60QBSF-5 Series Back Spotfacing Gun
Contents
1. Smoking Tobacco another contributing factor Cold Temperatures Certain Drugs e Tasks should be performed in such a manner that the wrists are maintained in a neutral position which is not flexed hyperextended or turned side to side Avoid Avoid OK Avoid AET Neutral Avoid OK Ni Extension Neutral Flexion Radial Deviation Ulnar Deviation e Stressful postures should be avoided select a tool appropriate for the job and work location e Avoid highly repetitive movements of hands and wrists and continuous vibration exposure after each period of operation exercise to increase blood circulation e Keep tool well maintained and replace worn parts EE A Safety Recommendations Work gloves with vibration reducing liners and wrist sup ports are available from some manufacturers of industrial work gloves Tool wraps and grips are also available from a number of different manufacturers These gloves wraps and wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma Since they vary widely in design material thickness vibration reduction and wrist support qualities itis recommended that the glove tool wrap or wrist support manufacturer be consulted for items designed for your specific application WARNING Proper fit of gloves is important Improperly fitted gloves may restrict blood flow to the fingers and can substantially reduce grip strengt2. 1012024 Retainer ring 1110052 Valve housing 01 2518 Tip valve 1110079 Spring 1006577 Screen 1110134 Muffler 1110892 Muffler diffuser 1110053 Hose adapter 1 4 NPT 632705 Name plate 202020 Name plate drive screw not shown vf DDRM M AH Bawa ol AN OO O1 OO ND 1 OO M ODA R ON 1 1 1 1 1 3 1 2 1 1 1 1 1 1 17 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 70100400 is the front subassembly Parts included in handle subassembly 1025562 Motor adapter is included in motor assembly 641356 Motor amp Gear Train parts on pages 8 amp 9 Motor Assemblies OfL LESS ROTOR BLADES Oil Less rotor blades tan be assembled 449780 Sen in tools at extra cost as follows Part Num Description 1012513 Washer 1019724 4 blades installed by factory j in tools Order in too by adding 1110068 Rear Plate NL to end of model code ee ROTOR BLADE 4 Required 1025413 Package of 100 not 1008256 standard 100 assembled in tools 1019724 Oil Less blades spectied by NL in modal code 1908308 Cylinder includes 1017422 Pin 21908260 Front Plate 1010770 Ball Bearing Op Detachable j Indicates recommended spare part Order one 1 or one set for every 6 10 tools Small easily lost or low cost parts should also be ordered on the basis of 3 4 per 10 tools PRIMARY GEAR ASSEMBLIES Code 5 1025583 PLANET GEAR 2 Peg
3. pressure above 90 PSIG or worn motor components can also increase sound level emitted by tool Proper hearing conservation measures including annual audiograms and training in the use and fit of hearing protection devices may be necessary For additional information on hearing protection refer to Federal Regulations Section 1910 95 Occupational Noise Exposure and American National Standards Institute ANSI S12 6 Hearing Protectors WARNING Wear respirator where necessary Drilling operations may produce hazardous fumes and or dust To avoid adverse health effects utilize adequate ventilation and or wear a respirator Respirators should be selected fitted used and maintained in accordance with Occupational Safety and Health Administration and other applicable regulations Read the material safety data sheet of any cutting fluids or materials involved in the drilling process Follow good ma chine shop practices Rotating shafts and moving components can entangle and en trap and can result in serious injuries Never wear long hair loose fitting clothes gloves ties or jew elry when working with or near a drill of any type Do not wear loose fitting clothes long hair gloves ties or jewelry Cleco drills are designed to operate on 90 psig 6 2 bar maximum air pressure If the tool is properly sized and applied higher air pressure is unnecessary Excessive air pressure increases the loads and stress
4. the tool in sustained operation The in line lubricator should be regularly checked and filled with a good grade of 10W machine oil Proper adjustment of the in line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open approxi mately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper Excessive amounts of oil should be avoided In the event that it becomes necessary to store the tool for an extended period of time overnight weekend etc it should receive a generous amount of lubrication at that time and again when returned to service The tool should be stored in a clean and dry environment OPERATING PRINCIPLE Cycle sequence Connect the tool to the compressed air supply Remove the nose 26 Unscrew the clamping nut 25 Insert the pilot into the spindle 10 Position the pilot into an appropriate collet Tighten the clamp nut 25 and replace the nose 26 1 Insert the pilot into the pre drilled hole on the part Place the spotfacer at the end of the pilot 2 Make sure that the depth is correctly set refer to the Machine Settings Place the mounting base 27 is in contact with the part 3 Press the trigger of the drill 29 to set the spindle in motion 4 Press the moble lever 13 for carrying out the spotfacing Release the moble lever 13 and then the trigger 5 Remove the spotfacer an
5. a ie 1008250 16T CODE FO _ 1004989 Planet Pin 2 Required e 7610 Needie Bearing 2 req d Y 1008262 Bali Bearing PLANET CAGE WASHER 1017051 CODE 5 1110066 PLANET CAGE GEAR HOUSING Incl 1463 Washer 1017842 CODE 5 Gresse Fitting 4 req d 1008955 48T CODE 5 2 per goar 1005062 PRIMARY PLANETARY GEARING ASSEMBLIES 91004984 See Chart Planet Roller 22 Req d 2 SHOWN OVERSIZE OUTPUT GEARING 1008262 Inatal Planet Pin with Bal notch oriented as shown Bearing 1110043 Planet Cage 1110127 Wave Washer e 1110069 Planet Cage 0 e RULES Washer i 1007364 O 1110040 Gear Housing 48T Retaining Ring yma 1463 Grease Fitting 21008854 H S 1 20 LH thread Ball Bearing x 1025559 OUTPUT PLANETARY eee Ne GEARING ASSEMBLY indicates recommended spare part Order ane 1 or one set for every 6 10 tools Small easily lost or low cost parts should also be ordered on the basis of 3 4 per 10 tools NOTES NOTES COOPER Tools CooperTools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 www coopertools com Recoules S A Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France T l phone 33 01 64 43 22 00 T l fax 33 01 64 40 17 17
6. d repeat the sequence for the next part Mechanical Principle The back spotfacing unit is made up of a pneumatic motor which enables the spindle 10 to be set in motion by means of a spindle driver 18 The spindle advance is controlled by the physical effort of the operator who manipulates the moble lever 13 Machine Setting Setting the spotfacing depth Turn off the tool Unscrew the locking nut 20 for releasing the setting Pull the vernier assembly 22 towards the lock nut 20 While maintaining the vernier assembly pulled out turn the adjustment nut 23 to the desired value Each scale division is equal to 0 001 After setting the spotfacing depth release the vernier assembly 22 and tighten the lock nut 20 so that it touches the vernier assembly Spotfacing PART NO DESCRIPTION QUANITY 641356 Motor assembly 91013010 Driver 93430085 Spring 90420025 Housing 91825060 Ceclips 90620020 Retainer 94221135 Screw M4 x 5 90510035 Spindle housing 90205360 Bushing 90030025 Spindle 93440000 Washer 93060020 Fixed lever 93060025 Mobile Lever 91216235 Pin dia 5 x 12 90280045 Ball thrust bearing 90245100 Ball 2mm dia 90280040 Ball thrust bearing 91013005 Spindle driver 90010120 Needle dia 2 5 x 17 8 90495020 Nut 93430020 Spring 94215020 Vernier Assembly 90285005 Slotted base 91825065 Lock ring 90810030 Nut 90820010 Nose 90835045 Mounting base 90825005 Nose piece 1110038 Trigger 1110077 Push rod
7. es on the tool parts and may result in breakage Installation of a filter regulator lubricator in the air supply line ahead of the tool is recommended Before the tool is connected to the air supply check the throttle for proper operation i e throttle moves freely and returns to closed position Being careful not to endanger adjacent personnel clear the air hose of accumulated dust and moisture Before removing a tool from service or changing a drill bit tap reamer or any accessory make sure the air line is shut off and drained of air This will prevent the tool from operating if the throttle is accidently engaged Sudden and high reaction torque may CAUTION be experienced with any drill if e drill motor stalls by excessive load being applied to drill bit or drill bit snags on material being drilled e on break through when the drill bit passes through the material being drilled User must be prepared to resist torque EE A Safety Recommendations CAUTION e Drill bits are sharp Handle them carefully to avoid injury e Cutting tool maximum speed rating must equal or exceed rated speed of tool Drill bits or accessories not centered properly in the chuck can cause excessive wobble or vibration Use appropriately sized chuck key to securely tighten drill bit tap or reamer in drill chuck Always remove chuck key before starting tool Use care when drilling because of the possibility of the cutting tool bending
8. go Operation amp Service Manual COOPER Tools 823237 07 03 60QBSF 5 Series Back Spotfacing Gun For additional product information visit our website at www coopertools com NORTH AMERICA EUROPE CooperTools Recoules Operation P O Box 1410 Zone Industrielle B P 28 Avenue Maurice Chevalier Lexington SC 29071 1410 831 Ozoir la Ferriere Cede Safety Recommendations For your safety and the safety of others read and under stand the safety recommendations and operating instruc tions before operating a drill Always wear protective equipment WARNING Impact resistant eye protection must be worn while operating or working near this tool For additional information on eye protection and face protection refer to Federal OSHA Regulations 29 Code of Federal Regulations Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occupational and Educational Eye and Face Protection Z87 1 is available from the American National Standards Institute Inc 11 West 42nd Street New York NY 10036 CAUTION Personal hearing protection is recommended when operating or working near this tool Hearing protection is recommended in high noise areas 85 dBA or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant structures can substantially contribute to and increase the noise level in the area Excessive air
9. h Warning Labels The warning labels found on these tools are an essential part of this product Labels should not be removed Labels should be checked periodically for legibility Replace warn ing labels when missing or when the information can no longer be read Replacement labels can be ordered as any spare part READ our es ls 385 OPERATING HEE Hj INSTRUCTIONS 55 pE iW 225 u 203185 ZE 4 Eh a 203185 JE ai HE it 203287 This information is a compilation of general safety practices obtained from various sources available at the date of production However our company does not represent that every acceptable safety practice is offered herein or that abnormal or unusual circumstances may not warrant or require additional procedures Your work may require additional specific safety procedures Follow these proce dures as required by your company For more information see the latest edition of ANSI B186 1 Safety Code for Portable Air Tools available from the American National Standards Institute Inc 11 West 42nd Street New York NY 10036 OPERATING INSTRUCTIONS OPERATION The 60QBSF 5 series drills are designed to operate on 90 PSIG 6 2 bar air pressure The GOQBSF 5 series requires a 5 16 hose The drill is started by depressing the trigger and is stopped by releasing the trigger LUBRICATION An automatic in line filter lubricator is recommended as it increases tool life and keeps
10. or breaking CAUTION Tools equipped with chuck capacity over 1 4 should have at least one handle offset at a right angle to drill axis to counteract torque developed by tool If tool is equipped with a chuck over 3 8 capacity two handles at right angles to the drill axis should be used One handle should contain the tool throttle such as pistol grip or offset handle models Always use a dead handle with low RPM high torque tools WARNING Repetitive work motions and or vibration may cause injury to hands and arms Use minimum hand grip force consistent with proper control and safe operation Keep body and hands warm and dry Avoid anything that inhibits blood circulation Avoid continuous vibration exposure Keep wrists straight Avoid repeated bending of wrists and hands Some individuals may be susceptible to disorders of the hands and arms when performing tasks consisting of highly repetitive motions and or exposure to extended vibration Cumulative trauma disorders such as carpal tunnel syn drome and tendonitis can be caused or aggravated by repetitious forceful exertions of the hands and arms Vibration may contribute to a condition called Raynaud s Syndrome These disorders develop gradually over peri ods of weeks months and years It is presently unknown to what extent exposure to vibrations or repetitive motions may contribute to the disorders Hereditary factors vasculatory or circulatory problem
11. s exposure to cold and dampness diet smoking and work practices are thought to contribute to the conditions Any tool operator should be aware of the following warning signs and symptoms so that a problem can be addressed before it becomes a debilitat ing injury Any user suffering prolonged symptoms of tingling numbness blanching of fingers clumsiness or weakened grip nocturnal pain in the hand or any other disorder of the shoulders arms wrists or fingers is advised to consult a physician If it is determined that the symptoms are job related or aggravated by movements and postures dictated by the job design it may be necessary for the employer to take steps to prevent further occurrences These steps might include but are not limited to reposi tioning the workpiece or redesigning the workstation reas signing workers to other jobs rotating jobs changing work pace and or changing the type of tool used so as to minimize stress on the operator Some tasks may require more than one type of tool to obtain the optimum operator tool task relationship The following suggestions will help reduce or moderate the effects of repetitive work motions and or extended vibration exposure e Use a minimum hand grip force consistent with proper control and safe operation e Keep body and hands warm and dry cold weather is reported to be a major factor contributing to Raynaud s Syndrome e Avoid anything that inhibits blood circulation
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