MODEL 2800
Contents
1. BODY GROUP Reference Description Unit Remarks 1 283001 Body 1 2 283002 Right body 1 3 283003 Front body 1 4 283004 Cam base 1 5 283005 Left plate 1 6 SEMI3006 Micros separator 1 7 SEMI3007 Tensor belt bracket 1 8 SEMI3008 Bracket LS3 1 9 SEMI3009 Adjust bearing screw 1 11 SEMI3011 Balls bearing 2 608 ZZ 12 283012 Grille 1 18 282018 Strap centralizer roller 1 19 282019 Balls bearing 2 626 ZZ 51 SEMI3051 HBS M6 x 20 4 52 SEMI3052 HBS M5 x 12 53 SEMI3053 HBS M8 x 20 4 54 SEMI3054 TMS MS x 10 12 55 SEMI3055 HN M8 1 57 SEMI3057 PW M8 3 58 SEMI3058 PW M6 4 59 SEMI3059 SW M8 3 60 SEMI3060 TMS M4 x 15 4 61 SEMI3061 SW M5 2 62 SEMI3062 PW M5 2 63 SEMI3063 HBS M6 x 45 1 64 SEMI3064 HN M6 2 65 SEMI3065 PW M4 4 66 SEMI3066 SW M4 4 67 SEMI3067 HN M4 4 MODEL 2800 Page 43 OPERATION PANEL GROUP 1 4 Page 44 MODEL 2800 4 1 OPERATION PANEL GROUP Reference Description Unit Remarks 1 284001 Operation panel 1 3 SEMI4003 Switch 1 4 SEMI4004 Push button 1 5 SEMI4005 Variable heater 1 6 SEMI4006 Variable heater 1 7 SEMI4007 Variable heater button 2 MODEL 2800 Page 45 4 2 CONTROL GROUP Page 46 MODEL 2800 4 2 CONTROL GROUP N Reference 1 SEMI4008 2 SEMI4009 4 SEMI4011 6 SEMI4013 7 SEMI4014 8 SEMI4015 9 SEMI4016 10 SEMI4017 51 SEMI4051 52 SEMI4052 53 SEMI4053 55 SEMI4055 56 SEMI4056 58 SEMI402. Reverse Forward A Cam Shaft revolves Cam Shaft revolves Cam Shaft revolves ANGLE CAMS DIAGRAM SLIDE TABLE CAM 4 NS STRAP GUIDE CAM d N LEFT BLOCK CAM SA HEATER CAM t SS CENTER BLOCK e ll RIGHT BLOCK gt M CAM SHAFT FORWARD ge CAM SHAFT REVERSE ai 1 1 Se IH T T T T T T T 0 120 240 360 START STOP MODEL 2800 Page 12 O lt 2 e 24 gt Q lt gt E 55 Q 92 13538 NOISNi1 801 99831N 151538 S8 WA HA MS sz 5 am n t c g mL 45918 7 S I 0538441 01112412 zu t tH 09 05 3513 A 002 te leen AN 00 14 3 NO IN wi Page 13 MODEL 2800 LITTLE TROUBLE SHOOTING GUIDE MOTOR DOES NOT WORK Problem Pilot lamp is not on Cause Poor contact within Power Suppy Switch or at plug Action Repair or replace switch or plug Electricity does not flow to the outlet Check electric power supply Break in the power cord Repair or replace power cord Pilot lamp is on Fuse F1 is burned out Replace 10 Motor breaker has popped up Wait the motor will start by itself Energy conserving circuit is in operation Insert strap into HR strap guide MOTOR WORKS
3. Problem Cause Action Fuse F2 is burned out Replace with another one of identic amp 2 AMP Clean Striker Starting is faulty Faulty operation of Striker Adjust SS Braket Pin Limit switch LS1 defective Replace LS1 Excessive separation with magnet LS3 Adjust Reversing is Limit switch LS3 defective Replace LS3 faulty Adi 8 just V Belt V Belt Slipping Pulley or gear Loose Tighten pulley or gear set screw Limit switch LS4 defectuoso Replace LS4 e Adjust V Belt Feending is V Belt Slipping Pulley or gear Loose Tighten pulley or gear set screw fault TUE Defective strap power dial Replace Defective launch springy n 1808 Replace Tensioning is Faulty Improper setting of Tension Dial Adjust tension dial Insifficient pull of Reverse Roller Springy Increase springy tension by adjusting Roll End Defective springy n 1809 Replace Sealing is faulty Dust on or arround Heather tongue Clean heat sealing head Heater temperature too high or too low Adjust Heater temperature Heater broken or Heater terminal loose Replace damaged Heater Reconnect Heater terminal Reel revolution is faulty Strap coil is backward on reel Remove strap coil Reinstall correctly Brake pad is worn out Replace Brake Pad Loose or strecht brake springy Graduate the springy AUTO 1128 Brake springy disconnected defective Reattach or replace Brake Springy
4. ess The batteries will be charged when the lamp will show the 100 To preserve the batteries we recommend recharge them when the voltage panel show between 11 and 11 5 V Reed all manual s charging and batteries before works with them MODEL 2800 Page 6 HOW TO ADJUST THE STRAP To adjust the strap operate light follow 1 Place the strap coil with the adhesive strings into the reel 1 so the reel will turn in the arrow direction then place the external plate near to the strap coil press down with the forward switch and cut the subject film 2 Pass the finish of the strap between the guide reel stretch out it and pass be tween the reels and and fold and pass between the lower reel O till come out of the machine MODEL 2800 Page 7 OPERATIVE INSTRUCTIONS 1 M The machine can operate with ordinary tension in 220 V or by autonomous batteries in the external position 1 For starts the autonomous group open the cover with the key A 2 turn on the convertor switch in the REMOTE position never at the ON position because it cancel the security micro function 9 in the Batteries group and at the finish close back the cover Turn the power supply switch on 4 3 Wait 2 minutes before strapping because the heater has to be hot Approximate the machine to the pallet take the strap end put it around the pallet and put it into the right guide until the start cycle micro
5. 1 6 285006 Counterbalance pinion 1 Z 28 1 2 7 285007 Pinion bearing 2 6202 ZZ 8 285008 Brake nut 1 9 285009 Brake handle 1 10 285010 Strap guide roller 1 1 285011 Friction collar 2 PAP 1212 P10 12 285012 Strap roller 1 13 285013 Roller bracket 1 14 285014 Pinion chain shaft 1 15 285015 Roller bearing 4 626 ZZ 16 285016 Chain 1 1 2 17 285017 Chain hook 2 18 285018 Female roller 1 19 285019 Male roller 1 20 285020 Left plate 1 21 285021 Right plate 1 22 285022 Counterbalance 1 23 285023 Nilon plate 4 24 285024 Column 1 25 285025 Chain hook bracket 1 51 5 5051 HBS 8 x 20 10 52 SEMI5052 SW 8 14 53 5 5053 PW 8 14 54 SEMI5054 5 5 15 8 55 SEMI5055 SELLER 15 8 56 SEMI5056 PMS 5 x 10 8 57 SEMIS057 HSS 5 5 1 58 SEMI5058 HBS 6 x 20 6 59 SEMI5059 PW M6 14 60 SEMI5060 SW M6 12 61 5 5061 6 12 62 5 5062 8 4 63 SEMI5063 HN M12 2 64 SEMI5064 HBS M12 x 55 2 65 SEMIS5065 HBS M16 x 25 6 66 SEMI5066 SW 10 6 67 SEMI5067 PW 10 6 68 SEMI5068 HBS M6 x 45 2 MODEL 2800 Page 51 6 PLATFORM AND BATTERIES GROUP MODEL 2800 Page 52 6 PLATFORM AND BATTERIES GROUP N Reference 1 286001 2 286002 3 286003 3 286004 5 286005 6 286006 7 286007 8 286008 9 286009 10 286010 11 286011 12 286012 13 286013 14 286014 15 286015 16 286016 17 286017 19 286019 20 286020 21 286021 22 286022
6. GEAR GROUP 55 Reference Description Unit Remarks 1 SEMI1127 Left Control frame 1 2 5 128 Worm wheel 1 3 5 129 Worm gear 1 4 SEMI1130 Bearing case 1 5 SEMIT131 Bearing case Brake side 1 6 SEMI1 132 Bearing case Clutch side 1 7 SEMI1133 Heater guide springy hook 1 8 5 134 Ball bearing 2 6202 ZZ 9 5 135 Ball bearing 2 6205 11 SEMII136 Oil seal 2 12 137 Oil seal 1 15 SEMI1 140 Oil plug 1 52 SEMI1163 HBS M5 x 12 12 MODEL 2800 Page 21 1 2 SLIDE TABLE GROUP Page 22 MODEL 2800 1 2 SLIDE TABLE GROUP Reference Description Unit Remarks 1 SEMI1201 Slide table shaft 1 2 SEMI1202 Slide table 1 3 SEMI1203 Slide table 1 4 SEMI1204 Slide table springy 2 5 SEMI1205 Springy hook 1 6 SEMI1206 Ball bearing 2 626 ZZ 7 SEMI1207 Strap guide arm bracket 1 8 SEMI1208 Strap guide 1 9 SEMI1209 Striker 1 10 SEMI1210 Striker pin 1 11 SEMII211 Springy hook 1 51 SEMI1251 HBS M6 x 15 4 52 SEMI1252 HSS M6 x 6 2 53 SEMI1253 HB M6 x 15 2 54 SEMI1254 PW M6 2 55 SEMI1255 HBS M4x 12 2 57 SEMI1257 SW M4 2 MODEL 2800 Page 23 1 3 PRESS GROUP Page 24 MODEL 2800 1 3 PRESS GROUP Reference 1 SEMI1301 2 SEMI1302 3 SEMI1303 4 SEMI1304 5 SEMI1305 6 SEMI1306 7 SEMI1307 8 SEMI1308 9 SEMI1309 10 SEMI1310 11 SEMII311 12 SEMI1312 13 SEMI1313 14 SEMI1314 19 SEMI1319 20 SEMI1320 21 SEMII3
7. The cam revolves in the incesantly Pushing reset the cam stops LS2 is defective Check the LS2 and replace is necessary Pushing reset the cam revolves LS4 is defective Check the LS4 and replace is necessary MODEL 2800 Page 14 MACHINE GROUPS PARTS LIST AND COMPONENTS 1 CAM HEAD GROUP snm 16 1 1A CAM GROUP rn A 18 1 1B GEAR GROUP ee 20 1 2 SLIDE TABLE GROUP isn 22 1 3 PRESS GROUP au 24 1 4 HEATER GROUP sus 26 1 5 RIGHT MAIN 28 1 6 TENSION GROUP een a 30 1 7A FEED GROUP ns 32 1 7B UPPER STRAP 34 1 76 LOWER STRAP tb dE DEA PR 36 1 8 LAUNCH AND REVERSE GROUP asus 38 2 REEL GROUP sense ee 40 3 CAM BODY GROUP 42 4 1 OPERATION PANEL GROUP u 44 4 2 CONTROL GROVE urnas 46 4 3 ELECTRIC GROUP an 48 5 COLUMN AND REEL GROUP nun 50 6 PLATFORM AND BATTERIES GROUDJB B 52 MODEL 2800 Page 15 CAM HEAD GROUP 1 Page 16 MODEL 2800 1 CAM HEAD GROUP N Reference Description Unit Remarks 1 Cam group Gear mission 1 see page 21 2 Slide table group 1 see page 23 3 Press group 1 see page 25 4 Join group 1 see page 27 5 Right control frame group 1 see page 29 6 Tension group 1 see page 31 7 Feed group 1 see page 33 8 Lau
8. is activated by it self The machine strain the strap and weld it then the pallet will be freed automati cally The strapping cam head is blockaded by the taken handle 7 if turn to left it will be blockaded and you can move the cam head vertically and you can put it at the strapping place Turning to right the handle the reel will blockaded MODEL 2800 Page 8 INTERNAL ADJUSTS AND CONTROLS THERMICAL MOTOR BREAKER It is incorporated into the internal motor If it has an electrical surcharge or too high temperature the thermical switch will turn off by it self and cut the electrical current that goes to the motor Later it will turn back on when the temperature will be correct Fuses D General operative fuse 10 Amp 2 Operative fuse of the integrate circuit 2 Amp HEATER TEMPERATURE SELECTOR This selector 3 checks the join heater temperature This temperature depends on the strap thickness or the environment temperature The selector allow adjust the heater temperature when the environment is too cold or hot Check the join quality and adjust the heater temperature adequately Turning to selector to the high worths the heater voltage and temperature will in crease MODEL 2800 Page 9 BELT ADJUST A Belt Slacken the 4 screws 1 move the motor to right to obtain the adequated tension and squeeze the screws B Belt Slacken the tensioning fix nut push down against the b
9. 21 51 SEMII351 52 SEMI1352 53 SEMI1353 54 SEMI1354 55 SEMI1355 Description Guide box Front plate Link plate springy Block tension springy Springy hook Springy hook Right block bracket Block springy Followe shaft Ball bearing Springy pin Springy pin Center block Block springy Left block Pushing shaft Pushing shaft springy HBS M6 x 25 HBS M6 x 20 HBS M6 x 10 PW M6 SW M6 Unit e e N Lu U ra U 09 Q e ra _ tA Remarks 635 ZZ MODEL 2800 Page 25 1 4 HEATER GROUP Page 26 MODEL 2800 1 4 HEATER GROUP N Reference 1 281401 2 SEMI1402 3 SEMI1403 4 281404 5 SEMI1405 6 SEMI1406 7 SEMII407 10 SEMI1410 11 SEMII411 12 SEMI1412 13 SEMI1413 51 SEMI1451 32 SEMI1452 53 SEMI1453 54 SEMI1454 55 SEMI1455 56 SEMI1456 57 SEMII457 58 SEMII458 Description Heater slide base Heater base Asbestos pad Heater Heater cover Heater tension springy Heater crank springy Heater arm Heater guide Springy hook Ball bearing HBS M6 x 20 FMS M4x 8 TMS M4 x 8 SW M6 HBS M5 x 12 HB M6 x 15 PW M6 SW M5 Unit N ben Ra a m a pa N N oo Remarks 626 ZZ MODEL 2800 Page 27 a cc Lu 3 Z lt gt ae S ES Ei i x Z gt 7 Page 28 MODEL 2800 1 5 RIG
10. 23 286023 24 286024 25 286025 26 286026 27 286027 28 286028 29 286029 30 286030 31 286031 32 286032 33 286033 34 286034 35 286035 36 286036 51 SEMI1251 52 SEMII252 53 SEMI1253 54 SEMII254 55 SEMII255 56 SEMII256 57 SEMII257 59 SEMII259 60 SEMII260 61 SEMII261 62 SEMII262 63 SEMII263 64 SEMII264 65 SEMII265 66 SEMII266 67 SEMI1267 68 SEMI1268 Description Platform Batteries cover plate Handle bracket Batteries Converter Charging Voltmeter Monophasic base Batteries charging base Batteries charging plug Straight monophasic switch Lock 200 whells Revolving whells Limit whells nuts Stretch cable Monophasic switch Key Battery terminal Battery terminal Fixation batteries plate Grille Ventilator Batteries charging plate 220 V plate Aerial connector Shock absorver Cart limit rubber Charge etiquette 80 100 Failure Yellow led 80 charge Green led 100 charge Red led Failure Batteries charging neon LI 32 Amp Fuse 14 x 51 Fl Limit switch HBS M8 x 20 SW RMS SW RM10 HN RM10 PMS M4 x 16 PW RM8 HB M8 x 15 HBS M6 x 16 SW RM6 PW RM6 HN RM6 FMS M4 x 10 HN RM4 PMS M5 x 15 HBS M4 x 30 PW M4 SW M4 Unit Ria a I bech Fei Ft FA NR RR NNN DNDN RN 9 ON Remarks MODEL 2800 Page 53 2 REISOPACHK SEMI AUTOMATIC
11. 58 Description Cover cover plate IC board Fuse bracket Fuse Fuse Handling transformer Triac HBS M4 x 6 HB M4 x 10 M4 x 8 HN M4 PW M4 SW M4 Unit N A N Remarks 10 2A 220 240 V 2 A MODEL 2800 Page 47 4 3 ELECTRIC GROUP Page 48 MODEL 2800 4 3 ELECTRIC GROUP Reference Description Unit Remarks 2 SEMI4019 Selector body 1 3 SEMI4020 Motor pulley 1 4 SEMI4021 Mono phasic motor 1 220 240 V 0 33 CV 5 SEMI4022 Micro 1 6 SEMI4023 Micro 2 7 SEMI4024 Magnetic switch 1 8 SEMI4025 Magnet 1 11 SEMI4028 Selector bracket squad 1 12 SEMI4029 Selector 1 13 SEMI4030 Operation selector button 1 14 SEMI4031 Join transformator 1 220 240 V 51 SEMI4059 HBS M4 x 10 4 52 SEMI4060 HSS M5 x 10 2 53 SEMI4061 HB M6 x 20 4 55 SEMI4063 PMS M3 x 25 4 56 SEMI4064 PMS M3 x 15 2 57 SEMI4065 PMS M3 x 10 2 59 SEMI4067 HN M3 4 60 SEMI4068 PW M6 4 62 SEMI4070 PW M3 4 63 SEMI4071 SW M6 4 65 SEMI4073 SW M3 6 MODEL 2800 Page 49 5 COLUMN AND REEL GROUP E FOOT MODEL 2800 Page 50 5 COLUMN AND REEL GROUP Reference Description Unit Remarks 1 285001 Cart 1 2 285002 Cart wheels shafts 4 3 285003 Cart wheels 4 4 285004 Wheels bearing 8 6004 Z 3 285005 Nylon break
12. 713 Key5x5x14 2 14 SEMII714 Ball bearing 8 6202 ZZ 15 SEMI1715 Ball bearing 4 6000 ZZ 16 SEMI1716 Stop ring 6 17 SEMI1717 Stop ring 4 18 SEMI1718 Stop ring 7 20 SEMI1720 One way bearing 1 HF 1616 41 Right strap guide bracket 1 see 1 7 42 Feed shooter bracket 1 see 1 7C 51 SEMII751 TMS M4 x 8 5 52 SEMI1752 TMS M4 x 6 2 53 SEMI1753 HBS M8 x 40 1 54 SEMI1754 HN M8 1 MODEL 2800 Page 33 1 7B UPPER STRAP GUIDE MODEL 2800 Page 34 1 7B UPPER STRAP GUIDE Reference Description Unit Remarks 1 281721 Right strap guide plate 1 2 281722 Upper plate 1 3 281723 Plastic joint 1 51 281751 FMS M3 x 8 3 MODEL 2800 Page 35 1 7C LOWER STRAP GUIDE MODEL 2800 Page 36 1 7C LOWER STRAP GUIDE Reference Description Unit Remarks 1 SEMI1723 Feed shooter lower guide 1 2 SEMI1724 Feed shooter guide 3 SEMI1725 Feed shooter plate 51 SEMI1756 HBS M4 x 10 MODEL 2800 Page 37 a Q un 24 EH gt Ki a Z lt Q Z S Page 38 MODEL 2800 1 8 LAUNCH AND REVERSE GROUP Reference Description Unit Remarks 1 SEMII1801 Follower lever 2 2 SEMI1802 Follower lever shaft spacer 1 3 SEMI1803 Bolt rod end 2 4 SEMI1804 Feed action link 2 8 SEMII808 Feed roller springy 1 9 SEMI1809 Reverse roller springy 1 10 SEMI1810 Action bar springy 2 11 SEMII811 Rod end 1 12 SEMI1812 Ball b
13. HORIZONTAL STRAPPING MACHINE MODEL 2800 m INSTRUCTIONS MANUAL m PRODUCT EXPLODED VIEW m SPARE PARTS LIST
14. HT MAIN GRAME GROUP Reference Description Unit Remarks 1 SEMI1501 Right control frame 1 3 SEMI1503 Follower lever shaft 1 4 SEMI1504 Hold springy hook 1 5 SEMI1505 Springy hook 1 51 SEMI1551 HBS M6 x 15 2 52 SEMI1552 HSS M6x 8 2 23 SEMI1553 HB M6 x 30 2 54 SEMI1554 HN M6 1 55 SEMI1555 PW M6 2 56 SEMI1556 SW M6 2 MODEL 2800 Page 29 1 6 TENSION GROUP Page 30 MODEL 2800 1 6 TENSION GROUP N Reference Description Unit Remarks 1 SEMI1601 Feed gear 1 2 SEMI1602 Clutch pulley 1 3 SEMI1603 Magnet holder 1 4 281604 Magnetic clutch 1 5 SEMI1605 Clutch collar 1 6 SEMI1606 Key 5 x 5 x 22 1 7 SEMI1607 Key 5x5x 14 1 8 SEMI1608 Ball bearing 2 6002 2RS 9 SEMI1609 V Belt 1 Z 19 3 4 10 SEMI1610 Seeger 2 51 SEMII651 HBS M6x 12 1 52 SEMI1652 HB MS x 30 1 33 SEMI1653 HN M5 1 54 SEMI1654 PW M6 1 55 SEMI1655 SW M6 1 MODEL 2800 Page 31 1 7A FEED GROUP MODEL 2800 Page 32 1 7A FEED GROUP Reference Description Unit Remarks 1 SEMI1701 Feed upper shaft 2 2 SEMI1702 Feed lower shaft A 1 3 SEMI1703 Feed lower shaft B 1 4 SEMI1704 Feed gear 1 5 SEMI1705 Feed upper roller 1 6 SEMI1706 Feed lower roller 1 7 SEMI1707 Reverse upper roller 1 8 SEMI1708 Reverse lower roller 1 9 SEMI1709 Strap guide 1 10 SEMI1710 Guide roller 1 11 SEMI1711 Guide roller shaft 1 12 SEMI1712 5 5 9 1 13 SEMI1
15. MANUAL OF THE MACHINE MODEL 2800 This book is provided to help you to easily understand the overall structure of the machine and operate it without much technical training It also contains valuable tips on minor trouble shooting In order for you to make best use of your new unit you are recommended to read carefully through this book CONTENTS e SPECIFICATIONS SAFETY INSTRUCTIONS e MACHINE STRUCTURE e HOW TO LOAD STRAP e OPERATION OPERATION PANEL BATTERY S CHARGE e HOW TO ADJUST STRAP AMOUNT IN POOL BOX e OPERATIVE INSTRUCTIONS e INTERNAL ADJUSTS AND CONTROLS THERMICAL MOTOR BREAKER HEATER TEMPERATURE SELECTOR BELT ADJUST LIMIT SWITCH e DIAGRAMS e SCHEMES e GUIDE TIPS ON TROUBLE SHOOTING e MACHINE GROUPS MODEL 2800 12 13 14 15 Page 1 SPECIFICATIONS NOTE Machine specifications may vary according to costumers order The followings are for the standard type MACHINE DIMENSIONS 1170 mm WIDTH 915 mm DEPTH 2600 mm HEIGHT MACHINE WEIGHT 350 Kg STRAP WIDTH 6 16 mm Strap width have to be adjusted in factory STRAPPING SPEED 2 Sec cycle VOLTAGE REQUIREMENTS 220 V 240 V 50 60 Hz Single phase POWER CONSUMPTION 1 Kw 150 145 915 Y _ 1170 MODEL 2800 Page 2 SAFETY INSTRUCTIONS e Read all service manual before start to operating the equipment e Read the converter and charging adjun
16. cted manuals e Always disconnect the strap cam head from the battery s group if you have to adjustment or manipulate it Failure to do so may cause personal injury e Always keep the converter before any manipulation with the batteries group e Do not rise on the machine under any concept e Do not park or work with the machine in slopping floor if it is biggest that 2 degrees e Do not work with the machine if the battery s charging is turned on e Keep adequate working space around the machine at any time e Do not attempt to alter the machine design MODEL 2800 Page 3 MACHINE STRUCTURE 2 REEL UNIT 4 CONTROL PANEL 1 CAM HEAD GROUP 3 _ BODY 5 COLUMN GROUP AND CART GROUP 6 PLATFORM AND BATTERIES GROUP MODEL 2800 Page 4 SET UP INSTRUCTIONS The machine is packet in two pallets The one contains the Platform and the Reel Unit The other contains the Column and the Cam Head group The instructions for its set up 1 2 3 4 5 Take out the Platform group from the pack Set up the Handle on the Platform Fig 1 Set up the Pinion Chain in the Column group Fig 2 Set up the Column in the Platform group Fig 3 Set up the Reel group in the Column Fig 4 Fig 3 Fig 4 MODEL 2800 Page 5 OPERATION OPERATION PANEL D START SWITCH When the machine works the lamp lights and it can start the operat
17. earing 2 626 ZZ 13 SEMI1813 Action link ring 2 14 SEMI1814 Metal bushing 2 PAP 1515 P10 51 SEMII851 HBS M6 x 15 1 52 SEMI1852 HSS M6 x 6 2 53 SEMI1853 HB M6 x 20 2 54 SEMI1854 HN M6 3 55 SEMI1855 PW M6 1 56 SEMI1856 PW M6 4 MODEL 2800 Page 39 2 REEL GROUP Page 40 MODEL 2800 2 REEL GROUP N Reference Description Unit Remarks 1 LAT1101 Reel group bracket 1 2 281102 Reel base bracket 1 3 AUT1103 Reel brake pulley 1 4 AUTI1104 Belt brake bracket 1 5 AUT1105 Tension brake bracket 1 6 AUT1106 Belt brake tensor 1 7 1107 Reel shaft 1 8 AUT1108 Reel nut 1 9 AUT1109 Bracket shaft 2 10 AUT1110 Adjust springy hook 1 11 281111 Brake arm 1 15 281115 Strap guide roller 1 16 AUT1116 Belt bracket plate 1 18 AUTII18 Lower plate 1 19 AUT1119 Reel support plate 1 21 AUTI121 Friction collar 2 PAP 1525 P10 22 AUT1122 Brake springy regulator 1 25 AUT1125 Brake arm springy 1 26 1126 Brake belt 1 27 AUT1127 Balls roll 2 6205 ZZ 31 281131 Brake stick limit 1 32 281132 Limit bracket 1 34 AUT1134 Friction collar 1 1515 P10 51 AUTIISI HBS M6 x 16 6 52 AUT1152 HBS M6 x 20 4 53 AUT1153 HN M6 6 54 AUT1154 HBS M6 x 100 1 55 AUT1155 HBS M8 x 20 2 56 AUT1156 PW M8 8 57 AUT1157 SW M8 8 58 AUT1158 PMS M4 x 20 5 59 AUT1159 HN M4 5 60 AUT1160 HN M8 4 61 AUTI161 HBS 8 x 35 2 MODEL 2800 Page 41 3 BODY GROUP MODEL 2800 Page 42 3
18. elt and squeeze another time the nut 712 719 34 MODEL 2800 Page 10 LIMIT SWITCH Its place and functions are explained lower Initial limit switch cycle LS1 It s place under the slide table This limit switch actives when the strap extreme that is inserted handly into the RH strap touch the lever connected to the LS1 With it activation start the strap cycle Pick up limit switch LS2 It s placed in the front angle on the right side of the control unit This limit switch actives by the tension and invertion cam LS2 serve for stop the cam and start the strap pick up and tension Tension stop limit switch LS3 It s placed in the right extreme of the control unit aligned with the finish of the magnetic clutch alterning the operation with the clutch diminish speed LS3 stop the strap reverse feed and connect back the control unit Launch or strap exit limit switch LS4 It s placed in the front angle of the right command of the control unit just on the left side of the LS2 This switch active by the launch cam LS4 allow desconnect the control unit and advance a predeterminated strap lengthy LS1 LS3 LS3 1mm Vista final MODEL 2800 Page 11 TIMES CYCLE DIAGRAM Conection NET START STOP Motor M Clutch CL1 Clutch CL2 Brake BR Fas Limit Switch 151 Limit Switch 152 Limit Switch LS3 E Limit Switch LS4 Timer T
19. ion The cam head motor and the heater are working The motor will stop by itself in 25 seconds if no body use it because so it will reserve the energy 2 THE CAM HEAD SWITCH When it is pushed the control unit returns to the original position Use it when the cam head way suffers some prob lem 3 ELECTRICAL SELECTOR The strap tension can be modificated turning the switch to the position 1 or 10 4 THE STRAP EXIT SELECTOR The longitude of the strap is determinated by the timer that has a scale from 1 to 10 START SWITCH The converter doesn t work if the switch is on the OFF position Put the number switch on the REMOTE position When the Batteries Group will be close it will start by the micro it will active the voltage adjusting dial in the frontal panel and the machine will be connected at 220 V tension by the power that arrives to the external connector 8 the body gt p THE BATTERIES CHARGING batteries group cover has to be open during the recharging process because it needs ventilation Connect the plug 9 in the base 10 Batteries Charging and the other cable extreme to the net The feed works with 220 240 V When it is connected the lamp light 11 and the charging lamps 12 start to light on and off during 15 seconds for start the charging proc
20. nch and reverse group 1 see page 39 MODEL 2800 Page 17 1 1A CAM GROUP MODEL 2800 Page 18 1 1A CAM GROUP N2 Reference Description Unit Remarks 1 SEMI1101 Strap guide cam 1 2 SEMI 102 Left block cam 1 3 SEMI1103 Join cam 1 4 SEMI 104 Center block cam 1 5 5 105 Right block cam 1 6 SEMI1106 Slide table cam 1 7 SEMI1107 Feed cam 1 8 SEMI1 108 Reverse tension cam 1 9 SEMI1109 Collar 30 x 24 8 x 9 5 4 10 SEMI1110 Collar 27 x 22 1 x 6 75 1 11 SEMI1111 Collar 27 x 22 1 x 9 1 12 SEMI1112 Collar 27 x 22 x 14 5 1 13 SEMI1113 Collar 30 x 24 8 x 18 5 1 14 SEMI1114 Collar 30 x 24 8 x 15 5 1 15 115 Pulley gear box 1 16 SEMI1116 Magnetic clutch 1 17 SEMII 117 Magnetic brake 1 18 SEMI1118 Key 5x 5 x 80 5 1 19 SEMI1119 Key 5x5 x 22 1 20 SEMI1120 Left strap guide 1 21 SEMI1 121 Clutch collar 20 x 15 2 x 6 75 1 22 5 122 Cam shaft end plate 1 23 5 123 Ball bearing 2 6002 2RS 24 SEMI1124 Ball bearing 1 6005 ZZ 25 SEMI1125 Stop ring H 32 1 26 SEMI1126 B Belt 1 Z 12 1 2 41 Gear mission bracket 1 see 1 1B Sl SEMI1151 HBS M8 x 20 1 52 SEMI1152 HBS M6 x 20 1 53 153 HBS M4 x 10 8 54 154 HBS M5 x 6 2 55 5 155 HB M6 x 30 2 56 SEMI1156 HB M6 x 16 1 57 SEMI1157 PMS M4 x 8 3 58 SEMI1158 PW M6 1 59 SEMI1159 PW M6 3 60 5 160 SW 8 1 61 SEMI1161 SW M6 4 62 SEMI1162 SW M4 8 MODEL 2800 Page 19 1 1B GEAR GROUP ASS Y MODEL 2800 1 1B
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