One oil pan - 1 piece
Contents
1. bottom of the motor not the frame 7 Remove your swing arm pivot shaft 74 of the way or enough to clear the transmission tail section following your Factory Service Manual 8 Raise the jack under the motor until the tail shaft of the transmission is about an inch above its original location This will give you the necessary room for removal and installation of the oil pan JU TAKE PRECAUTION WHEN RAISING THE MOTOR AND TRANSMISSION TAIL SECTION THAT YOU DO NOT adi BIND OR KINK ANY CONNECTORS OR MOTOR MOUNT LINKAGE 9 Remove the factory oil pan following the Factory Service Manual FAILURE TO TAKE PRECAUTIONS WHEN LOWERING THE MOTORCYCLE OR MOVING JACKS al COULD RESULT IN GREAT PERSONAL INJURY MAKE SURE MOTORCYCLE REMAINS STABLE WHEN PREFORMING TASKS PAGE 4 PARTS ye PREPARATION AND INSTALLATION BAKER ONE OIL PAN PREP The BAKER 1 Pan comes ready to install please follow these steps to ensure proper installation 1 Check for any debris inside the oil pans from shipping THE OIL PAN MUST BE CLEAN OF ALL DEBRIS TO AVOID ENGINE DAMAGE Take a blow gun and blow through the pick up tube to ensure no debris is present 2 Clean gasket surface area on transmission with brake cleaner or suitable cleaning solvent INSTALLATION 1 Install the oil pan with stock gasket p n 26077 99A See Figures 2 and 3 Apply Blue Thread Lock to all bolts Bolts 1 2 14 20 x 3 SHCS and 5 6 1 4 20 x 3 SHCS might hav2. INSTALLATION INSTRUCTIONS PREMIUM DRIVETRAIN INNOVATIONS FOR AMERICAN MOTORCYCLES V 2 29 08 BAKER 1 OIL PAN INSTALLATION FEATURES 1 piece Cast A356 T6 Aluminum Reduces engine oil temperature by 10 degrees on an 80 degree day Multiple integral baffles eliminate the stock plastic baffle with springs BAKER 1 Pan has the feed located in the rear and return in the front for more complete system circulation Structurally located integral boss for Alloy Art TXR stabalizer Website www alloyart com APPLICATION 1993 2008 FLH MODELS SKILL LEVEL As with most things in life there is no substitute for skill and experience It is highly recommended by BAKER Drivetrain that when performing this task or any task related to the Drivetrain components on your motorcycle that you refer to your Factory Service Manual for your specific model of bike SOME HAND TOOLS AND SHOP SUPPLIES REQUIRED 5 8 wrench or socket 3 16 Allen Socket Torque Wrench 3 16 Allen Transmission Fluid BAKER recommends Spectro 75W 140 for best performance other options are Belray Redline or H D transmission fluid Motor Cil 20W50 Blue Thread locker PAGE 1 OVERVIEW BAKER 1 OIL PAN INSTALLATION TABLE OF CONTENTS Overview Table of Contents Included Parts Detail 4 6 Preparation and Installation Terms 8 Disclaimer PAGE 2 TABLE OF CONTENTS INCLUDED PARTS Figure 1 THE FOLLOWING PA
3. RTS ARE INCLUDED AS SHOWN IN FIGURE 1 NUMBER QTY P N DESCRIPTION 1 1 26077 99A Gasket H D 2 BD 5QTP Oil Pan Polished 2 x BD 50TB Oil Pan Black 2 BD 5QTR Oil Pan Silver 3 10 25C350KCSS P 1 4 20 x 3 7 SHCS S S 4 2 25C300KCSS P 1 4 20 x 3 SHCS S S 5 2 22H S05M Hex Zero Leak Drain Plug 6 MM32 042 Elbow Fitting 7 E 45893 99 3 8 NPT Plug Customer Preference Year and Model Specific PAGE 3 PARTS PREPARATION AND DISSASSEMBLY PREPARATION Support motorcycle on a proper lift or jack Take extra precautions to make sure motorcycle stays stable and stationary For your safety place motorcycle in 1st gear DISSASSEMBLY 1 FOR YOUR SAFETY DISCONNECT BOTH BATTERY CABLES FAILURE TO DUE SO COULD RESULT IN ad PERSONAL INJURY 2 Remove your transmission and oil drain plugs drain fluids and dispose of at your local recycler 3 Remove your rear wheel following the Factory Service Manual using proper safety precautions and tools 4 Some models and or aftermarket exhaust systems might have to be removed in order to remove rear wheel pivot shaft bolt 5 With the rear of the motorcycle in the air rear wheel removed place a block of wood or two under the motorcycle frame toward the rear a couple of 4x4 s will work well to enable you to lower and remove the jack while keeping the motorcycle raised in the rear 6 Place the jack under the motor with a small block of wood small enough so it just contacts the
4. e to be held into position while installing pan in order to clear the frame crossmember Refer to Figure 3 2 Start the 4 bolts held into position during install by hand making sure the gasket is aligned This will hold the pan and gasket in position 3 Install the remaining eight 1 4 20 x 3 1 2 SHCS with blue thread lock 4 Snug all bolts to 110 in Ibs following the torque sequence shown in Figure 3 Figure 3 Torque Sequnce PAGE 5 PREP AND INSTALLATION INSTALLATION 6 Lower the jack to realign the swing arm and transmission tail shaft 7 Install the swing arm pivot bolt following the Factory Service Manual 8 Install the rear wheel following the Factory Service Manual 9 Fill transmission with 20 24 fl oz for 1993 2006 or 32 fl oz for 2007 newer with transmission fluid Fluid can be checked by removing the oil level plug 10 Fill oil pan with 20w50 HD oil or customer preferred oil Check oil level and add as required following your Factory Service Manual 11 Install exhaust system if removed Once the maiden voyage had been made around the block or down the road Take the time to double check all fasteners for tightness Also with the bike as close to level as you can safely get it and the transmission fluid oil warmed up double check the level of the fluids Top off if necessary Figure 4 Shown with Alloy Art TRX PAGE 6 ASSEMBLY SPECIAL ORDERS A minimum 500 deposit is required with a
5. ll special orders Special orders include unique case finishes unique side door requests i e wrinkle black door or no logo ALL OTHER ORDERS Orders can be pre paid using VISA Mastercard or American Express Prices shown are F O B Haslett MI BAKER provides free UPS ground shipping on all retail orders for complete transmissions or transmission kit UPS air shipment is available upon request Customer is responsible for air shipment premiums LIMITED WARRANTY BAKER Inc transmission assemblies transmission kits primaries belt drives and wide tire kits are guaranteed to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of 5 years from the date of purchase or up to 60 000 miles whichever is sooner If the product is found by BAKER to be defective such products will at the option of BAKER be replaced or repaired at cost to BAKER In the event warranty service is required the original purchaser must call or write BAKER immediately with the problem If it is deemed necessary for BAKER to make an evaluation to determine whether the transmission assembly or transmission kit is defective the entire transmission assembly whether originally purchased as an assembly or kit must be properly packaged and returned prepaid to BAKER with a copy of the original invoice of purchase If after an evaluation has been made by BAKER and a defect in materials and or work
6. manship is found BAKER will at BAKER s option repair or replace the defective part of the assembly Warranty card must be returned within 45 days of purchase to be valid ADDITIONAL WARRANTY PROVISIONS This limited warranty does not cover labor or other costs or expenses incidental to the repair and or replacement of BAKER products This warranty does not apply if one or more of the following situations is judged by BAKER to be relevant improper installation accident modification including but not limited to use of unauthorized parts racing high performance application mishandling misapplication neglect including but not limited to improper maintenance or improper repair BAKER shall not be liable for any consequential or incidental damages arising out of or in connection with a BAKER transmission assembly transmission kit swingarm fender component or part Consequential damages shall include without limitation loss of use income or profit or losses sustained as the result of injury including death to any person or loss of or damage to property BAKER transmissions transmission kits primaries belt drives and Wide Tire Kits are designed exclusively for use in Harley Davidson motorcycles BAKER shall have no warranty or liability obligation if a BAKER part is used in any other application If it is determined that a BAKER transmission assembly has been disassembled during the warranty period fo
7. r any reason this limited warranty will no longer apply PAGE 7 TERMS The words Harley and H D are registered trademarks and are for reference only Use of H D model designations and part numbers are for reference only BAKER Drivetrain has no association with and makes no claim against these words trademarks or companies It is the sole responsibility of the user to determine the suitability of this product for his or her use and the user shall assume all legal personal injury risk and liability and all other as well as all other obligations duties and risks associated therewith CUSTOMER SUPPORT For any installation or service questions please contact our BAKER technical department toll free 1 877 640 2004 Baker Drivetrain 9804 E Saginaw Haslett MI 48840 On the web www bakerdrivetrain com PAGE 8 DISCLAIMER
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