D8800 Hose Reel Series Service Manual
Contents
1. Swivel Assembly 1 2 14 H72320054 1 Swivel Assembly 3 4 H72320055 Swivel Assembly 1 15 H73130043 1 Seal and Backing Washer for all size swivels H33340010 Hose Stop 1 4 H33340011 Hose Stop 3 8 19 H33340012 1 Hose Stop 1 2 H33340013 Hose Stop 3 4 H33340014 Hose Stop 1 23 H25410120 1 Outlet complete with Rollers Daniel Woodhead Company w A Woodhead Industries Inc Subsidiary Northbrook IL USA 888 996 6343 Fax 847 272 8133 www danielwoodhead com wetechsup danielwoodhead com SM514001E Woodhead Canada LTD w A Woodhead Industries Inc Subsidiary Mississauga Ontario Canada 905 624 1079 FAX 905 624 9151 www woodhead ca Aero Motive Company w A Woodhead Industries Inc Subsidiary Kalamazoo MI USA 269 337 7700 FAX 800 333 6119 www aeromotive com techhelp aeromotive com Page 6 of 6 Aero Motive Company Dec 032. new hose on floor pull end though guide and attach to swivel 8 Disengage safety catch and allow hose to slowly rewind fig 5 9 Engage ratchet and install hose stop 10 Recheck connections and turn on the supply of fluid Turn off supply of input fluid media Engage the safety loop fig 5 Disconnect both input and output hose from swivel Remove swivel from reel Install new swivel Attach input and out hoses to swivel Safety Catch y Disengage safety loop fig 5 Recheck connections and turn on the supply of fluid Fig 5 media Refer to supply hose installation as needed OON ON GOIN a Install reducer bushing w thread sealant when necessary Page 3 of 6 Aero Motive Company Dec 03 MAINSPRING REPLACEMENT Never under any circumstances remove spring from its container assembly Replacement A WARNING springs are assembled in a sealed assembly for safety and there is no need to remove them Serious injury or death COULD result from removal of spring from its container assembly Mainspring is completely self contained and safe to handle If reel will not develop tension or retract hose the main spring assembly will need to be replaced See Replacement Parts for the appropriate replacement spring assembly To replace main spring fig 6 1 Remove four bolts connecting base to spring assembly fig 4 2 Remove six screws to housing cover and remove 3 Remove screw in h
3. D8800 Hose Reel Series Service Manual Aero Motive Company Ww A Woodhead Industries Inc Subsidiary Important Safety Instructions Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions A DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death F Hazards or unsafe practices which MAY result in minor personal injury or product or CAUTION property damage INSTALLATION MOUNTING Fig 1 The reel can be wall floor or ceiling mounted according to the illustrations e Choose a way of mounting to avoid excessive bending of the hose against the outlet rollers e Select a level surface to mount the reel and use the template to mark the holes e Ensure suitable fixing bolts are used and they are secure e When choosing a mounting place it should be noted the lifetime of the hose can be affected by chemicals and strong UV or heat radiation Fig 1 SECONDARY SUP
4. PORT CHAIN A DANGER A secondary safety cable or chain is to be attached to all reels mounted overhead to prevent reel from falling Immediate hazards WILL result in severe personal injury or death All reels mounted over head should have a secondary support chain to protect personnel in case of structure or mounting component failure Attach one end of secondary support chain or cable to reel Attach other end of secondary support chain or cable to a support component other than that which supports the reel The chain or cable should be as short as possible allowing reel to drop no more than 6 to 12 inches if the primary connection is released NE NS SM514001E Page 1 of 6 Aero Motive CompanyDec 03 SUPPLY HOSE NOTE A 90 female NPT elbow is included for Cut off valve spool side hose connection fig 2 Inlet must have Inlet connection is Male NPT and ee De Eef requires a 90 elbow by customer on din inlet hose fig 3 An elbow with female swivel NPT connections on both ends will allow a male NPT fitting on inlet hose Fig 2 amp 3 The reel must be connected to the pipework system with flexible inlet hose only Do not use rigid pipe The hose should go through the ring connected to the bracket see arrow before connecting to swivel Check that the inlet hose is not twisted or strained after connection Install reducer bushings as necessary i 4 Inlet must have A cut
5. equire pre tensioning after hose is installed and before making final hose connections To pre tension hose reel pull hose out far enough to allow one full wrap of hose to be looped back over drum assembly you may have to remove the Hose Guide w Ring Prevent drum from turning and loop hose back on drum Repeat steps above until desired tension is achieved After tension is set pull hose out completely to check spring travel If full hose extension is not possible remove pre tension turns until full hose tension is possible Failure to test in this manner may cause spring damage Complete all hose connections Before performing any service always disconnect and lock out compressed air or fluid A WARNING media before attempting any service Hazards or unsafe practices COULD result in severe HOSE INSTALLATION AND REPLACEMENT NOTE Fig 2 A 90 female NPT elbow is included for SWIVEL REPLACEMENT NOTE SM514001E personal injury or death spool side connection with male NPT hose fitting Inlet connection is Male NPT and requires a 90 elbow by customer on inlet hose fig 3 An elbow with female NPT connections on both ends will allow a male NPT fitting on inlet hose 1 Turn off supply of input fluid media 2 Pull out hose completely 3 Engage the safety catch to the drum by disengaging the safety loop fig 5 4 Remove ball stop from hose 5 Disconnect hose from swivel 6 Remove hose from reel 7 Lay
6. off valve should be fitted on the pipe _ 90 elbow system before the hose connection 7 j by customer LS a Ring Fig 3 ADJUSTMENT RATCHET LOCK Ratchet lock is included on every model and works with reel mounted in any position If application requires constant tension instead complete ratchet lock mechanism must be removed To remove ratchet lock 1 Remove all reel tension 2 Remove the plastic cover and spring hub fig 6 3 Remove spool 4 Remove ratchet and spring mechanism 5 Reassemble reel HOSE GUIDE ARM POSITION Fig 4 The guide arm may be rotated and locked into multiple positions Select an angle to ensure a minimum bending angle for the hose against the outlet rollers Note a max 5 mm et nnn nn i i ei SM514001E Page 2 of 6 Aero Motive Company Dec 03 TENSION ADJUSTMENT CAUTION Failure to test for adequate spring revolutions can cause damage Hazards or unsafe practices MAY result in minor personal injury or product or property damage NOTE Pull full length of hose out to insure enough spring revolutions remain for complete operation SERVICE Always leave at least 1 2 turns between full extension and when the spring is wound tight bottomed out If entire hose assembly cannot be pulled out decrease spring tension until full extension is possible Reels shipped with hose installed are pre tensioned at the factory Reels shipped without hose r
7. ub Pull spring assembly off drum assembly 4 Replace the spring assembly with the new spring assembly 5 To reassemble follow this procedure in reverse MAINTENANCE When performing regular maintenance on the reel remember to check the following items Check hose and swivel 1 Check the mainspring function by testing if the hose coupling retracts properly 2 Fig 7 Check swivel and hose couplings for leaks Change the seal s if required Clean the swivel and couplings 3 Check the reel s external seals If any are cracked all should be replaced 4 Check hose for wear and tear Replace if needed Clean hose if dirty 5 Check the ratchet mechanism 6 Check the mounting of the reel on wall or ceiling i KD er en ee ee SM514001E Page 4 of 6 Aero Motive Company Dec 03 REPLACEMENT PARTS Ratchet Lock 1 2 Swivel SM514001E Page 5 of 6 Aero Motive Company Dec 03 Reference Number Part Number Qty Description 1 H42330559 1 Drum Insert 2 H22120030 1 Bracket Clamp Fasteners 4 H22710022 1 Cover w Seal 5 H25410118 1 Hose Guide w Ring 7 M04820001 1 Spring Hub w Fasteners 8 M11100002 1 Bearing H41220149 Spring Assembly with Outlet Arm Bushing D8814 9 H41220150 1 Spring Assembly with Outlet Arm Bushing D8824 H41220156 Spring Assembly with Outlet Arm Bushing D8816 amp D8818 11 H46230020 1 Ratchet kit H72320053
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