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MXU 300/250

1. 16 5 cu in 72 7X65 2 mm 2 9X2 6 in 10 3 1 Electric Recoil starter Wet sump 142 1810 mm 72 in 1050 mm 42 in 1110 mm 44 in 32 in 810 mm 1170 mm 47 in 285 mm 11 in 2900 mm 113 in 226kg 497 Ibs Liquid cooled 4 stroke OHC Single cylinder 249 cm 15 2 cu in 72 7X60 mm 29 1X2 4 in 10 3 1 Electric Recoil starter Wet sump Engine oil transmission oil rear final gear case oil Type Engine oil classification Transmission oil classification Rear final gear case oil classification Quantity Engine oil Periodic oil change Total amount Transmission oll Periodic oil change Total amount Rear final gear case oil Periodic oil change Total amount D 0 API Service SE D D D D D D Gel SAE 10W 30 Ed EE EE SAE 10W 40 SAE 20W 40 SAE 20W 50 10 20 30 40 C SF SG type or higher SEA 90 SAE 90 1 4L 1 23 Imp gt 1 48 US at 1 6L 1 41 Imp qt 1 69 US at 0 5L 0 43 Imp gt 0 53 US qt 0 6L 0 52 Imp gt 0 64 US qt 0 1 L 3 56 Imp oz 3 33 US oz 0 15 L 5 33 Imp oz 5 US oz 143 0 3 L 0 26 Imp qt 0 32 US qt 0 4 L 0 35 Imp qt 0 42 US qt Air filter for engine Wet type element for V belt compartment Dry type element Fuel Type UNLEADED FUEL Tank capacity 12 5 L 2 7 Imp gal 3 2 US gal Reserve amount 1 8L 0 4 Imp gal 0 47 US gal Carburetor Type Spark plug Type DPR7EA 9 Gap 0 6 0 7 mm 0 02
2. 30 F 30 C 90 F and warming up position Position Cold engine start ambient temperature above 25 C 80 F and warm engine start position 61 AMBIENT TEMP STARTER CHOKE POSITION 1 Fully open 3 Closed 2 Half open a Choke knob 6 Completely close the throttle lever and start the engine by pushing the start switch NOTE If the engine fails to start release the start switch then push the start switch again Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 10 seconds on each attempt 7 Ifthe engine is started with the choke knob in position 1 the choke knob should be returned to position 2 to warm up the engine If the engine is started with the choke knob in position 2 keep the choke knob in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly and return the choke knob to position 3 before riding 62 Using the recoil starter The recoil starter is used to start the engine when the battery is low 1 Recoil starter To start the engine without the electric starter Follow steps 1 through 5 2 With the throttle closed turning starter grip counterclockwise to unlock and grasp the starter grip firmly then pull it out slowly until it seats lightly 3 Pull the grip up briskly and fully 4 After the engine starts allow the starter grip to return slowly and turning it
3. CeL ea ON ESSEN UNE KWANG YANG MOTOR CO LTD MXU 300 250 ON ROAD Issued 21 02 2005 IMPORTANT NOTICES READ THIS MANUAL CAREFULLY Your Owner s Manual contains important information on safety operation and maintenance Any one who operates this ATV should carefully read and understand the contents of this manual before riding the vehicle AGE RECOMMENDATION The minimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle RIDER TRAINING Anyone who operates this vehicle should get proper instruction FOR ON ROAD USE ONLY This machine is designed and manufactured for ON ROAD use only It is illegal and unsafe to operate this machine on any hills and rough or loose terrain This machine complies with all applicable ON ROAD noise level and spark arrester laws and regulation in effect at the time of manufacture Please check your local riding laws and regulations before operating this machine SPECIAL MESSAGES KYMCO provides many important safety messages both in this manual and on the vehicle For your safety and the safety of others pay special attention to all warnings preceded by this alert symbol Failure to follow the warnings contained in this manual can result in SERIOUS INJURY or DEATH Indicates a strong possibility that serious injury or death may result if instructions are not followed CAUTION Indicates a possibility that equipment or property damage could res
4. FRONT 25 32kpa 0 25 0 32kgf cm 3 5 4 5psi REAR 25 32kpa 0 25 0 32kgf cm 3 5 4 5psi Never set tire pressure below recommended Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV if you are under age 16 A WARNING Exceeding vehicle towing limit could lead to an accident Reduce speed when towing a trailer Read owner s manual for details MAXIMUM TOWING CAPACITY 150kg 331 Ibs TONGUE WEIGHT 14kg 30 Ibs A SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars A collision can occur quickly even during routine maneuvers if you fail to take proper pre cautions SEVERE INJURY OR DEATH can result if you do not follow these instructions e Read this manual and all labels carefully and follow the operating procedures described e Never operate an ATV without proper training or instruction Beginners should receive training from a certified instructor Always follow the age recommendation A child under 16 years old should never operate an ATV with engine size greater than 90cc e Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of anATV by achild if he or she does not have the abilities to operate it safely e Never operate an ATV without wearing an approved motorcycle helmet that fi
5. 14 16 15 Drive select lever Fuel valve Tool kit Reservoir water tank Brake pedal fluid reservoir ON OL JJ er N SS ON CN 19 20 14 21 22 Exhaust system Choke knob 23 Recoil starter 22 D 23 15 30 29 28 27 26 25 24 Front brake lever Parking brake Front cargo rack Front brake fluid reservoir Ignition switch Rear brake fluid reservoir Accessory socket seat Rear brake lever Headlight dimmer switch Starter button Hazard switch Turn signal switch Horn switch 32 Left footpeg 33 Fuel fill cap 34 Throttle lever 35 36 24 25 26 27 28 29 30 31 Right footpeg Rear brake pedal 31 32 33 34 35 36 16 37 Rear cargo rack 38 Flag pole bracket NOTE The machine you have purchased may differ slightly from those shown in the figures of this manual 37 38 CONTROL FUNCTIONS IGNITION SWITCH Functions of the respective switch positions are as follows OFF All electrical circuits are switched off except hazard light The key can be removed in this position ON With the transmission in neutral and set the parking brake the engine can be started The key can not be removed Ww Frk m The ignition switch is ON while the position light and taillight will light The key can not be removed 18 1 Ignition switch 2 Key INSTRUMENTS AND IN
6. CLIMBING UP SLOPE Use proper riding techniques to avoid vehicle overturns on slopes Be sure that you can maneuver your ATV well on flat ground before attempting any incline and then practice riding first on gentle slopes Try more difficult climbs only after you have developed your skill In all cases avoid inclines with slippery or loose surfaces or obstacles that might cause you to lose control 90 A WARNING POTENTIAL HAZARD Operating on excessively steep slopes WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep slopes than on level surfaces or small slopes HOW TO AVOID THE HAZARD Never operate the ATV on slopes too steep for the ATV or for your abilities Practice on smaller slopes before attempting large slopes Itis important when climbing a slope to make sure that tour weight is transferred forward on the ATV This can be accomplished by leaning forward steeper inclines and standing on the footboards and leaning forward over the handlebars An obstacle or a sharp drop could be on the other side of the slope A WARNING POTENTIAL HAZARD Climbing slopes improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing slopes as described in this Owner s Manual Always check the terrain carefully before you start up any slope Never climb slopels with excessively slippery or loose s
7. They ae at onf f dd EE ors Ane Improper ATV use can result in SEVERE l INJURY or DEATH The labels should be considered as permanent F parts of the vehicle If a label comes off or becomes hard to read contact your KYMCO dealer for replacements ALWAYS USE NEVER USE AN WITH DRUGS APPROVED ORALCOHOL HELMET AND PROTECTIV E GEAR NEVER operate Without proper training or instruction At speeds too fast for your skills or the conditions Do not operate the vehicle after consuming ALCOHOL OR DRUGS ALWAYS Use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns For your safety wear gear to include helmet gloves and foot protection e Gasoline is flammable shut off engine avoid sparks and open flame when refueling A CAUTION Never carry passenger on This carrier Maximum load 20 Kg 44 Ibs READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS CAUTION Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed Otherwise the transmission may be damaged A CAUTION Never carry passenger on This carrier Maximum load 30 Kg 66 Ibs A WARNING A WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH OPERATING TIRE PRESSURE Set with tires cold Recommended
8. Go straight down the slope where possible PARKING Always choose a level place to park After bringing your ATV to a stop hold the brakes while you shift into neutral Then set the parking brake and turn the ignition switch OFF If you re through riding for the day also turn the fuel valve OFF 97 WHAT TO DO IF This section is designed to be a reference guide only Be sure to read each section on riding techniques completely WHAT TO DO If your ATV doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your weight on the footboard to the outside of the turn Position your weight over the front wheels for better control See pages 90 If your ATV can t make it up a slope you are trying to climb Turn the ATV around if you still have forward speed If not stop dismount on the up slope side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE the ATV may tip over on top of you Dismount the ATV on the up slope side See pages 90 95 98 PERIODIC MAINTENANCE AND Have KYMCO dealer perform service if you ADJUSTMENT are not familiar with machine service Periodic inspection adjustment and lubrication will keep your machine in the safest and most TOOL e efficient condition possible Safety is an A tool Kit is provide with your ATV obligation of the machine owner The most You are
9. accident Wheel nut torque HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner s Manual when installing Front 45 Nm 4 5 m kg 32 ft lb Rear 45 Nm 4 5 m kg 32 ft lb 129 BATTERY Your ATV battery is located in a compartment under the seat The battery is sealed so it is not necessary to check the electrolyte level or add distilled water If the battery seems weak see your authorized KYMCO dealer for information on recharging or replacement If you replace the battery choose one that is sealed and equivalent to the original Be sure to read and follow all safety precautions indicated on the battery CAUTION Do not attempt to remove the caps from the battery cells as this may damage the battery e Although the battery is sealed it vents explosive gases and should be handled with appropriate care 130 A WARNING POTENTIAL HAZARD Allowing open flames or sparks near the battery WHAT CAN HAPPEN Gases may explode and possibly cause injury HOW TO AVOID THE HAZARD Do not allow open flames or sparks near the battery NOTE e When the ATV is to be stored for an extended period remove the battery from the vehicle and charge it fully Then store it in a cool dry place If the battery is to be left on the vehicle disconnect the negative cable from the battery terminal Battery posts terminals and related accessories contain lead and lead compounds Wash hands af
10. be required to document maintenance done in accordance with the warranty The chart below is printed only as a reminder to you that the maintenance work is required It is not acceptable proof of maintenance work DATE MAINTENACE OF MONTH SERVICING DEALER REMARKS INTERVAL SERVICE NAME AND ADDRESS 150 km 1000 km 2000 km 3000 km 4000 km 6000 km 7000 km 8000 km 9000 km 10000 km 147 INDEX Page A AGLEESSORIE S ins os Ge ee 70 82 83 ACCESSORY SOCKET SEAT ers iess se 44 AGERECOMMENDATION ee ese ee ese A AIR CLEANER HOUSING DRAINTUBE 115 AIR FILTER CLEANING ees esse ses 112 PPAREL bh 78 B BATTER EE 130 Battery remoyve eas 131 Battery installation ss ee esse ees ee RE Ee 133 BRAKE FLUID INSPECTION 121 BRAKE PEDAL EE 35 Page C CABLE INSPECTION AND LUBRICATION ee see ee ee ee RR RE ee 128 EAN EE OE eh ON 55 CHOKE WNOB ve 41 GEEANIN Le 138 CLIMBING UP SLOPE E 90 SC E E D CONTROL FUNCTIONS Lasses rv 18 Ee EN EEN 58 Coolant temperature gauge esse esse 24 COOLING SYSTEM INSPECTION 123 Cont d 148 D DRAINING THE V BELT GOMPARTMENT hamre 128 DRIVE CHAIN CLEANING AND LUBRICATION MXU 250 00 127 Drive chain slack adjustment MXU 250 125 DRIVE CHAIN SLACK CHECK CV Une 125 DRIVE SELECT WA EE 38 47 Drive select lever adjustment 49 DRIVE SELECT LEVER OPERATION AND REVERSE Ee 64 DURING OPERATION EE 85 E ENGINE BR
11. cargo or pulling a trailer Allow greater distance for braking RIDING YOUR ATV 13 A WARNING Indicates a potential hazard that could result in serious injury or death GETTING TO KNOW YOUR ATV This ATV is for recreation and utility use This section riding yourATV provides general ATV riding instructions for recreational riding The skills and techniques described in this section however are appropriate for all types of riding Riding your ATV requires special skills acquired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers Riding your new ATV can be avery enjoyable activity providing you with hours of pleasure But it is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely Before you begin to ride be sure you have read this Own s Manual completely and understand the operation of the controls Pay particular attention to the safety information on pages 5 9 Please also read all caution and warning labels on your ATV 74 RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced Beginners and inexperienced riders should get proper instruction on how to operate this ATV A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does no
12. clockwise to lock NOTE Do not allow water enter the v belt compartment always lock the recoil starter 5 Follow steps 7 through 8 CAUTION See the engine break in section prior to operating engine for the first time STARTING A WARM ENGINE To start a warm engine refer to the Starting a cold engine section The choke knob should not be used The throttle should be opened slightly WARMING UP To get maximum engine life always warm up the engine before starting off Never accelerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally with the choke knob turned off 63 DRIVE SELECT LEVER OPERATION AND REVERSE DRIVING CAUTION Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed Otherwise the transmission may be damaged MXU 250 1 Drive select lever N Neutral EE F Forward R Reverse V forward MXU 250 A Bring the machine to a complete stop and C Shift the gear from neutral to forward by return the throttle lever to the closed moving the shift lever along the shift guide position NOTE SR ad EES Make sure that the lever is completely shifted NOTE into position Ifthe drive select lever is shifted into forward or D Open the throttle lever gradually orreverse while the engine is running the engine will st
13. damaged eCheck operation eReplace if damaged eCheck toe in eAdjust if necessary Knuckle shaf ere le eLubricate every 6 months PENE eCheck all chassis fittings and fasteners Fittings and Fasteners eCorrect if necessary Steering system It is recommended that these items be serviced by a KYMCO dealer Lithium soap base grease Kk 102 ENGINE OIL 1 Engine oil level measurement A Place the machine on a level place B Warm up the engine for several minutes and stop it C Check the oil level through the inspection window D The oil level should be between the maximum H and minimum L marks If the level is low add oil to raise it to the proper level NOTE Wait a few minutes until the oil level settles before checking 1 Engine oil inspection window 2 Maximum level mark H 3 Minimum level mark L 103 2 1 Engine oil replacement and oil filter cleaning A Place the machine on a level place B Warm up the engine for several minutes and stop it C Place a container under the engine D Remove the oil fill cap 1 and oil filter cap 2 to drain the oil CAUTION Be sure no foreign material enters the crankcase CAUTION When removing the oil filter cap the compression spring oil strainer and O ring will fall out Take care not to lose these parts 2 Oil filter cap 104 E Clean the oil strainer with solvent H Fill the engine wit
14. e Extended use of the choke may impair piston e Pushing the choke knob too hard to the OFF 1 Fully open 2 Half open 3 Closed and cylinder wall lubrication and shorten the life of the engine position may dislodge the choke cable boot If this happens water and dirt may enter the choke cable and cause corrosion If the choke is hard to actuate or feels like itis sticking check the cable boot SEAT To install the seat align the tabs on the seat with To remove the seat pull right the seat lock lever the grommets on the frame and press the seat and pull up the seat at the rear down until it locks NOTE Make sure that the seat is securely fitted 1 Seat lock lever 42 FLAG POLE BRACKET Flag poles are optional equipment available from your KYMCO dealer To mount a flag pole in the bracket to make you more visible NOTE Flag poles are required in some riding areas Check local regulations before riding 1 Flag pole bracket TRAILER HITCH The trailer hitch is located on the rear axle housing To use the hitch you will need proper size ball as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operational guidelines see page 1 43 1 Trailer STORAGE COMPARTMENT ACCESSORY SOCKET SEAT The storage compartment is located under the The accessory
15. on each brake The indicators allows checking of brake pads wear Check the position of the indicator Ifthe indicator reaches the wear limit line ask a KYMCO dealer to replace the pads 1 Rear brake pads cover Rear brake lever 1 Rear brake pads cover Rear brake pedal 2 Rear brake pads Rear brake lever 2 Rear brake pads Rear brake pedal 3 Wear indicator 3 Wear indicator 119 REAR BRAKE PADS MXU 300 INSPECTION A wear indicator is provided on each brake The indicators allows checking of brake pads wear Check the position of the indicator Ifthe indicator reaches the wear limit line ask a KYMCO dealer to replace the pads 1 Rear brake 2 Wear indicator 120 BRAKE FLUID INSPECTION Check if the fluid level is below the lower level mark through the inspection window A WARNING POTENTIAL HAZARD Brake fluid contacting the skink or eyes WHAT CAN HAPPEN May cause irritation n AS N UP Me a pe NN ET et EE s 1 Lower level mark Hand Brake lever HOW TO AVOID THE HAZARD Avoid contacting brake fluid with the skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed 1 Lower level mark Foot brake pedal 121 NOTE As the brake pads wear brake fluid level drops automatically compensating for wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically The s
16. position to switch off the headlight NOTE The headlight can be turned on only when the ignition switch is in the 38 position and engine is running The illumination of headlight will be available fully only when the engine speed is more than 2000 rpm Do not turn on the headlight when the engine is not running because it can drain the battery and without charging in this ATV s electrical system Hazard switch When the hazard switch is pressed the right and left turn signal lights flash together The instrument turn signal indicator light will also flash when the switch is operated When the hazard switch is pressed again the right and left turn signal lights go out together CAUTION Turn on this switch when parking or there is a special condition After the hazard switch is turned on it will not reset automatically Be sure to reset it after use to avoid affecting the traffic safety When the signal lights are flashing the hazard switch does not work When the ignition switch is OFF the hazard light will still work 1 Hazard switch 30 1 Start switch 31 Start switch Ge The start switch is used for starting the engine Pushing the switch in starts the engine CAUTION See starting instructions prior to starting engine see page 60 for details RECOIL STARTER The recoil starter is on the left side of the ATV It is used to start th
17. recommended to put the tool kit in the important points of machine inspection vinyl bag and always carry them on the seat adjustment and lubrication are explained onthe reverse side following pages A WARNING N CA 2 POTENTIAL HAZARD di EE Gs UY ETT OE ja m te E Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires HOW TO AVOID THE HAZARD 1 Tool kit 2 Rubber band Turn off the engine when performing maintenance unless otherwise specified 99 The tools in the kit are sufficient to perform routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your authorized KYMCO dealer The tool kit includes the following items 1 Air pressure gauge 2 Spark plug wrench 3 10 12 mm wrench 4 Standard Phillips screwdriver 5 Screwdriver handle 6 Tool bag 7 Rubber band 5 4 3 2 1 A WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situation could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine KY
18. 4 0 028 in Clutch Type Dry centrifugal automatic Brake Front brake type Disk brake Rear brake type Disk brake 144 Suspension Front Rear Shock absorber Front Rear Electrical Ignition system Generator system Battery type Tire Type Size Front Rear Bulb voltage wattage quantity Headlight Stop light Taillight Turn signal light Position light 145 Dual swing A arm Swing arm Coil spring Oil damper Coil spring Oil damper C D I C D I Magneto 12V 12AH Tubeless 22X7 10 22X10 10 12V35W 35W X2 12V21W 5W X2 12V10WX4 12V5WX2 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Some local laws and regulations prohibit the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 146 MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will
19. AL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out more than 13 mm 0 52 in Always make sure the throttle lever free play is adjusted to 1 0 4 0 mm 0 04 0 16 in See page 117 1 Adjuster 2 Locknut A 13mm 0 52in 34 FRONT BRAKE LEVER BRAKE PEDAL The front brake lever is next to the right This ATV is equipped with a combined brake handgrip system Operating the brake pedal applies the The front brakes are operated by squeezing the rear brake and a portion of the front brake front brake lever REAR BRAKE LEVER The rear brake is operated by squeezing the rear brake lever near left handgrip 1 Front brake lever 2 Rear brake lever 35 PARKING BRAKE A WARNING To set the parking brake squeeze the front brake lever and lock it with the lock lever Always POTENTIAL HAZARD set the parking brake when parking and before Improper use of the parking brake starting the engine To unlock the parking brake squeeze the front WHAT CAN HAPPEN brake lever until the lock lever releases The ATV could start moving unexpectedly Using the parking brake in freezing weather may if the parking brake is not applied before cause the brakes to freeze in the locked starting the engine This could cause
20. DICATOR 1 Multi function display The display includes the following functions Speedometer Odometer Tripmeter Digital clock Coolant temperature gauge Fuel gauge 2 Left turn signal indicator Flashes when the left turn signal operates NOTE Both left and right turn signal indicator will flash at 1 Multi function display the meantime when the hazard switch is operated 2 Left turn signal indicator and turn signal switch is turned off 3 High beam indicator 4 Low gear indicator 3 High beam indicator The ignition switch is at the 38 position the high beam indicator lamp will light when the 6 Reverse indicator headlight switch to select high beam Z0 7 Right turn signal indicator 8 Mode Adjust button A NOTE 9 Mode Adjust button B 1 2 3 4 5 Neutral indicator 6 7 8 9 The headlight can be turned on only when the engine is running 19 4 Low gear indicator The low gear indicator will light when the transmission is in low gear and the ignition switch is ON 5 Neutral indicator The neutral indicator will light when the transmission is in neutral and the ignition switch is ON 6 Reverse indicator The reverse indicator will light when the transmission is inreverse and the ignition switch is ON 7 Right turn signal indicator Flashes when the right turn signal operates NOTE Both left and right turn signal indicator will flash at the meantime
21. EAKR IN 67 ENGINE OL Vs 54 103 ENGINE OVERHEATING ees esse ee 124 ENGINE GERIALNUMBER sesse ee 11 EXHAUST SYSTEM update 87 Page F FITTINGS AND EASIENERG ees ee 55 FLAG POLE BRACKET 43 FRAME SERIAL NUMBER ee ee ese ee 11 FRONT BRAKE de Seep ees n ee 51 115 FRONT BRAKE E 35 FUPE E 52 Fuel oauge esse sesse RE ER Re Re GR Re ee RR GE 25 FUEL TANK GAP ousie GE is eine oi wi 39 FUEL DEE 39 FUSE KEPFPLAGEMENT eis osse 134 H HANDLEBAR SWITCHES ee esse sesse 28 Hazard SWIC Nec ses EA EE BE GE GE ENS ii 30 HEADLIGHT BEAM ADJUSTMENT 145 Headlight dimmer switchen 29 High beam ia tele de EEN 19 FROMM DUNO TE ee n di 28 Cont d 149 Page IDLE SPEED ADJUSTMENT siese sees 116 Keiser WAREN 18 IMPORTANT NOTICES es A INSTRUMENTS AND INDICATOR 19 K KEY IDENTIFICATION NUMBER 10 L Left turn signal mdrceator ese esse ese ee 19 i WE N EE EE IE N E 55 et nu 71 82 LOCKING STEERING EE 37 Low gear INGICA OM RE 20 M MODIFICATIONS Ludde 84 Multi function display EE 21 N Neutral mdicator ES Se ee 20 No ModificationS SS ee ee ee 84 O Be fe Von ES EE EE SI N ERG GO Euin 26 OPERATION ste SEE Ee ER EE Ge Ge 60 P DAHRKING Ge ee 68 97 PARKING BRAKE SS Se eed 36 Parking on a slope La ss EE RE be ie ee ee 69 PARTS LOGATION sees SEG Ses SG NE ANEN 12 PERIODIC MAINTENANCE LURBRICATION SS Se ee 101 PERIODIC MAINTENANCE AND ADJUSTMENT aaa aaan
22. INING THE V BELT COMPARTMENT If water leaks into V belt compartment such as when the machine is drive in water remove the drain screw on the bottom of compartment and drain the water Be sure to drive slowly until the V belt becomes dry If slipping is noticed aska KYMCO dealer to inspect 1 Drain bolt CABLE INSPECTION AND LUBRICATION A WARNING POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace damaged cables Lubricate the inner cables and the cable ends If the cables do not operate smoothly aska KYMCO dealer to replace them Recommended lubricant KYMCO chain and cable lube or SAE 10W40 motor oil 128 WHEEL REMOVAL Be sure the tapered side of the wheel nuts 1 1 Elevate the wheel by placing a suitable stand face the wheel rim 2 under the frame 2 Remove the nuts from the wheel 3 Remove the wheel assembly mad 9 OK gt 1 Wheel nut 2 Wheel rim WARNING 1 Wheel nut POTENTIAL HAZARD Installing wheels improperly Wheel installation When reinstalling a wheel tighten the wheel WHAT CAN HAPPEN nuts in a crisscross rather than a circular A wheel may come loose possibly leading pattern to an
23. MCO or equivalent components designed for use on this ATV and should be installed and used according to instructions If you have questions consult an authorized KYMCO dealer 100 PERIODIC MAINTENANCE LUBRICATION WHICHEVER COMES FIRST mi 100 600 1200 We 1000 wan le i eClean Oil strainer eReplace if necessary ee i eCheck oil level oil leakage Transmission oil eReplace every 12 months i eCheck oil level oil leakage Rear final gear case oil eReplace every 12 months P eCheck operation V belt eReplace if damage or excessive wear Air filter element eClean Every 20 40 hours for engine and V belt ai 150 300km 100 200mi compartment peep desl Geena More often in wet or dusty areas eCheck idle speed starter operation breather system eReplace if necessary eCheck condition eAdjust gap and clean eReplace if necessary eCheck fuel hose for cracks or damage f eCheck valve clearance R eCheck operation and brake fluid 101 ITEM eCheck coolant leakage Coolant eReplace if necessary eReplace coolant every 24 months eCheck specific gravity Battery eCheck breather hose for proper operation eCorrect if necessary eCheck leakage Exhaust system eRetighten if necessary eReplace gasket if necessary eCheck and adjust slack alignment clean lube eCheck balance damage runout Wheels eReplace if necessary eCheck bearing assembly for looseness damage Wheel bearings eReplace if
24. OCATION OF THE WARNING AND CONTROL FUNCTIONS 18 SPECIFICATION LABELG 1 IGNITION SWITCH eens 18 INSTRUMENTS AND INDICATOR 19 Multi function deplay esse ees 21 HANDLEBAR SWITCHEG 28 SAFETY INFORMATION ese 5 Horn DUN soe sei EE Ee tase 28 Turn signal SWILGR sesse ewe NE 28 Headlight dimmer switch 29 DESCRIPTION AND MACHINE Hazard SWIC EE 30 IDENTIFICATION 10 Start Switch NNN ANNE AN KRAN ANE NNN 31 IDENTIFICATION NUMBER RECOIL STAR TE E 32 RECOoRDps ees ee ee ee ee ee ee ee ee 10 THROTTLE LEVER ee ees ee esse ese 33 KEY IDENTIFICATION NUMBER 10 SPEED LIMITER eeste ras Sege se dere 34 FRAME SERIAL NUMBER 11 FRONT BRAKE LEVER 35 ENGINE SERIAL NUMBER 11 REAR BRAKE LEVER eise esse Ge gie 35 PARTS LOGAH ON mensen 12 BRAKE DEDAL ese ees ee ees eek ee ees ee 35 Contd PARKING BRAKE roses GE ee ee 36 PRE OPERATION CHECKG A6 LOCKING STEERING cccccceseees 37 DRIVE SELECT LEVER ss es 47 DRIVE SELECT LEVER ee ees 38 Drive select lever adjustment 49 FRONT AND REAR BRAKEG 51 A ere ee FLUEL EE 52 FUEL VALVE aa aa EE EE EE EE EE eee ee EE 39 ENGINE TRANSMISSION OIL AND CHOKE KNOB E 41 REAR FINAL GEAR CASE OIL 54 SE els ea er Gee Ge A2 CHAIN vr 55 FLAG POLE BRACKET 43 ees oe ER 99 FITTIN AND FASTENERG 59 ER tect aaa e l
25. OUSING DRAIN TUBE ee ee ee ee 115 IDLE SPEED ADJUSTMENT 116 THROTTLE LEVER ADJUSTMENT 117 VALVE CLEARANCE ADJUSTMENT 118 FRONT BRAKE PADS INSPECTION 115 REAR BRAKE PADS MXU 250 INSPEC TON Sn 119 Page REAR BRAKE PADS MXU 300 IN PEC TION enn 126 BRAKE FLUID INSPECTION 121 COOLING SYSTEM INSPECTION 123 Engine overheating 124 DRIVE CHAIN SLACK CHECK MXU 250 ers se sege 125 Drive chain slack Adjustment MXU 280 ees ese ee ee 125 DRIVE CHAIN CLEANING AND LUBRICATION MXU 250 127 REAR SWING ARM LUBRICATION MXU 250 0 127 DRAINING THE V BELT COMPARTMENT 128 CABLE INSPECTION AND LUBRICATION 128 WHEEL REMOVAL 129 Wheel mstallaton sesse eie see ee 129 Battery remove esse sesse ee esse ee Battery installation FUSE REPLACEMENT HEADLIGHT BEAM ADJUSTMENT 135 TROUBLESHOOTING Troubleshooting chart Page CLEANING AND STORAGE 138 A CLEANING ia nerder 138 B S TORAGE soes nee de GEE 140 SFEGIEIEATIONS os ssss spas spes pe SE se 142 NOISE REGULATION EE 146 MAINTENANCE RECORD siese Ee Res ee 147 LOCATION OF THE WARNING AND SPECIFICATION LABELS D mm ih EE A DI Ee H a R mop WE 7 al Mh H E d d JE O A TO WOO D Lei Ne A S z C FG re A EO REM I WARNING INFORMATION Anyone who rides the vehicle should read and understand this information before riding
26. The ATV could easily tip over backwards Instead dismount the ATV immediately on the up of slope side 93 A WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a slope WHAT CAN HAPPEN Could result in ATV overturning HOW TO AVOID THE HAZARD Maintain steady speed when climbing a slope If you lose all forward speed Keep weight up slope Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight up slope Never apply the rear brake while rolling backwards Apply the front brake When fully stopped apply rear brake as well and then lock parking brake Dismount on up slope side or to a side if pointed straight up slope Turn the ATV around and remount following the procedure described in the Owner s Manual 94 If the slope is not too steep and you have good footing you may be able to walk the ATV back down the slope Make sure your intended path is clear in case you lose control of the ATV If you decide you can walk the ATV safely 1 Stand with your body facing downslope beside the vehicle so you can reach the front brake lever with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Then slowly and carefully back the ATV down the slope using the front brake lever to control speed 5 If you lose control of the ATV for your safety get away from the vehicle Ifthe slop
27. X 886 7 3950021 By KWANG YANG Motor Co Ltd First Edition Feb 2005 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibited 4121 LCA5 LDE9 U00 ALWAYS USE AN NEVER USE APPROVED HELMET WITH DRUGS AND PROTECTIVE ORALCOHOL GEAR NEVER operate e Without proper training or instruction At speeds too fast for your skills or the conditions Do not operate the vehicle after consuming ALCOHOL OR DRUGS ALWAYS e Use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns For your safety wear gear to include helmet gloves and foot protection e Gasoline is flammable shut off engine avoid sparks and open flame when refueling READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS
28. anana ee 99 PRACTICING is EIE EE eo be Di 88 PREFACE eo Ee kies oes ee n ee ke ee ee ie De G PRE OPERATION CHECKG 46 80 150 Page R REAR BRAKE E 51 119 120 REAR BRAKE LEV E EE 35 REAR FINAL GEAR CASE EMU NR 54 109 REAR SWING ARM LUBRICATION 127 RECOIL STARTER parese 32 62 Reverse NATO users 20 RIDING DOWN SLOPB varmes 96 RDINGTOURA RE 73 Right turn sgnalmdicator ees see sesse 20 S SAFETY INFORMATION knee 5 os EE 42 SPARK PLUG INSPECTION 110 SPECIAL MESSAGES rnene B SPECIFICATIONS esse ee ese ee ese ee ee se ee 142 SPEED LIMITER hare 34 Speedometer a rrnnannanannnnnnnnnrnnnnnnnnnnenenr 25 Starter Switch EN STARTING A COLD ENOGINE ees see 60 STARTING A WARM ENGINE 63 STOR NG Budene 140 STORAGE COMPARTMENT 4 44 SWITCHES EE 55 T THROTTLE LEVER maer es ee 33 55 THROTTLE LEVER ADJUSTMENT 117 TRES EE 56 Tire wear NM EE 58 TOOL Riu r de 99 TRAILER HIGH episodes 43 TRANSMISSION OI 54 107 PE 26 TROUBLESHOOTING sissies os gs ee se ie 136 Troubleshooting chat 137 Turn signalSWIlEH siese es eN SN AE 28 TURNING YOUR Al EE 89 W Warning information EEN 2 WARMING UP 63 Wheel installation sae ee es EE ed 129 WHEEL RENO VAL uer 129 V VALVE CLEARANCE ADJUSTMENT 118 KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FA
29. bber band may be used B Make sure the spark plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paint brush Do not apply degreaser to the chain sprockets or wheel axles 3 Rinse the dirt and degreaser off witha garden hose Use only enough pressure to do the job CAUTION Excessive water pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washers 4 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places 5 Rinse the machine off immediately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 6 Dry the chain and lubricate it to prevent rust 138 7 Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy 8 Automotive type wax may be applied to all painted and chrome plated surfaces Avoid combination cleaner waxes Many contain abrasives which may mar the paint or protective finish When finished start the engine and let it 139 A WARNING POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have
30. crease engine speed and out to decrease engine speed Specified idle speed 1 400 1 600 r min 116 THROTTLE LEVER ADJUSTMENT NOTE Adjust the engine idling speed before adjusting the throttle lever free play To adjust throttle free play 1 Slide the rubber sleeve 1 back to expose the throttle cable adjuster 2 Loosen the lock nut 3 then turn the adjuster 2 to obtain the correct free play 1 4 mm or 0 04 0 16 in 1 Rubber sleeve 2 Cable adjuster 3 Tighten the locknut and reinstall the sleeve 3 Locknut 4 Throttle lever A 1 4 mm 0 04 0 16 in Other checks Check the throttle cable for kinks and signs of wear that could cause stretching or failure Lubricate the throttle cable witha commercially available lubricant to prevent premature wear and corrosion 117 VALVE CLEARANCE ADJUSTMENT FRONT BRAKE PADS INSPECTION The correct valve clearance changes with use A wear indicator is provided on each brake The resulting in improper fuel air supply or engine indicators allows checking of brake pads noise To prevent this the valve clearance must wear Check the position of the indicator Ifthe be adjusted regularly This adjustment however indicator reaches the wear limit line ask a should be left to a professional KYMCO service KYMCO dealer to replace the pads technician 1 Wear indicator 2 R L Front brake 118 REAR BRAKE PADS MXU 250 INSPECTION A wear indicator is provided
31. ctional control Avoid higher speeds until you are thoroughly familiar with the operation of your ATV When slowing down or stopping release the throttle and apply the brakes smoothly and evenly Improper use of the brakes can cause the tires to lose traction reducing control and increasing the possibility of an accident TURNING YOUR ATV To achieve maximum traction while riding on road the two rear wheels are mounted solidly on one axle and turn together at the same speed Therefore unless the wheel on the inside of the turn is allowed to slip or lose some traction the ATV will resist turning When approaching a corner or turn close the throttle fully and slow the ATV down by applying both front and rear brakes at the same time As you do so put your weight on the footboard to the outside of the turn opposite your desired WARNING direction and lean your upper body into the turn After completing the turn open the throttle POTENTIAL HAZARD gradually to accelerate the ATV Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions Do not turn at excessive speeds J Support your weight on the ESO outer footboard
32. d of the machine Turning the screw in decreases top speed and turning it out increases top speed 1 Adjuster 2 Locknut LOADING AND ACCESSORIES Use extra caution when riding the machine with additional loads such as accessories or cargo The machine s handling may be adversely affected Reduce your speed when adding additional loads MAXIMUM TOWING CAPACITY 150kg 331 Ibs TONGUE WEIGHT 14kg 30 Ibs MAXIMUM LOADING LIMIT REAR CARGO RACK 30 kg 66 lbs FRONT CARGO RACK 20 kg 44 Ibs 82 Loading and operational guidelines Carrying cargo will affect how your ATV handles and greatly reduce its ability in accelerating braking and making turns and other maneuvers Be sure to observe the weight limits and follow these guidelines 1 Do not tow another vehicle Make sure all cargo is secured before riding Allow extra room for starting stopping and turning whenever you carry cargo or pulla trailer Avoid riding on steep slopes when carrying cargo or pulling a trailer Never cross a slope when towing a trailer A WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling stability and braking which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or
33. d used according to instruction If you have question consult an authorized ATV dealer No modifications Modifying this ATV or removing original equipment may render the vehicle unsafe or illegal Spark arresters and mufflers are required in most areas Don t modify your exhaust system or emission control system components Remember excessive noise bothers everyone and creates a bad image for ATV Always keep your feet on the footboards during operation Otherwise your feet may contact the POTENTIAL HAZARD rear wheels Removing hands from handlebars or feet from footboards during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a footpeg your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footpegs of your ATV during operation 85 Avoid wheelies and jumping You may lose control of the machine or overturn A WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off 86 EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation To prev
34. e engine when the battery is low See using the recoil starter page 62 3 After the engine starts allow the starter grip to return slowly and turning it clockwise to lock NOTE Do not allow water enter the V belt compartment always lock the recoil starter 1 Turning starter grip counterclockwise to unlock and grasp the starter grip firmly then pull it out slowly until it seats lightly 2 Pull the grip up briskly and fully 1 Recoil starter 32 THROTTLE LEVER It is operated by the thumb Pressing the lever opens the throttle When pressure is released spring tension automatically closes the throttle POTENTIAL HAZARD Regulate the speed of the machine by varying Malfunction of throttle the throttle position WHAT CAN HAPPEN The throttle could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the throttle lever before you start the engine If it does not work smoothly check for the cause Correct the problem before riding the ATV Consult a KYMCO dealer if you can t find or solve the problem yourself 1 Throttle lever 33 SPEED LIMITER The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum Screwing in the adjuster limits the maximum engine power available and decreases the maximum speed of the ATV A WARNING POTENTI
35. e is too steep or too slippery or if you have any doubt whether you can safely walk the ATV back down the slope leave the vehicle where it is and get help If possible block the wheels so the vehicle won t roll backwards 95 RIDING DOWN SLOPE When riding your ATV down slope shift your weight as far to the rear and up slope side of the ATV as possible Move back on the seat and sit with your arms straight Improper braking may cause a loss of traction Use caution while descending a slope with loose or slippery surfaces Braking ability and traction may be adversely affected by these surfaces Improper braking may also cause a loss of traction Whenever possible ride your ATV straight down slope Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear 96 A WARNING POTENTIAL HAZARD Going down a slope improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down slopes as described in this Owner s Manual Note a special technique is required when braking as you go down a slope Always check the terrain carefully before you Start down any slope Shift your weight backward Never go down a slope at high speed Avoid going down a slope at an angle that would cause the vehicle to lean sharply to one side
36. e loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation DESCRIPTION AND MACHINE IDENTIFICATION IDENTIFICATION NUMBER RECORDS KEYS IDENTIFICATION NUMBER Record the keys identification number frame The keys identification number is stamped on serial number and engine serial number the hang tag as shown in the following information for assistance when order illustration replacement parts IGNITION SWITCH KEY NO STEERING LOCK KEY NO FRAME NO ENGINE NO 1 Ignition switch key identification number 2 Steering lock key identification number 10 FRAME SERIAL NUMBER ENGINE SERIAL NUMBER The frame serial number is stamped on the The engine serial number is stamped on the left front of the frame crankcase 1 Frame serial number 2 Engine serial number 11 PARTS LOCATION 03 02 02 01 Rear brake lever Headlights Position lights Front brake lever Right front turn signal light Steering handlebar lock Left front turn signal light OOO OO OO Nr Nu Nr 01 02 03 04 05 06 04 05 06 12 10 08 09 08 07 11 12 13 14 Right rear turn signal light Taillights Stop lights Instrument and indicators Left rear turn signal light Exhaust system Trailer hitch License light 0 0 0 1 1 1 1 14 Battery 07 08 09 10 11 12 13
37. ed contact of fuel with the skin children slow charge the battery once a Breathing fuel vapor month A WARNING POTENTIAL HAZARD Allowing open flames or sparks near the battery WHAT CAN HAPPEN The fuel can cause skin irritation Fuel vapor could cause lung damage HOW TO AVOID THE HAZARD Avoid repeated or prolonged contact of fuel WHAT CAN HAPPEN with the skin or breathing of fuel vapor Gases may explode and possibly cause injury KEEP OUT OF REACH OF CHILDREN HOW TO AVOID THE HAZARD 3 Remove the spark plug and pour one Do not allow open flames or sparks near the tablespoon 15 20 cc of clean engine oil into battery the cylinder Operate the starter for a few seconds to distribute the oil then reinstallthe 2 Wash and dry the ATV and wax all painted spark plug surfaces 6 Inflate the tires to their recommended pressures 7 Place the ATV on blocks to raise all four tires off the ground 141 SPECIFICATIONS Dimension Overall length Overall width Overall height Seat height Wheel base Minimum ground clearance Minimum turning radius Basic weight With oil and full fuel tank Engine Type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Lubrication system 1810 mm 72 in 1050 mm 42 in 1110 mm 44 in 810 mm 32in 1160 mm 46 in 125 mm 5 in 3200 mm 128 in 227 kg 499 Ibs Liquid cooled 4 stroke OHC Single cylinder 270 cm
38. eie 59 STORAGE GOMPARTMENT ee 44 SV LP CHAE OS EE 99 ACCESSORY SOCKET SEAT sarsie 44 RS 56 How to measure tire pressure 57 Tire wear limit sanere 58 ELE WEE 58 Cont d ODERATION ee 60 RIDING YOUR ATV aaan 73 STARTING A COLD ENGINE 60 GETTING TO KNOW YOUR ATV 74 Using the recoil etarter ss sesse ee 62 RIDE WITH CARE AND GOOD STARTING A WARM ENGINE 63 JUDGEMENT o SS Ge ee 75 WARMING UP vvs 63 NENNE 78 DRIVE SELECT LEVER OPERATION PRE OPERATION CHECKS ii 80 AND REVERSE DRIVING 64 LOADING AND ACCESSORIEG 82 ENGINE BREAKRIN eee 67 Loading and operational guidelines 82 PARKING its SES ER Ge RE EA GR WEE EEN 68 Accessories 83 Parking on a slope sesse ke ee 69 MODIFIGATIONS ve bie iss Se EE se VR 84 ACCESSORIES anrnnnnnnnnnnnnnnnnnnannnnnenn 70 No modifications 84 LOADING ee ee ee ee ee 71 DURING OPERATION esse esse sees 85 EXHAUST SYS RE 87 PRACTICING EE 88 TURNING YOUR ATV ee 89 CLIMBING UP SLOPE 90 RIDING DOWN GL ObRE EG 96 PARKING EE 97 VAT VO DO IF Luer 98 WHAT TODO ss ese Sek Ee d EK make 98 Cont d Page PERIODIC MAINTENANCE AND AIIUSITMENT ee ee ee 99 TOOL Kit 99 PERIODIC MAINTENANCE LUBRICATION oinen 101 ENGINE OI 103 TRANSMISSION OI 107 REAR FINAL GEAR CASE OIL MXU 2001 109 SPARK PLUG INSPECTION 110 AIR FILTER CLEANING E AIR CLEANER H
39. ent burns avoid touching the exhaust system Park the machine in a place where pedestrians or children are not likely to touch it A WARNING POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system during or after operation could be burned HOW TO AVOID THE HAZARD Do not touch the hot exhaust system Do not park the machine in a place where others might be likely to touch it 87 PRACTICING Selecta flat area to become familiar with your ATV Make sure that this area is free of obstacles and other riders You should practice control of the throttle brakes shifting before trying more difficult terrain Always avoid riding on rough surfaces the ATV is designed for on road use only and handling maneuvers are more difficult to perform on rough surfaces Set the parking brake and follow the instruction on page 60 63 to start the engine Once it has warmed up you are ready to begin riding your ATV Remember that the engine and exhaust pipe will be hot when riding and afterwards do not allow skin or clothing to come in contact with these components 88 With the engine idling return the starter knob to the closed position and shift the drive select lever into the forward position Then release the parking brake Apply the throttle slowly and you will start to accelerate If the throttle is applied too abruptly the front wheels may lift off the ground resulting in aloss of dire
40. ent of the coolant as soon as possible 2 The radiator fan operation is completely automatic It is switched on or off according to the coolant temperature in the radiator 123 Engine overheating If your ATV overheat wait until the engine has cooled Check the coolant level in the reservoir tank and or radiator Level is low check the cooling system for leakage Ask a KYMCO Add coolant dealer to inspect See NOTE and repair the cooling system A WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN Level is OK You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap Should be serviced by your authorized KYMCO dealer when changing the coolant Restart the engine If the engine overheats again ask aKYMCO dealer to inspect and or repair the cooling system NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recommended coolant as soon as possible 124 DRIVE CHAIN SLACK CHECK MXU 250 Drive chain slack adjustment MXU 250 Inspect the drive chain while all tires are 1 Loosen the hub stopper bolt 1 and two axle touching the
41. epair as necessary for proper operation 55 TIRES A WARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or operation of this ATV with improper or uneven tire pressure may cause loss of 2 The tires should be set to the recommended pressure Recommended tire pressure Front 25 32 kpa 0 25 0 32 kgf cm 3 5 4 5 psi Rear 25 32 kpa 0 25 0 32 kgf cm 3 5 4 5 psi e Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides control increasing your risk of accident 3 Tire pressure below the minimum specified could cause the tire to dislodge from the rim under severe riding conditions HOW TO AVOID THE HAZARD 1 The tires listed below have been approved by Kwang Yang Motor Co Ltd for this model Other tire combinations are not recommended TJ me ve The following are minimums Front 25 kpa 0 25 kgf cm 3 5 psi Rear 25 kpa 0 25 kgf cm 3 5 psi 22X7 10 me Seen 56 4 Higher pressures may cause the tire to burst Inflate the tires very slowly and How to measure tire pressure carefully Fast inflation could cause the Use the low pressure tire gauge Tool kit tire to burst NOTE The low pressure tire gauge is included as Set tire pressures to the following standard equipment Make two measurements of the tire p
42. ff the main switch when checking or replacing a fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified rating Never use a material in place of the proper fuse 1 Spare fuse 2 Fuse box 3 Fuse box cap 134 HEADLIGHT BEAM ADJUSTMENT CAUTION Itis advisable to have a KYMCO dealer make this adjustment To adjust Turn the ignition switch at position and start the engine Turn on the dimmer switch Adjust the headlight aim by turning the headlight aim adjusting screws 1 Adjusting screws 135 TROUBLESHOOTING Although KYMCO machines receive a rigid inspection before shipment from the factory trouble may occur during operation Any systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your machine requires any repair take it to a KYMCO dealer The skilled technicians at a KYMCO dealership have the tools experience and know how to properly service your machine Imitation parts may look like KYMCO parts but they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills A WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property da
43. for braking on slopes as described in this manual Check the terrain carefully before you start down any slope Shift your weight backward Never go down a slope at high speed Avoid going down slope at an angle that would cause the vehicle to lean sharply to one side Go straight down the slope where possible Never attempt to turn the ATV around on any slope until you have mastered the turning technique described in this manual on level ground Avoid crossing the side of a steep slope if possible Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go Slowly and be very cautious in order to reduce the chance of skidding or sliding out of control e Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual e Never modify an ATV through impro
44. g or pinging occurs use a different brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost Use unleaded fuel only because it produces fewer engine and spark plug deposits and extends the life of the exhaust system Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank 53 A WARNING POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely Do not refuel right after the engine has been running and is still very hot ENGINE TRANSMISSION OILAND REAR FINAL GEAR CASE OIL Make sure the engine transmission oil and rear final gear case oil at the specified level Add oil as necessary See page 103 110 Check for leaks TF 30 0 110 F eme LU men 1 HNE emm CAUTION Besuretousemotoroilsthatdonotcontain anti friction modifiers Passengercarmotor oils oftenlabeled Energy Conserving containanti friction additives which will cause starterclutchslippage resultingin reducedcomponentlifeand
45. ge 64 66 1 Locknuts 6 Drive select lever 2 Rod N Neutral 3 Standard phillips screwdriver 51 FRONT AND REAR BRAKES 1 Make sure there is no brake fluid leakage 2 Check operation of the levers and pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have the machine inspected by a KYMCO dealer 3 Brake operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brakes for wear See page 118 122 A WARNING POTENTIAL HAZARD Riding with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not ride the ATV if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the ATV inspected by a KYMCO dealer FUEL Fill the fuel tank when necessary and make sure there is sufficient gasoline in the tank Check for leaks 52 1 Fuel neck Recommended fuel UNLEADED FUEL Fueltank capacity Total 12 5L 2 64 Imp gal 3 19 US gal Reserve 1 8L 0 38 Imp gal 0 46 US gal Your KYMCO engine has been designed to use regular unleaded gasoline with a pump octane number of 86 or higher or research octane number of 91 or higher If knockin
46. ground Check the slack at the hub holding bolts 2 position shown in the figure The normal vertical deflection is approximately 30 40 mm 1 18 1 57in If the deflection exceeds 40 mm 1 57 in adjust the chain slack A 30 40 mm 1 18 1 57in 1 Hub stopper bolt 2 Axle hub holder bolt 125 2 Provide standard phillips screwdriver 5 tool kit and pass the standard phillips screwdriver through the axle hub 4 and driven sprocket holder 3 holes 3 To loosen the chain push the ATV forward To tighten the chain pull the ATV backward 4 Retighten the two axle hub holder bolt and hub stopper bolt to the specification Tightening torque Axle hub holding bolt 40 Nm 4 0 m kg 29 ft Ib Hub stopper bolt 12 Nm 1 2 m kg 9 ft lb 5 Pull out the standard phillips screwdriver 3 Driven sprocket holder 5 Standard phillips tool kit 126 4 Axle hub DRIVE CHAIN CLEANING AND LUBRICATION REAR SWING ARM LUBRICATION MXU 250 MXU 250 Lubricate the pivot points using a grease gun The drive chain is equipped with rubber O rings between the chain plates Steam cleaning high pressure washes and certain solvents can damage these O rings Use only kerosene to clean the drive chain Wipe it dry and thoroughly lubricate it with SAE 30 50 motor oil Do not use any other lubricants on the drive chain They may contain solvents that could damage the O rings 1 O rings 127 DRA
47. h oil and install the oil fill F Inspect the O ring and replace if damaged cap G Reinstall the O ring oil strainer compression spring and oil filter cap Tighten the oil filter cap to specification Oil quantity Periodic oil change 1 4L 1 23 Imp qt 1 47US qt Total amount 1 6L 1 41 Imp qt 1 68US qt Recommended oil see page 143 CAUTION Before reinstalling the drain plug be sure to install the O ring compression spring and oil strainer CAUTION Be sure no foreign material enters the crankcase Tightening torque Oil filter cap engine 14 7 Nm 1 5 m kg 11 ft lb Warm up the engine for several minutes at idle speed Check for oil leakage while warming up CAUTION If oil leakage is found stop the engine immediately and check for the cause 105 2 2 Engine oil replacement A Place the machine on a level place B Warm up the engine for several minutes and stop it C Place a container under the engine D Remove the oil fill cap 1 and drain plug 2 to drain the oil E Reinstall the drain plug and tighten the drain plug to specification F Fill the engine with oil and install the oil fill cap Tightening torque Drain plug engine 30 Nm 3 0 m kg 22 ft lb CAUTION Be sure no foreign material enters the crankcase Recommended oil see page 143 ba Oil quantity see page 143 2 Drain slig 106 TRANSMISSION OIL Transmi
48. he gear case with the recommended oil Recommended oil SAE 90 Oil quantity Periodic oil change 0 1 L 38 56 Imp oz 3 33 US oz Remove the oil level check bolt 3 Make sure the oil level reaches the oil level check hole 6 Install the oil filler cap and oil level check bolt Tightening torque Oil filler cap 14 7 Nm 1 5 m kg 11 ft lb Oil level check bolt 20 Nm 2 m kg 15 ft lb 110 3 Oil level check bolt SPARK PLUG INSPECTION The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine For example a very white center electrode porcelain color could indicate an intake air leak or carburetion problem for that cylinder Do not attempt to diagnose such problems yourself Instead take the machine to a KYMCO dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive you should replace the spark plug with one of the proper type Standard spark plug DPR7EA 9 Before installing the spark plug measure the electrode gap with a feeler gauge and adjust to specification Spark plug gap 0 6 0 7 mm 0 024 0 028 in A Spark plug gap When installing the spark plug always clean the gasket surface and use a new gasket Wipe off any grime from the threads and tighten to the spec
49. he handling and control of your ATV Keep the following in mind when considering an accessory or operating an ATV which has accessories e Choose only accessories designed for your ATV Your KYMCO dealer has a variety of genuine KYMCO accessories Other accessories may also be available on the market However itis not possible for KYMCO to test all non KYMCO accessories nor have any control over the quality or suitability of them Choose a genuine KYMCO accessory or one that is equivalent in design and quality Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you are riding could affect your ability to control the ATV 70 Do not mount an accessory where it could interfere with your ability your to control the ATV Examples include but are not limited to a heavy or bulky object attached to the handlebars which could make steering difficult an accessory that limits your ability to move around on the seat or one that limits your view Use extra caution when riding an ATV with accessories The ATV may handle differently than it does without accessories LOADING As originally equipped this ATV can carry cargo or tow a trailer you must use common sense and good judgment Keep the following points in mind e Never exceed the weight limit shown An overloaded ATV can be unstable e Maximum load Rear cargo rack 30 kg 66 Ibs Front cargo rack 20
50. hold Mode Adjust button A for more than 2 seconds to select ODO or TRIP 1 Press and hold Mode Adjust button A for To reset the tripmeter O O O a of H O 0b dip O OI O C O O 0 dip ON D Be mar Oo US O d B A not release the Mode Adjust button 2 Press and hold the Mode Adjust button until the tripmeter is reset oe A B 27 HANDLEBAR SWITCHES Turn signal switch Use the turn signal switch while turning to another direction or shifting to another lane The turn signal light will flash when the switch is operated and ignition switch is ON lt For turning to the left gt For turning to the right The instrument turn signal indicator light will also flash when the switch is operated Push the switch and it will release 1 Horn button 2 Turn signal switch CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety The turn signal switch does not work when the ignition switch is OFF Horn button When the ignition switch is ON push the horn button and it will sound 28 1 Headlight dimmer switch 29 Headlight dimmer switch Turn the switch to the ZD position to switch on the low beam Turn the switch to the p position to switch on the high beam Turn the switch to the 002
51. hout wearing an approved motorcycle helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in Helmet the event of an accident Protective clothing Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket Long pants Do not operate after consuming alcohol or A WARNING drugs Operator s performance capability is reduced by POTENTIAL HAZARD Operating this ATV after consuming the influence of alcohol or drugs alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV T9 PRE OPERATION CHECKS Always perform the pre operation checks listed on page 46 before riding for safety and proper care of the machine A WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properl
52. if necessary is Mee Tee e Check fuel level FUEL EN ENGINE OIL TRANSMISSION OIL Check oil level 54 103 110 AND REAR FINAL GEAR CASE OIL Fill with oil if necessary e Check chain slack and condition DRIVE CHAIN Adjust if necessary 55 125 127 THROTTLE Check for proper throttle cable operation N MEEN WHEELS AND TIRES e Check tire pressure wear and damage 5658 129 FITTINGS AND FASTENERS SWITCHES e Check for proper function 55 LIGHTS e Check for proper operation 55 131 COOLANT Check coolant leakage 58 59 123 124 e Fill with coolant if necessary 46 e Check all fitting and fasteners 55 A WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibillty of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual 47 DRIVE SELECT LEVER CAUTION Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed Otherwise the transmission may be damaged Check operation of the lever before start the engine Make sure moving the shift lever into the N position of the shift guide Turn the ignition sw
53. ified torque Tightening torque Spark plug 17 2 Nm 1 72 m kg 13 ft Ib AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically If the ATV is ridden in dusty areas the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule If the ATV is submerged in water the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine To clean the air cleaner 1 Remove the seat See page 42 2 Unlatch the four retainer clips 1 and remove the air cleaner housing cover 2 3 Loosen the screw 3 and remove the air cleaner assembly 4 from the air cleaner housing 4 Unscrew the clamp 5 112 3 Screw 4 Air cleaner assembly 5 Clamp 5 Remove the screw 6 and remove the air cleaner assembly from the air cleaner holder 6 Remove the air cleaner 7 and air cleaner screen 8 from the air cleaner guide 9 7 Remove the air cleaner screen from the air cleaner 7 Air cleaner 8 Air cleaner screen 9 Air cleaner guide 6 Screw 113 8 Gently wash the air cleaner in clean non 9 Soak the air cleaner an equivalent gear oil flammable high flash point solvent such as SAE 80 90 until saturated then squeeze out kerosene not gasoline Allow the air cleaner the excess oil to dry throughly before applying oil Awet air NOTE The element should be
54. in high gear L For forward drive in low gear 38 FUEL TANK CAP FUEL VALVE After refueling be sure to tighten the fuel tank The fuel valve supplies fuel from the fuel tank to cap until it clicks the carburetor The fuel valve has three Insert the breather tube into the handlebar cover positions hole TO refuel refer to page 52 53 1 Fuel tank cap 2 Breather tube 3 Handlebar cover hole 1 Fuel valve MXU 250 39 OFF With the lever and A mark in this position fuel will not flow Always turn the lever to this position when the engine is not running ON With the lever A mark in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding turn the lever A mark to this position THEN FILL THE FUEL TANKAT THE FIRST OPPORTUNITY After refueling return the fuel valve lever to the ON position NOTE After refueling do not operate the ATV with the fuel valve in the RES position If you run out of fuel there will be no reserve supply OFF ON RES CHOKE KNOB Starting a cold engine requires a richer air fuel mixture Aseparate starter circuit supplies this mixture Move in direction A to turn on the choke knob Move in direction B to turn off the choke knob Refer to starting a cold engine for proper operation See page 61 e A ON position B OFF position CAUTION
55. ion above half throttle Allow a cooling off period of five to ten minutes after every hour of operation Vary the speed of the machine from time to time Do not operate it at full throttle position 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the machine freely through the gears but do not use full throttle at any time 3 After break in Avoid prolonged full throttle operation Vary speeds occasionally PARKING When parking stop the engine and shift into neutral Turn the fuel lock to OFF and apply the parking brake The front brake lever has three locked position that allow it to be used as a parking brake To set the parking brake see page 36 1 Locked position 3 Certainly locked position 2 Lock lever 68 Parking on a slope A WARNING 2 Stop the engine POTENTIAL HAZARD 3 With the brake applied apply the parking Parking onaslope or other incline brake 1 Bring the machine to a stop by applying the brakes WHAT CAN HAPPEN The ATV could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on slope or other inclines If you must park on an incline place the machine transversely across the incline apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the ATV at all on slope that are so steep you could not walk up them easily 69 ACCESSORIES Accessories can affect t
56. itch to ON and check the neutral indicator lamp comes on If the neutral indicator lamp does not come on then see page 49 51 for adjustment A WARNING POTENTIAL HAZARD Operating with improperly adjusted drive select lever WHAT CAN HAPPEN You may lose control of the gear shifting which lead to accident HOW TO AVOID THE HAZARD Make sure moving the shift lever into the N position and neutral indicator lamp comes on before start the engine 1 Drive select lever N Neutral 48 Drive select lever adjustment 1 Turn the ignition switch is ON and make sure the engine stop 2 Remove 6 screws nuts 4 bolts and the right footboard 1 Right footboard 49 3 Loosen the locknuts 1 of rod 2 Shift the gear to neutral by moving the shift lever and or turn the rod The neutral indicator lamp comes on 4 Provide standard phillips screwdriver 3 tool kit and pass the standard phillips screwdriver through the shift arm 4 into the index hole 5 at the transmission case cover 1 Locknuts 3 Standard phillips 2 Rod screwdriver tool kit 4 Shift arm 5 Index hole 50 5 Turn the rod 2 clockwise or counterclockwise until the drive select lever 6 into the N position of the shift guide and tighten the locknuts then pull out the standard phillips screwdriver 6 After adjustment start the engine and test ride the ATV to be sure the drive select lever is operating properly See pa
57. kg 44 Ibs Trailer Maximum towing capacity 150 kg 331 Ibs Tongue weight 14kg 30 Ibs N VT 1 Rear cargo rack 2 Front cargo rack ER Q Ca t Tost 3 Trailer 71 Load cargo on the cargo racks as close to the center of the vehicle as possible Put cargo at the rear of the front cargo rack and at the front of the rear cargo rack Center the load from side to side e Tie down cargo securely to the carriers Make sure cargo in the trailer cannot move around e A shifting load can cause an accident e Make sure the load does not interfere with controls or your ability to see where you are going e Ride more slowly than you would without a load The more weight you carry the slower you should go Allow more braking distance A heavier vehicle takes longer to stop e Avoid making sharp turns unless at very slow speeds e Avoid hills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the ATV Never carry passenger on the cargo racks 12 A WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying
58. loss position See page 68 of control or a collision The brake could overheat if you ride the ATV without releasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely HOW TO AVOID THE HAZARD Always set the parking brake before starting the engine Always be sure you have released the parking brake before you begin to ride 1 Lock lever 36 LOCKING STEERING Turn the steering handlebar left to full and turn A WARNING the key clockwise the steering handlebar is POTENTIAL HAZARD locked Improper use of the locking steering The key can be taken out Turn the key counterclockwise the steering WHAT CAN HAPPEN handlebar is released automatically The ATV could cause loss of control or The key can be taken out overturn HOW TO AVOID THE HAZARD Always be sure you have released the locking steering handlebar and steering lock key is taken out before you begin to ride Never lock the steering handlebar when the engine is starting 1 Steering lock key 3 DRIVE SELECT LEVER The drive select lever is used for driving the machine either forward or in reverse Refer to page 49 51 and 64 66 for drive select lever adjustment and operation 1 Drive select lever R For reverse drive N Neutral N Neutral 1 Drive select lever R For reverse drive Pam am m mn F For forward drive H For forward drive
59. mage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system Make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces 136 Troubleshooting chart Supply fuel Check if there is fuel in the fuel Turn the fuel Restart engine Some fuel valve to RES tank Clean filter element and fuel tank Water or dirt mixed in fuel Turn the fuel valve to Turn the fuel valve to OFF Wa the fuel valve Check fuel flow Remove the fuel There is fuel Engine t r Clean fuel valve 2 Battery Hod Check fluid recharge check connections over slowly Use electric starter Engine turns Batt over quickly ele gers Ask a KYMCO dealer to inspect 3 Ignition Wet Wipe clean with dry mag just pl Remove plug and cloth seed ee check electrode Ee F e 9 acn plug Cap an Use electric Spark weak ground to chassis SE Spark good Ignition system normal Use electric starter Ask a KYMCO dealer to inspect to see if there is ee Compression normal 137 4 Compression CLEANING AND STORAGE A CLEANING Frequent thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components 1 Before cleaning the machine A Block off the end of the exhaust pipe to prevent water entry A plastic bag and strong ru
60. o the rear while backing 66 NOTE If the drive select lever is shifted into forward or reverse while the engine is running the engine will stop unless the parking brake is applied WARNING POTENTIAL HAZARD Improperly operation in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed go slowly ENGINE BREAK IN There is never a more important period in the life of your machine than the period between zero and 20 hours For this reason we ask that you carefully read the following material Because the engine is brand new you must not put an excessive load on it for the first 20 hours the various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throttle operation or any condition which might result in excessive engine heating must be avoided However momentary 2 3 seconds maximum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a KYMCO dealer 67 1 0 10 hours Avoid continuous operat
61. op unless the parking brake is applied 64 forward MXU 300 A Bring the machine to a complete stop and NOTE return the throttle lever to the closed Make sure that the lever is completely position shifted into position B Apply the parking brake NOTE D Open the throttle lever gradually If the drive select lever is shifted into forward or reverse while the engine is running the engine will stop unless the parking brake is applied C Shift the gear from neutral to forward in high or low gear by moving the shift lever along the shift guide CAUTION Before shifting you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed Otherwise the transmission may be damaged 1 Drive select lever R For reverse drive N Neutral H For forward drive in high gear L For forward drive in low gear 65 2 Shifting reverse A Bring the machine to a complete stop and return the throttle lever to the closed position B Apply the parking brake C Shift the gear from neutral to reverse and by moving the shift lever along the shift guide NOTE When in reverse the reverse indicator light should be on If the light does not come on ask a KYMCO dealer to inspect the machine D Check behind for people or obstacles then release the parking brake E Open the throttle lever gradually and continue to watch t
62. per installation or use of accessories e Never exceed the stated load capacity for an ATV Cargo should be properly distributed and securely attached Reduce speed and follow instructions in this manual for carrying cargo Allow greater distance for braking WHAT CAN HAPPEN A WARNING POTENTIAL HAZARD Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD WHAT CAN HAPPEN If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes Improper handling of gasoline Gasoline can catch fire and you could be burned HOW TO AVOID THE HAZARD Always turn off the engine when refueling Do not refuel right after the engine has been running and is still very hot Do not spill gasoline on the engine or exhaust pipe muffler when refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers When transporting the machine in another vehicle be sure itis kept upright and that the fuel cock is in the OFF position Otherwise fuel may leak out of the carburetor or fuel tank A WARNING POTENTIAL HAZARD Starting or running the engine ina closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may caus
63. poorengine performance Oil quantity Engine oil Periodic oil change 1 4L 1 23 Imp at 1 47US qt Total amount 1 6L 1 41 Imp qt 1 68US qt Transmission oil MXU 250 Periodic oil change 0 3L 0 26 Imp ot 0 32US qt Total amount waa ME Wa 0 4L 0 35 Imp oe qt Transmission oil MXU Periodic oil change 0 5L 0 43 Imp qt 0 53US qt Total amount 0 6L 0 52 Imp qt 0 64US qt SAE 20W 50 0 0 0 0 o j 10 0 10 20 30 400 Rear final gear case oil MXU 300 Recommended engine transmission oil Periodic oil change classification API Service SE SF SG type or An Imp oz 6 US oz higher 0 2L 7 1 Imp oz 6 7 US oz 54 CHAIN Check the general condition of the chain and check the chain slack before every ride Lubricate and adjust the chain as necessary See pages 125 127 for details THROTTLE LEVER Check to see that the throttle lever operates correctly It must open smoothly and spring back to idle position when released Repair as necessary for proper operation FITTINGS AND FASTENERS Always check the tightness of chassis fittings and fasteners before a ride Take the machine to a KYMCO dealer or refer to the Service Manual for correct tightening torque LIGHTS Check the headlight and taillight to make sure they are in working condition Repair as necessary for proper operation SWITCHES Check the operation of the headlight switch engine stop switch and any other switches R
64. pulling a trailer Allow greater distance for braking Always follow the instructions in your Owner s Manual for carrying cargo or pulling a trailer 83 Accessories Genuine KYMCO accessories have been specifically designed for and tested on this vehicle Because KYMCO cannot test all other accessories you are personally responsible for properly selecting installing and using non KYMCO accessories Always follow the loading instructions above plus the following 1 Carefully inspect the accessory to make sure it does not block any lights reduce ground clearance or limit Suspension travel steering travel or other controls 2 Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls 3 Do not add electrical equipment that will exceed the vehicle s electrical system capacity A blown fuse could cause a loss of lights or engine power MODIFICATIONS A WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed an
65. re to escape before completely removing the cap Should be serviced by your authorized KYMCO dealer when changing the coolant 1 Coolant reservoir cap 2 Maximum level mark 59 OPERATION A WARNING STARTING A COLD ENGINE POTENTIAL HAZARD A WARNING Operating ATV without being familiar with POTENTIAL HAZARD all controls Freezing control cables in cold weather WHAT CAN HAPPEN WHAT CAN HAPPEN You could be unable to control the ATV which could lead to an accident or collision Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is acontrol or function you do not understand ask your KYMCO dealer HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding 1 Set the parking brake and unlock the steering take steering lock key out 2 Turn the fuel lock to ON 3 Turn the ignition switch to ON 4 Shift the drive select lever to neutral 60 NOTE The engine can be started only when the drive select lever is in neutral When the select lever is in neutral the neutral indicator light should come on If the light does not come on ask aKYMCO dealer to inspect it 5 Use the choke knob in reference to the figure Position Cold engine start ambient temperature below 5 C 40 F Position Cold engine start ambient temperature at OC
66. re gauge flashing If this occurs stop the engine and check the reserve tank coolant level Read page 124 and The normal operating temperature range is to not ride the ATV until the problem has been within the section between the segment C corrected and segment H pro Ha H Ly E pp Ge AT EE 1 I A CH D cin gh CAUTION 1 The engine may overheat if the ATV is overloaded If this happens reduce the load to specification 2 Restart after making sure that the indicator is out Continuous use while the indicator is flashing may cause damage to the engine ieee 1 Segment C 2 Segment H 24 3 Speedometer Shows riding speed in km h or mph Press and hold Mode Adjust button B for more than 2 seconds to select km h or mph 4 Fuel gauge The fuel gauge shows the approximate fuel supply available in a graduated display The normal operating fuel range is with the section between the segment F and segment E When the segment E or the fuel indicator flashes fuel will be low and you should refill the tank as soon as possible Ki er SMS IF ANE E 1 2 f E 1 Segment F 2 Segment E 3 Fuel indicator 25 5 Odometer Tripmeter The odometer shows the total distance travelled in Km or in miles The tripmeter shows the trip distance travellled in Km or in miles Press and hold Mode Adjust button B for more than 2 seconds to select km or mile Press and
67. reduced stopping ability increasing the chance of an accident HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to let friction dry out the linings B STORAGE Before storing your ATV for an extended time be sure you thoroughly check the vehicle for needed repairs and have them corrected Otherwise the repairs may be forgotten by the time you remove the vehicle from storage In addition extended storage requires that you take the following steps to reduce the effects of deterioration from non use of the vehicle 1 Change the engine oil 2 Drain the fuel tank and carburetor Be sure to drain the fuel in a well ventilated area notina garage A WARNING POTENTIAL HAZARD Refueling this ATV or handling fuel improperly WHAT CAN HAPPEN The fuel could explode or ignite HOW TO AVOID THE HAZARD Always refuel this ATV and handle fuel ina well ventilated area with the engine off Do not smoke or allow flames or sparks in the area where fuel is handled Do not overfill the tank Be careful not to spill fuel when refueling After refueling make sure the fuel fill cap is closed properly and securely If any fuel is spilled make sure the area is dry before starting he engine 140 A WARNING 4 Remove the battery page 131 And store it in an area protected from freezing temperatures POTENTIAL HAZARD l l and direct sunlight and out of the reach of Prolong
68. ressure and use Recommended HES the second reading Dust or dirt in ine gauge pressure Mn could cause the first reading to be incorrect 28 kpa 25 kpa 32 kpa Front 0 28 kgficm 0 25 kgficm 0 32 kgf cm 3 92 psi 3 5 psi 4 5 psi 28 kpa 25 kpa 32 kpa Rear 0 28 kgf cm 0 25 kgf cm 0 32 kgf cm 3 92 psi 3 5 psi 4 5 psi Set pressure tires cold 1 Low pressure tire gauge 57 Tire wear limit COOLANT Check the coolant level in the reservoir tank when the engine is cold The coolant level will vary with engine temperature The coolant level is satisfactory if itis between the FULL and LOW marks on the tank If the coolant level is at or below the LOW level add tap water soft water to bring the level up to FULL Change the coolant every two years See page 123 124 for details When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire CAUTION Hard water or salt water is harmful to the engine You may use distilled water if rou can not get soft water A Standard 3mm 0 12 in 58 A WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag 3 Minimum level mark over the cap Allow any remaining pressu
69. socket is optional equipment seat To remove the seat see page 42 available from your KYMCO dealer The owner s manual should be stored in the The accessory socket s rated capacity is DC storage compartment 12V 10Watts 0 8A or less Be careful not to flood this area when washing your ATV or riding through water and never put any electric conduction material in the storage compartment 1 Owner s manual 1 Accessory socket seat AA CAUTION Do not plug in any heat generating accessory such as an automobile cigarette lighter because it can damage the socket Do not add electrical equipment that will exceed the accessory socket capacity otherwise you may blow the fuse 0 8A in the accessory socket Using non KYMCO accessory socket may drain the battery or blow a fuse in this ATV s electrical system Be carful not to flood this accessory socket when washing yourATV When you have done using an accessory unplug it and cover the socket with cap The accessory socket connector is located under left side of front fender If the accessory socket is not equipped always plug the connector with the plug 1 Connector 2 Plug 45 PRE OPERATION CHECKS Before using this machine check the following points ITEM ROUTINE PAGE DRIVE SELECT LEVER e Check the lever for proper operation 47 51 e Check operation condition and brake fluid level BRAKE Fill with DOT 4 brake fluid
70. ssion oil replacement 1 Remove 6 screws nuts 4 bolts and right footboard Page 49 2 Place the machine on a level place 3 Place a container under the engine 4 Remove the oil filler bolt 1 Oil filler bolt 1 Oil filler bolt 107 5 Remove the drain plug 2 to drain the oil 6 Reinstall the drain plug and tighten to Specification ightening torque Drain plug 20 Nm 2 m kg 15 ft lb 7 Fill the engine with oil and install the oil filler bolt Recommended oil SEA 90 Oil quantity See page 143 CAUTION Be sure no foreign material enters the crankcase Tightening torque Oil filler bolt 20 Nm 2 m kg 15 ft lb 8 Start the engine and warm up for a few minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause 2 Drain plug 108 REAR FINAL GEAR CASE OIL MXU 300 Change the oil in the rear final gear case when specified by the Maintenance Schedule Change the oil with the final gear case warm and the ATV on level ground to assure complete and rapid draining Rear final gear oil replacement 1 To drain the oil first place an oil drain pan under the oil drain plug 1 2 Remove the oil filler cap 2 1 Oil drain plug 4 Oil filler cap 109 3 Remove the drain plug 4 After the oil has completely drained reinstall the drain plug ightening torque Drain plug 20 Nm 2 m kg 15 ft lb 5 Fill t
71. t know how to operate the ATV properly in different situations and on different types of terrain 19 HOW TO AVOID THE HAZARD Become familiar with this ATV at slow speeds first even if you are an experienced operator Do not attempt to operate at maximum performance until you are totally familiar with the machine s handling and performance characteristics Riding your machine requires skills acquired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers Not recommended for children under 16 year of age A WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc 76 Never carry passenger on the cargo racks A WARNING POTENTIAL HAZARD Carrying a passenger on the cargo racks WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger on the cargo racks The cargo racks is to allow the operator to carry cargo It is not for carrying passengers cf APPAREL A WARNING POTENTIAL HAZARD Operating this ATV wit
72. ter handling Battery remove 1 Make sure the ignition switch is OFF 2 3 Remove the seat page 42 Hang license light holder 1 by removing the left mount bolt 2 and loosen the right mount bolt 3 Remove the battery cover 4 by removing the screws 5 131 4 Battery cover 5 Screws 5 Release the rings and remove the rubber band 6 6 Shift the battery 7 and the terminal leads face yourself 7 Disconnect the negative terminal lead 8 from the battery first then disconnect the positive terminal lead 9 8 Remove the battery 7 Battery 8 terminal lead 9 terminal lead 132 Battery installation 1 Install in the reverse order of removal 2 Make sure the battery is installed upright as shown 3 Check all bolts and other fasteners are secure 4 After installing the battery check to see if the battery cables are routed correctly 133 FUSE REPLACEMENT 2 Remove the seat page 42 The fuse box stored in the battery compartment 3 Open the fuse box cap 3 under the seat The fuse box contains a spare fuse The specified fuse is 15A 4 Pull the old fuse out of the fuse holder 5 Push the new fuse in to the fuse holder 6 Close the fuse box cap and install seat A WARNING POTENTIAL HAZARD Using an improper fuse To replace a fuse 1 Make sure the ignition switch is OFF CAUTION To prevent accidental short circuiting turn o
73. ts properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants e Never consume alcohol or drugs before or while operating this ATV e Never operate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility and operating conditions and your experience Never attempt wheel jump or other stunt Always inspect your ATV each time you use it to make Sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footboards of the ATV during operation Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV e Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning as described in this manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed e Never operate the ATV on hills Always follow proper procedures for climbing slopes as described in this manual Check the terrain carefully before you start up any slope Shift your weight forward Never open the throttle suddenly Never go over the top of a slope at high speed Always follow proper procedures for going down slopes and
74. ult if instructions are not followed Note Gives helpful information The Owner s Manual should be considered a permanent part of your ATV It should remain with the vehicle at all times and stay with the ATV if it is sold PREFACE Congratulations on your purchase of the KYMCO ATV KYMCO take pride ina worldwide reputation for quality in research design production and service For replacement parts and accessories we recommend genuine KYMCO products They ve been specially designed for your vehicle and manufactured to meet KYMCO s demanding standards This manual will provide you with a good basic understanding of the features and operation of this machine This manual includes important safety information It provides information about special techniques and skills necessary to ride your machine It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your machine please consult a KYMCO dealer We wish you many years of safe and enjoyable riding While reading this manual remember Indicates a strong possibility that serious injury or death may result if instructions are not followed All information in this publication is based on the latest product information available at the time of approval for printing KWANG YANG MOTOR CO LTD reserves the right to make changes at any time without notice and without incurring any obligation CONTENTS Page Page L
75. urfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any slope at high speed J1 If you are climbing a slope and you find that you When crossing the side of a slope have not properly judged your ability to make it Always follow proper procedures as to the top you should turn the ATV around while described inthe Owner s Manual you still have forward motion provided you have the room to do so and go down the slope Avoid slopes with excessively slippery or loose surfaces Shift your weight to the up of slope side of A WARNING the ATV POTENTIAL HAZARD Improperly crossing slopes or turning on slopes WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any slope until you have mastered the turning technique as described in the Owner s Manual on level ground Be very careful when turning on any slope Avoid crossing the side of a steep slope if possible 92 If your ATV has stalled or stopped and you believe you can continue up the slope restart carefully to make sure you do not lift the front wheels which could cause you to lose control If you are unable to continue up the slope dismount the ATV on up slope side Physically turn the ATV around and then descend the slope If you start to roll backwards DO NOT use the rear brake to stop
76. wet but not dripping cleaner will not fully absorb the oil CAUTION A WARNING POTENTIAL HAZARD Twisting the air cleaner when squeezing out Using gasoline or low flash point solvents excess oil could damage the air cleaner for cleaning ATV parts 10 Reassemble by reversing the disassembly WHAT CAN HAPPEN sequence A fire or explosion could result HOW TO AVOID THE HAZARD Use only a nonflammable or high flash point solvent to clean ATV parts 114 AIR CLEANER HOUSING DRAIN TUBE The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle To clean the drain tube 1 Remove the drain tube 1 by removing the clip 2 Drain the deposits 3 Reinstall the drain tube securing it with the clip 3 115 1 Drain tube 2 Air cleaner housing 3 Clip IDLE SPEED ADJUSTMENT NOTE A diagnostic tachometer must be used for this procedure 1 Start the engine and warm it up for a few minutes at approximately 1 000 to 2 000 r min Occasionally rev the engine to 4 000 to 5 000 r min The engine is warm when it quickly responds to the throttle 1 Throttle stop screw 2 Connect the tachometer and set the idle to the specified idling speed by adjusting the throttle stop screw Turn the screw in to in
77. when the hazard switch is operated and turn signal switch is turned off 8 9 Mode Adjust buttons These buttons is used to select the tripmeter the odometer the km h the mph the km or the mile These buttons is also used to adjust the time and reset the tripmeter 20 Multi function display 1 Digital clock Show the time hours and minutes while the ignition is ON To adjust the time manually proceed as follows 1 Turn the ignition switch ON 2 Press and hold both the Mode Adjust button A and Mode Adjust button B for more than 2 seconds The clock will be set in the adjust mode with the hour display flashing 1 Digital clock 2 Coolant temperature gauge 4 Fuel gauge 1 2 3 Speedometer 4 5 Odometer Tripmeter 21 4 Press the Mode Adjust button B The minute 3 To set the hour press the Mode Adjust button display will start flashing A until the desired hour get 22 5 To set minute press the Mode Adjust button 6 To end the adjustment press the Mode Adjust A until the desired minute button A and Mode Adjust button B The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for about 10 seconds 23 2 Coolant temperature gauge Overheating message The coolant temperature gauge shows When the coolant is over specified temperature coolant temperature the coolant temperatu
78. y maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect tour ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual 80 A WARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or operation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s Manual for this vehicle on pages 56 58 Always maintain proper tire pressure as described in the Owner s Manual on paged Do not operate at speeds too fast your skills or the conditions A WARNING POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always go ata speed that is proper for the terrain visibility and operating conditions and your experience 81 Speed limiter For riders inexperienced with this model this model is equipped with a speed limiter in the throttle lever housing The speed limiter limits the power and top spee
79. ystem must be inspected frequently to ensure there are no fluid leaks If the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit page 118 120 There is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service 122 CAUTION To prevent damage to the brake system use Brake fluid can damage paint and plastic so Use only DOT 4 brake fluid from a sealed only fluid from a sealed container Never allow contaminants dirt water etc to enter the brake fluid reservoir handle the fluid with care When adding brake fluid be sure the reservoir is horizontal before removing the cover to prevent accidental spilling container COOLING SYSTEM INSPECTION 1 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level will vary with engine temperature The coolant level should be between the maximum and minimum marks 2 If the level is low remove the coolant reservoir cap and then add coolant or distilled water to raise it to the specified level 3 If your ATV overheats see page 124 for details 1 Coolant reservoir cap 2 Maximum level mark 3 Minimum level mark CAUTION Hard water or salt water is harmful to the engine You may use distilled water if rou can not get soft water NOTE 1 If water is added have a KYMCO dealer check the antifreeze cont

MXU 300/250

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