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Sr Manual 100K-2GSR SN 128 -130

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1. LEGEND CIRCLE DENOTES ITEM NUMBER BOXES DENOTES HOSE DESTINATION 112 Drawings 100K 2GSR Left Control Handle Air Connections ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 A15 Air Manifold 2 16 A40 5 Red Air Hose 3 5 A36 Port Plug 4 1 A1 Selector Switch Assembly 5 1 A8GH Grip Hold Button Assy 6 5 A3 Button Air Valve Assembly 7 1 A4G Grip Valve Assembly 8 1 2081 4 2S 1 4 x 1 8 H P Hex Bushing 9 1 A47 3 16 x 1 8 PTC Elbow 10 1 A40L 4 3 16 Black Air Hose 11 4 A40 4 Clear Air Hose 12 2 A40 6 Black Air Hose 13 1 A40 8 Gray Air Hose 14 5 A40 1 Yellow Air Hose 15 8 A40 2 Orange Air Hose 16 3 A40 3 Blue Air Hose 17 1 A40 7 Green Air Hose 19 1 A11 LCH Multiplex Connector Assembly See Explosion 20 1 J37 Or Element Connector 21 10 A52 Y PTC Fitting 22 1 A53 PTC Coupler Fitting 23 1 59063 2GSR_Logic Manifold Assembly Drawings 113 100K 2GSR Right Control Handle Air Connections PORT C 114 Drawing
2. Troubleshooting 75 Trouble Shooting Problem Remedy The Low torgue warning system Test 1 The low torque warning poppet pin 061 30064 and has failed 061 20238 poppet seat may have seal damage or the bellville springs 061 022S need replacement or correct placement See Drawings To check poppet seal damage refer to page 23 for LOW TOROUE WARNING TEST 1 PROCEDURES The Low torque warning system Test 2 The low torque warning small U cup seal is has failed leaking Replace the seal Make sure the seal is 76 Troubleshooting installed with the top of the U facing in Order Hawk 061 LTW RK See Drawings Refer to LOW TORQUE WARNING TEST 2 PROCE DURES Troubleshooting 77 100K 2GSR Full Hawkjaw Assembly 78 Drawings ITEM _ NOO R N 100K 2GSR Full Hawkjaw Assembly QTY a A A A dd MA A dd PART NO DESCRIPTION 100K 2GSR 12 Top Bottom Wrench Assembly 100K 2GSR 9 Middle Wrench Assembly 100K 2GSR 5 Hydro Pheumatic Assembly 100K 2GSR 4 Hanger Assembly 100K 2GSR 6 Left Control Handle Assembly 100K 2GSR 7 Right Control Handle Assembly 100K 2GSR 13 Winch Mount Assembly 100K 2GSR 2 Spinner Mount Assembly 100K 2GSR 11 Stand Assembly 100K 2GSR 15 Hawkjaw Spinner Assembly 100K 2GSR 10 Pipe Stop assembly 100K 2GSR Hydraulic Pipe Clamp Sys Assy COMMENTS See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion See Explosi
3. HawkJaw to rest on the rig floor 3 5 ft away from the rotary table with the lift HE cylinder completely stroked out The lift cylinder is 13 ft long when completely stroked out 4 z Fs of FR sa G A 10 Installation Hydraulic Reguirements 1 Pressure compensated pump set to pressure compensate at 2500 psi 2 Minimum volume of 20 gpm 35 gpm for top performance 3 1 minimum Pressure line 1 1 4 Pressure line if the power unit is located more than 100 apart from the HawkJaw The hose working pressure must be 3000 psi or greater 4 11 4 minimum Tank line 500 psi minimum hose working pressure 5 Hawk approved guick disconnects Male Part 061 H52 MQD Female Part 061 H53 FQD Initial quick disconnects supplied with the HawkJaw 6 Hydraulic power unit located in a clean dry ventilated area 7 Enough slack in the lines for the HawkJaw to move from its rest position to the drill pipe connection to the mousehole connection FOD MOD Tank Pressure WARNING The HawkJaw is a closed center system which must have a pressure compensated volume con trolled power unit If the only available hydraulic power unit is constant volume then the optional hydraulic converter kit Part 061 J80 is re guired Running the HawkJaw with a constant volume hydraulic power unit may result in bodily injury and will cause damage to the HawkJaw and to the hydraulic power unit WARNING The Ha
4. the wrench Shown set for 6 OD tool joint Operation Shown set for 6 OD tool joint Adjust for Make Up Adjusting the Spinner 1 Measure the drill pipe tube with OD calipers 2 Remove the quick release pins OR 3 Slide the whole Drive unit D forward or backward to the appropriate holes Use the pipe size index I to adjust the drive unit to the correct setting 4 Replace the quick release pins OR SAB SSA go O 5 NOTE Spinner performance could be reduced ifthe spinner push cylinder stroke is insufficient to allign the spinner correctly with the drill pipe especially on sizes above 5 1 2 tube To correct this problem 1 Loosen the four spinner slide assembly bolts SAB 2 Re adjust the spinner slide assembly SSA forward so that the push cylinder strokes out far enough to reach the connection 3 Tighten the spinner slide assembly bolts SAB Operation 19 Position for Make Up SR LTS 1 Stab the drill stand 2 Center the Suspension Ring SR on the Lateral tilt screw LTS 3 Push and hold down Winch On WOn to move the HawkJaw onto the drill pipe connection 4 Use Raise R and Lower L to center the Top wrench dies TD and the Middle wrench dies MD between the shoulder S 5 Keep the Middle wrench dies MD away from the Hard banding HB 6 Keep the Top wrench dies TD and Middle wrench dies MD
5. 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Mounting Arm Pivot Points 1 Pump grease fittings MP1 MP3 on each Mounting Arm M1 lt MD 5 eb Part Numbers 6 Part Name Part NOTE Straight Grease Fitting 061 1103K1 45 Grease Fitting 061 1103K2 Consistent lubrication of the mounting arm pivot points increases perfor 90 Grease Fitting 061 1103K3 A mance and component life Maintenance amp Repair 33 Filter Maintenance Change Every 2 Months RB Initial Steps SC 1 Depress the Red button RB WARNING located under the See through S rubber weather cap SC Running the HawkJaw EB 2 Operate the HawkJaw without a Hawk approved R q pressure side filter element 3 Ifthe Red button pops up Part 061 H25A voids proceed with Step 4 the warranty and severely rs F E 4 Make sure the HawkJaw is off shortens component life the drill pipe connection and in C i the rest position on the derrick NOTE E 5 Shut down the Hydraulic m i power unit Ifthe Cannister _ i 6 Press the Grip button es gt the O ring and repeatedly to bleed hydraulic back up S pressure 7 Disconnect the Air power Part Name Part supply a 8 Push in the E stop ee wi 9 Assume that there is still be de Filter Cannister Body C 061 H25B pressure in the Pressur
6. wrench will retract Part Name Part Mount Bolt TBH 999 806542 1 Mount Bolt TBA 999 806542 Mount Bolt BB 999 806529 Lock Washers 061 91074A036 Safety Clip SC 061 98335A114 Torque Cylinder Rod Pin P 061 20204 Torque Cylinder C 061 H17 WARNING Make sure the Torque Cylinder Rod and Cap side Hoses are properly connected Q WARNING Make sure the Low Torque Warning System Hydraulic Hoses are securely connected Maintenance amp Repair 57 Changing the Grip Cylinders Two 11 16 wrenches Two 1 1 2 wrenches Tools Required Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Top Grip Cylinder 1 Use the Two 11 16 wrenches to slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH 2 Use the Two 11 16 wrenches to slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Disconnect the Cap side Hose CH Continued on next page 58 Maintenance amp Repair Changing the Grip Cylinders 3 Use the Two 1 1 2 wrenches
7. 1 1 20045A 10 Mount Plate Wldmnt 2 1 20045A 15 Stepped Hook Wldmnt 3 2 146 Thrust Bearing Assembly 4 2 120208 Spacer Bushing Roller 5 2 20210 Roller Assembly 6 2 20045A 6 Bolt Roller Assy 1 5 13 x 2 75 7 1 20045A 2 Bushing 8 1 62205K29 Clevis Rod 9 1 806542 1_3 4 16 x 4 50 Hex Bolt 10 1 1103K1 Grease Fitting Straight 11 2 PRP568 229 O Ring 12 1 20029 1 Washer 13 4 807493 125 Cotter Pin SST 14 1 807493 250 Cotter Pin 15 1 20229A Linkage Nut Modified 16 2 1810703 1 2 Lock Washer 17 3 20045A 24 Stud 18 1 HOS 12G 6FJICx 6FJICx85 00lg Hose Mid Grip Cyl Rod Side 19 1 HOS 152G 6FJICx 6FJICx75 00lg Hose Mid Grip Cyl Cap Side 20 1 HV50R2NA Cylinder SR 21 1 62205K22 Pin 22 1 806523 3 4 16 Flex Nut 31FK1216 23 2 1203102 6 6S T Fitting 2 2062 8 6S_6MORB x 4MJIC Fitting 90 Drawings 155 D Le gt e c 2 sa oe en M UN D Z ITEM _ ON DO A IN 100K 2GSR H18 Top Grip Cylinder Q AAR m mm M m mm mm m m RA lt PART NO DESCRIPTION 4E550A Grip Cylinder Tube 5A223A Rod 74005 Rod Head 73384 Piston 32172 W ear Ring 10323 U Cup Seal 14251 Cap Seal 14252 O Ring 10005 Rod W iper 10042 O Ring 20010 Lock Nut 10032 O Ring 20027 Retainer Ring Grip Tilt Cyl 10072 Back Up 14752 O Ring COMMENTS Drawings 157 100K 2GSR Torque Manifold 8 Drawings ITEM QTY 1 COIN DO OR WIN u a AO a A A A A IN Ad A 100K
8. Connect the Hanger Swivel HS to the hanging cable 4 Connect the HawkJaw Rod side HR and Cap side HC hydraulic Leader hoses to the Raise Lower cylinder Rod side RR and Cap side RC hoses The HawkJaw Rod side HR Leader hose Quick Disconnect is male NOTE Make sure the rod side of the Raise Lower cylinder R connects to the hanging cable NOTE UOTETTEISUI Tightly connect the quick disconnects A loose connection causes a pressure drop in the hydraulic fluid which heats up the fluid and reduces component life A loose quick disconnect may also stop cylinder movement NOTE Use only Hawk approved quick disconnects Part Name Part Male Quick Disconnect HC RR 061 H26M Female Quick Disconnect RC HR 061 H26F Installation 13 Winch Hook Up 1 Connect the air power source with the Air A line 2 Make sure the hydraulic reservoir is full 3 Connect the hydraulic Pressure P and Tank T lines The Pressure line P Quick Disconnect is male 4 Make sure the E stop E is pulled out 5 Check for hydraulic leaks If leaks occur see Trouble Shooting 6 Withthe exception of the hooks retracting no motion should occur If any other parts on the HawkJaw move see Trouble Shooting Continued on next page NOTE Tightly connect the quick disconnects A loose connection causes a pressure drop in the hydraulic fluid which heats up the fluid E and reduces component
9. Make sure the air supply hose to the HawkJaw is discon nected Make sure the hydraulic power unit is on Check for Torque cylinder piston seal integrity Make sure no bodily parts are in the extension path of the cylinder rod Slowly loosen the Cap side hose Check for fluid flow If there is a piston seal leak fluid will flow with volume out of the Cap side hydraulic fitting Replace the seals See Draw ings Replace the cylinder if necessary See Mainte nance amp Repair There is a leak in the hydraulic system Make sure the air supply hose to the HawkJaw is disconnected Make sure the hydraulic power unit is on Make sure no bodily parts are in the exten sion path of the cylinder rod Check for Spinner grip cylinder cap side seal integrity Slowly loosen the Spin Block Port SR fitting Check for fluid flow If there is a piston seal leak fluid will flow with volume out of the fitting Replace the seals if neces sary See Drawings Replace the cylinder if neces sary See Drawings The Hawkjaw may have an obstructed tank lead in hose or quick disconnect Check the pressure at the tank out put port on the Hawkjaw main hydraulic manifold Pressure readings should not exceed 200 psi If the pressure reading is above 200 psi clear the obstruction in the hose or replace the quick dissconnect Also check belleville springs 061 022S for correct placement or breakage See Draw ings Trouble Shooting Problem Hydraulic
10. Replace the cylinder ifnecessary See Drawings Push and hold the Raise button After the Raise Lower cylinder has fully retracted check for Raise Lower cylinder piston seal integrity Make sure no bodily parts are in the extension path of the cylinder rod Slowly loosen the HawkJaw Cap side Leader hose Check for fluid flow If there is a piston seal leak fluid will flow with volume out of the Cap side leader hose Replace the seals See Draw ings Replace the cylinder ifnecessary See Drawings Troubleshooting 73 Trouble Shooting Remedy Problem The Raise Lower Cylinder moves at an undesired speed The Tilt Cylinder moves at an undesired speed The mount arms do not pivot freely Push in the Winch On or Winch Off button and the HawkJaw moves opposite the desired direction Winch does not operate 74 Troubleshooting Push in the E stop button Access the main hydraulic block See Maintenance amp Repair amp Drawings Use a 7 32 allen wrench to adjust the VR L sandwich valve H6 flow settings at each end Rotate clockwise to reduce speed and counter clockwise to increase speed of the Raise Lower cylinder Pull out the E stop button to test settings Repeat process if necessary Push in the E stop button Access the main hydraulic block See Maintenance amp Repair amp Drawings Use a 7 32 allen wrench to adjust the VF B sandwich valve H6 flow settings at each end Rotate clockwise to reduce
11. on the top and bottom of each wrench Part Numbers lt CO Part Name Part 5 O 0O Straight Grease Fitting 061 1103K1 45 Grease Fitting 061 1103K2 90 Grease Fitting 061 1103K3 NOTE Consistent lubrication of the wrenches increases performance and component life Maintenance amp Repair 31 Wrench Maintenance Gl Grease Once per Week Minimum Tools Required Grease gun Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Grip Cylinder Pivot Points 1 Pump grease fittings G1 G2 on each Grip Cylinder Torque Cylinder Pivot Points 1 Pump grease fittings T1 T3 Tilt Cyl inder Pivot Points 1 Pump grease fittings TC1 TC2 NOTE iN Consistent lubrication of the cylinder pivot points increases performance and component life 32 Maintenance amp Repair Wrench Maintenance MP1 MI MP2 MP3 Tools Required Grease gun Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure
12. 2GSR Torque Manifold PART NO DESC PORT DESC 20222 Torque Control Block Modification J55A Torque Control Valve Assembly CXGD XBN Check Valve 900598 6S MORB Plug 2062 12 10S 12MORB x 10MJIC Fitting 90 HOS 6A 10FJICx 10FJICx87 00lg Hose PR1 2047 2 2S 2MNPTX2FNPT Fitting 90 Drg Swivel 30113 Orifice Fitting 2081 4 2S 1 4 x 1 8 H P Hex Bushing 2045 2 2S 2MNPT x 2FNPT Fitting Str Swivel HOSE DESTINATION Piston Torque Cyl HOS 18A_1 8MNPTx1 8MNP Tx50lg_1 8 Hose GAGE Torque Man Gage Man See Explosion Drawings 159 60 a 72 O D Z 160 Drawings ITEM OTY 1 NOU R N 100K 2GSR Gage Manifold a m mm mm m m m 0 PART NO DESC HOSE DESTINATION COMMENTS 20275 Gage Manifold 2047 2 2S 2MNPTX2FNPT Fitting 90 Drg Swivel 2084 2S 3 4 Nipple Hydraulic Plated H40F Hydraulic Q D Socket HOS 32_1 8MNPTx1 8MNPTx17 00lg_1 8 Hose Gage H40M Hydraulic Q D Plug JHOS OIL 1 8MNPTx1 8MNP Tx83lg_1 8 Hose Top Port Torque Cyl Block 2082 2S_1 8 Pipe Plug HOS 18A_1 8MNPTx1 8MNPTx50lg_1 8 Hose GAGE Port Torgue Cntr Block Drawings 161 gt lt K oO ad UN e D 4 162 Drawings 100K 2GSR Winch Assembly ITEM PART NO DESCRIPTION COMMENTS 6 1 061 W206 Gear Case Cover _ 8 1 _ 061 W208 End Bearing 27 6 _ 061 W227 Ht Cap Screw 66 1 061 W266 Clutch Housing 80 1 061 W280 Washer 7 NOTE When o
13. 806627_1 14 x 5 00 Ig Hex Bolt Grd 9 806551_7 8 9 Flex Nut 31FKF1409 20270 Hook Pin 98401A446_3 32 x 1 50 Ig Cotter Pin 20204A Torque Cylinder Pin 98335A114 Hair Pin Retainer 20078 Stationary Jaw Cradle Assembly 20209 MID Heel Die Holder Assembly Middle 92384A092 Push Button Pin 806644_1 1 4 7 x 4 00 Ig Hex Bolt Grd 9 20217 Shoulder Bolt 20269 Lock Plate 806594 500_1 14 Lock Nut 20211 MID_Hook Die Holder Assembly Middle 808413 1 2 13 x 75 lg Soc Hd Cap Screw 20198 Pivot Pin 20234 Pivot Sleeve 20200 Nut Stop 20202 Nut Stop Retainer 806004_3 8 16 x 75 Lg Hex Bolt 810645_3 8 Lock Washer 20004A 2A Jaw Plate Assembly Welded 20004A 2B Jaw Plate Assembly Welded 807520 3 16 x 1 50lg SS Roll Pin H18S Grip Tilt Cylinder Assembly 20010 5 Reset Bumper Welded Assy 20010 4 Bumper 810705_1 2 Flat Washer 806221_1 2 13 Flex Nut 21FKF813 806544_3 4 16 x 5 50 Ig Hex Bolt Grd 9 20047A 1 Spacer Roller 20023A Spring Mount Plate 806590 1 14 Nylock Nut 91074A038 Washer 1 0 SL5 Danger Label 807801_ Pop Rivet 20234 1 Pivot Sleeve Keeper 91074A036 Lock Washer Assembly 3 4 806539_3 4 16 x 3 00 Ig Hex Bolt Grd 9 806628 H Bolt Grip Cylinder Middle Wrench COMMENTS See Explosion See Explosion See Explosion Drawings 83 100K 2GSR Hydro Pneumatic Assembly 84 Drawings 100K 2GSR Hydro Pneumatic Assembly ITEM mak th OK dd SR om lon Row O CON OT Bw hy QTY gt m m mm m ma Aa O
14. B Lock Washers 061 91074A038 SB Grip Cylinder C 061 H18S Grip Cylinder Seals Maintenance amp Repair 63 Main Hydraulic Block Fitting and Hose Access Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Use Raise R to raise the HawkJaw 6 12 inches off the derrick floor 3 Shut down the Hydraulic power unit 4 Press the Grip button repeatedly to bleed hydraulic pressure 5 Disconnect the Air power supply 6 Push in the E stop E 7 Assume that there is still a load on every actuator Proceed with caution Main Block Fittings and Hoses 1 Use the 7 8 wrench to remove the Main Block Housing Retainer Bolt B and Lock Washers on each side of the Main Block Housing H 2 Tilt the Main Block Housing H back to expose the main block fittings and hoses 64 Maintenance amp Repair Main Hydraulic Block Fitting and Hose Access Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Use Raise R to raise the HawkJaw 3 5 inches off the derrick floor 3 Shut down the Hydraulic power unit 4 Press the Grip button repeatedly to bleed hydraulic pressure 5 Disconnect the Air power supply 6 Push in the E stop E 7 Assume that there is still a load on every actuator Proceed with caution Air Logic System and Main Block the Mai
15. Bolts B 3 Use the 7 16 wrench to remove the four rubber Safety shield bolts SB 4 Remove the rubber Safety shield SS 5 Remove the Spacer Bolts B and Spacers S Continued on next page 48 Maintenance amp Repair 10 11 12 13 14 Changing the Spinner Chain From the front of the unit use the Needle nose pliers to remove the Cotter pins CP in one of the Chain links Use the hammer to remove the Chain link pin CLP Pull out the old chain Make sure the chain does not catch on the Drive Sprocket DS Feed the chain into the spinner behind the Drive Sprocket DS until both ends of the new chain meet at the Drive roller sprockets DRS Feed the ends of the chain around the outside of the Drive roller sprockets DRS Place the ends of the new chain together Insert the Master Link Place the End Cap on the Master Link Use the Needle nose pliers to insert the Master Link Cotter Pins Part Name Part Chain 031 25CHAIN Chain Repair Kit 031 24CHAIN RK CLP CP b ai TE ag N le Fir Ma F al TH e a A adj Ti es j Sak pr eo langi 5 i TA aa aes aan Ek ae smi TE pa OR ei cole gee PATTES a F re ei 1 lt WARNING 5 oO Running a new chain with worn Drive Rollers severely shortens chain life If the Drive Roller Groove is no longer visible replace the Drive Roller Maintenance amp Repair
16. H18S RK 6 Rod Wiper H18S RK 2 Piston Seal H18S RK 2A Backup Piston Seal COMMENTS Drawings 149 H25 Hydraulic Filter Assembly 150 Drawings ITEM QTY 1 ON OO R ON a A A NN m H25 Hydraulic Filter Assembly PART NO DESC PORT DESC HOSE DESTINATION Hydraulic Filter Body H25RC Indicator Fitting H25A Filter Element H25B Filter Canister 2062 16 12S_16MORB x 12MJIC Fitting 90 H52 Male Quick Disconnect HOS 1 1 MNPTx 12FJICx180 00lg_ 16 Hose Pressure Line Power Unit Right Port Filter HOS 112G 3 4MNPTx 12FJICx41 00lg_ 12 Hose Left Port Filter Main Press Port Man Drawings 151 H37 2 Push Cylinder Assembly ITEM QTY 1 N A N A A M H37 2 Push Cylinder Assembly PART NO DESCRIPTION 2006 10 Barrel 2006 12 Seal Retainer 2006 11 Rod 2006 13 Piston 1870 1250 312B Rod Seal D 1250 Rod Wiper TPO 24 Piston Seal TPO 24 Backup Piston Seal MCD 2000 0500 W ear Ring 2006 14 Piston Set Screw_1 4 x 25lg 2 326 90 O Ring 2062 8 8S 8MORB x 8MJIC Fitting 90 COMMENTS Repair Kit 061 H37S 2 RK Repair Kit 061 H37S 2 RK Repair Kit 061 H37S 2 RK Repair Kit 061 H37S 2 RK Repair Kit 061 H37S 2 RK Drawings 153 100K 2GSR Hydraulic Pipe Clamp L N ATS HD FA A a 2 U N DY 154 Drawings a oof i ALL O 100K 2GSR Hydraulic Pipe Clamp ITEM QTY PART NO DESCRIPTION DESTINATION COMMENTS
17. Hex Bolt 98381A622_3 8 Dia x 75 lg SS Dowel Pin 20194 Die 20212 1A Retainer Heel Die 20208 870 Spacer Die Holder 218 OMNDU BEN IN NN A NN a m Drawings 127 3 O D N U lt band D an 5 a D D an em A o A N 128 Drawings 20209 TOP Heel Die Holder Assembly Top ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 20192 1B Die Holder Heel Side 2 2 20210 Roller Assembly 3 2 20208A Spacer Bushing Roller 4 2 806307 1 2 13 x 3 25 Ig Hex Bolt 5 2 810703 1 2 Lock Washer 6 1 20194 Die 7 2 20212 1A Retainer Heel Die 8 2 98381A622 3 8 Dia x 75 lg SS Dowel Pin Drawings 129 o a 2 O D un un lt D 2 an o N me an Q p ON N 130 Drawings 20211 MID Hook Die Holder Assembly Middle ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 20192B Die Holder Hook Side 2 1 20194 Die 3 4 806246 1 2 13 x 1 00 Hex Bolt Grd 9 4 1 1103K2 Grease Fitting 45 Degree 5 4 810703 1 2 Lock Washer 6 1 20212A Die Retainer Upper Hook 7 1 20213 Die Retainer Bottom Drawings 131 o 2 O oO un un lt awa oO an 2 N m 5 an m 5 o D N 132 Drawings 20211 TB Hook Die Holder Assembly Middle ITEM NO OTY THIS ASSY PART NO DESCRIPTION COMMENTS 20192B Die Holder Hook Side 1103K2 Grease Fitting 45 D
18. Plate TMP Continued on next page TBA TMP BMP Maintenance amp Repair 55 8 5 5 o O Changing the Torgue Cylinder 15 Use air pressure or manual force C TBH TBA TMP BMP to extend the new Torque 7 Cylinder Rod to the length ofthe old Torque Cylinder Rod 16 Place the Bottom Trunion Mount Plate BMP and Top Trunion Mount Plate TMP on the new Torque Cylinder 17 Slide in the new Torque Cylinder 18 Use the 1 1 8 wrench to replace the Bottom Torque Cylinder Mount Bolts BB Use new Lock Washers and red loctite when replacing the Bottom Torque Cylinder Mount Bolts BB Assemble the Lock Washers as shown 19 Use the 1 1 8 wrench and 5 8 Allen wrench to replace the Top Torque Cylinder Mount Bolts TBH TBA Use new Lock Washers and red loctite when replacing the Top Torque Cylinder Mount Bolts TBH TBA Assemble the Lock Washers as shown 20 Connect the Low Torque x Assemble washers as shown Warning System Hydraulic Hoses HH amp HHI 56 Maintenance amp Repair Changing the Torgue Cylinder 21 Use the 1 and 1 1 8 wrench to connect the Rod side Hose RH and the Cap side Hoses CHI CH2 22 Insert the Torque Cylinder Rod Pin P 23 Insert the Torque Cylinder Safety Clip SC 24 Make sure no bodily parts are in the retract path ofthe Torque Cylinder Turn on the hydraulic power unit Pull out the E stop The Middle
19. Stop 806004_3 8 16 x 75 Lg Hex Bolt 810645_3 8 Lock Washer 1103K3 Grease Fitting 90 Degree 808413_1 2 13 x 75 lg Soc Hd Cap Screw 810703_1 2 Lock Washer 92384A092 Push Button Pin 20209 BOT Heel Die Holder Assembly Bottom 806624_1 14 x 4 50 lg Hex Bolt Grd 9 20270 Hook Pin 98401A446_3 32 x 1 50 Ig Cotter Pin 20173A Filter Bracket Assembly H25 Hydraulic Filter Assembly A22 On Board Air Filter Assembly 806011_3 8 16 x 1 0 Hex Bolt 805847_1 4 20 x 1 00 Ig Hex Bolt 810587_1 4 Lock Washer 806246_1 2 13 x 1 00 Hex Bolt Grd 9 30117 Angle Braket Bolt Small 30118 Angle Bracket Bolt Large 91074A038 Lock Washer Assembly 1 0 91074A036 Lock Washer Assembly 3 4 806529_3 4 16 x 1 75 lg Hex Bolt Grd 9 20258 Bumper Torque Cylinder 91259A118_5 8 x 50 lg Shoulder Bolt 20268 Level 809403 1_10 32 x 625lg Phils Hd Screw SS 809476_10 Lock Washer High Collar 1103K2 Grease Fitting 45 Degree 806627 1 14 x 5 00 lg Hex Bolt Grd 9 20004A 3B Jaw Plate Assembly Welded 20004A 1A Jaw Plate Assembly Welded 620_Cent 1 75x14 0 x 207 Extention Spring 807520_3 16 x 1 50lg SS Roll Pin 20121 Torque Cylinder Mount Upper Assembly H18S Grip Tilt Cylinder Assembly H17 Torque Cylinder Assembly 2062 6 6S_6MORB x 6MJIC Fitting 90 806628 H Bolt Grip Cylinder Middle Wrench SL5 Danger Label 807801_ Pop Rivet 20234 1 Pivot Sleeve Keeper 806539_3 4 16 x 3 00 Ig Hex Bolt Grd 9 H18 Grip Tilt Cylinder Assembly COMMENTS See Explosion See Explosi
20. z 0 4 OR JE Mi NI oun u n JE Zur T mon 0 0 0 D U o 9 N y AN lt DD a B Ba LH A IBS N GS AN IBN GA y 98 Drawings 100K 2GSR Hawkjaw Spinner Assembly ITEM ER EN TAN ER N ES SIE o o I cn A o pl ajo BW NDAN aduaduwadddoooooooooonaj uu una UUNNAAAAAAA AAA EE WLW EO oo OND NIN NIP NIN DIN N OO BEN 2OOORNOUO BR ND TOO NOT POND OO HUN OO NOT HOON IH OU PM QTY NON NM NO NO PARA AB RE END BND NI EP PEN AR A M NW A m m m mA m m a fa N SPOON O N OOM N ala ay alain sayy aw ay AR A ANIA NP PART NO DESCRIPTION 25710 SR Case Assembly Stationary 95601A435 Fiber Washer 25703 SR Case Assembly Moving Arm 24625 Reducer Assembly 24701 Mounting Plate Gear Box 24646 Wear Block 24642 Key Drive Sprocket 24641 Drive Sprocket 24635 Spacer Drive Sprocket 24656 Drive Shaft Bearing Modified 24702 Mounting Plate Bearing 24658 Chain Guard 24722 Spacer Gear Box 98404A878 Quick Release Pin Assembly M22 Motor Mount Gasket MEO09 Hydraulic Motor 24622 Bearing Cap 24654 Bearing Seal Assembly 24623 Roller Sprocket 24649 Roller 24643 Key Roller RST 275 S Retainer Ring 24731 Sphere Rol Bearing 25723 Idler Bushing 25721 Idler Roller 25722 Spacer 25724 Bearing Spacer 25721 B Bearing Assembly Idler Roller 25721 RR Retainer Ring Idler Roller 25721 S Seal Idler Roller R25 Sun Gear Kit M2
21. 0 13143 Suspension Ring 20180 Gage Housing Assembly 806504_3 4 10x6 00lg Hex Bolt Grd 9 H178 Torque Gauge 806624 1 14 x 4 50 lg Hex Bolt Grd 9 806594 500_1 14 Lock Nut 805987 750 3 8 16 Flex Nut 21FKF616 810703_1 2 Lock Washer 806310_1 2 13 x 4 00 Hex Bolt 810645_3 8 Lock Washer 806042_3 8 16 x 2 00lg Hex Bolt 806049_3 8 16 x 3 25lg Hex Bolt 807493 250 Cotter Pin 805842_1 4 20 x 75 lg Hex Bolt 810587_1 4 Lock Washer 100K 2GSR Gage Manifold Assembly See Explosion 805922_5 16 18 x 2 0 Hex Bolt 810616_5 16 Lock Washer 2062 6 4S_6MORB x 4MJIC Fitting 90 2047 2 2S 2MNPTX2FNPT Fitting 90 Drg Swivel 1103K2 Grease Fitting 45 Degree 13179 2 Adjust Screw G2130 5 8 Shackle SC74 Safety Cable G215 1 1 8 Shackle 93750A715 Push Button Pin w Cable 807800 Pop Rivet Drawings 87 100K 2GSR Left Control Handle Assembly 19 88 Drawings 100K 2GSR Left Control Handle Assembly ITEM OTY PART NO DESCRIPTION COMMENTS 1 1 70100 Left Control Handle Assembly 2 1 70103 Left Control Panel Assembly 3 1 A15 Air Manifold 4 2 20104 1 Control Handle Top amp Bottom Cover 5 4 805916 5 16 18 x 50 LG HEX BOLT 6 4 810616 5 16 Lock Washer 7 12 806004 3 8 16 x 75 Lg Hex Bolt 8 12 810645 3 8 Lock Washer 9 4 806041 3 8 16 x 2 00 Ig Hex Bolt Grd 5 10 4 805987 750 3 8 16 Flex Nut 21FKF616 11 2 20247 Guard Air Connector 12 1 20117A Rubber Shock Mount 13 1 A11 LCH Multiplex Connector Assembly See Explosion 14 1 A1 Selector Switch A
22. 1 Key 25CYL25 BS Grip Cylinder Bottom 25CYL25 AS Grip Cylinder Top 806267_1 2 13 x 1 50lg Hex Bolt 810703_1 2 Lock Washer 806435_5 8 11 x 1 50 lg Hex Bolt 810732_5 8 Lock Washer 806452_5 8 11 x 9 00 lg Hex Bolt 806416_5 8 11 Hex Nut 24729 Flanged Bearing 24637 Bushing 806373_1 2 20 x 2 00 lg Hex Bolt Grd 9 1103K1 Grease Fitting Straight 805834_1 4 20 x 50 lg Hex Bolt 811150 14 Brass Washer 13002 Warning Tag 807800_ Pop Rivet 91257A983_1 0 8 x 9 50 lg Hex Bolt 806580_1 0 8 Lock Nut 91074A038 Lock Washer Assembly 1 0 806003_3 8 16 x 75 lg Hex Bolt 810648_3 8 Flat Washer 806450 1_5 8 11 x 7 00 lg Hex Bolt Grd 9 91074A033 Lock Washer Assembly 1 2 25725 Pin 806594 500_1 14 Lock Nut 806586_1 0 14 Hex Jam Nut 806276_1 2 13 x 1 75 Hex Bolt 25CHAIN SpinMaster Chain Assembly 806016_3 8 16 x 1 25 lg Hex Bolt 810645_3 8 Lock Washer 25720 Safety Cover 25726 Chain Oiler Assy 2089 8 8S_8MNPT x 8FNPT Fitting 90 Elbow 2084 8S 3 lg Nipple Hydraulic Plated 2090 8 8S 1 2 FNPT Elbow Hyraulic 2021 8 8S_8MNPT x 8FJIC Hydraulic Adaptor 2083 8S 8Sx1 89 Ig Hex Nipple Hydraulic 2047 8 8S_1 2 MNPT x 1 2 FNPT Fitting 90 Swivel 24738 8_1 2 MNPT x 1 2 MNPTx 31 0lg 8Hyd Hose 24738 13 1 2 MNPT x 1 2 MNPTx 26 0lg 8Hyd Hose 2061 10 8S_10MORB x 8MJIC Fitting 45 24723 Rubber Cover 805842_1 4 20 x 75 lg Hex Bolt 810589_1 4 Flat Washer COMMENTS See Explosion See Explosion See Explosion See Explosion Drawings 99 100K 2G
23. 31 Panel Nut 1 70051 Female Coupler 1 70044 Swivel Nut 1 US 206 S Retainer Ring _ Szeoeonourwmn 20 A27 5 32 x 1 8 PTC Str Fitting 3 A49 3 16 x 1 8 PTC Str Fitting 1 A28 5 32 x 1 8 PTC Male Run T 2 A36 Port Plug Drawings 145 A22 On Board Air Filter Assembly OD O amp 0 N 1 VY J 4 7 ROL D 146 Drawings ITEM DaAROM BOO ON Oa FRONS A22 On Board Air Filter Assembly QTY ND HB BP PO Hi am A a a PART NO DESCRIPTION A22 Top Cover Air Filter A22 Base Top Air Filter A22H Base Core Air Filter A22E Base Air Filter A22D Gasket Air Filter A22 Star Spacer Air Filter A22B C Filter Cartrige Air Filter A22F Corner Bolt Air Filter 810557 3 16 Flat Washer A22A Float Drain Air Filter 2089 4 4S 4MNPT x 4FNPT Fitting 90 Elbow 2045 4 4S 4MNPT x 4FNPT Fitting Str Swivel HOS 29 1 4MNPTx1 4MNPTx204lg_1 4 Hose CP 20 B Male Quick Disconnect C 20 B Female Quick Disconnect A22I Indicator Air Filter COMMENTS Not Spare part Not Spare part Not Spare part Not Spare part Drawings 147 H18S Grip Tilt Cylinder Assembly 148 Drawings ITEM NO QTY THIS ASSY 1 NOO POND H18S Grip Tilt Cylinder Assembly DD 2 0 A ae mm PART NO DESCRIPTION H18S 3 Barrel Assembly H18S 5 Seal Retainer H18S 6 Rod H18S 4 Piston H18S RK 1 Wear Ring H18S RK 3 Static Seal 1103K1 Grease Fitting Straight H18S RK 4 Seal Backup H18S RK 5 Rod Seal
24. 32 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 165 5 Q Q a HAWKJAW 100K 2GSR STANDARD WARRANTY AND FIELD SERVICE Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date of delivery If any items fail because of a manufacturing defect within that period of time that item will be replaced by Hawk Industries Hawk Industries at its discretion may extend this war ranty period Replacement of parts will be accomplished either at the factory or at a designated service point This guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or misuse of the tool Defective parts must be inspected by Hawk Industries at its Long Beach plant before warranty can be honored Customer must obtain an RGA Return of Goods Authorization from the California USA factory Hawk Industries liability is limited to replacement of defective parts only and does not include the cost of labor communications transportation or handling connected with the replacement of such parts Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out of the failure of any parts to operate properly No expressed implied or statutory guarantee other than herein set forth is made or authorized to be made by Hawk Industries CAUTION Factory specifications for hydraulics pneumat
25. 49 Changing the Drive Rollers Tools Reguired E 3 4 wrench Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Press the Grip button repeatedly to bleed hydraulic pressure 6 Push in the E stop E 7 Assume that there is still a load on every actuator Proceed with caution Drive Rollers 1 Make sure the Drive Roller Groove is no longer visible on the Drive Rollers DR Continued on next page 50 Maintenance amp Repair Changing the Drive Rollers 2 Use the 3 4 wrench to remove all Bearing Cap Bolts 9 3 Remove the Bearing Caps 2 and Bearing Seals 3 4 Slide out the Drive Roller Sprockets 4 5 Remove the Drive Roller Snap Rings 7 6 Remove the Drive Rollers 5 and Keys 6 7 Slide on the new Drive Rollers a and replace the Keys 6 gt 8 Replace the Drive Roller Snap R Rings 7 5 9 Slide in the Drive Roller Sprock gt gt S 3 ets 4 Make sure the T on n each Drive Roller Sprocket faces H up SA 10 Replace the Bearing Caps 2 f and Bearing Seals 3 u 11 Use the 3 4 wrench to replace J 6 all Bearing Cap Bolts 9 Use 4 new Lock Washers 12 an
26. 8 Hose HOS 18A_1 8MNPTx1 8MNPTx50lg_1 8 Hose HOS 6B_ 10FJICx 10FJICx92 00lg Hose 2062 12 10S 12MORB x 10MJIC Fitting 90 Drawings 91 100K 2GSR Winch MountAssembly 92 Drawings ITEM A m gt OTR OD BOO ON Oia A WN 100K 2GSR Winch MountAssembly QTY NIA JAJA VNIOJONA NIA ajaja PART NO DESCRIPTION COMMENTS 20223 Winch Mount Assembly H59 Winch Assembly Manual 59R Roller Assembly Winch 20286 Winch Cover 20203 Spacer Winch 806542 1_3 4 16 x 4 50 Hex Bolt 91074A036 Lock Washer Assembly 3 4 806542_3 4 16 X 4 50lg Soc Hd Cap Screw 806284 1 2 13 x 2 00lg Hex Bolt 810703 1 2 Lock Washer 806244 1 2 13 x 1 0 Hex Bolt 2061 10 85_10MORB x 8MJIC Fitting 45 2081 4 2S 1 4 x 1 8 H P Hex Bushing 2047 2 2S 2MNPTX2FNPT Fitting 90 Drg Swivel C028 Winch Cable Spring G2130 5 8 Shackle Drawings 93 100K 2GSR Spinner MountAssembly Sal 5 WU j 7 2 94 Drawings ITEM oO ON On N 100K 2GSR Spinner MountAssembly QTY BR BRB A N A YH NN AH ONM OD BR A aN S A NA A A NN Ha a PART NO DESCRIPTION COMMENTS 20094A Spinner Mount Assembly HA 032596A Spring 20118 Slide Tube Assembly 20126 Slide Base 20127 Side Slide 20131 Slide Cap 20129 Slide Block 20134 Pivot Pin 20125 Return Bumper 20133 Cylinder Bolt 20135 Cylinder Mount Rubber 4 Thrust Bearing Assembly PRP568 231 O Ring 9108A041 Washer 806594 500 1 14 Lock Nut 806642 1 25 12 Ca
27. AN A0 A 0 0 PART NO DESCRIPTION 100K 2GSR Hydraulic Connections J1A A 20169 Control Housing Assembly 20176A Block Plate Assembly 20167 2 Inspection Cover 20167 3A Inspection Cover 20162A Control Housing Assembly 806244_1 2 13 x 1 0 Hex Bolt 810703_1 2 Lock Washer 810705_1 2 Flat Washer 806239_1 2 13 x 75lg Hex Bolt 806003_3 8 16 x 75 lg Hex Bolt 810645 3 8 Lock Washer 806004 1_3 8 16 x 75 Lg Hex Bolt Drilled A11 1LCH Multiplex Connector Assembly A11 2RCH Multiplex Connector Assembly A11 RT_Right Control Tube Assembly A11LFT Left Control Tube Assembly 20400 Grommet 9307K62 Grommet COMMENTS See Explosion See Explosion See Explosion See Explosion See Explosion Drawings 85 100K 2GSR HangerAssembly 86 Drawings ITEM NOO POND 100K 2GSR HangerAssembly QTY a A A AAA A NN NN A NN BB NN EN NN A 0 A A A O O A NN ND AA A PART NO DESCRIPTION COMMENTS 20147 Hanger Assembly 20151 Spindle Block 20267 Hose Mount 2GSR Assembly 20059 U Bolt for 2GSR H18S Grip Tilt Cylinder Assembly See Explosion SH30540PP 1 4 Hose Clamp pipe SH5150PP 1_1 2 Hoseclamp tube SH61900PP H30540 1 Bracket Hose Clamp H5150 1 Bracket Hose Clamp H61900 1 PRP568 226 O Ring PRP 568 329 O Ring 806446_5 8 11 x 5 50lg Hex Bolt 810732_5 8 Lock Washer 20029 2 Washer Spindle Block 806581 1 Castle Nut 806510_3 4 10 x 9 50 Hex Bolt 806503_3 4 10 Flex Nut 31FAF121
28. AND LABOR SAVINGS The HawkJaw improves trip time over any comparable torquing and spinning device in the indus try The unit easily adapts to any land or offshore rig because it hangs in the derrick Handles mounted near the control buttons enable one rig hand to move the hanging unit on and off the pipe Control buttons are used to grip torque and spin drill pipe Drillers and operators of the HawkJaw 100K 2GSR work more efficiently and suffer less fatigue on long round trips The unit saves trip time because the HawkJaw breaks out and spins in 12 seconds or less and makes up and spins in 10 seconds or less Crew fatigue is reduced pipe is properly torqued and the work is efficient 2 Introduction Table of Contents Introduction 2 Table of Contents 3 Warranty 6 Specification Sheet 7 a Ordering Instructions 8 Installation 9 8 Hanging Cable Location 9 HawkJaw Location 9 Hanging Cable Requirements 10 Hydraulic Requirements 11 Air Reguirements 12 Raise Lower Cylinder Hook Up 13 Winch Hook Up 14 Operation 17 Start up Procedure 17 Adjust for Make Up 18 Adjusting the Wrenches 18 Adjusting the Spinner 19 Position for Make Up 20 Setting Make Up Torque 22 Make Up 23 Low Torque Warning Test 24 Adjust for Break Out 25 Adjusting the Spinner 26 Position for Break Out 27 Break Out 29 Maintenance amp Repair 30 Wrench Maintenance 30 Die Pivot Blocks 30 Wrench Hook 31 Wrench Nut 31 Hook Pivot Bear
29. Assembly 100K 2GJR Right Control Handle Assembly 100K 2GJR Winch MountAssembly 100K 2GJR Spinner MountAssembly 100K 2GJR Stand Assembly 100K 2GJR Hawkjaw Spinner Assembly 100K 2GJR Pipe Stop Assembly 100K 2GJR Hydraulic Connections 100K 2GJR Spin Manifold Assembly 100K 2GJR Raise Lower Cylinder Assembly 100K 2GJR Main Manifold Assembly 100K 2GJR Main Manifold Air Connections 100K 2GJR Left Control Handle Air Connections 100K 2GJR Right Control Handle Air Connections 100K 2GJR Torque Cylinder Assembly 100K 2GJR Left Control Tube Assy Air Conn 100K 2GJR Right Control Tube Assy Air Conn 25726 Chain Oiler Assembly 20209 BOT Heel Die Holder Assembly Bottom 20209 MID Heel Die Holder Assembly Middle 20209 TOP Heel Die Holder Assembly Top 20211 MID Hook Die Holder Assembly Middle 20211 TB Hook Die Holder Assembly Middle CYL25 AS Top BS Bottom Spinner Grip Cyl 59R Roller Assembly Winch A11 1LCH Multiplex Connector Assembly A11 2RCH Multiplex Connector Assembly A11 LCH Multiplex Connector A11 RCH Multiplex Connector A22 On Board Air Filter Assembly H18S Grip Tilt Cylinder Assembly H25 Hydraulic Filter Assembly H37S 2 Push Cylinder Assembly 100K 2GSR Hydraulic Pipe Clamp 100K 2GSR H18 Top Grip Cylinder 100K 2GSR Torque Manifold 100K 2GSR Gage Manifold 100K 2GSR Winch Assembly Maintenance Schedule Table of Contents 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 1
30. H button D R tej gt Q 6 CAUTION This chain oiling system uses minimal amount of hydraulic oil from power unit we sug gest you monitor hydraulic oil level accordingly Chain oiler nozzle NOTE Clean nozzle screen as required Maintenance amp Repair 43 Spinner Maintenance Grease Once per Month Tools Reguired Grease gun 7 16 wrench Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Drive Roller Sprocket Bear 1 Use the 7 16 wrench to remove one of the four small screws S from the top of each bearing cap BC 2 Pump the grease fittings G1 G4 until grease comes out of the Part Numbers small screw hole 5 5 e Part Name Part 3 Use the 7 16 wrench to replace the small screw S Bearing Cap Screw S 999 805834 Straight Grease Fitting 061 1103K1 44 Maintenance amp Repair Spinner Maintenance SCI SC2 Grease Once per Month Tools Required Grease gun Spinner Grip Cylinders 1 Pump grease fittings SC1 SC4 Chain Drive Shaft Bearing 1 Pump grease fitting CB1 SC3 SC4 CBI Maintenance am
31. HAWE INDUSTRIES INC HAWKJAW OPERATION MAINTENANCE AND SERVICE MANUAL MODEL 100K 2GSR Serial 128 130 HAWK INDUSTRIES INC 1245 East 23rd Street Long Beach CA 9080 Phone 562 424 0709 Fax 562 490 9959 www hawkindustries com 12945 a SYUSJUOJ SULISpI uonvogroods em Jo OIL uornonporur SUONONIJSUJ n o o El EDA uoneIodo olqnoij SOUPUSJUIEIN gunooy4ys SSUIMPIC Introduction Hawk s design philosophy is simple Design with the end user in mind Make it tough dependable and easy to maintain Hawk has designed the HawkJaw with this same simple formula FEATURES The HawkJaw 100K 2GSR is a hanging unit that will spin make up and break out drill pipe It is revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12 seconds or less A patented self energized grip system provides consistent torgue values to the drill string Consistent torque ensures that wash outs and post tightening down hole do not occur under normal conditions A patented adjustable wrench system eliminates the need for separate jaws spinning wrench rollers or gripping dies The HawkJaw s modular design enables the unit to be maintained on the rig floor SAFETY The HawkJaw 100K 2GSR provides a fast safe and efficient method of spinning and make up or break out and spinning It eliminates costly and dangerous spinning chain and rig tong accidents TIME
32. RB x 8MJIC Str Adaptor 16 1 HOS 10 8FJICx 8FJICx33 00lg Hose PCR Spin Manifold Rod Push Cyl 17 1 HOS 8 8FJICx 8FJICx49 00lg Hose SR Spin Manifold Rod Spinmaster 18 1 HOS 7 8FJICx 8FJICx49 00lg Hose SP Spin Manifold Piston Spinmaster 19 1 HOS 9_ 8FJICx 8FJICx24 00lg Hose PCP Spin Manifold Piston Push Cyl 20 1 HOS 32 1 8MNPTx1 8MNPTx17lg 1 8 Hose RT Spin Manifold Winch Motor Drain 21 1 JHOS OIL 1 8MNPTx1 8MNPTx83lg_1 8 Hose RT1 Torque Cylinder 22 1 HOS 18 1 8MNPTx1 8MNPTx54lg_ 1 8 Hose RT1 Torque Cntrl Blk RT NOTE To adjust the Spinner move forward close and open seguence 1 2 3 Use a 5 32 allen wrench to rotate the Push cylinder pressure reducing valve at Port V1 counterclockwise until refusal Use a 5 32 allen wrench to rotate the Spinner Door sequence valve at Port V2 clockwise until refusal Starting with the needle valve at Port V9 full open turned counterclockwise until refusal use a 1 4 allen wrench to rotate the Spinner retract needle valve at Port V9 clockwise until the spinner doors open fully Then rotate the valve in the same direction another 1 2 turn then lock the valve Use a 5 32 allen wrench to rotate the Spinner motor sequence valve at Port MSEQ on the main hydraulic block clockwise until refusal Set the Selector switch to Break Adjust the spinner to the drill pipe tube OD Place the HawkJaw on the drill pipe connection Press the Grip Hold button Press the Spin button Rotate the Push cy
33. SR Pipe Stop Assembly 100 Drawings 100K 2GSR Pipe Stop Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 20066 Pointer 20060 Adjust Clevis 20050 Linkage Stop Assembly 809403 10 32X 375 Screw SS 20041A Pipe Stop Rubber 20029 250 Washer Pipe Stop 20214 3 Hex Bolt 806414 500_5 8 11 Flex Nut 31FA1011 809476 10 Lock Washer High Collar _ oO NO OT A N 1 1 1 4 1 1 1 1 4 10 1 20229 Linkage Nut Modified 12 1 20061A Shock Sleeve 13 1 20069 Index Pipe Stop 14 2 106 Ball Thrust Bearing Aseembly 15 1 20062A Adjust Screw 16 1 20070 Adjust Nut 18 1 20068 Adjust Base 19 1 RR 150 S Retainer Ring 20 1 20067 Bearing 21 4 806311_1 2 13 x 4 5 Hex Bolt 22 4 810703 1 2 Lock Washer 23 1 807493 250 Cotter Pin 24 1 1103K1 Grease Fitting Straight 25 1 20044A Pipe Stop Assembly 26 1 20045 1 Crank Pipe Stop 27 1 98380A591 5 16 X 2 50 LGg Dowel Pin Drawings 101 100K 2GSR Hydraulic Connections 102 Drawings 100K 2GSR Hydraulic Connections ITEM QTY PART NO DESC PORT DESC HOSE DESTINATION 1 1 100K 2GSR Main Manifold Assembly J1A A 2 1 HOS 12_ 10FJICx 10FJICx35 00lg Hose TCR Torque Cyl Rod 3 1 HOS 132G_ 10FJICx 10FJICx 110 0lg 10 Hose TCP PR2 Torque Cntrl Manifold 4 2 HOS 82G_ 8FJICx 8FJICx100 00lg Hose WIN WOUT Winch Motor 5 2 HOS 42G_1 4MNPTx 4FJICx117 00lg Hose R L Raise Lower Cyl Rod Pist 6 2 HOS 102G_ 10FJICx 10FJICx115 00lg Hose SM1 SM2 Spinner Motor 7 1 HOS 72G_ 8FJICx 8FJIC
34. Spin S If the stand will not spin release Spin S Repeat Steps 4 6 Pull out the Grip Hold GH button You are now able to remove the Hawkjaw from the pipe Shown set for 35 000 ft Ibs Operation 29 2 3 lg z 5 Wrench Maintenance Grease Once per Trip Tools Reguired Grease gun Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power Supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Die Pivot Blocks 1 Pump grease fittings D1 D2 on the Top wrench TW Middle Wrench MW and Bottom Wrench BW NOTE Consistent lubrication of the wrenches increases performance and component life 30 Maintenance amp Repair Wrench Maintenance Grease Once per Week Minimum Wrench Hook 1 Surface grease the hook thread T on the top wrench middle wrench and bottom wrench Rotate the wrench nut N on the top wrench middle wrench R and bottom wrench to spread grease on the full thread area 1 Surface grease the wrench nut surface NS on the top wrench middle wrench and bottom wrench Hook Pivot Bearing Cap 1 Pump the Hook pivot bearing cap grease fittings H1 H2
35. an allen wrench to rotate the Spinner Door sequence valve adjustment counter clockwise until the spinner doors begin to close as the HawkJaw moves onto the pipe While holding the sequence valve adjustment steady with an allen wrench lock in the adjustment by tightening the differential valve lock nut The Spinner door sequence valve is located at Port V2 on the Spinner hydraulic block See Drawings Use an allen wrench to rotate the Spinner motor sequence valve adjustment clockwise until the doors close before the spinner begins to spin While hold ing the sequence valve adjustment steady with an allen wrench lock in the adjustment by tightening the differential valve lock nut The Trouble Shooting Problem Remedy Spinner begins to spin before the spinner Spinner motor sequence valve is located at Port doors close on the drill pipe tube Cont MSEQ on the main hydraulic block See Mainte nance amp Repair Drawings Spinner moves forward and the doors close Use an allen wrench to rotate the Spinner motor on the pipe but the spinner does not spin sequence valve adjustment counter clockwise until the doors close and the spinner begins to spin While holding the sequence valve adjustment steady with an allen wrench lock in the adjustment by tightening the differential valve lock nut The Spinner motor sequence valve is located at Port MSEQ on the main hydraulic block See Maintenance amp Repair Drawings Spinner retra
36. ap screws into the four small threaded holes in the top of the Bearing Caps 2 As the screws tighten the bearing 8 is pushed out Tighten the Hex Tap screws evenly or the bearing 8 will tilt and lodge in the bearing cap 2 5 Insert the new bearings into the Bearing Caps 2 6 Replace the Bearing Caps 2 and Bearing Seals 3 7 Use the 3 4 wrench to replace all Bearing Cap Bolts 9 Use new Lock Washers 12 and Red Loctite when replacing the Bear ing Cap Bolts 9 Assemble the Lock Washers 12 as shown Torque Bearing Cap Bolts 9 to 75 Ib ft NOTE Hawk recommends that all four bearings 8 be replaced each time a bearing 8 is changed Always use new lock washers 12 when replacing bearing cap bolts 9 NOTE Hawk recommends that all four bearing seals 3 be replaced each time a bearing 8 is changed 3 7 5 1 o oO Es Example of proper A lock washer assembly AED 2 oO 5 Part Name Part Hex Tap Screw 999 805867 Bearing Cap Bolt 9 999 806373 Lock Washers 12 031 91074A033 Bearing Seal 3 031 24654 Bearing 8 031 24731 Maintenance amp Repair 53 Changing the Torgue Cylinder GH Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick Torque Cylinder 1 Press Grip Hold GH 2 Press a
37. aturely and bangs on pipe body while closing Spinner chain hinders the correct alignment of the HawkJaw on the pipe Spinner clamps on the pipe and forces the HawkJaw back away from the pipe The spinner doors do not begin to close as the spinner moves onto the pipe Spinner begins to spin before the spinner doors close on the drill pipe tube 68 Troubleshooting Remedy The spinner is adjusted too small for the drill pipe tube Adjust the spinner to the correct pipe size See Operation Adjust the spinner to the next smaller pipe size See Operation If the Drive Rollers still touch the chain is severely stretched Replace the chain See Maintenance amp Repair Grease the spinner mount sliding block first and check if symtom continues See Maintenance amp Repair p 47 If symtom continues Adjust the Spinner push cylinder valve Spin Block port V1 slightly clock wise The spinner is adjusted too small for the drill pipe Adjust the spinner to the correct pipe size See Operation Use an allen wrench to tighten the Spinner Push cylinder pressure reducing valve adjustment counter clockwise until the spinner does not force the HawkJaw away from the pipe While holding the pressure reducing valve adjustment steady with an allen wrench lock in the adjustment by tightening the valve lock nut The pressure reducing valve is located at Port V1 on the Spinner hydraulic block See Drawings Use
38. away from the shoulder S Continued on next page WOn 20 Operation Position for Make Up cont 7 Check that the HawkJaw Top wrench TW Middle wrench MW and Bottom wrench BW hang straight and level when the drill pipe is against the pipe stop 8 Ifthe HawkJaw wrenches TW MW BW hang tilted forward or backward use the Top Tilt TT button or the Bottom Tilt BT button to level the wrenches Center the level bubble LB 9 Ifthe HawkJaw wrenches TW MW BW hang sloped to the right or to the left push and hold down Winch Off WOff to back the HawkJaw off the pipe Use Lower L to lower the HawkJaw to the rig floor Repeat Step 2 10 Make sure the Pipe stop PS is against the drill pipe connection NOTE The HawkJaw performs best when it hangs aligned with pipe Operation 21 go Setting Make Up Torgue 1 Follow the steps on pages 17 21 2 Turn the Selector Switch SS to Make 3 Use the Red needle adjust RNA to rotate the Torque gauge red needle RN to the desired torque 4 Rotate the Torque Set knob K counter clockwise as far as the Torque Set knob K will turn 5 Press inthe Grip Hold GH button 6 Press and hold Spin S until the stand rotates down to the shoulder 7 Release Spin S Immediately press and hold Grip G 8 While holding down Grip G press and hold Torque T While holding down both Grip G and Torq
39. ch Heel Die 1 Use the 3 4 wrench to remove the Heel Die Roller Bolts B on the top of the Die Rollers R 2 Remove the Roller Bushings lt RB zi e 3 Remove the Heel Die Rollers DH R 4 Pull out the Heel Die Pin P 5 Remove the Top Die Retainer DR 6 Slide out the worn Die D Continued on next page Maintenance amp Repair 37 Changing the Heel Dies 7 Make sure the back and sides of the new Die are clean RB B P 8 Grease the back of the new Die 9 Insert the new Die into the Die Holder DH with the teeth of the Die facing out 10 Replace the Top Die Retainer DR 11 Insert the Heel Die Pin P 12 Replace the Heel Die Rollers R 13 Replace the Roller Bushings RB 14 Use the 3 4 wrench to replace the Heel Die Roller Bolts B and Lock Washers Part Numbers Part Name Part Spirol Lock Washer 999 810703 Die Roller Bolt B 999 806307 Die Roller R 061 20210 Die Roller Bushing RB 061 20208A Die D 061 20194 Die Holder DH 061 20192 1A Heel Die Pin P 061 92384A092 38 Maintenance amp Repair Changing the Heel Dies Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply Push in the E stop 6 Assum
40. cts from the pipe and forces the Use an allen wrench to rotate the Spinner retract HawkJaw back away from the pipe needle valve adjustment counter clockwise until the spinner gradually opens as the spinner backs off the pipe While holding the needle valve adjustment steady with an allen wrench lock in the adjustment by tightening the valve lock nut The Spinner retract needle valve is located at Port V9 on the Spinner hydraulic block See Drawings Spinner chain slips on the drill pipe tube The spinner is adjusted too large for the drill pipe tube Adjust the spinner to the correct pipe size See Operation The spinner chain is worn out Replace the spinner chain See Maintenance amp Repair Spinner chain wears out prematurely Lubricate the spinner chain See Maintenance amp Repair Running the spinner with worn Drive rollers se verely shortens chain life If the Drive Roller Groove is no longer visible replace the Drive rollers See Maintenance amp Repair Inspect the chain Replace the chain if the links are worn flat See Maintenance amp Repair 102 Drill pipe does not rotate down to the The spinner push cylinder is not stroke out far shoulder or Spinner performance and speed enough to contact drill pipe with correct allignment o va not up to par See Adjusting Spinner Troubleshooting 69 Trouble Shooting Problem Spinner Drill pipe does not rotate down Performance to the shoulder or S
41. d if there is a hissing sound Locate the leak and replace the hose or connect the hose properly See Drawings Check that the Winch On and Winch Off button air valves work Disengage the winch See Installation Push in the button Air should sound like it is being sharply inhaled Release the button Air should sound like it is being sharply exhaled If these sounds do not occur replace the Winch On and or Winch Off button air valve See Drawings Check the Winch sandwich valve H6 flow setting No fluid will flow to the Winch if the flow setting is rotated clockwise to refusal See Trouble Shooting Winch moves at an undesired speed Use a 7 32 allen wrench to adjust the Winch sand wich valve H6 flow settings at each end See Drawings Rotate clockwise to reduce speed and counter clockwise to increase speed of the winch on and off the pipe Use Winch On and Winch Off to test Repeat process if necessary The low torque warning poppet pin 061 30064 and 061 20238 poppet seat may have seal damage or the bellville springs 06 1 022S need replacement or correct placement See Drawings To check poppet seal damage refer to page 24 for LOW TORQUE WARNING TEST 1 PROCEDURES The low torque warning small U cup seal is leaking Replace the seal Make sure the seal is installed with the top of the U facing in Order Hawk 061 LTW RK See Drawings Refer to LOW TORQUE WARNING TEST 2 PROCE DURES un og z ue
42. d red S gt AA Pep w loctite when replacing the Bearing Cap Bolts 9 A gt Assemble the Lock Washers 4 12 as shown Torque Bearing Cap Bolts 9 to 75 Ib ft WARNING Part Name Part Replace all four Drive Rollers zZ Running the Spinner with worn Drive Rollers will damage the chain and hinder Spinner performance gt Bearing Cap Bolt 9 999 806373 Lock Washers 12 031 91074A033 Drive Roller 5 031 24649 Bearing Seal 3 031 24654 Maintenance amp Repair 51 Changing the Drive Roller Sprocket Bearings Tools Reguired E Four 1 4 20 x 1 1 2 Hex Tap SS Part 999 805867 7 16 wrench 3 4 wrench Initial Steps 1 Make sure the HawkJaw is offthe drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Drive Roller Sprocket Bear 1 Use the 3 4 wrench to remove all Bearing Cap Bolts 9 2 Remove the Bearing Caps 2 and Bearing Seals 3 3 Use the 7 16 wrench to remove the four small screws in the top of the Bearing Caps 2 Continued on next page 52 Maintenance amp Repair Changing the Drive Roller Sprocket Bearings 4 Use the 7 16 wrench to screw in the Hex T
43. dies BD between the shoulder S Keep the Bottom wrench dies BD away from the Hard band ing HB Keep the Middle wrench dies MD and Bottom wrench dies BD away from the shoulder S Continued on next page Operation 27 uonersdO Position for Break Out 6 Check that the HawkJaw Top wrench TW Middle wrench MW and Bottom wrench BW hang straight and level when the drill pipe is against the pipe stop 7 Ifthe HawkJaw wrenches TW MW BW hang tilted forward or backward use the Top Tilt TT button or the Bottom Tilt BT button to level the wrenches Center the level bubble LB 8 Ifthe HawkJaw wrenches TW MW BW hang sloped to the right or to the left push and hold down Winch Off WOff to back the HawkJaw off the pipe Use Lower L to lower the HawkJaw to the rig floor Re peat Step 2 9 Make sure the Pipe stop PS is against the drill pipe connection NOTE The HawkJaw performs best when it hangs aligned with pipe 28 Operation Rotate the Selector Switch SS clockwise to the break position Pushin the Grip Hold GH button Push and hold in the wrench Grip G 4 Push and hold down Torque T When break out occurs release Torque T Immediately release the wrench Grip G See note below Press and hold down Spin S until the stand pops out ofthe connection Release
44. down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Bottom Grip Cylinder 1 Use the Two 11 16 wrenches to slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH 2 Use the Two 11 16 wrenches to slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Disconnect the Cap side Hose CH 62 Maintenance amp Repair Changing the Grip Cylinders 3 Use the Two 1 1 2 wrenches to remove the Grip Cylinder Cap side Bolt CB and Flex Lock Nut 4 Use the 1 1 2 wrench to remove the Grip Cylinder Rod side Bolt RB 5 Slide out the Grip Cylinder C 6 Place the new Grip Cylinder into the Cap side Eye CE and Rod side Eye RE 7 Use the Two 1 1 2 wrenches to replace the Grip Cylinder Cap side Bolt CB and Flex Lock Nut 8 Replace the Grip Cylinder Rod side Bolt RB 9 Usethe Two 11 16 wrenches to connect the Cap side Hose CH 10 Use the Two 11 16 wrenches to connect the Rod side Hose RH Part Name Part WARNING lt Grip Cylinder Cap Bolt CB 999 806628 Make sure the Grip Cylinder Rod 4 Flex Lock Nut 999 806594 500 and Cap side Hoses are properly 3 Grip Cylinder Rod Bolt RB 061 20270 connected See Drawings
45. e o band D Q D A F a a UN O 7 Z HE SOCH LIM NI AINO 41AdVI1IVAV SLUVd ASSHL S LON 106 Drawings 100K 2GSR Raise Lower Cylinder Assembly ITEM oO NO OR N QTY a A A PO A A A NM A A A A NM A A A PART NO DESCRIPTION 2572 9 Barrel Raise Lower Cylinder 2572 6 Rod Raise Lower Cylinder 2572 8 Rod Clevis Raise Lower Cylinder 2572 7 Seal Retainer Raise Lower Cyl TPO 28 Piston Seal TPO 28 Backup Piston Seal 940 15 Rod Wiper Raise Lower Cyl MCD 2500 1000 Wear Ring Raise lower Cyl 2 228 90 O Ring 2572 5 Cotter Pin 3 16 dia x 3 5 lg Raise Lower Cyl 1870 1375 312B Rod Seal Raise Lower Cyl 2089 8 8S 8MNPT x 8FNPT Fitting 90 Elbow HOS 23_1 2 MNPT x 1 2 MNPTx 8 50lg 8Hyd Hose HOS 22_1 2 MNPT x 1 2 MNPTx 84 0lg 8Hyd Hose H26F Female Quick Disconnect H26M_Male Quick Disconnect FS59004 Swivel Joint 20230 Swivel Assembly 806594 500_1 14 Lock Nut 806622_1 00 14 x 4 00lg Hex Bolt COMMENTS NOTE THESE PARTS AVAILABLE ONLY IN KIT H20S RK Drawings 107 100K 2GSR Main Manifold Assembly 108 Drawings 100K 2GSR Main Manifold Assembly ITEM QTY AA A alo nmi NON A A wo Oo N Oo AAAA APA gt l ol ini NA wl n gt M A ND FUNCTION RAISE LOWER CYL BOTTOM WRENCH MIDDLE WRENCH UNIT TILT WINCH MOTOR SEQUENCE PART NO DESCRIPTION COMMENTS J1A A Main Manifold V6APBCP_DO5_Assembly V6ABT_DO5_Ass
46. e with the Air A line 2 Make sure the hydraulic reservoir is full 3 Make sure the hydraulic Pressure P and Tank T lines are connected The Pressure line P Quick Disconnect is male 4 Make sure the E stop E is pulled out 5 Check for hydraulic leaks If leaks occur see Trouble Shooting 6 With the exception of the hooks retracting no motion should occur If any other parts on the HawkJaw move see Trouble Shooting NOTE Tightly connect the quick disconnects A loose connection causes a pressure drop in the hydraulic fluid which heats up the fluid and reduces component life uoneiodO NOTE Use only Hawk approved quick disconnects Part Name Part Male Quick Disconnect P 061 H52 Female Quick Disconnect T 061 H53 Male Air Quick Disc A 061 A12M Female Air Quick Disc 061 A12F Operation 17 18 Adjust for Make Up Adjusting the Wrenches Measure the tool joint with OD calipers Use the 1 1 4 wrench to adjust the Pointer P on the Pipe stop index PI to the OD tool joint size Its always better to adjust the pointer 1 4 larger than the measured diameter of the tool joint For safety adjust the Bottom wrench nut BN 1 larger than the Top wrench nut TN and Middle wrench nut MN Rotate the Top wrench nut TN and the Middle wrench nut MN to the OD tool joint size Visu ally align the end face F of the wrench nut with the scale S on
47. e Line Weather Cap RB 061 H25RC Proceed with caution Hydraulic Filter Filter Seal Kit S 061 H25SK Hydraulic Filter 1 Remove the Filter Cannister C 2 Remove the Filter Element E 3 Insert the new Filter Element 4 Replace the Filter Cannister O 34 Maintenance amp Repair Filter Maintenance Change Every 2 Months CB Initial Steps 1 Disconnect the Air power supply 2 Bleed Air Pressure Remove the two right Corner bolts CB 2 Slide out the Second stage filter cartridge SC and Star spacers S 3 Slide out the First stage filter cartridge FC and Star spacers S 4 Slide in the new First stage filter cartridge and Star spacers S 5 Slide in the new Second stage filter cartridge and Star spacers S 6 Replace the two right Corner Bolts CB Part Name Part Part Name Part In line Air Filter not shown 061 J29 On board Air Filter 061 A22 Float Drain D 061 J29A Float Drain D 061 A22A Filter Cartridge Kit FC amp SC 061 J29B C Filter Cartridge Kit FC amp SC 061 A22B C 5 Gasket G 061 J29D Gasket G 061 A22D Q Base Core C 061 J29E Base C 061 A22E Corner Bolt Kit CB 061 J29F Corner Bolt Kit CB 061 A22F Base Core H 061 A22G WARNING Running the HawkJaw without Hawk approved air filters Part 061 J29 061 A22 voids the warranty and shortens component life Maintenance amp Repair 35 Changing the Hook Dies Tools Requ
48. e across from each Adjust the wrenches and the pipe stop index to the other OD tool joint size See Operation Dies slide on the drill pipe during make up Adjust the pipe stop index and the wrenches to the or break out OD tool joint size See Operation Ifthe dies still slip on the pipe while torquing the throat of the hook could be contacting the body of the pipe this can occur especially running tool joints larger than 7 This problem can be solved by gripping the Hawkjaw on the pipe and looking to see if the throat of the hook is contacting the pipe body If the hook is contacting the pipe body while gripping not torquing then the wrench adjust nut needs to be adjusted slightly smaller to get hook throat stand off The dies are worn out Replace the dies See Maintenance amp Repair 3 There is a Grip cylinder piston leak See Trouble G Shooting While performing up to par the Spinner For break out if the drill pipe connection is not clamps on the drill pipe tube but the drill broken the spinner is unable to spin the drill pipe pipe does not spin Break out the connection and spin again See Operation Troubleshooting 67 Trouble Shooting Problem Spinner pops off the drill pipe tube when the spinner rotates the pipe Spinner Drive Rollers touch when the spinner clamps onto the drill pipe tube Spinner does not slide forward on the spin mount block or does slide forward and closes prem
49. e that there is still a load on every actuator Proceed with sn caution Middle Wrench Heel Die 1 Use the 3 4 wrench to remove _ the Heel Die Roller Bolts B Pull out the Heel Die Pin P 3 Remove the Top Die Retainer DR Slide out the worn Die D 5 Make sure the back and sides of the new Die are clean Grease the back of the new Die 7 Insert the new Die into the Die Holder DH with the teeth of the Die facing out Li gt gt tej gt Q 6 Continued on next page Maintenance amp Repair 39 Changing the Heel Dies 8 Replace the Top Die Retainer P B DR 9 Insert the Heel Die Pin P 10 Use the 3 4 wrench to replace the Heel Die Roller Bolt B and Lock Washers Part Name Part Spirol Lock Washer 999 810703 Die Roller Bolt B 999 806307 Die Roller R 061 20210 Die Roller Bushing RB 061 20208A Die D 061 20194 Die Holder DH 061 20192 1A Heel Die Pin P 061 92384A092 40 Maintenance amp Repair Changing the Heel Dies 3 4 wrench See Drawings Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in Tools Reguired the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power Supply 5 Push in the E stop 6 Assume that there is still a load D on
50. egree 20212A Die Retainer Upper Hook 20213 Die Retainer Bottom 806246 1 2 13 x 1 00 Hex Bolt Grd 9 810703 1 2 Lock Washer 20194 Die 40 0 POND Bh BR Al om oa Drawings 133 gt e WA o D ar A 2 A 5 u N M e N e CYL25 AS Top BS Bottom Spinner Grip Cyl ITEM NO QTY THIS ASSY 1 NOO R N 1 N 2 A m A N A A PART NO DESCRIPTION 2560 AS BS Barrel Spinner Grip 5A049A Rod Spinner Grip 70017 Piston Spinner Grip 25000 Seal Retainer Spinner Grip SL Stover Nut 3 4 16 Spinner Grip Cyl 002 138 Piston Seal Spinner Grip Cyl 1870 1250 312B Rod Seal SHD 1250 Rod Wiper Spinner Grip Cyl 2 228 90 O Ring 8 228 Back Up Spinner Grip Cyl 2 016 90 O Ring Spinner Grip Cyl 1103K1 Grease Fitting Straight COMMENTS AS Top BS Bott Drawings 135 59R Roller Assembly Winch 136 Drawings 59R Roller Assembly Winch ITEM QTY PART NO DESCRIPTION COMMENTS 1 H59R 1 Roller Body 2 H59R 2B Roller Long w Bushing 2 H59R 2A Roller Short w Bushing 2 H59R 1BZ Axle Shaft Long 4 H59R 1AZ Axle Shaft Short 6 1103K1 Grease Fitting Straight OO POND Drawings 137 A11 1LCH Multiplex Connector Assembly AGB 7 Gp Ae T SR N O ro D Q 8 138 Drawings A11 1LCH Multiplex Connector Assembly ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1 807512_3 16 x 50
51. embly H7 Pilot Check Sandwich Assembly H6 Flow Control Sandwich Assembly H53S Directional Valve Assembly H93S Directional Valve Assembly H6P Pressure Control Sandwich H4B Air Piloted 2 Way Valve V6SR_DO5_Assembly H9JR 3Grip Valve H5 Directional Valve Assembly A46 5 32 x 1 8 PTC Elbow 2082 4S 1 4 Pipe Plug 9005912 12S_MORB Plug H35 Seguence Valve H72 Seguence Valve 2216 2 4S_ 4MORB x 4FNPT Str Adaptor 2047 2 2S 2MNPTX2FNPT Fitting 90 Drg Swivel HOS OIL_1 8MNPTx1 8MNPTx130 lg 1 8 Hose 202702 6 4S_ 6MORB x 4MJIC Str Adaptor 202702 6 8S_ 6MORB x 8MJIC Str Adaptor 202702 8 8S_ 8MORB x 8MJIC Str Adaptor 2062 6 6S_6MORB x 6MJIC Fitting 90 206209 6 6S_6MORB x 6MJIC Fitting 90 Ext 206209 10 10S_10MORB x 10MJIC Fitting 90 Ext 2062 10 10S_10MORB x 10MJIC Fitting 90 900598 8S_MORB Plug 202702 6 6S_ 6MORB x 6MJIC Str Adaptor 900598 6S_MORB Plug H94S Directional Valve 2216 1212S Adaptor Hydraulic 2081 4 2S 1 4 x 1 8 H P Hex Bushing A47 3 16 x 1 8 PTC Elbow A48 1 4 x 1 4 PTC Elbow DO5 O Ring Viton DO3 O Ring Viton PORT R L GRIP 1 GRIP2 TILT WINCH MSEQ VALVE ADJUSTMENT PRESSURE ADJUSTMENT Flow Cntrl Valve H6 Screw in for FASTER mvmnt out for SLOWER mvmnt top screw LOWER adj bottom UPPER adj Pressure H6P Preset to 1000psi Screw in for higher pressure out for lower pressure Flow Cntrl Valve H6 Screw out for more flow in for less flow Pressure H6P Preset to 1000psi Scre
52. every actuator Proceed with caution Bottom Wrench Heel Die 1 Use the 3 4 wrench to remove the Heel Die Bolts B 2 Pull out the Heel Die Pin P 3 Remove the Top Die Retainer DR 4 Slide out the worn Die D 5 Make sure the back and sides of the new Die are clean gt gt O Continued on next page Maintenance amp Repair 41 Changing the Heel Dies 6 Grease the back of the new Die B DR P 7 Insert the new Die into the Die Holder DH with the teeth of the Die facing out 8 Replace the Top Die Retainer DR 9 Insert the Heel Die Pin P 10 Use the 3 4 wrench to replace the Heel Die Bolts B and Lock Washers Part Name Part Ka EE D Lock Washers 999 810703 Die Roller Bolt B 999 806245 Die Roller R 061 20210 Die D 061 20194 Die Holder DH 061 20192 1A Heel Die Pin P 061 92384A092 42 Maintenance amp Repair Spinner Maintenance Spinner chain lubrication must be done during normal operation of the Hawkjaw Do not run the spinner when the Hawkjaw is not on the pipe Initial Steps 1 Position the Hawkjaw for breakout Chain Lubrication 1 Pullthe Hawkjaw onto the pipe Press in the Grip Hold GH button 3 Press and hold the Spin S button While holding down the Spin S button press and hold the Chain Oiler CO button for 3 seconds Release the Spin S button 5 Pull out the Grip Hold G
53. fluid flow Bleed any pressure Disconnect the Cap side Hose CH 3 Use the Two 1 1 2 wrenches to remove the Grip Cylinder Cap side Bolt CB and Lock Washers 4 Use the 1 1 2 wrench to remove the Grip Cylinder Rod side Bolt RB and Lock Washers 5 Slide out the Grip Cylinder C 60 Maintenance amp Repair Changing the Grip Cylinders 6 Place the new Grip Cylinder into the Cap side Eye CE and Rod side Eye RE 7 Use the Two 1 1 2 wrenches to replace the Grip Cylinder Cap side Bolt CB 8 Replace the Grip Cylinder Rod side Bolt RB Assemble with cotter pin 9 Use the Two 11 16 wrenches to connect the Cap side Hose CH 10 Use the Two 11 16 wrenches to connect the Rod side Hose RH 11 Make sure no bodily parts are in the retract path of the Torque Cylinder Turn on the hydraulic power unit Pull out the E stop The Middle wrench will retract CB Part Name Part Grip Cylinder Cap Bolt CB 999 806627 Lock Washers 061 91074A038 Grip Cylinder Rod Bolt RB 061 20270 Cotter Pin 061 98401A446 Grip Cylinder C 061 H18S Grip Cylinder Seals WARNING Make sure the Grip Cylinder Rod and Cap side Hoses are properly connected See Drawings Maintenance amp Repair 61 gt Changing the Grip Cylinders E 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut
54. fluid heats up The Raise Lower Cylinder moves slower than usual or the HawkJaw sinks while it hangs Remedy There is a leak in the hydraulic system See Trouble Shooting Check to make sure the hydraulic power unit is producing 2500 psi at 20 35 gpm Check that the HawkJaw is getting at least 100 psi air Check that the pump pressure compensator setting is at 2500 psi Check that the hydraulic filter element is not com pletely full of contaminants If the red indicator button on the hydraulic filter body pops up change the filter element See Filter Maintenance There is an inner seal leak in the cylinder Make sure the HawkJaw rests on the rig floor Shut down the hydraulic power unit Push the Grip button repeatedly to bleed all hydraulic pressure Push in the E stop button Disconnect the Raise Lower cylinder Hanger Eye from the hanging cable See Installation amp Drawings Place the Raise Lower cylinder Rod side end on the rig floor Pull out the E stop button Turn on the hydraulic power unit Push in the Lower button and hold down the Lower button While holding down the Lower button check for Raise Lower cylinder piston seal integrity Make sure no bodily parts are in the extension path of the cylinder rod Slowly loosen the HawkJaw Rod side Leader hose Check for fluid flow If there is a piston seal leak fluid will flow with volume out of the Rod side leader hose Replace the seals See Draw ings
55. he measured diameter of the tool joint For safety adjust the Top wrench nut TN 1 larger than the Middle wrench nut MN and the Bottom wrench nut BN MN and the Bottom wrench nut BN to the OD tool joint size Visually align the end face F of the wrench nut with the scale S on the wrench Shown set for 6 OD tool joint Operation 25 Adjusting the Spinner 1 Measure the drill pipe tube with OD calipers 2 Remove the quick release pins QR 3 Slide the whole Drive unit D forward or backward to the appropriate holes Use the pipe size index I to adjust the drive unit to the correct setting 4 Replace the quick release pins QR NOTE Spinner performance could be reduced if the spinner push cylinder stroke is insufficient to allign the spinner correctly with the drill pipe especially on sizes above 5 1 2 tube To correct this problem Loosen the four spinner slide assembly bolts SAB Re adjust the spinner slide assembly SSA forward so that the push cylinder strokes out far enough to reach the connection Tighten the spinner slide assembly bolts SAB 26 Operation Position for Break Out SR LTS Center the Suspension Ring SR on the Lateral tilt screw LTS Push and hold down Winch On WOn to move the HawkJaw onto the drill pipe connection Use Raise R and Lower L to center the Middle wrench dies MD and the Bottom wrench
56. ics lubricants adjustments and safety precautions as set forth in the operation and maintenance manual are for the mutual protection of the owner of the HawkJaw 100K 2GSR and the company Failure to adhere to these specifications can reduce the efficiency or life of the equipment and or cause bodily injury Warning The Hawkjaw includes specially modified valves fasteners and other components for extreme environments and service Any attempt to substitute standard components could reduce reliability and performance void the warranty and or cause bodily injury Any modification made by any third party without express written consent of Hawk Industries Inc shall nullify the existing stand ing warranty 6 Warranty Specification Sheet DIMENSIONS DEPTH 58 in WIDTH 50 in HEIGHT 100 in N TD QO Hie ER Q fes Hie PERFORMANCE AND POWER REQUIREMENTS TORQUE 100 000 ft Ibs MAXIMUM PIPE ROTATION 50 degrees WRENCH SIZE RANGE 4 9 1 2 OD tool joints SPINNER SIZE RANGE 3 9 1 2 OD tube AIR POWER SOURCE 100 psi 2 10 cfm HYDRAULIC POWER SOURCE 2 600 psi 20 35 gpm HYDRAULIC POWER SOURCE TYPE Closed Center System Optional Open Closed Center WEIGHT 3 700 Ibs GRIP SPIN MAKE UP amp RESET CYCLE TIME 10 sec or less GRIP BREAK OUT SPIN amp RESET CYCLE TIME 12 sec or less Specification Sheet 7 Ordering Instructions All parts must be ordered by giving the guantit
57. ing Cap 31 Wrench Maintenance 31 Grip Cylinder Pivot Points 32 Torque Cylinder Pivot Points 32 Tilt Cyl inder Pivot Points 32 Mounting Arm Pivot Points 33 Filter Maintenance 34 Hydraulic Filter 34 Air Filters 35 Table of Contents 3 Table of Contents Changing the Hook Dies Hook Dies Changing the Heel Dies Top Wrench Heel Die Middle Wrench Heel Die Bottom Wrench Heel Die Spinner Maintenance Chain Lubrication Drive Roller Sprocket Bearings Chain Drive Shaft Bearing Spinner Grip Cylinders Spinner Mount Sliding Block Spinner Mount Sliding Tube Reducer Gear Box Winch Gear Box Changing the Spinner Chain Chain Changing the Drive Rollers Drive Rollers Changing the Drive Roller Sprocket Bearings Drive Roller Sprocket Bearings Changing the Torque Cylinder Torque Cylinder Changing the Grip Cylinders Top Grip Cylinder Middle Grip Cylinder Bottom Grip Cylinder Main Hydraulic Block Fitting and Hose Access Main Block Fittings and Hoses Air Logic System and Main Block Spinner Motor Sequence Valve Access Spinner Motor Sequence Valve Trouble Shooting Drawings 100K 2GJR Full Hawkjaw Assembly 100K 2GJR Top Bottom Wrench Assembly 100K 2GJR Midde Wrench Assembly 100K 2GJR Hydro Pneumatic Assembly 100K 2GJR HangerAssembly 4 Table of Contents 36 36 37 37 39 41 43 43 45 45 46 47 47 48 48 50 50 52 52 54 54 58 58 ARRS 66 66 67 78 78 80 82 86 Table of Contents 100K 2GJR Left Control Handle
58. ired B 3 4 wrench See Drawings Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution 1 Use the 3 4 wrench to remove the Die Holder Bolts B Remove the Die Retainer DR Slide out the worn Die D 3 Make sure the back and sides of the new Die are clean 4 Grease the back of the new Die 5 Insert the new Die into the Die Part Name Part Holder DH with the teeth of the Die facing out Die D 061 20194 6 Replace the Die Retainer DR Die Holder Bolt B 999 806245 Use the 3 4 wrench to re pl ace Spirol Lock Washer 999 810703 Die Holder DH 061 20192B the Die Holder Bolts B and Lock Washers 36 Maintenance amp Repair Changing the Heel Dies Tools Required RB B P 3 4 wrench See Drawings Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Top Wren
59. l 022S Bellville Spring 805959 5 16 24 x 75 Socket Head Cap Screw 809396 1 10 32 x 25 Socket Head Set Screw 10904 O Ring H17 Torque Cylinder 91074A030 Lock Washer Assembly 5 16 1103K1 Grease Fitting Straight 202702 12 10S 12MORB x 10MJIC Str Adaptor 900598 12S MORB Plug 2062 12 10S_12MORB x 10MJIC Fitting 90 5C475 Rod H17 Torque Cylinder 74483 Head Torque Cylinder 10007 Rod Wiper Torque Cylinder 10017 Rod Seal Torque Cylinder 73225 Piston Torque Cylinder 10418 O Ring Torque Cylinder Rod 11963 Seal 30218 Bearing Piston H17 Torque Cylinder 10236 O Ring H17 Torque Cylinder 10237 O Ring Backup Torque Cylinder 20087 Retainer Ring H17 Torque Cylinder 2047 2 25 2MNPTX2FNPT Fitting 90 Drg Swivel These parts are kitted Hawk P N J20 RK These parts are kitted Hawk P N LTW RK These parts are available in set only as P N LTW P S COMMENTS kk kk kk Drawings 117 100K 2GSR Left Control Tube Assy Air Conn 118 Drawings 100K 2GSR Left Control Tube Assy Air Conn ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 A11 1LCH Multiplex Connector Assembly See Explos Drw 2 1 A11 LCH Multiplex Connector Assembly See Explos Drw 3 1 A11LFT Left Control Tube Assembly Drawings 119 100K 2GSR Right Control Tube Assy Air Conn 120 Drawings 100K 2GSR Right Control Tube Assy Air Conn ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 JAT1 RT Right Control Tube Assembly See Explosion 2 1 A11 RCH Multip
60. lers PERFORM FUNCTION TEST Check ball thrust bearings Check spinner reducer bearing Check spinner push rod coupler Check level of spinner Check cylinder bumper Check winch oil level Check spinner gearbox oil level Check spinner mount thrust bearings Drain water seperator in air system Check tightness of all bolts amp castle nuts Check all castle nuts for cotter pins Clean air filter dryers Check grip pressure 1000psi Rotate Hooks Check welds on all Jaw Plates Change Spinner Reducer Oil 10W Change Winch Gear Case Oil 90W MPI All Hook Threads retest 12 mos EXP DATE MPI Angle Brackets retest 12 mos EXP DATE MPI Hanger Assy retest 12 mos EXP DATE Replace Bolt p n806510 amp Nut p n806503 on Hanger Assy Remove amp clean all end caps on BOSCH valves Torgue Gauge Calibration Next Calib Date SIN Maintenance Inspection by Workshop Supenisor s approval Drawings 165
61. lex Connector Assembly See Explosion 3 1 A11 2RCH Multiplex Connector Assembly Drawings 121 25726 Chain Oiler Assembly 122 Drawings 25726 Chain Oiler Assembly ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 3 1 2083 4 45 1 4 NPT ADAPTER 11432 SSP Body SST Polished 8536 200 STRAINER SST 7894 NY TIP GASKET NYLON 7894 NY TIP GASKET NYLON TP400025 TC 013 Nozzle 7890 SSP CAP SST POLISHED IN IN gt ob 10 805916_5 16 18 x 50 LG HEX BOLT 11 2049 2 2 1 8 45 Drg Adapter 12 810616_5 16 Lock Washer 13 25726 Chain Oiler Weldment Drawings 123 20209 BOT Heel Die Holder Assembly Bottom 124 Drawings 20209 BOT Heel Die Holder Assembly Bottom ITEM QTY PART NO DESCRIPTION COMMENTS 20192 1B Die Holder Heel Side 810703 1 2 Lock Washer 20194 Die 20212 1A Retainer Heel Die 20208 870 Spacer Die Holder 98381A622 3 8 Dia x 75 lg SS Dowel Pin 20210 Roller Assembly 806307 1 2 13 x 3 25 lg Hex Bolt 20208A Spacer Bushing Roller _ OON OO POND DIN NM MIM NM NP Drawings 125 20209 MID Heel Die Holder Assembly Middle Ee gt Wi 0 A Q IAE FE 126 Drawings 20209 MID Heel Die Holder Assembly Middle ITEM QTY PART NO DESCRIPTION COMMENTS 1 20192 1B Die Holder Heel Side 20210 Roller Assembly 20208A Spacer Bushing Roller 806276 1 2 13 x 1 75 Hex Bolt 810703_1 2 Lock Washer 810705_1 2 Flat Washer 806307_1 2 13 x 3 25 Ig
62. lg Roll Pin 3 12 90130A029 Rubber Washer Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 21 A27 5 32 x 1 8 PTC Str Fitting Drawings 139 A11 2RCH Multiplex Connector Assembly dHod_6 V HOd 6 d Hod ON 140 Drawings A11 2RCH Multiplex Connector Assembly ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1 807512_3 16 x 50lg Roll Pin 3 12 90130A029 Rubber Washer Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 20 A27 5 32 x 1 8 PTC Str Fitting 9 4 A49 3 16 x 1 8 PTC Str Fitting 10 2 A36 Port Plug Drawings 141 A11 LCH Multiplex Connector 142 Drawings A11 LCH Multiplex Connector ITEM NO OTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1 807512 3 16 x 50lg Roll Pin 3 12 90130A029 Rubber Washer Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 20 A27 5 32 x 1 8 PTC Str Fitting 9 2 A28 5 32 x 1 8 PTC Male Run T 10 2 A49 3 16 x 1 8 PTC Str Fitting Drawings 143 MCZ N A11 RCH Multiplex Connector dHOd 6 144 Drawings A11 RCH Multiplex Connector ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 70033 Male Coupler 1 807512 3 16 x 50lg Roll Pin 12 90130A029 Rubber Washer Seal 1 700
63. life NOTE Use only Hawk approved quick disconnects Part Name Part Male Quick Disconnect P 061 H52 Female Quick Disconnect T 061 H53 Male Air Quick Disc A 061 A12M Female Air Quick Disc 061 A12F 14 Installation Winch Hook Up 7 Center the Suspension Ring SR SR on the Lateral tilt screw LTS 8 Use Raise R to raise the HawkJaw 1 2 ft off the rig floor 9 Use the Control Handles CH on both Control Panels and Raise R and Lower L to position the HawkJaw middle wrench MW near the drill pipe shoul LTS der S location Continued on next page uorejjejsu Installation 15 Winch Hook Up E 10 Disengage the Winch Clutch C Spool out enough line to anchor the Winch Cable Spring Shackle S to a structural point on the derrick 11 Anchor the Winch Cable Spring Shackle S to a structural point on the derrick Make sure there is enough slack in the line to enable the HawkJaw to move onto the drill pipe connection 12 Engage the Winch Clutch C WOIT 13 Use Winch Off WOff to pull the HawkJaw 3 to 5 ft away from the wellbore This allows the drill pipe stands to swing straight from pick up to stabbing eds FM a ie ad IH L Winch Cable Spring improves overall winch performance and eliminates excess tension while making up drill pipe 16 Installation Start up Procedure 1 Connect the air power sourc
64. linder pressure reducing valve at Port V1 clockwise until the spinner moves forward and the chain touches the pipe Ifthe chain forces the HawkJaw away from the pipe back off on the adjustment until the spinner chain touches the pipe without forcing the Hawkjaw back The spinner will close if you hold the spin button too long Rotate the Spinner Door sequence valve at Port V2 counterclockwise until the spinner doors begin to close as the spinner chain touches the pipe For each adjustment press and hold the Spin button to test the adjustment Continue to rotate the adjustment counterclockwise until the spinner begins to close before the chain touches the pipe Rotate the adjustment clockwise until the spinner begins to close as the spinner chain touches the pipe Lock in the adjustment For each adjustment press and hold the Spin button until the spinner doors close Release the Spin button to test the adjustment If the rollers grab the pipe while retracting adjust the needle valve clockwise If the chain forces the HawkJaw backwards while retracting adjust the needle valve counterclockwise Adjust the spinner motor sequence valve at Port MSEQ Use a 3 16 allen wrench to rotate the sequence valve counterclockwise until the chain moves before the doors close Next rotate the adjustment clockwise until the spinner doors close before the chain moves Rotate one half turn clockwise Lock in the adjustment Drawings 105 En O 7 U lt D L
65. n Block Housing Cover Plate Bolts B on each side 2 Remove the Main Block Housing Cover Plate CP to expose the Main Manifold M SIUBUSJUTEN Maintenance amp Repair 65 Spinner Motor Seguence Valve Access Tools Reguired 3 4 wrench 3 16 Allen wrench Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Spinner Motor Sequence Valve 1 Use the 3 4 wrench to remove the Sequence Valve Cover Bolts B and Cover C 2 The Sequence Valve is located within the Sequence Valve Rubber Sleeve S Changing All Other HawkJaw Parts 66 Maintenance amp Repair Trouble Shooting Problem Remedy Hose leaks Replace the hose See Drawings All Grip cylinders extend and the Torque The Pressure and Tank lines are switched Properly cylinder extends connect the Pressure and Tank lines See Operation One or more Grip cylinders extend Make sure the hydraulic power unit is shut down Press the Grip button repeatedly to bleed hydraulic pressure Properly connect the Rod side and Cap side hoses to the Grip cylinder See Maintenance amp Repair amp Drawings Dies do not grip pip
66. nd hold Grip G 3 While holding down Grip G press and hold down Torque T until the Torque Cylinder Rod Pin P extends out from underneath the Reset Cam RC 4 Release both Torque T and Grip G and immediately push in the E stop E The Torque Cylinder C will freeze and remain partially extended 5 Shut down the Hydraulic power unit Press the Grip button repeatedly to bleed hydraulic pressure Proceed with caution Make sure no bodily parts are in the extension path of the cylinder bore Continued on next page 54 Maintenance amp Repair 10 11 Use the 1 1 8 wrench and 5 8 12 Use the 1 1 8 wrench to remove 13 Slide out the Torque Cylinder 14 Changing the Torgue Cylinder Use the 1 1 8 wrench to slowly loosen the Cap side Hoses CH1 CH2 Check for fluid flow Bleed any pressure Disconnect the Cap side Hoses CH1 CH2 Use the 1 wrench to slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH Pull out the Torque Cylinder Safety Clip SC Use the Torque Cylinder Safety Clip SC to pull out the Torque Cylinder Rod Pin P Disconnect the Low Torque Warning System Hydraulic Hoses HH amp HH1 Allen wrench to remove the Top Torque Cylinder Mount Bolts TBH TBA all Four Bottom Torque Cylinder Mount Bolts BB C Remove the Bottom Trunion Mount Plate BMP and the Top Trunion Mount
67. on See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion Drawings 81 100K 2GSR Midde Wrench Assembly 9 00G N ORA N FA gt 8 eo EE 5 IMPORTANT 63 6 1 SMALL D BEARING RACE IS ss SO THAT IT IS AWAY FROM 15 O RING 2 PLCS PER LINKAGE BOSS 82 Drawings 100K 2GSR Middle Wrench Assembly A00NA ANNA A gt Ni N m gt gt NP ND AN a Ao A ANA O NN as ND ND BON OTA PART NO DESCRIPTION 20008 Base Plate Moving Assembly Welded 20016A Linkage Split Assembly 20028 245 Pin Linkage Mount Assembly 20028 245B Pin Linkage Mount Assembly 146 Thrust Bearing Assembly 20024 Linkage Assembly 20029 138AM Washer Assembly 20024 1 Stepped Linkage Arm Assembly 20002A Hook Assembly 20072 Nut Bearing Plate 20188 Adjust Nut Assembly 20274 Grease Bolt Linkage Pin 806369 1 2 20 x 1 00 Ig Hex Bolt Grd 9 810703_1 2 Lock Washer PRP568 229 O Ring PRP568 028 O Ring 20029 1 Washer 20229 Linkage Nut Modified 807493 250 Cotter Pin 1103K1 Grease Fitting Straight PRP568 122 O Ring 1103K3 Grease Fitting 90 Degree 1103K2 Grease Fitting 45 Degree 20048A Stud Cam Retro fit 20047A Stop Cam Roller 20038 Pivot Bushing 20214 2A Bolt Modified 806523_3 4 16 Flex Nut 31FK1216 20028 362 Pin Linkage Mount Assembly 20218 Bolt Wrench 20289 1A Lock Plate Wrench Bolt 20289 2A Lock Plate Wrench Bolt
68. on See Explosion See Explosion See Explosion See Explosion Drawings 79 100K 2GSR Top Bottom Wrench Assembly Q A O Oo M A 2 u K N JE 80 Drawings ITEM ND ND m SSooNnND ara nm O LSN Saane NOO 0 0 O 0 0 0 0 0 01 OT O1 O1 O1 O1 O1 PPPPrPPPPPPDO DD WWW GO DO ON NN ND ND PD ND N O O NOOD BONA O O O NOO PW NO OO NO O1 BONA O OON OAK WY OO ON OO Bo N 100K 2GSR Top Bottom Wrench Assembly QTY um m m m m 8 NINA ERA A A NP ND ON ANNIN 2 DIN NZ DB PIN ND BB AN MYM RB NP HRM Blom NM Ala sa A A 0 A ANN NN ALN o PART NO DESCRIPTION 20145 Base Plate Assembly 20084 Torque Cylinder Bracket Upper Assembly 20088 Torque Cylinder Bracket Lower 20080 2 Torque Cylinder Mount Lower Assembly 20004 3A Jaw Plate Assembly Welded 20004 1B Jaw Plate Assembly Welded 12042 Shim 20002A Hook Assembly 20188 Adjust Nut Assembly 20072 Nut Bearing Plate 20209 TOP Heel Die Holder Assembly Top 20078 Stationary Jaw Cradle Assembly 20211 TB Hook Die Holder Assembly Middle 20269 Lock Plate 806644_1 1 4 7 x 4 00 Ig Hex Bolt Grd 9 20217 Shoulder Bolt 806594 500_1 14 Lock Nut 20289 1A Lock Plate Wrench Bolt 20289 2A Lock Plate Wrench Bolt 20218 Bolt Wrench 807493 250 Cotter Pin 20049A Stud Pipe Stop Retrofit 20234 Pivot Sleeve 20198 Pivot Pin 1103K1 Grease Fitting Straight 20202 Nut Stop Retainer 20200 Nut
69. p Repair 45 Spinner Maintenance STI 12 Tools Required Grease gun Spinner Mount Sliding Tube 1 Pump grease fittings ST1 ST4 Spinner Mount Sliding Block 1 Pump grease fittings SB1 ST3 ST4 NOTE Consistent lubrication of the Spinner sliding tube and block increases performance and component life SB1 46 Maintenance amp Repair Spinner Maintenance Check Oil Level Once per Month Lubricant Reguired 85 00 weight gear oil SAE AGMAS Reducer Gear Box 1 Make sure the gear box oil level reaches the top pipe plug RP Winch Gear Box 1 Make sure the gear box oil level reaches the top pipe plug WP NOTE Consistent lubrication of the Spinner and Winch increases performance and component life CO O Maintenance amp Repair 47 Changing the Spinner Chain S 7 8 wrench 7 16 wrench Hammer Needle Nose Pliers Tools Required Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shutdown the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure gt Disconnect the Air power supply Push in the E stop Assume that there is still a load m D on every actuator Proceed with caution 1 Make sure the Spinner doors SD are open 2 Use the 7 8 wrench to loosen the Spacer
70. pinner performance and speed not up to par cont The filter element is clogged Replace the filter element See Maintenance amp Repair The air pressure is low Increase the air pressure to the HawkJaw See Installation Check to make sure the hydraulic power unit is producing 2500 psi at 20 35 gpm Check to make sure the hydraulic power unit pressure compensator setting is at 2500 psi Check that the drill pipe connections are within API tolerance The Drive Roller Sprocket Bearings are worn out Replace the Drive Roller Sprocket Bearings See Maintenance amp Repair Remedy e On long drill pipe tool joints of 10 or more it may be neccessary to remove the top wrench heel die when breaking out drill pipe or the bottom wrench heel die holder win making up drill pipe To do this first remove the quick release pin and slide out die Make sure to grease the die holder when replacing e The Drive Rollers are worn out If the Drive Roller Groove is no longer visible replace the Drive Rollers See Maintenance amp Repair e The Bottom Drive Shaft Flange Bearing is worn out Replace the Flange Bearing See Drawings e The Reducer is worn out If properly lubri cated the reducer is a long term wear item If all other rotating members on the spinner work inspect the gears and bearings in the reducer for wear Replace where necessary See Drawings e The Drive motor is worn o
71. rdering winch parts specify Serial No and Model stamped on winch cover Drawings 163 164 Drawings Maintenance Schedule HAWK INDUSTRIES INC HAWKJAW RECOMMENDED MAINTENANCE CHECKLIST Hawkjaw S N Rig Name Maintenance Check Date Pipe Size A TICK SHOWN IN THE CLEAR CELLS WILL INDICATE THE ITEM WAS FOUND TO BE ACCEPTABLE PLACE A TICK IN THE APPROPRIATE BOX ON THE RIGHT I EE EE Overall Visual Inspection CHECK THAT EMERGENCY STOP BUTTONS ARE OPERATIONAL Check all cables for broken strands Check pipe stop assy amp indicator screws Check that die holders are greased and swiveling Check level of Middle Wrench for bearing wear Check for wear and grease dies Check for Hydraulic plumbing leaks Check spinner chain and grease spray Check Low Torque warning system Check Torque readings Activate amp grease all wrench adjustment nuts Check amp grease pivot pins behind adjustment nuts Check adjustment of spinner push cyl amp tightness of mounting bolts Check Hydraulic filter Red button IN Remove amp check all pivot pins sleeves amp sleeve keepers Check angle brackets Check all Grip Cyl mount bolts Check all linkage mount pins Check bolts on Stand Assy Check hoses on spinner assy Check die rollers amp holders for position hardware Check amp grease spinner slide block Apply grease to all grease fittings amp check if in place Check duick release pins on die holders Check wear grooves on spinner rol
72. s CIRCLE DENOTES ITEM NO BOXES DENOTES DESTINATION 100K 2GSR Right Control Handle Air Connections ITE M QTY PART NO DESCRIPTION COMMENTS 1 1 A15 Air Manifold 2 1 A40 1 Yellow Air Hose 3 1 A40 2 Orange Air Hose 4 2 A40 8 Gray Air Hose 5 2 A40 4 Clear Air Hose 6 5 A36 Port Plug 7 1 2081 4 2S 1 4 x 1 8 H P Hex Bushing 8 1 A47 3 16 x 1 8 PTC Elbow 9 1 A40L 4 3 16 Black Air Hose 10 5 A40 5 Red Air Hose 11 2 A20 Button Air Valve Assembly 12 2 A3 Button Air Valve Assembly 13 1 A80 E Stop Button Assy 14 1 A11 RCH Multiplex Connector Assembly 15 1 A40 6 Black Air Hose 16 1 A40 3 Blue Air Hose 17 1 A40 7 Green Air Hose Drawings 115 SJGNITAO OLNI DNIOV4 sdl1ONITVIS dno N TIVLSNI OD 1HOd MNVL ML DNINHYM 1HOd JUNSS344 3N0HOL MOT ML DNINHYM ANDYOL MOT AZ m INGE tatoo Y SZ 008 OL ANOHOL M O oO N N lt D TD gt o op 3 m a U O Gi O O 116 Drawings 100K 2GSR Torque Cylinder Assembly ITEM NO QTY a dl dd dd A gt A N 2 A A A m A A A A la A NN IN PART NO DESCRIPTION 4H080 Tube Assembly 20259 Torque Cylinder Guard 20238 Poppet Seat 30064 Poppet Pin 30065 Body Poppet Valve LTW RK U Cup Poppet Pin PRP568 016 O Ring Poppet Seat PRP568 018 O Ring Body 20011_1 1 4 Flex Nut H17 Torque Cylinder 11963 Seal Retainer H17 Torque Cylinder 11963 Spring Sea
73. speed and counter clockwise to increase speed of the Tilt cylinder Pull out the E stop button to test settings Repeat process if necessary The mount arm thrust bearing plates are reversed Properly connect the mount arm thrust bearing plates See Drawings The mount arm thrust bearings are worn out Replace the mount arm thrust bearings See Draw ings Properly connect the Winch hoses to the Winch Motor See Drawings Check that the Winch On and Winch Off air hoses are properly connected to the Winch Valve See Draw ings Check that the Winch On and Winch Off air hoses are properly connected in the Right control handle See Drawings Check that the Winch is engaged See Installation Make sure the E stop is pulled out Check to make sure the hydraulic power unit is producing 2500 psi at 20 35 gpm Check that the HawkJaw is getting at least 100 psi air Check that the pump pressure compensator setting is at 2500 psi Check that the hydraulic filter element is not com Trouble Shooting Problem The Tilt Cylinder moves at an undesired speed The Low torque warning system Test 1 has failed The Low torque warning system Test 2 has failed Remedy pletely full of contaminants Ifthe red indicator button on the hydraulic filter body pops up change the filter element See Filter Maintenance Check that no hissing sound comes from the Winch On or Winch Off button An air hose is broken switched or disconnecte
74. ssembly 15 1 A8GH Grip Hold Button Assy 16 5 A3 Button Air Valve Assembly 17 1 A4G Grip Valve Assembly 18 1 2081 4 2S 1 4 x 1 8 H P Hex Bushing Drawings 89 100K 2GSR Right Control Handle Assembly OO A gt N dt 4 BI SJ 0 N 7 PREZ EE N A R ae U g EZ IN 8 W NG JED 90 Drawings 100K 2GSR Right Control Handle Assembly ITEM WN IN IN IN DO NM IN IR INR yo a a aaa al ajaja SONO ROM A ClO ON OT none C O NO PRONS Q BR ja m NN NA NN A IN AA A A 2 O R s PART NO DESCRIPTION COMMENTS 70101 Right Control Handle Assembly 70105 Right Control Panel Assembly 805916_5 16 18 x 50 LG HEX BOLT 810616 5 16 Lock Washer 806004 3 8 16 x 75 Lg Hex Bolt 810645 3 8 Lock Washer 806041 3 8 16 x 2 00 Ig Hex Bolt Grd 5 805987 750 3 8 16 Flex Nut 21FKF616 20104 1 Control Handle Top amp Bottom Cover 20247 Guard Air Connector 20222 Torgue Control Block Modification J55A Torque Control Valve Assembly CXGD XBN Check Valve 20104 2 Control Handle Right Bott Assembly 806051 3 8 16 x 3 50lg Hex Bolt A15 Air Manifold 30113 Orifice Fitting 2087 019 Orifice Plug 2081 4 2S 1 4 x 1 8 H P Hex Bushing 900598 6S MORB Plug 2047 2 25 2MNPTX2FNPT Fitting 90 Drg Swivel 20117A Rubber Shock Mount A20 Button Air Valve Assembly A3 Button Air Valve Assembly A80 E Stop Button Assy A11 RCH Multiplex Connector Assembly See Explosion HOS 18_1 8MNPTx1 8MNPTx54lg_1
75. stle Nut 807493 250 Cotter Pin 1103K1 Grease Fitting Straight MOSO Alignment Coupler 806539 3 4 16 x 3 00 Ig Hex Bolt Grd 9 806358 300_1 2 20 Flex Nut 21FK820 806543 3 4 16 x 5 00lg Hex Bolt Grd 9 91074A036 Lock Washer Assembly 3 4 806445_5 8 11 x 5 00lg Hex Bolt Grd 9 810732_5 8 Lock Washer 806088_3 8 24 x 375lg Set Screw Cup Point 100K 2GSR 1 Spin Manifold Assembly See Explosion 20012 Boss Mount 806042_3 8 16 x 2 00lg Hex Bolt 810645_3 8 Lock Washer 807511_3 8 Dia x 2 50lg HCS Spirol Pin 806585_1 8 x 5 00lg Hex Bolt Grd 9 806580_1 0 8 Lock Nut 810821_1 00 Flat Washer 20138C Pivot Mount H37S 2 Push Cylinder AsseMbly See Explosion 2062 8 8S 8MORB x 8MJIC Fitting 90 PRP568 217 O Ring 808372_3 8 16 x 375 Lg Soc Hd Set Screw Cup Point 806414 500_5 8 11 Flex Nut 31FA1011 806353_1 2 20 Hex Jam nut Drawings 95 100K 2GSR Stand Assembly 96 Drawings 100K 2GSR Stand Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 20075A Stand Assembly 2 1 806542 1_3 4 16 x 4 50 Hex Bolt 3 2 91074A036 Lock Washer Assembly 3 4 4 6 806436_5 8 11 x 1 50 Ig Hex Bolt Grd 9 5 7 810732_5 8 Lock Washer 6 1 806439 5 8 11 x 2 50 lg Hex Bolt Grd 9 7 1 806538_3 4 16 x 2 00 Ig Hex Bolt Grd 9 8 1 806594 500 1 14 Lock Nut 9 2 806414 500_5 8 11 Flex Nut 31FA1011 10 2 806438_5 8 11 x 2 00 Ig Hex Bolt Grd 9 Drawings 97 gt O 7 lt D 02 gt E 4 as M 7 O D NA 7 A py
76. surface is too hot to leave your hand on the cylinder the leak is inside the cylinder Replace the cylinder seals Ifnecessary replace the cylinder For a Grip cylinder see Maintenance amp Repair For a Spinner grip cylinder see Drawings For the Torque cylinder see Mainte nance amp Repair For the Raise Lower Cylinder see Drawings There is a leak in the hydraulic system Disconnect the air supply hose to the HawkJaw Make sure the hydraulic power unit is on Check for Grip cylinder piston seal integrity Make sure no bodily parts are in the extension path of the cylinder rod Begin with the Top Grip cylinder Slowly loosen the Cap side hose Check for fluid flow If there is a piston seal leak fluid will flow with volume out of the Cap side fitting Replace the seals See Drawings Re place the cylinder ifnecessary See Maintenance amp Repair Repeat for the Middle Grip cylinder See Drawings Replace the cylinder ifnecessary See un gt ie 2 GQ Maintenance amp Repair Repeat for the Bottom Grip cylinder See Drawings Replace the cylinder if necessary See Maintenance amp Repair Troubleshooting 71 Trouble Shooting Problem HawkJaw performance and speed not up to par While in make up mode a desired torque setting cannot be achieved or the torque control valve will not effect the torque output of the Hawkjaw 72 Troubleshooting Remedy There is a leak in the hydraulic system
77. tem on every trip If this test procedure is not performed the drill string could be over torqued Disconnect the Low torque warning test connector LTC located on the main hanger Torque the first connection Note the torque gage needle position keep the Hawkjaw positioned on the same connection Now re connect the Low Torque Warning Connector Re torque the connection The torque gage should indicate the same reading If it does not see Trouble Shooting Test 2 Hawk strongly recommends testing the Low Torque Warning System on every trip If this test procedure is not performed the drill string could be under torqued When breaking the first connection push in the Grip Hold GH button hold down both Torque T and Grip G until the Torque Cylinder fully strokes out When the Torque Cylinder fully strokes out the Torque Gauge Needle will fall off to ap proximately an 8000 Ft Lb reading If this does not occur NOTE For safety push in the E Do not make up pipe with the low stop when the HawkJaw is at torque warning test connector rest dis connected This may result in 24 Operation under torqued pipe in the hole Measure the tool joint with OD Use the 1 1 4 wrench to adjust Rotate the Middle wrench nut Adjust for Break Out Adjusting the Wrenches calipers the Pointer P on the Pipe stop index PI to the OD tool joint size Its always better to adjust the pointer 1 4 larger than t
78. to CH CB RH RB remove the Grip Cylinder Cap side Bolt CB and Flex Lock Nut 4 Usethe 1 1 2 wrench to remove the Grip Cylinder Rod side Pin RP 5 Slide out the Grip Cylinder C 6 Place the new Grip Cylinder into the Cap side Eye CE and Rod side Eye RE 7 Use the Two 1 1 2 wrenches to replace the Grip Cylinder Cap side Bolt CB and Flex Lock Nut 8 Replace the Grip Cylinder Rod side Bolt RB Assemble with cotter pin 9 Use the Two 11 16 wrenches to connect the Cap side Hose CH 10 Use the Two 11 16 wrenches to connect the Rod side Hose RH WARNING Make sure the Grip Cylinder Rod Pari Name Part and Cap side Hoses are properly e connected See Drawings Grip Cylinder Cap Bolt CB 999 806628 Flex Lock Nut 999 806594 500 Grip Cylinder Rod Bolt RB 061 20270 Cotter Pin 061 98401A446 Lock Washers 061 91074A038 Grip Cylinder C 061 H18 Maintenance amp Repair 59 Changing the Grip Cylinders Two 11 16 wrenches Two 1 1 2 wrenches Tools Required Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Follow Steps 1 4 on p 52 Middle Grip Cylinder 1 Use the Two 11 16 wrenches to slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH 2 Use the Two 11 16 wrenches to slowly loosen the Cap side Hose CH Check for
79. ue T rotate the Torque Set knob K clockwise 9 When the Torque gauge needle TN reaches the desired torque stop rotating the Torque Set knob K 10 Release both Torque T and Grip G at the same time 11 Pull out the Grip Hold GH button Shown set for 35 000 ft lbs 22 Operation 5 Push and hold down Torgue T 6 Watch the Torque gauge needle 7a Note Ifthe desired torque is not Press in the Grip Hold GH button Press and hold Spin S until the stand rotates down to the shoulder Release Spin S Push in and hold the wrench Grip G TN When the Torque gauge needle rises above and settles at the desired torque this rising above is anormal hydraulic adjustment release Torque T Immediately release Torque T button and the wrench Grip G button achieved repeat steps 4 7 Pull out the Grip Hold GH button The Hawkjaw can now be removed from the pipe SEE LOW TORQUE WARNING SYSTEM CHECK PG 24 Operation 23 Le sd Low Torque Warning Test CHECK Ifthe Torque cylinder strokes out before the desired torque is reached the Torque gauge needle TN will fall off to approximately a 8000 Ft Lb reading If this happens release Torque T Immediately release Grip G Wait for the Torque cylinder to reset LOW TORQUE WARNING SYS TEM CHECK Test 1 Hawk strongly recom mends testing the Low Torque Warning Sys
80. ut With filtered hy draulic fluid through a Hawk approved filter the Drive motor is a long term wear item If all other rotating members on the spinner work inspect the rotating group bearings and seals for wear Replace where necessary See Draw ings HawkJaw HawkJaw performance and Performance speed not up to par 70 Troubleshooting Check that the hydraulic filter element is not completely full of contaminants If the red indicator button on the hydraulic filter body pops up change the filter element See Filter Maintenance Check the lead in pressure and tank lines for any obstructions Also check the quick disconnects Trouble Shooting Problem HawkJaw performance and speed not up to par Remedy e to see that they are securely tightened A bad guick disconnect can cause the Hawkjaw to mal function Replace the faulty connector The air pressure is low Increase the air pressure to the HawkJaw See Installation Check to make sure the hydraulic power unit is producing 2500 psi at 20 35 gpm Check to make sure the hydraulic power unit pressure compensator setting is at 2500 psi There is a leak in the hydraulic system Check for any visual leaks in the hoses fittings manifolds cylinder rod heads or cylinder rod wiper seals Re place necessary components See Drawings There is a leak in the hydraulic system Operate the HawkJaw Feel the outside of all actuators If a portion of the cylinder
81. w in for higher pressure out for lower pressure Flow Cntrl Valve H6 Screw out for more flow in for less flow Flow Cntrl Valve H6 Screw in for faster mvmnt out for slower mvmnt top screw FORWARD tilt bottom for BACKWARD tilt Flow Cntrl Valve H6 Screw in for faster mvmnt screw out for slower mvmnt Sequences the spinner motor to begin turning at the correct time 3 16 socket wrench turn in to delay motor start turn out to advance motor start Drawings 109 100K 2GSR Main Manifold Air Connections TOP VIEW BOTTOM VIEW RIGHT CONNECTOR CONNECTOR LEFT 110 Drawings 100K 2GSR Main Manifold Air Connections LEFT CONNECTOR AIR SUPPLY WINCH GRIP 3 RAISE VALVE SIDE b LOWER VALVE SIDE a TILT VALVE SIDE b 8 TILT VALVE SIDE a _ 9 OLER RIGHT CONNECTOR SUPPLY FRONT FILTER AIR 1 SUPPLY RETURN SUPPLY TORQUE SUPPLY WINCH SUPPLY SPIN TORQUE VALVE SIDE a X X B 1 SE sad 4 5 ME SPIN VALVE SIDE b SPIN VaLVE SIDE a WINCH VALVE SIDE b WINCH VALVE SIDE a SPARE __ A B ENE EE ee EEE BE 4 TORQUE VALVE SIDE b 5 6 BLACK 3 16 5 32 5 32 5 32 5 32 5 32 BLUE 5 32 5 32 BLACK 5 32 5 32 5 32 BLACK 5 32 COLOR SIZE BLACK RED BLUE BLACK Drawings 111 100K 2GSR Left Control Handle Air Connections
82. wkJaw must receive clean hydraulic fluid Running the HawkJaw without a Hawk approved filter Part 061 H25 and installed filter element Part 061 H25A voids the warranty and severely shortens component life Installation 11 UOTETTEISUT Air Reguirements 1 Clean dry air at 100 psi a negligible volume 2 On board auto dump air filter Part 061 A22 Initial on board filter OF supplied with the HawkJaw 3 Auto dump air filter Part 061 J29 located between the air source and the HawkJaw air supply line A Initial in line filter supplied with the HawkJaw 4 Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe connection to the mouse hole connection WARNING The HawkJaw must receive clean dry air Running the HawkJaw without a Hawk approved air filter Part 061 J29 voids the warranty and shortens component life A NOTE Make sure the larger air filter Part 061 J29 is mounted vertically with the red and black arrows on the cannisters pointing up NOTE The smaller air filter OF is located on board the HawkJaw Part 061 A22 OF 12 Installation Raise Lower Cylinder Hook Up 1 Use the Raise Lower cylinder Cap side Bolt B to connect the HawkJaw Suspension Ring SR to the Raise Lower cylinder C 2 Use the Raise Lower cylinder Cap side EE Lock Nut N to secure the Raise Lower NA cylinder Cap side Bolt B AJ Le 3
83. x92 00Ig 8 Hose T4 PR3 Spin Manifold 8 2 HOS 52G _ 4FJICx 4F JICx86 00lg 4 Hose TB TF Tilt Cyl Piston Rod 9 2 HOS 142G_ 6FJICx 6FJICx95 00lg 6 Hose G3R G3P Top Grip Rod Piston 10 6 HOS 62G_ 6FJICx 6FJICx36 00lg Hose G1R G1P G2R G2P Bott Grip Rod Pist Midd Grip Rod Pist JHR JHP Jaw Holder Rod Pist 11 1 HOS 122G_3 4MNPTx 1 MNPTx30 00lg_ 12 Hose TANK Tank Line HOS 24 12 1 HOS 24_1 MNPTx1 MNPTx180 00lg_ 20 Hose HOS 122G Tank Line Power Unit 13 2 HOS 92G_ 8FJICx 10FJICx92 00lg Hose SCR SCP Spinner Manifold SCR SCP 14 1 HOS OIL_1 8MNPTx1 8MNPTx130 lg 1 8 Hose Oiler Needle Valve Spray Nozzle Spinner 15 1 H26F_ Female Quick Disconnect 16 1 H26M Male Quick Disconnect 17 1 H53 Female Quick Disconnect 18 1 12096 16 1 0 Pipe Coupling HP Drawings 103 100K 2GSR Spin Manifold Assembly 104 Drawings 100K 2GSR Spin Manifold Assembly ITEM QTY PART NO DESC PORT DESC HOSE DESTINATION 1 1 H38 Spin Manifold 2 1 H35 Sequence Valve V2 3 1 H34 Check Valve V4 4 1 H31 Flow Control Valve V7 5 2 H33 Check Valve V3 V8 6 1 _ H36 Pressure Reducing Valve vi 7 1 H45 Needle Check Valve V9 8 2 2062 8 8S 8MORB x 8MJIC Fitting 90 9 1 206209 6 65_8MORB x 8MJIC Fitting 90 Ext 10 1 2216 4 6S 6MORB x 4FNPT St Adaptor 11 1 2081 4 2S 1 4 x 1 8 H P Hex Bushing 12 1 2254 2 25_2MNPT x 2FNPT T Fitting Swivel 13 1 2216 2 4S AMORB x 4FNPT St Adaptor 14 1 2047 2 25 2MNPTX2FNPT Fitting 90 Drg Swivel 15 4 202702 8 8S 8MO
84. y needed the full part number as listed in this manual under Part the unit serial number the model number and part name TEE 061 20194 100K 2GSR Die 061 H18 100K 2GSR Grip Cylinder 031 25CHAIN 100K 2GSR Chain 8 Ordering Hanging Cable Location 1 Anchor the hanging cable to a point as close to the derrick crown as possible The longer the hanging cable the easier the HawkJaw is to move on and off the drill pipe 2 Locate the cable hang point as high above the center of the rotary table as possible The cable must hang within 2 3 ft of the rotary table center NOTE The hanging cable must permit the HawkJaw to move from the drill pipe connection to the mouse hole connection to the HawkJaw rest position 3 5 ft away from the rotary table HawkJaw Location 1 Place the HawkJaw on the side of the rotary table away from the setback UOTETTEISUI Zone This allows the drill pipe stands to swing straight from pick up to stabbing 2 If possible place the HawkJaw on the opposite side of the setback zone If the rig has dual setback zones Step 1 applies 3 The HawkJaw may rest on the rig floor 3 5 ft away from the rotary table Installation 9 Hanging Cable Reguirements 1 5 8 diameter steel cable Appropriate hanging cable hardware for 5 8 diameter steel cable Enough cable length to suspend the Hanger Eye HE 20 ft above the rig floor Enough cable length to allow the

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