Wessex VM Service Manual Part 2
Contents
1. 01002 4003 WOKTSM X3SS3M SOF YVININV 860122 38 LON 011 0 Z 00 NA 6 M STONVNTIOL Iu 02 difi03 1003 X3SS3M 30 KOSSA m Y N 29345 58 806 58 OL 011415 iru 4 ON 141892530 V N VIM3lVN SS3INN ww sNosNama Y 3195 Y NOILVYILTV SSI 01 093 ASSY T3NNVHO 3QlHH3AO 011 01 15008 9 YOLSISIU TIBVISAMAW q 9800 LWA g39vid3M SvH YOLVINDTY JOVLIOA 3 0 7060 0644 q crol HOON MIYOS 135 135 9XGM ONS NOISS3NdAOO 9000 1944 8000 9841 M3HSVM WIHS 089 H1 8 9190 LEWA TINNVHO 31 14 1 JO NOLIVIN3IHO MOHS OL tad Ed YOLVNLOV JO Mala Nvld SINIAY3130 N34AVHO 40 Y SY CSL M3ridd s 084 Q3x4vW 38 GInOHS 310N 8190 TEMA 6090 LLWA 831114 1 3 8 Ne BONN MSV LENO NI 4l mu E 3903 5 54808 11 SAOWSY 8 L 9 2 eros scor 01 VHO 1905 3MIHSdAYH NOILONYLSNI ONILLAS Ost al nossinad 3NY1 50008 a EN 09 4003 JGSS3M Ot LZ OOWA TIAN 3000 eus eg2. ay ul uMous sD dn jas pinoys Joop 11 WAHL LON n SM3HSVM HINOYHL 09 339vdS 1990 OLWA YHOVdS NOOQ NMOHS SV Joop uaym jex2ouq 2101 ayy uo uwop 9 90 OLWA UD yoyo Joop ay sessejdep ejp d Joop so uoj sp ysnf Jo uonisod 1001 154 9 10 S Yi eu ueuw adojs ayy dn Jaybiy 959014 MS GSS 19 49391 ayy jo 222 ayy HOTZ NOILISOd yee Gene 435013 NI 435012 NI X000 HLM 3dVl IXSZ GHA 1348 01 1348 WOLLOS ES Case 5100 LENIN JON Pinoys ayy uoynq dn eui ssalg 1890 OLWA 005 8093 pjnous 37 Pes S uoj s ayy Holm Jeuod epis yy uedo Joop yl 1 990 OLMA NOVA JON Pinoys ay dn y sseud DAA 1069 8003 umop Joop 88944 uado JOOP NMOS JN 19 BY 1D YPM euj 72942 721 Sv 134048 NOISN3MIG Joop ay Bunsay 401 JHL NMOG ONILLAS Xe EUM NON peu s 0 Joop ay 820841 71 30 WOLLOS ATINA Hay INNINON
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7. WHS s Jamod ayy Spuodas Q j u9JD sayojms 0500 18 y y 104 os Aq peioejoud s y GR OW T ZXOLXLL YIHSVM ASSY peuinbai SD JO y MS Aq si siy 06 Japun 40 06 1504 uedo jas eq uba Joop 7 06 0 suedo Joop 10 os eq pinoys ajqojsn po s uedo ay 7 aiv ANN OS S190 Seso JOOP ueuM yoyo eui Aq s ANTI epis y uo 4 y s asojo y Z 19945 995 6090 LLWA 591019 pnoxbalq ayy uo yo uonpjueuo x2euo ayy Ajjpnupu 310 TWIS Gui E 549034 d4VHS INV 54408 11 SAOWSY 8 L 9 2 sus z 40 13865 V N HSINIJ 9 55 19 eror 01 ONLLISIM NI SH3NMO VHO 1505 JMIHSdWVH NOI ISNI 9N 5 ISYVO9 OSI do NOSSid 553823 A3SWOH 3NV1 50008
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9. aan LO xm 1905 358 03 OSI AVIYHL XX X 40 NOISSIWH3d SS34dX3 A3SWOM 3 1 saang x 804 dash 02 4003 XISSIM 0 00 NA 441115 3SIMA3HLO 5531 186 01 06 38 LON AYN ANY 011 5 dOl sor now PSN v N 22345 58 1 4 SI ONIMVEC SIHL NOlLdlMOS3d 58 OL 5 Im ON ONIMVMQ V N SSTINN sNOISN3MIO EV 31925 Y NIV NO s dN 310 SNOIISOd AINS sarauns vov GL 10 vYvOL 093 ayy Bury 202 ayy days Koy NYO HOLMS 63 5 Jes jene y 104 eq jesn 11 EER 0 1001 411 wu eumuedb do 0600 0944 JO WWGZ 0Z ueewjeq pejojedo eq Pinoys y 49102 Joy eq y P 0608 0944 QNVH 1431 401 addy Y pays q pejpjedo s j 0 s 941 8060 0644 NVHL SI
10. 4 2 4 3 44 4 5 Remove rear panels of the lift Remove the extensions fitted to the rear LH and RH of the floating platform Remove the 2 off M5 screws that secure the left hand side of the ram housing upper to the structural beam Slacken but do not remove the 1 off M5 screw holding the right hand side of the ram hosing upper to the structural beam Gently lower the ram housing upper to the ground Remove the bottom limit switch cam from the inside face of the lower end of the LH track it is advised to mark its position first With the lift raised approx 300mm above the ground floor Pull floating platform down from the lift car Apply a small g clamp or similar to each platform rope close to where the rope exits beneath the lift side frames this will prevent the ropes retracting into the lift car Detach the floating platform from the lift by carefully cutting the cable ties from around each rope end ferrule and disconnecting the wire rope from its retainer in the platform Place the 2 off roller tubes width ways beneath the lift one approx 100mm from the front of the lift and one approx 100mm from the rear of the lift Cautiously lower the lift onto the tubes With the lift fully supported on the tubes Slacken the M8 HEX HD Screws holding the slider stabiliser rear VM30 0244 see drawing 2030 sheet 2 and move the sliders inboard Remove the HEX HD Screws holding the top slider brackets
11. Gui E 549034 d4VHS INV 54408 11 SAOWSY 8 L 9 2 SIHS JO 133HS S 11130 SCOT OLF 05 0 OONA ONIXIJ TIVM 35194 14145530 001 dM 1620 093 3755 0044 3SMVOO OSI 30 NOISSIMY3d 5538 3 AISNOY 50008 XXX aod Quen 0170 4101 X3SS3M 2 031 15 5 0 SSTINN 00216 38 LON A V N SQNVONVIS 8 oF wonow SFONVATIOL NYG 02 NOGON 40 ROSS NIE 0 Y 80 58 OL 031 15 V N WIB3IVW 5631 Ni SNOISNSNIG TV O CI 31 35 4 03015 318004 Sv TIM SV 90 0 0644 STANVd OL SM3HOS OLXv N 350 001 EINAT OE LIO Nada JAYA AJRU SOV aul C el Sm Val 40 145 53274 JO 32 4 OVA S310H 8 00151 0786 0701 00151 0 22 18000 NI Al TWIS Gui E 549034 d4VHS INV 54408 11 SAOWSY 2 SECTION 6 Hydraulics Hydraulic Section Contents Product VM Service Procedure Compi
12. ayy 550 00 aunspaw 5143 40 0 40 5 HOLMS 4338 uspy 205 84 eJpnbs s aumuado 29u 4000 JHL SY IWYS JHL LON TOR 30109 TaNNVHO 0334 HOLMS 05 9003 6190 LENA N3dO Y000 8023 59202 71 0602 O 49jey 109 y1 bunjojsip pub pejsnfpo spod 409949 u eJonbs si Joop 49949 79 0704 OOWA 91 49jeJ eui 294409 pexoo alo sjeubd epis j eui 104 72942 y peuoisip jou s Joop etj 104 72949 73 umop dn Buipis si Joop ayy ayy 72242 q q dois oy ubnoue jou eq pejoeuuoosip JO DN OD ayy umop dn sepis xoo q 72299 72 ay s sabuiy ayy uo s Joop eui 2945 8 70012 OONA 49j94 eJD 4210 JOOP y AD3AYY Y 1934409 LON SI 8000 3H1 31 OL SINIOd uD3seJ uojnq eui 0 20 O
13. 1 5 d3349 lINV NYO4LVId 9NILVO 3 8 0 YAN 3 nis3dv WOLLOS oe HOLIMS 31V ld 3NOZ 1806 8093 pede 2 531 318 2 HOLIMS o 0340235 38 1 0 5 S3MIM 310N L 0600 0944 A0 BUNT 5 L 0602 0 34 ho AL SNO M3HSVM 0920 OSMA ANN g SB EN 002 non 26 JOAO 401 Q35n SI YDIOVA 4 YO iEn NoISN3 id WIL 134890 pere ee V 3UNLU3dV dOL ASY 18000 NI 4 Ez WOS LON O ATAR 54903 5 8 L 9 S 5 2 SIHS 4 40 1 L JO 133HS Y N HSINI4 9 ssvm eror 920 ou 1605 3MIHSdWVH NOILONYISNI 5 ONLINM NI SH3NMO 358 03 OSI AVIYHL XX X JO NOISSIH3d SS3MdX3 AJSWOM 3NV1 saang a a Gas cannouasy 02 WOITSN 3553 0012 HOLIMS 9 HOLY Y000 exe we OZ 9345 SE 806 58 OL ONY 031151 uno ON 9 45530 5531 NI SNOISN3HIO yoyms ayy 0 pjnous
14. saang 9345 SE 806 58 OL 031415 VOSSEN 14145534 0980 023 N3NIVI3M 9 160 093 Q39NvH9 MAYIS 9 800255 04908444 VIM31VIN as maaH o SSIINN NI SNOISN3WIQ Tiv SIONV83 OL ALY3dOYd SI ONIMVEC SIHL V 6 6 JVS SeuojMs ayy 5 10 7 jeeus 295 S49D4 Kay Joy os 1465 40 SWJD Jo usnd oj eq y Sway sinu dn uejufbn pup 91 way majos pig D jessnb aunoas puo sbuixy ueyubn e oqp ee Appauos y dn pexoid eq uno puboq 104 8 504 pani jsnu 6 dn yes s papoq doi ayy U YM 21 aunsua susy smasos ayy jo 204 0 K pssasau y ayy ou duun suo Bunbiado y 40 003 jno suu ayy y paooq smasos Dui yossn yo Duiuesoo Aq y 3065929 aq y yo dn p poq ayy sxoid y buuns
15. 0354349 ATINA d SMA OL WYLNSD SI 31 14 HOLIMS 8 8 OH NYa 1204 91 X AGNOS 8050 8 37005 dval 40 NI LOIS 5 2310 Y SON HOUS gt gt FASI 608 186 53074 9 3871 310N 8 GH FW INN OLOZ 0 44 15 8 0 00 0944 HOLIMS 0290 OLA 335 NIVld 8 MIOS 09110944 NOISS3NdWOO ONIMdS 5001 09N 02 2 ozzo oema ZZ V 3LWId 6120 gt 8120 2 dl NOLLO3POYA gt Tate 3903 dWvHs Syang anonay 8 L 9 2 9 55715 A OMMISNI 9 1135 0014 OOWA 5 NOLLOG er SIONVS310L 3 806 SH OL NAWHO 03415 9 45539 V N WIM3lVW 3swe3HIO SSTINN NI SNOISN3HIO evor vor ove 35 02 OSI BE SOF 31 15 3SIMY3HLO SSIINN 1605 3MIHSdWVH AJSNOM 3NV1 saang 011 09 4003 TWAIN 3553 SY3NMO HL JO NOISSIWH3d SS3HdX3 HL 0350 YO MOSS 2 S SIHL O 2 1 Fos O 5 0 d M HOLIMS WOLLOS vvOL 093 bunsn po peeu jj puy euj ayy Jo 14 y Aq 1001 e
16. ON 093 9NIQQV CJAN TIM HOLIMS 3H1 ONILVNLOV 390438 13385 OL 43434 1016 NI 100 ININOLIOS OOL ONILLIS 34v SAJONNIA ZZ SW3ll dl 310N 160 093 298 9 IS IENA 133HS OL 83434 S LS LEWA 3 0 OS O WA Will 440 1390W pub Jeyyny ayy bunes Du eui Jeyp pep s D G 4016 pjnoys eui 52502 p ul i eui pub 0 ayy sjeujoo 100 uo umop 29 dn eui 55914 pub umop dn 11 ayy gt dos eui 40y 72942 1 ees s uoisueuup eui un GZ Way sajojd 5 eui ysnfpy eamuaedo eui jo 09 0 002 uo E GNOG 2 i AHL ONILYOddNS N3HM dn jas jou SSHOLIMS NMOG 404 1 1 d 10120 02 5 29 05 Y NOISN3AI 9NILL3S NIVld SN N3HSVM 0600 0944 ONILLAS HOLIMS 21 GH 1204 91 X SW A332S 8060 8144 13385 WNOYA GANNILNOD 01 0100 9844 LOIS JHL ONVHIJAO IOUN INN 0502 0 44 JON 5300 4114 HOLIMS J 9 1119205 JHL 50015 3
17. necessary if necessary if necessary necessary SUGGESTED LUBRICANTS SPRAY LUBRICANT Ambersil 40 CM31 1000 WD40 Loctite Repel or similar GREASE Lithium Grease EP2 Castrol LM Grease or equivalent HYDRAULIC OIL ISO 32 Hydraulic oil MM31 5001 Return to contents Section 7 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 Installation Instructions Product VM Range manufactured after Jan 99 Compiled by K Farthing Document Ref VM30 5010 Issue 6 Description Lubrication Schedule Date 08 March 2007 Item to be lubricated gt FLOOR DOOR LATCH amp KEY RAM ROLLER MECHANISM Time of ASSEMBLY 10 0681 amp application VM 0606 Apply light coat of Apply Grease PRODUCTION grease to pin before to hinge pivot Grease assembly point hinges Apply hydraulic Apply grease to pivot rod Apply thin film of oil to cylinder if INSTALLATION before inserting into grease to mechanism required bracket on side panel and ensure burr free dependent on supplier of ram Clean and check for Clean and reapply if Clean and reapply if signs of burring remove Clean and SERVICE necessary necessary if necessary re apply reapply if thin film of grease necessary Report burring problem if present to engineering SUGGESTED LUBRICANTS SPRAY LUBRICANT Ambersil 40 CM31 1000 WD40 Loctite Repel or similar GREASE Lithium Grease EP2 Castrol LM Grease or equivalent HYDRAULIC OIL ISO 32 Hydraulic oil MM31
18. 30 0247 see drawing VMOO 2030 sheet 1 and remove the brackets Remove the M6 screws and spacer holding the ram cover slide to the front of the ram Lower the cover down Remove the M10 socket cap screw securing the ram head to the carriage taking care not to lose the ram head swivel Lower the ram clear from the carriage by using the emergency lower valve 1 Section 6 Wessex Lift Co Ltd Budds Lane Romsey Hampshire 5051 Hydraulic Ram Change Procedure Product VM Service Manual Compiled by K Farthing Document Ref VM00 5680 Issue 2 Description Ram Change Procedure Date 08 March 2007 Gently roll the lift car clear of the tracks ensure that the trailing cable is not stretched if necessary disconnect this from the lift car Slacken and then remove the ram height adjusters remove 8 off M8 locknuts first that hold the ram housing to the structural beam Remove the 8 off M8 x 16 HEX HD screws 4 each side from the sides of the ram housing Lower the ram housing fully and ensure that there is no hydraulic pressure left in the system Be prepared to contain any fluid spillage Disconnect the hydraulic supply hose from the base of he ram Remove the ram and ram housing to a clear area Remove and set aside for re use the fittings from the base of the ram Fit a blanking plug to the base of the ram to prevent leakage during transportation Remove the ram from the housing Refitting of the replacement r
19. 5001 Wessex Lift Co Ltd Budds Lane Romsey Hampshire 5051 Section 7 SECTION 8 Replacement Parts Product VM Service Documents Document Ref VM00 5700 Description Replacement Parts VM Replacement Parts Compiled by K Farthing Issue Number 3 Date 08 March 2007 Return to contents PART NUMBER DESCRIPTION MAIN PCB See specific PCB for part number EC08 1502 SWITCH MICRO BVMFYR 2010 INCANDESCENT BULB Pre 7000 serial number 07 0006 FUSE 3 15A A S LBC 20MM GLASS 07 0007 FUSE 5A A S LBC 20MM GLASS 07 0017 FUSE 10A S D LBC 20MM GLASS 07 0020 FUSE 10A HBC CERAMIC 8 1501 SWITCH MICRO BVM3FYR1 8 1504 SWITCH 2VCFQR1 Pre 7000 serial number 8 1517 SWITCH MICRO VCFQ2 8 1518 SWITCH LIMIT XG2 S20 EC08 3003 SWITCH LIMIT BVM3FQ1 EC08 3028 SWITCH FINAL LIMIT KB5 EQ 8 3029 SWITCH VCFQR1 Pre 7000 serial number 8 4500 REED SWITCH DOOR CLOSE LIMIT 8 4501 MAGNET REED SWITCH DOOR CLOSE LIMIT EC08 4502 REED SWITCH TRAP ASSEMBLEY EC08 4503 MAGNET REED SWITCH TRAP ASSEMBLEY EC12 0014 BULB 24V 10W Pre 7000 serial number HC20 0200 DOWTY WASHER BSP HC20 0300 DOWTY WASHER BSP HC23 0200 BANJO BOLT HC23 0202 BANJO SWAGE FITTING HC23 0203 ADAPTER 74 BSP BSP MALE HC23 0204 ADAPTER 90 ELB
20. 80 OLMA 990 OLMA oses Kuo uuo 40 M3IA 5 PUD JOOY 72 A Jg Buom eu xsv 18004 NI 41 OPOZ OOWA Sjue eJ en god 9291 uo ION OQ 5 MOU SI 9194 310N 319NV pauoisua eq Jsnw epis y dn jas eq upo Joop eJojeg 1 53003 dMVHS 54408 11 SAOWSY 8 L 9 S 2 suns 0 386 shor 909 o _ au VHO 1905 3MIHSdAYH NOILORQMISNI 35 ost zu AJSWON 50008 503 wo d3ondowdss 11 02 1003 WOIGSN X3SS3M 0512 OONA MOOGO OdM3MOd 550 80 58 OL 031 15 O ON 9 45538 VIM3IVIN 5531 NI SNOISN3HIO TY NOLLWYSL1V 55 dm HOLIMS 15008 40151534 8 5 q 032 1434 SVH YOLVINISY JOVIIOA OLOS LENO OU xassam ujopeejj uni 243 sjexopJq 42101 ay jo zuoi eui eunsuj y sipuobbip uyoq 55000 ay Pinoys uolsuswip ayy
21. A v CUYOS 6 0 OLMA HH QNVOB 135509 EPLO OLMA 2 HI 135509 OLMA l NOlLdl42S3Q 1YVd WALI OvX9N 114 OL INVISNOdNI SI LI ALON NOILO3POYd JIONV 31925 LON OQ PO ANY 54408 11 3AONIU 8 L 9 5 2 suns z 40 z ums NOLLONSISNI 5 Y N HSINIJ osso eror 90 ou _ VHO ISOS JSIHSCAVH 3SYVO9 OSI QV3SHl iw owo do 553823 A3SWON 3NV1 saang 0602 OOWA 55 5 TMS SEO 18670181 gash 011 02 4003 X3SS3M E ANVOS dVML anno OT MVInoNV SIONVYI3 101 09 403 X3SS3M 40 5565 fm Y N 9395 5 8 SH OL GilvIs NENNEN H4 SNIMVSO NOlLdI49S3Q V N IVIWSZLVIA SSTINN NI SNOISNAMIO TIV V 21 21 25 9H AJ9NYH9 En A 008 HOLIMS 4314 Si3dHVO AAV3H OL GAIN AvW SXJHSYM VeIX3 75143205 NI SYSHSVM 40 LNNONV 3AVS JHL 4334 SAVMIV 0980
22. OW HC44 0200 ADAPTER 74 BsP FEMALE HC53 8002 BLEED NIPPLE MC10 8022 SAVORY PUMP A V MOUNT PART 1 MC10 8023 SAVORY PUMP A V MOUNT PART 2 MM21 2000 RUBBER DOOR BUFFER SELF ADHESIVE 4 2011 SOLENOID SHOOT BOLT 4 2007 SOLENOID DOOR LATCH 00 1010 HYDRAULIC RAM TRAVEL UP TO 3 METRES 00 1012 HYDRAULIC RAM TRAVEL UP TO 3 5 METRES MM31 0014 VELCRO PANEL PADS SELF ADHESIVE 35 0031 GAS STRUT 4 0004 DOOR ACTUATOR EC08 4504 REED SWITCH DOOR OPEN LIMIT Serial number 7000 onwards 1 Section 8 Wessex Lift Co Ltd Budds Lane Romsey Hampshire 5051 VM Replacement Parts Product VM Service Documents Compiled by K Farthing Document Ref 00 5700 Issue Number 3 Description Replacement Parts Date 08 March 2007 PART NUMBER DESCRIPTION 8 3037 SWITCH LIMIT ANTI CREEP OVERTRAVEL Serial number 7000 onwards EC103031 GROMET WHITE DOOR SAFETY EDGE AND LOWER CABLE COVER EC12 0018 HALOGEN LAMP 24v 20w Serial number 7000 onwards VMOP 1092 IN CAR KEY SWITCH 4 1035 SPRING COMPRESSION FLOATING PLATFORM VM30 50 ALSO ALL TRAPS MC04 1050 SPRING COMPRESSION FLOATING PLATFORM VM31 51 36 56 EC14 3005 BATTERY 12V 1 2AH Serial number 7000 onwards MM35 0031 GAS STRUT VM30 8046 LOOM TRAILING CABLE VM30 RANGE Serial number 7000 onwards VM50 8004 LOOM TRAILING CABLE VM50 RANGE Serial number 7000 onwards EC14 5006 TELEPHONE 2 S
23. QNvH JHL NO GALLI ual 38 ONOM SIHL WNOlLdO 1 Oo Ww E 3ATVA M JAVA t 4 nd ONINAMON Den 9NITIOH NYNLIY NON i Uy 2805 dl E ias MOZ GION310S lt gt 10095 1081N00 3914190 AWA ONINAMOT all 4 SQION310S HIO8 OL S3llddv E LI NYNL3Y 9 5 md YO IVANVA HLIM GIONSIOS 1 3MIVA CIONTIOS PO 6 SECTION 7 Lubrication Schedule Product Document Ref Description Installation Instructions VM Range manufactured after Jan 99 Compiled by K Farthing VM30 5010 Issue 6 Lubrication Schedule Date 08 March 2007 Item to be lubricated gt Time of application PRODUCTION INSTALLATION SERVICE TRAP BOARD GAS SIDE DOOR REAR POWER DOOR PICK UP STRUT SAFETY SAFETY SAFETY GUIDE MECHANISM EDGE EDGE EDGE CHANNEL ASSEMBLY Apply grease to the Grease plunger Apply grease to plunger tube and beneath spring also Refer to Drawing Refer to Drawing Referto Drawing Guide channel faces of the trap guide welded to No No No Refer to Drawing board socket side panel VM00 2050 VM00 2060 VM00 2070 00 2130 Clean and reapply if Clean Clean and Clean and reapply Clean and reapply Clean reapply if necessary if necessary if
24. SIHS 30 Z 133HS 0807 P SY HOLMS L3MOVS8 14145534 6180 023 133HS Ol 43438 V N HSINIA 9 SSVIO SOF Y N OddS 58 931715 3SIMM3HIO SSIINN 66 01 61 S3ONVeH 101 806 SH Ol 031415 V N WIM3lVW 5631 NI SNOISN3NIQ TV 1605 IUIHSAWVH FHL FNNLOVANNVA 3SWOM 3 1 50008 11 02 41003 TVOKT3A X3SS3M ON ALSadONd SI ONIMVJO m v LL 305 6 8 SY3NMO HL JO NOISSIWH3d SS3HdX3 Woe NMOHS SV 1314938 OL ka 455 38 ISTA 54 5 Wall d 31551 0690 OLWA 134948 HOLIMS 18000 NI Al 31925 LON OQ 549034 d4VHS INV 54408 11 SAOWSY 2 0602 OONA 3SMVOO OSI NOW qavis 3SIMY3HLO 5531 86701 N Na nud NOILONYLSNI ONILE3S A18WN3SSV MOld QMVOS dVML Y N HSINIJ V N 1905 NJSWOM 011 02 403 TWAIN XISSIM SY3NMO HL JO NOISSIWH3d SS3HdX3 HL 0350 YO LON 011 09 403 1 X3SS3M JO 2 5
25. am Refitting is the reverse of the removal sequence however the following should be noted Use new Dowty Seals as a matter of routine Bleed the ram before fitting the upper ram housing Top up the fluid reservoir on completion The ram can be extended to meet the carriage by careful use of the contactor within the PSU box Refit the ram and housing by making specific reference to the ram housing setting instruction 00 2020 It is imperative that the M10 socket cap screw securing the ram head to the carriage is refitted correctly Refit the lift to the tracks with particular reference to the top and bottom carriage sliders setting instruction VMOO 2030 When refitting the floating platform use new cable ties around the rope ferrules Ensure that the bottom limit switch cam is refitted and that the limit switches operate correctly refer to setting instruction 2100 On completion check that all the lift safety circuits function correctly and that the lift is running smoothly 2 Section 6 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 0 Hydraulic Ram Bleed Procedure Product VM Service Manual Compiled by K Farthing Document Ref VM00 5690 Issue 2 Description Bleed Procedure Date 08 March 2007 Return to contents Hydraulic Ram Bleed Procedure REFER TO THE INSTALLATION SERVICE REFERENCE FOLDER FOR SPECIFIC SETTING INSTRUCTIONS WARNING The utmost care must be taken as the lift w
26. dds Lane Romsey Hampshire S051 Troubleshooting Product VM Service Documents Document Ref VM00 5710 Description Troubleshooting Compiled by K Farthing Issue Number 2 Date 08 March 2007 Lift Will Not Ascend If the lift will not ascend after the checks on the previous page have been carried out the fault may be in one of the control surfaces on the lift When the up button is pushed all 4 LED s shown in fig 5 should illuminate If the lift will not travel push and hold the up button whilst observing the LED s Use the table below to determine the possible cause if any of the LED s are not illuminated LD7 when lit indicates that the up but ton is being pushed Up Control TP4 TEE F Ag Pl aR Or gy i Door eel Intarimnml All 4LED s should illuminate when up button pushed LE 19 101 f z ho LED STATUS DESCRIPTION POSSIBLE CAUSE LD 9 not lit Floating Platform Check the floating platform up safety switches LD10 not lit Car Safety Edges and the wiring from the switches to the Circuit LD11 not lit Trap Assembly Board All switches should be normally closed 1010 not lit Car Safety Edges Check the lift car safety edge switches and all LD11 not lit Trap Assembly wiring back to the Circuit Board All switches should be normally closed LD 11 not lit Trap Assembly Check the trap up safety switches and the wiring from the switc
27. ection 8 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 OHA SECTION 9 Troubleshooting Troubleshooting Product VM Service Documents Compiled by K Farthing Document Ref VM00 5710 Issue Number 2 Description Troubleshooting Date 08 March 2007 Using the LED indicators on the circuit board it is usually possible to trace a fault down to a circuit quite quickly The Descriptions below are intended as a guide only and should be used in conjunction with the relevant circuit and schematic diagrams First Checks If the stop and door interlock LED s are illuminated the lift should be ready to travel See Fig 1 Use the table below to establish the LED status and fault indications if the lift will not run The photographs below show the LED s and their normal running condition 15 cante Fig 2 Door interlock fail LED should not be lit Zone switch fail LED should not be lit LED STATUS DESCRIPTION POSSIBLE CAUSE LD4 Not lit Stop Circuit Fig 1 Check key switches and locking stop buttons LD5 Not lit Door Interlock Fig 1 Check the door latch interlock switch and the magnetic reed switch LD25 Lit Door Interlock Fail Fig 2 Ensure the door latch is not stuck up Check that the door interlock switch is functioning correctly Check that the user is not pushing down on the door safety edge as they are closing the door LD26 lit Zone SW Fail Fig 3 Check that the lower floo
28. hes to the circuit board All switches should be normally closed 3 Section 9 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 OHA SECTION 10 AMENDMENT RECORD Document Amendment Record Product VM Range Compiled by K Farthing Document Ref VM00 5720 Issue 2 Description Amendment Record Date 08 March 2007 Return to contents Date Amendment Details Reference Number 1 Section 10 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 0HA
29. ill be moved with the rear panels removed and trapping shearing hazards will be exposed The bleeding of the ram should be carried out with the car stopped at the lowest level Prior to bleeding it is necessary to lower the ram housing upper to expose the bleed nipples 1 0 Remove the rear panels of the lift 2 0 When the lift car and trap board are partially raised remove the 2 off M5 screws that secure the left hand side of the ram housing upper to the structural beam Slacken but do not remove the 1 off M5 screw holding the right hand side of the ram housing upper to the structural beam 3 0 Gently lower the ram housing upper to the ground 4 0 Cautiously lower the lift car to the ground 5 0 From inside the car remove both bleed nipple dust caps 6 0 Connect bleed hoses to both bleed nipples and secure using clips provided 7 0 Immerse the other end of the bleed hoses in clean hydraulic fluid in a jar 8 0 Start the pump Raise the lift approx 50mm Fluid will pass through at low pressure into the jar and the car will lower Watch for air bubbling in the jar 9 0 Repeat the above until fluid clear of air passes into the jar 10 0 Remove the bleed hoses and refit the nipple caps 11 0 Refill the fluid reservoir 12 0 Raise the lift approx 200mm and ensure lift is not creeping down 13 0 Refit the ram housing upper to the structural beam 14 0 Refit the rear panels to the lift Section 6 Wessex Lift Co Ltd Budds La
30. led by K Farthing Document Ref VM00 5670 Issue 2 Description Hydraulic Section Contents Date 08 March 2007 Return to contents 1 Hydraulic Ram Change Procedure 2 Hydraulic Ram Bleed Procedure 3 Hydraulic Circuit Drawing Section 6 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 Hydraulic Ram Change Procedure Product VM Service Manual Compiled by K Farthing Document Ref VM00 5680 Issue 2 Description Ram Change Procedure Date 08 March 2007 Return to contents RAM CHANGE PROCEDURE REFER TO THE INSTALLATION SERVICE REFERENCE FOLDER FOR SPECIFIC SETTING INSTRUCTIONS The following documents should be available and referred to whilst changing the ram Top and Bottom Carriage Sliders Setting Instruction 2030 Ram Housing Setting Instruction 2020 Bleed Procedure for Lift Specialist Tools Required 2 off bleed pipes 2 off plastic tubes rollers approx 100mm dia wall thickness 3mm to move lift Absorbent cloths in case of fluid spillage Warning Be aware that trapping shearing lifting hazards will be prevalent during moving of the lift car and ram when partially dismantled Also familiarise yourself with our documents Safety Whilst Working On The Lift and Safety And Hydraulic Systems It is recommended that ram changes be carried out by at least 2 persons one of whom is a competent Lift Engineer SZ Na 2 1 2 2 2 3 3 3 3 4 3 5 4 1
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33. r limit is not stuck in Check that the lower floor limit is not off the stop plate with the zone switch still engaged Section 9 Wessex Lift Co Ltd Budds Lane Romsey Hampshire SO51 0 Product Service Documents Troubleshooting Document Ref 00 5710 Description Troubleshooting Compiled by K Farthing Issue Number 2 Date 08 March 2007 Lift Will Not Descend If the lift will not descend after the above checks have been carried out the fault may be in one of the control surfaces on the lift When the down button is pushed all 3 LED s shown in fig 4 should illuminate If the lift will not travel push and hold the down button whilst observing the LED s Use the table below to determine the possible cause if any of the LED s are not illuminated LD 8 when lit indicates that the down button is being pushed Trap Assu we DOWN F Platform DOWN Down Conteo Fig 4 All 3 LED s should illuminate when down button pushed LED STATUS DESCRIPTION POSSIBLE CAUSE LD12 not lit Floating Platform Check the floating platform down safety switches LD13 not lit Trap Assembly and the wiring from the switches to the Circuit Board All switches should be normally closed LD 13 not lit Trap Assembly Check the trap down safety switches and the wiring from the switches to the circuit board All switches should be normally closed NI Section 9 Wessex Lift Co Ltd Bu
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