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4200FA 15-50KVA Users Manual

1. FOTOTOTOTOTOTOTOTO coro 1 3 5 7 9 315 815 2146 8 10121141618 46 These terminals not available on Base units These terminals on ALL units Low Battery Battery Discharge Fault Not Used Inverter Supply Inverter Supply 24Vdc 1A max P24A3 Remote Run Switch UPS to Inverter Mode 24Vdc 1 A max P24A3 Remote Stop Switch UPS to Static Bypass Bypass COMMON EPO 24Vdc 1A max ji 3 Battery Shunt Trip 4 Battery Shunt Trip 5 Battery Aux 6 Battery Aux EPO 24Vdc 1A max 18 Not Use Must be programmed in via the front panel 28 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt No TERMINAL FUNCTION 1 Low Batt Dry Contact Closed when battery voltage drops below minimum 2 Batt Dry Contact Closed when the Internal external batteries are discharging into the Discharge DC Bus 3 Fault Dry Contact Closed when fault occ
2. 4 1 in 104 mm Floor to Conduit knockout plate 4200FA Installation and Operation Manual 71 TOSHIBA Leading Innovation gt 9 3 External Dimensions 50kVA with casters 35 5 in 901 mm 163 3 X 7 e 177 E ape e ic 4 SpA 59 3 in 1506 mm 4 5 in 114 mm Floor to Conduit
3. 2 4 6 8holeltalisisleoece4 416 These terminals not available on Base units mm ZZZ CTNS ARVN O1 4 Q I0 QD Jj Low Battery Battery Discharge Fault Not Used Inverter Supply Inverter Supply 24Vdc 1A max P24A3 Remote Run Switch UPS to Inverter Mode 24Vdc 1 A max P24A3 Remote Stop Switch UPS to Static Bypass Bypass COMMON EPO 24Vdc 1A max EPO 24Vdc 1A max 24 Not Used Must be programmed in via the front panel 4200FA Installation and Operation Manual These terminals on ALL units Battery Connection 3 Battery Shunt Trip Positive 4 Battery Shunt Trip Negative 5 Battery Aux 6 Battery Aux 23 TOSHIBA Leading Innovation gt No TERMINAL FUNCTION 1 Low Batt Dry Contact Closed when battery voltage drops below minimum 2 Batt Discharge Dry Contact Closed when the Internal external batteries are discharging into the DC Bus 3 Fault Dry Contact Closed when fault occurs Generic fault warning could mean any of several things DCOC DC Over Current DCUB DC Unbalanced etc 4 N C Not Connected 5 Inverter Dry Contact Closed when inverter is operating normally Supply 6 Inverter
4. 46 6 6 Battery Low Voltage Tolerances 00400 46 6 7 Battery Recharges erra e ential ee iden ide 47 6 8 Front Panel Layout All Units cout nt et eere to escent 48 6 9 EPO Emergency Power Off nnne renis 48 6 10 Audible Alarm to eet da nit 49 6 11 LED Light Emitting Diode 49 6 11 1 LED Light Emitting Diode System Status nens 50 6 12 LCD Liquid Crystal Display Functions essssssssesseeeeeeenen nennen nennen 50 6 12 1 Line 1 System Messages 2 04 610000000000 50 6 12 2 Line 2 System Fault Messages sssssssssssssssseeeeeeennee nennen nennen nnns nnn ens 51 6 12 3 Line 3 System 22 44 11 000 00000 0 0060 51 6 12 4 Line 4 System Messages 51 6 13 Ment ree 52 6 14 Initial Battery nennen 52 6 157 Startup Procedure ied titre eer Rune 53 6 16 Shutdown Procedure sss ener inneren sin ns intent inns 54 6 17 Maintenance Bypass Pr
5. 19 4 1 2 Power Connections 15 25 30 kVA with Internal Transformer 20 4 1 3 Recommended Wire Size and Torque Requirements for 15 25 30 21 4 1 4 Power Connection Cable Routing and Conduit Placement 15 25 30 22 4 2 Control Circuit and External Battery Interface Connections 15 25 30 23 4 21 Recommended Wire Size and Torque Requirements sse 24 4 3 Power Connections 50 KVA sis c eid eg Ret ein d edet ee denen eee 25 4 31 Recommended Wire Size and Torque Requirements for 26 4 3 2 Power Connection Cable Routing and Conduit Placement 50 KVA 27 4 4 Control Circuit and External Interface Connections 50 28 4 4 44 Recommended Wire Size and Torque Requirements 29 4 5 Communication Interface cete oet eb dinate iat 30 4 571 Remote Contact sieur dat cel nempe edi 30 4 5 2 HS 282G 1 tan un Ne nebat int pei ee E PR ee 31 4 5 3 UPS Shutdown via RS 232C sse ener entrent nennen sinn entere 32 5 0 Specifications eue ru Co esa 33 5 1 4200FA 15 25 kVA 208 VAC Input 208 VAC Output No Internal Batteries Transformer33 5 2 4200 15 25 kVA 2
6. Voltage Transients Recovery time 50 ms Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within the KW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 DC AC 89 Heat loss to be removed See Table 5 10 Audible Noise 60dB A at 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating Humidity 30 90 RH non condensing Altitude Less than 6600 ft 2000 m 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Te
7. 11 2 3 Unpack the Premium 50 kVA UPS with 12 2 4 Unpack the Base and Seismic 50 kVA UPS without 13 2 5 Inspect UPS equipment After UNpacking cccccceesceceeeeeeeeeeeeeeeceeeeecaeeesaaesseneeseaeeesaeeeeaeseeeees 14 2 6 Permanent Anchoring for Premium 15 25 30 50 kVA UPS with 14 2 7 Permanent Anchoring for Base and Seismic model 15 25 30 50 kVA UPS without Casters 15 2 8 Storage of 16 2 9 Bnrm pr ES 16 3 0 Installation PrecautlOnhs ononccin ce ona cua enda tuae carni nua enda pue cede uude meuedewenedenewewewedeiens 17 3 1 Equipment Placermierit me oninia cte iet DE Pee ER ind IER dere 17 3 2 System Preparation 18 3 3 teer e e SF nexa Ree Edu edes 18 4 0 UPS Connections catu cine re ee nena sene n ciini a dre s 19 4 1 Nenad eda 19 4 1 1 Power Connections 15 25 30 kVA with Internal
8. AC Output 208 120V 3 Phase 4 Wire Rated Output Power Soes a Tende Wie Size Per Phase Neutral For Min Wire Size i Steel Conduit kVA PF Amps Amps AWG or kcmil at 75 C m Rating Feet 15 0 8 42 60A 1 x6 1 x 380 25 0 8 69 90A 1 x 3 1 x 380 30 0 8 83 110A 1 x A 1 x 380 50 08 139 175 A 1 x 2 0 1 x eb 380 4200FA Installation and Operation Manual 83 TOSHIBA Leading Innovation gt Installation Planning Guide for 15 5 UPS Standard System 480v Input 480 277V Output For Maximum cable sizes see Note 7 General Mechanical Information Dimensions Approximate Full Load UPS kVA KW Rating M Inches i kBTU s Hr 15 12 kW 20 x 36 3 x 59 7 988 7 2 25 20 kW 20 x 36 3 x 59 7 998 10 5 30 kVA 24 kW 20 x 36 3 x 59 7 1003 14 3 50 kVA 40 kW 35 5 x 38 3 x 59 3 1941 22 6 Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 20 97 21 30A 1 x 10 480 25 20 97 32 45A 1 x8 480 30 gt 0 97 38 60 1 x8 480 50 50 97 61 80A 1 x4 480 Battery Input 288VDC Nominal Battery Capacity Required
9. 9 4 External Dimensions 5OkVA without Casters sse 73 9 5 Dimensions and 74 9 6 hotel eed bid de een ip te eei pie ede fato vt Eco pates 74 APPENDIX A Seismic Anchoragges ecccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeeeaes 75 APPENDIX B Installation Planning Guides 2 4 22 79 4200FA Installation and Operation Manual iii TOSHIBA Leading Innovation gt This Page Intentionally Left Blank iv 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclosing an exclamation mark Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols When the words DANGER WARNING and ATTENTION are used in this manual they will be followed by important safety information that must be carefully adhered to Warnings in this manual may appear in any of the following ways 1 Danger warning The danger symbol is an exclamatio
10. Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools Do not insert metal objects or combustible materials in the unit s ventilation slots Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS The capacitors of the UPS maintain a residual charge for a while after turning off the UPS The required discharge time for each UPS is provided via a cabinet label Wait for at least the minimum time indicated on the label and ensure that the front panel LED s have gone out before removing the front panel of the UPS after the UPS power has been turned off Do not attempt to disassemble modify or repair the UPS Call TOSHIBA Service for repair information Turn the power on only after attaching ALL the covers and DO NOT remove any covers of the UPS when the power is on If the UPS should emit smoke or an unusual odor or sound turn the power off immediately The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming into contact with these items Warning signs should be placed on or near the load to let people know that the load is being powered by the UPS 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 14 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualif
11. Fault Signal Detect WARN LT units Only Authorized Personnel may access the remote contact DB 9 Notes 1 Bin switches are shown in their inactive states Example if battery voltage is low pin 7 will be connected to System Common 2 Contacts are rated at 30 VDC 0 1 amps 125 VAC 3 amps 3 Pin number 3 is not used 30 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4 5 2 RS 232C The RS 232C serial communication interface is available through a DB9 female connector located on the inside of the UPS RemotEye 1 Mounting Location 15 30kVA RemotEye 11 Mounting Location 50kVA This interface allows control of the UPS from a computer network running TOSHIBA RemotEyell software The computer and the UPS are connected through a serial RS 232C communication port The available data from the UPS via the RS 232C communication link is shown below Operating Conditions Input Voltage Output Voltage Input Frequency Output Frequency Battery Voltage Output Current UPS Operating Status Described as yes or Utility Power OK Low Battery Voltage Detected UPS in BYPASS Mode UPS in NORMAL Mode Input and Output Frequency Synchronized UPS FAULT Occurred Fault Details Described as occurred or not occurred DC Bus Over Current DC Bus Over Voltage DC Bus Under Voltage Input Over Current Overheat Ove
12. Heat loss to be removed See Table 5 10 Audible Noise 60dB A at 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating Humidity 30 90 RH non condensing Altitude Less than 6600 ft 2000 m 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 36 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 5 5 4200FA 30 208 VAC Input 208 VAC Output w Internal Batteries T42F3F300XAXBN Model Number T42F3F300XAMBN T42F3F300FAMBN Rated Output Capacity 30 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 WxDxH w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm
13. 250 kcmil 200 in Ibs 415 V 3 250 kcmil 1 250 kcmil 415 240 V 4 250 kcmil 1 250 kcmil 200 480 V 4 250 kcmil 2 250 kcmil 480 277 V 6 250 kcmil 1 250 kcmil 200 600 V 6 250 kcmil N A 600 V 6 250 kcmil N A 200 Minimum Maximum Wire Size and Torque requirements UPS Optional Bypass Input Terminals TB4 50 USE MINIMUM 75 C INSULATED COPPER WIRING Phase A B C N 50 kVA Input H1 H2 H3 AWG NEUTRAL AWG Tightening Torque 208 120 V 1 0 250 kcmil 250 kcmil 200 in lbs 220 V 1 0 250 kcmil 250 kcmil 200 in lbs 240 V 1 0 250 kcmil N A 200 in lbs 380 V 2 250 kcmil 2 0 250 kcmil 200 in lbs 400 V 3 250 kcmil 2 0 250 kcmil 200 in lbs 415 V 3 250 kcmil 1 250 kcmil 200 in lbs 480 V 4 250 kcmil 2 250 kcmil 200 in lbs 600 V 6 250 kcmil N A 200 in lbs Minimum Maximum Wire Size and Torque requirements UPS Battery Input Terminals TB1 50 kVA USE MINIMUM 75 C INSULATED COPPER WIRING Battery 50 kVA AWG Tightening Torque C 4 0 250 kcmil 200 in Ibs Minimum Maximum Wire Size and Torque requirements UPS Ground Lugs 50 USE MINIMUM 75 C INSULATED COPPER WIRING 50 kVA Input Output GND AWG Tightening Torque 208 240 VAC 6 250 kcmil 200 in lbs
14. DC AC 86 DC AC 8796 Heat Loss to be removed See Table 5 10 See Table 5 10 Audible Noise 60dB A at 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 optimal temperature is 77 25 Operating Humidity 30 90 RH non condensing Altitude Less than 2000 meters 2 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C 34 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 5 3 4200FA 15 25 kVA w Internal Transformer Model Number C42 3 150 AMXN S C42 3 250 AMXN S Input B 208 220 C 240 380 415 A wye P 380 415 wye D 480 M 600 VAC Output F 208 220 wye J 240 P 380 415 wye 480 wye M 600 VAC Rated Outp
15. If such interference occurs the UPS should either be installed farther away from the affected equipment and or powered from a different source than the affected equipment 4200FA Installation and Operation Manual REAR 15 30 Premium 6 in 152 mm 15 30 kVA Base 12 in 304 mm 50 kVA Premium 12 in 304 mm 25 50 kVA Seismic 12 in 304 mm RIGHT 6 in 152 mm FRONT 20 in 500 mm Fig 3 1 17 TOSHIBA Leading Innovation gt 3 2 3 3 18 System Preparation Pre Power Before connecting the UPS to a power source move the Circuit Breakers ON OFF on the front panel to the OFF position and move the operation STOP RUN key switch on the front panel to the STOP position Operating Precautions 1 The UPS should not be powered up until the entire User s Manual has been reviewed and understood The input power source voltage must be within 10 to 15 of the rated input voltage to initially start the UPS The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible range may cause internal protection devices to activate Ensure the three phase input is connected in clockwise rotation CW The UPS internal circuitry is designed to disable further operation if the input phasing is installed in counter clockwise rotation CCW The UPS should not be used with a load whose rated input is greater than the rated UPS output
16. Maximum Discharge Suggested External Suggested Minimum Feeder suggested Maximum Feeder Length for Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kWB Amps Amps AWG or kcmil at 75 Temp Rating Feet 15 15 64 70A 1 x4 70 25 24 105 110A 1 x 1 70 30 29 126 150A 1 x 1 70 50 47 204 225 1 x 250 70 AC Output 480 277V 3 Phase 4 Wire Rated Output Power Wire Size Per Phase Neutral For Min Wire Size In Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 0 8 18 25A 1 x 10 1 8 380 25 0 8 30 40A 1 8 1 6 380 30 0 8 36 45 A 1 x8 1 x 4 380 50 0 8 60 75A 1 x 4 1 x2 380 84 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt Installation Planning Guide for 15 80kVA UPS Standard System 600v Input 208 120V Output For Maximum cable sizes see Note 7 General Mechanical Information Dimensions Approximate Full Load UPS kVA kW Rating W x D x H Weight Heat Loss Inches p kBTU s Hr 15 12 kW 20 x 36 3 x 59 7 783 6 4 25 kVA 20 kW 20 x 36 3 x 59 7 793 9 1 30 kVA 24 kW 20 x 36 3 x 59 7 798 12 8 50 kVA 40 kW 35 5 x 38 3 x 59 3 1581 21 3 Primary AC Input 600V 3 Phase 3 Wire Maximum Input Power Suggested External Feeder Sugges
17. Refer to the Battery System Manual for back up times These times are valid when the unit is operating under full load When these models are operating at half load the batteries can provide approximately 2 times the specified value The exact length of these times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables Contact TOSHIBA when using other than TOSHIBA designed Battery Systems to determine proper compliance Using other systems could void Warranty and or Safety Certifications The following illustration graphically shows the battery discharge process at full load conditions Current o o gt p Shutdown EU voltage Imax 100 20 0 Battery Capacity Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop bellow tolerable levels The chart shown below lists the voltage level at which each UPS unit s low voltage alarm will sound and also at what level the low voltage condition will cause the unit to automatically shut down Models 15 25 30 50 kVA Nominal Voltage 288 VDC Alarm Voltage 252 VDC Shutdown Voltage min 216 VDC 46 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full dischar
18. Short across 13 and 14 will shut down all power in the UPS including bypass and battery backup and will cause the Battery Shunt Trip to open the external battery breaker 15 18 N C Not Connected Remote Run and Remote Stop must be enabled via the front panel Once remote mode is enabled the key switch on the front panel is rendered inoperable until remote mode is disabled via the front panel 4 4 1 Recommended Wire Size and Torque Requirements UPS Control and Battery Interface 50 kVA Minimum Wire Size and Torque Requirements UPS Control and Battery Interface Circuits USE MINIMUM 75 C COPPER WIRING 50 kVA TERMINAL TERMINAL TIGHTENING AWG TORQUE UPS commenced de BATTERY CONTROL CIRCUITS 3 6 14 16 8 in lbs Indicates Class 1 wiring methods are to be used Maximum Wire Size is 12 AWG 4200FA Installation and Operation Manual 29 TOSHIBA Leading Innovation gt 4 5 Communication Interface 4 5 1 Remote Contact This interface is a standard feature and is available as dry switch contacts through a DB9 male connector located on the front of the UPS The following schematic shows the contact state and pin assignment for each signal and the associated DB9 connector pin out System Common DB9 Male Connector Outline TM 6 Bypass Active facing connector 12 3 4 5 4 7 Battery Voltage Low 90 00e 22 8 UPS On line 6 7 8 9 09 m Battery Discharge
19. without Casters N Back C COS 2 ESSE Qo Sou 5 H 1 H o g 5 5 bed D 2 E 5 2 5 5 0 a 1 Q 1 1 1 2 0 625 Anchor Hole 0 625 in Anchor Hole i 4 Places io 6 Places H H 1 1 1 1 1 1 1 2 lt 5 5 quem cm e i NM lt 15 1 in gt lt 24 i LI 1 16 1 in 16 0 in 17 in i 15 25 30 kVA Base Seismic Anchoring Pattern 50 kVA Base Seismic Anchoring Pattern Middle top bottom holes N A for Base 50kVA See Appendix A for fastener details 4200FA Installation and Operation Manual 15 TOSHIBA Leading Innovation gt 2 8 2 9 Storage of UPS equipment If the UPS equipment is to be subject to long or short term storage the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before storing 1 Charge the system s batteries 2 Perform a complete system shutdown as described in section 6 15 of this manual Storing 1 Store within a temperature range of 4 104 F 20 40 C 2 Fo
20. x 2 0 1 x 25 380 4200FA Installation and Operation Manual 85 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A
21. 380 480 VAC 6 250 kcmil 200 in lbs 600 VAC 8 250 kcmil 200 in lbs 26 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4 3 2 Power Connection Cable Routing and Conduit Placement 50 kVA The following illustrates the proper cable routing that should be followed during the power connection process for the 50kVA 4200FA Right Side View 4200FA 50 kVA Front View Power Cable Terminal Strip Down Cable Tray Power cables connect to the power terminal strip C located on the front right hand side of the cabinet The cables are fed along the cable tray D to the right side of the UPS and down the down cable tray E and out the Bottom Conduit Entry F on the lower right side of the UPS 4200FA c Bottom View ae j II b o a 1 Note Cabinet show with batteries cabling is the same for units with internal batteries internal transformers and neither internal batteries nor transformers 4200FA Installation and Operation Manual 27 TOSHIBA Leading Innovation gt 4 4 Control Circuit and External Interface Connections 50 kVA The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits for the 5OkVA NOTE Control circuit wiring should be routed in it s own conduit Do not route control circuit wiring through conduit containing UPS power cables
22. 51 87 2 1 1 87 87 240 V 6 1 51 3 1 51 2 1 87 220 380 V 10 1 8 1 35 51 8 1 4 1 51 51 6 1 2 1 51 87 230 400 V 10 1 8 1 35 51 8 1 4 1 51 51 6 1 2 1 51 87 240 415 V 10 1 8 1 35 51 8 1 4 1 51 51 6 1 2 1 51 87 277 480 V 10 1 8 1 35 51 8 1 6 1 51 51 6 1 2 1 51 87 600 V 10 1 35 10 1 N A 35 N A 10 1 35 Input Bypass Output 15 kVA 25 kVA 30 kVA GND AWG Torque AWG Torque AWG Torque G 10 1 35 in lbs 8 1 51 in lbs 6 1 51 in lbs Maximum Wire Size is 1 AWG Minimum Maximum Wire Size and Torque Requirements UPS Optional Separate Bypass Input 4 15 25kVA USE MINIMUM 75 C INSULATED COPPER WIRING Phase A B C 15 kVA 25 kVA 30 kVA Input H1 H2 H3 AWG Torque AWG Torque AWG Torque 208 V 8 1 51 in lbs 4 1 51 in lbs 2 1 87 in lbs 220 V 8 1 51 in lbs 4 1 51 in lbs 2 1 87 in lbs 240 V 8 1 51 in lbs 4 1 51 in lbs 2 1 87 in lbs 380 V 10 1 35in lbs 8 1 51in lbs 6 1 51 400 V 10 1 35in lbs 8 1 51 in lbs 6 1 51 in lbs 415 10 1 35in lbs 8 1 51 in lbs 6 1 51 in Ibs 480 V 10 1 35in lbs 8 1 51 in lbs 6 1 51 in lbs 600 V 10 1 35in lbs 10 1 35 in Ibs 10 1 35 in Ibs Maximum Wire Size is 1 AWG 4200 Installation and Operation Manual 21 TOSHIBA Leading Innovation gt 4 1 4 Power Connection Cable Routing and Conduit Placement 15 25 30 kVA The follo
23. ALL t 35 082 lt 12 OK OTHER LOADS THAT MAY BE PRESENT 4200 Installation and Operation Manual 75 TOSHIBA Leading Innovation gt amp SEISMIC ENGINEERING I SASHIG ANCHORAGE G6 1314 LBS INTEGRAL RAILS TYP 2 PLAGES IGE 2 2 A301 BOLTS Tw 2220 LBS BOLT FRONT ELEVATION 515 LBS BOLT SIDE ELEVATION LOADS PER 200 CALFORNIS BULONG CODE SECTION AND ASCE 7 05 SECTIONS 12 AND 53 STRENGTH DESIGN USED 80s 200 dp 25 15 Ap 601 WEIGHT 1974 LBS HORZONTAL FORCE En 150g 2061 LBS VERTICAL FORGE E Q4GWp 1200 LBS BOLT FORGES TENSION T HOMO OSSA Boe _ 4 HIRE FONT I HORE TO tite Es SHEAR V Viii res 61 LBS BOLT MAX PER ABC J37 LESS THAN 20 STRESS v 5 NOTE ARCHTECT OR STRUCTURAL ENGINEER RECORD SHALL PROVIDE SLAB OR OTHER SUPPORT STRUCTURE TO SUPPORT WEIGHTS AND FORCES SHOWN IN COMBINATION WITH ALL OTHER LOADS THAT MAY BE PRESENT 76 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt p SASHIG ANCHORAGE SLAB ON GRADE C WT 2546 LBS USE 2 1 2 HILT KB T2 EXPANSION ANCHORS MIN EMBED he 325 3 PLACES TOTAL INTESRAL MANUFACTURES RAILS 2 PLACES Tux 82 LBS BOLT FRONT ELEVATION Vis 380 LBS BOLT SIDE ELEVATIO
24. DATA CANNOT CHANGE gt A V PRV NEXT SCREEN Pressing the F1 key will have no effect on this display screen Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1 877 867 8773 before using this option DAMAGE to the battery system may occur if this option is used improperly 4200FA Installation and Operation Manual 63 TOSHIBA Leading Innovation gt 6 20 8 Reset to Default Settings 6 21 64 Press the MENU key to access the menu data screens and press the down arrow key to scroll to the original factory default settings adjustment screen display MENU DATA RESET DATA INITIALIZATION gt 1 TO ACCESS RESET gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen MENU DATA RESET DATA INITIALIZATION gt MENU NO DATA RESET gt ACCEPT CHANGE When the ENTER key is pressed the following factory defaults are reset 1 Resets the voltage reference setting to 0 2 Resets the buzzer volume to loud 3 Resets the serial station address to 31h 4 Resets the idle mode to 3 minutes Press the MENU key to abandon the operation and return to the menu data screen Overload Operation When the UPS is operating and an overload condition is first detected the following Overload Warning screen is displayed UPS ON LINE OUTPUT VOLTAGE V OUTPUT CURRENT UPS OL REDUCE LOAD After a period of time if th
25. Duration All system line messages will be displayed from MONI mode when abnormal operating problems are detected If AC input power is available and the UPS is operating normally the following system message is displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 2100 100 9996 DATE DAY TIME If an AC input power failure occurs and no abnormal operating conditions are present the UPS switches to standard Battery Backup Mode The following system message is displayed BATTERY BACKUP OUTPUT VOLTAGE 208 V CURRENT 100 100 99 DATE DAY TIME IN When the IN key is pressed during normal AC Input Mode of operation the LCD screen displays details about the unit s input voltage The following system message is displayed UPS ON LINE INPUT Vab 96 VOLTAGE Vbc 96 Vca 96 The Bypass Input Voltages Frequencies Sync Mode and Converter Current can be monitored by pressing the UP DOWN keys OUT When the OUT key is pressed during normal AC Input Mode of operation the LCD screen displays details about the output voltage current and frequency The following system message is displayed UPS ON LINE OUTPUT la 100 CURRENT Ib 100 lc 100 The Output Line Voltages phase neutral and phase to phase Frequencies Sync Mode Inverter Output Power and Power factor can be monitored by pressing the up down keys 4200FA Installati
26. Safety Instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent TOSHIBA reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION All other product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION Copyright 2012 TOSHIBA INTERNATIONAL CORPORATION All rights reserved Printed in the U S A Contacting TOSHIBA Customer Support Center The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you may experi
27. battery can result in electrical shock The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE C i ient d CONSERVER CES INSTRUCTIONS contient des concernant la s curt Un batt t pr sent i de choc lectri de br lure P ATTENTION un risque de choc lectrique de L limination des b i C Itar d IN ATTENTION Ya ET atteries est reglementee Consultar les codes 8 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 10 Product Description This manual covers all current variants of the 4200FA Series 15 50 kVA UPS All variants of each capacity supply the same rated power and performance The differences are listed below 4200FA Base Model Basic version of 15 50kVA sizes mounted on two C channel skids no integral maintenance bypass switch no lockable On Off switch and no redundant dry contact terminal switch and optional internal batteries 4200FA Premium Model Base model plus casters integral maintenance bypass switch MBS lockable On Off switch and optional either internal batteries or transformer s 4200FA Seismic Certified Base model plus integral maintenance bypass switch MBS lockable On Off switch and optional internal transformer s The 5
28. battery test can be done approximately every 20 min 6 19 7 6 19 8 BUZZ STOP Key The BUZZ STOP key has no effect on the LCD screen display However if the UPS alarm buzzer is on pressing this key will silence it If the alarm buzzer is not on pressing this key has no effect RESET Key The RESET key function is used to Reset the LCD display board software should a system lock up occur The reset does not reset the variables in the memory Use of the RESET function is very important when a fatal communication error has occurred Press and hold the RESET key for a period of at least five seconds to reset the display software The display board to main board interface will begin a new communication sequence If a communication response is not received by the display board from the main board within 15 seconds a fatal time out occurs and the following system message displays DISPLAY ERROR MAIN COMM ERROR PRESS amp HOLD RESET KEY If the Reset function is successful then the display will begin from the Start up screen and then change to the main monitor screen 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 20 6 20 1 6 20 2 6 20 3 Menu Data Screens Settings for Calendar and Clock Press the MENU key to access the menu data screens and press the down arrow key to scroll to the present date and time adjustment screen CALENDER CLOCK DA
29. f ps Hs knockout plate 1 t n 72 4200 Installation and Operation Manual TOSHIBA Leading Innovation gt 9 4 External Dimensions 50kVA without Casters UE WIE Nu ME T I NSM a E EN MSMS SMS MSSM Il MSM F 1 LISTE UST ETSI LES pa EXTERNAL FRONT VIEW LT version does not have the middle C channel skid 4 9 in 125 mm Floor to Conduit knockout plate 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 9 5 Dimensions and Weights Shipping Dimensions All 15 25 amp 30 kVA models Pallet Shrink Wrap Wiath 43 0 in 1092 mm Depth 49 0 in 1245 mm Height 72 0 in 1829 mm Shipping Dimensions AT SORVA moder Pallet Shrink Wrap Width 55 0 in 1397 mm Depth 48 0 in 1219 mm Height 72 0 in 1829 mm UPS Approximate Weight Premium and Seismic units No Internal Batt Or w Internal w Internal w Internal Input Iso Xfmr Xfmr Input Iso Xfmr Internal Output Auto Xfmr 15 kVA 794 Ib 360 kg 900 Ib 408 kg 783 Ib 355 kg 988 Ib 448 kg 25 kVA 804 Ib 365 kg 910 Ib 413 kg 793 Ib 360 kg 998 Ib 453 kg 30 kVA 809 Ib 415 kg 915 Ib 415 kg 798 Ib 364 kg 1003 Ib 455 kg 50 kVA 1221 Ib 554 kg 2548 10 1156 kg 1581 Ib 717 kg
30. kVA w 2 Xfmr 25 kVA w 2 Xfmr 30 kVA w 2 Xfmr 50 kVA w 2 Xfmr 100 Load 8 424 12 074 16 848 26 327 75 Load 6 925 9 371 13 037 20 560 50 Load 5 680 7 000 10 277 16 988 25 Load 4 337 5 168 8 105 10 827 0 Load 2 730 4 077 4 892 6 403 The efficiencies and thermal loss are listed no load 25 50 75 100 loads for three sets of conditions e UPS without input output internal transformers UPS with Internal input isolation transformer UPS with internal input isolation transformer and autotransformer NOTE The efficiencies and thermal values listed are representative only Individual performance may be different due to variations in manufacture transformer type and transformer performance at different loads 42 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 0 Operating the UPS 6 1 AC Input Mode Normal Operation The following illustration shows circuit power flow when the UPS is operating normally in the AC Input Mode The converter of the UPS including a boost chopper circuit converts the AC input power into DC power The boost chopper circuit maintains a constant voltage and provides current limiting for charging the batteries It also supplies a DC voltage of the proper level to the inverter section The inverter section generates a high quality sine wave output voltage The batteries are maintained in a constantly charged state when the UPS is in the Normal Operation Mo
31. to Maintenance Bypass will result in loss of power to the critical load unless an external MPS is installed To safely set the unit in Maintenance Bypass the UPS is first electrically switched to bypass mode and then mechanically switched to bypass mode This prevents the UPS from being placed in parallel with commercial power Follow the instructions below when switching the UPS to and from Maintenance Bypass Mode WARN NG Failure to adhere to the following instructions could result in damage to your equipment and or you risk removal of power to any equipment attached to the UPS 6 17 1 Switch from UPS to Maintenance Bypass 1 Turn the STOP RUN key switch located on the front panel to STOP Operation of the UPS inverter stops and the BYP LED illuminates Output power is now provided to the load through the Bypass circuit While in this mode if a power failure occurs on the commercial power source the UPS will lose power Power to the critical load device will be interrupted The battery charging circuit and chopper circuit remains active 2 Verify that step one above is followed and that the BYP LED indicator on the front panel is illuminated 3 Locate the maintenance bypass rotary cam switch middle of inner front panel of the UPS slowly rotate the cam switch clockwise to the BYPASS MODE position For the 25 50kVA 4200FA Base models see Section 6 17 Note 4 Turn off MCCB breaker labeled MAIN POWER SWITCH
32. where molten exploding parts that may cause serious injury or death if the proper precautions are not observed 4200FA Installation and Operation Manual 1 TOSHIBA Leading Innovation gt EQUIPMENT WARNING LABELS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual Shown below are examples of warning labels that may be found attached to the equipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your TOSHIBA representative for additional labels The following are examples of the warning labels that may be found on the equipment The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or death if the instructions are not followed DANGER DC VOLTAGE DC Voltage supplied by batteries is still resent after equipment has been urned off and taken off line Accidental contact with live parts can cause personal injury and death Disconnect all DC Sources before erforming any service or testing in this compartment 43784 CRITICAL FUSE SIZING DO NOT TURN OFF Incorrect fuse replacement size WHILE UNIT IS RUNNING may result in fire or inadequate equipment protection Replace only
33. with same type and rating of fuse PN 40830 Risk of electrical shock Battery circuit is not isolated from AC input hazardous voltage may exist between battery terminals and ground Test circuit before touching PN 40760 Hot surface Contact may result in burn injury Allow equipment to cool before servicing PN 40832 2 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can cause personal injury and death Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before servicing 39561 HAZARDOUS VOLTAGES Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to reduce the risk of injury or death Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment Installation of electrical equipment must be done in accordance with National Electrical Code and any other state orlocal codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintena
34. 0 60 Hz Input Cables Required 3 phase 4 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input kVA 46 kVA Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 115 maximum Harmonic Currents Less than 3 THD Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 11 5 Amps Output Rated Voltage 208 120 VAC Rated Current 138 9 Amps Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire GND 2 0 100 balanced load Voltage Regulation phase phase 3 0 10096 unbalanced load Voltage Adjustment Range Manually from key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation t 0 196 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 5 100 load step change 1 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within
35. 0 x 36 3 x 59 7 1 003 14 3 50 kVA 40 kW 35 5 x 38 3 x 59 3 2 200 22 6 Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 20 97 21 30A 1 x 10 1 x 12 480 25 20 97 32 50A 1 x8 1 x6 480 30 gt 0 97 38 60 1 x6 1 x4 480 50 50 97 61 80A 1 x4 1 x2 480 Optional Alternate AC Input 480V 3 Phase 3 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 21 30A 1 x 10 1 x 12 480 25 32 50A 1 x8 1 x6 480 30 38 60 A 1 x6 1 x4 480 50 61 80A 1 x4 1 x2 480 Battery Input 288VDC Nominal Battery Capacity Required Maximum Discharge Suggested External Suggested Minimum Feeder suggested Maximum Feeder Length for Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kWB Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 15 64 70A 1 x6 1 x4 70 25 24 105 110A 1 x 2 1 x 1 70 30 29 126 150A 1 x 1 70 50 47 204 225 1 x 4 0 1 x 250 70
36. 08 VAC Input 208 VAC Output w Internal Batteries 34 5 3 4200FA 15 25 w Internal 35 5 4 4200 30 kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal Tiranstortmer Re e 36 5 5 4200FA 30 kVA 208 VAC Input 208 VAC Output w Internal Batteries 37 5 6 4200FA 30 kVA w Internal 38 5 7 4200 50kVA 208 Input 208 VAC Output No Internal Batteries No Internal t mM TEX 39 5 8 4200 50kVA 208 VAC Input 208 VAC Output w Internal Batteries 40 5 9 4200FA w Internal 41 5 10 4200 Efficiencies and Thermal Losses at Various Loads 42 4200 Installation and Operation Manual i TOSHIBA Leading Innovation gt 6 0 Operating the UPS acea na ka bi oki ea Dk i C El ER un a i Fu uda da 43 6 1 AC Input Mode Normal Operation 43 6 2 Bypass Modo t Le aei e te SO e e de ere E 44 6 3 Bypass Mode for Optional Alternate Input 44 6 4 Battery Backup MOGE orrs a m en td EL tide rete dre e EO d 45 6 5 Battery Backup Time and Discharge
37. 0FA Installation and Operation Manual 47 TOSHIBA Leading Innovation gt 6 8 Front Panel Layout All Units Refer to the following illustration for the entire UPS front panel operating procedures 4 line liquid crystal display Emergency Screen see Power Off switch STOP RUN key Section 6 12 see Section 6 9 switch MONI BUZZ BUZZ MENUJENTER ACIN INV BYP V BATT pee 4200 Series ON LINE UNINTERRUPTIBLE POWER SYSTEM 12 key Data entry Green light emitting keypad see diodes LED Red light emitting Section 6 17 see Section 6 11 diode LED 6 9 Power Flow Input Power 48 see Section 6 11 1 EPO Emergency Power Off Function These units are equipped with terminals for receiving an EPO Emergency Power Off closed contact switch command from two locations 1 a remote location and 2 from a front panel mounted EPO switch This safety feature enables quick shutdown of the UPS AC output and battery circuits Usually the EPO switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS and the equipment connected to it The EPO function is initiated by pressing the switch to the closed shutdown position The effect of using the EPO switch is the same whether the UPS is in the AC Input Mode Battery Backup Mode or the Bypass Mode See EMERGENCY OFF screen The following figure shows the UPS condition after
38. 0kVA unit has three C channel skids 1 1 Theory of Operation An Uninterruptible Power Supply UPS is a system that is installed between the commercial power and the critical load The UPS provides steady AC output power during commercial power fluctuations and interruptions During Normal Operation the UPS utilizes commercial AC power and removes high voltage spikes and transients caused by switching and faults on the utility The result of this process is maximum power conditioning and regulation If the AC power supplied to the UPS drops below a specified voltage level the unit s batteries automatically begin supplying power instead of receiving it This insures that the loads connected to the UPS continue to receive power without interruption This power is provided for a long enough time so that the load can be shut down in an orderly fashion This prevents loss of data and possible damage to both hardware and software When the AC input power becomes available again the operation returns to normal and the batteries begin to recharge for the next power interruption 1 2 Application and Use The TOSHIBA 4200FA On Line Uninterruptible Power Systems UPS provide continuous computer grade isolated AC power in a compact efficient high performance unit The UPS assures safe reliable operation of critical office equipment ranging from personal computers to mini computers to local area networks LAN All units feature an audible alarm tha
39. 1941 Ib 880 kg UPS Approximate Weight Base units No Internal Batt w Internal Batt 15 kVA 618 Ib 280 k 724 Ib 328 k 25 628 Ib 285 kg 734 10 333 kg 30 kVA 633 Ib 287 kg 739 Ib 335 kg 50 kVA 1221 Ib 554 kg 2548 10 1156 kg 9 6 Cabinet Color UPS cabinets are colored White Gray Trimite 09079 80123 Beige Eggshell Texture or Sherwin Williams HHT2 70055079 Beige Texture 74 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt APPENDIX A Seismic Anchorages ANCHORAGE G6 HT 17 LBS INTEGRAL MANUFAC TURES RAILS 2 PLACES USE 2 1 2 HILT KB T2 EXPANSION ANCHORS EMBED he 325 EACH SIDE 4 TOTAL Tux 1264 LBS BOLT FRONT ELEVATION Vies 308 LBS BOLT SIDE ELEVATION LOADS PER 200 GAUPORMIS BULONG CODE SECTION BRA AND 7 05 GEGTIONS 12 AND A STRENGTH DESIGN IS USED Ep 200 25 Ip 15 Rp 60 WEIGHT 374 LBS HORZONTAL FORCE En OS0Wp 1237 LBS VERTICAL FORGE Bi 550 LBG BOLT FORGES TENSION vex TX Soe _ 1 TIE 2mm O54 4 TMA HORE FRONT A CHORE RE TO HE agen El SHEAR 227 909 LBS BOLT 4mm NOTE UNITY CHECK ARCHTEGT OR STRUCTURAL ENGINEER Tu OF RECORD SHALL PROMDE SLAB lt P OTHER SUPPORT STRUCTURE TO SUPPORT WEKGHTS AND FORCES veil fags SHOWN IN COMBINATION WITH
40. 2F3F150XAMXN S C42F3F250XAMXN S C42F3F150FAMXN S C42F3F250FAMXN S External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 Input Rated Voltage 208 VAC Voltage Variation 10 to 1596 10 to 15 15 to 3096 Rated Frequency 50 60 Hz Input Cables required 3 phase 4 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input kVA 15 kVA 24 kVA Walk in Function From 20 to 10096 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 11596 maximum Harmonic Currents Less than 8 5 Less than 5 5 Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 10 0 Amps Output Rated Voltage 208 120 VAC Rated Current 42 0 Amps 69 5 Amps Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire GND Voltage Regulation phase phase 2 0 100 balanced load 3 0 100 unbalanced load Voltage Adjustment Range 5V Manually from the key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequ
41. 3 TOSHIBA Leading Innovation gt 2 5 Inspect UPS equipment After Unpacking 1 Check the unit for loose broken bent or other damaged parts If damage has occurred during shipment keep all packing materials for return to the shipping agent The equipment warranty will not apply to units that are damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications 2 6 Permanent Anchoring for Premium 15 25 30 50 kVA UPS with Casters Use the shipping rails for permanent anchoring of the castor equipped 4200FA SEISMIC ANCHORAGE CALCULATION SLAB ON GRADE pe 207 00 PRE MANUFACTURED MOUNTING BRACKET W 3 4 BOLTS T 4 TO CABINET FRAME BP 4 V2 6 HILIT KBIII C G WT x EXPANSION ANCHORS 35 MIN EMBED 2 25 242 FRONT ELEVATION SIDE ELEVATION Anchoring for 15 30 4200FA with Casters 14 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt SEISMIC ANCHORAGE CALCULATION SLAB ON GRADE H 35 5 PRE MANUFACTURED MOUNTING BRACKET W 3 4 BOLTS TO CABINET FRAME 59 3 laa 4 1 2 HILIT KBIII EXPANSION ANCHORS MIN EMBED 35 FRONT ELEVATION SIDE ELEVATION Anchoring for 50 kVA 4200FA with Casters 2 7 Permanent Anchoring for Base and Seismic model 15 25 30 50 kVA UPS
42. 3 739 11 7 50 kVA 40 kW 35 6 x 37 9x 59 7 1221 2 548 18 1 Primary AC Input 208 120V 3 Phase 4 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 20 97 42 60A 1 x6 1 x4 380 25 20 97 67 90A 1 x 3 1 x 1 380 30 20 97 81 110A 1 2 1 x1 380 50 gt 0 97 138 175 1 x 2 0 1 250 380 External Battery Input 288VDC Nominal Battery Capacity Required Maximum Discharge Suggested External Suggested Minimum Feeder suggested Maximum Feeder Length for Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kWB Amps Amps AWG or kcmil at 75 Temp Rating Feet 15 14 61 70A 1 x4 70 25 23 100 100 A 1 x1 70 30 28 120 125A 1 x1 70 50 45 195 200 A 1 x 250 70 AC Output 208 120V 3 Phase 4 Wire ee RE kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 0 8 42 60A 1 x6 1 x 4 380 25 0 8 695 90A 1 x3 1 x 1 380 30 0 8 83 110A 1 x 2 1 x 1 380 50 08 139 175A 1 x 2 0 1 250 380 80 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt Installation Planning Guide for 15 80kVA UPS Standard
43. AINED DAN G E R PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 12 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 2 4 Unpack the Base and Seismic 50 kVA UPS without Casters 4200 50kVA Base P N T42F3F500XAXXN T42F3F500XAXBN 4200FA 50kVA Seismic P N TA2F3F500XAMXOS Upon receipt of the UPS a careful inspection for shipping damage should be made Units shipped within North America and NAFTA are shrink wrapped those outside North America are crated 1 Remove the shrink wrap from the UPS and Pallet Unbolt the UPS from the shipping pallet Position the forks between the C channel feet on the bottom of the 50kVA UPS cabinet front or back access Lift the UPS off the pallet Use the forklift floor jack to position the UPS on the pre drilled mounting holes See Section 2 7 50 kVA UPS No Casters 7 NN T ne nu m dn m cb nomi Center C channel skid Seismic version only Seismic Version has two outer and a center C channel skid Base Version has two outer C channel skids but NO center skid TOP HEAVY EQUIPMENT DO NOT tilt the UPS more than 10 from the DANGER upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries and cause physical damage to internal components THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 4200FA Installation and Operation Manual 1
44. Automatic Transfer to bypass then retransfer to inverter Efficiency Typical AC DC AC See Table 5 10 _ DC AC 85 See Table 5 10 65dB 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing Operating Humidity Altitude Less than 2000 meters 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 4200FA Installation and Operation Manual 41 TOSHIBA Leading Innovation gt 5 10 4200FA Efficiencies and Thermal Losses at Various Loads 5 10 1 Vs Load Table 4200FA No Internal Transformers 100 Load 15 kVA int Batt 87 5 25 kVA int Batt 89 2 30 int Batt 87 5 50 kVA int Batt 88 3 Contact the
45. BN Model Number T42F3F500XAMBN T42F3F500FAMBN Rated Output Capacity 50 kVA External Dimensions w casters 35 5 X 38 3 X 59 3 90 1 cm x 97 2 cm x 150 6 cm W x DxH cm w o casters 35 5 X 38 3 X 59 7 90 1 cm x 97 2 cm x 151 6 cm Input Rated Voltage 208 VAC Voltage Variation 10 to 1596 10 to 159 15 to 30 gt Rated Frequency 50 60 Hz Input Cables Required 3 phase 4 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input 46 Walk in Function From 2096 to 10096 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 11596 maximum Harmonic Currents Less than 3 THD Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time 4 5 min at full load Rated Charge Current 11 5 Amps Output Rated Voltage 208 120 VAC Rated Current 138 9 Amps Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire GND 2 0 100 balanced load t 396 0 100 unbalanced load Voltage Adjustment Range 5V Manually from key pad 2 0 100 balanced load t 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation t 0 196 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency S
46. Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 10 0 Amps Output Rated Voltage 208 120 VAC Rated Current 83 4 Amps Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire 2 0 100 balanced load t 396 0 100 unbalanced load Voltage Adjustment Range 5V Manually from the key pad 2 0 100 balanced load t 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation t 0 196 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std Frequency Synchronous switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 596 10096 load step change 396 loss or return of input voltage 896 transfer of bypass to inverter Voltage Regulation phase phase Phase Displacement Voltage Transients Recovery time 50 ms Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 8 0 within the KW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 DC AC 89
47. Currents Less than 3 THD DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Battery Ripple Voltage 0 5 V R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 11 5 Amps Rated Voltage Determined by Output Transformer internal to the unit Rated Current VA Nominal Output Voltage 1 73 Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire GND 2 0 100 balanced load Voltage Regulation phase phase 3 O 100 unbalanced load Voltage Adjustment Range 5V Manually from key pad Phase Displacement 2 0 100 balanced load t 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation t 0 196 in free running mode Output Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std Environment switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 596 10096 load step change 396 loss or return of input voltage t 8 transfer from bypass to inverter Inverter Overload Capacity 12596 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within the kW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 596 max linear load Inrush Current protection Heat loss to be removed Audible Noise
48. DC bus DCOV over voltage Abnormal DCUB Displayed when the UPS has an internal DC bus unbalance referenced to Neutral Abnormal Displayed when UPS has tripped due to an overload OL condition Abnormal FUSE Displayed when an internal transistor fuse opens INOV Displayed when inverter output over voltage has occurred Abnormal INUV Displayed when inverter output under voltage has occurred Abnormal BATT OH OR MCCB B OPEN Displayed when the optional battery over temp sensor has activated or if the external battery disconnect is open Verify TB3 5 6 MM DD YY DAY HH MM TRANSFER INHIBITED conditions are present Normal Displayed when none of the above abnormal Displayed when key switch position is changed and frequency is not synchronized Abnormal ENTER FOR DETAILS Displayed when a Fault or Faults have occurred Abnormal 4200FA Installation and Operation Manual 51 TOSHIBA Leading Innovation gt Note 1 Line 4 will be blank when the BATT key is pressed during Battery Backup Mode with normal battery voltage 3 symbol signifies numerical values or other information supplied by the UPS 6 13 Menu Tree This is an overview of the menu tree for the LED display on the UPS detailed in the following pages The first item is the opening screen subsequent screens can be reached sequentially by succe
49. Dry Contact Closed when inverter is operating normally Duplicate Supply terminals 7 P24A3 24 Vdc 1 A max source for Remote Run 8 Remote Run Apply 24V to switch UPS to Inverter Mode NOTE The connection to the remote run inputs on terminals 7 and 8 must be a discrete dry contact and must not be connected to other powered circuits Connection to other powered circuits may result in unpredictable circuit operation or failure 9 P24A3 24 Vdc P24A3 10 Remote Stop Apply 24 to switch UPS to Static Bypass The UPS will transfer to bypass as soon as the input and bypass power are in sync NOTE The connection to the remote stop inputs on terminals 9 and 10 must be a discrete dry contact and must not be connected to other powered circuits Connection to other powered circuits may result in unpredictable circuit operation or failure 11 Bypass Dry Contact Closed when UPS is in Bypass NOTE Even though Hemote Stop may be triggered the UPS is not in Bypass until Terminal 11 closes 12 Common 13 EPO Dry Contact Short across 13 and 14 will shut down all power in the UPS including bypass and battery backup and will cause the Battery Shunt Trip to open the external battery breaker 14 EPO Dry Contact Short across 13 and 14 will shut down all power in the UPS including bypass and battery backup and will cause the Battery Shunt Trip to open the external battery breaker 15 24 Not Connected Remote Run and Remote St
50. Input Rated Voltage 208 VAC Voltage Variation 10 to 1596 10 to 1596 15 to 3096 Rated Frequency 50 60 Hz Input Cables required 3 phase 4 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input kVA 28 0 kVA Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 11596 maximum Harmonic Currents Less than 3 THD Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time 2 3 min at full load Rated Charge Current 4 0 Amps Output Rated Voltage 208 120 VAC Rated Current 83 4 Amps Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire 2 0 100 balanced load 396 0 100 unbalanced load Voltage Adjustment Range 5V Manually from the key pad 2 0 100 balanced load t 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation t 0 196 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 5 10096 load step change 396 loss or return of input voltage 896 transfer of bypass to inverter Voltage Regulation phase phase H Phase Displacement
51. LCD Liquid Crystal Display Functions The LCD screen is a 4 line by 20 character wide display The LCD display contains information about the operation of the UPS It should be used in conjunction with the LED display and the audible alarms for total system monitoring The LCD displays certain information only on specific lines of the display The UPS operating mode and conditions determines the information shown These messages are shown in the following line message charts 6 12 1 Line 1 System Messages Line 1 messages are based on the operating mode The following chart shows all allowable Line 1 messages which occur while starting up and while in main monitor MONI screen mode LINE 1 MESSAGES Display Message Translation UPS START UP Displayed when UPS is in the start up condition or display board is resetting BYPASS OPERATION Displayed when the UPS is in Bypass Operation UPS ON LINE Displayed when the inverter is running and no abnormality exists Displayed during abnormal Utility occurrences BATTERY DISCHARGE inverter is supplying power from batteries UPS shuts down after V min is reached Displayed during power failure if V min is reached an EPO is received or after SUT BRONN completion of Shutdown Sequence of the Inverter and Bypass is not available BATTERY BACKUP Displayed during input power failure 50 4200FA Installation and Operation Manual T
52. Lamp Bypass OL Fault Lamp on Relay Contact Alarm Fault Relay closed Bypass Relay closed Inverter OL Bypass Relay closed Bypass OL Bypass Relay open and Fault relay closed Auto Retransfer No Inverter OL Yes if bypass ok Bypass OL No ltem Low Battery Voltage Low Battery Voltage Inverter Output Current Limit Level 1 Level 2 Line 4 will read LCD Message BATTERY LOW DC UNDERVOLTAGE OUTPUT OVERLOAD Battery Shutdown Level Audible Alarm Cause Battery Discharge reached Load Inrush current Operation Mode Shutdown If Bypass ok transfer to bypass if not current limit after Fault Battery Discharge No Output mode Yes See Audible Alarm Functions Visible Alarm Relay Contact Alarm Battery Lamp Flickers Low Battery Relay closed NO NO Bypass Relay closed Auto Retransfer No Yes if bypass ok 4200FA Installation and Operation Manual 67 Overcurrent Overload Output Power TOSHIBA Leading Innovation gt Protection Item Memory error EERR Internal overheat OH DC circuit overvoltage DCOV DC circuit overcurrent DCOC LCD Message MAIN EEPROM ERROR OVERHEAT INTERNAL DC OVERVOLTAGE DC OVERCURRENT Cause Control board chip error Fan failure high ambient Chopper malfunction Inverter chopper fault Operation Mode NET D after Fault Start is inhibited Bypas
53. N LOADS PER 200 GL FORNIS BULONG CODE SECTION AND ASCE 7 05 GEGTIONS 12 AND R STRENGTH DESIGN IS USED Spe 200 25 Ip 15 Rp 60 WEIGHT 2548 LBS HORZONTAL FORCE En 90 2298 LBS VERTICAL FORGE E 1079 LBS BOLT FORGES TENSION T 2299030 09025488 WBE 03 ETTEI Sau 1092 LBGIBOLT HIRE FRONT EW ME TOE gern Bl SHEAR v LBSyBOLT MAXI HiTS NOTE UNITY CHECK ARCHTEGT OR STRUCTURAL ENGINEER Tu Vu OF RECORD SHALL PROMDE SLAB 4 12 OTHER SUPPORT STRUCTURE TO SUPPORT WEIGHTS AND FORCES 082 SHOWN IN COMBINATION WITH ALL E 1 3 05512 7 OK OTHER LOADS THAT MAY BE PRESENT 4200FA Installation and Operation Manual 77 TOSHIBA Leading Innovation gt amp SEISMIC ENGINEERING SASHIG ANCHORAGE ELEVATED FLOOR FRONT ELEVATION 961 LBS BOLT SIDE ELEVATION 837 LBS BOLT LOADS PER 200 CALFORNIS BULONG CODE SECTION AND ASCE 7 05 SECTIONS 12 AND 53 STRENGTH DESIGN USED 80s 200 dp 25 15 Ap BO WEIGHT 2648 LBS HORZONTAL FORCE En 150 3822 LBS VERTICAL FORGE 60 1079 LBS BOLT FORCES TENSION S822 322 _ DB b488 _ 52 tal Tp us 1861 LBS BOLT MAY HIRE FKNT HORE HIE TO El SHEAR Vini gt 697 LBS BOL
54. NOTICE TECHNIQUE BATTERY BACK UP TIME WHICH WAS FACTORY SET AT A PREDETERMINED LEVEL DECREASES GRADUALLY BETWEEN SERVICE PERIODS THE BATTERIES SHOULD BE REPLACED EVERY THREE YEARS AFTER THE LAST SERVICING THE DATE OF WHICH IS WRITTEN ON THE ID PLATE LOCATED ON THE REAR SIDE OF THE UPS UNIT OR IN THE BOX BELOW DATE OF LAST BATTERY CHARGE NOTE This Label for Battery Units Only 4 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during the installation maintenance and operation of the UPS and its batteries to assure safe and proper operation 1 Turn off lockout and tagout all power sources before connecting the power wiring to the equipment or when performing maintenance 2 Hardwire type UPS units are not equipped with an over current protection device nor do they have an output disconnect for the ac output Therefore a user installed circuit breaker should be provided between the UPS output and the load input Battery servicing should be performed by a qualified TOSHIBA Representative only Unauthorized personnel should not service batteries Contact your nearest TOSHIBA authorized service center for battery replacement Qualified Personnel ONLY Qualified Personnel is one that has the skills and knowledge relating to the construction installation operat
55. OSHIBA Leading Innovation gt 6 12 2 Line 2 System Fault Messages Line 2 fault messages are automatically displayed when a system fault is detected LINE 2 MESSAGES Display Message Translation DCOC DC Over current DCUB DC Unbalanced DCOV DC Over voltage OH Overheat internal OL Output Overload VOUV Inverter Under voltage VOOV Inverter Over voltage 6 12 3 Line 3 System Messages Line 3 messages show load current information and user selected instructions 6 12 4 Line 4 System Messages Line 4 messages reflect the UPS operating conditions Warning messages will be displayed when an abnormal operating condition occurs The following chart shows the allowable Line 4 messages Displayed Message LINE 4 MESAGES Translation PHEI Displayed when Input Phase rotation has been wired in a counter clockwise rotation NOT SYNCHRONIZE Displayed when input and output frequencies are not synchronized Abnormal AUTOTRANSFER Displayed when Auto transfer to Bypass is active i e current limit reached Abnormal LOW BATTERY Displayed when battery voltage is low abnormal or the UPS batteries have failed self diagnostic test Abnormal UPS OL REDUCE LOAD Displayed when UPS has tripped due to an overload condition Abnormal DCOC Abnormal Displayed when the UPS has an internal failure Displayed when the UPS has an internal
56. OSHIBA and any statements contained herein do not create new warranties or modify the existing warranty Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1 877 867 8773 or write to Toshiba International Corporation 13131 West Little York Road Houston TX 77041 9990 Attn UPS Product Manager Please complete the following information for your records Unless otherwise specified on the warranty card the warranty period for the UPS or UPS part is 36 months from the shipment date see bill of lading Unless otherwise specified on the warranty card the warranty period for a UPS battery is 24 months from the shipment date see bill of lading Keep this manual with the UPS equipment Job Number Model Number Serial Number Application Shipping Date Date of Installation Inspected By 4200FA Installation and Operation Manual 5 TOSHIBA Leading Innovation gt Purpose and Scope of Manual This manual provides information on how to safely install operate and maintain your TOSHIBA power electronics product This manual includes a section on General
57. S for shipping damage Units shipped within North America and NAFTA are shrink wrapped 1 Remove shrink wrap 2 Unbolt the rails from both the unit and the shipping pallet Place the rails on the front of the pallet Use the four 1 2 x 3 bolts to secure the rails to the shipping pallet Attach the rails as shown to the front of the pallet 3 Place the tie brackets in the slots at the lower end of the ramps SLOWLY roll the unit down the ramp Save the loading rails for seismic anchoring of the UPS See pg 14 TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE D AN G E EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL OVER EASILY UNTIL FIXED IN PLACE 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 2 2 Unpack the Base and Seismic model 15 25 30 kVA UPS without Casters 4200FA Base P N C42F3FnnnXAXXN and C42F3FnnnXAXBN 4200FA Seismic P N CA2F3F250XAMXOS Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped Side view of 15 25 30kVA UPS 1 Remove the shrink wrap from the UPS and Pallet 2 Unbolt the UPS from the shipping pallet Use forklift pallet jack to lift the UPS off the pallet Insert the lifting forks through the lif
58. System 208v Isolation Xfmr Input 208 120V Output For Maximum cable sizes see Note 7 General Mechanical Information Dimensions Approximate Full Load UPS kVA KW Rating WxDxH xum Inches j kBTU s Hr 15 12 kW 20 x 36 3 x 59 7 783 6 4 25 kVA 20 kW 20 x 36 3 x 59 7 793 9 1 30 kVA 24 kW 20 x 36 3 x 59 7 798 12 8 50 kVA 40 kW 35 5 x 38 3 x 59 3 1 581 21 3 Primary AC Input 208V 3 Phase 3 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 5097 47 60 A 1 x6 380 25 gt 097 72 90 1 x 3 380 30 gt 097 87 110A 1 x 1 380 50 50 97 140 175A 1 x 2 0 380 Optional Alternate AC Input 208 120V 3 Phase 4 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C Rating Feet 15 42 60A 1 x6 1 x 380 25 67 90 A 1 x 8 1 x 380 30 81 110A 1 x 1 1 x 380 50 138 175A 1 x 3 0 1 380 Battery Input 288VDC Nominal Battery Capacity Required Maximum Discharge Suggested External Suggested Minimum Feeder
59. T MAX PER 97 LESS THAN 20 STRESS va fa NOTE ARCHTECT OR STRUCTURAL ENGINEER RECORD SHALL PROVIDE SLAB OR OTHER SUPPORT STRUCTURE TO SUPPORT WEIGHTS AND FORCES SHOWN IN COMBINATION WITH ALL OTHER LOADS THAT MAY BE PRESENT 78 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt APPENDIX B Installation Planning Guides Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes 6 Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 30 4 wire ground AC Output 3 4 wire ground DC Input 2 wire Positive Negative ground 7 Power cable maximum size 15 25 30kVA 1 AWG 5OKVA 250 kcmil 80kVA 500 kcmil Battery Terminals 600kcmil 8 Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal 9 Maximum battery discharge current based on lowest permissible discharge voltage of 1 6 VPC 10 DC wires should be sized to allow not more than a 2 volt dro
60. TE DAY TIME gt 1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen CALENDER CLOCK DATE DAY TIME gt A V UP DOWN gt ENTER NEXT DATA Press the up down arrows to increment or decrement the character s above the flashing cursor Press the ENTER key to advance the cursor Adjusting the Buzzer Volume Press the MENU key to access the menu data screens and press the down arrow key to scroll to the present buzzer volume adjustment screen display BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the up or down arrow key to move the marker between the three buzzer volume levels Press the ENTER key to confirm the change or press MENU key to discard any changes and return to the menu data screen Settings for Display Duration The LCD display is designed to automatically switch off after a user designated period of inactivity When setting this feature press the MENU key to access the menu data screens and press the down arrow key to scroll to the LCD Idle Mode Select screen display DISPLAY DURATION SET 3 MIN 30 MIN gt 1 DATA SET MODE gt A V PRV NEXT SCREEN 4200FA Installation and Operation Manu
61. TOSHIBA Leading Innovation gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 4200FA INSTALLATION AND OPERATION MANUAL Three Phase 15 25 30 50 kVA UPS Doc Number 53878 01 1 Date May 2012 TOSHIBA Leading Innovation gt 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4200FA THREE PHASE 15 25 30 50 kVA UNINTERRUPTIBLE POWER SYSTEM USER S MANUAL 4 FOR all 15 50 MODELS TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 9990 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office The contents of this instruction manual shall not become a part of or modify any prior or existing equipment commitment or relationship The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION The warranty contained in the contract between the parties is the sole warranty of T
62. The unit is now in the Maintenance Bypass mode and may be serviced For units with internal transformers except the Base models the transformers are still energized 6 17 2 Switch from Maintenance Bypass to UPS 1 Verify that the STOP RUN switch is in the STOP position Turn on MCCB MAIN POWER SWITCH 2 Wait until the output fans turn on this indicates that the unit is in the Bypass mode and that the BYP LED light on the front panel is lit 3 Forunits with an external battery cabinet turn on MCCB BATTERY CABINET 4200FA Installation and Operation Manual 55 TOSHIBA Leading Innovation gt 4 Locate the maintenance bypass switch middle of inner front panel of the UPS EXCEPT for Base models Slowly rotate the cam switch counter clockwise to the UPS MODE position 5 Turn the STOP RUN switch to the RUN position 6 Verify that the Inverter indicator light on the front panel is lit The unit is now back On Line and supplying conditioned power to the load 56 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 18 Keypad Overview The following illustrates the 12 key data entry pad with each key functionally labeled MONI BATT F1 BATT OUTPUT INPUT TEST BUZZ TER STOP MENU EN A IN Monitor Press to display system monitoring screens BATT Battery Press to display UPS batt
63. V 100A 240 V 175 A 240 VAC 240V 45A 240 V 80A 240 V 90A 240 V 150A 380 220 VAC 480 V 30A 480 V 50A 480 V 60A 480 V 100A 480 277 VAC 480V 25A 480 V 40A 480 V 45 A 480 V 80A 600 VAC 600 V 20 600 V 30A 600 V 40A 600 V 60A 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt The maximum ambient temperature in which the Uninterruptible Power System UPS should be operated is 104 F 40 C without batteries and 89 F 32 C if the battery cabinet is subject to the same ambient temperature as the UPS The nominal battery voltage for all internal battery models is 288 VDC The nominal battery voltage for all external battery models is 288 VDC An Authorized TOSHIBA Representative who is knowledgeable of batteries and the required precautions should perform service on the batteries Keep unauthorized personnel away from batteries Refer to the Battery System Manual when scheduling battery maintenance or battery replacement DANG ER Misuse of this equipment could result in injury and equipment damage In no event will TOSHIBA be responsible or liable for direct indirect or consequential damage or injury that may result from the misuse of this equipment Do not dispose of the batteries in a fire The batteries may explode CAUTION CAUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin CAUTION This unit contains sealed lead a
64. al TOSHIBA Leading Innovation gt 3 With the key switch in the STOP position the AC IN and the BYP lamp will be on and the LCD screen should display the following message BYPASS OPERATION OUTPUT VOLTAGE 208 V gt CURRENT 100 100 100 DATE DAY TIME 4 Turn the Key Switch to RUN and the UPS automatically performs a controlled system battery test Note The Automatic Battery Test is performed only when the software is enabled for this function The standard default is set to disable Allow 24 72 hours for the batteries to fully charge When automatic battery test fails and the LOW BATTERY message is displayed use the following procedure 1 Turn the key switch to STOP 2 Allow 24 72 hours for the batteries to charge and then move the Circuit Breaker to off 3 Repeat Initial Battery Charge procedure A failure indicates battery replacement may be necessary 6 15 Start up Procedure The UPS batteries must be charged before the UPS is used for the first time or if the unit has not been used AC power source removed for more than 10 days If the batteries are charged then use the following start up procedure 1 Verify that all power switches are off and that the STOP RUN Switch on the UPS is in the STOP position 2 Switch on the power at the Customer Provided UPS input distribution panel 3 Move the UPS Circuit Breakers to on The AC IN lamp will be on The LCD screen should dis
65. al 61 TOSHIBA Leading Innovation gt 6 20 4 6 20 5 62 Press the F1 key to display the LCD Idle mode setting adjustment screen DISPLAY DURATION SET 3 MIN 30 MIN gt A V CHANGE DATA gt CHANGE Press the up or down arrow key to move the marker between the two available idle mode times Press the ENTER key to save the change or press the MENU key to exit to the main menu and discard the change Note f any of the following conditions occur the LCD Idle Mode will be inhibited and the LCD will remain on continuously 1 The UPS has received an EPO command 2 The UPS is in Battery Discharge Mode 3 Afault has been detected in the main unit 4 The UPS is in an overload condition Run Switch Select Press the MENU key to access the menu data screens and press the down arrow key to scroll to the Run Switch Select setting screen display RUN SWITCH SELECT LOCAL REMOTE gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen RUN SWITCH SELECT LOCAL REMOTE gt A V CHANGE DATA gt CHANGE Press the up or down arrow key to move the marker between the two RUN SWITCH selections Press the ENTER key to save the change or press the MENU key to exit to the main menu and discard the change Must have Remote Control option Serial Com Station Address Pre
66. application of the EPO switch Use the Start up Procedure for restarting the unit MBS Not available for LT units Converter TRIPPED MCCB Inverter Output Isolating O Power XFMR Charger Chopper External Batteries 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 10 Audible Alarm Functions Audible alarms will sound when the UPS is in the Battery Backup Mode has a fault is at the low battery voltage or is in an overload condition The following chart shows the audible alarm pattern duration for each condition Time intervals are shown in seconds The audible alarm can be silenced by pressing BUZZ STOP on the keypad Condition Audible pattern UPS in Battery Backup Mode 7S i8 Battery Voltage 100 9295 EL UPS Low Battery 15 Battery Voltage lt 92 Overload 4 4 Fault 55 6 11 LED Light Emitting Diode Functions Be gt Z H gt H The following list describes the conditions necessary for each LED lamp to be on On when the UPS has normal AC input power that is within tolerance If there is an input power failure this LED is off If there is no power failure and the input voltage is in an over voltage condition the AC IN LED will flicker on and off rapidly 0 4 sec and 0 4 sec off If there is no power failure and the input voltage is in an under v
67. cid batteries An annual preventative maintenance should be performed by an authorized technician Failure to do so could result in batteries exploding and emitting gasses and or flame CAUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin case to crack possibly releasing electrolytes from inside the battery and resulting in secondary faults such as odor smoke and fire N WARNING Failure to replace a battery before it becomes exhausted may cause the should perform installation and servicing of batteries Keep Unauthorized personnel away from the batteries WARNING Only personnel knowledgeable of batteries and the required precautions WARNING A qualified service technician must do proper maintenance to the battery system of this unit This is essential for the safety and reliability of your UPS system Refer to service manual A battery can present a risk of electrical shock and high short pancer 6 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt QOL E QM 10 11 12 QU OU m MO HS The following precautions should be observed when working with batteries Verify that the UPS is off and that the Input Circuit Breaker is in the off position Remove watches rings jewelry or other metal objects Use tools with insulated handles to prevent accidental shorts Wear rubber gloves and boots Do no
68. d Wire Size and Torque Requirements for 15 25 30kVA Minimum wire sizes are based on NEC Table 310 16 Neutral wire sized per NEC Article 310 15 B Grounding wires sized per NEC Article 250 122 Maximum wire capacity of the terminal lugs is 1 AWG Minimum Maximum Wire Size and Torque requirements UPS Input Bypass Terminals TB1 15 30 kVA USE MINIMUM 75 C INSULATED COPPER WIRING Input 15 25 30 Bypass AWG Torque AWG Torque AWG Torque 11 L2 L1 PR inch Ibs L1 Se inch lbs L1 RN inch Ibs L3 N L3 L1 L3 L3 L1 L3 N 03 L1 L3 N 120 208 V 6 1 4 1 51 51 3 1 1 51 87 2 1 1 87 87 208 V 6 1 51 3 1 51 N A 2 1 87 220 6 1 51 4 1 51 N A 2 1 87 240 8 1 51 6 1 51 N A 2 1 87 380 10 1 35 6 1 51 N A 6 1 51 400 V 10 1 35 6 1 51 6 1 51 415 10 1 35 6 1 51 6 1 51 480 V 10 1 35 8 1 51 6 1 51 600 V 10 1 35 10 1 N A 35 10 1 35 15 25 30 Output AWG Torque AWG Torque AWG Torque L1 L2 L1 ae inch Ibs L1 jM inch Ibs L1 PN inch Ibs L3 N L3 L1 L3 L3 L1 L3 N 03 L1 L3 N 120 208 V 6 1 4 1 51 51 3 1 1 51 87 2 1 1 87 87 127 220 V 6 1 4 1 51 51 3 1 1
69. d load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 5 100 load step change 396 loss or return of input voltage 8 transfer from bypass to inverter Voltage Transients Recovery time 50 ms Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 100095 for 10ms 125 for 10 min Crest Factor 2 5 3 0 within the kW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 AC DC AC See Table 5 10 DC AC 82 DC AC 83 Heat loss to be removed See Table 5 10 See Table 5 10 Audible Noise 60dB A at 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating Humidity 30 90 RH non condensing Altitude Less than 2000 meters 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery perfor
70. de MBS Not available for LT units Power Flow Isolating XFMR Output O Power Charger Chopper External Batteries Power flow in AC Input Mode 4200FA Installation and Operation Manual 43 TOSHIBA Leading Innovation gt 6 2 Bypass Mode If the UPS unit is severely overloaded or develops an internal fault power flow is automatically Switched from the main circuit to the Bypass circuit Power flow through the bypass is shown in the following illustration This changeover occurs automatically in less than 4 milliseconds in phase Make Before Break If the power flow is transferred to the Bypass circuit because of an overload and that overload condition ends within a specified period of time then the power flow will re transfer to the AC Input Mode Normal Operation automatically If the power flow is transferred to the Bypass circuit due to a fault condition then the power flow must be transferred manually from the UPS s Bypass circuit back to the Inverter circuit after repairing the fault see Start up Procedure If the power flow is transferred to the Bypass circuit due to an overload condition then the power flow will automatically transfer from the UPS s Bypass circuit back to the Inverter circuit after removing the overload see Overload Operation MBS Not available for LT units Power Flow Input Isolating Output Charger Chopper External Batteries Power flo
71. e level before the unit is placed in operation At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 35 4200FA Installation and Operation Manual 33 5 Leading Innovation gt 5 2 4200FA 15 25 kVA 2 208 VAC Input 208 VAC Output w Internal Batteries C42F3F150XAXBN C42F3F250XAXBN Model Number C42F3F150XAMBN C42F3F250XAMBN C42F3F150FAMBN C42F3F250FAMBN Rated Output Capacity 15 kVA 25 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 WxDxH w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input Rated Voltage 208 VAC Voltage Variation 10 to 1596 10 to 15 15 to 3096 Rated Frequency 50 60 Hz Input Cables required 3 phase 4 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input 15 kVA 24 Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation C
72. e overload is still not reduced and the STOP RUN key switch is in the RUN position the UPS will automatically transfer to Bypass If the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 CURRENT 114 116 114 UPS OL REDUCE LOAD If the STOP RUN key switch is in the STOP position the UPS is in the Bypass Mode and if the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 CURRENT 114 116 114 UPS OL REDUCE LOAD 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 22 After the load is reduced if the STOP RUN key switch is in the RUN position the UPS will automatically return to Inverter Operation after a period of time During this wait the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 V CURRENT 100 100 100 gt PLEASE WAIT Or if the UPS is waiting and the STOP RUN key switch is switched to the STOP position while the UPS is waiting the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 V CURRENT 100 100 100 gt PLEASE WAIT If the STOP RUN key switch remains in the STOP position when the UPS s wait period is complete then the following screen will be displayed BYPASS OPERATION OUTPUT VOLATAGE V CURRENT 100 100 100 DATE DAY TIME If t
73. ence or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number in USA is 877 867 8773 You may contact TOSHIBA by writing to TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 9990 Attn UPS Product Manager 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt TABLE OF CONTENTS TABLE OF CONIENTS ctcie toute ntuehitu EE VR VE ERU EHE UE i GENERAL SAFETY INSTRUCTIONS do edcc seco rune 1 EQUIPMENT WARNING LABELS esee nennen nnn nennen nn nnn nnn nnn nnns 2 IMPORTANT SAFETY INSTRUCTIONS ine ep e IRE ARE NER ARE 5 1 0 Product DescriplliOTi cicius redde cd tra vd deae Dd addi de ein baa d e d cu edd Ea d a 9 1 1 ete te t redit tet rettet 9 1 2 Application and lise oct t ede elt eed a ta A dett eit t e as 9 1 3 Power Backup ducet tette taedet eo inei ee ees 9 1 4 Power Conditioning ete cote t er poti eed unii eet ides 9 2 0 Product Unpacking Inspection Storage Disposal 10 2 1 Unpack the Premium 15 25 30 kVA UPS with 10 2 2 Unpack the Base and Seismic model 15 25 30 kVA UPS without
74. ency Regulation 0 1 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter Frequency Synchronous Voltage Transients Recovery time 50 ms Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within the kW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 AC DC AC See Table 5 10 DC AC 86 DC AC 8796 Heat Loss to be removed See Table 5 10 See Table 5 10 Audible Noise 60dB A at 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 optimal temperature is 77 F 25 Operating Humidity 30 90 RH non condensing Altitude Less than 2000 meters 1 Specified at rated conditions under balanced linear loads 2 3 4 5 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performanc
75. ended Quarterly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal Check battery temperature at the negative terminal Measure and record the system float charging voltage Measure and record the individual unit s float charging voltage Recommended Semi Annual maintenance A Repeat the quarterly checks B Perform impedance checks on the individual batteries C Optionally test for the purpose of trending the battery over time D Re torque all inter battery connecting hardware if applicable 2 Aluminum electrolytic capacitors Replace once every 5 years 3 Fuses Replace once every 7 years 4 Cooling fan Replace once every 3 years 4200FA Installation and Operation Manual 69 TOSHIBA Leading Innovation gt 9 0 External Dimensions Shipping Dimensions Weights 9 1 External Dimensions 15 25 30 kVA with Casters iz 200 in ud 508mm E 994 in 1516 mm 56 0 in 1428 4nm nuo 1 wW W EMEN 36 3 in 922 mm IN WL 70 15 25 kVA 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 9 2 External Dimensions 15 25 30 kVA without Casters 31 2 CAPACITORS ASSEMBLY
76. ent Placement Do not install the UPS on an inclined surface or areas that are subject to frequent vibrations or jolting This could damage UPS circuits Do not allow liquids or foreign objects to get inside the UPS Allow at least the following spacing for air ventilation and maintenance access kn Front 20 in 500 mm 152 mm Sides 6 in 152 mm Back 15 25 30kVA Premium 6 in 152 mm 15 30kVA Base 12 in 304 mm Premium 12 in 304 mm 25 50kVA Seismic 12 in 304 mm Do not install the UPS in a location that is subject to high humidity Also do not install the unit in areas that are exposed to direct sunlight or contaminated areas subject to high levels of airborne dust metal particles or flammable gasses Verify the ventilation and air conditioning System at the site is capable of removing the heat generated by the UPS Ambient temperature range for operating the UPS is 32 104 F 0 40 77 F 25 is the recommended operating temperature for maximum battery life Avoid installation near sources of electrical noise Always make sure that the unit s ground is intact to prevent electrical shock and help prevent electrical noise This UPS generates and radiates radio frequency energy during operation Although noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating in near proximity
77. ery conditions F1 Function Press to change settings of various menus INPUT Input Press to display UPS input conditions OUTPUT Output Press to display UPS output conditions Battery Test Press to execute On Line Battery test Buzzer Stop Press to stop the audible alert buzzer MENU Menu Press to display the main user selection menu ENTER Enter Press to confirm user selected command or action RESET Reset Press to reset UPS panel s message display area PS Up Arrow Press to forward through display data values or to forward through menus Down Arrow Press to reverse through display data values or to reverse through menus 4200FA Installation and Operation Manual 57 TOSHIBA Leading Innovation gt 58 6 19 6 19 1 6 19 2 6 19 3 Key Functions MONI After the UPS has been successfully started the system will be in the normal AC Input Mode of operation The LCD screen will automatically display the main MONI monitor function If the MONI key is pressed at this time the screen output will not change The MONI function automatically monitors the entire UPS system The LCD screen will automatically switch off after a period of keypad inactivity and switch on if any key is pressed It will switch on automatically during battery discharge or if an abnormality develops in the system see Settings for LCD Display
78. eventive maintenance The best preventive measure that the UPS user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations Schedule authorized TOSHIBA service centers to perform an internal parts inspection semi annually Before performing any maintenance the technician should be familiar with and follow the important safety instructions within this manual Proper maintenance of the battery system of this unit by factory authorized personnel is essential to the safety and reliability of your UPS system Schedule authorized TOSHIBA service centers to perform internal parts inspections semi annually 68 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 8 3 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Batteries VRLA Valve Regulated Lead Acid batteries do not require the adding of water or electrolyte The charging voltage temperature performance and connection resistance must be monitored periodically Necessary corrective maintenance must be made in order to assure the UPS supplies safe reliable power These items affect the life of batteries so replacement should be once every 3 to 5 years as a minimum All of the batteries must be replaced at the same time to eliminate the possibility of multiple failures due to resistances of the batteries Recomm
79. factory for additional information on efficiency vs load curves 5 10 2 Thermal Loss in BTU Hr 4200FA No Internal Transformers 15 kVA int Batt 25 int Batt 30 int Batt 50 kVA int Batt 100 Load 6 685 9 263 13 370 20 481 75 Load 5 571 7 237 10 396 16 259 50 Load 4 724 5 565 8 388 13 853 25 Load 3 776 4 342 7 028 9 182 0 Load 1 798 2 409 2 890 3 722 5 10 3 Vs Load Table 4200FA with Input Transformer 15 kVA w 1 Xfmr 25 kVA w 1 Xfmr 3 kVA w 1 Xfmr 50 kVA 1Xfmr 100 Load 86 5 88 2 86 5 86 5 Contact the factory for additional information on efficiency vs load curves 5 10 4 Thermal Loss in BTU Hr 4200FA with Input Transformer 15 kVA w 1 Xfmr 25 kVA w 1 Xfmr 30 w 1 Xfmr 50 kVA w 1Xfmr 100 Load 7 388 10 351 14 775 24 625 75 Load 6 069 8 063 11 463 19 425 50 Load 5 090 6 141 9 083 16 044 25 Load 3 987 4 656 7 433 10 360 0 Load 2 730 4 077 4 892 6 403 5 10 5 Eff Vs Load Table 4200FA with Input and Output Transformers 15 kVA w 2 Xfmr 25 kVA w 2 Xfmr 30 kVA w 2 Xfmr 50 kVA w 2 Xfmr 100 Load Contact the factory for additional information on efficiency vs load curves 85 1 86 7 85 1 85 8 5 10 6 Thermal Loss in BTU Hr 4200FA with Input and Output Transformers 15
80. fault FAULT HISTORY Date Time fault code gt A V EXIT F1 NEXT Press the up or down arrow keys to return to the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL 66 4200FA Installation and Operation Manual 5 Leading Innovation gt 7 0 UPS Protection System 7 1 System Protection Features The preceding one line schematic illustrates the electrical locations of the protection devices on all UPS models Input Abnormal Isolating XFMR 7 2 Overcurrent 2 Low Battery System Protection Functions Charger Chopper External Batteries 7 x Overvoltage Undervoltage The following chart shows the built in UPS fault protection functions on all models Built in UPS Fault Protection Functions Inverter Over voltage Inverter Under voltage Protection Item IVOV IVUV UPS Overload INVERTER INVERTER LCD Message OVERVOLTAGE UNDERVOLTAGE QUTPUT OVEREQAD Cause Control Malfunction Feedback Error Overload or short circuit at the load Operation Mode Bypass Operation Chopper and Inverter Stopped Inverter Overload Transfer to bypass Inverter stopped after Fault Bypass Overload Inverter Chopper and Bypass stopped Audible Alarm Yes See Audible Alarm Functions Visible Alarm Red Fault Lamp on Inverter OL No Fault
81. ge 5 E 2 o gt Charging Battery urr charge Icharge B voltage Fully charged Period 1 Period 2 Period 3 The recharge process usually consists of three steps During the first step the charging current is maintained at approximately 4 0 amperes for the 15 25 30 kVA with internal batteries 10 0 amperes for the 15 25 30 kVA with internal transformer and approximately 11 5 amperes for all 50 models This current is the maximum value that can be used to charge the batteries for minimal recharge time while assuring safety and long battery life In the second step constant voltage control starts and current gradually decreases as the batteries charge to their normal fully charged state In the third step a slight trickle current continues to flow into the batteries to keep them fully charged and floating at the normal DC Voltage level A full recharge usually requires approximately 24 72 hours 90 recharge in 10 X discharge time after a complete discharge Time The following chart shows the rated maximum and minimum battery voltages and the charge current for each of the sizes while the unit is maintained in 75 F 24 C ambient Rated Battery Voltages 15 25 30 kVA 50 kVA Model Internal Internal Internal Internal Battery Transformer Battery Transformer V float 324 0 VDC 324 VDC 324 VDC V min 216 VDC 216 VDC 216 VDC charge 4 0A 10 0A 11 5 Amps 420
82. he STOP RUN key switch remains in the RUN position when the UPS s period is complete then the following screen will be displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 100 100 99 DATE DAY TIME Backup History and Fault History Pressing the MONI and F1 keys simultaneously for a few seconds will cause the Battery Discharge Count screen to be displayed BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the F1 key to display the record relating to the first discharge event BACKUP HISTORY 1 MIN SEC VB 324V BT PF OL gt A V EXIT F1 NEXT 4200FA Installation and Operation Manual 65 TOSHIBA Leading Innovation gt Press the F1 key again to display the record relating to each subsequent discharge event BACKUP HISTORY MIN SEC VB 324V BT PF OL gt A V EXIT F1 NEXT Press the up or down arrow keys to return to the Battery Discharge Count screen BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the up or down arrow keys to display the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the F1 key to display the record relating to the first fault FAULT HISTORY 1 Date Time fault code gt A V EXIT F1 NEXT Press the F1 key again to display the record relating to each subsequent
83. ied Personnel CAUTION When the UPS is in the Inverter mode turning the breaker to the OFF position will cause the unit to go into the battery backup mode The UPS will continue to provide power to the load The unit must be in Bypass mode and then the breaker turned to the OFF position for the UPS to shut down power to the load CAUTION Do not EPO Emergency Power OFF the UPS and then reset the breaker until the UPS has been fully discharged The UPS could be damaged if the unit is not fully powered down before the breaker is reset 4 0 UPS Connections 41 Power Connections 4 1 4 Power Connections 15 25 30 kVA with Internal Batteries The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 15 25 30 kVA UPS Models Maximum wire capacity for TB1 and TB4 is 1 AWG Ensure the three phase commercial power input is connected for clockwise rotation The UPS output function is disabled if the input power is not phased for clockwise rotation CUSTOMER PROVIDED AC DISTRIBUTION PANEL TB1 Input Terminals 1 5 Output Terminals 6 10 AE INPUT GROUND RESISTANCE LESS THAN 10 OHMS Optional Bypass Input 3 phase 3 Wire TB4 H 208 V requires 3 phase j i 4 Wire Wye Cu
84. ion and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall 1 Have read the entire operation manual 2 Betrained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Betrained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid Be knowledgeable of batteries and the required handling and maintenance precautions For further information on workplace safety visit www osha gov Refer to the Battery System Manual for details on operating and maintaining the battery units for each system A circuit breaker should be provided by the user between the UPS output and the critical load input because the UPS System s output is not equipped with an over current protection device or an output disconnect for the AC output The suggested current rating for the UPS output circuit breaker should be as follows 15 kVA 25 kVA 30 kVA 50 kVA Rated Output Rating Rating Rating Rating 208 120 VAC 240 V 60 240 V 90A 240 V 110A 240 V 175 A 220 127 VAC 240 V 50 240 V 90 240
85. levations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 40 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 5 9 4200FA 50kVA w Internal Transformer Model Number T42 3 500 AMXN S External Dimensions WxDxH cm Input B 208 220 240 380 415 A wye 380 415 wye D 480 M 600 VAC Output F 208 220 wye J 240 380 415 wye 480 wye M 600 VAC Rated Output Capacit 50 kVA w casters 35 5 X 38 3 X 59 3 90 1 cm x 97 2 cm x 150 6 cm w o casters 35 5 X 38 3 X 59 7 90 1 cm x 97 2 cm x 151 6 cm Rated Voltage 208 VAC Voltage Variation 10 to 1596 10 to 15 15 to 30 Rated Frequency 50 60 Hz Input Cables Required 3 phase 3 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND 2 74 0 VW fvnntarakhamfvVatgiaAmdmn 204 Input Power Factor Greater than 0 98 when in inverter mode Required Input 50 Walk in Function From 20 to 10096 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 11596 maximum Harmonic
86. lew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 596 10096 load step change 3 loss or return of input voltage t 8 transfer from bypass to inverter Voltage Regulation phase phase Phase Displacement Frequency Synchronous Voltage Transients Recovery time 50 ms Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within the KW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 596 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 DC AC 89 Heat loss to be removed See Table 5 10 Audible Noise 65dB 9 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating Humidity 30 90 RH non condensing Altitude Less than 2000 meters 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher e
87. mance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 4200FA Installation and Operation Manual 35 TOSHIBA Leading Innovation gt 5 4 4200FA 30 208 VAC Input 208 VAC Output No Internal Batteries No Internal Transformer T42F3F300XAXXN Model Number T42F3F300XAMXN S T42F3F300FAMXN S Rated Output Capacity 30 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 WxDxH w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input Rated Voltage 208 VAC Voltage Variation 10 to 1596 1096 to 1596 15 to 30 Rated Frequency 50 60 Hz Input Cables required 3 phase 4 Wire GND Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input kVA 28 0 kVA Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 11596 maximum Harmonic Currents Less than 3 THD
88. mperature to 95 F 35 4200FA Installation and Operation Manual 37 TOSHIBA Leading Innovation gt 5 6 4200FA 30 kVA w Internal Transformer Model Number 42 3 300 S Input B 208 220 C 240 380 415 A wye P 380 415 wye D 480 M 600 VAC Output z F 208 H 220 wye J 240 P 380 415 wye K 480 wye M 600 VAC Rated Output Capacity 30 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 WxDxH w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 Input Rated Voltage 208 220 240 380 400 415 480 600 VAC Determined by Input Transformer internal to the unit Voltage Variation 10 to 1596 1096 to 1596 15 to 30 Rated Frequency 50 60 Hz Input Cables Required 3 phase 3 Wire Dual Input Option Cables required 3 phase 4 Wire GND Power Factor Greater than 0 98 when in inverter mode Required Input kVA 30 5 kVA Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 115 maximum Harmonic Currents Less than 3 THD Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V RMS Rated Back up Time Refer to Battery System Ma
89. n mark enclosed in a triangle which precedes the word DANGER The Danger warning symbol is used to indicate situations locations and conditions that exist and will cause serious injury or death DANGER 2 Caution warning The caution symbol is an exclamation mark enclosed in a triangle which precedes the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage N CAUTION 3 Attention warning The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage ATTENTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warning The electrical warning symbol is a lighting bolt enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed 2 Explosion warning The explosion warning symbol is an explosion image enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions
90. nce if possible be sure the UPS is turned off and the incoming AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off If itis necessary to make measurements with the power on do not touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment is in good safe operating condition While servicing stand on some type of insulation and be sure not to be grounded Follow the safety instructions given in the equipment manual carefully and observe all danger warning and caution notices 40308 Heat sink not grounded Risk of electrical shock Disconnect UPS and electrically test heat sink before touching PN 40831 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt NCAUTION Risk of electric shock DO NOT REMOVE COVER NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL HAZARDOUS LIVE PARTS INSIDE THIS UPS ARE ENERGIZED FROM THE BATTERY SUPPLY EVEN WHEN THE INPUT AC POWER IS DISCONNECTED CAPACITORS STORE HAZARDOUS ENERGY DO NOT REMOVE COVER UNTIL 5 MINUTES AFTER DISCONNECTING ALL SOURCES OF SUPPLY TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK INSTALL IN A TEMPERATURE AND HUMIDITY CONTROLLED INDOOR AREA FREE OF CONDUCTIVE CONTAMINANTS NATTENTION EN CAS D UTILISATION EN ATMOSPHERE CONTROLEE CONSULTER LA
91. nual Rated Charge Current 10 0 Amps Output Rated Voltage Determined by Output Transformer internal to the unit Rated Current VA Nominal Output Voltage 1 73 Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire GND 5 0 100 balanced load Voltage Regulation phase phase 6 0 100 unbalanced load Voltage Adjustment Range Manually from key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std Fregueney Synchronous switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 596 100 load step change Voltage Transionis 396 loss or return of input voltage qms 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10ms 125 for 10 min Crest Factor 2 5 8 0 within the KW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 596 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 DC AC 83 Heat loss to be removed See Table 5 10 Audible Noise 60dB A at 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating H
92. ocedure sssssssssessseee enne 55 6 17 1 Switch from UPS to Maintenance 440 440 55 6 17 2 Switch from Maintenance Bypass to 5 0 44440 55 6 187 Keypad OVerViGW iecit eth bett REOR SERERE NER 57 6 19 ROY FUNCIONE s iii im ORE UR C RECO Ee dS be ee ee ee ee 58 ND GM ETIN 58 6 19 21 58 06 19 9 OU T ecrire 58 6 19 4 tensor 59 6 19 5 MENU F1 ENTER amp DOWN 2 0 00 59 6 196 BATF TES TKE V E 59 06 19 BUZZ STOP Gy 60 6 19 82 itane saat elc eee 60 6 20 5 61 6 20 1 Settings for Calendar and enne 61 6 20 2 Adjusting the Buzzer 61 6 20 3 Settings for Display Duration sess ennt nnns nennen ns 61 6 20 4 Switch Select oe e deret a Ore eL Yes e he eue dre e eoo p ree e He Renee 62 6 20 5 Serial Com Sta
93. oltage condition the AC IN LED will be off On when the UPS inverter is operating On when the UPS is in the static bypass mode On when the UPS is in the battery discharge mode If the battery is low during a battery discharge the BATT lamp will flicker on and off slowly 1 2 second on and 1 2 second off The BATT LED will go off if the battery voltage reaches the shutdown level during the battery discharge mode On when the UPS is experiencing a fault 4200FA Installation and Operation Manual 49 TOSHIBA Leading Innovation gt 6 11 1 LED Light Emitting Diode System Status The following chart shows the UPS system status that can be determined by decoding the on and off condition of the LED lamps It should be used in conjunction with the LCD display and the audible alarms for total system monitoring LED ON OFF STATUS LED ON OFF STATUS Normal UPS Operation Output Shutdown UPS On Line no abnormal conditions After EPO received Emergency Power Off AC IN ON AC IN OFF INV ON INV OFF BYP OFF BYP OFF BATT OFF BATT OFF FAULT OFF FAULT OFF Bypass Operation UPS Fault Fatal Communication Error Display to Control Interface AC IN ON INV OFF ACIN ALL ON ORFLICKERING BYP ON INV RAPIDLY BATT OFF BYP FAULT ON BATT Battery Back up Battery Voltage Low FAGEI AC IN OFF INV ON BYP OFF BATT ON Blinking FAULT OFF 6 12
94. on and Operation Manual TOSHIBA Leading Innovation gt 6 19 4 6 19 5 6 19 6 BATT Key When the BATT key is pressed during normal AC Input Mode of operation the LCD screen displays details about the battery capacity The following system message is displayed UPS ON LINE BATTERY VOLTAGE 324V CHARGE CURR 0 If an AC input power failure occurs and no abnormal operating conditions are present the UPS will switch to standard Battery Backup Mode The following system message is displayed when the BATT key is pressed BATTERY BACKUP BATTERY VOLTAGE 324V DISCHARGE CURR 76 MENU F1 ENTER UP amp DOWN Keys When the MENU key is pressed during normal AC Input Mode of operation a menu of user adjustable data screens are available Press arrow key to scroll up through the available data screens Press down arrow key to scroll down through the available data screens Press the F1 key to change to the adjustment screen for that menu item Press up arrow to move display to previously available item Press down arrow to move display to next available item From the adjustment screen if the MENU key is pressed any changes are discarded and the display returns to the regular menu screen with the previous data values shown If the ENTER key is pressed from the adjustment screen the changes are saved After pressing the ENTER key the display screen will return to the reg
95. op must be enabled via the front panel Once remote mode is enabled the key switch on the front panel is rendered inoperable until remote mode is disabled via the front panel 4 2 1 Recommended Wire Size and Torque Requirements UPS Control and Battery Interface 15 25 30 kVA Minimum Wire Size and Torque Requirements UPS Control and Battery Interface Circuits USE MINIMUM 75 COPPER WIRING TERMINAL aun Size AWG zg TIGHTENING TERMINAL Ho esc pats TORQUE ure EN 14 16 14 16 14 16 8 in lbs BATTERY CONTROL CIRCUITS 3 6 14 16 14 16 14 16 8 in Ibs BATTERY 6 1 2 1 1 45 in lbs Indicates Class 1 wiring methods are to be used Maximum Wire Size for Control Circuits is 12 AWG Maximum for Battery is 1 AWG 24 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4 3 Power Connections 50 kVA The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 50 kVA UPS Model The Ground lugs are located to the left of TB4 See illustration below TB1 ol fol e lel lol el lel lel lel e H1 H2 L1 L2 13 N INPUT 3 pha
96. p at maximum discharge current 11 Weights include internal batteries 12 Sizing calculations based on the following assumptions Not more than 3 current carrying conductors installed in steel conduit in ambient temperature of 30 degrees C Temperature rating of conductors and terminals 75 deg C Feeder distance calculations based on NEC Tables 8 and 9 data allowing for 2 AC voltage drop Reference 2002 NEC Handbook Consult latest edition of applicable national and local codes for possible variations 13 Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 713 466 0277 Fax 713 896 5212 Corporate Web Site www tic toshiba com Group Web Site www toshibaups com 4200FA Installation and Operation Manual 79 TOSHIBA Leading Innovation gt TOSHIBA 4200FA Base Model UPS Installation Planning Guide for 15 50kVA UPS 208 120V Input 208 120V Output For Maximum cable sizes see Note 6 amp 7 General Mechanical Information Dimensions Weight Approximate Full Load UPS kVA kW Rating W xDxH w o Battery w Battery Heat Loss Inches Lbs kBtu Hr 15 12 kW 20 36 3 60 618 724 5 8 25 20 kW 20 x 36 3 x 60 628 734 8 3 30 kVA 24 kW 20 x 36 3 x 60 63
97. play the following message UPS START UP gt PLEASE WAIT With the key switch in the STOP position both the AC IN and the BYP lamp will be on and the LCD screen should display the following message BYPASS OPERATION OUTPUT VOLTAGE 208 V gt CURRENT 100 80 90 DATE DAY TIME 4200FA Installation and Operation Manual 53 TOSHIBA Leading Innovation gt 6 16 The UPS battery charging circuit is now activated Move the STOP RUN key switch to the RUN position The inverter will then start and the UPS will transfer to the Normal Operating Mode Both the AC IN and the INV lamp will be on The following system message is an example of the main MONI monitor screen for standard operation UPS ON LINE OUTPUT VOLTAGE 208 V gt CURRENT 100 80 90 DATE DAY TIME If a fault occurs during start up the red FAULT lamp will be on and the LCD screen will display a FAULT s DETECTED at start up message such as the following UPS FAULT BYPASS ON DESCRIPTION PRESS DOWN TO DETAIL ENTER FOR DETAILS Refer to the Line 2 System Fault Messages section for details Shutdown Procedure When turning off the UPS the following shutdown procedure should be used Move the STOP RUN key switch located on the front panel to STOP Operation of the inverter halts Output power is now provided to the load through the unit s Bypass circuit While in this state of ope
98. r Min Wire Size in Steel Conduit kVA E Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 20 97 26 35A 1 x8 480 25 20 97 40 60A 1 x6 480 30 gt 0 97 48 70 1 x6 480 50 gt 0 97 77 100 1 x 3 480 Battery Input 288VDC Nominal Battery Capacity Required Maximum Discharge Suggested External Suggested Minimum Feeder suggested Maximum Feeder Length for Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kWB Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 15 64 70A 1 x4 70 25 24 105 110A 1 x1 70 30 29 126 150A 1 x 1 70 50 47 204 225 1 x 250 70 AC Output 380 220V 3 Phase 4 Wire TEE eel E E d kVA Amps Amps AWG or kcmil at 75 C TES Rating Feet 15 0 8 23 30A 1 x 8 1 x 380 25 0 8 38 50A 1 x8 1 x 380 30 0 8 46 60A 1 x6 1 x 380 50 0 8 76 100 A 1 x3 1 E 380 82 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt Installation Planning Guide for 15 50kVA UPS Standard System Dual 480v Input 208 120V Output T42D3FnnnDAMXN For Maximum cable sizes see Note 7 General Mechanical Information Dimensions Approximate Full Load UPS kVA KW Rating M Inches i kBTU s Hr 15 12 kW 20 x 36 3 x 59 7 988 7 2 25 20 kW 20 x 36 3 x 59 7 998 10 5 30 kVA 24 kW 2
99. r best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 70 F 21 C Higher ambient temperatures cause UPS batteries to need recharging more frequently 4 If stored in an ambient temperature under 68 F 20 C recharge the batteries every 9 months 5 If stored in an ambient temperature of 68 86 F 20 30 recharge the batteries every 6 months 6 If stored in an ambient temperature of 86 104 F 30 40 C recharge the batteries every 3 months Disposal Please contact your state environmental agency for details on proper disposal of electrical components and packaging in your particular area ATT E NTI It is ILLEGAL to dump lead acid batteries landfills or dispose of improperly Please help our Earth by contacting the environmental 16 protection agencies in your area the battery manufacturer or call TOSHIBA toll free at 877 867 8773 for more information about recycling batteries 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 3 0 Installation Precautions Based on the 4200FA UPS external dimensions and the way the outer panels are removed minimum amounts of unobstructed space around the unit are necessary for ventilation and maintenance access The following section and Fig 3 1 shows the minimum clearances required for proper UPS site installation 3 1 Equipm
100. ration if a power failure occurs in the commercial power source the UPS will lose power Power to the critical load device will be interrupted The battery charging circuit and chopper circuit remains active through the Bypass circuit Do not touch the UPS terminals even though the operation switch has D ANG ER been moved to the STOP position The UPS may be supplying power 54 The green AC IN lamp is on and the green BYP lamp is on The LCD screen shows the following message BYPASS OPERATION OUTPUT VOLTAGE 208 V 2 CURRENT 100 100 100 DATE DAY TIME Move the Circuit Breaker to the off position Power is removed from the UPS and to any attached loads All lamps are off and the LCD screen shows the following message as long as sufficient power remains to display it OUTPUT SHUT DOWN OUTPUT VOLTAGE 0 V CURRENT LOW LOW LOW When the EPO Emergency Power Off switch located on the front panel or from a remote located EPO switch is pushed the Circuit Breaker is tripped and power is removed from 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt the UPS and to any attached loads All LED lamps are off and the LCD screen will display the following message OUTPUT SHUT DOWN OUTPUT VOLTAGE 0 V CURRENT LOW LOW LOW 6 17 Maintenance Bypass Procedure NOTE The 25 50kVA 4200 Base models do not come with an internal mechanical MBS Transferring
101. rload Being Timed Overload allowable time exceeded Output Over Voltage during Normal Mode Output Under Voltage during Normal Mode 4200FA Installation and Operation Manual 31 TOSHIBA Leading Innovation gt The connector pin assignment and female connector outline are illustrated below DB9 Female connector outline facing connector When the UPS is operating from its internal batteries a shutdown order can be sent to the UPS instructing it to turn OFF after a user specified amount of time This function can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed The UPS can be programmed to turn OFF up to 8 minutes after the shutdown command is given This command can be cancelled before the specified time has elapsed by following the directions listed on the RS 232C screen Pin Symbol Description 1 This pin is not used 2 Input RXD Receive Data 3 Output TXD Transmit Data 4 Output DTR Data Terminal Ready 5 SG Signal Ground 6 Input DSR Data Set Ready 7 Output RTS Request To Send 8 Input CTS Clear To Send a This pin is not used 4 5 3 UPS Shutdown via RS 232C 32 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 5 0 Specifications 5 1 4200 15 25 kVA 208 VAC Input 208 VAC Output No Internal Batteries or Transformer C42F3F150XAXXN C42F3F250XAXXN Model Number C4
102. s operation chopper and inverter are stopped Audible Alarm Yes continuous buzzer Visible Alarm RED fault lamp Relay Contact Alarm Fault relay closed bypass relay closed Auto Retransfer NO 8 0 Start up Scheduled Maintenance Part Replacement 8 1 Start up The startup of the UPS equipment is broken up into several steps These steps are as follows 1 Initial Condition This is where the service technician checks the unit for physical damage and verifies the installation of the UPS electrically 2 Static Checks This step verifies the proper settings within the UPS logic 3 Wiring Check The wiring to power cables and from control wires the battery cabinet 4 Main Voltage Check The input voltages are checked to verify they are within the range 5 Energizing the UPS This step begins the internal self checks within the processor logic 6 Output Voltage Check The output voltages are checked to verify they are within range 7 EPO Emergency Power Off The EPO is operated to verify its operation in case of an emergency Load Testing Performed if load is available Generator Testing Performed if Generator is available 0 Internal External Maintenance Bypass This verifies the proper operation of the Maintenance Bypass zs 601 00 8 2 Preventive Maintenance The 4200FA Uninterruptible Power Systems have been designed to provide years of trouble free operation requiring a minimum of pr
103. se 3 wire OUTPUT 3 phase 4 wire BATTERY 208 V requires 3 phase 4 wire 4 Optional Bypass Input 3 phase 3 wire 208 V requires 3 phase with Back 4 wire Panel Removed er H1 H2 Ground Lugs 2 Wire Capacity 14 1 0 AWG 4200 Installation and Operation Manual 25 TOSHIBA Leading Innovation gt 4 3 1 Recommended Wire Size and Torque Requirements for 50kVA Minimum wire sizes are based on NEC Table 310 16 Neutral wire is sized per NEC Article 310 15 B Grounding wires sized per NEC Article 250 122 Maximum wire capacity of the power terminal lugs is 250kcmil Minimum Maximum Wire Size and Torque Requirements UPS Input and Output Terminals TB1 50 kVA USE MINIMUM 75 C INSULATED COPPER WIRING INPUT OUTPUT ae AWG NEUTRAL L1 L2 L3 AWG NEUTRAL Tightening AWG AWG Torque 208 V 2 0 250 kcmil 250 kcmil 208 120 V 2 0 250 kcmil 250 kcmil 200 220 V 2 0 250 kcmil 4 0 250 kcmil 220 127 V 2 0 250 kcmil 4 0 250 kcmil 200 in Ibs 240 V 2 0 250 kcmil N A 240 V 1 0 250 kcmil N A 200 380 V 2 250 kcmil 1 0 250 kcmil 380 220 V 4 250 kcmil 1 0 250 kcmil 200 in Ibs 400 V 3 250 kcmil 1 0 250 kcmil 400 230 V 4 250 kcmil 1 0
104. ss the MENU key to access the menu data screens and press the down arrow key to scroll to the Serial Comm Station Address setting screen display SER COM STATION ADDR STATION ADDRESS 31H gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen SER COM STATION ADDR STATION ADDRESS 31H gt A V CHANGE DATA gt ACCEPT CHANGE 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 20 6 6 20 7 Output Voltage Adjustment When the MENU key is pressed and held 3 4 seconds during normal AC Input Mode of operation the LCD screen displays the output voltage on the present output voltage adjust Screen OUTPUT VOLT ADJUST OUTPUT VOLTAGE gt F1 DATA SET MODE gt A V PREV NEXT SCREEN Press the F1 key to display the following active adjustment screen OUTPUT VOLT ADJUST REFERENCE ADJUST gt A V CHANGE DATA gt ACCEPT CHANGE The locations marked will show the numerical value of the allowable voltage adjustment parameter values Press the up and down arrow keys to adjust the setting from between 5 volts This will cause the unit s output voltage to adjust to within 2 of its nominal value If the inverter is not running and the output voltage cannot be adjusted the following message will be displayed OUTPUT VOLT ADJUST ADJUST PROHIBITED
105. ssively pressing and holding the UP DOWN arrow for approximately three seconds to progress to the next screen KEY LCD Display MONI No additional screens BATT No additional screens FREQ INPUT BYPASS SYNC OUTPUT INPUT INPUT VOLTAGE BYPASS VOLTAGE INPUT CURRENT FREQ INPUT BYPASS SYNC OUTPUT INV OP POWER KW INV OP PF MENU CALENDER CLOCK BUZZER VOLUME DISPLAY DURATION RUN SWITCH SELECT Local Remote OUTPUT OUTPUT CURRENT OUTPUT VOLTAGE LINE TO NEUTRAL LINE TO LINE SERIAL COM STATION ADDR OUTPUT VOLT ADJUST MENU DATA RESET NOTE Page through the menu screens by pressing the UP or Down arrow key for approximately 2 3 sec The top screen is the opening screen but the following screens can be accessed in sequential order in the pattern 1 2 3 4 1 2 etc or 1 4 3 2 1 4 3 etc 6 14 Initial Battery Charge The UPS Battery System must be charged before it is used for the first time or when the unit has not been used AC power source removed for more than 10 days Use the following procedure to recharge the UPS Battery System 1 Switch on power at the UPS input distribution panel and battery disconnects 2 Move the UPS MCCB Circuit Breaker 1 power switch on the inner front panel to on The UPS battery charging circuit is now activated The AC IN lamp will be on The LCD screen should display the following message UPS START UP gt PLEASE WAIT 52 4200FA Installation and Operation Manu
106. stomer provided breaker for units with optional Bypass Input 4200FA Installation and Operation Manual 19 TOSHIBA Leading Innovation gt 4 1 2 Power Connections 15 25 30 kVA with Internal Transformer The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 15 25 30 kVA UPS Models Maximum wire capacity for TB1 and TB4 is 1 AWG Ensure the three phase commercial power input is connected for clockwise rotation The UPS output function is disabled if the input power is not phased for clockwise rotation CUSTOMER PROVIDED AC DISTRIBUTION PANEL TO BATTERY SYSTEM GND Input Terminals 1 5 Output Terminals 6 10 H L TB1 L1 INPUT GROUND RESISTANCE p il LESS THAN 10 OHMS Ho H1 A Optional Bypass Input 3 Phase 3 Wire TB4 H3 gt 208 V requires 3 Phase 4 Wire Wye H E Customer provided breaker for units with optional Bypass Input 20 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4 1 3 Recommende
107. suggested Maximum Feeder Length for Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kVA kWB Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 15 64 70 A 1 x4 70 25 24 105 110A 1 x 1 70 30 29 126 150A 1 x1 70 50 47 204 225 1 250 70 AC Output 208 120 3 4 Wire Rated Output Power 0099 wire Size Per Phase Neutral For Min Wire Size in Steel Conduit kVA PF Amps Amps AWG or kemil at 75 C ET Rating Feet 15 0 8 42 60 A 1 x6 1 x 380 25 0 8 69 90 A 1 x 380 30 0 8 83 110A 1 x2 1 EU 380 50 08 139 175 A 1 x 2 0 1 x 250 380 4200FA Installation and Operation Manual 81 5 Leading Innovation gt Installation Planning Guide for 15 50kVA UPS Standard System 380V Input 380 220 V Output For Maximum cable sizes see Note 7 General Mechanical Information Dimensions Approximate Full Load UPS kVA KW Rating M Inches kBTU s Hr 15 12 kW 20 x 36 3 x 59 7 988 7 2 25 20 kW 20 x 36 3 x 59 7 998 10 5 30 kVA 24 kW 20 x 36 3 x 59 7 1003 14 3 50 kVA 40 kW 35 5 x 38 3 x 59 3 1941 22 6 Primary AC Input 380V 3 Phase 3 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase Fo
108. t lay tools or metal parts on top of batteries Determine if the battery is grounded If grounded remove source of the ground Electrical shock will be reduced if grounds are removed during installation and maintenance Verify circuit polarities prior to making connections Disconnect charging source and load prior to connecting or disconnecting terminals VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke create a flame or a spark in the immediate area of the batteries This includes static electricity Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment Dispose of lead acid batteries through proper channels in accordance with Local State and Federal EPA Regulations To be performed by Qualified Personnel only Verify that the UPS is off and that the power cord is disconnected from the power source Remove watches ring jewelry or other metal objects Use tools with insulated handles to prevent inadvertent shorts Wear rubber gloves and boots Do not place tools or any metal parts on top of batteries Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded
109. t sounds if the battery voltage drops below the standard during use This is an additional aid to help in retaining valuable data and equipment All units are capable of interfacing to a computer network 1 3 Power Backup During an electrical power failure the UPS batteries automatically supply DC power to the inverter that supports the load equipment without interruption For example when used to support a computer the UPS s back up assures additional time to complete your activity store data and initiate an orderly shutdown after a power failure occurs 1 4 Power Conditioning While commercial power is present the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power including power sags surges signal interference and spikes In addition the models with transformers provide total isolation to reduce the common and normal mode noises This adds further protection to keep power line problems from reaching your load where it can cause equipment to operate erratically or damage hardware and software 4200FA Installation and Operation Manual 9 TOSHIBA Leading Innovation gt 2 0 Product Unpacking Inspection Storage Disposal 2 1 Unpack the Premium 15 25 30 kVA UPS with Casters EXCLUDING Seismic and Base versions See 2 2 Carefully inspect the UP
110. ted Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kVA PF Amps Amps AWG or kcmil at 75 C Temp Rating Feet 15 gt 0 98 16 25A 1 x 10 480 25 gt 0 98 25 35A 1 x 10 480 30 gt 0 98 30 4 1 x6 480 50 gt 0 98 49 70 A 1 x 6 480 Optional Alternate AC Input 208 120V 3 Phase 4 Wire Maximum Input Power Suggested External Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75 C un Rating Feet 15 42 60A 1 x6 1 x 480 25 69 90 A 1 x 3 1 x 480 30 83 110A 1 x 2 1 x 480 50 139 175A 1 x 2 07 1 480 Battery Input 288VDC Nominal Battery Capacity Required Maximum Discharge Suggested External Suggested Minimum Feeder Suggested Maximum Feeder Length for Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit kWB Amps Amps AWG or kcmil at 75 C Temp Rating 15 15 64 70 1 4 70 25 24 105 110 1 1 70 30 29 126 150 1 x1 70 50 47 204 225 1 x 250 70 AC Output 208 120V 3 Phase 4 Wire E kVA AWG kcmil at 75 C E7 Rating Feet 15 0 8 42 60 A 1 x6 1 x 380 25 0 8 69 90 A 1 x3 1 x 380 30 0 8 83 110 A 1 2 1 380 50 08 139 175 1
111. the KW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 596 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 DC AC 89 Heat loss to be removed See Table 5 10 Audible Noise 65dB 9 1 meter from the front of the unit Operating Temperature 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating Humidity 30 90 RH non condensing Altitude Less than 2000 meters 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 4200FA Installation and Operation Manual 39 TOSHIBA Leading Innovation gt 5 8 4200FA 50kVA 208 VAC Input 208 VAC Output w Internal Batteries T42F3F500XAX
112. ting fork access ports 4 Use aforklift floor jack to position the UPS on the pre drilled mounting holes See Section 2 7 for hole dimensions and configuration Lifting fork access TOP HEAVY EQUIPMENT DO NOT tilt the UPS more than 10 DANG E from the upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries and cause physical damage to internal components THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 4200 Installation and Operation Manual 11 TOSHIBA Leading Innovation gt 2 3 Unpack the Premium 50 kVA UPS with Casters EXCLUDING Seismic and Base models See 2 4 Carefully inspect the UPS for shipping damage Units shipped within North America are shrink wrapped those outside North America are crated Remove shrink wrap material 2 Unbolt the rails from both the unit and the shipping pallet Place the rails on the front of the pallet Use the four 1 2 x 3 bolts to secure the rails to the shipping pallet Attach the rails as shown in the front to the front of the pallet 3 Place the tie brackets in the slots at the lower end of the ramps SLOWLY roll the unit down the ramp 4 Savethe loading rails for seismic anchoring of the UPS See pg 15 Le TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TR
113. tion Address sse tentent nnns 62 6 20 6 Output Voltage 63 6 20 7 Equalize Charge Mode Select sse ener nennen nnns nnns 63 6 20 8 Reset to Default 5 0 2 110100 nnn 64 6 21 Overload Operation 4 e n aeg eet a a 64 6 22 Backup History and Fault rea enne enne nennen nennen 65 7 0 UPS Protection System si 2 rond 67 7 1 System Protection 67 7 2 System Protection 67 8 0 Start up Scheduled Maintenance Part Replacement 68 8 1 iim EE 68 8 2 Preventive Mainteriance ette eer ete e i De RE te Eee o 68 8 3 Pet co ere Coe Eco od eo ota tene 69 9 0 External Dimensions Shipping Dimensions Weights 70 9 1 External Dimensions 15 25 30 KVA with Casters sss 70 9 2 External Dimensions 15 25 30 KVA without 71 9 3 External Dimensions 50kVA With casters 04 72 ii 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt
114. ular menu screen with the new data values shown see Menu Data Screens BATT TEST Key When the BATT TEST key is pressed during normal AC Input Mode of operation the LCD screen displays details about the battery back up capacity The following system message is displayed BATTERY TEST BATTERY VOLTAGE 324V gt TO BEGIN Press the 1 ENTER keys at the same time to begin the battery test and to display the following screen while batteries are tested BATTERY TEST BATTERY VOLTAGE 324V MINS SECS gt PLEASE WAIT 4200FA Installation and Operation Manual 59 TOSHIBA Leading Innovation gt 60 NOTE When the battery test is completed the previous operation will be resumed and the main system MONI screen will be displayed If the battery test detects a low DC battery voltage then the message screen will display UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 238 55 48 6 LOW BATTERY If the battery test passes then the following screen message will be displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 238 55 4896 DATE DAY TIME If the inverter is not operating when the BATT TEST key is press then the function will be inhibited and the following screen message will be displayed BATTERY TEST BATTERY VOLTAGE 324V BATT TEST INHIBITED After start up the battery test function is inhibited for 20 min only one
115. umidity 30 90 RH non condensing Altitude Less than 2000 meters 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 38 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 5 7 4200FA 50kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal Transformer T42F3F500XAXXN Model Number T42F3F500XAMXN S T42F3F500FAMXN S Rated Output Capacity 50 kVA External Dimensions w casters 35 5 X 38 3 X 59 3 90 1 cm x 97 2 cm x 150 6 cm W x DxH cm w o casters 35 5 X 38 3 X 59 7 90 1 cm x 97 2 cm x 151 6 Input Rated Voltage 208 VAC Voltage Variation 10 to 1596 10 to 15 15 to 30 gt Rated Frequency 5
116. urrent Limit 11596 maximum Harmonic Currents Less than 8 5 Less than 5 5 Battery DC Nominal Voltage Range 288 VDC 216 to 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time 9 min at full load 4 min at full load Rated Charge Current 4 0 Amps Output Rated Voltage 208 120 VAC Rated Current 42 0 Amps 69 5 Amps Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire Voltage Regulation phase phase 2 0 100 balanced load 3 0 100 unbalanced load Voltage Adjustment Range 5V Manually from the key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation t 0 1 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std Frequency Synchronous switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 2 5 100 load step change ne se ms 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within the kW range Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC See Table 5 10 AC DC AC See Table 5 10
117. urs Generic fault warning could mean any of several things DCOC DC Over Current DCUB DC Unbalanced etc 4 N C Not Connected 5 Inverter Dry Contact Closed when inverter is operating normally Supply 6 Inverter Dry Contact Closed when inverter is operating normally Duplicate terminals Supply 7 P24A3 24 Vdc 1 A max source for Remote Run 8 Remote Run Apply 24V to switch UPS to Inverter Mode NOTE The connection to the remote run inputs on terminals 7 and 8 must be a discrete dry contact and must not be connected to other powered circuits Connection to other powered circuits may result in unpredictable circuit operation or failure 9 P24A3 24 Vdc P24A3 10 Remote Apply 24 to switch UPS to Static Bypass The UPS will transfer to bypass as Stop Soon as the input and bypass power are in sync NOTE The connection to the remote stop inputs on terminals 9 and 10 must be a discrete dry contact and must not be connected to other powered circuits Connection to other powered circuits may result in unpredictable circuit operation or failure 11 Bypass Dry Contact Closed when UPS is in Bypass NOTE Even though Remote Stop may be triggered the UPS is not in Bypass until Terminal 11 closes 12 Common 13 EPO Dry Contact Short across 13 and 14 will start the shut down all power in the UPS including bypass and battery backup and will cause the Battery Shunt Trip to open the external battery breaker 14 EPO Dry Contact
118. ut Capacity 15 kVA 25 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input Rated Voltage 208 220 240 380 400 415 480 600 VAC Determined by Input Transformer internal to the unit Voltage Variation 10 to 15 10 to 15926 15 to 30 Rated Frequency 50 60 Hz Input Cables Required 3 phase 3 Wire Dual Input Option Cables required 3 phase 4 Wire Power Factor Greater than 0 98 when in inverter mode Required Input 16 kVA 26 kVA Walk in Function From 2096 to 100 over 5 seconds Inrush Current Less than 8 times the rated current under synchronous operation Current Limit 115 maximum Harmonic Currents Less than 8 596 Less than 5 5 Battery DC Nominal Voltage Range 288 VDC 216 332 VDC Float Charge Regulation 324 0 VDC 2 Ripple Voltage 0 5 V R M S Rated Back up Time 2 Refer to Battery System Manual 2 Rated Charge Current 10 0 Amps Output Rated Voltage Determined by Output Transformer internal to the unit Rated Current VA Nominal Output Voltage 1 73 Rated Power Factor 0 8 lagging Output Cables Required 3 phase 4 Wire GND Voltage Regulation phase phase 5 0 100 balanced load 6 0 10096 unbalanced load Voltage Adjustment Range 5V Manually from key pad Phase Displacement t 2 0 100 balanced load 4 unbalance
119. w in Bypass mode 6 3 Bypass Mode for Optional Alternate Input Models MBS Power Flow Not available for LT units Bypass Bypass Power MCCB Output Input Isolating 7 O Converter Inverter Charger Chopper External Batteries Power flow in Bypass mode for the Alternate Input Models 44 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 4 Battery Backup Mode The following illustration shows power flow during the battery backup mode When commercial AC power failures occur the batteries instantly begin supplying DC voltage to the main inverter circuit This circuit inverts hence Inverter the DC power into AC power The AC power is available at the output This back up process will continue until the battery voltage drops below a specific minimum level When this occurs the batteries will stop supplying power to the load This minimum level is the rated minimum voltage V min MBS Not available for LT units quei m Charger Chopper External Batteries Power flow in battery backup mode Output Isolating XFMR 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 6 5 CAUTION 6 6 Battery Backup Time and Discharge Process The UPS system when used in conjunction with a TOSHIBA designed Battery System is designed to provide several minutes of back up time
120. wing illustrates the proper cable routing that should be followed during the power connection process of the 15 25 30 kVA CONDUIT MOUNTING PANEL INPUT CONDUIT CONDUIT BATTERY CONDUIT Note 1 Input and Output conductors shall be installed in separate conduits and installed in accordance with the latest edition of NEC and the Local Authority having jurisdiction 2 Battery conductors shall be installed in a separate conduit and be of low resistance type 22 4200FA Installation and Operation Manual TOSHIBA Leading Innovation gt 4 2 Control Circuit and External Battery Interface Connections 15 25 30 kVA The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits NOTE Control circuit wiring should be routed in its own conduit Do not route control circuit wiring through conduit containing UPS power cables 000000000000 FOTOTOTOTOTOTOTOTOTOTOTO O O 000000000000 up med 5 5 7 o11315171902123 geom

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