4317333 KAC-32 KitchenAid Outdoor Gas Grill
Contents
1. d S P 2 9 N 111 ji ji HN c EE E Eb Lii ii Air Shutter With Insect Guard A To remove a burner ignitor a Remove the grates the griddle if in stalled and the sear plates b Removethe control panel and the spark module see pages 4 2 and 4 3 for the procedures c Remove the two 5 8 hex nuts from the front cover pull the top of the cover forward and remove it 5 8 Nuts Front Cover d Remove the screw from the ignitor bracket and collector box NOTE Hold the collector box while removing the screw since the screw secures both the ignitor and the collector box Bracket amp i Collector Box Screw Bracket amp Collector Box Screw Burner Ignitor e Disconnect the burner ignitor wire con nector from the spark module Ignitor Wires Continued on the next page 4 To remove the baso gas valve a Remove the control panel see page 4 2 for the procedure b Remove the thermocouple and gas line connectors from the baso gas valve c Unscrew the baso gas valve from the manifold and remove it NOTE The two valves are replaced as an assembly Gas Line amp Thermocouple Connectors Baso Gas Valve kh 3 B f Manifold REASSEMBLY NOTES When you replace a gas valve use an appropriate thread sealant that is approved for use with L P gas e urnonthe gas to the grill and2. 1 4 SPECICATION S cese tatit IUD quM Pp OL IT ULP 1 5 VAT IY RR RETE UN I RECETTE 1 8 INSTALLATION INFORMA TION ut ene tear ant uad Comp ot edu 2 1 Eocallor fsedgilremellls ursis UTEM ea RD oed epic dt 2 1 Important Safety 2 2 Proact DIMENSIONS n aie d ta 2 4 SUDDIY IREQUITEIMEIIS Das V c a eau 2 6 Rotisserie Electrical Requirements 2 8 Converting To Natural OF LiP GaS iioii dirimi ie riore ev For cupo IN Pee WW BDN O NN NN WEN VA D N 2 9 PRODUCT OPERATION eod uta a insita 3 1 II INANE TT r rrr 3 1 Tn nk we en X e 3 3 COMPONENT ACCESS iis Kay p ken 4 1 COMPONENT LOCATON S d y Y daye Wa en kada en nya na a eec 4 1 Removing The Control Panel Spark Module And Ignition Switch 4 2 Removing The Infrared Burner Ignitor amp Thermocouple 4 4 Removing The Infrared 4 6 Removing A Burner Burner lgnitor Baso Gas Valve ANA BUNCE Gas A Na od OU or E NR D e EUM EN ELE LS ML DIOE 4 8 Rem
3. Recommended Ground Method A grounded 3 prong outdoor outlet grounded in accordance with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code C22 1 and local codes and ordinances 3 Prong Polarized Ground Type Outdoor Outlet 3 Prong Ground Plug Power Supply Cord Copies of the standards listed above may be obtained from CSA International 8501 East Pleasant Valley Rd Cleveland Ohio 44131 5575 National Fire Protection Association One Batterymarch Park Quincy Massachusetts 02269 CONVERTING TO NATURAL OR L P GAS Gas conversion must be done by a qualified installer Fire Hazard Shut off gas supply line valve Make all conversions before turning gas supply valve back on Failure to follow these instructions could result in explosion fire or other injury The gas grill can be converted for use with either natural or L P Liquid Petroleum gas To convert the grill you will have to change the orifices at the following locations 1 Infrared Burner 3 Main Burners 1 Smoker Burner In addition to changing the orifices you will have to install the correct gas pressure regula tor There is a separate regulator assembly for use with each type of gas L P GAS ORIFICES The L P Conversion Kit orifices are as follows 2 57 Infrared Burners 55 Grill Burners 77 Smoker Burners Brass Elbow 3 8 Flare Fitting To 1 2 NPT
4. Ignition Switch Removable 7 9 Volt Battery Grease Tray Compartment omoker Tray Large Storage gt Area Heavy Duty 3 X Locking Casters Typical Carted Model Shown Not All Features Are Available On Models Stainless Steel Construction The outdoor grill is constructed of welded stainless steel Carted Or Built In Models The grill is fully assembled for immediate use and is available in portable or built in models Portable models are supplied with a 20 Ib L P tank Built in models are set up for use with natural gas models are easily converted for use with natu ral or L P gas Evenness Of Cooking Specially designed stainless steel sear plates assist with heat distribution throughout the grill to minimize flare ups and eliminate hot spots Stainless steel main burners each rated at 22 500 BT Us allow for just the right amount of heat for exceptional cooking Direct Or Indirect Cooking Sear food di rectly over the heat source or indirectly cook the food by utilizing reflected heat As the heat rises it reflects off the lid and the inside sur faces and slowly cooks the food evenly on all sides Smoke Flavoring Every grill features a gas powered smoker drawer Use mesquite hickory black walnut or orange chips to create a variety of flavor enhancements Rotisserie Cooking Prepare perfect roast chicken and tenderloin slowly and evenly with the Stainless Steel am
5. 2 12 Turn off the valve and wait until the grill and burners are cool Remove the grill grates and sear plates Lightthe grill using the information in Light ing The Grill on page 3 3 Turn the burner to its lowest setting and remove the knob Hold the valve stem with pliers and insert a thin flat blade screwdriver into the shaft oy Watch the flame and slowly turn the screw driver counterclockwise Adjust the flame to a minimum stable flame Replace the control knob and turn off the burner Repeat Steps 3 through 8 for each burner if needed Replace the sear plates and grates after the burners have cooled FINAL ASSEMBLY 1 2 Allow the burners to cool Replace the burner cover sear plates grates smoker tray and access cover The grill nameplate is located behind the front panel Remove the knobs and the screws that hold on the front panel to locate the nameplate For a Natural Gas Conversion check the box next to Natu ral Gas or the boxnextto LP Gas for L P Conversion In the last page of the owners manual write the type of conversion you performed Also record the conversion date and the technician company that performed the conversion On the grill is a red label where you should also mark the type of conversion you per formed NOTES 2 14 PRODUCT OPERATION FEATURES Infrared IR Burner E Www 5 Fold Away Shelf
6. Long pins hold sear plates in place SS ceramic infrared burners Infrared rotisserie back burner 14 5K BTU infrared rotisserie back burners Heavy Duty Rotisserie with Motor and Spit 20 pounds turkey Yes Motor sealed Cord and switch approved for outdoor use Z O 5S ceramic infrared burners 14 5K BTU infrared rotisserie back burners lt 2 3000 BTU HR gas powered 3000 BTU HR gas powered repositioned below burner repositioned below burner rilling surface area 611 Sq In 444 Sq In Electric ignition Battery operated Electric ignition Battery operated Battery tray SS look Battery tray SS look 6 po 252 5 cii lb po o s p ex Qa 5 3 3 S 2 2 O 5 2 D 5 2 3 E g 55 5 D Oo O gt N N imensions Specifications Exterior Dimensions grill opening in idth in ight in utout Dimensions utout Height in A 10 5 8 utout Width in A 22 1 2 Length in 26 1 4 et Weight Ibs in hipping Weight lbs 189 O O lt lt aJ 9 b 215 2o oe O lt D m D g 48 24 5 8 O 3 2 N N j CO lt TT T T Fl Lii 5 years Stainless steel burners Lifetime Liquid Propane Natural Gas NG Convertible Yes ible Kick toe plate around grill that allows Yes ac
7. SS STAINLESS STEEL ENGINEERING CHANGE NUMERIC SERIAL NUMBER SERIAL NUMBER x L M 04 54321 DIVISION RESPONSIBILITY X OXFORD MS MANUFACTURING SOURCE L LYNX YEAR OF PRODUCTION M 2002 P 2003 WEEK OF PRODUCTION 04 4th WEEK PRODUCT SEQUENCE NUMBER MODEL amp SERIAL NUMBER LABEL LOCATION The Model Serial Number label location is shown below NOTE The label is located behind the control panel You must remove the smoker tray to read the label Model amp Serial Number Location Located Behind The Control Panel SPECIFICATIONS Fedues Stainless Steel 2 piece grill rack welded Stainless Steel 2 piece grill rack welded Stainless Steel 2 piece grill rack welded Grates 3 8 rod Bar grates Grill rods are thick 3 8 rod Bar grates Grill rods are thick 3 8 rod Bar grates Grill rods are thick heavy and closely spaced heavy and closely spaced heavy and closely spaced Yes with divider in SS for preventing Yes with divider in SS for preventing Yes with divider in SS for preventing storage of a second LP tank storage of a second LP tank storage of a second LP tank Storage cabinet Yes 2 locking commercial type casters Yes 2 locking commercial type casters Yes 2 locking commercial type casters kk 2 commercial type casters without lock 2 commercial type casters without lock 2 commercial type casters without lock SS double wall
8. the sear plates and the burn ers from the grill see page 4 8 b Remove the two screws from the burner bracket and remove the bracket from the end of the smoker burner E lt N a n DA nea E SS A N N U Smoker Burner Orifice Smoker Burner Smoker Burner In Bracket Slot Smoker Ports Continued on the next page Facing Up E _ F Teza fe a r JE gt x 4 j Smoker Burner Bracket amp Screws F 1 of 2 f Remove the slotted end of the smoker burner from the opening in the rear burner rail Slotted End Of Smoker Burner REASSEMBLY NOTE Make sure to position the smoker burner with the ports facing up when you reinstall it in the bracket Smoker Burner N In Bracket Slot Smoker Ports Facing Up 3 Toremovethe smoker burner gas valve a Remove the control panel see page 4 2 for the procedure b Remove the front cover see step 3con page 4 9 for the procedure c Remove the flex gas line connector from the smoker burner gas valve d Unscrew the smoker burner gas valve from the manifold p Smoker Burner Gas Valve Manifold Flex Gas Line Connector e To replace the flex line between the smoker burner gas valve and the smoker burner disconnectthe line from the 90 elbow at the burner TN 90 Elbow ak Flex Gas Line Connector REASSEM
9. 1 L P Hose amp Regulator Assembly 4 2 1 NATURAL GAS ORIFICES The Natural Gas Conversion Kit orifices are as follows 50 Infrared Burners 4 44 Grill Burners 2 66 Smoker Burners 1 Convertible Regulator Assembly 4 Natural amp 10 L P CONVERTING THE GRILL Toconvertthe grill for use with either Natural or L P gas perform the following steps 1 Turn off and disconnect the gas supply going to the grill To convert the infrared burner a Remove the screw from the rear ac cess panel and remove the panel Continued on the next page b Remove the infrared burner orifice and 4 To convert the smoker burner replace it with the proper conversion orifice 50 or 57 L P a Remove the grill burners from the grill see step 2 on page 4 8 for the proce dure b Remove the two screws from the smoker burner bracket L Smoker Burner In Bracket Slot Smoker Ports Facing Up Infrared Burner Orifice 3 To convert the grill burners a Remove the grill burners from the grill see step 2 on page 4 8 for the proce dure b Use a 1 2 deep socket and remove the grill burner gas valve orifices Re place the orifices with the proper con version orifices 44 NAT or 55 L P Smoker Burner Bracket amp Screws Front View From CES Burner Box lt a Grill Orifice c Pullthe smoker burner off the gas valve orifice d Use
10. THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER KitchenAid FOR THE WAY IT S MADE
11. a 1 2 deep socket and remove the orifice from the smoker burner gas line Replace the orifice with the proper conversion orifice 66 or 77 L P Grill Gas Valve Shown With Front Panel Removed 222200 E gt 2 10 9 To replace the gas regulator a Remove the four screws from the rear panel and remove the panel PE A gt ART a d L 1 ji N Bar La Screw 1 of 4 Rear Panel b Disconnect the regulator from the gas supply Regulator Connector c Disconnect the regulator hose from the brass elbow if installed on the grill manifold d Remove the screw from the hose clamp and remove the clamp from the hose e For L P To Natural Gas Only Remove the brass elbow from the manifold Connect the natural gas regulator to the manifold Use a pipe thread seal ant that is certified for use with Natu ral gas f For Natural To L P Gas Only Mount the brass elbow from the kit to the manifold Use a pipe thread seal ant that is certified for use with L P gas Connect the L P gas regulator to the brass elbow on the end of the mani fold Use a pipe thread sealant that is certified for use with L P gas Brass Elbow L P Gas Only Manifold 44 Regulator Hose Clamp W Screw Continued on the next page GAS HOOKUP amp LEAK CHECK 1 For Natural Gas Connect a certified 1 2 gas supply pipe to t
12. ent gas type without consulting the serv ing gas supplier The conversion kits specified must be used LINE PRESSURE TESTING Testing Above 1 2 psi 3 5 kPa Or 14 Inches 35 5 cm W C Gauge The grill and its individual shutoff valve mustbe disconnected from the gas supply piping sys tem during any pressure testing of that system at test pressures greater than 1 2 psig 3 5 kPa Testing Below 1 2 psi 3 5 kPa Or 14 Inches 35 5 cm W C Gauge Or Lower The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa PORTABLE GRILLS L P Gas This grill is equipped for use with an L P gas fuel tank It is design certified by CSA Interna tional for local L P gas supply or for Natural gas with appropriate conversion L P Gas From A Local L P Gas Supply IMPORTANT The gas installation must con form with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 The qualified L P gas tech nician shall provide the L P gas supply to the selected grill location in accordance with the National Fuel Gas Code NFPA 54 and local codes Natural Gas Conversion Conversion must be made by a qualified gas technician The qualified natural gas tech nician shall provide the natural gas supply to the selected grill lo
13. test all of the connections by brushing on an approved noncorrosive leak detection solution Bubbles will indicate a leak Correct any leaks found 9 To remove a burner gas valve a Remove the control panel see page 4 2 for the procedure b Remove the two 5 8 hex nuts from the front cover and remove the cover see step 3c on page 4 9 c Remove the burner air shutter from the gas valve orifice see step 2b on page 4 8 for the procedure d Unscrew the burner gas valve from the manifold and remove the valve REASSEMBLY NOTES When you replace a gas valve use an appropriate thread sealant that is approved for use with L P gas e Turnon the gasto the grill and test all of the connections by brushing on an approved noncorrosive leak detection solution Bubbles will indicate a leak Correct any leaks found Burner Gas Valve Manifold REMOVING THE SMOKER BURNER AND GAS VALVE c Remove the two screws from the rear AWARN burner rail move the rail to the rear of the burner box Rear Burner Rail ET UN Burn Hazard Do not remove the smoker box when the grill is hot Doing so can result in burns d Pull the smoker burner off the gas valve 1 Turn off and disconnect the gas supply orifice p going to the grill e To remove the smoker burner orifice unscrew it from the gas valve 2 To remove the smoker burner 9 Remove the grates the griddle if in stalled
14. BLY NOTES When you replace a gas valve use an appropriate thread sealant that is approved for use with L P gas Turnon the gas to the grill and test all of the connections by brushing on an approved noncorrosive leak detection solution Bubbles will indicate a leak Correct any leaks found REMOVING THE 9 VOLT BATTERY 1 To remove the 9 volt battery b Pull the battery holder out of the control a Pull the battery holder cover out at the panel bottom to release the magnetic seal c Remove the battery from the holder 1 and unclip the connector from the bat tery terminals Battery Holder Cover Battery amp Connector 4 13 REMOVING A CABINET DOOR To remove the cabinet door open the door Lift the door straight up and unhook the hinge pins from the hinge hangers Lift Door Straight Up PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION SOURCES IN THE UNITED STATES FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 6737 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 253 2870 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT
15. KAC 32 KitchenAid TECHNICAL EDUCATION OUTDOOR GAS GRILL ET c n i 4 o r poem EM IIIS Models KFGR270LSS KFGR274LSS KFGR292LSS KFGR364LSS KBGN274LSS KBGN292LSS KBGN364LSS JOB AID 4317333 FORWARD This KitchenAid Job Aid Outdoor Gas Grill Part No 4317333 provides the technician with information on the operation and service of the Outdoor Gas Grill It is to be used as a training Job Aid and Service Manual For specific information on the model being serviced refer to the Use and Care Guide provided with the grill GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the KitchenAid Outdoor Gas Grill The objectives of this Job Aid are to Successfully perform necessary repairs Successfully return the grill to its proper operational status WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than Authorized Service Technicians Copyright 2003 Whirlpool Corporation Benton Harbor MI 49022 TABLE OF CONTENTS Page GENERAL Rm 1 1 cir ER 1 1 KitchenAid Model amp Serial Number Designations 1 3 Model amp Serial Number Label Location
16. RED BURNER IGNITOR amp THERMOCOUPLE 1 Turn off and disconnect the gas supply c Remove the screws from the rear panel going to the grill and remove the panel Infrared Burner Ignitor amp Thermocouple Screw 1 of 4 Rear Panel d Remove the screw from the infrared burner ignitor amp thermocouple cover and remove the cover 2 To remove the infrared burner ignitor a Removethe control panel and the spark module see pages 4 2 and 4 3 for the procedures b Disconnect the infrared burner ignitor wire from the spark module terminal PEN and cut the wire tie holding it to the RUN ERE Renee manifold E a Cut Wire Tie Infrared Burner Ignitor Wire EX IR Burner Ignitor amp Thermocouple Cover Screw e Remove the screw from the infrared burner ignitor bracket and remove the ignitor from the unit IR Burner Ignitor Screw 4 4 3 Toremove the thermocouple c Remove the rear panel and the infrared a Remove the control panel see page burner ignitor amp thermocouple cover 4 2 forthe procedure see steps 2c and 2d on page 4 4 b Unscrew the thermocouple connector d Push the thermocouple out of its hold from the baso gas valve ing clip e Pull the sensor tube through the two access holes atthe rear of the unit and remove the thermocouple Baso Gas Valve Thermocouple Connector Thermocouple amp Clip REMOVING THE INFRARED BURNER Turn off and disconnect the gas su
17. ade by a qualified gas technician The qualified natural gas tech nician shall provide the L P gas supply to the selected grill location in accordance with the National Fuel Gas Code NFPA 54 and local codes To convert to L P gas the L P Gas Conversion Kit 4396312 must be used Fol low the instructions included with the kit L P Gas Conversion Using An L P Fuel Tank To convert to L P gas the L P Gas Conver sion Kit 224396312 must be used Follow the instructions included with the kit An L P gas cylinder notlargerthan 20 pounds must be purchased separately Natural Gas Set pressure 4 inches 10 2 cm W C Supply pressure 7 14 inches 17 8 cm to 35 5 cm W C maximum L P Gas Operating pressure 11 inches 27 9 cm W C Supply pressure 11 to 14 inches 27 9 to 35 5 cm W C ROTISSERIE ELECTRICAL REQUIREMENTS A WARNING Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an adapter Do not use an extension cord Failure to follow these instructions can result in death fire or electrical shock If codes permit and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Check with a qualified electrician if you are not sure whether the grill is properly grounded Do not ground to a gas pipe A 120 volt 60 Hz AC only 15 ampere electri cal supply is required
18. ainless Steel 2 piece grill rack welded Grates welded 3 8 rod Bar grates Grill rods 3 8 rod Bar grates Grill rods are thick are thick heavy and closely spaced heavy and closely spaced Yes with divider in SS for preventing Sip conet storage of a second LP tank Yes 2 locking commercial type casters 2 commercial type casters without lock SS Cart with locking wheels o SS double wall design from front to SS double wall design from front to back Sides single wall Hood has side back Sides single wall Hood has side brackets one on each side to hold hood brackets one on each side to hold hood in place when open in place when open Burner cover hood wrap Fuel conversion Side preparation shelves Storage Bin Hood handle 55 insulator SS KA Design with insulator on each end i Removable SS drip tray with C Removable SS drip tray with C Clean out tray guide and dimples bumps guide and dimples bumps Fuel conversion Yes all units convertibles Yes all units convertibles Side preparation shelves Fold down removable SS side shelves N Yes Holding shelf inside the cabinet doors one on each door Performance Burners 3 SS Burners double U shaped 2 SS Burners double U shaped 22 5K BTU each burner 22 5K BTU each burner V shaped sear plates for Yes SS Slope Grease drains forward Yes SS Slope Grease drains forward distributing heat Long pins hold sear plates in place
19. al rating plate can be found on the heat shield behind control panel close to smoker box Copies ofthe standards listed may be obtained from National Fire Protection Association One Batterymarch Park Quincy Massachusetts 02269 CSA International 8501 East Pleasant Valley Rd Cleveland Ohio 44131 5575 PRODUCT DIMENSIONS PORTABLE amp BUILT IN MODELS Clearance to combustible construction for built in non combustible construction and portable grills WELL 12 pj 30 5 cm 36 91 4 cm 27 68 6 cm OR A minimum of 12 30 5 cm must be main tained between the grill hood sides and back and any combustible construction A 12 30 5 cm minimum clearance must also be main tained below the cooking surface and any combustible construction Not All Models Have Side Trays 66 0 cm 91 4 cm Portable Models 26 25 1 2 64 8 cm gt 23 gt 1 2 Male Locking Front Casters AWARNING BUILT IN INSTALLATION NON COMBUSTIBLE ENCLOSURE Enclosure and clearance dimensions that ha are shown must be used Given dimensions provide required clearances The installation of this grill must conform with the current standards CSA Z21 58a 1998 or Fire Hazard with local codes Do not install this grill on or near For installations in a non combustible enclo combustible materials sure the grill d
20. atsteps 1 through 6 for each smoker 2 Remove the manual lighting extension burner the number of smoker burners from inside the grease tray varies by model P 9 Replace the manual lighting extension 82 inside the grease tray IMPORTANT If the smoker burner does not Attach a match to the clip lightimmediately turn the burner knob to OFF 4 Strike the match to light it and wait 5 minutes before relighting Always allow the box to cool before removing or cleaning it NOTES 3 6 COMPONENT ACCESS This section instructs you on how to service each component inside the Outdoor Gas Grill The grill components and their locations are shown below COMPONENT LOCATIONS TYPICAL Infrared Burner Ignitor amp Thermocouple Infrared Burner Smoker Burner Burner Baso Gas Smoker Burner Smoker Burner Valve Gas Line Connector Gas Valve 9 Volt Battery Burner Gas Valve REMOVING THE CONTROL PANEL SPARK MODULE AND IGNITION SWITCH 1 Turn off and disconnect the gas supply going to the grill 2 Pull the knobs off the gas valves Knobs amp Bezels M omoker Tray 2 E TTD Grease Tray Ignition Switch 3 Pull out and remove the smoker tray 4 Pull out and remove the grease tray Grease 2 amp Tray e a e b m 5 To remove the control panel a If you are replacing the control panel not
21. azard Do not remove the smoker box when the grill is hot Doing so can result in burns The California Safe Drinking Water and Toxic Enforcement Act requires the Gover nor of California to publish a list of sub stances known to the State of California to cause cancer birth defects or other repro ductive harm and requires businesses to warn of potential exposure to such sub stances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level expo sure to some of the substances listed in cluding benzene crystalline silica carbon monoxide toluene and soot KITCHENAID MODEL amp SERIAL NUMBER DESIGNATIONS MODEL NUMBER MODEL NUMBER 27 4 1 55 0 INTERNATIONAL SALES IND OR MARKETING CHANNEL IF PRESENT BRAND KITCHENAID PRODUCT IDENTIFICATION FG FREESTANDING GRILL BG BUILT IN GRILL MERCHANDISING SCHEME L P GAS CONVERTIBLE N NATURAL GAS CONVERTIBLE CAPACITY SIZE SERIES CONFIGURATION 1ST POSITION 2 2 BURNERS DIRECT COOKING 3 3 BURNERS DIRECT amp INDIRECT COOKING 4 4 BURNERS DIRECT amp INDIRECT COOKING 2ND POSITION 7 27 6 36 9 39 8 48 FEATURES 0 BASE MODEL 2 INTEGRATED ROTISSERIE amp INTEGRATED SIDE BURNER 4 INTEGRATED ROTISSERIE amp FULL GRILLING SURFACE YEAR OF INTRODUCTION L 2002 COLOR CODE
22. cation in accordance with the National Fuel Gas Code NFPA 54 and local codes For conversion to Natural gas the Natural gas conversion kit must be used IMPORTANT The gas installation must con form with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 To convert to Natural gas the Natural Gas Conversion Kit 4396311 must be used In structions are included with the kit L P Gas Operating pressure 11 inches 27 9 cm Supply pressure 11 to 14 inches 27 9 to 35 5 cm W C Natural Gas Set pressure 4 inches 10 2 cm W C Supply pressure 7 14 inches 17 8 cm to 35 5 cm W C maximum BUILT IN GRILLS NON COMBUSTIBLE CONSTRUCTION Natural Gas Built in grill models are equipped for use with Natural gas They are design certified by CSA International for L P propane or butane gases with appropriate conversion Built in models are set for natural gas use and have a pressure regulator with 1 2 female pipe threads The supply line shall be equipped with an approved shutoff valve This valve should be located in the same area as the grill and should be in alocation that allows ease of opening and closing Do not block access to the shutoff valve The valve is for turning on or shutting off gas to the appliance Shutoff Valve Open Position To Grill Gas Supply Line L P Gas Conversion From A Local L P Gas Supply Conversion must be m
23. cess to the locking wheels Yes 1 6 2 em o o Model Number KBGN292LSS KBGN364LSS 36 Builth Builth Features Stainless Steel 2 piece grill rack welded Stainless Steel 2 piece grill rack welded Grates 3 8 rod Bar grates Grill rods are thick 3 8 rod Bar grates Grill rods are thick heavy and closely spaced heavy and closely spaced Storage cabinet SS Cart with locking wheels 2 Z O O O O SS double wall design from front to back Sides single wall Hood has side brackets one on each side to hold hood in place when open SS double wall design from front to back Sides single wall Hood has side brackets one on each side to hold hood in place when open Burner cover hood wrap Hood handle SS KA Design with insulator on each end SS KA Design with insulator on each end _ Removable SS drip tray with C Removable SS drip tray with C guide and dimples bumps guide and dimples bumps Fuel conversion Yes all units convertibles Yes all units convertibles Side preparation shelves Z O O O O Storage Bin Performance 2 SS Burners double U shaped 22 5K BTU each burner 3 SS double U shaped Burners 22 5K BTU burners V shaped sear plates for distributing heat Yes SS Slope Grease drains forward Long pins hold sear plates in place Yes SS Slope Grease drains forward Long pins hold sear plates in place SS ceram
24. design from front to SS double wall design from front to SS double wall design from front to back Sides single wall Hood has side back Sides single wall Hood has side back Sides single wall Hood has side brackets one on each side to hold hood brackets one on each side to hold hood brackets one on each side to hold hood in place when open in place when open in place when open Burner cover hood wrap SS KA Design with insulator SS KA Design with insulator SS KA Design with insulator Hood handle on each end on each end on each end Clone dpa Removable SS drip tray with C Removable 55 drip tray with C Removable 55 drip tray with C guide and dimples bumps guide and dimples bumps guide and dimples bumps Fuel conversion Yes all units convertibles Yes all units convertibles Yes all units convertibles Side preparation shelves Fold down removable SS side shelves Fold down removable SS side shelves Fold down removable SS side shelves Storage Bin Yes Holding shelf inside the Yes Holding shelf inside the Yes Holding shelf inside the 0 cabinet doors one on each door cabinet doors one on each door cabinet doors one on each door Performance o 2 55 Burners double U shaped 2 55 Burners double U shaped 2 55 Burners double U shaped 22 5K BTU each burner 22 5K BTU each burner 22 5K BTU each burner V shaped sear plates for Yes SS Slope Grease drains forward Yes SS Slope Grease drains forward Y
25. es SS Slope Grease drains forward distributing heat Long pins hold sear plates in place Long pins hold sear plates in place Long pins hold sear plates in place named N SS ceramic infrared burners 14 5K BTU SS ceramic infrared burners 14 5K BTU TOUSSENE JACK PULSI infrared rotisserie back burners infrared rotisserie back burners Heavy Duty Rotisserie with Motor and Spit 20 pounds turkey Motor sealed Cord and switch No Yes Yes approved for outdoor use Smoker chamber Burner Smoker 3000 BTU HR gas powered 3000 BTU HR gas powered 3000 BTU HR gas powered drawer is a box in a box repositioned below burner repositioned below burner repositioned below burner Grilling surface area 444 Sq In 444 Sq In 444 Sq In Electric ignition Battery operated Electric ignition Battery operated Electric ignition Battery operated Battery tray SS look Battery tray SS look Battery tray SS look Ignition Dimensions Specifications Exterior Dimensions grill opening Overall Length in Overall Width in Overall Height in utout Dimensions Cutout Height in utout Width in utout Length in Net Weight lbs Shipping Weight Ibs d Liquid Propane Natural Gas LP convertible Kick toe plate around grill that Yes Vas Wek allows access to the locking wheels es es 1 5 Warranty Yes Yes Yes ible ible 805274155 CO Stainless Steel 2 piece grill rack St
26. gnitor button You will hear the snapping sound of the spark Keep the burner ignitor button pushed in until the burnerlights Make sure the burner is lit Repeatfor each of the other burners as needed IMPORTANT If the burner does not light im mediately turn the burner knob to OFF and wait 5 minutes before relighting MANUALLY LIGHTING THE GRILL BURNERS 1 Remove the manual lighting extension from inside the grease tray 5 i 2 Attach a match to the clip 3 Strike the match to light it 4 Carefully guide the lit match between the grill grate and one of the slots in the sear plate 5 Pushin and turn the burner knob to LITE for the burner closest to the lit match The burner will light immediately 6 Repeat steps 2 through 5 for each main burner 7 Replace the manual lighting extension inside the grease tray Continued on the next page IMPORTANT If the burner does not light im mediately turn the burner knob to OFF and wait 5 minutes before relighting If any burners do not light after attempting to manually light them contact the KitchenAid Assistance Center LIGHTING THE INFRARED IR ROTISSERIE BURNER 1 Pushinandturnthe rotisserie burner knob to LITE 2 At the same time push in both the red button left hand side and the burner igniter button right hand side You will hear a snapping sound 3 When the infrared burner lights release t
27. he burner igniter button but continue pressing the red button for another 5 to 10 seconds IMPORTANT If the rotisserie burner does not lightimmediately turn the burner knob to OFF and wait 5 minutes before relighting MANUALLY LIGHTING THE INFRARED IR ROTISSERIE BURNER 1 Remove the manual lighting extension from inside the grease tray 7 2 Attach a match to the clip 3 Strike the match to light it 4 Carefully hold the lit match close to the infrared burner Push in and turn the infrared burner con trol knob to LITE Push in the red button above the infrared burner control knob The burner will light immediately Hold this button in for 5 to 10 seconds Repeat steps 3 through 6 for each infrared burner the number of infrared burners varies by model Replace the manual lighting extension inside the drip tray IMPORTANT If the infrared burner does not light immediately turn the infrared burner con trol knob to OFF and wait 5 minutes before relighting MANUALLY LIGHTING THE 5 Carefully guide the lit match into the smoker SMOKER BURNER chamber area where the tray was re moved 4 WARNING RA n Burn Hazard Do not remove the smoker box when 6 Pushin and turn the knob for the smoker the grill is hot burner to LITE The burner will light im Doing so can result in burns mediately 7 Replace the smoker tray 1 Remove the smoker tray 8 Repe
28. he inlet side of the regulator from a natural gas supply ac cording to local codes requirements Use a pipe thread sealant that is certified for use with natural gas atconnections where required 2 ForL P Gas Connectthe regulator hose connector to a full 202 L P tank and hand tighten it 3 Turn on the gas supply to the grill 4 Test all ofthe connections by brushing on an approved noncorrosive leak detection solution Bubbles will indicate a leak Cor rect any leaks found ADJUSTING THE AIR SHUTTERS 1 Lightthe grill using information in Lighting The Grill on page 3 3 2 Observe the flame to determine which burners need adjustment and how the flame is acting 3 Turn off the valve and wait until the grill and burners are cool 4 Remove the grill grates and sear plates 5 Remove the burner and loosen the air shutter adjustment screw a If the flame is yellow not enough air turn the air shutter counterclockwise b If the flame is noisy or lifts away from the burner too much air turn the air shutter clockwise Adjustment should be from 1 8 to 1 4 6 Tighten the air shutter adjustment screw 7 Replace the burner sear plates and grates 8 Ignite the burners and check the flames 9 Repeat Steps 1 through if needed Only adjust the burners that need adjustment LOW FLAME ADJUSTMENT Ifthe flame goes outon the LO setting the low flame setting must be adjusted 1 10
29. ic infrared burners 14 5K BTU infrared rotisserie back burners SS ceramic infrared burners 14 5K BTU Infrared rotisserie back burner infrared rotisserie back burners o S lt Heavy Duty Rotisserie with Motor and Spit 20 pounds turkey lt CD wn Motor sealed Cord and switch approved for outdoor use Smoker chamber Burner Smoker drawer is a box in a box 3000 BTU HR gas powered repositioned below burner 3000 BTU HR gas powered repositioned below burner Battery tray SS look Battery tray SS look Ce XEDER Overall Length n Overall Width in 24 5 8 ee 10 578 Cutout Width 2 1 190 Shipping Weight Is 213 CD e lt CD 4 Full Limited Stainless steel burners Liquid Propane Natural Gas Kick toe plate around grill that allows access to the locking wheels LP tank 1 year 9 years Lifetime NG Convertible 1 year 9 years Lifetime NG Convertible 2 o e lt 5 Z lt O O o mm WARRANTY FULL ONE YEAR WARRANTY Replacement parts and repair labor to correct defects in materials or From Date of Purchase workmanship Service must be provided by a KitchenAid designated service company LIMITED WARRANTY Replacement parts for components if defective in materials or 2nd through 5th Year workmanship LIFETIME WARRANTY Replacement parts for the stainless steel burners for rust through resulting f
30. just removing it remove the two screws from each of the bezels and remove the bezels Bezel Screw 1o0f2 b Remove the two bottom outside screws from the control panel then lower the control panel and tip it forward Provide a padded surface to avoid damage to the finished surface and rest the panel on the support Control Panel ocrew 1 of 2 Spark Module Control Panel 6 Battery Connector To remove a spark module a Loosen do not remove the two spark module screws see the photo in step ob on page 4 2 b Remove the cover from the spark mod ule c Remove the strip of insulation Spark Module Cover Y n L E gi TTTI D Th 4 o E PRSOUCTE CHESTERLAND HS a Insulation Strip mr d Disconnect the wires and battery con nector from the terminals NOTE The wire connectors are different sizes to prevent miswiring The two larger wire connectors are for the ignition switch and the smaller wire connectors are for the ignitors The ignitor connectors may be connected to any of the smaller terminals Ignitor Wires 4 2 Ignition Switch Wires 4 E To remove the ignition switch a Remove the bezel nut from the control panel and remove the switch Bezel Nut Ignition Switch b Disconnect the two wires from the ter minals Wires Ignition Switch REMOVING THE INFRA
31. outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor gas grill appliance indoors is permissible only if the cylinder is disconnected and removed from the out door gas grill Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building garage or any other enclosed area 16 The pressure regulator and hose assem bly supplied with the outdoor gas grill must be used Replacement pressure regulator and hose assembly part number listed in the Installation Instructions 17 The cylinder supply system must be ar ranged for proper vapor withdrawal 18 Gas cylinder must include a collar to pro tect the cylinder valve WARNING If the information in this manual is not followed exactly a fire causing death or serious injury may occur If the following information is not followed exactly a fire causing death or serious injury may occur Do not store a spare L P gas cylinder under or near this grill Never fill the cylinder beyond 80 percent full IMPORTANT This grill is manufactured for outdoor use only For grills that are to be used at elevations above 2000 feet orifice conversion is re quired see Gas Supply Requirements on page 2 6 It is the responsibility of the installer to comply with the minimum installation clearances speci fied on the model serial rating plate The model seri
32. oving The Smoker Burner And Gas Valve 4 11 Removing The 9 Volt 4 13 FEMOVING A CabDiliel DOOM ode basin 4 14 NOTES GENERAL SAFETY FIRST Your safety and the safety of others is very important We have provided many important safety messages in this Job Aid and on the appliance Always read and obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean A DANGER e you don All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed AWARNING AWARNING Explosion Hazard Electrical Shock Hazard Do not store fuel tank in a garage or Plug into a grounded 3 prong outlet indoors Do not remove ground prong Do not store grill with fuel tank in a Do not use an adapter garage or indoors Do not use an extension cord Failure to follow these instructions can i i Failur follow these instructions can result in death explosion or fire ailure to follo result in death fire or electrical shock A WARNING RA eS Burn H
33. p Ceramic Infrared Burner Ignition System The ignition system is pow ered by a 9 volt battery and solid state ignition module Insect Guards The main burners are pro vided with insect guards screen over the air shutters that prevent insects from blocking the burners LIGHTING THE GRILL PREPARE THE GAS SUPPLY 1 Openthehood completely Do notlightthe burners with the hood closed 2 Makesurethatthe control knobs are OFF The grease tray must be in place and pushed all the way to the back INS Tray 3 Turn the gas supply For portable grills using an L P pro pane gas cylinder slowly open the inder valve do not snap open NOTE If the flow limiting device does activate the grill may not light If the grill does light the flames will be low and will not heat properly Turn the cylinder valve and all control knobs OFF and wait 30 seconds After shutting off the cylinder very slowly open the cylinder valve and wait 5 seconds before lighting For grills using a gas supply source other than L P gas cylinder turn the shutoff valve to the open position from the front of gas supply line LIGHTING THE GRILL BURNERS Red Button Grill Burner Knob Grill Burner Knob Battery Compartment IMPORTANT Light only one burner at a time 1 Donotlean over the burners Push in and turn to LITE the control knob for the burner you wish to use 2 Pushin the burner i
34. pply going to the grill Remove the infrared burner ignitor from the grill see step 2 on page 4 4 for the procedure Disconnect the top 5 8 gas line fitting going to the infrared burner Disconnect Gas Line Here Rear Of Unit 4 Remove the screw from the rear access panel and remove the panel Rear Access Panel Rear Of Unit Disconnect the gas line fitting from the infrared burner Infrared Burner Gas Line Fitting 6 Push the thermocouple out of its holding 7 Remove the burner grates and griddle if clip and position it in the access opening installed Thermocouple Out Of Clip 8 Remove the three screws from the front of the infrared burner panel then pull the front of the panel forward and remove the burner panel from the unit Infrared Burner Panel HOHER et a H 3 9 92 Access Opening 3 Panel Screws REASSEMBLY NOTE Turn on the gas to the grill and test all ofthe connections by brushing on an approved noncorrosive leak detection solution Bubbles will indicate a leak Correct any leaks found REMOVING A BURNER BURNER IGNITOR BASO GAS VALVE AND BURNER GAS VALVE 1 Turn off and disconnect the gas supply b Lift the rear of the burner pull the air going to the grill shutter off the gas valve orifice and 2 To remove a burner remove the burner a Remove the grates the griddle if in stalled and the sear plates LL LZ 1 AT dd 4
35. rom defective materials or workmanship Service must be provided by a KitchenAid designated service company KITCHENAID WILL NOT PAY FOR A Service calls to 1 Correct the installation of the grill 2 Instruct you how to use the grill 3 Replace house fuses or correct house wiring or plumbing Repairs when grill is used in other than normal single family household use Damage resulting from accident alteration misuse abuse fire floods acts of God improper installation or installation not in accordance with local electrical and plumbing codes or the use of products not approved by KitchenAid or KitchenAid Canada Pickup and delivery Your grill is designed to be repaired in the home Any labor costs during the limited warranty period Replacement parts or repair labor costs for units operated outside the United States and Canada Repairs to parts or systems caused by unauthorized modifications made to the grill KITCHENAID AND KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDEN TAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so this exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state or province to province Outside the United States and Canada this warranty does not apply Contact your authorized KitchenAid dealer
36. rops into the opening and is Doing so can result in death or fire supported by its side flanges Do not use a bottom support Copies of the standards listed may be obtained from CSA International 8501 East Pleasant Valley Rd Cleveland Ohio 44131 5575 6 15 2 cm Minimum Clearance 12 30 5 cm For Rotisserie Minimum To p di Any Accessory 1 57 2 CNN i Location At Rear Of Grill kd Minimum To Open Hood Optional Custom Access Doors Counter or Support Surfaces Must Be Level Non Combustible Enclosure Installations Grill Size A pe _ 27 68 6 cm 26 66 7 cm 25 1 4 64 1 cm 36 91 4 cm 35 89 5 cm 34 1 4 87 0 cm 2 5 GAS SUPPLY REQUIREMENTS Observe all governing codes and ordi nances IMPORTANT Grill must be con nected to a regulated gas supply e Input ratings shown on the model se rial rating plate are for elevations up to 2 000 feet 610 m For elevations above 2 000 feet 610 ratings are reduced at a rate of 4 for each 1 000 feet 305 m above sea level Orifice conversion is required Refer to the model serial rating plate for information on the type of gas that can be used If this information does not agree with the type of gas available check with your local gas supplier No attempt shall be made to convert the grill from the gas specified on the model serial rating plate for use with a differ
37. sides and back and any combustible construction A 12 30 5 cm minimum clearance must also be main tained below the cooking surface and any combustible construction Rotisserie If your model is equipped with a rotisserie 6 15 2 cm minimum clearance on each end is needed for the motor and skewer A grounded 3 prong outlet located to the left of the grill is required see Rotisserie Electrical Requirements on page 2 8 IMPORTANT SAFETY INSTRUCTIONS FOR YOUR SAFETY If you smell gas 1 2 3 4 Shut off gas to the appliance Extinguish any open flame Open lid If odor continues immediately call your gas supplier or your fire department FOR YOUR SAFETY 1 2 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appli ance An L P cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Do not install portable or built in grills in or on a recreational vehicle portable trailer boat or in any other moving installation Always maintain minimum clearances from combustible construction see Location requirements section The outdoor cooking gas appliance shall not be located under overhead combus tible construction This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building garage or any other enclosed area Keep any electrical supply cord and f
38. to determine if another warranty applies If you need service first see the Troubleshooting section in the Use and Care Guide Additional help can be found by checking the Assistance or Service section or by calling our Customer Interaction Center at 1 800 422 1230 from anywhere in the U S A and 1 800 807 6777 from anywhere in Canada 1 8 INSTALLATION INFORMATION LOCATION REQUIREMENTS A WARNING Explosion Hazard Do not store fuel tank in a garage or indoors Do not store grill with fuel tank in a garage or indoors Failure to follow these instructions can result in death explosion or fire Fire Hazard Do not use grill near combustible materials Do not store combustible materials near grill Doing so can result in death or fire Select a location that provides minimum expo sure to wind and traffic paths The location should be away from strong draft areas Do not obstruct flow of combustion and venti 4AWARNING f lation air Fire Hazard Do not install this grill on or near combustible materials Doing so can result in death or fire If you plan to use a combustible enclosure return this grill and replace it with the model that is manufactured for use in a combustible enclosure Clearance to combustible construction for built in non combustible construction and portable grills A minimum of 12 30 5 cm must be main tained between the grill hood
39. uel supply hose away from any heated sur faces Keep outdoor cooking and appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Do notobstructthe flow of combustion and ventilation air Keep the ventilation open ings of the cylinder enclosure free and clear from debris 10 11 12 13 14 15 Inspect the gas cylinder supply hose be fore each use ofthe grill Ifthe hose shows excessive abrasion or wear or is cut it MUST be replaced before using the grill Contact your dealer and use only replace ment hoses specified for use with the grill Visually check the burner flames They should be blue Slight yellow tipping is normal for L P gas Check and clean burner venturi tube for insects and insect nest A clogged tube can lead to fire under the grill The L P gas supply cylinder to be used must be Constructed and marked in accordance with the Specification for L P Gas Cyl inders of the U S Department of Trans portation DOT or the National Stan dard of Canada CAN CSA B339 Cyl inders Spheres and Tubes for Trans portation of Dangerous Goods and Commission Provided with a listed overfilling preven tion device Provided with a cylinder connection de vice compatible with the connection for outdoor grill appliances Always check connections for leaks each time you connect and disconnect the L P gas supply cylinder When the
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