Product Manual
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1. Color Valve Stack Installation Figure 3 shows the four manifold blocks that can be used in a manifold system In additon CCV 36 SS separator plate Figure 2 can also be used In Figure 4 shown by the block inlets outlets are numbers indicating hardware to be installed at these locations T he dotted lines indicate the path of the mounting studs which hold the blocks in place The o ring slots are shown o rings are not included on CCV 18 SS O rings are included in KK 4901 Manifold Assembly Kit KK 4901 Manifold Assembly Kit The kit includes threaded rod lockwashers nuts two 2 mounting brackets and twelve 12 o rings which will allow assembly A spanner tool part CCV 7 is also included in this kit This tool inserts into any one of the holes in the spanner nut and is used to tighten or loosen the nut This is convenient in close clearances where a wrench may not fit NOTE Tighten CCV 403 SS valve assembly and KK 4370 plug kit when used to mani fold using 132 156 Ibsein torque Do Not Over Tighten Use a good quality pipe sealant on all threads of air and fluid connections Do not use sealant or tape on CCV 403 SS valve when assem bling to manifold 10 Color Valve Stack Operation 11 OPERATION Installation and Operation Overview The coating material is supplied from the users pressurized system that may be a pressure tank paint circulating system or other suitable pressure pa2. ODT X 3 8 AN SS Table A E Male Tee 3 8 ODT X 1 4 NPT SS Table D N Table D Female Tee 3 8 ODT X 1 4 NPT SS Table D P MIA E EA 1 1 A11846 00 Caution Tag Included but not shown 1 LN 9113 06 1 18 Color Valve Stack Parts Identification rrv Ransburg COLOR VALVE STACK ASSEMBLY MODEL IDENTIFICATION When ordering use CCV 51AA BCD as indicated by Tables A thru D Three characters must follow the basic part number Model No CCV 51 02 2 1 2 Basic Part Number of Color Valves Table A Table D Fluid Inlet Fittings Air Push Valves Table B Table C Check Valve Options 19 LN 9113 06 1 rrvRansburg Color Valve Stack Parts Identification Table A Number of Color Valves Pu E Ea E E ee 9 wee Sd o o one ea lo o mech o Nineteen Color 1 Twenty Color Twenty One Color Twenty Three Color 1 Twenty Five Color 1 4 3 8 4 3 8 5 3 4 5 3 4 7 1 8 7 1 8 8 1 2 8 1 2 9 7 8 9 7 8 11 1 4 11 1 4 12 5 8 12 5 8 14 14 15 3 8 15 3 8 16 3 4 16 3 4 18 1 8 18 1 8 19 1 2 19 1 2 20 7 8 20 7 8 22 1 4 22 1 4 o 68 o n I o 1 o o Twenty Seven Color 1 Twenty Eight Color Twenty Nine Color 1 30 Thirty Color ala k k 7 42 fa LN 9113 06 1
3. Required Y CCV 17 SS End Valve Manifold Block Fluid Inlets Fittings must be specified on Standard Stacks Tee fittings SSP 6810 3 8 Male Branch Tee or 3 8 Elbows SSP 6435 may be used Plug opposite port with SSP 1421 Pipe Plug if necessary Use nylon tubing for all fluid lines 1 4 O D or larger Do not use polyethylene for fluid 4 23165 430 O Ring not shown The CCV 403 SS valve mounted at this position is used for air push of the manifold assembly Con nect the main air line to the regulator Check valve is always used on input port of CCV CCV 16 SS Manifold Block CCV 18 SS Open Manifold End Cap SSF 6504 Threaded rod 4 required Cut to proper length at assembly LSFI0033 Adapter SS 655 ZN Nut CCV 37 Manifold 4 required tighten Mounting Bracket to 110 130 in Ibs 2 required Included in KK 4901 Manifold Assembly Kit Figure 1 Typical Color Change Stack 9 LN 9113 06 1 Ransburg _CCV 18 SS Open Manifold End Cap LSFI0033 Adapter Figure 2 Two Valve Manifold Assembly A 41 FTC 1002 Adapter CCV 38 SS Manifold Divider Block Figure 3 Manifold Divider Block CCV 38 SS Manifold Divider Block CCV 17 SS End Vaive Manifold Block aw 5 CCV 18 SS Open Manifold End Cap CCV 16 SS Manifold Block 1 CCV 403 SS Valve Assembly 2 KK 4370 Plug Kit 3 LSFI0033 Adapter Figure 4 Available Manifold Blocks LN 9113 06 1
4. T Ra nsburg SERVICE MANUAL LN 9113 06 1 Replaces LN 9113 06 October 2007 COLOR VALVE STACK 5888 MODEL CCV 5100 IMPORTANT Before using this equipment care C fully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 25 00 Euro 30 00 U S ITovRansburg NOTE This manual has been changed from revision LN 9113 06 to revision LN 9113096 1 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual LN 9113 06 1 Ransburg CONTENTS SAFETY SAFETY PRECAUTIONS HAZARDS SAFEGUARDS INTRODUCTION DESCRIPTION SPECIFICATIONS COLOR STACK SELECTION CHART PRE ENGINEERED COLOR VALVE STACK ASSEMBLIES INSTALLATION INSTALLATION OPERATION OPERATION MAINTENANCE MAINTENANCE TROUBLESHOOTING GUIDE PARTS ACCESSORIES WARRANTY POLICIES LIMITED WARRANTY LN 9113 06 1 IDENTIFICATION COLOR VALVE STACK PARTS LIST COLOR VALVE STACK ASSEMBLY MODEL IDENTIFICATION CCV 403 SS CUTAWAY PARTS LIS
5. light grease to bore and cup at assembly Supplied in Repair Kit KK 4841 Note Tighten CCV 45 to CCV 3 with VA 246 in between using 12 18 Ibs ein torque Tighten CCV 45 CCV 3 VA 246 assembly to CCV 39 using Ibsein torque maximum finger tight Do Not Over Tighten ACCESSORIES Pat Description KK 4901 Paint Manifold Assembly Kit LN 9113 06 1 24 Color Valve Stack Warranty Policies 25 T Ransburg WARRANTY POLICIES LIMITED WARRANTY ITW Ransburg will replace or repair without charge any part and or equipment that falls within the specified time see below because of faulty workmanship or material provided that the equip ment has been used and maintained in accor dance with ITW Ransburg s written safety and operating instructions and has been used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN ITW RANSBURG APPROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc is one 1 year from date of purchase WRAPPING THE APPLICATOR IN PLAS TIC ASSOCIATED VALVES AND TUB ING AND SUPPORTING HARDWARE IN PLASTIC SHRINK WRAP ANY OTHER NON APPROVED COVERING WILL VOIDE THIS WARRANTY ITW RAN
6. 20 Color Valve Stack Parts Identification rrv Ransburg Table B Air Push Valves NAS No Air Push Assembly 1 One Air Push Assembly 79309 01 2 Two Air Push Assemblies 79309 02 Table C Check Valve Options ber nemen w oe oe we Eo No Check Valves On Color Valves 1 o Table A H Table A H o Check Valves On All Color Valves Table Table ME E Table A H Table D Fluid Inlet Fittings ARAS o __ o 1 No Fittings Elbows Only Table TableC S 0 Table C U 21 LN 9113 06 1 rrv Ransburg Color Valve Stack Parts Identification NOTES LN 9113 06 1 22 Color Valve Stack Parts Identification rrv Ransburg 9 8 wip zr SE 2 Za lt 2 Za 7 NY aN NM 1 MiS 247 NNNNJ ASS SNS lt ed MAAN NY SSS 3 7 Figure 6 CCV 403 SS Cutaway 23 LN 9113 06 1 rrvRansburg Color Valve Stack Parts Identification CCV 403 SS CUTAWAY PARTS LIST Figure 6 DUIS OO OMNEM Air Inlet Air Inlet 1 9 NPT F F rs a E NE 6 jSpingWasher 2 8 J J Fh idllet 2pots 1 4 NPT F 9 CCv 13 J SpamerNMt Retaining Ring Kit Pipe Plug Shipped loose with valve Not used if material is recirculated Valve Cap Use Loctite Medium Strength Grade 242 on threads 2 places Apply a thin film of lubricant
7. do not reuse o ring 23165 430 which goes between each block Replace with new o rings Reusing the old o rings may cause leakage 3 Torque the four SS 655 ZN nuts which hold the manifold blocks together to 110 130 Ibsein 4 When reinstalling air and fluid connections use a good quality pipe sealant on the threads However do not use sealant or tape on the spanner nut threads when installing the CCV 403 SS valve into the manifold block or valve adapter LN 9113 06 1 14 Color Valve Stack Maintenance TROUBLESHOOTING GUIDE General Problem Possible Cause Solution DELIVERY Fluid LEAKAGE Air 1 No main supply air No paint connected to CCV Paint not pressurized No main supply air Loose connection 1 Hole in tubing 2 Looseconnections 1 Loose connection 2 Worn fluid tubing Ransburg 1 Turn supply air on 2 Reconnect paint 3 Check users supply 1 Turn supply air On 2 Tighten connections 1 Replace worn tubing 2 Tighten connections 1 Tighten connections 2 Replace worn fluid tubing DEFICIENT DELIVERY Air 1 Insufficient supply air 1 Check air regulator Fluid 15 1 Lowsupply pressure 2 Clogged or obstructed fluid lines 3 Clogged or obstructed CCV stack 1 Increase supply pressure 2 Clean or replace 3 Cleanas required LN 9113 06 1 rrv Ransburg Color Valve Stack Maintenance NOTES LN 9113 06 1 16 Ransburg PARTS IDE
8. E is desired CCV 403 SS includes red a ec indicator visible through holes in the valve body that can be seen when the valve is turned on Fluid Outlet VAh NPTF X i itting i inch All parts that come in contact with the fluid material ied Sd rene are made of either stainless steel or Teflon that is impervious to most solvents All other parts of Fluid Flow Capacity the valve are made of brass stainless steel nickel 3800 cc min 47 psi plated brass or hard coated anodized aluminum pressure drop Paint The valve is constructed with a smooth viscosity O 700 entipoise unobstructed fluid path that allows for faster flush Varies according to cleaning and also less pressure restriction The material pressure and valve body has two fluid inlet ports that allow fluid viscosity to circulate through the valve on a continuous basis A plug is provided when this feature is not Valve Actuation Speed to be used The double inlet ports also allow two On Off Cyle 55 cycles min valves to be used as a fluid on off control and dump system Colors Up to and including 30 colors total If CCV valve is used for Air Push air leakage may occur if pressure is excessive 5 LN 9113 06 1 rrvRansburg Color Valve Stack Introduction COLOR VALVE STACK SELECTION CHART Identification No CCV51 XX X X X Color Stack Assembly Number of Color Valves Fluid Inlet Fittings
9. NTIFICATION Color Valve Stack Parts Identification 438 6061 55 91 02 Z Wall 30 70 WIG 334 00 S S310H ONLNNOW lt MIO Xa 80100 X YOTOD X 40100 30 HSnd S310H 131110 ri SNUNnON GINS AI8W3SSV JAVA JO 3N 1831N39 WONj 5334930 S 31VlOM MIA SIHL NI 31 104 NMOHS LON S3ATVA SONILIIJ TALON 79018 39nvo YOLWINDIY JAVA 3ATVA 1515 02 S3ligW3ssv 318 1 335 S3rW3ssv HSNd X MO100 Xu MO100 Xu MO100 L 40109 40 40109 0 AVL 335 2 AVL 335 Lao 8 X 1dN v 1 t t SNILLI I3INI GIN SSATVA 318 1 335 S3ATVA 30 ON 16 99 LN 9113 06 1 Figure 5 Color Valve Stack 17 rrvRansburg Color Valve Stack Parts Identification COLOR VALVE STACK PARTS LIST Figure 5 item Pana Description 1 1 8 Manitold Block 14 2 ccviess Manifold Block f 3 55 Manifold Block L T 4 covao3ss Color ValveAssembly Table A F 5 covs7 2 __ 4 4 10 Ref 1 SSP 6427 Male Swivel Elbow Table A Table C J Table A L 17 j Table D Connector 3 8
10. O No Fittings Required 1 Elbows Only 2 Tee Only Air Push Valves Check Valves 0 No Air Push Assembly 0 No Check Valves 1 One Air Push Assembly 1 Check Valves On All Color 2 Two Air Push Assemblies Valves Note Includes check valve regulator and gauge LN 9113 06 1 6 Color Valve Stack Introduction PRE ENGINEERED COLOR VALVE STACK ASSEMBLIES The following is for Pre Engineered Color Valve Stack Assemblies Please reference Color Valve Stack Selection Chart for the stack assembly number Part Number CCV 51XX XXX identifies the configuration of the stack assembly CCV 51 XX XXX Color Stack Assembly Includes the top block and solvent valve The solvent valve is always supplied with a check valve and a 3 8 inch ODT stainless steel female elbow for fluid inlet CCV 51 XX XXX Number of Color Valves Selection 00 30 These two numbers indicate the number of valves required for paint inlet to the stack assembly CCV 51XX X XX Air Push Valves Selection 0 1 2 This number indicates the number of air push valves required Each valve is supplied with a check valve gauge regulator and 3 8 inch ODT brass push style fitting for air inlet The air push is used to push out residual paint in the fluid supply line This air is also pulsed on and off with the solvent to create a scrubbing action In the event that two different pressures are required two air push valves can be sup
11. SBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATE RIALS THERE ARE NO IMPLIED WAR RANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ITW RANS BURG ASSUMES NO LIABILITY FOR IN JURY DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PUR CHASER OR OTHERS EXCLUSIONS If in ITW Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained ITW Ransburg will assume no responsibility for repair or replacement of the item or items The pur chaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable LN 9113 06 1 Ransburg MANUAL CHANGE SUMMARY This manual was published to supercede Service Manuals LN 9113 06 Color Valve Stack to make the following changes 1 Added Service Manual Price 25 00 Euro to the Front Cover 2 Revised Figure 1 Typical Color Change Stack in the Installation section 3 Revised Figure 2 Two Valve Manifold Assembly in the Installation section 4 Revised Figure 4 Available Manifold Block in the Installation section 5 Revised Color Valve Stack Parts List Item 19 LSFI0033 00 in the Parts Ident
12. Spanner Tool CCV 7 into one of the holes in the spanner nut and rotate counterclockwise as viewed from the rear air inlet fitting in valve If the Spanner Tool is not available a 1 1 6 inch open end wrench can also be used to loosen the spanner nut CCV 403 SS Valve Disassembly 1 Remove valve cap CCV 43 from valve body Hold hex valve body with 1 1 16 wrench while turning cap counter clockwise with a 1 1 8 inch wrench 2 Place 7 16 inch socket on clamping nut CCV 45 and insert a 9 32 inch socket onto the end of the stem at opposite end of valve Note Older style valves used a Phillips screwdriver slot on the end of the stem Use a Phillips screwdriver in place of nut driver Rotate the socket counterclockwise until the clamping nut is free from the stem Ransburg NOTE The stem should be held steady while the nut is rotated Rotating the stem can scratch the stem finish causing premature valve needle seal wear and valve leakage 3 The piston cup VA 246 is held onto the clamping nut by a brass nut CCV 3 which has an 11 16 inch hex Use a 7 16 hex socket and an 11 16 inch wrench to disassemble the nut from the clamping nut so that the Teflon piston cup can be removed 4 The valve indicator CCV 42 and piston spring CCV 41 K2 will be free and can be removed when the clamping nut is off the stem 5 The stem can now be pulled from the front of the valve body After the stem is removed reac
13. T 24 Color Valve Stack Contents PAGE 13 16 Goud Gury eu tava ede Sey dea A atat 13 14 15 17 24 17 18 19 21 23 24 25 Color Valve Stack Safety SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any ITW Ransburg electrostatic coating system read and understand all of the technical and safety literature for your ITW Ransburg products This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please pay particular attention to these sections A WARNING states information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the procedure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and approp
14. es will cause a fire hazard Improper operation or maintenance may create a hazard Personnel must be properly trained in the use of this equipment Color Valve Stack Safety SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 100 F 37 8 C Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible solvents Electrostatic arcing must be prevented Test only in areas free of combustible material Non factory replacement parts or unauthorized equipment modifications may cause fire or injury Never use equipment intended for use in waterborne installations to spray solvent based materials The paint process and equipment should be set up and operated in accordance with NFPA 33 NEC and OSHA requirements Personnel must be given training in accordance with the requirements of NFPA 33 Instructions and safety precautions must be read and understood prior to
15. h into the rear of the valve body and pull out the spring washer CCV 4 and the needle seal CCV 8 The poppet seal CCV 40 that is behind the stem seat can be removed from the body after the stem is removed Valve Reassembly Reassemble the CCV 403 SS valve in reverse order but follow these additional instructions 1 Use Loctite medium strength Loctite grade 242 on the threads of the clamping nut 2 and stem 13 as shown on the parts breakdown in Figure 6 2 With stem fully inserted into assembly tighten the clamping nut onto the stem and torque to specifications shown in CCV 403 SS Cutaway Parts List Note in the Parts Identification section Do not rotate the stem during assembly LN 9113 06 1 rrvRansburg Color Valve Stack Maintenance Apply a thin film of lubricant light grease type NOTES to the valve cap bore and cup as shown in Figure 6 in the Parts Identification section Tighten the valve cap to the torque specification shown CCV 403 SS Cutaway Parts List Note in the Parts Identification section NOTE Make sure all seating surfaces of the stem poppet seat needle seal and cup are clean and free of nicks and scratches to prevent leakage Manifold Reassembly 1 When reinstalling the CCV 403 SS back into the manifold block or valve adapter torque the spanner nut to 132 156 Ibsein Do not over tighten 2 If the manifold blocks are disassembled
16. ification section 6 Added Accessories KK 4901 Paint Manifold Assembly Kit in the Parts Identification section 7 Removed Appendix section See literature IL 307 Technical Supplement for All Products 8 Added Service Manual Price 25 00 Euro to the Back Cover LN 9113 06 1 Service Manual Price 25 00 Euro 30 00 U S Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance Automotive Assembly and Tier Telephone 800 626 3565 Fax 419 470 2040 Industrial Systems Telephone 800 233 3366 Fax 419 470 2071 Ransburg Guns Telephone 800 233 3366 Fax 419 470 2071 www itwransburg com Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 27 Form LN 9113 06 1 Litho in U S A QUES 10 07 O 2007 Illinois Tool Works Inc All rights reserved Models and specifications subject to change without notice ENV
17. int supply system 3 8 inch OD fluid tubing is connected between the users paint supply and the CCV An air signal supplied to the CCV activates the paint being delivered to the applicator gt CCV Valve must be supported while tightening the tube fittings to prevent damage to the valve seats or remove the valve before tightening the fluid inlet fittings Circulation system lines must have a flexible connection between the hard piping and the valve NOTES ITovRansburg LN 9113 06 1 Ransburg LN 9113 06 1 NOTES Color Valve Stack Operation Color Valve Stack Maintenance 13 MAINTENANCE Cleaning The valve and associated parts through which fluid passes should be cleaned after use by flushing with an appropriate solvent While flushing the valve should be triggered several times in order to flush particles from the seat and stem seal areas Wear Parts Wear parts include the poppet seat stem valve needle seal and piston cup All of these parts are Teflon except for the stem that is stainless steel Wear parts should be inspected and replaced on a regular maintenance schedule The frequency of replacement depends upon cycle rate and material abrasiveness Valves should be inspected after six months usage If any parts are worn or if paint leakage is evident replace all wear parts with Valve Repair Kit KK 4841 Valve Removal 1 Disconnect air and fluid lines from valve 2 Insert the
18. plied ITovRansburg CCV 51XX X X X Check Valves Selection O 1 This number indicates whether check valves are supplied on the paint inlet valves Check valves are used to prevent materials from contaminating each other in the event that two valves would be opened at the same time NOTE Check valves will always be supplied on solvent and air valves regardless of selection made here CCV 51XX XX X Fluid Inlet Fittings Selection 0 1 2 This number indicates whether no fitting elbows or tees are supplied for the fluid inlet to the color valves Elbows are typically utilized for fluid inlet Tees are used for circulating the paint at the color valve The elbows and tees are stainless steel and accept a 1 4 inch OD fluid line All valves are supplied with a brass push style swivel elbow for the air pilot This fitting accepts a 1 4 inch OD tube LN 9113 06 1 rrv Ransburg Color Valve Stack Introduction NOTES LN 9113 06 1 8 Color Valve Stack Installation Ransburg INSTALLATION The CCV 403 SS valve mounted at this position is used for NOTE solvent flushing of the manifold assembly Connect the solvent Check valves are always used on input ports of Air Push and peril to this valve Check valve is always used on input port Solvent CCV s They are optional for Color CCV s of CCV GA 338 Gauge HAR 503 1 Air Regulator SSV 809 Check Valve Located Below Elbow SS 10022 Cap Screw 4
19. provided to keep the air free of accumulations of toxic materials Use amask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved LN 9113 06 1 rrv Ransburg Color Valve Stack Safety NOTES LN 9113 06 1 4 Color Valve Stack Introduction Irw Ransburg INTRODUCTION DESCRIPTION SPECIFICATIONS CCV 5100 Color Valve Stack The CCV 5100 Color Valve Stackis a manually Dimensions ss OI controlled pneumatic color change valve assembly The stack allows for up to and including 30 different colors Color changes are made using CCV 403 SS color change valves Mechanical Air Requirements 70 100 psig 4 8 6 9 bar CCV 403 SS Color Valve Stack Operating Pressure The CCV 403 SS Color Valve Stack is a pneumatically operated fluid valve designed for Air Inlet Outlet Figure in the Parts Identification section use in paint spray application systems The valve Connections 1 4 inch OD Tubing can be used in a variety of other applications The valve can be used separately for on off controlof Fluid Pressure 300 psig 20 6 bar paint to a spray atomizer or as part of a multi color manifold assembly where colors can be quickly flushed and changed when colorchange Fluid Inlet 1 d sa Dd
20. riate ITW Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local ITW Ransburg representative or ITW Ransburg ITovRansburg A WARNING The user MUST read and be familiar with the Safety Section in this manual and the ITW Ransburg safety literaturetherein iden tified gt This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD prior to installing operating and or servicing this equipment A WARNING The hazards shown on the following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 LN 9113 06 1 Ransburg AREA HAZARD Tells where hazards Tells what the hazard is may occur Spray Area General Use and Maintenance LN 9113 06 1 Fire Hazard Improper or inadequate operation and maintenance procedur
21. using this equipment Comply with appropriate local state and national codes governing ventilation fire protection operation maintenance and housekeeping Reference OSHA NFPA 33 and your insurance company requirements Color Valve Stack AREA Tells where hazards may occur Explosion Hazard Incompatible Materials Toxic Substances Safety Tells what the hazard is Halogenated hydrocarbon solvents for example methylene chloride and 1 1 1 Trichloroethane are not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion Certain material may be harmful if inhaled or if there is contact with the skin ITovRansburg SAFEGUARDS Tells how to avoid the hazard Aluminum is widely used in other spray application equipment such as material pumps regulators triggering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing or cleaning Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your material supplier Any other type of solvent may be used with aluminum equipment Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be
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