tightened  but  make sure the filter  housing is seated fully    into the pump manifoid  Filter        Housing       
8.  fuga puede inyectar material  en la piel      No exponga la manguera a temperaturas o presiones que  superen las especificadas por el fabricante      No pinte en exteriores en d  as con viento      Useropa que mantenga la pintura alejada de la piel y el cabello       Nolo opere ni roc  e cerca de los nifios  Mantenga a los nifios  alejados del equipo en todo momento       No se asome ni se pare sobre soportes inestables  Mantenga  siempre la posici  n firme y el equilibrio efectivos       Usela presi  n m  s baja posible para enjuagar el equipo     Mant  ngase alerta y mire lo que hace       No utilice la unidad cuando se encuentre cansado o bajo la  influencia de las drogas o el alcohol       Paralas aparatos el  ctricas     Desenchufe siempre el cable  antes de trabajar en el equipo       No utilice la manguera como elemento de fuerza para tirar del  equipo o levantarlo       No levantar por la manija del carro al cargar o descargando        Instrucciones para conectar a tierra    Este producto se debe conectar a tierra  En caso de que ocurra un   corto circuito  la conexi  n a tierra reduce el riesgo de choque el  ctrico   al proporcionar un alambre de escape para la corriente el  ctrica  Este  producto est   equipado con un cable que tiene un alambre de conexi  n a  tierra con un enchufe de conexi  n a tierra apropiado  El enchufe se debe  enchufar en una toma de corriente que se haya instalado y conectado a  tierra debidamente  de acuerdo con todos los c  digos y estatu
9.  good atomization       POSSIBLE INJECTION HAZARD  Do not spray    NOTE  Turning the pressure up higher than needed to  atomize the paint will cause premature tip wear  and additional overspray           Titan Tool Inc  All rights reserved     Pressure Relief Procedure    Be sure to follow the pressure relief procedure   A when shutting the unit down for any purpose   including servicing or adjusting any part of the  spray system  changing or cleaning spray tips  or  preparing for cleanup     1  Lock the gun by turning the gun trigger lock to the locked  position    2  Turn off the sprayer by moving the pressure control knob  to the OFF position in the black zone     3  Unlock the gun by turning the gun trigger lock to the  unlocked position     4  Hold the metal part of the gun firmly  to the side of a metal container to  ground the gun and avoid a build up  of static electricity    5  Trigger the gun to remove any  pressure that may still be in the hose    6  Lock the gun by turning the gun trigger lock  to the locked position     7  Move the PRIME SPRAY valve down to  the PRIME position                    tr          Spraying    NOTE  When spraying block filler  mastics or high solid  coating  remove the gun filter and high pressure  filter screens     Spraying Technique   The key to a good paint job is an even coating over the entire  surface  This is done by using even strokes  Keep your arm  moving at a constant speed and keep the spray gun at a constant  distance from 
10.  litem Part   Description Quantity  1 800 078 Electronic cover            nene 1 22 800 076 O  2 800 205 A AR OE NN 3 23 0507752 Potentiometer mounting plate  3 0551784 Motor assembly    1 24 700 176 NEE em  4 800 525 Housing gasket                                       1 25 700 175 Caleta OT MEE OD Im Ce  5 0507221 1st stage gear assembly                            1 26 700 159 Pressure control knob  6 0507222 2nd stage gear assembly                          1 27 0507759  Potentiometer  7 0507220 Front gearbox assembly                             1 28 806 213 Power cord        ii see ee Re AR Ge nono  8 0507218 Slider assembly                 u 29 9850644 Strain relief       me  9 0507769 Slider housing      30 700 287 Screw                10 700 283 ENE EE E E AE OG 4 31 9821503 Lock washer  11 0552316 Front cover                                            1 32 0551170 Electronic control assembly                       1  12 NS A 4 33 800 214 Fan shroud cocooccoccccccncnnoncncnnnnnnnnncnnnnncnancnnos 1  13 800 382 Retaining ring iscissi eoii diein 1 34 800 295 Fan assembly nenie ii 1  14 800 753 Connecting pin    1 35 0507762 Baffle assembly    1  15 800 206 SOON nn ne ti ten  2 36 800 283 ee AE OE EE ur urne 4  16 0507754    aa RE rca 1 37 0552312 Motor shroud               ncs 1  17 9800340  SCIOW  iis entente 1 38 800 366 Wire cover  7   not shown                          1  18 800 979 Mounting plate                                         1 39 800 368 Wire assembly  not 
11.  loading or unloading        Grounding Instructions    This product must be grounded  In the event of an electrical  short circuit  grounding reduces the risk of electric shock by  providing an escape wire for the electric current  This product is  equipped with a cord having a grounding wire with an appropriate  grounding plug  The plug must be plugged into an outlet that   is properly installed and grounded in accordance with all local  codes and ordinances     WARNING   Improper installation of the grounding W  plug can result in a risk of electric shock       If repair or replacement of the cord or plug is necessary  do not  connect the green grounding wire to either flat blade terminal   The wire with insulation having a green outer surface with   or without yellow stripes is the grounding wire and must be  connected to the grounding pin     Check with a qualified electrician or serviceman if the grounding  instructions are not completely understood  or if you are in doubt  as to whether the product is properly grounded  Do not modify  the plug provided  If the plug will not fit the outlet  have the  proper outlet installed by a qualified electrician     Grounded Outlet           Grounding Pin             Cover for grounded outlet pie    IMPORTANT  Use only a 3 wire extension cord that has   a 3 blade grounding plug and a 3 slot receptacle that will  accept the plug on the product  Make sure your extension  cord is in good condition  When using an extension cord   be sur
12.  on and set the pressure to minimum by  turning the pressure control knob to the    MIN PSI    setting  in the yellow zone     3  Move the PRIME SPRAY valve up to the  SPRAY position     4  Turn the pressure control knob clockwise to  its highest setting  The paint hose should  stiffen as paint begins to flow through it     Unlock the gun trigger lock   Trigger the spray gun to bleed air out of the hose     7  When paint reaches the spray tip  spray a test area to  check the spray pattern     8  Use the lowest pressure  setting necessary to get a  good spray pattern  If the  pressure is set too high  the  spray pattern will be too light   If the pressure is set too low   tailing will appear or the paint  will spatter out in gobs rather  than in a fine spray                             on        Good spray pattern    l    Paint tailing pattern          Titan Tool Inc  All rights reserved     Cleanup    A Do not use gasoline to clean the sprayer     A      Always flush spray gun preferably outside and at least one  hose length from spray pump      If collecting flushed solvents in a one gallon metal  container  place it into an empty five gallon container  then  flush solvents      Area must be free of flammable vapors     Special cleanup instructions for use with  flammable solvents       Follow all cleanup instructions   IMPORTANT  The sprayer  hose  and gun should be cleaned  thoroughly after daily use  Failure to do so permits material  to build up  seriously affecting the 
13.  rod after insertion of the piston rod     40  Remove the piston insertion tool from the top of the piston  rod     41  Turn the jam nut counterclockwise until it is flush against  the top of the cylinder     42  Lubricate the threads on the cylinder with anti seize  compound  Remove the cylinder from the vise     43  Thread the cylinder into the gear box housing  turning  clockwise  When the connecting pin hole on the piston  rod lines up with the hole in the slider assembly  insert the  connecting pin     44  Slide the retaining ring down over the connecting pin     45  Continue to turn the cylinder clockwise until the jam nut is  flush against the gear box housing     NOTE  If the nipple on the cylinder does not face  the back of the unit  turn the cylinder  counterclockwise until the nipple faces the back  of the unit  Do not turn the cylinder more than  one full turn     46  Once the nipple is positioned  turn the jam nut clockwise  until it contacts the gear box housing     47  Tighten the jam nut with a wrench to tighten it against the  gear box housing     48  Attach the high pressure hose to the nipple on the back  of the cylinder and tighten with a wrench  Do not kink the  hose     NOTE  For low rider units  make sure the hose does not  touch the cart frame  If it does  reposition the  nipple by turning the cylinder until the hose is  clear of the frame and the nipple is within 45   of  the back of the unit     49  Insert the adapter into the bottom of the cylinder 
14.  terre de l appareil  Ne pas modifier la fiche de l appareil  si elle ne  s adapte pas dans la prise voulue  faire remplacer cette derni  re par un    lectricien qualifi       Prise trifilaire         SE    Broche de mise    la terre                          Plaque murale de la prise                 IMPORTANT   Utiliser uniquement une rallonge    trois fils   munie d   une fiche de terre dans une prise secteur mise    la terre  correspondant au type de fiche de l   appareil  S   assurer que votre  rallonge est en bon   tat  Lorsque vous utilisez une rallonge   assurez vous qu elle soit d un calibre suffisant pour supporter  l intensit   du courant requise par l appareil  Une rallonge trop  mince entraine une chute de tension  une diminution de l intensit    et une surchauffe  Une rallonge de calibre 12 est recommand  e    Si vous devez utiliser une rallonge    l ext  rieur  celle ci doit  comprendre la marque W A apr  s la d  signation indiquant le type de  cordon  Par exemple  la d  signation SJTW A indique que le cordon  est concu pour   tre utilis      l ext  rieur           Titan Tool Inc  Tous droits r  serv  s        Francais       Informacion de seguridad importante   Lea toda la informacion de    seguridad antes de operar el equipo  GUARDE ESTAS INSTRUCCIONES        Indica una situaci  n peligrosa que  de no evitarse  puede  causar la muerte o lesiones graves     A  A    PELIGRO  LESION POR INYECCION    El flujo de pintura a alta presi  n que produce este  equipo pued
15.  un traitement abusif  lesquelles fuites pr  sentent  des risques d injection cutan  e  Ne pas utiliser le flexible pour  Soulever ou tirer l   quipement       NEJAMAIS utiliser de pistolet sans verrou de d  tente et prot  ge   doigts       Tous les accessoires  pistolets  embouts  rallonges  flexibles etc    doivent pouvoir subir une pression nominale de 3 100 PSI   21 4  MPa ou plus       Ne laissez pas l appareil sous tension ou sous pression quand  vous vous en   loignez  Quand vous n utilisez pas l appareil     teignez le et lib  rez la pression conform  ment aux instructions  Comment lib  rer la pression  du pr  sent manuel       V  rifiez que toutes les connexions sont bien serr  es avant  d utiliser l appareil  Toute pi  ce qui n est pas fix  e solidement  risque d   tre projet  e violemment ou d entrainer la fuite d un jet  de liquide    une pression extr  mement   lev  e  ce qui pourrait  causer des blessures graves       Verrouillez toujours la d  tente quand vous ne pulv  risez pas   V  rifiez que le verrou de la d  tente fonctionne correctement     REMARQUE    L INTENTION DES M  DECINS      Les injections cutan  es sont des l  sions traumatiques  il  importe donc de les traiter sans d  lai  On NE DOIT PAS retarder  ce traitement sous pr  texte de v  rifier la toxicit   du produit en  cause  celle ci n   tant cons  quente que dans le cas d injection  directe de certains produits dans le syst  me sanguin  II pourrait  s av  rer n  cessaire de consulter un plasticie
16. Gun Filter    1     Pull the bottom of the trigger  guard forward so that it    comes loose from the handle 4     Gun       assembly  Housing  Loosen and remove the handle     Filter  assembly from the gun head    Pull the old filt t of th   d e old filter out of the gun       Handle  Slide the new filter  tapered Seal  end first  into the gun head  Handle    Make sure the handle seal is in  position and thread the handle  assembly into the gun head  until secure     Snap the trigger guard back onto the handle assembly     Choosing the Correct Spray Gun Filter    Use the proper gun filter based on the type of material being  applied as shown below           Part Application Filter Color of   Number Type Filter  Body   0089960 Synthetic resin  Extrafine   red    enamels  clean  varnishes  stains  azures   0089959 Base coat enamels  Fine  primer enamels   fillers  marking paints   textured enamels    yellow    0089958 Emulsions  Medium white  latex paints    acrylic paints  0089957 Heavy bodied latex  Coarse  blockfillers     elastometrics    green                      NOTE  For more detail  part number information  and an    assembly drawing  please see the G 10 Airless  Spray Gun Owner   s Manual  P N 0286928            Titan Tool Inc  All rights reserved     Replacing the Motor Assembly  with Electronic  Control   Electrostatic discharge  ESD  potential could cause  damage to electronic control  Use ESD wrist strap  when working on electronic control with electronic  cover r
17. O ring  VON cecinere reet ttt 2  19 800 333 Back up ring  Teflon                                   2   20 800 148 Inlet valve housing    1  21 0507229 Piston assembly  includes items 7   13      1  0551687  Repacking kit  includes items 3  5  6    8  10  11  15  and 17 19   0552150 Lower packing insertion tool       20       Titan Tool Inc  All rights reserved     Upright Cart Assembly  P N 0552185A                                      6   Item Part   Description Quantity   1 0507766 Handle   includes items 2 5  11  and 12                 1   2 590 508 Roll Pita 2  3 9841504 Snap button    2  4 590 504 Sleeve  5 590 506 Washer  6 0294534 Spacer  7 0507765 Cart weldment  includes items 8 10   8 9885571 nao pem EE Ee ie   9 13538 Bumper  10 54458 Kl                        11 856 921 SGIOW  rds pe RE E  12 856 002 Washer  13 0507774    SeIewi  iiis citas  14   0507655 Cord wrap  15 0507379 Wheel  16 9890104 Cap          Filter Assembly  P N 0552240A                          ltem Part   Description Quantity  1 0551950 Filter body    1  2 14058 Ellter Spring  rrr retener is 1  3 730 067 Filter  medium    1  4 702 251 Adapto ette eee aree rede eet 1  5 757 105 COE Sptilig EE 1  6 800 906 O ring  Teflon                                           1  7 0551666 Transducer assembly                                 1  8 0555625 Filter housing    1  9 227 033 ee RE bete net rige tenen 1  10 812 003 Outlet filling         rrr tirer OE 1  11 800 907 Plug  1 47    1  12 0507690  PRIME SPRAY va
18. all risks and liabilities when using parts that do not meet  the minimum specifications and safety requirements of the  pump manufacturer    All hoses  fittings  and filter parts must be secured before  operating spray pump  Unsecured parts can eject at great  force or leak a high pressure fluid stream causing severe  injury    Before each use  check all hoses for cuts  leaks  abrasion  or bulging of cover  Check for damage or movement of  couplings  Immediately replace the hose if any of these  conditions exist  Never repair a paint hose  Replace it with  another grounded high pressure hose    Do not kink or over bend the hose  Airless hose can  develop leaks from wear  kinking and abuse  A leak can  inject material into the skin    Do not expose the hose to temperatures or pressures in  excess of those specified by manufacturer    Do not spray outdoors on windy days    Wear clothing to keep paint off skin and hair    Do not operate or spray near children  Keep children  away from the equipment at all times    Do not overreach or stand on an unstable support  Keep  effective footing and balance at all times    Use lowest possible pressure to flush equipment    Stay alert and watch what you are doing    Do not operate the unit when fatigued or under the  influence of drugs or alcohol    For electric units     Always unplug cord from outlet before  working on equipment    Do not use the hose as a strength member to pull or lift the  equipment    Do not lift by cart handle when
19. an Branch International    m ma Phone  1 800 526 5362 Phone  1 800 565 8665   Phone  1 201 337 1240  y y  Fax  1 800 528 4826 Fax  1 800 856 8496 Fax  1 201 405 7449  1770 Fernbrook Lane 200 Trowers Road  Unit 7B 1770 Fernbrook Lane  Minneapolis  MN 55447 Woodbridge  Ontario L4L 578   Minneapolis  MN 55447  www titantool com               A EM    INVITA NT  24 O Titan Tool Inc  All rights reserved     
20. ase  with raised lip  Lubricate the o rings on the facing down   exterior of the packings with   grease    Insert the upper packing into the m          top of the cylinder with the raised  lip on the packing facing down  toward the cylinder     Insert the upper support ring on top of the upper packing     Raised Lip    Thread the upper seal retainer into Large Beveled Edge  the cylinder and torque to 25 30 ft   Ibs     Rotate the cylinder in the vise so SP  that the bottom end is facing up     Insert the lower packing partially Install lower packing so  into the bottom of the cylinder with large beveled edge will  the large beveled edge facing be facing up when the  toward the cylinder  beveled edge cylinder is upright   will be facing up when the cylinder   is upright                                    37  Push the lower packing assembly into position using the  lower packing insertion tool  see Fluid Section Assembly  parts list for lower packing insertion tool P N      NOTE  Coat the piston insertion tool  i e  upper packing  pre form tool  and the piston rod with grease  before inserting them into the cylinder     38  Place the piston insertion tool over the top of the piston  rod     39  Insert the piston rod into the bottom of the cylinder   through the lower packing assembly  through the upper  packing assembly  and out through the upper seal  retainer     NOTE  Make sure the raised lip on the bottom of the  lower packing is fully outside the packing around  the piston
21. before reading this manual          y VAN Owner s Manual  Do not use this equipment    Advanced Performance  Total Reliability     ADVANTAGE 1100    Electric Piston Pump       Model Numbers    NS  Upright Cart 0552068 NOTE  This manual contains important    warnings and instructions  Please  Lowboy Cart 0552069 read and retain for reference     0210  O Titan Tool Inc  All Rights Reserved  Form No  0552846A    Important Safety Information   Read all safety information before    operating the equipment  SAVE THESE INSTRUCTIONS        which  if not not avoided could result in death or    Q This symbol indicates a hazardous situation   serious injury     shock and the injury to persons  read and  understand all instructions included in this manual     Be familiar with the controls and proper usage of  tissues  leading to serious injury and possible    the equipment   amputation  See a physician immediately     DO NOT TREAT AN INJECTION INJURY AS A SIMPLE  CUT  Injection can lead to amputation  See a physician  immediately     The maximum operating range of the sprayer is 3100 PSI   21 4  MPa fluid pressure     PREVENTION     NEVER aim the gun at any part of the body    Do not aim the gun at  or spray any person or animal   NEVER allow any part of the body to touch the fluid stream   DO NOT allow body to touch a leak in the fluid hose   NEVER put your hand in front of the gun  Gloves will not  provide protection against an injection injury   ALWAYS lock the gun trigger  shut the p
22. contenant du chlore ou du javellisant       Ne pas utiliser de solvants    base de halons comme l eau de  javel  les agents antimoisissure  le chlorure de m  thyl  ne et le  trichloro  thane 1 1 1  lesquels ne sont pas compatibles avec  l aluminium       Communiquer avec le fournisseur du produit concern   pour en  connaitre la compatibilit   avec l aluminium     DANGER      DANGER   G  N  RALIT  S    D autres dangers peuvent entrainer des dommages mat  riels ou des  blessures graves     MESURES PR  VENTIVES        Lire toutes les directives et consignes de s  curit   avant d utiliser  l appareil      Observer tous les codes locaux  provinciaux  d   tat et nationaux  r  gissant la ventilation  la pr  vention des incendies et le  fonctionnement de l appareil       Aux Etats Unis  le gouvernement a adopt   des normes de  S  curit   en vertu de l Occupational Safety and Health Act   OSHA   Le cas   ch  ant  on doit les consulter  notamment les  parties 1910 des normes g  n  rales et 1926 des normes de  construction       N tiliser que les pi  ces autoris  es par le fabricant  les  utilisateurs qui choisiront d utiliser des composants dont les  caract  ristiques techniques et les exigences en mati  re de  s  curit   sont inf  rieures devront en assumer tous les risques et  responsabilit  s       Tous les raccords  les tuyaux et les bouchons de remplissage  doivent   tre fix  s solidement en place avant d utiliser la pompe  de pulv  risation  Toute pi  ce qui n est pas fix  e soli
23. dement  risque d   tre projet  e violemment ou d   entrainer la fuite d un jet  de liquide    une pression extr  mement   lev  e  ce qui pourrait  causer des blessures graves       Avant chaque utilisation  examiner tous les flexibles afin de  confirmer l absence de coupures  de fuites  d abrasions ou  de renflements  V  rifier   galement l int  grit   des raccords   Remplacer sans d  lai les pi  ces qui semblent pr  senter des  d  fectuosit  s  Ne jamais tenter de r  parer un flexible  remplacer  ceux qui font d  faut par des mod  les haute pression  avec mise     la terre        Ne faites pas de nouer avec le tuyau et ne le tordez pas trop  Le  tuyau    vide peut pr  senter des fuites suite    l usure  les nouer  ou les mauvais traitements  Une fuite risque d injecter du produit  dans la peau          N exposez pas le tuyau    des temp  ratures ou des pressions  sup  rieures    celles sp  cifi  es par le fabricant       Ne pas pulv  riser    l ext  rieur par grands vents       Porter des v  tements aptes    prot  ger la peau et les cheveux du  produit utilis        Ne pas utiliser le pistolet ou ne pas pulv  riser de produits  en pr  sence d enfants    proximit    Eloigner les enfants de  l   quipement en tout temps      Ne pas s   tirer ni ne travailler sur un support instable  Toujours  garder les deux pieds au sol pour rester en   quilibre      Seservir de la pression la plus basse possible pour vidanger  l appareil      Rester vigilant et faire attention    ce que l on 
24. derar con ciertos revestimientos inyectados  directamente en la corriente sangu  nea  Puede ser aconsejable  consultar con un cirujano pl  stico o un cirujano especialista en  reconstrucci  n de las manos        PELIGRO  VAPORES PELIGROSOS    Las pinturas  solventes  insecticidas y dem  s materiales  pueden ser nocivos si se inhalan o toman contacto con  el cuerpo  Los vapores pueden causar n  useas graves   desmayos o envenamiento     9  AR    PREVENCION       Use un respirador o mascarilla si pueden ma  inhalarse los vapores  Lea todas las instrucciones    suministradas con la mascarilla para revisar que  brinde la protecci  n necesaria       Use lentes protectores       Use ropa protectora seg  n lo indique el fabricante del  revestimiento     PELIGRO  EXPLOSI  N O INCENDIO    Los vapores de solventes y pinturas pueden explotar o  inflamarse  Pueden producirse da  os materiales  lesiones  graves o ambos     PREVENCI  N       Cuente con escape y entrada de aire fresco para mantener el aire  dentro de la zona de aplicaci  n sin acumulaciones de vapores  inflamables  Los gases producidos por solventes o pinturas  pueden causar explosiones o incendios       No rocie en lugares cerrados       Evite todas las fuentes de ignici  n como las chispas  de electricidad est  tica  las llamas expuestas   appliances electricidad  las luces piloto y los  objetos calientes  La conexi  n o desconexi  n de  cables el  ctricos o interruptores de luz operativos  puede producir chispas  Si la p
25. e perforar la piel y los tejidos subyacentes     ocasionando lesiones graves y posible amputaci  n    CONSULTE A UN M  DICO INMEDIATAMENTE       NO TRATE LA LESI  N POR INYECCI  N COMO UNA  CORTADURA SIMPLE  La inyecci  n puede ocasionar amputaci  n   Consulte a un m  dico inmediatamente     La gama operativa m  xima de la pistola es de 3100 PSI   21 4 MPa de  presi  n del l  quido   PREVENCI  N      NUNCA apunte la pistola a ninguna parte del cuerpo      No apunte con la pistola ni roc  e a cualquier persona o animal       NUNCA deje que ninguna parte del cuerpo toque el flujo de  l  quido  NO deje que el cuerpo toque una fuga de la manguera de  l  quido      NUNCA ponga la mano frente a la pistola  Los guantes no  protegen contra una lesi  n por inyecci  n       SIEMPRE ponga el seguro del gatillo  apague la bomba y  libere toda la presi  n antes de dar servicio  limpiar la boquilla o  protecci  n  cambiar la boquilla o dejar la pistola sin supervisi  n   No se libera la presi  n al apagar el motor  Debe girarse la perilla  PRIME  SPRAY  CEBAR ROCIAR  a PRIME  CEBAR  para  aliviar la presi  n  Consulte el PROCEDIMIENTO PARA ALIVIAR  LA PRESION descrito en este manual       SIEMPRE mantenga la protecci  n de la boquilla en su sitio  al rociar  La protecci  n de la boquilla sirve principalmente de  dispositivo de advertencia       SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar  el sistema       La manguera de pintura puede presentar fugas por desgaste   dobl
26. e to use one heavy enough to carry the current your  product will draw  An undersized cord will cause a drop in  line voltage resulting in loss of power and overheating  A 12  gauge cord is recommended  If an extension cord is to be  used outdoors  it must be marked with the suffix W A after  the cord type designation  For example  a designation of  SJTW A would indicate that the cord would be appropriate  for outdoor use     Specifications   Gallons per minute  GPM          1 15  4 35 LPM    Maximum tip sizes                      One gun   0 033   Two guns   0 021    Maximum pressure                     3100 PSI  21 4 MPa    POWBT Si Ee 2 2 HP PMDC brushless motor   120VAC   ei EE EE 105 Ibs   47 6 kg    Maximum hose length                300     91 4 m           Titan Tool Inc  All rights reserved     Table of Contents    Safety Precautions                      eere EE GE EER EE ERGE EE ene ER EE GEE 2  seu e                                  3  General Description      Operation              Setup  Preparing to PaM cea tddi 4  ln ee 5  Pressure Relief Procedure                                                6  Inn    6  Spraying Technique       iese ee ee se ee ek RA ee Re ek ee ee 6  sie p EE 6  Unclogging the Spray Tip    7  CIO ANUP                                                     7  Cleaning the Spray Tip  coiere teres 7  Maintenance eeeeeeeeeee eene nnne nnn nnne nnn nnn 7  General Repair and Service Notes    7  Replacing the PRIME SPRAY Valve    8  Replacing the Fi
27. ease the pressure by turning  the pressure control knob slowly clockwise into the green  zone    13  Check the entire system for leaks  If leaks occur  turn off  the sprayer and follow the  Pressure Relief Procedure  in  this manual before tightening any fittings or hoses     14  Follow the  Pressure Relief Procedure  in this manual  before changing from solvent to paint     when shutting down the sprayer for any purpose   including servicing or adjusting any part of the  spray system  changing or cleaning spray tips  or  preparing for cleanup       Be sure to follow the pressure relief procedure          Painting  1  Place the siphon tube into a container of paint   2  Place the return hose into a metal waste container   3  Move the PRIME SPRAY valve down to    the PRIME position   NOTE  Hold the return hose in the waste     container when moving the PRIME   SPRAY valve to PRIME in case the  sprayer is pressurized     j                   4  Turn the unit on and set the pressure to  minimum by turning the pressure control  knob to the  MIN PSI    setting in the yellow  zone    5  Allow the sprayer to run until paint is  coming through the return hose into the  metal waste container    6  Turn the unit off by moving the pressure control knob to  the OFF position in the black zone    7  Remove the return hose from the waste container and  place it in its operating position above the container of                            paint   8  Move the PRIME SPRAY valve up to the  SPRAY p
28. eces y maltrato  La fuga puede inyectar material traspasando  la piel  Inspeccione la manguera antes de cada uso  No use  mangueras para levantar o tirar del equipo       NUNCA use una pistola rociadora sin contar con el seguro y la  protecci  n del gatillo       Todos los accesorios deben tener capacidades nominales de  3100 PSI   21 4 MPa como m  nimo  Esto incluye las boquillas  rociadoras  pistolas  extensiones y manguera       No deje el aparato con corriente ni con presi  n cuando nadie est    pendiente de ella  Cuando no utilice el aparato  apaguelo y libere  la presi  n siguiendo las instrucciones del PROCEDIMIENTO  PARA ALIVIAR LA PRESION descrito en este manual       Antes de utilizar el aparato  verifique que todas las conexiones  son seguras  Las partes no aseguradas pueden ser expulsadas  con gran fuerza o filtrar fluido a alta presi  n y provocar lesiones  severas       Ponga siempre el seguro del gatillo cuando no est   pulverizando   Verifique que el seguro del gatillo funciona correctamente     Para reducir los riesgos de incendios  explosiones   descargas el  ctricas o lesiones a las personas  lea y  entienda todas las instrucciones incluidas en este  manual  Familiaricese con los controles y el uso  adecuado del equipo     NOTA PARA EL M  DICO     La inyecci  n a trav  s de la piel es una lesi  n traum  tica  Es  importante tratar la lesi  n tan pronto sea posible  NO retrase   el tratamiento para investigar la toxicidad  La toxicidad es   un factor a consi
29. eilleuses  objets chauds   etc    La peinture ou le solvant s   coulant dans l   quipement peut  g  n  rer de l   lectricit   statique     Ne pas fumer dans l aire de travail     L aire de travail doit   tre munie d un extincteur en  bon   tat de marche     Pr  voir un espace d au moins 7 62 m  tres entre la   pompe et l objet    pulv  riser s ils sont dans la m  me   pi  ce bien ventil  e  rallonger le flexible au besoin   Les vapeurs  inflammables   tant souvent plus lourdes que l air  l espace au dessus  du plancher doit   tre particuli  rement bien a  r    La pompe contient  des pi  ces qui produisent des arcs et   mettent des   tincelles pouvant  enflammer les vapeurs     Les appareils et objets    l int  rieur ou    proximit   de l aire de  travail doivent   tre ad  quatement mis    la terre pour   viter les  d  charges   lectrostatiques     Veillez    ce que la zone soit propre et exempte de contenants  de peinture ou de solvant  chiffons ou autres mat  riaux  inflammables     Les flexibles dont on se sert doivent   tre concus pour subir les  pressions   lev  es et faits de mat  riaux conducteurs ou mis    la  terre ad  quatement  le pistolet sera mis    la terre par le biais de  ses raccords aux flexibles     Pour les appareils   lectriques     Le cordon d alimentation doit    tre branch      un circuit trifilaire     L appareil doit toujours   tre vidang      basse pression  embout  retir    dans un contenant m  tallique distinct  Tenir le pistolet  contre la paroi d
30. emoved   1  Perform the Pressure Relief Procedure and unplug the  sprayer   2  Turn the pressure control knob to the    MIN PSI    position to  make sure the power supply has discharged     3  Loosen and remove the four motor shroud screws   Remove the motor shroud     4  Release the tie wrap on the top of the baffle assembly and  slip the baffle assembly down off of the motor     5  Loosen and remove the three electronic cover screws  Lift  the electronic cover off of the electronic control assembly  on the motor     6  At the electronic control assembly   a  Disconnect the white wire coming from the power  cord and the white wire coming from the relay   b  Disconnect the three wires coming from the  potentiometer   7  Loosen and remove the three motor mounting screws   Pull the motor out of the gearbox housing     9  With the motor removed  inspect the gears in the gearbox  housing for damage or excessive wear  Replace the  gears  if necessary     10  Install the new motor into the gearbox housing  Make sure  the housing gasket is positioned properly     11  Secure the motor with the three motor mounting screws     12  Reconnect the wires to the electronic control assembly   refer to the electrical schematic in the Parts List section of  this manual      13  Position the electronic cover over the electronic control  assembly  Secure the electronic cover with the three  electronic cover screws     IMPORTANT  Use only Titan electronic cover screws to  secure the electronic co
31. es de operar el equipo       Siga todos los c  digos locales  estatales y nacionales  correspondientes que rijan la ventilaci  n  prevenci  n de incendios  y operaci  n      Sehan adoptado las normas de seguridad del Gobierno de los  Estados Unidos seg  n la Ley de seguridad ocupacional y salud   Occupational Safety and Health Act  OSHA   Deben consultarse  estas normas  particularmente el apartado 1910 de las Normas  generales y el apartado 1926 de las Normas de construcci  n       Utilice solamente componentes autorizados por el fabricante   El usuario asume todo riesgo y responsabilidad al utilizar  componentes que no cumplan con las especificaciones m  nimas  y requisitos de seguridad del fabricante de la bomba       Todos los acopladores  las mangueras y las tapas de los filtros  deben estar asegurados antes de operar la bomba de roc  o  Las  partes no aseguradas pueden ser expulsadas con gran fuerza o  filtrar fluido a alta presi  n y provocar lesiones severas      Antes de cada uso  revise todas las mangueras en busca de  cortes  fugas  abrasi  n o hinchaz  n de la cubierta  Revise  si hay danos o movimiento de los acoplamiento  Cambie  inmediatamente la manguera si existe alguna de estas      condiciones  Nunca repare una manguera de pintura  C  mbiela  por otra manguera conectada a tierra apta para alta presi  n      Noretuerza ni doble la manguera en exceso  En la manguera  airless pueden aparecer fugas a causa del desgaste  de    retorcimientos o de un mal uso  Una
32. fait      Ne pas se servir de l   quipement en cas de fatigue ou si vos  aptitudes sont affaiblies par la consommation de drogues ou de  boissons alcoolis  es      Pour les appareils   lectriques     D  branchez toujours le cordon    lectrique de la prise avant de travailler sur l   quipement      N utilisez pas le tuyau pour tirer ou soulever l   quipement       Ne pas soulever par la poign  e de chariot en chargeant ou en  d  chargeant        Instructions de mise    la terre    Cet appareil doit   tre mis    la terre  La mise    la terre r  duit les risques  d   lectrocution lors d un court circuit en permettant au courant de  s   couler par le fil de mise    la terre  Cet appareil est muni d un cordon    lectrique avec fil de mise    la terre ainsi que d une fiche de terre  La  fiche doit   tre branch  e sur une prise install  e correctement et mise    la  terre conform  ment    la r  glementation et aux codes en vigueur     MISE EN GARDE   Le fait de ne pas brancher  correctement la fiche trifilaire de l appareil peut entrainer     des risques de choc   lectrique     Si on doit r  parer ou remplacer le cordon ou la fiche  ne pas   raccorder le fil de terre    la borne des broches plates  lames    de cette derni  re  Ce fil  normalement vert  avec ou sans rayures jaunes    doit   tre reli      la broche de terre    Consulter un technicien ou un   lectricien qualifi      d  faut de comprendre  l ensemble des pr  sentes directives ou en cas d incertitude quant    la  mise   
33. horized service center     Transducer n    WHITE                   BLACK       Electronic  Control Assy    0                                           i    WHITE                 m  Relay o  je              BLACK RED WHITE    Surge  Suppressor                   Titan Tool Inc  All rights reserved     23    Warranty    Titan Tool  Inc       Titan     warrants that at the time of delivery to the original purchaser for use     End User      the equipment covered   by this warranty is free from defects in material and workmanship  With the exception of any special  limited  or extended warranty  published by Titan  Titan   s obligation under this warranty is limited to replacing or repairing without charge those parts which  to Titan   s  reasonable satisfaction  are shown to be defective within twelve  12  months after sale to the End User  This warranty applies only  when the unit is installed and operated in accordance with the recommendations and instructions of Titan     This warranty does not apply in the case of damage or wear caused by abrasion  corrosion or misuse  negligence  accident  faulty  installation  substitution of non Titan component parts  or tampering with the unit in a manner to impair normal operation     Defective parts are to be returned to an authorized Titan sales service outlet  All transportation charges  including return to the  factory  if necessary  are to be borne and prepaid by the End User  Repaired or replaced equipment will be returned to the E
34. ing light switches can make  sparks  Paint or solvent flowing through the  equipment is able to result in static electricity     Do not smoke in spray area     Fire extinguisher must be present and in good working  order       Place pump at least 25 feet  7 62 meters  from the  spray object in a well ventilated area  add more hose if  necessary   Flammable vapors are often heavier than air   Floor area must be extremely well ventilated  The pump  contains arcing parts that emit sparks and can ignite vapors       The equipment and objects in and around the spray area  must be properly grounded to prevent static sparks     Keep area clean and free of paint or solvent containers   rags and other flammable materials     Use only conductive or grounded high pressure fluid hose   Gun must be grounded through hose connections     For electric units     power cord must be connected to a  grounded circuit     Always flush unit into a separate metal container  at low  pump pressure  with spray tip removed  Hold gun firmly  against side of container to ground container and prevent  static sparks     Follow the material and solvent manufacturer s warnings  and instructions  Know the contents of the paints and  solvents being sprayed  Read all Material Safety Data  Sheets  MSDS  and container labels provided with   the paints and solvents  Follow the paint and solvent  manufacturer s safety instructions       Use extreme caution when using materials with a flashpoint  below 70 F  21 C   F
35. intura o el solvente  fluyen por el equipo se puede generar electricidad est  tica       No fume en el   rea de aplicaci  n     Debe haber un extintor de incendios en buen estado       Coloque la bomba de pintura a un m  nimo de 7 62 meters  25  pies  del objeto a pintar dentro de un   rea bien ventilada  a  ada  m  s manguera si es necesario   Los vapores inflamables son  generalmente m  s pesados que el aire  El   rea debe estar  sumamente bien ventilada       Elequipo y los objetos dentro y alrededor del   rea a pintar deben  estar debidamente conectados a tierra para evitar las chispas de  est  tica       Mantenga el   rea limpia y libre de contenedores de pintura o  Solvente  trapos y otros materiales inflamables       Use solamente una manguera conductora o conectada a tierra  para l  quidos a alta presi  n  La pistola debe conectarse a tierra a  trav  s de las conexiones de la manguera       Paralas aparatos el  ctricas     Debe conectarse el cable el  ctrico  a un circuito a tierra       Siempre enjuague la unidad dentro de un recipiente met  lico  separado  con la bomba a baja presi  n y habiendo sacado la  boquilla rociadora  Sostenga la pistola firmemente contra el  costado del recipiente para conectar a tierra el mismo y evitar  chispas de est  tica       Siga las advertencias e instrucciones del fabricante del material  y del solvente  Conozca los contenidos de las pinturas y los  Solventes con los que roc  a  Lea todas las Hojas de Datos sobre  Seguridad de Mate
36. lashpoint is the temperature that a  fluid can produce enough vapors to ignite    Plastic can cause static sparks  Never hang plastic to  enclose a spray area  Do not use plastic drop cloths when  spraying flammable materials      Use lowest possible pressure to flush equipment     Do not spray onto pump assembly             UTER       Titan Tool Inc  All rights reserved     Important Safety Information   Read all safety information before    operating the equipment  SAVE THESE INSTRUCTIONS        HAZARD  EXPLOSION HAZARD DUE TO  INCOMPATIBLE MATERIALS    Will cause property damage or severe injury   PREVENTION     Do not use materials containing bleach or chlorine   Do not use halogenated hydrocarbon solvents such  as bleach  mildewcide  methylene chloride and 1 1 1    trichloroethane  They are not compatible with aluminum     Contact your coating supplier about the compatibility of  material with aluminum     HAZARD  GENERAL  Can cause severe injury or property damage   PREVENTION     Read all instructions and safety precautions before  operating equipment   Follow all appropriate local  state  and national codes  governing ventilation  fire prevention  and operation     The United States Government Safety Standards have  been adopted under the Occupational Safety and Health  Act  OSHA   These standards  particularly part 1910 of  the General Standards and part 1926 of the Construction  Standards should be consulted     Use only manufacturer authorized parts  User assumes  
37. lips Screwdriver 3 8  Hex Wrench  Needle Nose Pliers 5 16  Hex Wrench  Adjustable Wrench 1 4  Hex Wrench  Rubber Mallet 3 16  Hex Wrench  Flat blade Screwdriver 5 32  Hex Wrench    1  Before repairing any part of the sprayer  read the  instructions carefully  including all warnings     IMPORTANT  Never pull on a wire to disconnect it  Pulling  on a wire could loosen the connector from the wire     2  Test your repair before regular operation of the sprayer  to be sure that the problem is corrected  If the sprayer  does not operate properly  review the repair procedure to  determine if everything was done correctly  Refer to the  Troubleshooting section to help identify other possible  problems     3  Make sure that the service area is well ventilated in  case solvents are used during cleaning  Always wear  protective eyewear while servicing  Additional protective  equipment may be required depending on the type of  cleaning solvent  Always contact the supplier of solvents  for recommendations     4   f you have any further questions concerning your TITAN  Airless Sprayer  call TITAN     Technical Service  U S                           1 800 526 5362  gb cm 1 800 528 4826          Titan Tool Inc  All rights reserved     Replacing the prime spray Valve  Perform the following procedure using PRIME SPRAY valve  replacement kit P N 0507690     1   2   3     Housing    Drive the groove pin out of the valve handle   Remove the valve handle and the cam base     Using a wrench  loosen
38. lters                                                 Ee ee 8  Replacing the Motor Assembly  with Electronic Control       9  Replacing the Gears    9  Replacing the Transducer                                                 10  Servicing the Fluid Section     10  Troubleshooting                  12  DELE O 18  Main Assembly    nete eie eR e 18  Drive Assembly nent  19  Fluid Section Assembly    20  Upright Cart Assembly                           esee 21  Filter Assembly    iei eek eren enn 21  Suction Set Assembly  low boy     22  Low Boy Cart Assembly    22  Labels    hante tn AE ES 22  Electrical Schematic    23  Nee oi AE AA RE DS 23  Limited Warranty uu  ees se ee ee AR KERE AR RE EE EE RE AR ERG AR KEER nnn 24    General Description    This airless sprayer is a precision power tool used for spraying  many types of materials  Read and follow this Owner s Manual  carefully for proper operating instructions  maintenance  and  safety information              Pressure  Control  Knob    Filter  Oil Cup an  PRIME     SPRAY  Fuse gi  Valve  Outlet  Fluid Fitting  Section       Siphon    ube Return    Hose       Operation    This equipment produces a fluid stream at extremely   A high pressure  Read and understand the warnings  in the Safety Precautions section at the front of this  manual before operating this equipment        Setup  Perform the following procedure before plugging in the power  cord of an electric unit    1  Ensure that the siphon tube suction set and the retur
39. lve assembly                 1          Titan Tool Inc  All rights reserved     21    Suction Set Assembly  Low Boy                 Low Boy Cart Assembly  P N 0552190A                                      Item Part   Description Quantity  1 800 903 Return HOSE cintia 1  2 710 203 SIDRONMNOSEE oes EE ane 1  3 710 195 SEE EE ued 1  4 710 046 Inlet SCrREN EA seis tenia asa  1  5 730 334 Blue EA Ee raid 1  6 710 081 Siphon hose adapter     sel  74 710 196 O ring  not shown     1   710 204 Siphon hose assembly   includes items 2   6    710 218 55 gallon suction set   Labels   Part   Description   0552747 Logo label  front   0552755 Logo label  right   0552755 Logo label  left   313 1673 Warning label  explosion injection   0295805 Shock hazard label   313 2431 Warning label   313 1858 Pressure control knob label                            4  2  3  4 O   gt   5  6  7  8  9  ltem Part   Description Quantity Item Part   Description Quantity  1 590 506 Washa EK 2 9 856 002 WEE ER ER N read 4  2 590 504 SE AR E OE 2 10 856 921 SEIGW   N AE dira ae 4  3 9841504 Snap button    2 11 700 1041  Drip CUP    1  4 800 113 Handle assembly 12 704 291 FRO DUN ER E 2  13 0294534 Wheel spacer                                          4  5 590 508 14 0278373     Wheel musis eeno oai 2  6 335 018 15 9890104 Cap    see nei a o ee 2  7 9805230 16 0552191 Cart weldment sisi 1  8 710 204 TR RE EE KA EE 2  TTT ZA  D 22    Titan Tool Inc  All rights reserved     Accessories       Part No  Description   661 
40. n  hose are attached and secure    2  Using a wrench  attach a minimum of 50    of 1 4    airless  spray hose to the outlet fitting on the sprayer  Tighten  securely    3  Attach an airless spray gun to the spray hose  Using two  wrenches  one on the gun and one on the hose   tighten  securely     NOTE  Do not attach the tip to the spray gun yet   Remove the tip if it is already attached     Make sure all airless hoses and spray guns are  A electrically grounded and rated at or above the  maximum operating pressure range of the airless  sprayer   4  Make sure the pressure control knob is in the OFF position  in the black zone   5  Fill the oil cup with approximately one tablespoon of  separating oil  P N 314 481      IMPORTANT  Never operate unit for more than ten seconds  without fluid  Operating this unit without fluid will cause  unnecessary wear to the packings     6  Make sure the electrical service is 120V  15 amp  minimum    7  Plug the power cord into a properly grounded outlet at  least 25    from the spray area     IMPORTANT  Always use a minimum 12 gauge  three wire  extension cord with a grounded plug  Never remove the  third prong or use an adapter     Preparing a New Sprayer   If this sprayer is new  it is shipped with test fluid in the fluid  section to prevent corrosion during shipment and storage  This  fluid must be cleaned out of the system thoroughly with mineral  spirits before spraying paint     IMPORTANT  Always keep the trigger lock on the spray gun  i
41. n cable de calibre 12  Si se utiliza un cable de  extensi  n en el exterior  tiene que estar marcado con el sufijo W A  despu  s de la designaci  n del tipo de cable  Por ejemplo  SJTW A  para indicar que el cable es apropiado para uso en exteriores        O Titan Tool Inc  Todos los derechos reservados     Espa  ol    Parts List  Main Assembly                                                                         4  2  3  13  14  4  15  16  5  6  7  8  9  10  10  11  11  12  Item     Part   Description Quantity Item Part   Description Quantity  1 0552185A Upright cart assembly    1 10 860 002 LOCK washer AE AR OE 5  2 800 036 Groimmet EE Re he ee 2 11 860 535 SOLOW EEN E 5  3g      Drive assembly                                         1 12 800 904 Return hose w fitting                                  1  4 0508343  Eli ainia rie 1 13 0552240A Filter assembly                                            5 800 313 JAM nut    AR EE EE eerte 1 14 0507690  PRIME SPRAY valve assembly                 1  6 0552155A Fluid section assembly                              1 15 812 003 Outlet fiting   ueniet 1  7 0507798  Siphon tube eect isernia 1 16 0507671 FINNO eaea a ea E EE 1  8 730 334 Hose clalmp         terrent nee 1 17 0507387 Hose  not shown     1  9 710 046 Inlet SCCM see BEE ER mettent 1  TTA 18    Titan Tool Inc  All rights reserved     Drive Assembly                                                                            14   15   16   ltem     Part   Description Quantity
42. n ou un sp  cialiste  en chirurgie reconstructive de la main           DANGER     MANATIONS DANGEREUSES    Certains produits  peintures  solvants  insecticides ou  autres  peuvent   tre nocifs s ils sont inhal  s ou entrent en  contact avec l organisme  Les   manations de ces produits    De    peuvent provoquer de graves naus  es    vanouissements  ou empoisonnements     MESURES PREVENTIVES      Se servir d un masque ou d un respirateur s il   y a risque d inhalation  lire toutes les directives a  concernant ces dispositifs afin de s assurer qu ils        offrent la protection requise     Porter des lunettes de protection    Porter les v  tements de protection prescrits par le fabricant du  produit utilis       DANGER   EXPLOSION OU INCENDIE    Les   manations de certains produits peuvent exploser  ou s enflammer  et risquent d entrainer des dommages  mat  riels ou de graves blessures     MESURES PR  VENTIVES              S assurer que l aire de travail est dot  e de moyens d   vacuation  d air vici   et d introduction d air frais pour   viter l accumulation de  vapeurs inflammables  Les vapeurs d  gag  es par la peinture ou  les solvants peuvent provoquer une explosion ou s   enflammer     Ne pas pulv  riser de produit dans un endroit clos     Ne pas travailler pr  s de sources d ignition  d  charges    lectrostatiques ou   tincelles provoqu  es par le branchement   d  branchement d   appareils ou la commutation d   interrupteurs   d   appareils   lectriques  flammes nues  v
43. n the locked position while preparing the system     1  Place the siphon tube into a container of mineral spirits  that has a flash point of 140  F  60  C  or above     2  Place the return hose into a metal waste  container     3  Move the PRIME SPRAY valve down to  the PRIME position     4  Turn the unit on and set the pressure to  minimum by turning the pressure control  knob to the    MIN PSI    setting in the yellow  zone                                   Min      1800 PSI N   yellow zone             1800     3300 PSI   green zone        OFF       black zone   Pressure Control Knob    5  Allow the sprayer to run for 15   30 seconds to flush the  test fluid out through the return hose and into the waste  container    6  Turn off the sprayer by moving the pressure control knob  to the OFF position in the black zone          gt  A ELM    UULU       Titan Tool Inc  All rights reserved     Preparing to Paint    Before painting  it is important to make sure that the fluid in the  system is compatible with the paint that is going to be used     NOTE  Incompatible fluids and paint may cause the  valves to become stuck closed  which would  require disassembly and cleaning of the  sprayer   s fluid section     IMPORTANT  Always keep the trigger lock on the spray gun  in the locked position while preparing the system     1  Place the siphon tube into a container of the appropriate  solvent for the material being sprayed  refer to  recommendations of the material manufacturer   An  e
44. n the red zone   Ground the gun by holding it  against the edge of the metal  container while flushing  Failure to      do so may lead to a static electric  discharge  which may cause a fire  _  11  Trigger the gun into the metal waste container   unti the  paint is flushed out of the hose and solvent is coming out  of the gun   12  Continue to trigger the spray gun into the waste container  until the solvent coming out of the gun is clean     NOTE  For long term or cold weather storage  pump  mineral sprits or Pump Saver Plus through the  entire system     13  Follow the  Pressure Relief Procedure  found in the  Operation section of this manual     14  Unplug the sprayer and store in a clean  dry area   IMPORTANT  Do not store the unit under pressure        Cleaning the Spray Tip  1  Flush the gun with solvent immediately after the work is  completed   2  Oil the sliding pins to prevent them from seizing up     Do not attempt to clean the tip with your finger   Do not use a needle or other sharp pointed  instrument to clean the tip  The hard tungsten  carbide is brittle and can be chipped     Maintenance    Before proceeding  follow the Pressure Relief   Procedure outlined previously in this manual    Additionally  follow all other warnings to reduce  the risk of an injection injury  injury from moving  parts or electric shock  Always unplug the sprayer  before servicing     General Repair and Service Notes  The following tools are needed when repairing this sprayer     Phil
45. nd User  transportation prepaid     THERE IS NO OTHER EXPRESS WARRANTY  TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING   BUT NOT LIMITED TO  THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE  TO THE EXTENT  PERMITTED BY LAW  THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO  THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY  IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT  OF THE PURCHASE PRICE  LIABILITY FOR CONSEQUENTIAL  INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL  WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW     TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR   A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES  EQUIPMENT  MATERIALS OR COMPONENTS SOLD BUT  NOT MANUFACTURED BY TITAN  THOSE ITEMS SOLD  BUT NOT MANUFACTURED BY TITAN  SUCH AS GAS ENGINES   SWITCHES  HOSES  ETC   ARE SUBJECT TO THE WARRANTY  IF ANY  OF THEIR MANUFACTURER  TITAN WILL PROVIDE  THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES     Material Safety Data Sheets  MSDS  are available on Titan   s website or by calling Customer Service        Patents  These products are covered by one or more of the following U S  patents   6 031 352 5 848 566 5 769 321 5 725 364 5 671 656 5 435 697 5 228 842  5 346 037 5 252 210 5 217 238 5 192 425 4 908 538 4 768 929 4 744 571  D384 676 6 179 222 5 934 883 4 723 892  United States Sales  amp  Service Canadi
46. osition  fala  9  Turn the unit on and set the pressure to L i  minimum by turning the pressure control 7  knob to the    MIN PSI    setting in the yellow  zone     10  Unlock the gun by turning the gun trigger lock to the  unlocked position     Ground the gun by holding it B An  A against the edge of the metal DS  container while flushing  Failure to A    do so may lead to a static electric  discharge  which may cause a fire     11  Trigger the gun into the metal waste container until all air  and solvent is flushed from the spray hose and paint is  flowing freely from the gun    12  Lock the gun by turning the gun trigger lock to the locked  position    13  Turn the unit off by moving the pressure control knob to  the OFF position in the black zone    14  Attach tip guard and tip to the gun as instructed by the tip  guard or tip manuals        without the tip guard in place  Never trigger the gun  unless the tip is in either the spray or the unclog  position  Always engage the gun trigger lock before  removing  replacing or cleaning tip     15  Turn the unit on and set the pressure to minimum by  turning the pressure control knob to the    Min PSI    setting  in the yellow zone     16  Increase the pressure by turning the pressure control  knob slowly clockwise and test the spray pattern on a  piece of cardboard  Adjust the pressure control knob until  the spray from the gun is completely atomized  Try to  keep the pressure control knob at the lowest setting that  maintains
47. over    Position the crankshaft slider assembly at the bottom   dead center of its stroke so that the connecting pin and  retaining ring are visible below the slider assembly  This  is done by turning the sprayer on and off in short bursts  until the connecting pin is visible below the slider housing     Turn off and unplug the unit     Before proceeding  follow the Pressure Relief  Procedure outlined previously in this manual   Additionally  follow all other warnings to reduce  the risk of an injection injury  injury from moving  parts or electric shock  Always unplug the sprayer  before servicing    Remove the return hose from the clamp on the siphon  tube    Unscrew the siphon tube suction set from the inlet valve     Loosen and remove the high pressure hose from the  nipple on the back of the cylinder of the fluid section     Slide the retaining ring up on the                   slider assembly to expose the Crankshaft   connecting pin    Push the connecting pin forward Slider   through the slider assembly and Assembly   piston  The connecting pin will   fall into a recessed area of the        Connecting   gear box housing where it can be B  Pin   retrieved      Using a wrench  turn the jam nut    paning  nterclockwise to   n it from g   counterclockwise to loose O ED Jam Nut    the gear box housing     Turn the fluid section  counterclockwise to remove it  from the gear box housing   Place the fluid section cylinder  upright in a vise by clamping on  the wrench flats     
48. performance of the unit   Always spray at minimum pressure with the gun  nozzle tip removed when using mineral spirits or  any other solvent to clean the sprayer  hose  or  gun  Static electricity buildup may result in a fire  or explosion in the presence of flammable vapors    1  Follow the  Pressure Relief Procedure  found in the  Operation section of this manual    2  Remove the gun tip and tip guard and clean with a brush  using the appropriate solvent    3  Place the siphon tube into a container of the appropriate  solvent  refer to recommendations of the material  manufacturer   An example of the appropriate solvent is  water for latex paint    4  Place the return hose into a metal waste container    5  Move the PRIME SPRAY valve down to  the PRIME position        NOTE  Hold the return hose in the waste  container when moving the PRIME   SPRAY valve to PRIME in case the  sprayer is pressurized                    6  Turn the unit on and set the pressure to  Turbo PulseClean by turning the pressure  control knob to its CLEAN position in the  red zone    7  Allow the solvent to circulate through the  unit and flush the paint out of the return  hose into the metal waste container    8  Turn the unit off by moving the pressure control knob to  the OFF position in the black zone     9  Move the PRIME SPRAY valve up to its  SPRAY position     10  Turn the unit on and set the pressure to Turbo              PulseClean by turning the pressure control  knob to its CLEAN position i
49. power supply has discharged    Loosen and remove the four motor shroud screws   Remove the motor shroud    At the electronic control assembly  disconnect the black  wire coming from the transducer    Pull the grommet out of the mounting plate and slide it up  the shaft of the transducer until it is clear of the mounting  plate    Using a wrench  loosen and remove the transducer from  the filter housing  Carefully thread the transducer wire out  through the mounting plate    Slide the grommet off of the old transducer and onto the  new transducer    Thread the new transducer wire through the mounting  plate and up to the electronic control assembly    Thread the new transducer into the filter housing and  tighten securely with a wrench     NOTE  Make sure the transducer cap and inner seal on    10   11     12   13     the transducer are in place before threading the  transducer into the filter housing   Push the grommet into the mounting plate     Connect the transducer wire to the electronic control  assembly  refer to the electrical schematic in the Parts List  section of this manual      Slide the motor shroud over the motor     Secure the motor shroud with the four motor shroud  screws     Motor Shroud Screws A        Electronic  Control    Assembly N          Servicing the Fluid Section  Use the following procedures to service the valves and repack  the fluid section     1     2     A    a    10     11     Loosen and remove the four front cover screws  Remove  the front c
50. riales  MSDS  y las etiquetas del contenedor  provistas con las pinturas y los solventes  Siga las instrucciones  de seguridad del fabricante de pinturas o solventes      Tenga much  smo cuidado al usar materiales cuyo punto de  ignici  n sea inferior a 70  F  21  C   El punto de inflamaci  n es la  temperatura a la que un fluido puede producir vapores suficientes  para encenderse      El pl  stico puede causar chispas de est  tica  Nunca cuelgue  pl  sticos para cerrar una zona a pintar  No use mantas pl  sticas  al aplicar materiales inflamables      Use la presi  n m  s baja posible para enjuagar el equipo      No rocie el ensamblaje de la bomba           UUAN    Espa  ol       Titan Tool Inc  Todos los derechos reservados     Informaci  n de seguridad importante   Lea toda la informacion de    seguridad antes de operar el equipo  GUARDE ESTAS INSTRUCCIONES        POSIBLE EXPLOSI  N DEBIDO A  MATERIALES INCOMPATIBLES    Causar   da  os materiales o lesiones graves     PELIGRO     PREVENCI  N     No use materiales que contengan blanqueador o  cloro       No use solventes de hidrocarburos halogenados como  blanqueador  mohocida  cloruro de metileno y 1 1 1 tricloroetano   No son compatibles con el aluminio       Dir  jase al proveedor de revestimientos para obtener los datos de  compatibilidad del material con el aluminio     PELIGRO  GENERAL  Puede causar da  os materiales o lesiones graves   PREVENCI  N       Lea todas las instrucciones y las precauciones de seguridad  ant
51. shown                         1  19 800 077 Grommet e m 1 40 0551972 Surge suppressor  not shown                    1  20 800 934 Fuse holder                rm eee 1 41 704 400 Wire assembly  not shown                         1  21 800 929 gi 1   NOTE  AII electrical work should be performed by a Titan  authorized service center           O Titan Tool Inc  All rights reserved  19 LILI ZA VA     Fluid Section Assembly  P N 0552155        Install upper packing  with raised lip  facing down                             Raised Lip                                           Install lower packing so   large beveled edge will   be facing up when the  cylinder is upright        V Large Beveled Edge          21               Item Part   Description Quantity  1 800 325 Upper seal retainer                                     1  2 800 327 Upper support fing    eorr 1  3 0552177 Upper packing assembly                            3  4 0552156  Oylinder                   sss 1  5 0552178 Lower packing assembly                            2  6 0552157   Adapter                            seel  T 0507732 Piston rod            all  8 80 348 Outlet valve seal    1  9 0507452 Outlet valve cage    1  10 0507454 Washer  nylon    1  11 9841502 Outlet valve ball    1  12 0294516 Outlet valve seat    1  13 800 336 Outlet valve retainer       sesse esse ee ee ke ee 1  14 800 322 Inlet valve cage    1  15 51519 Inlet valve ball            ies 1  16 00310 Inlet valve seat    1  17   00203 mcm 1  18 800 332 
52. spray hose   Replace the spray tip following the instructions that  came with the spray gun    Rotate the pressure control knob counterclockwise to  decrease spray pressure     Replace the spray tip with a new or smaller spray tip  following the instructions that came with the spray  gun    Rotate the pressure control knob to adjust the  pressure for a proper spray pattern    Clean all screens and filters    Add solvent to the material according to the  manufacturer   s recommendations     Rotate the pressure control knob clockwise to  increase the pressure setting   Reconnect the input voltage for 120V AC        12       Titan Tool Inc  All rights reserved     Notes          Titan Tool Inc  All rights reserved     13    Consignes de s  curite important    Lire toutes ces consignes avant    d utiliser l   appareil  GARDER CES CONSIGNES        Pour r  duire les risques d incendie ou d explosion  de  choc   lectrique et de blessure  vous devez lire et  comprendre les directives figurant dans ce manuel   Familiarisez vous avec les commandes et l   utilisation  ad  quate de l   quipement     Indique une situation    risque  laquelle  si elle n est pas    vit  e  peut entrainer des blessures graves  voire la mort     DANGER   INJECTION CUTAN  E    Le jet de haute pression produit par cet appareil peut  transpercer la peau et les tissus sous jacents  causant des    blessures graves pouvant entrainer Vamputation  A    NE PAS TRAITER ce type de BLESSURE COMME UNE  SIMPLE COUPURE  Une
53. the surface  The best spraying distance is 10 to 12  inches between the spray tip and the surface     Even coat throughout         Approximately  10 to 12 inches    i       Keep stroke smooth and at an even speed     Keep the spray gun at right angles to the surface  This means  moving your entire arm back and forth rather than just flexing  your wrist    Light Coat    Heavy Coat Light Coat         Do not flex wrist while spraying        Keep the spray gun perpendicular to the surface  otherwise one  end of the pattern will be thicker than the other     _ Approximately    10 to 12 inches    Right way    T d  Fd       The spray gun should be triggered by turning it on and off with  each stroke  This will save paint and avoid paint buildup at  the end of the stroke  Do not trigger the gun during the middle  of a stroke  This will result in an uneven spray and splotchy  coverage     Proper way to trigger the spray gun           Keep stroke Approximately  even 10 to 12 inches    i i       Start stroke Pull trigger Keep steady Release trigger End stroke    Overlap each stroke by about 30   This will ensure an even  coating    When you stop painting  lock the gun trigger lock  turn the  pressure control knob counterclockwise to its lowest setting and  set the PRIME SPRAY valve to PRIME  Turn the ON OFF switch  to the OFF position and unplug the sprayer     Practice    1  Be sure that the paint hose is free of kinks and clear of  objects with sharp cutting edges     2  Turn the unit
54. tion and  tighten or re tape the connection with Teflon tape   Remove the pump filter element and clean  Remove  the inlet screen and clean    Remove the siphon tube suction set and clean     Replace the spray tip following the instructions that  came with the spray gun    Replace the spray tip with a tip that has a smaller  orifice following the instructions that came with the  Spray gun    Turn the pressure control knob clockwise to increase  the pressure setting    Remove the pump filter element and clean  Remove  the gun filter and clean  Remove the inlet screen  and clean    Clean or replace the PRIME SPRAY valve     Check the siphon tube suction set connection and  tighten or re tape the connection with Teflon tape   Check for external leaks at all connections  Tighten  connections  if necessary    Clean the valves and service the fluid section  following the    Servicing the Fluid Section    procedure  in the Maintenance section of this manual    Reverse or replace the valve seats following the     Servicing the Fluid Section    procedure in the  Maintenance section of this manual    Take unit to a Titan authorized service center        Repack the pump following the    Servicing the Fluid  Section    procedure in the Maintenance section of this  manual    Replace the piston rod following the    Servicing the  Fluid Section    procedure in the Maintenance section  of this manual        Replace hose with a minimum of 50    of 1 4     grounded textile braid airless paint 
55. tos locales     Si es necesario reparar o cambiar el cable o el enchufe  no   conecte el cable verde a tierra a ninguno de las terminales de espiga  plana  El cable con aislamiento de color verde por fuera con o sin rayas  amarillas es el alambre a tierra y debe conectarse a la espiga a tierra     Consulte a un electricista o t  cnico de servicio capacitado si las  instrucciones para la conexi  n a tierra no se entienden claramente o si  tiene dudas en cuanto a que el producto est   debidamente conectado a  tierra  No modifique el enchufe que se incluye  Si el enchufe no encaja  en el recept  culo  pida a un electricistas capacitado que instale un  recept  culo adecuado     ADVERTENCIA   La instalaci  n incorrecta del enchufe a  tierra puede ocasionar un riesgo de choque el  ctrico     Recept  culo conectado a tierra           Na  ING  Pata a tierra             A H ne  Tapa de la caja de recept  culo conectada a tierra        IMPORTANTE  Use solamente extensiones trifilares que tengan un  enchufe de conexi  n a tierra de 3 hojas y un recept  culo de triple  ranura que acepte el enchufe del producto  Aseg  rese de que su  extensi  n est   en buenas condiciones  Cuando use una extensi  n   aseg  rese de usar una que sea lo suficientemente resistente como  para soportar la corriente que descargue su producto  Un cable de  un tama  o menor causar   una ca  da de voltage en la l  nea que dar    como resultado una p  rdida de energ  a y un sobrecalental  ento  Se  recomienda usar u
56. u contenant de mani  re    mettre ce dernier    la  terre et    pr  venir les d  charges   lectrostatiques     Toujours respecter les mises en garde et les directives du  fabricant des produits et solvants utilis  s  On doit conna  tre les  produits contenus dans les peintures et solvants qu on pulv  rise   Lire les fiches techniques sant   s  curit    FTSS  et les   tiquettes  des contenants fournies avec les peintures et solvants  Suivres  les consignes de s  curit   du fabricant de peinture et de solvant   S entourer de toutes les pr  cautions possibles lorsqu on utilise  des produits ayant un point d   clair inf  rieur    21  C  70  F   Le  point d   clair est la temp  rature    laquelle le liquide peut cr  er  suffisamment de vapeurs et s enflammer    Le plastique est g  n  rateur de d  charges   lectrostatiques  ne  jamais en suspendre pour fermer une aire de travail ou en utiliser  en guise de toile de protection lorsqu on pulv  rise un produit  inflammable    Se servir de la pression la plus basse possible pour vidanger  l appareil    Ne pas pulv  riser de produit sur la pompe        TAZ Francais       14    O Titan Tool Inc  Tous droits r  serv  s     Consignes de s  curite important   Lire toutes ces consignes avant    d utiliser l   appareil  GARDER CES CONSIGNES        EXPLOSION CAUS  E PAR DES  PRODUITS INCOMPATIBLES    Ce type d   explosion peut entra  ner des dommages  mat  riels ou des blessures graves     MESURES PR  VENTIVES      Ne pas utiliser de produits 
57. ump off  and  release all pressure before servicing  cleaning the tip or  guard  changing tip  or leaving unattended  Pressure will  not be released by turning off the motor  The PRIME   SPRAY valve or pressure bleed valve must be turned to  their appropriate positions to relieve system pressure   Refer to the PRESSURE RELIEF PROCEDURE  described in this manual   ALWAYS keep the tip guard in place while spraying  The  tip guard provides some protection but is mainly a warning  device   ALWAYS remove the spray tip before flushing or cleaning  the system   Paint hose can develop leaks from wear  kinking and  abuse  A leak can inject material into the skin  Inspect  the hose before each use  Do not use hose to lift or pull  equipment   NEVER use a spray gun without a working trigger lock and  trigger guard in place   All accessories must be rated at or above 3100 PSI   21 4  MPa  This includes spray tips  guns  extensions  and hose     Do not leave the unit energized or under pressure while  unattended  When the unit is not in use  turn off the   unit and relieve the pressure in accordance with the  PRESSURE RELIEF PROCEDURE described in this  manual    Verify that all connections are secure before operating the  unit  Unsecured parts may eject at great force or leak a  high pressure fluid stream causing severe injury    Always engage the trigger lock when not spraying  Verify  the trigger lock is functioning properly     T To reduce the risks of fire or explosion  electrical   
58. ur   m  Cylinder  22  Using a 3 8  hex wrench  loosen  and remove the outlet valve  retainer from the piston rod   23  Remove the outlet valve seat   outlet valve ball  nylon washer  Lower    24     25     26     2T     28     29     30     outlet valve cage  and outlet valve       Packing  seal from the piston rod  Assembly    Clean out any debris and examine  the retainer and outlet valve seat       If the seat is damaged  reverse or  replace the seat     Clean and inspect the outlet  valve cage and outlet valve   ball  Replace if they are worn or  damaged     Reassemble the outlet valve  assembly into the piston rod in  the reverse order of how it was  disassembled  Torque the outlet  valve retainer to 12 ft  lbs  Quilet Valve    Cage  Remove the piston rod from the Nylon  a eU  Washer  lean the cylinder  Inspect the  cylinder for damage and replace if   Outat Valve    necessary   Place the cylinder upright in a vise    Outlet Valve    by clamping on the wrench flats    Seat    Locate the new upper and lower Cuna  Valve  packings and remove the pre form   tools  Save the upper packing pre form tool for use as the  piston insertion tool later in this procedure     Adapter    c    Piston Rod    Outlet Valve  Seal       NOTE  Do not remove the pre form tools from the upper    31     32     33   34     35     36     and lower packings until immediately before they  are installed into the cylinder           Pack the areas between the Install upper packing  packing lips with gre
59. ver  see Drive Assembly parts list    Use of any other screws may damage the electronic control  assembly     14  Slip the baffle assembly up and around the motor  Secure  the baffle assembly with the tie wrap     15  Slide the motor shroud over the motor   16  Secure the motor shroud with the four motor shroud    screws   Motor Shroud Screws  Motor Shroud A  Electronic Cover ge   Electronic Cover N    Screw   2      Gearbox    eo          Motor Mounting  Screw         Electronic Control  Assembly  N        Motor  Po Baffle Assembly    Housing Gasket       Replacing the Gears    1    2     3     eo    10     11     Perform the Pressure Relief Procedure and unplug the   unit    Turn the pressure control knob to the  MIN PSI  position to   make sure the power supply has discharged    Loosen and remove the four motor shroud screws    Remove the motor shroud    Release the tie wrap on the top of the baffle assembly and   slip the baffle assembly down off of the motor    Loosen and remove the three electronic cover screws  Lift   the electronic cover off of the electronic control assembly   on the motor    At the electronic control assembly    a  Disconnect the white wire coming from the power  cord and the white wire coming from the relay    b  Disconnect the three wires coming from the  potentiometer    Loosen and remove the three motor mounting screws    Pull the motor out of the gearbox housing    Inspect the armature gear on the end of the motor for   damage or excessive wear
60. xample of an appropriate solvent is water for latex paint    2  Place the return hose into a metal waste container     3  Move the PRIME SPRAY valve down to    the PRIME position   NOTE  Hold the return hose in the waste      H  container when moving the PRIME   SPRAY valve to PRIME in case the  sprayer is pressurized                       4  Set the pressure to minimum by turning  the pressure control knob to the    MIN PSI     setting in the yellow zone    5  Allow the sprayer to run for 15 30 seconds  to flush the old solvent out through the  return hose and into the metal waste  container    6  Turn off the sprayer by moving the pressure control knob  to the OFF position in the black zone     NOTE  Make sure that the spray gun does not have a tip  or tip guard installed     7  Move the PRIME SPRAY valve up to the  SPRAY position   d a ND    8  Setthe pressure to minimum by turning NEY  the pressure control knob to the    MIN  PSI  setting in the yellow zone   9  Unlock the gun by turning the gun trigger lock to the  unlocked position     Ground the gun by holding it  against the edge of the metal  container while flushing  Failure to    do so may lead to a static electric   A  discharge  which may cause a fire                      L          10  Trigger the gun into the metal waste container until the old  solvent is gone and fresh solvent is coming out of the gun     11  Lock the gun by turning the gun trigger lock to the locked  position    12  Set down the gun and incr
61. xxx Tip Assembly   661 012 Tip Guard  7 8       550 227 Hose  Whip End  6    x 1 4      316 513 Hose  Wireless  25    x 1 4      316 505 Hose  Wireless  50    x 1 4      0093896 Hose Connector  1 4    x 1 4   M   0088154 Pressure Gauge  0 5000 PSI   311 050 9 9    Roller Cover  1 2    Nap   311 075 9 9    Roller Cover  3 4    Nap   311 125 9 9    Roller Cover  1 1 4    Nap   0152235 12    Roller Cover  1 2    Nap   312 075 12 12    Roller Cover  3 4    Nap   0152238 12    Roller Cover  1 1 4    Nap   0093930 Anti Seize Compound   0296329 G 10 XL Four Finger Airless Spray Gun  no tip    0296235 G 10 XL Four Finger Airless Spray Gun with  517 reversible tip   0296260 G 10 XL Two Finger Airless Spray Gun  no tip    0296236 G 10 XL Two Finger Airless Spray Gun with  517 reversible tip   0296326 G 10 XL Four Finger Spray Pack with 50    x  1 4    airless hose   0296327 G 10 XL Two Finger Spray Pack with 50    x 1 4     airless hose   0296470 Airless Spray Gun with 517 reversible tip   0296482 S 5 Spray Pack with 50    x 1 4    airless hose   9870307 Grease  6 Ib  can    Electrical Schematic    Potentiometer  Assy                   NOTE     Fuse       Ground to  Gear Housing       Plug          Wire Assembly   40 1  0507962 b S  BLACK    ORANGE                                                 GREEN          3LIHM          BLACK    BLACK                                  ORANGE             WHITE                            X I     All electrical work should be performed by  a Titan aut
    
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