Operator`s Manual Applicator A3200 en
Contents
1. 2 EC Declaration Of INCOrpOratiON iesist a aieas Ee ae e EN einet e ETna a EEEa a EENES 12 EC Declaration of Conformity i ccccicciceeeseanesesccesaessceecipetsesacstavaeinesedens anetenpet entcnecaaseseineyseenescentpiscnsiagarteee 13 24 1 1 A A O V Time 1 2 1 3 Introduction Instructions Important information and instructions in this documentation are designated as follows Danger Draws your attention to an exceptionally grave impending danger to your health or life Warning Indicates a hazardous situation that could lead to injuries or material damage Attention Draws attention to possible dangers material damage or loss of quality Notice Gives you tips They make a working sequence easier or draw attention to important working processes Environment Gives you tips on protecting the environment Handling instruction Reference to section position illustration number or document Option accessories peripheral equipment special fittings Information in the display Intended Use e The device is manufactured in accordance with the current technological status and the recognized safety rules However danger to the life and limb of the user or third parties and or damage to the device and other tangible assets can arise during use e The device may only be used for its intended purpose and if it is in perfect working order and it must be used with regard to safety and dangers as stat2. Operator s Manual cab Operator s Manual for the following products Family A 3200 Edition 06 2013 Part No 9009565 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH amp Co KG The replication conversion duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab Editor Regarding questions or comments please contact cab Produkttechnik GmbH amp Co KG Topicality Due to the constant further development of our products discrepancies between documentation and product can occur Please check www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Germany cab Produkttechnik GmbH amp Co KG Postfach 1904 D 76007 Karlsruhe Wilhelm Schickard Str 14 D 76131 Karlsruhe Telefon 49 721 6626 0 Telefax 49 721 6626 249 www cab de info cab de France cab technologies s a r l F 67350 Niedermodern T l phone 33 388 722 501 www cab de fr info fr cab de USA cab Technology Inc Tyngsboro MA 01879 Phone 1 978 649 0293 www cab de us info us cab de Representatives in other countries on request South Africa cab Technology Pty Ltd 2125 Randburg Phone 27 11 886 3580 www cab de za info za cab de Asia T cab Technology Co Lt
3. abel feed remove the peeled labels manually gt Press the pause key to quit the error state After error correction the print of the label causing the error will be repeated Error Messages of the Applicator The following table contains an overview of error messages and their possible causes It also suggests methods to resolve the problem Error Message Possible Cause Solution Air pressure Compressed air is switched off Check the shutoff valve ins Host stop error Labelling process has been Interrupted Label the product manually if necessary by an stop signal via PLC interface Label not depos Label has not been placed onto the Label the product manually if possible product after the pad has moved back the label still sticks on the pad Lower position Pad has not reached the labelling Check the pneumatic adjustments esp the position within 2s after the movement lower throttle valve of the cylinder of the pad was started Check the applicator for heaviness of its mechanics Check the labelling position sensor service Label the product manually Refl sensor blk There has been no change of the Check the sensor service switch state at the upper sensor at the cylinder between the start of the labelling process and the signal from the labelling position sensor Upper position Pad has not reached the starting Check the pneumatic adjustments esp the position within 2s after the pad has lef
4. d ar Ere AF Ae AL A RAS Junghe Taipei Taiwan Phone 886 2 8227 3966 www cab de tw info asia cab de China cab Shanghai Trading Co Ltd 318 L iG PS AMRAA Phone 86 21 6236 3161 www cab de cn info cn cab de Table of Contents NO CO E GO A 2 1 2 2 2 3 2 4 3 1 3 2 3 3 4 1 4 2 5 1 5 2 INtFOGUCTION D E PT sduauadeaiadeudadaedvuiedecvadeedednes 4 Lee A Intended WEE A Safety IMSUUCHON zisranne gg Zug SeE EES Seed dd deen dg aoaie 4 Safety Marking E 5 ENVrONMENt sioan E a E eG de eee 5 Product DESCIIPTION cic cceietescncceccsssnecceccnsetvece teecetianecwecetuceccecchusneene tense aasa EEEa Ea Aaaa anaa iiaia EVEN 6 Important Feature E 6 Technical Dat iscnoso enre e aa E acs he ks dt ee acs is acer ee 6 OVE VIG Woes ste everest eet E ers heed eege ae nae 7 Contents Of DEVEN ged scccence de vcs sceesscice cakes cues aces saudi scedap uses ozs SEENEN ed eSEN 8 OP OM Ati ON seasann ienr te cen snes ctu anesnateae denane Nanana aaa teen ates edu AES aa Anaa Aa EAA Eea duededeanasueneddananeatiedtusesseddetuaducnes 9 Transport lock A 3200 ege die canes kes eweeeedeceeete tpl sence ceed vee shen eae E enone wae tees 9 Standard Operation EE 10 CIS AIAG DEE 10 Error ET DEE 11 Error Messages of the FOI sisside fc cncenzicctenccncssgeceentancedscnndapancaga des cenicdeedenseeinsdndgat lt eededastteagesaentes 11 Error Messages of the Apple t dee Edgard e ENEE a a ddEdE p d e 11 LIGONCOS T A A ed 1
5. e printer A synchronization feed is released The processed labels have to be removed manually After a few seconds the printer carries out a short backfeed to position the front edge of the next label at the printing line Notice This synchronizing also has to be carried out when the print job has been interrupted with the cancel key Synchronizing is not necessary when the print head was not lifted between print jobs This also applies if the printer was powered off between print jobs gt Start a print job gt Start the labelling process via PLC interface Error messages during labelling process are shown in the display of the printer gt 4 Error Messages Cleaning Attention Never use solvent and abrasive gt Clean the outside surfaces with multi purpose cleaner gt In regularly function it s possible that accrue dust particles and label splits Remove that by a soft brush or and a vacuum cleaner gt Especially at slide foil 1 it s possible that fouling deposit To receive an ideal takeover and handling of the label it s necessary to clean the surface of slide foil at regular intervals Fig 6 Cleaning pad with slide foil 4 2 Error Messages Error Messages of the Printer For detailed information about printer errors e g Paper out Ribbon out etc gt Operator s manual of the printer Error treatment gt Clear the error results gt Press the feed key to synchronize the l
6. ed in the operating manual e The device applicator mounted on a cab printer of the Hermes series is intended exclusively for applying suitable materials that have been approved by the manufacturer Any other use or use going beyond this shall be regarded as improper use The manufacturer supplier shall not be liable for damage resulting from unauthorized use the user shall bear the risk alone e Usage for the intended purpose also includes complying with the operating manual including the manufacturer s maintenance recommendations and specifications Notice The complete documentation can currently be found in the Internet Safety Instruction Attention Initiation adjustments and changing of parts is only for qualified service personal only gt Initiation Service Manual Applicators e Before mounting the delivered components disconnect the printer from the power supply and close the shutoff valve at the applicator e Only connect the device to other devices which have a protective low voltage e Switch off all affected devices computer printer accessories before connecting or disconnecting e In operation moving parts are easily accessible This applies especially for the zone where the pad is moved between the starting and the labelling position During operation do not reach into that zone and keep long hair loose clothes and jewelry distant Before any manipulations in those areas close the shutoff valve e The device may
7. f Conformity according Directive 2004 108 EC relating to electromagnetic compatibility on the next page 5 Licences 5 2 EC Declaration of Conformity CCI Gesellschaft fur Computer und Automations Bausteine mbH A Co KG Wilhelm Schickard Str 14 D 76131 Karlsruhe Germany EC Declaration of Conformity We declare herewith that as a result of the manner in which the device designated below was designed the type of construction and the devices which as a result have been brought on to the general market comply with the relevant fundamental regulations of the EC Rules for Safety and Health In the event of any alteration which has not been approved by us being made to any device as designated below this statement shall thereby be made invalid Device Applicator Type A3200 Applied EC Regulations and Norms Applied Norms Directive 2004 108 EC relating to electromagnetic compatibility e EN 55022 2010 e EN 55024 2010 e EN 61000 6 2 2005 Signed for and on behalf of the Manufacturer S mmerda 05 04 2013 cab Produkttechnik S mmerda Gua L ELR Gesellschaft f r Computer und Automationsbausteine mbH Erwin Fascher 99610 S mmerda Managing Director
8. licator is to use only on e printer of the cab A series Fig 5 Transport lock Remove the transport lock 1 Loosen screws 2 of the transport lock 3 2 Remove the transport lock 3 Attention Mount the transport every time in case of a transport Keep the transport lock and the screws Mount the transport lock 1 Turn the swing arm 4 so that the pad holder is right in the cut out of the transport lock 3 That is perhaps in a vertical position 2 Put on the transport lock 3 so that the holes in the transport lock 3 are over the holes 1 on both sides of the swing cylinder socket 3 Tighten screws 2 3 2 3 3 Operation Standard Operation gt Check all external connections gt Load the material Ensure that the locking system is locked gt Operator s Manual of the printer gt Open the shutoff valve Attention gt Ensure that the pad is not covered by a label when switching on the printer applicator system Otherwise the vacuum sensor may be calibrated faultily gt Switch on the printer Notice In case the pad is outside the start position in the moment of switching on it will interrupted the procedure and give notice an error message on the display of the printer If you push the button pause on the printer is receipt the error and the applicator will move into the start position The Applicator is ready for work gt Press the feed key at th
9. ng in Throttle valve swing cylinder swing out Lift cylinder Swing cylinder Pad customized 10 Pad holder 11 Blow tube for supporting air WN A Oo JO Om P Rear view Fig 3 Device overview rear view 12 Pre dispense key 13 Pins for a locking position to the printer 14 SUB D 9 interface to the printer 15 Vacuum throttle valve 16 Support air throttle valve 17 Compressed air connector 18 PLC interface 15 pin 19 PLC interface 25 pin a 2 Product Description 2 4 Contents of Delivery Applicator Blow tube as ordered Screws part of the pad Pad as ordered Screws to mount the transport locking system Transport locking system Documentation NOOR WDM Fig 4 Contents of delivery Notice amp Please keep the original packaging in case the applicator must be returned Attention if The device and printing materials will be damaged by moisture and wetness gt Set up label printer with applicator only in dry locations protected from splash water Operation Transport lock A 3200 The transport lock of the applicator A 3200 adjust the movable parts of the applicator on a transport to avoid damages and accidents Warning Attend that the printer power supply is disconnected and the compressed air supply is closed before starts the mounting works Warning Risk of injury and of damage the applicator in case of incorrect using and operation The app
10. only be used in a dry environment do not expose it to moisture sprays of water mists etc 1 4 1 5 amp Introduction e Do not use the device in an explosive atmosphere e Do not use the device close to high voltage power lines e Perform only those actions described in this operating manual Work going beyond this may only be performed by trained personnel or service technicians e Unauthorized interference with electronic modules or their software can cause malfunctions e Other unauthorized work on or modifications to the device can also endanger operational safety e Always have service work done in a qualified workshop where the personnel have the technical knowledge and tools required to do the necessary work e There are various warning stickers on the device They draw your attention to dangers Warning stickers must therefore not be removed as then you and other people cannot be aware of dangers and may be injured Safety Marking 1 Danger of crushing to hand and fingers by the moving pad 2 Cylinder is under pressure also is it switched off Possibility of remain energy E Attention y Never remove or cover safety markings Replace it in case of damage Fig 1 Safety marking Environment Obsolete devices contain valuable recyclable materials that should be sent for recycling gt Send to suitable collection points separately from residual waste The modular c
11. onstruction of the print module enables it to be easily disassembled into its component parts gt Send the parts for recycling 2 1 2 2 Product Description Important Features e The supporting air and the vacuum as well as the speed of the cylinder are adjustable That way the applicator can be adapted to different label materials and sizes e To avoid contamination within the vacuum channels they are cleaned by air pressure impulse at the end of each application e For operation ina system the 15 pin or 25 pin I O interface of the applicator can be used Technical Data Stamp on Blow on Using A2t A4t A2t A4t Label width in mm 4 63 20 116 10 63 20 116 Label height in mm 5 80 10 80 Possible application angle of the pad 45 95 to the vertical line Compressed air pressure 4 5 bar Product surface flat Product in the labelling procedure fixed Cylinder strok of the fift cylinder in mm 30 Retraction depth of the stamp till in mm 5 Cycle time about pulse min 25 Distance product to dispense edge of the printer in mm 240 270 Mounting stand Table 1 Technical Data Product Description Overview Front view Fig 2 Device overview front view Manometer on the pressure air support unit Setting valve on pressure air support unit Knurled screw for attaching the applicator to the printer Shutoff valve Throttle valve swing cylinder swi
12. rewith that the following partly completed machinery as a result of design construction and the version put in circulation complies with the essential requirements of the Directive 2006 42 EC on machinery Annex I Article 1 1 2 1 1 3 1 1 5 1 1 6 1 2 1 1 3 2 1 5 2 1 5 8 1 6 3 1 7 The partly completed machinery additionally complies with the Directive 2004 108 EC relating to electromagnetic compatibility In the event of any alteration which has not been approved by us being made to any device as designated below this statement shall thereby be made invalid Device Applicator Type A3200 Applied EC Regulations and Norms Directive 2006 42 EC on machinery e EN ISO 12100 2010 e EN 60950 1 2006 A11 2009 A12 2011 A1 2010 Person authorised to compile the technical file Erwin Fascher Am Unterwege 18 20 99610 S mmerda Signed for and on behalf of the Manufacturer S mmerda 05 04 2013 cab Produkttechnik S mmerda AE N Gesellschaft f r Computer und Automationsbausteine mbH Erwin Fascher 99610 S mmerda Managing Director The product must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive on machinery The documents according annex VII part B from the incomplete machinery are created and will commit to state agencies on request in electronic kinds Declaration o
13. t upper throttle valve of the cylinder the labelling position or pad has left Label the product manually the starting position unauthorized Vac plate empty Label has not been picked up properly If possible place the lost label onto the product by the pad or label fell off the pad manually before it could be placed onto the Otherwise stop print job and start again with product adapted parameters e g count If the error recurs check the pad alignment the adjustment of vacuum and supporting air and the setting of the peel position Table 2 Error messages of the applicator Error treatment gt Clear the error results gt Press the pause key to quit the error state Attention The pad will immediately be moved in the starting position Danger of crushing to hand and fingers by the moving pad gt Do not reach into the zone of the moving pad and keep long hair loose clothes and jewelry distant After error correction the print of the label causing the error cannot be repeated without re start of the print job gt In the application mode Apply Print send the signal Print first label or press the pre dispense key before starting the cyclic operation EY 5 Licences 5 1 EC Declaration of Incorporation CCI Gesellschaft fur Computer und Automations Bausteine mbH amp Co KG Wilhelm Schickard Str 14 D 76131 Karlsruhe Germany EC Declaration of Incorporation We declare he
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