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Bill Acceptor

1. 8101 1991 1015 118 6 Q J 11 2006 Japan Cash Machine Co Ltd GLOBAL daLdVHO CHAPTER 1 DBV 30X Service Manual 3 s gt lt o e x s Q o Z e z e gt 7 1 Unit 8101 sx lt j 991 1015 II Q J m 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual CHAPTER 1 gt e Svc 0015 uomuesu 1 2701 1 sor 2601 IMPON YT pue PLIJ AS oq use VON 00S WIM 8 0 11 6 1 JEM 2006 Japan Cash Machine Co Ltd 1 31 GLOBAL CHAPTER 1 1 32 DBV 30X Service Manual
2. 44 0915 uoruesu 118 6 i 3 lt eo e o lt 9 72 2 5 Q o Z lt z i gt ina ei T 1 Q J 11 2006 Japan Cash Machine Co Ltd GLOBAL Bill Acceptor DBV 30X Service Manual Chapter 2 Installation amp Operation pipa 2 1 Installation 2 2 Operation Flowchart 2 3 Collecting Bills 2 4 Clearing Bill Jam 2 5 Preventive Maintenance 2 6 Technical Support Issue 08 2007 CHAPTER DBV 30X Service Manual 2 1 1 Installation 1 Remove the cash box and down guide 2 Insertthe DBV 30X unit into the panel cut out from behind the Vending machine s door Insert the attachment screws into the DBV 30X unit s four insertion slots Use a screw driver to tighten each attach ment screws and secure the DBV 30X unit in place 4 Install the down guide and cash box Vending machine hull 1 1 1 Q 2 6 m 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 2 1 2 Changing the bill guides 1 Remove the cash box and down guide 2 Remove the SB guide
3. 10 5 Bill Insertion Slot _ 15 5 Nv A d 1 50 8 gt 842 86 98 2 CHAPTER 7 Optional Recycler Unit RC 10 7 6 Installation and Operation 7 6 1 Installing Removing the RC 10 unit 1 Pull the DBV 301 SU unit s Cash Box Lerease Lever in the arrow 1 direction and remove the cash box in the arrow 2 direction 2 Pull the RC 10 Install Lever in the arrow 1 direction and slide the RC 10 unit in the arrow 2 direction until it is locked A Please install the RC 10 unit in the DBV 301 unit properly otherwise the bill jam is occured at the time of dispensing When removing the RC 10 unit pull the RC 10 Install Lever in the arrow 1 direction and remove the RC 10 unit in the arrow 2 reverse direction CHAPTER 7 7 6 2 Installing Removing the Cash Box 1 Pull the RC 10 unit s cash box release lever in the arrow 1 direction and remove the cash box in the arrow 2 direction When installing the cash box to the DBV 301 unit install the cash box in the arrow 2 reverse direction The operation of the Cash Box Release Lever is not required
4. Bill Acceptance Error Code Condition LED Possible Causes Causes and Solutions Y G Check MAG sensor are any dirt Clean the sensor and rollers 2 Magnetic Error clean the sensors and rollers refer to 2 5 Preventive Maintenance MAG board failure may occur Check all harnesses and connectors To change the MAG board refer to 3 5 How To Remove Circuit Boards 3 Paper detected inside Remove the paper from the acceptor and clean the lenses Refer b 2 5 acceptor atstandby Preventive Maintenance Sennsor MAG boards failure may occur Check all EE orm harnesses and connectors To change the Sensor MAG board refer to 3 5 Error How To Remove CircuitBoards Insertthe bill properly Setthe down guide properly Check all lenses ifthere are any dirtofscratches To clean the sensors refer to 2 5 Preventive 5 Transportation Error Maintenance Sensor CPU board failure may occur Check all harnesses and connectors To change the Sensor CPU board refer p 3 5 How To Remove Circuit Boards Denomination Distinction bill from acceptor clean the lenses Refer p 2 5 Preventive Maintenance Sensor MAG boards failure may occur Check all harnesses 17 Phot Pattern Error 1 and connectors To change Sensor MAG board refer p Chapter 3 8 Photo LevelError Disassembly Instructions
5. Q J cm 2006 Japan Cash Machine Co Ltd 54 GLOBAL YaLdVHO CHAPTER DBV 30X Service Manual 2 1 6 Installing the Waterproof Kit 1 Remove the base cover and the cashbox from the DBV 30X unit 2 Attach the base cover gasket 1 and gasket 2 to the DBV 30X 3 Attgch the top cover sliding until it clicks When installing the RC 10 unit this step does not required scm 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 2 2 Operation Flowchart POWER ON CPU ROM RAM TEST TEST MODE sme STANDBY BILL INSERTED YES LED OFF MOTOR FWD p P DATA SAMPLING START ILLEGAL DATA CONDITION NO DATA SAMPLING END YES MOTOR STOP BILL JUDGE OK INHIBIT CONDITION NO BILL FEED FEED COMPLETED OK CREDIT OUTPUT NG JAM BILL REMOVED BILL STACK VEND OUTPUT STACK COMPLETED FULL OUTPUT GLO BAL QJ C m 2006 Japan Cash Machine Co AALdVHO CHAPTER 2 2 12 DBV 30X Service Manual 2 3 Collecting Bills 1 Pull the cash box release lever in the arrow 1 direction Lift the cash box in the arrow 2 direction and remove it 3 Open the cash box cover and remove the bills Q J
6. DIP switch properly Refer to 1 4 Component Names and Sofware Inhibited bill a Specifications 10 Midi Does notthe return instruction come from the outside hostmachine Are there any foreign objectaround the exitsensor Clean the exitsensor 11 ExitSensor Error Refer to 2 5 Preventve Maintenance MAG CPU board failure may occur Change the MAG CPU board ifrequired Refer Chapter 3 Disassembly Instructions Are there any darts on the belts and rollers Clean the belts and rollers 12 Escrow Position Error Refer to 2 5 Preventve Maintenance Check the Inputpower voltage is specified voltage Change the CPU Power Supply board ifrequired Refer to Chapter 3 Disassembly Instructions Check all belts and rollers on transportpath To clean the belts and 13 Bill length Error rollers refer to 2 5 Preventive maintenance To change the belts and rollers refer to chapter 3 Disassembly Instructions Remove the bill from the acceptor and clean the lenses Refer 0 2 5 Preventive Maintenance Sensor MAG boards failure may occur Check all ws harnesses and connectors To change the Sensor MAG board refer to 3 5 How To Remove CircuitBoards 4 12 GLOBAL CHAPTER 4 Trouble Shooting and Diagnostics 4 3 9 Stacker Motor Forward Reverse Rotation Test This detects the Stacker Motor s forward reverse rotation condition If the red yellow and green LED lights refer to Stacker Moto
7. 2 Remove CashBOX 16 Remove the cash box and click OK Button to start the Non Paper adjustment 17 When finish the Non Paper Adjustment the following message window will appear Write The Adjustments to Acceptor x 2 Write the Adjustments to Acceptor 5 11 Qucm CHAPTER 5 Software Download and Adjustment 18 Click Yes Button to write the adjustment data to the DBV 30X unit 19 When finish the data writing the following message window will appear Complete 20 This is the end of the adjustment 5 12 Qucm CHAPTER 5 Software Download and Adjustment 5 3 Using Palm This section describes how to use the Palm connecting with DBV 30X unit When usin the Palm the following features can be used Download the software program to the DB V 30X unit Execute the DBV 30X unit s diagnostic Get the DBV 30X Accepting Log 5 3 1 Items required When using the Palm the following items are required DBV 30X unit Palm s Tungsten C Communication Cable 3280 03 15 Box 12V Relay Harness Part No 116490 File Conversion Program Installer setup exe SETUP LST PdbConvEN CAB Palm Setting Program ID003 prc Download Program ID003DWN prc Software program Example DBV301SU US A2 5 3 2 Installing File Conversion Program PdbConvEn CAB Install the File Conversion Program PdbConvEn CAB follow the procedure as shown below 1 Copy the File Conversion Program In
8. 2 6 m 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual A Thestep 4 need to be followed only when attaching the 500 Note Cashbox and 1000 Note Cash Box 4 Attach the SD Bracket and insert the attachment screws into three 3 insertion slots Use a screw driver to tighten each attachment screws and secure them in place Q J cm 2006 Japan Cash Machine Co Ltd 7 GLOBAL YaLdVHO CHAPTER DBV 30X Service Manual 2 1 5 Installing the Lock Module 1 Attach the Lock Frame C to the bottom of the SD module and insert the attachment screws into two 2 insertion slots Use a screw driver to tighten each attachement screws and secure the lock module in place SD Module Bottom view of the SD module Top View of the SD module 2 Attach the Lock Module to the SD Module and insert the attachment screws into three 3 insertion slots Use a screw driver to tighten each attachment screws and secure the lock module in place 3 Turn the DBV 30X unit upside down and slid backward until it is locked to attach the Lock Assy 25 JEM 2006 Japan Cash Machine Co Ltd GLOBAL A DBV 30X Service Manual Even when installing the lock module to DBV 30X SU type unit the SD module is also re quired Follow the steps above to install the lock module to the DBV 30X SU type unit
9. Optional Recycler Unit RC 10 CHAPTER 7 Optional Recycler Unit RC 10 7 6 3 Autoloading Bills When auto loading the bill to the RC 10 unit follow the Instruction as shown below lt 1 Check the RC 10 unit s display LED lights Display LED Whe the display LED is blinking an error occurs in the RC 10 unit After clearing the error auto load the bill For details about error refer to 7 7 1 LED Diagnostic Code sat in 2 Press the Auto load Button and check the display LED is blinking Auot loading Mode Auto load Button 3 Insert a bill from DBV 301 SU unit s bill insertion slot and auto load the bill to the RC 10 unit CHAPTER 7 Optional Recycler Unit RC 10 7 6 4 Stacking Bills When stacking the bill in the RC 10 unit to the DBV 301 SU unit s Cash Box follow the instruction as shown below 1 Check the RC 10 unit s display LED lights Display LED Whe the display LED is blinking an error occurs in the RC 10 unit After clearing the error auto load the bill For details about error refer to 7 7 1 LED Diagnos tic Code sat Lo 2 Press the Stack Button One bill in the RC 10 unit will be stacked to the Cash Box
10. Status 1 Start Download Quem CHAPTER 5 Software Download and Adjustment 2 Press the BROUSE button and then the Open File Window will appear See Fig 46 Select the software you want to download Open File 12 Recent File 05 CADocuments and SettingsiDesktop gt Eu CX DBV3018U USA3 My Document d 18 My Cornputer My reor DBV301SU USA2 All Files 7 3 Select your PC s COM Port No from and then Press the Start Download button 0 PROGRAM Ver 1 20 lt a 4 When the downloading is completed the following message will appear DOWNLOAD PROGRAM 120 CHAPTER 5 Software Download and Adjustment 5 2 Adjustment This section describes how to adjust the DBV 30X unit When the DBV 301 unit s Acceptance Rate get lower or DBV 30X unit s CPU MAG Sensor board is replaced please be sure to adjust the DB V 301 unit 5 2 1 Tools Required When adjusting the DB V 30X unit the following items are required DBV 30X with cash box PC Windows 98 SE 2000 with RS 232C Communication Port JCM Power Supply unit VM300 DC12V Part No 116477 or VM301 DC24V Part No 1164480 JCM Communication cable IFU 002 Part No 100157 or 3280 03 15 Box 12V Relay Harness Part No 116490 Adjustment Program Installer setup exe SETUP LST Cab300 CAB White Reference Paper KS 059 Part No 11
11. Bill Acceptor DBV 30X SU DBV 30X SD scm Note 1 It is fobridden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Japan Cash Machine Co Ltd 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact Japan Cash machine Co Ltd and inform tem of you findings 4 Please be aware that Japan Cash Machine shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product 5 All Company Manufacturer names used in this manual are the registered trademarks of those companies Issue 03 2006 Preface Documentation Conventions etc Preface Thank you for purchasing the Japan Cash Machine Bill Accepter DB V 30X SU DBV 30X SD here after referred to as the DBV 30X unit Please read this manual carefully as it explains step by step how to use the DBV 30X correctly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit Documentation Conventions The list below describes the documentation convertions used in this manual Tis icon indicates situations where slight bodily injury or equipment damage can occur This icon indecates impor
12. 182331 218 G 3 SENSOR BOARD CN7 4019 3210 06 05 01 3210 05 07 MotZ WHITE CN12 Mot2 2 e BLACK d BROWN 1 T LLED A 2 ORANGE 2 dt Rstk STACK Motor 3 3 dy Rstk CN9 12V PGND FULL CN2 EMP 12V ENTRANCE PGND rc Loop 5V R SW CLK OutLine1op R SW LD InLine1op R SW Data OutLine2op InLine2op Coin TXD GND Coin RXD rc Mot1 rc Mot2 D5V Recycle LED IrTXD SENSOR BOARD ENIRANCEZ IrRXD r 4019 3210 06 03C 01 FFC 28Pin 60mm GND CN1 D O o n RECYCLE o le e On X IN Em CN4 NC PGND Golh 1 2 3 4 12V 5 TXD 6 NC 7 8 9 202 xO gt 3210 05 03 D Asel ABCS LED SLIT LEDsel 7 LEDsel 6 LEDsel 5 da Txd da clk da Load4 da Load3 RVSEL1 A RVSEL1 B NC In oo o o1 Coho 21212 0 0 4212 0 N O N Bielon nj MDB I F 21212 lt lt lt SaR eo 9 Pa 5 gt MAG BOARD 4019 3210 06 02 01 3210 05 01 PURPLE YOUNG GREEN TURQUOISE e LED EXIT LEDsel 4 LSEP1114A1HB LEDsel 3 POWER SUPPLY DC24V type LEDsel 2 LEDsel 1 da Load1 da Load2 D lt 02 BROWN ay E RVS
13. 11 2006 Japan Cash Machine Ltd GLOBAL DBV 30X Service Manual 2 4 Clearing Bill Jam 2 4 1 When a bill jammed in Transport path 1 Remove the cash box Refer to 2 3 Collecting Bills 2 Remove thejammed bill 140 10 2 4 2 When a bill jammed Acceptor Head 1 Pullout the down guide raising the acceptor head release lever 2 Remove the jammed bill Down guide Acceptor head release lever QJ m 2006 Japan Cash Machine Co 18 GLOBAL YWaLdVHO CHAPTER 2 DBV 30X Service Manual 2 5 Preventive Maintenance Itis important to keep the bill path rollers and belts clean The sensor lenses are transparent and made of polymer material Handle them with care Use a soft lint free cloth or cotton bud to wipe out dirt and stain on the surface of magnetic and optical sensors rollers and belts Repeat the cleaning process as needed until the transport path is free of contaminants A Donotuse alcohol or thinner for cleaning does not recommend cleaning cards cleaning pads or cleaning solutions of any kind Sensor Roller Belt Up Guide and Stacker Section Down Guide Cash Box 2 6 m 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 2 6 Technical Support Japan Japan
14. OFF OFF 1 Pulse 4 Pulse OFF ON ON 10 Pulse Always OFF Always OFF 20 Pulse Always OFF Always ON 003 Serial interface Function Serial I F Level Photo coupler Isoration Always OFF Always OFF Always OFF Always OFF Always OFF Always OFF 2 m 2006 Japan Cash Machine Co Ltd GLOBAL Imensions 1 9 D 1 9 1 DBV 30X SU with 200 Notes Cash Box Unit mm DBV 30X Service Manual 101 118 601 m 4 V6 m 2006 Japan Cash Machine Co Ltd 1 21 GLOBAL daLdVHO 1 CHAPTER DBV 30X Service Manual Unit mm 201 EYEL vor 1 1015 uoruesuy 118 601 m 1 9 2 DBV 30X SU with 300 Notes Cash Box 1 22 QJ C m 2006 Japan Cash Machine Co Ltd GLOBAL 1 9 3 DBV 30X SU with 500 Notes Cash Box Unit mm DBV 30X Servic
15. Click Start Button to start the adjustment The Motor Speed Check Adjusment item 1 will start A Be sure to set the cash box in the DBV 30X unit 4 When finish the Motor Speed Check the following message window will appear 2 white Paper Adjustment X J Insert White reference paper Yes No AICM GLOBAL CHAPTER 5 Software Download and Adjustment 5 Remove the cash box and set the White reference paper to the down guide To start the White Paper Adjustment Adjustment item 2 click Yes Button White Calibration Paper 7 559 Down guide Acceptor head release lever 6 When finish the White Paper Adjustment the following message window will appear 3 Black Paper Adjustment j 42 Insert Black reference paper 7 Open the down guide and remove the White Reference Paper Set the Black Reference Paper to the down guide and insert the Black Reference Paper 2 to the bill insertion slot Black Calibration Paper 1 wee KS 060 Black Calibration Paper 2 KS 061 Down guide Acceptor head release lever 8 To start the Black Paper Adjustment Adjutment item 3 click the Yes Button CHAPTER 5 Software Download and Adjustment 9 When finish the Black Paper Adjustment the following message w indow will appear 4 White Black Paper 22 Set White Paper 10 Remove the Black
16. EDP 116480 Part VM301 Host Machine Optional Harness MDB Harness EDP 118746 EDP 118761 The optional bill recycler unit RC 10 can be installed with only DB V 301 unit which is using MDB interface and which is connecting with JCM s Coin Changer OPTIPAY CC For details about RC 10 unit refer to Chapter 7 For details about JCM s Coin Changer OPTIPAY CC please contact JCM Palm can be connected to download a software perform the diagnostics and collect the accepting log data PC can be connected to download software and perform an adjustment For details about software downloading and adjustment refer to Chapter 5 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 1 5 3 DBV 302 System Configuration DBV 302 Palm F Tungsten C 1 D Harness EDP 116490 Part 3280 03 15 Interface Connector Communication Port Download Adapter EDP G00171 U J 29 Host Machine PC OS Windows R 98 SE 2000 2 Optional Harness EDP 118746 Palm can be connected to download a software perform the diagnostics and collect the accepting log data PC can be connected to download software and perform an adjustment For details about software downloading and adjustment refer to Chapter 5 2006 Japan Cash Machine Co Ltd 1 9 AICM GLOBAL da LdVHO CHAPTER 1 10 DBV 30X Service Manual 1 6 Specificat
17. the number of blinking and their meanings When an error and rejection occurs check the Condition LED s color and the number of blinking and detect the cause 4 1 1 Error Codes Condition Discripti LED iscription EU Full Cash box is full Collect the bill Refer to 2 3 Collect the bill Acceptor JAM Remove the Jam bill Refer to 2 4 4 AceptrJAM Feed Motor Speed Error jPerform the Diagnostic Refer to 4 3 Motor Lock Diagnostic Instruction waiting from host when the bill is escrow Reewd 111101 Continuous Insertion Protect Lever JAM Hanoy BEI eode Clearing Bill Jam error is not reset perform the Diagnostic Cheating was occurred When reset the error remove install the cash box EEPROM Read Error is occurred When reset the error remove install the cash EEPROM Read Error box When the error is not reset adjust the DBV 30X unit Refer to 5 2 Adjustment 4 2 QJem LO BAL CHAPTER 4 Trouble Shooting and Diagnostics 4 1 2 Reject Codes Condition LED Description Magnetic Error um 3 Paperdetecedinsideaccepiorastandy 7 4 AdusimentiMagnifcationEnor 5 Reject by Fedenn 0 6 Denomination Select Ewer 01 7 Photo PattemEnor 0000 8 Photoen EN LJ Inhibited Bill Return direction from host machine Foreign substances detection ofthe
18. Bill Recycler RC 10 1 3 DBV 30X Naming Composition 1 3 1 Model 1 5 System Configuration 1 5 1 DBV 301 System Configuration 1 5 1 DBV 302 System Configuration 1 6 Specifications 1 6 1 Technical Specifications 1 6 2 Environmental Specifications 1 6 3 Electrical Specifications 1 6 4 Structural Specifications 1 7 Interface Connector and Pin Assignment 1 7 1 When using ID 0D3 Interface 1 7 2 When using ID 003 Interface 1 8 DIP Switch Settings 1 8 1 DIP Switch 1 SW1 1 8 2 DIP Switch 2 SW2 1 9 Dimensions 1 9 1 DBV 30X SU with 200 notes cash box 1 9 2 DBV 30X SU with 300 notes cash box 1 9 3 DBV 30X SU with 1 000 notes cash box 1 9 4 DBV 30X SD with 200 notes cash box 1 9 5 DBV 30X SD with 300 notes cash box 1 9 6 DBV 30X SD with 1 000 notes cash box Qucm Table of Contents CHAPTER 2 Installation and Operation 2 1 Installation 2 1 1 Installation 2 1 2 Changing the bill guides 2 1 3 Installing the Snack Mask 2 1 4 Installing the SD Module amp SD Bracket 2 2 Operation Flowchart 2 3 Collecting bills 2 4 Clearing Bill Jam 2 4 1 When a bill jammed in Transport path 2 4 2 When a bill jammed in Acceptor Head 2 5 Preventive Maintenance 2 6 Technical Support CHAPTER 3 Disassembly Instruction 3 1 How to Remove CPU Power Supply Board 3 1 1 Removing the CPU Power Sppuly board 3 2 1 Removing the timing belts 3 2 Disassembly of Pusher Mechanism Assembly 3 2 2 Removing the Feed motor an
19. Board Motor encoder sensor does not detect Check all harnesses and Motor Lock connectors The CPU board failure may occur Change the CPU board Refer to Chapter 3 Disassembly Instructions Stacker motor may be corrupted Change the motor if required Power Supply Board failure may occurs Refer to 3 1 How to Set the cash box properly MAG CPU board failure may occur 10 Box is not set Check all harness and connectors Change the MAG CPU board if required Refer to Chapter 3 Disassembly Instruction Check whether the foreign object is between transport path and cash box MAG CPU board failure may occur Check all harness and connectors Change the MAG CPU board if required Refer to chapter 3 Disassembly Instruction Set the down guide properly MAG CPU board failure may Down Guide is not occure Check all harness and connectors Change the MAG CPU board if required Refer to chapter 3 Disassembly Instruction Box Sensor Error 4 9 Qucm GLO BAL CHAPTER 4 Trouble Shooting and Diagnostics 4 3 5 Continuous Insertion Protect Lever Test This detects the DB V 30X unit s Continuous Insertion Protect Lever condition When the test starts the lever is working constantly When the red yellow and green LEDs of the Condition LED blink refer to the following the Error Code and detects the error Continuous Insertion Protect Lever Condition Causes and Solution Transport Mot
20. Cash Machine Co Ltd Headquarters Phone 81 66 703 8406 No 3 15 Nishiwaki 2 Chome Hirano ku Fax 8 1 66 704 7843 Osaka 547 0035 URL www jcm hq co jp Japan Americas amp Oceania JCM American Corporation Phone 1 702 651 0000 925 Pilot Road Las Vegas NV 89119 Fax 1 702 644 5512 0 5 e mail sales jcm american com URL www jcmamerican com Europe Russia Middle East Africa Japan Cash Machine Germany GmbH Phone 49 211 530 645 60 Miindelheimer Weg 60 Fax 49 211 530 645 85 D 40472 D sseldorf Germany e mail info jcm germany com URL www jcm germany com UK amp Ireland JCM United Kingdom Ltd Phone 44 0 870 770 2863 Unit B Third Avenue Fax 44 0 190 837 7834 Denbigh West Business Park e mail info jcm uk com Bletchley Milton Keynes URL www jcm uk com Buckinghamshire 1 UK Asia JCM Gold HK Ltd Phone 852 2429 7187 Unit 1 7 3 F Favor Industrial Centre Fax 852 2929 7003 2 6 Kin Hong Street Kwai Chung e mail cs jcmgold com hk N T Hong Kong URL www jemgold com hk Q J m 2006 Japan Cash Machine Co 15 GLOBAL YaLdVHO CHAPTER 2 DBV 30X Service Manual NOTE Q 2 6 m 2006 Japan Cash Machine Co Ltd GLOBAL Bill Acceptor DBV 30X SU DBV 30X SD CHAPTER 3 Contents Disassembly Instruction 3 1 How To Remove the CPU Power Supply Board 3 2 How To Remove the Pusher Mechanism 3 3 Disassembly of
21. Harness arrow direction R Base Cover A 4 Disconnect three connectors from the RECY CLER board 5 Remove Three tapping bises M2 6 x 6 Tapping Bises 6 Remove the RECYCLER board A A A Connectors CHAPTER 7 Optional Recycler Unit RC 10 7 8 3 Changing PT Board LED Board 1 Removing a tapping bis M2 6 x 6 that is VAIS holding the sensor guide 1 Tapping Bis Sensor Guide 2 Disconnect two connectors on both sides of the sensor guide Connectors Tapping Bis 3 Remove the tapping bises M2 6 x 6 that is holding the PT and LED boards PT Board LED Board CHAPTER 7 Optional Recycler Unit RC 10 7 8 4 Changing Motor Board and Motor Unit 1 Remove the tapping bis M2 6 x 6 that is holding Tapping Bis 2 the R Base Cover 2 Remove the R Base Cover sliding in the arrow direction R Base Cover B 3 Disconnect two connectors on the FULL EM board 4 Remove two tapping bises M2 6 x 6 and remove the FULL EM board Tapping Bises Connectors RULL EMP Board 5 Remove two tapping bises M2 6 x 6 that is holding the motor unit 6 Remove the motor uni
22. Left Right in the arrow 1 and 2 direction 3 Remove the faceplate 4 Remove the FB guide in the arrow 3 direction FB Guide AJCM 2006 Japan Cash Machine Co Ltd T GLOBAL T CHAPTER 2 DBV 30X Service Manual 2 1 3 Installing the Snack Mask 1 Remove the standard faceplate 2 Place the Window Spacer on the DBV 30X unit 3 Then place the FP Bracket on it Quem 2006 Japan Cash Machine Co Ltd DBV 30X Service Manual 4 Insertthe attachment screws into four 4 insertion slots are located on the rear ofthe DBV 30X unit Usea Screw driver to tighten each attachment screws and secure them in place Place the Snack Mask and insert the attachment screws into three 3 inser tion slots Use a screw driver to tighten each attachment screws and secure the snack mask in place Q JEM 2006 Japan Cash Machine Co Ltd T GLO BAL YaALdVHO CHAPTER DBV 30X Service Manual 2 1 4 Installing the SD Module and SD Bracket 1 Prepare the SD Module Be sure not to loose the spring 2 Remove the cash box and take off the box stopper from the DBV 30X unit 3 Turn the DBV 30X unit upside down and slide the DBV 30X unit backward until it is locked
23. NotC onnected NotC onnected NotC onnected alu input output is the term from bill acceptor s side 1 12 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual Photo Coupler isoration Input Output Circuit ACCEPTOR HOST CONTROLLER TLP421 TOSHIBA TOSHIBA Q 2 6 m 2006 Japan Cash Machine Co Ltd 1 13 GLOBAL daLdVHO CHAPTER 30 Service Manual 1 7 2 When using ID 003 Serial Interface 0 Pin No Signal Name I O 1 Function NC Not Connected NC Not Connected VDD DC12V VSS DC12V GND TXD2 Photo coupler Output Signal Line from Bill Acceptor 3 RXD2 Photo coupler Input Signal Line from Bill Acceptor 3 SG2 Photo coupler Signal Ground 3 TXD1 RS 232C Output Signal Line from Bill Acceptor 3 RXD1 5 232 InputS ignal Line from Bill Acceptor 3 SG RS 232C TTL Signal Ground 3 TXDO TTL Output Signal Line from Bill Acceptor 3 RXDO TTL InputS ignal Line from Bill Acceptor 3 NC NotConnected NC NotConnected NC NotConnected NC NotConnected NC NotConnected NC NotConnected input output is the term from bill acceptor s side Co OD A Cw rm alo N 4 N To avoid the electrical hazards and equipment damage be sure to use only speci fied voltage The serial I F level
24. Photo coupler RS 232C TTL can be selected with DIP Switch 2 For details refer to 1 8 DIP Switch Setting BDBV 302 Pin No Signal Name Function NC NotConnected NC NotConnected NC NotConnected NC NotConnected TXD2 Photo coupler Output Signal Line from Bill Acceptor 2 RXD2 Photo coupler InputSignal Line from Bill Acceptor 2 562 Photo coupler Signal Ground 2 TXD1 RS 232C Output Signal Line from Bill Acceptor 2 RXD1 RS 232C InputSignal Line from Bill Acceptor 2 10 SG RS 232C TTL Signal Ground 2 11 TXDO TTL Output Signal Line from Bill Acceptor 2 12 RXDO TTL InputS ignal Line from Bill Acceptor 2 13 NC NotConnected 14 NC NotConnected 15 NC NotConnected 16 NC NotConnected 17 NC NotConnected 18 NC NotConnected BY rh input output is the term from bill acceptor s side 2 The serial I F level Photo coupler RS 232C TTL can be selected with DIP Switch 2 For details refer to 1 8 DIP Switch Setting 144 2 m 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual Photo coupler isolation Input Output Circuit ACCEPTOR HOST CONTROLLER TLP421 TOSHIBA TOSHIBA RS 232C Input Output Circuit ACCEPTOR HOST CONTROLLER ST232EBTR 81 MAX232C RIIN RIOUT 8 ST RXDT TTL Input Output Circuit ACCEPTOR HOST CONTROLLER 150 M
25. Reference Paper 1 and 2 and set the White Reference Paper to the down guide Then click OK Button to start the White level adjustment of the White Black Paper Adjustment Adjustment item 4 A Besure not to forget to remove the Black Reference Papaer 2 from the faceplate White Calibration Paper L KS 059 7 Down guide Acceptor head release lever 11 When finish the White level adjustment of the White Black Paper Adjustment the following message window will appear 4 White Black Paper Adjustment 22 Set Black Paper 5 10 Qucm CHAPTER 5 Software Download and Adjustment 12 Remove the White Reference from the down guide and set the Black Reference Paper 1 Then click OK Button to start the Black level adjustment of the White Black Paper Adjustment Black Calibration Paper 1 uu KS 060 o E Aog 223 C 23 Down guide Acceptor head release lever 13 When repeat from the step 9 to step 12 several time then the following message window will appear 5 Non Paper Adjustment x 42 Remove Black reference paper And Set CashBOX 14 Remove Black ReferencePpaper from the down guide and set the cash box in the DBV 30X unit 15 Click the Yes Button to starts Non Paper Adjustment Adjustment item 5 Then the following message window will appear
26. Serial No 08 24 04 0006 0000 040500000446 I 2 Tap on the Rec Button to receiving the DBV 301 Group 1 Group 2 Serial No 0 unit s log data Rec Back 3 Tap on the received log data then the Accepting Log 1 screen will appear Date 03 15 2004 Group 1 0006 Group2 0000 Serial 040500000446 4 Insert 5 Unknown Warning 0 Abnormal 0 You can see the Date of received log data Group No Serial No Number of supplying the power inserting bill unknown error warning and abnormal Tap the Next Button If you want to return to the previous screen Tap the Back Button 95 21 QJcm CHAPTER 5 Software Download and Adjustment Accepting Log 2 4 Accepting Log 2 screen shows the denomi nation and insertion direction of the last 16 Last Meter billsaccepted Dir FA ForwardA FB Forward B RA Reverse RB Reverse B Reverse Tap Next Button to continue 5 Accepting Log 3 screen shows Number of the accepting Rejecting depending on each denomination Tap the Next Button to continue C C 2060 oo O O 63 2 5 Accepting Log 4 hows N 1 Accepting Log 4 6 Accepting Log 4 screen shows Number 0 LED blink and frequency error occurred Abnormal Count No Number of LED blinking Nol War Abn Wor RE Abn The frequency where the error of the 0 error code occurs is counted W
27. Up Guide 3 4 Disassembly of Down Guide Issue 03 2006 JAPAN CASHMACHINE CO LTD Copyright 20 Au rights reserve GLOBAL CHAPTER 3 Disassembly Instruction 3 1 How to Remove CPU Power Supply Board 3 1 1 Removing the CPU Power Sppuly board 1 Pull the cash box release lever in the arrow Cash Box Releace Lever 1 direction and remove the cash box in the arrow 2 direction 2 Pull out the down guide lifting the acceptor head release lever Acceptor Head Release Lever CHAPTER 3 Disassembly Instruction 3 Slide upward the base cover to remove the cover 4 Remove 4 screws to remove the face plate 5 Remove 6 screws and disconnect 4 connectors 6 Remove the board assembly in the arrow direc tion CHAPTER 3 Disassembly Instruction 7 Disconnect the connector from the CPU board Release the lock and remove the flexible connec tor When disconnecting the flexible connec tor be sure to handle it carefully other wise the nail of connector breaks 8 Disconnect the connector and separate the CPU board and the Power Supply board Power Supply Board Disassembly Instruction CHAPTER 3 3 2 Disassembly of Pusher Mechanism Assembly 3 2 1 Removing the timing belts 1 Remove the CPU board and power supply board Refer to 3 1 How to Remove Power Supply CPU Board 2 Remo
28. convert the software program file into the Palm format Conversion Procedure 1 Double click the PdbConvEn exe and the following window appear 2 Check the Download File Tab is selected Convert Download File Convert PDB Finish 3 Click Button and then select the software program you want to download Then click Open O Button Open File 2 lt File D ia My Document Fe fea DBV301SU USA2 DBV301SU CAN Recent File DBV301SU SAU Desktop My Document E My Computer File Name N posi 1304 584A UIS A2 Open File Typed atFile y Cancel Read Only My Network 2 9 15 Qucm CHAPTER 5 Software Download and Adjustment 5 Click Convert PDB Button to start the file conversion Palm format file DBV301SUUSA2 pdb is created in the same folder PdbConv Ver 2 0 1 Nx Convert Download File FileName C My Document DBYV 301SU USA2 Bs Status Start PDB file transfer Start file load File load completed Start making PDB header PDB header completed Start getting version information Version information completed Begin calculate CRC CRC calculation finished Start PDB file output End PDB file output El Convert PDB Finish 6 When finish the file conversion click the Finish Button to close the window 7 Install the DBV301SU pdb to your palm 5 16 Qucm CHAPTER 5 Software Dow
29. exit sensor C 4 Photo Patten 66 0000 5 Jincompatible 4 3 Qucm GLO BAL CHAPTER 4 Trouble Shooting and Diagnostics 4 2 Trouble Shooting 4 2 1 General Problems Symptoms Error Messages Possible Causes Corrective Action Verify thatthe appropriate input voltage and ground are connected to appropriate pins on the main connector Check the connections ofall harnesses and connectors Check for any bent missing or damaged pins in the connectors Check the specified voltage is used in appropriate pin Download the correctsofware Refer to Sofware is notdownloaded I chapter 5 for download instructions Bill Acceptor is notworking Refer t 5 2 Diagnostics and conductR unning Ve DERE p Test Ifthe testresultis NG replace Sensor MAG CPU Power Supply board Make sure to adjust the sensors after Sensor MAG CPU Power Supply board is replaced Remove the foreign object and clean sensor Perform the acceptor sensor test Refer to 4 3 6 Acceptor Sensor Test Ifthe testresult is NG replace CPU board Refer to 3 1 How to Remove the Circuit Board Clean the drive belts and the pressure rollers Drive belts are dirty or damaged Replace as necessary Refer to 2 5 Preventive Maintenance Pressure roller spring is loose or Check the pressure roller springs with finger missing and replace as necessary mE Clean the transport p
30. flexible connec tor from the sensor board When disconnecting the flexible connec tor be sure to handle it carefully other wise the nail of connector breaks Sensor Board 3 3 2 Removing the O rings 1 Pull out 2 shafts and remove 2 gears CHAPTER 3 Disassembly Instruction 2 Pull out the shaft and remove 2 gears 3 Pull out the shaft and remove 2 gears 2 springs 2 bushings 2 polly sliders and actuator 4 Remove 2 O rings from each gears CHAPTER 3 Disassembly Instruction 3 3 3 Removing the Feed Small Boards 1 Remove the screws and both Left and Right Feed Small Board in the allow direction 3 12 gt CHAPTER 3 Disassembly Instruction 3 4 Disassembly of Down Guide 3 4 1 Removing the MAG board 1 Remove the screw to remove the down guide cover in the arrow direction 2 Remove 2 screws from the MAG board 3 Disconnect the connector and remove the MAG board Bill Acceptor DBV 30X SU DBV 30X SD CHAPTER 4 Contents Trouble Shooting and Diagnostics 4 1 Error Codes and Reject Codes 4 2 Trouble Shooting 4 3 Diagnostics 4 4 Sensor Board and Motor Locations 4 5 CableDiagrams 03 2006 JAPAN CASHMACHINE CO LTD Copyright 20 1 All rights reserv GLOBAL CHAPTER 4 Trouble Shooting and Diagnostics 4 1 Error Code amp Reject Code This section explains the error code and the reject code The following tables lists the Condition LED s color
31. mm GL 1015 uollj sul 1118 1 88 4 4 7 0 Q J m 2006 Japan Cash Machine Co Ltd GLOBAL o lt 9 72 C x 2 S Q o 22 2 2 lt z 6 gt N 1 a 1 DBV 30X Service Manual 2006 Japan Cash Machine Co Ltd 1 27 GLOBAL daLdVHO DBV 30X Service Manual 1015 70114881 1118 1 I LLd4VHO joxovag qS pue usu s 0N 00047 WIM IS X0 ASG 8 6 T J m 2006 Japan Cash Machine Co Ltd GLOBAL 1 28 3 gt E o S x 4 Q 2 z a gt fsa A e 1 Unit mm DBV 30X Service Manual
32. or wet bill as this may cause bill jam inside the unit Do not expose the unit to water The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit Do not install the unit in a dusty environment Dust may affect the sensor performance When installing the unit be sure to turn the power OFF When installing the DBV 30X unit tighten mounting nuts until snug DO NOT overtighten To avoid the electrical hazards and equipment damage be sure to use only specified voltage Q 2 cm 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 1 2 Main Features The DBV 30X has the following features 1 2 1 Intelligent 3 way LED for Easy field Diagnosis DBV 30X unit has intelligent 3 way LED It blinks depending on the error Color of LED and the number of blinking shows the error type 1 2 2 Palm Programmable Palm can be connected to DBV 30X unit to download the software program execute the diagnostic test and get the acceptance log data For details about connecting to Palm refer to 5 3 Using Palm 1 2 3 Built in Auditing Functions DBV 30X unit has the following built in functions Jam Rate Acceptance Rate Internal Diagnostics Money Auditing 1 2 4 Optional Bill Recycler RC 10 DBV 301 SU unit can attach an optional bill recycler unit RC 10 It is the first bill acceptor for the vending industry with built in i
33. the Diagnostics 5 3 8 Get the Accepting Log from DBV 30X unit 5 3 9 Convert the Acceptance log data into the CSV format AICM Table of Contents CHAPTER 6 Exploded View amp Parts List see Part Manual CHAPTER 7 Optional Bill Recycler Unit RC 10 7 1 Precautions 7 2 RC 10 Component Names 7 3 Specifications 7 3 1 Technical Specifications 7 3 2 Environmental Specifications 7 3 4 DIP Switch Settings Qucm Table of Contents 7 6 Installation and Operation 7 6 1 Installing Removing the RC 10 unit 7 6 2 Installing Removing the Cash Box 7 6 3 Autoloading Bills 7 6 4 Stacking Bills 7 6 5 Dispensing Bill 7 6 6 Clearing JAM Bill 7 7 Diagnostic Code and Wiring Diagram 7 7 1 LED Diagnostic Codes 7 7 2 Wiring Diagram 7 8 Disassembly Instruction 7 8 1 Removing Side Cover 7 8 2 Changing Recycle Board 7 8 3 Changing PT Board LED Board 7 8 5 Changing Encoder Board 7 9 Exploded View and Parts List 7 9 1 Exploded View 7 9 2 RC 10 Parts List AICM Bill Acceptor DBV 30X Service Manual Chapter Model Numbers amp Specifications 1 1 Precautions 1 2 Main Features 1 3 DBV 30X Naming Composition 1 4 Component Names 1 5 System Configuration 1 6 Specifications 1 7 Interface Connector and Pin Assignment 1 8 DIP Switches Settings 1 9 Dimensions Issue 08 2007 QJcm GLOBAL CHAPTER 1 DBV 30X Service Manual 1 1 Precautions Do not insert a torn folded
34. when takeing out the bill 4 Remove the Cash Box Pull up the R Base Cover D in the arrow direction and check the belts is in the ditch between the Roller A and B the belt is not on the O rings Ifthe belt is not set at the gap between the roller A and B a jammed bill occurs again at the time of dispensing For position of the belts refer to the diagram as shown below Ditches of the Roller Belts must be in the ditch between roller A and B O Rings Roller A NI Roller di O Rings Optional Recycler Unit RC 10 R Base Cover D Roller B CHAPTER 7 Optional Recycler Unit RC 10 7 7 Diagnostic Code and Wiring Diagram 7 7 1 LED Diagnostic Codes When the Display LED is blinking an error occurs in the RC 10 unit Clear the error refering the following chart Display TC Solid State thatcan be operated Initial processing and state of acceptor error WARNING RecyclerFULL Recycler pjinitial Processing Recycler AM r Dispensing AM Stacking ecycler Motor Speed Error e R R R R R cycler Motor Lock Error ecycler Sensor Error Enterance B 3 sa EM 12 eem 1 WARNING Stacking operation is impossible ABN Taking and dispensing operation are impossible CHAPTER 7 7 7 2 Wiring Diagram LED BOARD 4040 3270 06 03 01 B
35. 0 C 415 tp 49596 RH no condensing 15 to 49596 RH no condensing C Installation indoorand Outfoor notexposed gt whdandwesher Be sure to satisfy the following temperature humidity conditions 35 C 95RH RH 40 C 85RH Range of operation 60 C 40RH temperature humidity Additional Range CHAPTER 7 Optional Recycler Unit RC 10 7 3 3 Structural Specifications Mounting HolzonilMountng Weight 1 Approx 2 1Kg Outline Dimentions 1 104 5mm W x 426 0mm H x 155mm D Itis a data when RC 10 unit is installed to DBV 301 SU unit 7 3 4 DIP Switch Settings ON OFF setting of the SW1 determines the denomination of the recycler bill No Function ON OFF Always OFF CHAPTER 7 Optional Recycler Unit RC 10 7 4 Connector and Pin Assigment Header Light Angle Type 5569 04A1 US MOLEX Reccommended Housing 5557 04F US MOLEX Terminal 5556TL US MOLEX Recommended Wire String UL1007AWG 22 to 24 Pin Signal Name WO Funcion 1 N j x 2 SG O 4 FO N input Signal Line from Recycler to Controler 9 Recycler Input Output Circuit Recycler Controller 74HC14 SSM3JO1FU TOSHIBA 155226 TOSHIBA Vi H 4 5V Min 11 0 8V Max CHAPTER 7 Optional Recycler Unit RC 10 7 5 Dimension Unit mm
36. 1542 Black Reference Paper 1 KS 060 Part No 111541 Black Reference Paper 2 KS 061 Part No 111540 5 2 2 Installing the Adjustment Program Cab300 exe When installing the adjustment program Cab300 exe follow the staps as shown below 1 Copy the adjustment program installer setup exe SETUP LST Cab300 CA B to your PC 2 Double click the setup exe to start the installation 3 Follow the instruction as shown on the screen and complete the installing 5 2 3 Initial Setting Before adjusting the DB V 30X unit perform the following procedure Serial Port gt AC Power JCM Communication Cable IFU 002 DBV 30X PC JCM Power Supply Unit OS Windows 98 SE 2000 VM300 DC12V or VM301 DC24V 1 Refer to the diagram below to connect the cables harnesses properly When connecting the harness to the DBV 30X unit be sure the power of VM30X is OFF Failure to do so may cause electric shock and or permanent damage to the device 2 Set the SW1 8 ON and turn the VM30X unit s power ON 3 Check the indication LEDs are blinking and the condition LED s green yellow and red LEDs light This indicates the DBV 30X unit in the Test mode AICM GLOBAL CHAPTER 5 Software Download and Adjustment 5 2 4 Adjustment Procedure When adjusting the DBV 30X unit follow the instruction below Ifan error occurs while adjusting the DBV 30X unit follow the instruction of the Adjust ment progra
37. Connected Acceptor Operating Signal ABN FULL OUT OUT Acceptor Error Signal Cash Box Full signal input output is the term from bill acceptor s side 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual Sequence Chart Accept Bill DISABLE ENABLE BUSY VEND DRAWING BILL VEND DISABLE and VALIDATION pg ACKING OUTPUT p STAND BY BILL STAND BY Return Bill DISABLE ENABLE DRAWINGBILL DISABLE and VALIDATION RETRUN BILL PISABLE INHIBIT eS BILL STAND BY 2 11 2006 Japan Cash Machine Co Ltd GLOBAL YdaALdVHO CHAPTER DBV 30X Service Manual Stack Bill DISABLE ENABLE BUSY DRAWING BILL 1 VEND DISABLE I i and VALIDATION pia ee OUTPUT see FULL INSERT BILL STAND BY Jam Bill DISABLE ENABLE BUSY VEND DRAWINGBILL REJECT DISABLE and VALIDATION i BILL 21 JAMMED BILL STAND BY mot i NN X INSERT BILL N STAND BY im Q 2 m 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 1 8 DIP Switch Settings DBV 30X unit have 2 DIP Switches SW 1 SW 2 They are located on t
38. EL2 A ORANGE 2 RVSEL2 B BLACKWHITE 8 WHITE BLACK 18 RED BLACK e D Asel ABCM GREENWHITE e YELLOW BLACK BROWN BLACK 105 BLUE WHITE GRAY BLACK ORANGE BLACK es 6 oo NS I lo A O Rolanas OOO CHAPTER 4 Trouble Shooting and Diagnostics 4 5 2 DBV 302 Cable Diagram CPU BOARD SENSOR BOARD 4019 3210 06 01E 01 4019 3210 06 05 01 3210 05 06B 182331 218 G 3 Li LEDA 7 dyLstk FEED Motor SENSOR BOARD 182331 218 G 3 4019 3210 06 05 01 05 21 BLACK L C ORANGE L2 STACK Motor 41 X ENTRANCE 6 rc Loop 7 R SW CLK Renie RECYCLE EN R SW LD InLineto XD GND 8 Coin RXD Mo SENSOR BOARD 4019 3210 06 03C 01 FFC 28Pin 60mm 3210 05 15 MAG BOARD 4019 3210 06 02 01 3210 05 01A O PURPE 5 YOUNG GREEN YOUNG GREEN gt TURQUOISE e FP2281A POWER SUPPLY AC117V type BOX 1 4 17 Jcm GLOBAL Bill Acceptor DBV 30X SU DBV 30X SD CHAPTER 5 Contents Software Download and Adjustment 5 1 Software Download 5 2 Adjustment 5 3 UsingPalm 03 2006 JAPAN CASHMACHINE CO LTD Copyright 20 JCM All rights reserved CHAPTER 5 Software Download and Adjustment 5 1 Software Download This section describes how to download a software program from your PC to DBV 30X un
39. OARD 4040 3270 06 02 01 ENC BOARD 4040 3270 06 05 01 11 K 2 3 3270 05 04 Optional Recycler Unit RC 10 3270 05 02 BROWN 182331 218 G 3 A 1 a Recycle Motor DBV 301 SU FULL EMP BOARD 4040 3270 06 04A 01 WHITE 3270 05 01 RED St Lack e RON K 9 GREEN K e 5 0 Q Omre IS Bm IQ O ORANGE S 5 YELLOW 5 e eue K 2 3270 05 03 Recyc BOARD 4040 3270 06 010 01 hit 2 DGND 3 entrance sens 4 DGND 1 Moti L2 Moti C sd HI RR L2 Communication GND Pin 4 DutLinetop amp Pal as 3 R sens3 FULL 4 R sens2 EMP 2 8 entrance _ ER 7 R SW CLK 8 R SW LD 9 R SW Data 10 ro ENC 7 11 Coin TxD 12 Coin RXD 13 rc Mot 14 rc Mot2 1 15 Recycle LED 16 R sens CHAPTER 7 Optional Recycler Unit RC 10 7 8 Disassembly Instruction 7 8 1 Removing Side Cover 1 Rotate the cover stopper in the arrow direction 2 Remove the R Base Cover C in the arrow direc tion R Base Cover C CHAPTER 7 Optional Recycler Unit RC 10 7 8 2 Changing Recycle Board 1 Disconnect the Cable Harness 2 Remove a tapping bis M2 6 x 6 3 Remove the R Base Cover A sliding in the blue Cable
40. REV fiction NG 3A STK Execute the Transport Motor Reverse Rotation Test OK RUM STK SOL Execute the Stacker Test Status SEN1 If the test result is OK OK will appear If SEM an error occurs NG Error code will ID 003 C ication Specificati to ID ommunication Specification Clear Back GEN P Execute the Running Test If the test result is OK OK will appear If an error occurs NG Error code will appear For details about Error Code refer appear For details about Error Code refer to ID 003 Communication Specification SOL Execute the Solenoid Test If the test result is OK OK will appear If an error occurs NG Error code will appear For details about Error Code refer to ID 003 Communication Specification SENI SEN2 Display the Sensor s status DIP Display the Dip Switch status Clear Clear the Diagnostics screen Back Return to the Setting Program Screen 5 20 QJcm CHAPTER 5 Software Download and Adjustment 5 3 8 Get the Accepting Log from DBV 30X unit You can get an accepting log data of the DBV 30X unit with Palm to receive an accepting log data Accepting Log 1 Tap on the Palm Setting Program s Accepting Log MMZDDZY Serial No Button You can group the data from Menu Option GroupNo Set the Group No and click on the Send Button Group Setting Groupi Group 070000 101010 Accepting Log
41. _DBV301SU USA2_ 2 252 246 1 Space Donwload Program Software Program Quem CHAPTER 5 Software Download and Adjustment 7 When the program starts the following screen appears the download file is correct VCF430 appears on the top line Selected serial port No Entered download filename If the download file is correct VCF430 is shown here Start End Address Address Baud rate DOWN LOAD PROGRAM Ver 215 00 16 JUL 03 JCM Addressed Reset V Version Information Request G Global Reset Ctrl X Abort F File Download P Program Check Verify S Set Start Addr amp Seed Val Ctrl f File Download Selection Start Addr 000000 Seed Val 0000 Device Ver Vaildator Status Disable Comm Status OK gt Bill Validator Disabled When No Response is displayed the cables harnesses is not connected properly Check all cables harnesses 8 Press F key capital letter to start the download 9 When the download is completed Check sum CRC is displayed 10 Press Ctrl X key to exit the download program 11 To exit the MS DOS MS DOS prompt Command Prompt enter as EXIT Enter B When using the download program DOWNLOAD V exe 1 Double click the DOWNLOAD V exe and then following the screen will appear DOWNLOAD PROGRAM Ver 1 20 File BROWSE CRC 0000 Port com Baudrate 38400
42. ar An error not related to accept the bill of the reject code is counted RC Optional Recycler RC 10 unit s LED For example see the enclosed with red square c c c c c5 c c c c c c c in the diagram on the left This indicates the DB V 30X Red LED s three time blinking occurred twice 5 22 Qucm CHAPTER 5 Software Download and Adjustment Accepting Log 5 Bills Recycler Recycle Bill Count 0 Payout Bill Count 0 i est Note SW 1 1 tack Note SW 2 2 0 RutoLoad SW 4 3 0 Emptv 1 FULL 0 CashBox Stack 3 Abnormal 4 Recycle Bill to Stacker 3 Payout Bill to Stacker 7 Accepting Log 5 screen shows optional recycler RC 10 unit s log data Bills in Recycler Number of bills in RC 10 unit Recycle Bill Count The number of bills stored to RC 10 unit during normal transaction not included the bills autoloaded to RC 10 by pushing the SW 3 Payout Bill Count Total number of bills payed out from RC 10 unit during normal transaction not included the bills dispensed from RC 10 by pushing the SW 1 Dispense Note SW 1 The number of bills dispensed from RC 10 by pushing the DIP Switch SW 1 Stack Note SW 2 The number of bills stacked to cash box by pushing the DIP Switch SW 2 AutoLoad SW 3 The number of bills autoloaded to RC 10 by pushing the DIP Switch SW 3 Empty Frequency RC 10 unit went empty Full Frequ
43. ar Palm Setting Prograra Settings Program Download Accepting Log 2 Tap the Program Download Button then the following screen will appear 3 Tap the Acceptor area A to get the name of the present software and boot in the DBV 30X unit Program Download Acceptor CRC 3 1583 300 ID003 03 V1 13 0422 ULO4 Down Load File R036 D USR3 300 ID003 03 V1 13 04 188 11604 8 GG 4 Tap on the Down Load File area to select the software program you want to download 5 Tap send Button to start downloading A While downloading the software be sure not to have any impact to the DBV 30X unit and the palm When cancelled downloading PSP 03 Palm Setting Program cannot retry downloading the software program In this case set the DIP switches to enter the download mode and download the software program with Dwonload Program DWN 03 For details refer A Download the software program in the download mode 6 When downloading is complete successfully the screen will return to the Program Download screen automatically 5 18 QJcm CHAPTER 5 Software Download and Adjustment 5 3 6 Getting the DBV 301 unit s setting information 1 When you want to get the DBV 30X unit s setting information depending on the denomination Palm Setting Program the Setting Button When tap the Setting Button the following screen will appear Settings When tap the Accept
44. ath and the cash box to Foreign objectin transportpath UE 5 remove the foreign object Refer to 2 5 Bill is jamming often and inside the Cash Box Preventive Maintenance Seatthe transportunitall the way back so that Bill guide is notinappropriate the latches oftransportunitrelease levers are locked in the frame No external power is applied p the bill acceptor Wrong or inappropriate connections Sensor MAG CPU Power Supply board failure Entrance Sensor is notworking or foreign objectin the entrance Bill is wider than 72 mm or narrower than 65mm Use only bills within DBV 30X specifications outof DBV 30X specifications Dirtand stain on the rollers belts and Clean the transportpath Refer p 2 5 Clean the transport path Refer 0 2 5 Preventive Maintenance Follow the instructions on 5 1 Adjustment to adjust the sensors The unithas been disassembled and Low acceptance rates the Adjustmentis notdone after itis reassembled Sensors need to be clean and adjust Make sure 0 adjustthe sensors after re assemble the DBV 30X Make sure ifthe programmed software is the latest version and itsupports the bills you wish 0 be accepted Check the specifications and make sure the bills are to be accepted in the sofware check denomination issuing year Using wrong software or old version software Bills are notto be accepted in this software Qucm GLOBAL CHAPTER 4 Trouble Shooting and Diagnos
45. ax MCH6604 gt SANYO 74 14 lt 74 14 2006 Japan Cash Machine Co Ltd 1 15 GLOBAL daLdVHO CHAPTER 1 16 DBV 30X Service Manual 1 7 3 When using ID 002 Pulse Interface BDBV 300 Pin No Signal Name NC VO 1 Function NotConnected Active NC VDD1 Not Connected DC12V VSS1 NC DC12V GND Not Connected NC Not Connected NC NC 5 Not Connected Not Connected NC SG Not Connected Signal Ground NEND NC Accepted denomination Signal NotConnected NC ENABLE IN NotConnected Bill Inhibit Hi Accept Lo Signal NC BUSY OUT NotConnected Acceptor Operating Signal ABN OUT Acceptor Error Signal IF ULL 1 I O input output is the term from bill acceptor s side BDBV 301 Pin No Signal Name OUT Cash Box F ull signal Function Active VDD1 DC24V VSS1 NC DC24V GND NotConnected NC NC NotConnected NotConnected NC NC NotConnected NotConnected 4 om re NC NC wo NotConnected Not Connected SG NEND en Signal Ground Accepted denomination Signal NC Not Connected m NC ENABLE m A IN NotConnected Bill Inhibit Hi Accept Lo Signal NC BUSY m a OUT Not
46. d Condition LEDs turns OFF After few seconds the Condition LEDs turn ON OFF depending on the condition of the part that the test is executed 5 To finish the test set the SW1 8 ON When finishes the test the indication LED blinks and all green yellow and red Condition LEDs turn OFF 4 3 2 Feed Motor Forward Reverse Rotation Test This detects the motor speed of forward reverse rotation Confirm the motor operates smoothly without abnormal noise Forward Rotation Reverse Rotation 9 Motor Forward Reverse Rotation Error Code Condition Motor Condition Causes and Solution Normal Remove Circuit Board to change the Power Supply Board 1 Motor encoder sensor does not detect Check all harnesses and Abnormal connectors The CPU board failure may occur Change the CPU board Refer to Chapter 3 Disassembly Instructions 4 7 QJem CHAPTER 4 Trouble Shooting and Diagnostics 4 3 3 Stacker Test This detects the stacker condition When the test starts the pushing mechanism is working constantly When no LED lights it means the stacker is working properly When the red and yellow LEDs light refer to Stacker Test Error Code shown below and detects the error Causes and Solution Y G Normal Check the cash box C
47. d as Program Files Palm your palm s name Backup Folder Then click Convert CSV Button 3 When the file conversion finished click Finish Button to close the window 4 CSV file 0518040000 000000000041200001807 csv is saved in the same folder as the log file 5 24 Qucm Software Download and Adjustment CHAPTER 5 M 00201121 2848 1121 00 00 1121 31 CaN peoy exnsisey ojouseyy 73 won TEM 5 25 CIJEM Bill Acceptor DBV 30X SU DBV 30X SD CHAPTER 7 Contents Optional Bill Recycler Unit RC 10 7 1 Precautions 7 2 RC 10 Component Names 7 3 Specifications 7 4 Connector and Pin Assignment 7 5 Disassembly Instruction Issue 03 2006 OFFS JAPAN CASHMACHINE CO LTD Copyright 2005 Japan Cash Machine Co Ltd All rights reserved CHAPTER 7 Optional Recycler Unit RC 10 7 1 Precautions RC 10 unit is an optional bill recycler unit for DBV 301 SU unit When installing the RC 10 unit with DBV 301 SU unit the interface must be 10 003 MDB interface and connected to JCM s Coin Changer OPTIPAY CC For details please contact JCM Please install the RC 10 unit in the DBV 301 SU unit properly otherwise the bill jam is occured at the time of dispensing Turn OFF the power of DBV 301 SU unit when installing the RC 10 unit otherwise it may cause damage Do not disasse
48. d stacker motor 3 3 1 Removing the Sensor board 3 3 2 Removing the O rings 3 3 3 Removing the Feed Small Boards 3 4 Disassembly of Down Guide 3 4 1 Removing the MAG board CHAPTER 4 Trouble Shooting and Diagnostics 4 1 Error Code amp Reject Code 4 1 1 Error Codes 4 1 2 Reject Codes 4 2 Trouble Shooting 4 2 1 General Problems 4 2 2 Adjustment Problems 4 2 3 Communication Problems Qucm Table of Contents 4 3 Diagnostics 4 3 1 How to enter the Test Mode 4 3 2 Feed Motor Forward Reverse Rotation Test 4 3 3 Stacker Test 4 3 4 Running Test 4 3 5 Continuous Insertion Protect Lever Test 4 3 6 Acceptor Sensor Test 4 3 7 Stacker Sensor Test 4 3 8 Bill Acceptance Test 4 3 9 Stacker Motor Forward Reverse Rotation Test 4 3 10 DIP Switch Test 4 4 Sensor board and motor location 4 5 Cable Diagram 4 5 1 DBV 301 Cable Diagram 4 5 2 DBV 302 Cable Diagram CHAPTER 5 Software Download and Adjustment 5 1 Software Download 5 1 1 Tools Required 5 1 2 Initial Setting 5 1 3 Starting Dwonload Program 5 2 Adjustment 5 2 1 Tools Required 5 2 2 Installing the Adjustment Program Cab300 exe 5 2 3 Initial Setting 5 2 4 Adjustment Procedure 5 3 Using Palm 5 3 1 Items required 5 3 2 Installing File Conversion Program PdbConvEn CAB 5 3 3 Initial Setting required 5 3 4 Program Overview 5 3 5 Download the software program from Palm 5 3 6 Getting the DBV 301 unit s setting information 5 3 7 Execute
49. e Manual 1015 118 551 2006 Japan Cash Machine Co Ltd 1 23 GLOBAL daLdVHO 1 CHAPTER DBV 30X Service Manual Unit mm ZOL vor 1 gt 1015 18 801 reg 1 9 4 DBV 30X SU with 1 000 Notes Cash Box 1 24 QJ C m 2006 Japan Cash Machine Co Ltd GLOBAL 1 9 5 DBV 30X SD with 200 Notes Cash Box Unit mm DBV 30X Service Manual 101 gt lt gt 441 1015 uoi34esu 11800 01 2 6 m 2006 Japan Cash Machine Co Ltd 1 25 GLOBAL daLdVHO CHAPTER 1 1 26 DBV 30X Service Manual 1 9 6 DBV 30X SD with 300 Notes Cash Box Unit
50. ency RC 10 unit went full Cash Box Stack The number of bills cannot store to RC 10 unit Damaged bills Dog eared bills Too soft bills Shorter bill However in the following cases it is not counted The denomination is not accepted for recycle RC 10is FULL An abnormal error occurs in RC 10 unit RC 10 is not connected to DBV 301 unit Abnormal The number of errors occurred in the RC 10 unit Recycle Bill to Stacker The number of bills going to RC 10 unit but stacked in the cash box Payout Bill to Stacker The number of bills paying out from RC 10 but stacked in the cash box 5 23 AICM CHAPTER 5 Software Download and Adjustment 5 3 9 Convert the Acceptance log data into the CSV format You can convert the log file get from the DBV 30X unit into the CSV format Conversion Procedure 1 Double click the PdbConvEn exe and check the Accepting Log Tab is selected 2 PdbCony Ver 2 0 1 Bx Convert Accepting Log FileName YProgram Fi les Palm kai gai Backup 0418040000_000000 Status Start LOG file transfer Start file load File load completed Start LOG file output LOG file output completed LOG file transfer complete d File C Program Files Palmykaigai Backup 0418040000_00000000041200001807 sv Convert CSV Finish 2 Click Button and then select the log file 0418040000_000000000041200001807 you want to convert into CSV format The log data files are save
51. he left side of DBV 30X unit Verify the DIP switch settings before installing the DBV 30X unit The DIP switch settings are determined by the software See software specifications provided sepa rately DIP switch settings of your software DIP Swich 1 1 OFF1 2 3 4 5 6 7 8 DIP Swich 2 1 8 1 DIP Switch 1 SW1 SW 1 sets the accepted Denomination and mode Depending on the software the denomina tion settings will differ Refer to the software specifications Function Denomination 1 Denomination 2 Denomination 3 Denomination 4 Inhibit Denomination 5 Denomination 6 Denomination 7 SW1 8 Mode Setting TestMode 1 Normal Mode For details about Test Mode refer to 4 3 Diagnostics 2006 Japan Cash Machine Co Ltd 1 19 GLOBAL daALdVHO CHAPTER 1 20 DBV 30X Service Manual 1 8 2 DIP Switch 2 SW2 DIP Switch 2 sets the Communication method For details refer to the software specifica tions 912 003 MDB interface No Function SW2 1 ON SW2 2 SW2 3 SW2 4 SW2 5 SW2 6 SW2 7 SW2 8 Always OFF 412 002 Pulse interface No SW2 1 SW2 2 Function PULSE WIDTH OFF OFF 50ms 300ms ON OFF OFF ON 50ms 50ms 80ms 120ms ON SW2 3 ON SW2 4 150ms 180ms PULSE COUNT OFF
52. heck all harnesses and connectors Stacker Full Change the MAG CPU board if required Refer to Chapter 3 E Disassembly Instructions Check all harnesses and connector CPU Feed small board failure may occur Change the CPU Feed small board if required Stacker Motor may be corrupted Change the motor if required Refer to Chapter 3 Disassembly Instructions Set the cash box properly Check all harness and connectors MAG CPU board failure may occur Change the MAG CPU board if required Qucm GLOBAL CHAPTER 4 Trouble Shooting and Diagnostics 4 3 4 Running Test This detects the DB V 30X s operating condition When the test starts the operation from the bill insarted to stacked are repeated If no LED lights it means the DBV 30X unit operates properly If the red or yellow LED lights refer to Running Test Error Code shown below and detects the error Conditon Stacker LED 22 Causes and Solution Condition Soma _ _ Check all harnesses connectors and cash box Change the 1 Stacker Full MAG CPU board if required Refer to Chapter 3 Disassembly I Instruction CPU Feed small board failure may occur Check all harnesses B Stacker JAM Lock and connector and change the CPU Feed small board if required G 1 Refer to Chapter 3 Disassembly Instruction Acceptor JAM Remove Circuit Board to change the Power Supply
53. in pressing the Stack button once Button CHAPTER 7 Optional Recycler Unit RC 10 7 6 5 Dispensing Bill When dispensing a bill from the RC 10 unit compulso rily follow the instruction as shown below 1 Check the RC 10 unit s display LED lights Display LED Whe the display LED is blinking an error occurs in the RC 10 unit After clearing the error auto load the bill For details about error refer to 7 7 1 LED Diagnostic Code Sat Loy 2 Press the Dispense Button A bill in the RC 10 unit is despensed from the bill insertion slot in Dispense pressing the button once Button CHAPTER 7 Optional Recycler Unit RC 10 7 6 6 Clearing JAM Bill When a Jammed bill occur and the Display LED is N 1 Display LED blinking Clear the error following the instruction as shown below sat 1 Rotate the Cover Stopper in the arrow direction Cover Stopper 2 Remove the R Base Cover C in the arrow direction R Base Cover C CHAPTER 7 3 Remove the jammed bill in the arrow direction A Be sure not to take out the belt together
54. ions 1 6 1 Technical Specifications Width min 65 max 72 mm 1 Length min 120 max 160 mm Insertion Direction Refer to the sofware Information Sheet Acceptance Rate Refer to the sofware Information Sheet Approx 2 seconds from bill insertion to credit signal output Approx 3 seconds from bill insertion to bill stack completion 200 Notes Cash Box 300 Notes Cash Box 500 Notes Cash Box 1 000 Notes Cash Box Interface Pulse MDB 2 Serial Escrow 1Bill LED Condition LED R ed Y ellow Green R ear Indication LED Green Front Bill Accepted Processing Speed Cash Box Capacity Bills narrower than 65 mm width or wider than 71mm width will need special bill guides Contact your JCM sales representative for details When using MDB interface the optional bill recycler unit RC 10 can be at tached For details about RC 10 unit refer to Chapter 7 1 6 2 Environmental Specifications Operation Temperature 1 15 C tp 60 C Storage Temperature 20 C to 60 C Operation Humidity 1 15 95 RH no condensing Storage Temperature 415 t 95 RH no condensing Indoor and Outdoor Be sure to satisfy the following temperature humidity conditions 35 C 95RH RH 40 C 85RH 100 95 1 90 Additional Range 85 1 80 70 60 Range of operation 60 C 40RH temperature humidity 50 40 Additional Range Q 2 m 2006 Japa
55. it When upgrading the software or replacing the CPU board please download the software When downloading the software program from your Palm to DBV 301 unit refer to 5 3 Using Palm 5 1 1 Tools Required When downloading the software program the following items are required DBV 30X unit JCM Power Supply unit VM300 DC12V Part No 116477 or VM301 DC24V Part No 1164480 JCM Communication cable IFU 002 Part No 100157 or 3280 03 15 Box 12V Relay Harness Part No 116490 PC Windows 98 SE 2000 MS DOS Version 5 x 6 x with RS 232C serial port Download Program DWN exe or DOWNLOAD V exe Software Program Ex DBV301SU USA Serial Port gt m AC Power JCM Communication Cable IFU 002 PC JCM Power Supply Unit OS Windows 98 SE 2000 VM300 DC12V VM301 DC24V 5 1 2 Initial Setting Before downloading the software perform the following steps Refer to the diagram above to connect the cables harnesses properly A When connecting the harness to the DBV 30X unit be sure the power of VM30X is OFF Failure to do so may cause electric shock and or permanent damage to the device 2 Set the DIP switches SW1 1 1 6 1 7 and 1 8 ON and SW1 2 to 1 5 OFF Location of DIP switches DIP Swich 1 4 DIP Swich 2 17 3 Supply the power to the DBV 30X unit 4 Check the Indication LED
56. m or turn the DBV 30X unit s power OFF and the perform the adjustment again 1 Double click the Adjustment Program Cab300 exe then the following window will appear Set your PC s COM Port No and click OK Button RS 232C Configuration Baudrate 1200 C NONE 2400 C DDD 4800 f EVEN COM4 S600 19200 38400 OK Default Cansel 2 Then the DBV 300 Adjustment program will appear DBV 300 Adjustment Software for Win2000 507 File F Help H SerialNo Version r lt lt Adjustment Item gt gt 1 Motor Speed Check 2 White Paper Adjustment 3 Black Paper Adjustment 4 White Black Paper Adjustment 5 Non Paper Adjustment Conect to PC with DBv 300 Set the Bill Acceptor in Test Mode Set DipSVV1 3 ON then power on Press Start button then check the Adjustment Item 1 2 3 4 and 5 in that order Write adjustments data to disk Status 5 18 2005 9 38 AM AICM GLOBAL CHAPTER 5 Software Download and Adjustment When replace the CPU board be sure to write the Serial No into the DBV 30X unit Check the DBV 30X unit s Srial No and write from the menu bar s Help Change Serial No DBY 300 Adjustment Software for File F Help H Read Data Change Serialo lt lt Adjustment Item gt gt 1 Motor Speed Check SerialNo lt lt Input SerialNo gt gt Serial 041200001807 WRITE 04 12 2 001807 EXIT 3
57. mble remodel the RC 10 unit There is high pressure spring inside and it is very dangerous Please contact JCM when it is necessary to disassemble it at the time of exchanging parts CHAPTER 7 Optional Recycler Unit RC 10 7 2 RC 10 Component Names DIP Switch Display LED n Dispense Button DBV 301 Connector 4 G Stack Button c Auto Load Button MDB Connector R Base Cover A R Base Cover D Cover Sotpper R Base Cover B Cable Harness RC 10 Installation Lever Release Lever CHAPTER 7 Optional Recycler Unit RC 10 7 3 Specifications 7 3 1 Technical Specifications Recycler Note 1 1US or 5US Recycler Capacity 2 10 Notes Max Processing Speed Approx 4 Seconds from the bill insertion to stacking completion g gt P Approx 4 Seconds All processes from the bill dispensing beginning to completion MDB Interface Protocol Coin Hopper Lim isplay LED Green The following bills are not accepted as recycler bill Damaged bills Dog eared bills Too soft bills Shorter bills 2 The following condition may change the maximum number of recycler bills Operation Temperature is under 5 C Operation Humidity is under 43096 RH When the retry operation occurs depending on the condition of the bills at the stacking time 7 3 2 Environmental Specifications Operation Temperature 1 15 C to 6
58. n Cash Machine Co Ltd GLOBAL 1 6 3 Electrical Specifications DBV 30X Service Manual Power Supply DBV 300 DC12V 45 2 5A Recommended DBV 301 DC 24 45 2 5A Recommended DBV 302 117 AC90V to 123 50 60 2 Power Consumption Standby 0 3A In Operation 0 6A Max 1 5A Standby 0 2A In Operation 0 4A Max 0 9A Standby 0 07A In Operation 0 16A 0 45A 1 6 4 Structural Specifications Holizontal Mounting Mounting Weight Outline Dimentions Approx 1 2kg with 200 Note Cash Box Refer to 1 9 Dimensions 2006 Japan Cash Machine Co Ltd 1 GLOBAL daLdVHO CHAPTER DBV 30X Service Manual 7 Interface Connector and Pin Assignment Header Dual Light Angle Type 702290 3007 US MOLEX Recommended Housing 70066 0113 US MOLEX Clip Dual Type 70013 0018 US MOLEX Terminal 70058 0204 US MOLEX Recommended Wire String AWG 24 to 26 1 7 1 When using ID 0D3 MDB Interface BDBV 301 Signal Name Function DC 24V NotC onnected OUT Photo coupler OutputSignal Line from Bill Acceptor IN Photo coupler InputSignal Line from Bill Acceptor Photo coupler Signal Ground NotC onnected NotC onnected NotC onnected NotC onnected NotC onnected
59. nload and Adjustment Download Procedure There are two procedures A and B to download the software program A Download the software program in the download mode 1 Turn the power OFF then set the DBV 30X unit DIP Switches SW1 1 1 6 1 7 and 1 8 ON and SW1 2 to 1 5 OFF 2 Check the indication LEDs are blinking and the condition LED s green yellow and red LEDs light alternately This indicates the DBV 301 unit in the Test mode 3 Supply the power to the DBV 301 unit 4 Tap the DWN 03 Download Program icon then the following screen will appear Program Download Acceptor CRC 75 8 iD USR3 300 IDOO3 03 V 1 13 04 038 4 Down Load File 7582 0 003 03 Vw 1 13 04 03A UG04 8 5 the Acceptor s area REC Button to get the name of the present software and boot in the DBV 30X unit 6 Tap the Down Load File s area B to select the software program you want to download 7 Tap send Button to start downloading 8 When downloading is completed successfully the screen will return to the Program Download screen automatically A While downloading the software program be sure not to have any impact to the DBV 30X unit and the palm 5 17 QJcm CHAPTER 5 Software Download and Adjustment B Download the software program while communicating with a host machine 1 Tap on the Palm Setting Program PSP 03 icon then the following screen will appe
60. ntelligence forrecycling ofnotes Q J m 2006 Japan Cash Machine Co Ltd GLOBAL daALdVHO CHAPTER 1 DBV 30X Service Manual 1 3 DBV 30X Naming Composition 1 3 1 Model DBV 3 0 1 SU 0 2 0 4 5 1 Model Name 2 Series Name 3 CPU Board Type 0 JCM Standard 4 Power supply 0 DC12V 1 DC24V 2 117 5 Stacker Type SU Upward vertical stacking SD Downward vertical stacking 1 3 2 Type 6 7 8 9 10 11 12 6 Country Code 1 3 digit ISO code Ex RUS Russia 7 Cash Box Capacity 2 200 Notes Cash Box 3 300 Notes Cash Box 5 500 Notes Cash Box A 1000 Notes Cash Box 8 Bezel Type 1 JCM Standard Bezel SU SD 2 Snack Mask SU SD 3 Euro Bezel SU 4 Euro Bezel SD AICM GLOBAL 2006 Japan Cash Machine Co Ltd DBV 30X Service Manual 9 Guide Width 1 67mm 3 71 mm 4 73mm 10 Cash Box Type 1 Upward bill ejection box 11 Recycle Type Optional 0 without bill recyclerunit 1 with bill recycler unit 12 Interface Type 1 D3 ID 0D3 MDB interface 03 ID 003 Serial interface 44 ID 044 OEM interface 1 For another interface please contact JCM Q 2 m 2006 Japan Cash Machine Co Ltd gt GLOBAL daLdVHO CHAPTER DBV 30X Service Manual 1 4 Component Names Cash box cover Cash box release lever RC 10 Connecotr Communicati
61. ogram and use the 60 reference paper Sensor MAG CPU boards failure Change the Sensor MAG CPU board Refer p 3 5 How to Remove CircuitBoards DIP switch seting of DBV 301 is not correct 4 5 Qucm GLO BAL CHAPTER 4 Trouble Shooting and Diagnostics 4 2 3 Communication Problems Symptoms Error Messages Possible Causes DIP switch setings are wrong Setall DIP switches OFF loosely connected I Check for any bent missing or damaged pins in CPU Power Supply board is Replace CPU Power Supply board Refer p machine and the bill acceptor Qucm GLOBAL CHAPTER 4 Trouble Shooting and Diagnostics 4 3 Diagnostics DBV 30X is equipped with diagnostic feature to aid in repair and maintenance This section de scribes the test procedure of each function using DIP switch to identify the cause of failure condition To identify the cause of failure condition DB V 30X need to be entered the Test mode 4 3 1 How to enter the Test Mode 1 Set SW1 8 ON and SW1 1 to SW1 7 OFF then supply the DBV 301 power ON 2 The Indication LED located on the faceplate is blinking and the Condition LED green yellow and red located on the rear of the unit lights This indicates the unit is in the Test mode 3 Set the DIP switches SW1 1 to SW1 7 depending on the test you wish to execute See 4 2 2 to 4 2 10 4 Set the SW1 8 OFF to start the test When the test starts Indication LEDs turns OFF and all green yellow and re
62. on Port Faceplate Indication LED 1 X AC117V Power Supply Connector DIP Swi For DBV 302 Only t Interface Connector DIP Switch 2 Acceptorhead Condition LED Acceptor head release lever J cm 2006 Japan Cash Machine Co Ltd GLOBAL DBV 30X Service Manual 1 5 System Configuration 1 5 2 DBV 300 System Configuration DBV 300 Palm F Tungsten C 1 z 1 C Harness EDP 116490 Part 3280 03 15 Interface Connector Communication Port gt Download Adapter PC EDP G00171 OS Windows R 98 6 2000 2 JCM Power Supply Unit EDP 116477 Part VM300 U J s Host Machine Optional Harness EDP 118746 Palm can be connected to download a software perform the diagnostics and collect the accepting log data PC can be connected to download software and perform an adjustment For details about software downloading and adjustment refer to Chapter 5 2006 Japan Cash Machine Co Ltd 17 UAALdVHO CHAPTER DBV 30X Service Manual 1 5 2 DBV 301 System Configuration 2 23 4 1 8 40 8 aa SS OPTIPAY CC Optional Bill Rakyoler Unit 10 1 Palm R Tungsten C gt Harness EDP 116490 Part 3280 03 15 f Download Adapter PC 4 EDP G00171 OS Windows R 98 SE 2000 JCM Power Supply Unit
63. or Button the Acceptor setting screen appears Information Although you can change the acceptor setting with Acceptor Setting screen besure NOT to change the settings Acceptor Use this feature as reference only otherwise the settings of DBV 30X unit will change 2 Tap the Information Button the DBV 30X unit s setting information will be displayed Infomation 61 68 B 3 615832300 10003 03 0 Display the software program name and SAUGO4 7588 boot installed in DB V 30X unit No Country Denomi Ena Secu USADI 1 No Indicate the allocated number depending on the denomination Country Indicate the Country code USA 01 5 USA 01 10 USA 01 20 USA 01 50 5801 100 Denomi Indicate the denomination Ena Indicate the denomination setting 00000 0 information Enabled C Disabled i Not used Secu Indicate the security level Normal 5 19 QJcm CHAPTER 5 Software Download and Adjustment 5 3 7 Execute the Diagnostics You can execute the diagnostics from your Palm Tap the Diagnostics Button of the Palm Setting Program then the following screen will appear Tap the Button to start the diagnostics you wan to execute Tap any Button to finish the test F Diagnostics 0 1st 2nd 3rd Execute the Transport Motor Forward Rotation Test L Motor 530 523 REV
64. or encoder sensor does not ditect Check all harnesses and connectors The Transport Motor CPU board failure may occur Change the Transport Motor CPU board 4 3 6 Acceptor Sensor Test This detects Acceptor sensors condition To check the Acceptor sensors condition set the DIP Switch ON depending on the sensor as shown below For details about sensor location refer to 4 4 Sensor board and motor location A The acceptor sensor test can test more than one specifying sensor at the same time SWNo 7 SensrNam Swi SW1 6 sensors PSR r8t_ir Ret Right 3 5017 4 10 GLOBAL CHAPTER 4 Trouble Shooting and Diagnostics 4 3 7 Stacker Sensor Test This detects stacker sensor condition To check the stacker sensor condition set the DIP switch depending on the sensor as shown below For details about sensor location refer to 4 4 Sensor board and motor location A stacker sensor test can test only one specifying sensor Swrs 4 11 AICM CHAPTER 4 Trouble Shooting and Diagnostics 4 3 8 Bill Acceptance Test This detects the acceptance of bills After setting the DIP switch SW1 8 OFF to start the test insert a bill to detects the acceptance of bill If the green LED blinks refer to Bill Acceptance Error Code shown below and detects the error
65. r Forward Reverse Rotation Error Code shown below and detects the error Forward Rotation Reverse Rotation 9 Stacker Motor Forward Reverse Rotation Error Code Causes and Solution Contact JCM Slow Power Supply Board failure may occurs Refer to 3 1 How to Remove Circuit Board to change the Power Supply Board Motor encoder sensor does not detect Check all harnesses and Abnormal connectors The CPU board failure may occur Change the CPU board Refer to Chapter 3 Disassembly Instructions 4 13 AICM GLOBAL CHAPTER 4 Trouble Shooting and Diagnostics 4 3 10 DIP Switch Test This detects the DIP switch condition Perform the test given in the following steps 1 Set all switches of the DIP switch 1 ON and supply the power to the DBV 30X Check the Indication LEDs located on the faceplate are blinking and Condition LED s red yellow and green LED light 2 Set the SW1 8 OFF to start the test The blinking LEDs turn OFF 3 Set the DIP Switch SW1 1 to SW1 7 ON Confirm the red yellow and green LEDs are blinking once DIP Switch 1 4 Set the DIP Switch SW1 1 to SW1 7 and SW2 1 to SW2 8 ON Confirm the red yellow and green LEDs are blinking twice Switch 1 DIP Switch 2 5 Set the even swiches SW1 2 SW1 4 SW1 6 SW2 2 SW2 4 SW2 6 and SW2 8 OFF Confirm the red yellow and green LEDs a
66. re blinking three times DIP Switch 1 DIP Switch 2 6 Set the odd switches SW 1 1 SW1 3 SW1 5 SW1 7 SW2 1 SW2 3 SW2 5 SW2 7 OFF Confirm the red yellow and green LEDs are all OFF Switch 1 Switch 2 7 This is the end of the DIP Switch Test To finish the test set the DIP Switch SW1 8 OFF and turn the DBV 30X unit s power OFF A Ifany of the LED status are different from above the DIP switch CPU board failure may occur To change the CPU board refer to 3 5 How To Remove Circuit Board If the erorr is not solved contact JCM 4 14 QLO BAL CHAPTER 4 Trouble Shooting and Diagnostics 4 4 Sensor board and motor location Power supply board Feed sensor Feed small board Left Right Stacker home sensor CPU board Feed motor encoder sensor Feed motor Stacker motor Stacker motor encoder sensor Indication LED Enterance sensor Box sensor Exit sensor MAG sensor Condition LED MAG board Acceptor sensor Sensor board Continuous Insertion Protect Lever sensor 4 15 Qucm CHAPTER 4 Trouble Shooting and Diagnostics 4 5 Cable Diagram 4 5 1 DBV 301 Cable Diagram CPU BOARD SENSOR BOARD 4019 3210 06 01 01 4019 3210 06 05 01 3210 05 06B 182331 218 G 3 YELLOW e 1 WHITE GREEN E GREEN 2 5 BLACK 31 FEED Motor dy Lstk
67. s are blinking and the Condition LED s Red Green and Yellow LEDs light alternately This indicates the DB V 30X unit is in the Download Mode 5 2 AICM CHAPTER 5 Software Download and Adjustment 5 1 3 Starting Dwonload Program There are 2 procedures A and B to download the software program Depending on the down load program you are using refer to the procedure A or B A When using the download program DWN exe 1 Turn your PC Power ON 2 Insert the floppy disk containing the download program DWN exe and the software program Ex DBV301SU USA2 to your PC s floppy disk drive Start MS DOS MS DOS Prompt Command Prompt For detail see your PC and MS DOS Windows manuals When the menu appears type your PC s floppy drive name and press ENTER For example if your floppy drive is A type as A ENTER To get the list of file names in the floppy disk type as DIR ENTER Find the file name of software program and enter the parameters as shown in the diagram below For example if the file name is DBV301SU US A2 and your PC s COM Port No is 1 type as DWN DBV301SU USA2 2 252 2461 ENTER COM PortNo Fixed Number Software Program Name Please change the file name of the software program if necessary Microsoft R Windows 98 C Copyright Microsoft Corp 1981 1999 C Windows gt A A gt DIR DBV301SU USA2 524 288 01 12 15 21 21 DBV301SU USA2 DWN EXE 57 863 98 08 28 11 45 DWN EXE A gt DWN
68. staller setup exe SETUP LST PdbConvEN CAB to your PC 2 Double click setup exe to start the installation 3 Follow the instruction as shown on the screen and complete the installing 5 3 3 Initial Setting required Before connecting the palm to DBV 30X perform the following procedure 1 Install the Palm Setting Program ID003 prc and Download Program ID003DWN prc to your Palm For details about installing refer to your Palm s manual 2 Connect your Palm to the DBV 30X unit with JCM s Box 12V Relay Harness Host Machine 4 JCM s 12V Relay Harness Palm s Tungsten C EDP 116490 Part 3280 03 15 DBV 30X 5 13 Qucm CHAPTER 5 Software Download and Adjustment 5 3 4 Program Overview view Deed DWN 03 can be downloaded the software p program with Palm similarly to doing with Please set DIP swith to Download DWM 03 03 Mode when downloading a software for Download Mode rere to 5 1 3 Initial Setting PSP 03 Palm Setting Program PSP 03 can be performed the following features Execute the diagnostics Get the Accepting Log from DBV 301 unit Download the software whil communi cating the host 5 14 Qucm CHAPTER 5 Software Download and Adjustment 5 3 5 Download the software program from Palm You can download the software program from your palm to DBV 30X unit Before downloading a soft ware program you need to
69. t sliding in the arrow direction Tapping Bises CHAPTER 7 Optional Recycler Unit RC 10 7 8 5 Changing Encoder Board 1 Disconnect the connector on the ENC board 2 Remove the tapping bis that is holding the ENC board Motor Unit Tapping Bis 5 Connector
70. tantinformation or procedures that must be followed for correctand risk free unit operation This icon indicates useful or recommended supplemental information This indicates steps ina procedure Be sure to perform these steps in the order given This indicates useful or important supplemental inforamation CE Marking Notes The DBV 301 SU is CE marked products ilComplies with the following Standard EN61000 6 1 2001 EN61000 4 2 1995 1 1998 A2 2001 EN61000 4 3 2002 A1 2002 EN61000 6 3 2001 EN55022 1998 ClassB GLOBAL Package Contents Version Information Package Contents The DBV 30X unit s packing box contains theitems listed below Please check to confirm that all items shown below have been included BDBV 30X SX unit 1 Harness 1 MDB Harness EDP 118761 or Optional Harness EDP 118746 MDB Harness Optional Harness Model and Serial No Information To identify your DBV 30X unit s model and serial number see the metallic label attached to the left side of DBV 30X unit MODEL DBV 301 SU USA2 2111 D3 SERIAL NC 5 fo ooo DC 24 36 0 9 0 6 JAPAN CASHMACHINE LTD MADE IN JAPAN AICM GLOBAL Table of Contents Table of Contents CHAPTER 1 Model Numbers and Specifications 1 1 Precautions 1 2 Main Features 1 2 1 Intelligent 3 way LED for Easy field Diagnosis 1 2 2 Palm Programmable 1 2 3 Built in Auditing Functions 1 2 4 Optional
71. tics Symptoms Error Messages Possible Causes Corrective Action Sensore need tihe tesi Refer to 2 5 Preventive Maintenace to clean adiusted the sensors Follow the instructions on 5 2 vere Adjustmentto adjustthe DBV 30X CPU board failure Refer the 3 1 How to Remove the Circuit The motor rotates several time and Board stops Setthe switch SW1 8 ON and then supply Wrong DIP swich the DBV 30X unk Refer to the 4 2 Diagnostics and conduct DIP Dip switch failure Switch TEST to check ifthe DIP switch has a Can notenter the TEST mode failure CPU Board failure Change the CPU board Refer to 3 5 How to Remove Circuit Boards 4 2 2 Adjustment Problems Symptoms Error Messages Possible Causes Corrective Action Our Adjustment program supports only Windows Check the connections of PC and DBV 30X Wrong or inappropriate connections Check for any bent missing or damaged pins in the connectors Setthe DBV 30X units DIP switches SW1 1 0 SW1 7 OFF and SW1 8 ON and turn on the power ofVM30X Communication Error DIP switch failure Refer to the 4 2 Diagnostics and conductDIP Switch Test CPU board failure Change the CPU board Refer tp 3 1 How to Remove 6 Boards Change the Power Supply board Refer b 3 1 poner iors noe How to Remove Circuit Boards IFU 002 is broken Please exchange it Follow the instruction on the Adj300 exe Wrong reference paper Adjustment Error pr
72. ve the SB guide Left Right in the arrow 1 direction and the arrow 2 direction SB Guide Left SB Guide Right 3 Remove the front FB guide in the arrow 3 direction FB Guide Qucm 9 7 0 0 9 2 CHAPTER 3 4 Remove the screw and remove the pusher mechanism assembly in the arrow direc 5 Remove 2 timing belts and rollers from the pusher mechanism assembly A When removing the timing belts sure not to loose the rollers AICM CHAPTER 3 Disassembly Instruction 3 2 2 Removing the Feed motor and stacker motor 1 Remove 2 E rings and pull out the shaft from pusher plate 2 Slide the pusher plate in the arrow direction and remove the plate 3 Remove the E ring and pull out the shaft from the pusher arm Remove 2 spacers Disassembly Instruction CHAPTER 3 4 Lift the pusher arm and remove 5 screws and remove the motor guide 5 Remove the feed motor and stacker motor from the motor guide Jcm CHAPTER 3 Disassembly Instruction 3 3 Disassembly of Up Guide 3 3 1 Removing the Sensor board 1 Remove the pusher mechanism assembly Refer to 3 2 Disassembly of Pusher Mechanism Assembly 2 Remove 2 screws and pull out the up guide 3 Pull out 2 shafts and remove 4 gears CHAPTER 3 Disassembly Instruction 4 Remove 2 screws and remove the Sensor board 5 Release the lock and remove the

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